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SC400
Lubrication Controller
35979R18/11
Table of Contents
GENERAL....................................................................................................................................3
SAFETY.......................................................................................................................................3
APPLICATION..............................................................................................................................4
TECHNICALDATA.......................................................................................................................5
PROGRAMMINGRANGES..........................................................................................................5
DIMENSIONSANDMOUNTING..................................................................................................5
WIRING:QUICKGUIDE...............................................................................................................6
WIRING:SC400POWER.............................................................................................................7
WIRING:VALVEAANDVALVEBOUTPUTS................................................................................8
WIRING:AUTOFILLPUMPOUTPUT...........................................................................................8
WIRING:INPUTS(GENERAL)......................................................................................................8
WIRING:INPUT(DETAILS)........................................................................................................10
WIRING:FAULTSIGNALS..........................................................................................................10
PROGRAMMING:FIRSTTIMESTARTUP/SYSTEMSETUP.........................................................11
PROGRAMMING:ENGINEERINGPARAMETERS.......................................................................11
ADVANCEDFUNCTIONS...........................................................................................................13
PROGRAMMINGMODEOPERATORLEVEL(TIMINGSETUP)...................................................13
PROGRAMMINGSINGLELINEPROGRESSIVE...........................................................................13
PROGRAMMINGSINGLELINEINJECTORS................................................................................15
PROGRAMMINGDUALLINEHYDRAULIC.................................................................................16
PROGRAMMINGDUALLINEELECTRIC.....................................................................................18
PROGRAMMINGCONTINUOUS...............................................................................................20
SYSTEMMESSAGES..................................................................................................................20
WARNINGCONDITIONS...........................................................................................................20
FAULTCONDITIONS.................................................................................................................21
APPENDIX:SYSTEMEXAMPLES................................................................................................22
TECHDATASHEETLIST.............................................................................................................24
SERVICEPARTS.........................................................................................................................24
BIJURDELIMONINTERNATIONAL
(252)5276001
LOCAL
(800)2271063
TOLLFREE
(252)5279232
FAX
WWW.BIJURDELIMON.COM
2100GatewayCentreBlvd.,Suite109
Morrisville,NC27560
35979R18/11
35979R18/11
GENERAL
Prior to start up, we recommend reading these operating
instructions carefully. We do not assume any liability for
damages and operating issues resulting from failing to
followtheseoperatinginstructions.
Astofiguresandindicationsintheseoperatinginstructions
wereservetherighttomaketechnicalchangeswhichmight
becomenecessaryforimprovements.
theword
isinserted.
Instructionsthataredirectlyattachedtothemachinemust
be observed at all events and maintained in a fully legible
condition.
Note: There is an increased skid risk in case of
spilled/leaked out lubricants. They are to be removed,
properlyandimmediately.
SAFETY
These operating instructions contain fundamental
instructions which are to be observed during erection,
operation and maintenance. Therefore it is absolutely
necessary for the installer and the competent qualified
staff/user to read these operating instructions before
installation and startup. The operating instructions must
be available at all times at the place of use of the
machine/system.
35979R18/11
APPLICATION
TheSC400isafullfeaturedlubricationcontrol,operatingin
anyoffive(5)modes:
SeriesProgressive
SinglineInjector
Dualine(HydraulicReversingValve)
Dualine(ElectricReversingValve)
Continuous
Primaryfeaturesinclude:
Spraysystemsupport
Automaticfillpumpcontrol
Four(4)languagessupported
Two(2)zonesupport(notavailableforDLelectric
orSpraysystems)
(DIN4844Usebreathingmask)
(DIN4844Usebreathingmask)
(DIN4844Deenergizebeforework)
35979R18/11
TECHNICAL DATA
InputVoltage
CurrentConsumption
PumpOutputRatings
ValveAandValveBOutputRating
EnclosureRating
AmbientTemperatureRange(Operation)
Fault/WarningOutputs
Vibration
PermanentMemory
FaultRelayContacts
Availablecurrent
NetWeight
85to265VAC,50/60Hz
80maat115VAC(lessload),40maat230VAC(lessload)
8amp(85to265VAC)
8amp(85to265VAC),Combinedtotalnottoexceed12A
IP56
14Fto131F(10Cto55C)
5amp
2g atresonant(3axis)
FLASH
5Amp
500mA@24VDC
5lb
PROGRAMMING RANGES
LubeCompletion
IdlePeriod
CyclicPumping
CycleCounts
Time(HH:MM:SS)
Purgetime(MM:SS)
ReversingValveHoldTime(MM:SS)
Time(DD.HH:MM:SS)
MachineCycleCounts
MachineWatchdogTimer(MM:SS)
CycleMonitorTime(HH:MM:SS)
Overcount
PulseOnTime
PulseOffTime
1to999
00:00:01to23:59:59
00:01to59:59
00:01to59:59
00.00:00:01to99.23:59:59
1to999,999
OFF,00:01to59:59
00:00:01to23:59:59
OFF,1to9
1to59Seconds
1to59Seconds
EXTERNALMOUNTING
35979R18/11
35979R18/11
ShockHazard:DisconnectPowerfromcontrolpriortoanywiringormaintenance.
