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Kwik-Mold Inc.
Title:
The Undercut Releasing System
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Moldmaking Guide
Created by: ****
Approved by:
1/20
****
1.Slide
1.1 used for the molding of undercut area
1.2 the different steel should be used whenever possible;otherwise nitride hardening
treatment needed.
1.3 general guideline:
1.3.1
try to minimize dim. A;
1.3.2
B 2/3H, higher the center of mass;
1.3.3
10o E25o
1.3.4
F>E,the minimum difference 3o ,r=0.063~0.125;
1.3.5
diameter of angle pins: 3/8,1/2,5/8,3/4,1-1/4,excluding 7/8,chamfer preferred
at the end;
1.3.6
minimum 1/8 added to required travel and one operation diagram needed;
1.3.7
C=0.6H or 0.6L,the larger,the better.
1.4 Recommended design data(inch):

L
Slide Length
2.5
1.5
Slide Height
2.5
1.5
Guide fixed Height
1/3H
1.63
1.32
0.82
0.69
1.6
Guide Height
2/3H
3.32
2.68
1.68
1.32
Guided Length
6H OR 6L
3.6
3.0
2.4
1.8
1.5
1.2
0.9
Dim. C being the

length of slide if the
weight of slide pin
is less than 20% of
total weight.
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Title:
The Undercut Realeasing System
Kwik-Mold Inc.
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1.5 Two angle pins and another guide rail centered are employed when Dim.
Z is above 4-1/2.
1.6 the contact point should be lowered for smooth running.

Contact point
1.7 the delayed slide move can be acquired by increasing the clearance
between angle pin and slide,which is very usefull when the parting sequence is
needed.
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1.8 the design of heel block

1.8.1 the wear plate should be
used when the most of slide(>2/3) is
buried into cavity side.wear plate is
fixed directly to moldbase with a
thickness of 1/4 .
1.8.2 the style depicted in the

left diagram used when the most of
slide(>2/3) is buried into core
side.the key features are the
clearance and backup area(needed
when an higher injection pressure
expected).
1.8.3 the style depicted in

the left diagram used when an
smaller injection pressure
expected.
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1.9 the wear plate design

1.9.1 used for the easy repair after wearing out.
1.9.2 material:
(1) 0-1 ST'L 54~56HRC
(2)Lamina Bronze
(3)thickness (6.35mm)
1.9.3 wear plate used where two components move against each other.
1.9.4The width of std. component :3/4,1,1-1/4,1-1/2,2,2-1/2,3 and 4.the oversized

wear plate must be redesigned as following:
1.10 the guide rail design

1.10.1 used for guiding the movement of slide and repair when wearing out.
1.10.2 Material: AISI 01 or DIN1.2510 ,54~56HRC.
1.10.3 Lubrication oil slot added to all the guide rail and wear plate.(SP-00-02.24)
when AISI 01 used.
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2. retaining of slide at end of stroke

(i)compression spring;
(ii)plunger;
(iii)DME slide retainer;
(iv)SUPERIOR slide retainer.
2.1 compression spring

2.1.1Used in the following condition:
1. slide located in the up position(left diagram);
2. slide pins;
3. ejector pins placed under slide.
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2.1.2 the position of compression spring

(1.) located in the slide(as depicted in 11.1.1);
(2.) located externally if slide stroke is greater than 2;
(3.) located under the wear plate.
Clearance
needed
1
5
2.1.3 refer to Spring section for the selection and usage of spring.
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2.2 Plunger
11.2.1 Plunger used for the slide that is less than 6.5 LBS.
Dia.(inch/mm)
1/2 /13
3/8 /16
5/16 / 18
1/4 /20
Weight of
slide(LBS/Kg)
6.5 / 3.0
5.5 / 2.5
5.0 / 2.3
4.0 / 1.8
11.2.2 used for the slide located in B,C,and D,excluding A;

11.2.3 plunger size should be above #10-24 and M4.
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2.3 DME slide retainer

