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Tender Notification for

SURVEY, DESIGN, SUPPLY, CIVIL WORKS,


INSTALLATION, TESTING, & COMMISSIONING
OF 66/11KV GIS GRID SUB STATION ON
TURNKEY BASIS AT MANDOLI JAIL COMPLEX,
DELHI (INDIA)
NIT NO CMC/BY/13-14/RB/SV/090

Due Date for Submission: 07.08.2013, 15:00 HRS

BSES YAMUNA POWER LTD (BYPL)


NIT: CMC/BY/13-14/RB/SV/090

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SECTION I: REQUEST FOR QUOTATION


a.

Event Information

1.01

BSES Yamuna Power Ltd (hereinafter referred to as BYPL) invites sealed tenders in 2
envelopes for DESIGN, SUPPLY, CIVIL WORKS, INSTALLATION, TESTING, &
COMMISSIONING OF 66/11KV GIS GRID SUBSTATION ON TURNKEY BASIS AT MANDOLI
JAIL COMPLEX, DELHI (INDIA). The bidder must qualify the requirements as specified in
clause 2.0 stated below. All envelopes shall be duly superscribed as SURVEY,
DESIGN,
SUPPLY,
CIVIL
WORKS,
INSTALLATION,
TESTING,
&
COMMISSIONING OF 66/11KV GIS GRID SUBSTATION ON TURNKEY BASIS AT
MANDOLI JAIL COMPLEX, DELHI (INDIA) NIT NO CMC/BY/1314/RB/SV/090 DUE ON 07.08.2013, 15:00 HRS
Delivery &
Estimated
Sl.
Description
Qty.
Installation
Cost (`)
No.
at
Survey,
design,
engineering,
manufacture, shop testing, inspection,
packing, dispatch, loading, unloading
and storage at site, transit/storage and
construction,
insurance,
assembly,
AS PER
erection,
civil
structural,
BOQ
architectural
work, complete pre(Bidder is DELHI SITE
commissioning
checks, testing &
requested MANDOLI
commissioning at site, obtaining
to verify
JAIL
23.50
1
statutory clearance & certification from
the same
COMPLEX,
Crores
State Electrical Inspector, Municipal
before
DELHI,
corporation department, Fire officer,
bidding by
INDIA
Horticulture department etc. and
visiting
handing over to the Owner after
the site)
satisfactory
commissioning
of
complete
66/11KV GIS substation at
following site on Turnkey basis
conforming to Technical Specification
Note: i) Geotechnical Investigation Report is available and uploaded on site.
ii) Bidder can quote both of the options (INDOOR/OUTDOOR GIS) separately in a bid, as
per the BOQ attached and in the specified formats.

1.02

The schedule of specifications with detail terms & conditions can be obtained from
address given below against submission of non-refundable demand draft of Rs.1000/drawn in favour of BSES Yamuna Power Ltd, payable at Delhi. The tender papers will be
issued on all working days upto 24.07.2013, 17:00 P.M. The tender documents &
detail terms and conditions can also be downloaded from the website
www.bsesdelhi.com --> Tenders --> BSES Yamuna Power Ltd --> Open
Tenders.
In case tender papers are downloaded from the above website, then the bidder has to
enclose a demand draft covering the cost of bid documents.
Offers will be received upto 07.08.2013, 15:00 HRS. at the address given below. Part
A of the Bid shall be opened on 07.08.2013, 16:00 HRS. Part B of the Bid will be
opened in case of Techno-Commercially qualified Bidders and the date of opening of
same shall be intimated in due course. It is the sole responsibility of the bidder to
ensure that the bid documents reach this office on or before the due date.

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Head of Department
Contracts & Materials Deptt
BSES Yamuna Power Ltd
3rd Floor, A Block
Shaktikiran Building, Karkardooma
Delhi 110032
1.03

2.00

BSES Yamuna Power Ltd reserves the right to accept/reject any or all Tenders without
assigning any reason thereof in the event of following
(i) Earnest Money Deposit (EMD) of value ` 23,50,000/- is not deposited in shape of
Demand Draft/Pay Order/Bankers Cheque/BG drawn in favour of BSES Yamuna
Power Ltd, payable at Delhi.
(ii) The offer does not contain prices indicating break-up towards all taxes & duties.
(iii) Complete Technical details are not enclosed.
(iv) Tender is received after due date and time.
(v) Tender is not serially numbered and spirally binded.
Qualification Criteria
The prospective bidder must qualify all of the following requirements and shall be eligible
to participate in the bidding who meets following requirements and management has a
right to disqualify those bidders who do not meet these requirements.
a) The bidder should be a manufacture of 66KV or higher voltage class GIS or
contractor who has the experience as under clause 2.0 mentioned below. Bidder
shall procure equipments from the approved vendor list of BYPL for individual
items (attached in Volume I Technical Specification) and backup Guarantee
Certificate from manufacturer shall be attached along with bid.
OR
The bidder must be an authorized Indian agent/representative/subsidiary of
manufacturer in India, desire to quote directly on behalf of their foreign principal,
having proper authorization from the principal to quote on his behalf provided
that
i) Authority letter & backup Guarantee Certificate from manufacturer shall be
attached along with bid, and
ii)
The
parent
company
(Principal)
or
authorized
Indian
agent/representative/subsidiary meets qualifying requirements stipulated for
66kV Class substation under clause 2.0 mentioned below. Each of them must
meets the minimum qualifying requirements under clause 2.0 mentioned below
OR
The bidder must have entered into technical collaboration with a manufacturer of
repute in India and a proper authorization from the collaborator shall be attached
along with the Bid provided that
i) In the event of order, the collaborator shall submit backup Guarantee
Certificate for equipment for the tenure laid down in the tender.
ii) The parent company (Principal) or authorized collaborator meets qualifying
requirements stipulated for 66kV Class under clause 2.0 mentioned below
b) The bidder must have designed, supplied, installed & commissioned various
6 6 KV GIS Grid substations or higher rating including civil works on Turnkey
basis in last 3-5 years. The list of such installations shall be furnished as per
Format attached in SCHEDULE I (List of Installation).