SC400MAINPOWERconnection
FUSES
Therearefour(4)fuseslocatedontheSC400controlboard.
F1FuseforL1(incomingpower).(part#37317)
F2FuseforL2(incomingpower).(part#37317)
F3ProtectsSC400internalcircuitry.(part#37316)
F4Fusefor24VDCpowersupply(part#37315)
F3
F2
F1
ACFUSELOCATIONS
F4
DCFUSELOCATION
SC400POWERCIRCUITRYand
FUSEDIAGRAM
35979R18/11
ValveA
ValveB
MODE
NumberofZones
(pins6and7)
(pins8and9)
VALVE,ZONEA
VALVE,ZONEB
Two(2)ZoneSystem
SERIES
ENABLE
ENABLE
PROGRESSIVE
One(1)Zone(2Interval) n/a
AIRVALVE(OPT)
VALVE,ZONEA
VALVE,ZONEB
Two(2)ZoneSystem
SINGLINE
ENABLE
ENABLE
INJECTOR
SingleZone(2Interval)
n/a
AIRVALVE(OPT)
VALVE,ZONEA
VALVE,ZONEB
Two(2)ZoneSystem
DUALINE
ENABLE
ENABLE
HYDRAULIC
SingleZone(2Interval)
n/a
AIRVALVE(OPT)
DUALINE
REVERSING
VALVE, REVERSING VALVE, LINE
SingleZone(2Interval)
ELECTRIC
LINEA
B
CONTINUOUS
n/a
n/a
n/a
OutputWiring:OTHER
(Power source = External
Power)
NOTE:THESC400CONTROLSFILLPUMPOPERATION.ITISHIGHLYRECOMMENDEDTHATCUSTOMER
INSTALLWIRINGSUCHTHATFILLPUMPMAYBEDISABLEDFORMAINTENANCE.MANUALOPERATION
ISNOTSUPPORTEDTHROUGHTHESC400CUSTOMERMUSTWIRETHISSEPARATELY.
NOTE:FORFILLPUMPTOOPERATEPROPERLY,APPRORIATELEVELSIGNALSMUSTBECONNECTEDTO
THESC400.
ShockHazard:DisconnectPowerfromcontrolpriortoanywiringormaintenance.
EXTERNALPOWER
SOURCE:
**Anyjumpers
mustberemoved
frompins35and
37.Customer
powershouldbe
fused/protected
toamaximumof
12A
NOTE:SC400offers500mAof24VDC,availabletopowerswitches.Supplyterminalsinclude:
24VDC 15
18
21
24
42
45
48
51
0V
17
20
23
26
44
47
50
53
28
30
55
57
35979R18/11
Primary Inputs
Eight(8)inputsmaybeconnectedtoanyswitchthatworkswith24VDC.NPN,PNPandmechanicalswitchesaresupported.
Theseinputsinclude:
OPERATION
OPERATION
MACHINECYCLE
ALARM2
COMPLETEA
COMPLETEB
LOWLEVEL
HIGHLEVEL
AUTOFILLSTART
AUTOFILLSTOP
Secondary Inputs
Four(inputs)maybeconnectedtomechanicalorNPNswitchesonly.Theseinputsinclude:
JOG
PAUSE
INTERVALSELECT
LOWPRESSURE
35979R18/11
Input
Terminal
Input
Description
19
OPERATIONCOMPLETEA
Feedback signal for line A. Depending upon system type, this
maybe:
CycleSwitch
Pressureswitch
If the system has only one feedback switch, it should be
connectedhere.