11.3.1 select the retainer per the weight of slide;
11.3.2 used for the slide located in B,C,and D,excluding A;
Model
Weight of Slide
PSL0001
1.5
22LBS/10KG
PSL0002
2.13
44LBS/20KG
PSL0003
3.38
88LBS/40KG
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2.4 SUPERIOR slide lock

11.4.1 used for the slide located in B,C,and D,excluding A
Model
Weight of Slide
SLK-8A
8LBS/3.6KG
SLK-25A
SLK-50A
25LBS/11KG
50LBS/22KG
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3. The hydraulic cylinder should

be employed when the effective
length(H) of angle pin is greater than
7.
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4. The early ejector return

4.1 The early ejector return used when ejector pins placed under the slide. Two
kinds of machanisim used:
(i)round bushing unit;
(ii)safety pin.
4.2 round bushing unit
Mold Closed
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Early ejector have just

contacted the elasticity ring
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4.3 safety pin

The ejection system cant be pushed forward before the slide is fully retracted.
Safety Pins
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5. the design and fixing of slide pins
5.1std. harden pins used
5.2 std. harden pins may be

used
5.3 unacceptable:
6.the following design used when releasing the round undercut and every
part has one pairs in the multi-cavity mold.
Aligning Feature
Chamfered to ease
the assembly
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7. the effective length of leader pin adjusted :

See leader pins & alignment part section for details.
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8.the design of lifter

8.1 Used for the internal undercut releasing;
8.2 the steel for main block and lifter should be different:
Main Block
H-13 48~52 HRC
S-7 54~56 HRC
420 SS 48~50HRC
P-20
35~38 HRC
H-13
H-13
420SS
440SS
H-13
Lifter
S-7 54~56 HRC
48~52 HRC(nitriding)
8.3 the fitting clearance needed for the nitriding;

8.4 three design styles used;
8.5 Bronze retaining block located on the back side of B plate need for smooth
operation of the longer lifter.
8.6 the fitting length is greater than two times of the lifter travel.
8.7 Design I
Dowel Pin
Fitting
length
Bronze
Retaining
Block
Footer added to
lifters which cant
meet the demand
mentioned in 17.6
Design I
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8.8 Design II
1. two similar styles as following:
2. the minimum angle between section C and section a is 1~2.
A(Lifter)
Bronze
retaining
block
C(Actuator)
(Retainer)
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8.9 Design III(referring to PCS for more detailed guideline)
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8.10 Design IV(referring to DME for more detailed guideline)
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8.11 The lubrication oil slot

8.11.1 used for decreasing the wear of moving component.
1.slot size: 0.50 X1.0~2.0(DepthX Width).
2. oil slot should be a closed profile.
3. the minimum radius 0.30mm.
4. the number of oil slot kept to a minimum.
5. The lubrication oil cant exposed to plastic part space.
Oil Slot
Datum for
machining
Slot Section

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Kwik-Mold Inc.

1.4 Recommended design data(inch):

Guide fixed Height

Dim. C being the

1.6 the contact point should be lowered for smooth running.

1.8 the design of heel block

1.8.2 the style depicted in the

1.8.3 the style depicted in

1.9 the wear plate design

1.9.4The width of std. component :3/4,1,1-1/4,1-1/2,2,2-1/2,3 and 4.the oversized

1.10 the guide rail design

2. retaining of slide at end of stroke

2.1 compression spring

2.1.2 the position of compression spring

11.2.2 used for the slide located in B,C,and D,excluding A;

2.3 DME slide retainer

2.4 SUPERIOR slide lock

3. The hydraulic cylinder should

4. The early ejector return

4.2 round bushing unit

Early ejector have just

4.3 safety pin

5. the design and fixing of slide pins

5.1std. harden pins used

5.2 std. harden pins may be

7. the effective length of leader pin adjusted :

8.the design of lifter

8.3 the fitting clearance needed for the nitriding;

8.9 Design III(referring to PCS for more detailed guideline)

8.10 Design IV(referring to DME for more detailed guideline)

8.11 The lubrication oil slot

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