22
OPERATIONCOMPLETEB
Feedback signal for line B or zone 2. Depending upon system
type,thismaybe:
CycleSwitch
Pressureswitch
16
MACHINECYCLE
Monitoringofmachinetobelubricated
25
ALARM2
Highpressure,motortrip,ormisc.alarminput
43
LOWLEVEL
Lowlevelswitch(reservoir)
46
HIGHLEVEL
Highlevelswitch(reservoir)
49
FILLSTART
Fillstartsignal(reservoir)
52
FILLSTOP
Fillstopsignal(reservoir)
27
JOG
Momentary switch input that resets messages and initiates
lubrication.
29
PAUSE
Maintained switch input that causes all lubrication to cease
whileswitchisactive.
54
INTERVALSELECT
MaintainedswitchinputthatcausesSC400tousea2ndsetof
lubricationparameters.
56
LOWPRESSURE
Lowpressureswitchfromairsupply(Spraysystems)
ThefirstrelayiscalledWARNING.ThisrelayactivatesuponANYmessage.
ThesecondrelayiscalledFAULT.Thisrelayactivatesonlyforcatastrophiceventsthatforcelubricationtocease.
10
35979R18/11
PROGRAMMING: ENGINEERING
PARAMETERS
Language
Set language for the system. Available languages are
English, French, Spanish, and German. To select a
language,press
beenmade,press
or
.Oncetheproperselectionhas
togotothenextparameter.
System Type
TheSC400willoperateinanyoffive(5)operatingmodes:
SinglineInjector
SinglineProgressive
DualineHydraulic
DualineElectric
Continuous
Toselecttheoperatingmode,press
=MODECHANGEPressthisbuttontochangestate
oftheSC400.Modesinclude:
RUNMODE
PROGRAMMINGMODEOPERATIONLEVEL
PROGRAMMINGMODEENGINEERINGLEVEL
or
.Oncethe
to go to the
proper selection has been made, press
next parameter. Some modes will require additional
information.Seebelow.
Secondary Function
= PREVIOUS / NEXT Parameter These
buttons are used to navigate forward and backward
throughavailableparameters.
2ndZoneControloftwoindependentsystems
=CHANGEPARAMETERVALUEPresseither
ofthesebuttonstochangetheparameterbeingviewed.
NOTE: When the SC400 is powered for the first time, the
display may show an alarm PARAMETERS LOST. This is
normal.
Selectthedesiredsecondaryfunctionusing
or
nosecondaryfunctionisrequired,selectnone.press
.If
Spray System
Whencontrollingaspraysystem,theSC400canoperatea
separateairsolenoidforthespraynozzles.Ifyoursystemis
a spray type, select yes using
or
. Otherwise
selectno.press
11
35979R18/11
selected,thecustomershouldtakeseparateprecautionsto
preventthelubricationsystemfromrunningdry.
LowLevelPolarity
Select the state of switch that signifies a Low Level alarm.
Options are alarm when open or alarm when closed.
Note: If no low level switch is connected to the low level
inputs,customershouldselectalarmwhenclosedforthis
parameter.
LowpressurePolarity
Select the state of switch that signifies a Low Pressure
Alarm. Options are Alarm when open or alarm when
closed.
Note: If no low pressure switch is connected to the Low
Pressure inputs, customer should select alarm when
closedforthisparameter.
Alarm2Polarity
Select the state of switch that signifies an alarm from the
Alarm 2 input. Options are Alarm when open or alarm
whenclosed.
Note:IfnowiresareconnectedtoAlarm2inputs,customer
shouldselectalarmwhenclosedforthisparameter.
Alarm2Message
Selectthemessagetobedisplayedwhenafaultoccursasa
resultoftheAlarm2input.Optionsinclude:
HighPressure
MotorTrip
ExternalAlarm2
Dualine Electric
For Dualine Electric systems, two additional parameters
describeoperation.
ReversingValveFeedback
Asettingisavailabletodescribethetypeofswitchusedto
indicate that the cycle has completed. Options are Two
SignalsorOneSignal.Wheneveraseparatefeedbacksignal
(or pressure switch) is used for each line of a Dualine
system, select two signals. For some specialty switches,
onesignalmayberequired.
Pump Power
SelecthowtheSC400shallpowerthepump.Whensystem
utilizesanelectricdrivenorautomaticreciprocatingpump
(drumpump),choosecontinuous.Ifpumprequiresaseries
ofmomentarypulsestooperate,select cyclic.(Cyclicused
forTPtypepumpsonly)CyclicwillcauseSC400todelivera
series of electrical pulses to the pump output. If cyclic
operationischosen,setpumpontimeandofftimeas
required.
Selectthedesiredfunctionusing
togotothenextparameter.
or
andpress
Alarm Polarity(fordrycontacts)
Customermaymonitoralarmsviatheuseoftwo(2)setsof
dry (potential free) contacts. The Fault contact activates
only for events that cause lubrication to be halted. The
warningcontactactivateswithanymessage.
Faultop.Polarity(Terminal12,13,14)
Operationofthefaultrelaymaybeselectedas:
Warningop.Polarity(Terminal39,40,41)
OperationoftheWarningrelaymaybeselectedas:
Warning=Open(therelaycoilisenergizedduring
normaloperation)
Input Functions
The following parameters pertain to alarm inputs to the
SC400.
or
and
press
togotothenextparameter.
LowLevelAlarm
Whenthesystemindicatesalowlevelalarm,theSC400will
reactinoneoftwoways:
Stop pump All lubrication is halted until the reservoir is
filledtoaproperlevel.
Message only A warning signal is activated, but
lubricationcontinues.
12
35979R18/11
ADVANCEDFUNCTIONSAREOPTIONSMOSTSYSTEMSWILL
NOT USE. IF NOT REQUIRED PROCEED TO PROGRAMING
MODEOPERATORLEVELBYPRESSING
twice.
ADVANCED FUNCTIONS
Input Status
Statusofanyinputmaybeviewedutilizingthisscreen.
Output Force
Any output may be energized using this screen. Caution:
changingstatesonthisscreenwillcauseoutputstochange
state. Only authorized personnel should utilize functions
on this screen. Failure to follow safety procedures can
resultinequipmentdamage,personalinjuryordeath.
PROGRAMMING SINGLE
LINE PROGRESSIVE
LCD Contrast
LCD contrast is modified via this parameter. The contrast
hasbeenfactorysetforoptimumviewingmodifyonlyif
screenisdifficulttosee.
Pump Mode 1
Select how the SC400 should
determinewhenlubricationiscomplete.Optionsinclude:
FixedCyclesLubricateforaspecifiednumberof
switch cycles, as monitored from OP COMP A
(terminals 18, 19, 20) input. When the specified
valueisreached,lubricationwillcease.
Operator Password
Engineer Password
Pump Cycles 1
IffixedCyclesisselectedforPumpMode1,thenumber
of cycles must be specified. Select the desired number of
cycles.
Press
Press
togotothenextparameter
Pump Time 1
IffixedTimeisselectedforPumpMode1,thelubrication
time must be specified. Select the length of time for
lubrication.
Press
hours
Press
Press
togotothenextparameter
NOTE:Iffixedtimeisselected,Monitortimeisnotused.
13
tochangevalueofdesiredfield.
35979R18/11
IdleTime1
IfTimeisselectedforIdleMode1,thetimetowait(before
nextlubeevent)mustbespecified.
Press
Press
Press
tochangevalueofdesiredfield.
Press
togotothenextparameter
MachineCycles1
IfMachineCyclesisselected,thenumberofpulses(before
nextlubeevent)mustbespecified.
toselectdesiredtimefield,seconds:minutes
tochangevalueofdesiredfield.
togotothenextparameter
tochangevalueofdesiredfield.
Monitor Time
Press
TheSC400willsignalafaultiflubricationisnotcompleted
as expected. OPCOMP_A (Terminals 18, 19, 20) is
monitoredforchangesinstateduringlubrication.Ifthere
is no activity from the cycle switch within a specified
timeframe (Monitor time), a fault occurs. Monitor time is
automatically reset upon each cycle switch transaction.
Recommendedsettingis1.5timestheactualtimeneeded
foronetransaction.
Press
togotothenextparameter
MachineWatchdog1
If Machine cycles is selected for Idle Mode 1, the SC400
may (optionally) monitor the machine cycle input for
failure. If Machine Watchdog is enabled, the SC400 will
monitor(MACHCYC)forchangesinstate.Ifapulseisnot
receivedwithinaspecifiedperiodoftime,afaultwilloccur.
Press
hours
Press
Press
Press
Press
togotothenextparameter
MachineWatchdogTime
If Machine Watchdog has been activated, a time period
mustbespecified.Ifthemachinecycleinputdoesnotcycle
withinthespecifiedperiodoftime,afaultwilloccur.
tochangevalueofdesiredfield.
togotothenextparameter
Overcount Cycles
Inprogressivesystems,thecycleswitchmaybemonitored
while system is idle. If required, a fault will occur if a
specifiednumberofcyclesareobservedafterlubricationis
completed.Setthisparametertothemaximumallowable
cyclesacceptable,orselectDISABLED.
Press
Press
Press
Press
tochangevalueofdesiredfield.
togotothenextparameter
14
tochangevalueofdesiredfield.
Autofill Pump
IdleMode1
Press
toselectdesiredtimefield,seconds:minutes
Press
togotothenextparameter
Idle Settings
Press
tochangevalueofdesiredfield.
SelectEnabledtoactivatefillpumpfunctionality.Ifthefill
pump needs to be disabled (or if autofill system is not
connected to the SC400) this parameter should be set as
Disabled.
Press
Press
tochangevaluetotimeormachinecycles.
tochangevalueofdesiredfield.
togotothenextparameter
togotothenextparameter
35979R18/11
willremaininawaitstateforaspecifiedperiodoftime.
IfMachineCyclesisselected,thesystemwillremaininthe
wait state until a specified number of pulses are received
fromthemachinecountinput(MACHCYC).
IdleMode1
Autofill Timeout
If the autofill pump is enabled, a time period must be
specifiedforthefillpumptooperate.Thisperiodshouldbe
set long enough to allow for adequate filling, but short
enoughtopreventdamagetothefillpumpin casethefill
pumpisrundry.
Press
hours
Press
Press
Press
togotothenextparameter
Press
IdleTime1
IfTimeisselectedforIdleMode1,thetimetowait(before
nextlubeevent)mustbespecified.
tochangevalueofdesiredfield.
togotothenextparameter
Lube at Power Up
Press
Press
togotothenextparameter
Press
Operation
Monitor Time
TheSC400willsignalafaultiflubricationis
not completed as expected. OPCOMP_A
(Terminals 18, 19, 20) is monitored for
changes in state during lubrication. If
there is no activity from the pressure
switch within a specified timeframe
(Monitortime),afaultoccurs.Recommendedsettingis1.5
timestheactualtimeneededforonecycle.
Press
Press
Press
tochangevalueofdesiredfield.
togotothenextparameter
Press
MachineWatchdogTime
If Machine Watchdog has been activated, a time period
mustbespecified.Ifthemachinecycleinputdoesnotcycle
withinthespecifiedperiodoftime,afaultwilloccur.
Press
Press
tochangevalueofdesiredfield.
toselectdesiredtimefield,seconds:minutes
tochangevalueofdesiredfield.
togotothenextparameter
Press
togotothenextparameter
Idle Settings
The idle period can be determined by one of two events:
TimeorMachinecycles.WhenTimeisselected,thesystem
15
tochangevalueofdesiredfield.
Press
togotothenextparameter
MachineWatchdog1
If Machine cycles is selected for Idle Mode 1, the SC400
may (optionally) monitor the machine cycle input for
failure. If Machine Watchdog is enabled, the SC400 will
monitor(MACHCYC)forchangesinstate.Ifapulseisnot
receivedwithinaspecifiedperiodoftime,afaultwilloccur.
Onceparametersareset,press
tochangesystemto
runmode.Thesystemsetupisnowcomplete.
Press
hours
tochangevalueofdesiredfield.
Press
togotothenextparameter
MachineCycles1
IfMachineCyclesisselected,thenumberofpulses(before
nextlubeevent)mustbespecified.
tochangevalueofdesiredfield.
Press
tochangevaluetotimeormachinecycles.
35979R18/11
Autofill Pump
SelectEnabledtoactivatefillpumpfunctionality.Ifthefill
pump needs to be disabled (or if autofill system is not
connected to the SC400) this parameter should be set as
Disabled.
Press
Press
tochangevalueofdesiredfield.
togotothenextparameter
Autofill Timeout
If the autofill pump is enabled, a time period must be
specifiedforthefillpumptooperate.Thisperiodshouldbe
set long enough to allow for adequate filling, but short
enoughtopreventdamagetothefillpumpin casethefill
pumpisrundry.
Press
hours
Press
Press
Press
Pump Cycles 1
tochangevalueofdesiredfield.
IffixedCyclesisselectedforPumpMode1,thenumber
of cycles must be specified. Select the desired number of
cycles.
togotothenextparameter
Press
Press
Press
tochangevalueofdesiredfield.
togotothenextparameter
Pump Time 1
IffixedTimeisselectedforPumpMode1,thelubrication
time must be specified. Select the length of time for
lubrication.
tochangevalueofdesiredfield.
togotothenextparameter
Press
hours
Operation
Press
Onceparametersareset,press
tochangesystemto
run mode. The system setup is now complete.
Press
togotothenextparameter
NOTE:Iffixedtimeisselected,Monitortimeisnotused.
Monitor Time
TheSC400willsignalafaultiflubricationisnotcompleted
as expected. OPCOMP_A (Terminals 18, 19, 20) is
monitoredforchangesinstateduringlubrication.Ifthere
is no activity from the cycle switch within a specified
timeframe (Monitor time), a fault occurs. Monitor time is
automatically reset upon each cycle switch transaction.
Recommendedsettingis1.5timestheactualtimeneeded
foronetransaction.
Pump Mode 1
Select how the SC400 should
determine when lubrication is
complete.Optionsinclude:
16
tochangevalueofdesiredfield.
togotothenextparameter
Press
If Full Cycle or Half Cycle has been selected, proceed to
MonitorTime(below).
Lube at Power Up
Press
35979R18/11
Press
hours
Press
Press
Press
to select desired time field, seconds: minutes:
Press
togotothenextparameter
tochangevalueofdesiredfield.
togotothenextparameter
Idle Settings
The idle period can be determined by one of two events:
TimeorMachinecycles.WhenTimeisselected,thesystem
willremaininawaitstateforaspecifiedperiodoftime.
IfMachineCyclesisselected,thesystemwillremaininthe
wait state until a specified number of pulses are received
fromthemachinecountinput(MACHCYC).
IdleMode1
Press
Autofill Pump
SelectEnabledtoactivatefillpumpfunctionality.Ifthefill
pump needs to be disabled (or if autofill system is not
connected to the SC400) this parameter should be set as
Disabled.
Press
Press
tochangevaluetotimeormachinecycles.
Press
hours
tochangevalueofdesiredfield.
Press
Press
togotothenextparameter
MachineCycles1
IfMachineCyclesisselected,thenumberofpulses(before
nextlubeevent)mustbespecified.
Press
17
tochangevalueofdesiredfield.
togotothenextparameter
tochangevalueofdesiredfield.
Press
Press
tochangevalueofdesiredfield.
togotothenextparameter
Operation
Onceparametersareset,press
tochangesystemto
runmode.Thesystemsetupisnowcomplete.
tochangevalueofdesiredfield.
togotothenextparameter
Press
MachineWatchdogTime
If Machine Watchdog has been activated, a time period
mustbespecified.Ifthemachinecycleinputdoesnotcycle
withinthespecifiedperiodoftime,afaultwilloccur.
Press
Lube at Power Up
Press
togotothenextparameter
MachineWatchdog1
If Machine cycles is selected for Idle Mode 1, the SC400
may (optionally) monitor the machine cycle input for
failure. If Machine Watchdog is enabled, the SC400 will
monitor(MACHCYC)forchangesinstate.Ifapulseisnot
receivedwithinaspecifiedperiodoftime,afaultwilloccur.
Press
togotothenextparameter
Press
to select desired time field, seconds: minutes:
hours:days
Press
tochangevalueofdesiredfield.
Autofill Timeout
Press
togotothenextparameter
IdleTime1
IfTimeisselectedforIdleMode1,thetimetowait(before
nextlubeevent)mustbespecified.
Press
tochangevalueofdesiredfield.
toselectdesiredtimefield,seconds:minutes
35979R18/11
Press
Press
togotothenextparameter
MachineCycles1
IfMachineCyclesisselected,thenumberofpulses(before
nextlubeevent)mustbespecified.
Pump Mode 1
Select how the SC400 should determine
when lubrication is complete. Options
include:
FullCycleLubricateforexactly
two (2) transitions of the
OPCOMP_A (terminals 18, 19, 20) input. After
twotransitions(inandout),lubricationwillcease.
HalfCycleLubricateforexactlyone(1)transition
of the OPCOMP_A (terminals 18, 19, 20) input.
After one transition (in or out), lubrication will
cease.
Press
Press
Press
tochangevaluetoFullCycleorHalfCycle.
togotothenextparameter
Press
Press
Press
Press
toselectdesiredtimefield,seconds:minutes
tochangevalueofdesiredfield.
Press
togotothenextparameter
AutofillPump
SelectEnabledtoactivatefillpumpfunctionality.Ifthefill
pump needs to be disabled (or if autofill system is not
connected to the SC400) this parameter should be set as
Disabled.
tochangevalueofdesiredfield.
togotothenextparameter
Idle Settings
The idle period can be determined by one of two events:
TimeorMachinecycles.WhenTimeisselected,thesystem
willremaininawaitstateforaspecifiedperiodoftime.
IfMachineCyclesisselected,thesystemwillremaininthe
wait state until a specified number of pulses are received
fromthemachinecountinput(MACHCYC).
IdleMode1
Press
tochangevalueofdesiredfield.
togotothenextparameter
Press
MachineWatchdogTime
If Machine Watchdog has been activated, a time period
mustbespecified.Ifthemachinecycleinputdoesnotcycle
withinthespecifiedperiodoftime,afaultwilloccur.
TheSC400willsignalafaultiflubricationisnotcompleted
as expected. OPCOMP_A (Terminals 18, 19, 20) &
OPCOMP_B (Terminals 21, 22, 23) are monitored for
changes in state during lubrication. If there is no activity
from the cycle or pressure switch within a specified time
(Monitortime),afaultoccurs.
Press
tochangevalueofdesiredfield.
Press
togotothenextparameter
MachineWatchdog1
If Machine cycles is selected for Idle Mode 1, the SC400
may (optionally) monitor the machine cycle input for
failure. If Machine Watchdog is enabled, the SC400 will
monitor(MACHCYC)forchangesinstate.Ifapulseisnot
receivedwithinaspecifiedperiodoftime,afaultwilloccur.
Monitor time
Press
hours
tochangevalueofdesiredfield.
Press
tochangevalueofdesiredfield.
Press
togotothenextparameter
AutofillTimeout
If the autofill pump is enabled, a time period must be
specifiedforthefillpumptooperate.Thisperiodshouldbe
set long enough to allow for adequate filling, but short
enoughtopreventdamagetothefillpumpin casethefill
pumpisrundry.
tochangevaluetotimeormachinecycles.
Press
togotothenextparameter
IdleTime1
IfTimeisselectedforIdleMode1,thetimetowait(before
nextlubeevent)mustbespecified.
Press
to select desired time field, seconds: minutes:
hours:days
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Press
hours
Press
Press
togotothenextparameter
LubeatPowerUp
Even after power loss, the SC400 retains memory of its
currentstatewithinthelubecycle.Ifthecustomerprefers
that lubrication occur immediately after the control
receivespower,setthisparametertoYES.Ifparameteris
settoNO,theSC400willresumeactivityatthelastknown
positionwithinthelubricationcycle.
Press
Press
tochangevalueofdesiredfield.
togotothenextparameter
Operation
Onceparametersareset,press
tochangesystemto
runmode.Thesystemsetupisnowcomplete.
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SYSTEM MESSAGES
PROGRAMMING CONTINUOUS
Timing/Cycledata
Monitortimeremaining
Systemspecificdata
Monitor Time
TheSC400willsignalafaultiflubricationisnotproceeding
as expected. OPCOMP_A (Terminals 18, 19, 20) is
monitoredforchangesinstateduringlubrication.Ifthere
is no activity from the cycle switch within a specified
timeframe(Monitortime),afaultoccurs.
Press
hours
Press
Press
Inaddition,otherinformationisavailable.Pressing
tochangevalueofdesiredfield.
is pressed
cause the display to the next message. If
multipletimes,additionalscreenswillbedisplayed:
Softwarerevision
Daysofoperation
Cyclescompleted
Inputstatus(allexternalinputs)
Outputstatus(pump,solenoids,etc)
togotothenextparameter
Autofill Pump
SelectEnabledtoactivatefillpumpfunctionality.Ifthefill
pump needs to be disabled (or if autofill system is not
connected to the SC400) this parameter should be set as
Disabled.
Press
Press
tochangevalueofdesiredfield.
togotothenextparameter
WARNING CONDITIONS
Autofill Timeout
If the autofill pump is enabled, a time period must be
specifiedforthefillpumptooperate.Thisperiodshouldbe
set long enough to allow for adequate filling, but short
enoughtopreventdamagetothefillpumpin casethefill
pumpisrundry.
Press
hours
Press
Press
will
High Level
If an input signal is received from the high level input, a
message,Warning!Highlubricantlevelwillbedisplayed.
The reservoir has been overfilled. Stop fill pump
immediately.
tochangevalueofdesiredfield.
togotothenextparameter
Lube at Power Up
Even after power loss, the SC400 retains memory of its
currentstatewithinthelubecycle.Ifthecustomerprefers
that lubrication occur immediately after the control
receives power, set this parameter to Enabled. If
parameterissettodisabled,theSC400willresumeactivity
atthelastknownpositionwithinthelubricationcycle.
Call Service
Inapplicableregions,theSC400offersanotificationtothe
user when regular system maintenance is required.
Low Level
Low level is user selectable as a warning or as a fault.
When selected as a warning, system lubrication continues
normally. Customer should take secondary precautions to
prevent the system from operating without lubricant.
Press
Press
tochangevalueofdesiredfield.
togotothenextparameter
Operation
Onceparametersareset,press
tochangesystemto
run mode. The system setup is now complete.
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35979R18/11
FAULT CONDITIONS
Lowlevelisuserselectableasawarningorafault.When
selectedasafault,systemlubricationceasesoncelowlevel
isreachedandFault!Lowlubricantlevelisdisplayed.To
resume operation, fill reservoir with fluid. Fault will
automaticallyclearoncelevelreachesappropriatelevel.
Low Pressure
Monitor Timeout
During lubrication, a feedback signal (pressure or cycle
switch) is expected to change state within a specified
period of time (Monitor time). A monitor timeout occurs
when lubrication has not seen this signal change as
expected.Typicalcausesare:
Watchdog Timeout
When selected, SC400 counts pulses from customers
equipment during idle period. If a pulse is not received
withinaspecifiedperiodoftime(WatchdogTime),aFault
occurs and watchdog Timeout is displayed. Examine
customers equipment for cause of failure and rectify.
(orremotejogifconnected).
Oncecompleted,press
resetfault.
Overcount
When selected, SC400 counts pulses from cycle switch
during idle period. If pulses received is greater than the
specifiedlimit(Overcountcycles),afaultoccursandFault
(orremotejogifconnected).
EEPROM
Periodically,theSC400willperformacheckonitsinternal
EEprom (memory). This is performed to assure safe and
reliableoperation.IntheunlikelyeventofEEpromfailure,
a fault will occur and System Fault! EEPROM will be
(or
displayed. The fault may be cleared by pressing
remotejogifconnected).Iffaultrepeatsorisunabletobe
cleared,theSC400circuitboardmustbereplaced.
Parameters Lost
The SC400 continuously verifies parameter settings to
assure safe operation. In the event of memory failure, a
faultwilloccurandSystemfault!Parameterslostwillbe
displayed. To recommission the system, all parameters
need to be verified by qualified personnel. Once all
parametersareproperlyset,gotoresetlostparameters
withinengineeringparameters.Selectyes,thenreturnto
runmode.Faultwillautomaticallyreset.
Verifycontrolpoweriscleanandnearbyequipmentisnot
creatingelectricalnoise.
21
(orremotejogifconnected)to
Autofill Failure
Whenfillpumpisrunning,SC400expectsthefluidlevelof
thereservoirtorise.Iffluidlevelhasnotincreasedwithin5
minutes (or Autofill time, if less than 5 minutes), a fault
occursandFault!Autofillfailureisdisplayed.
Torectify,replacefluidinfillpump.Oncecompleted,press
(or remote jog if connected) to reset fault. Autofill
pumpwillrestartautomatically.
35979R18/11
SingleZone
Two(2)Zone
SingleZone
Two(2)Zone
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35979R18/11
SingleZone
Two(2)Zone
w/2PressureSwitches(orSGAvalve)
w/PC5PressureSwitch(oldstyleDenco)
23
35979R18/11
35682 SC400TwoIndividualPumpSystemWiringGuide
35683 SC400AutofillProgrammingandInstallationGuide
35684 SC400AdvancedWiringGuide
35685 SC400ConvertingSS4500userstoSC400
SERVICE PARTS
EnclosurewithDoorandKeypad.Part#37376
Footmountingkitonly.Part#37275
PCBBoardonly(doesnotincludeLCDboard).Part#37274
LCDdisplayboardonly....Part#37274LCD
BIJURDELIMONINTERNATIONAL
(252)5276001
LOCAL
(800)2271063
TOLLFREE
(252)5279232
FAX
WWW.BIJURDELIMON.COM
2100GatewayCentreBlvd.,Suite109
Morrisville,NC27560
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35979R1
8/11
35979R18/11