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c) The bidder must furnish valid Type Test Certificate carried out at
CPRI/ERDA/Other reputed International Institutions for all major equipment. The
Test Certificate should not be more than five years old.
d) The bidder should have qualified, experienced technical & field services
organization personnel at various stages of field erection & management services
required for successful design, manufacturing, testing, supply, erection, testing &
commissioning.
e) The bidder should have established project management, field quality assurance
system & safety organization designed to achieve high level of reliability at
various stages of field services required for successful erection, testing &
commissioning.
f) Bidder must have average annual turnover of minimum Rs 500 Crores during last
three (3) Years.
g) The bidder must have adequate Financial Stability and status to meet the
financial obligation pursuant to the scope of work.
h) The bidder shall submit a NO LITIGATION statement as per attached format.
i) The bidder should possess valid HT Contractor License issued by competent
statutory agency to undertake work in Delhi/NCR.
j) The bidder must have valid PAN No., EPF registration, ESI registration, Service
Tax registration, sales tax registration, and workmen compensation in addition to
other statuary compliances. The bidder must submit the copy of registrations.
Notwithstanding anything stated above, BYPL reserves the right to assess bidders
capability to perform the contract, assess the capability and installed capacity of the
Bidder for carrying out the supplies, should the circumstances warrant such assessment
in the overall interest of the purchaser. In this regard the decision of the purchaser is
final.
3.00

Bidding and Award Process


Bidders are requested to submit their offer strictly in line with this tender document. NO
DEVIATION IS ACCEPTABLE. BYPL shall response to the clarifications raised by
various bidders and the will be distributed to all participating bidders through website.
3.01
BID SUBMISSION
The bidders are required to submit the bids in 2(two) parts and submitted in 1
original + 3 Triplicate to the following address:
Head of Department
Contracts & Material Deptt.
BSES Yamuna Power Ltd
3rd Floor, A Block
Shaktikiran Building, Karkardooma
Delhi 110032
PART A
:: TECHNICAL BID comprising of following

NIT: CMC/BY/13-14/RB/SV/090

EMD in prescribed format


Non-refundable demand draft for Rs 1000/- in case the
forms are downloaded from website
Documentary evidence in support of qualifying criteria
i.e, Copies of the following for last 3 years i) Balance
sheet ii) Annual profit & loss statement iii) Annual turn
over, iv) Capacity, v) CA certificate etc
Copies of following i) Orders ii) Execution/Performance
Certificates, & other documents to support the QC as per
Clause 2.0
Technical Literature/ GTP/Type test report etc
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:: FINANCIAL BID comprising of

Price strictly in the Format enclosed indicating Break up


of basic price, taxes & duties, Freight etc

PART B

3.02

Qualified Manpower available


Testing Facilities
Original Tender documents duly stamped & signed on
each page as token of acceptance
Acceptance to Commercial Terms and Conditions viz.
Delivery schedule/period, Payment terms, BG, Power-ofAttorney etc

TIME SCHEDULE

The bidders should complete the following within the dates specified as under:
S.No.
1

Steps
Date of sale of NIT

Due date
24.07.2013, 1700HRS

Queries, if any

24.07.2013, 1700HRS

Last date & time of receipt of Two Part


Bids (PART A & PART B)

07.08.2013, 15:00HRS

Date & time of opening of tender Part A

07.08.2013, 16:00HRS

Date & Time of opening of PART B


Financial Bid of qualified bidders

Successful bidders will be


intimated through
website/email

This is a two part bid process. Bidders are to submit the bids in 2(Two) parts
Both these parts should be furnished in separate sealed covers super scribing NIT no.
DUE DATE OF SUBMISSION, with particulars as PART-A TECHNICAL BID &
COMMERCIAL TERMS & CONDITIONS and Part-B FINANCIAL BID and these
sealed envelopes should again be placed in another sealed cover which shall be
submitted before the due date & time specified.
Part A:: Technical Bid should not contain any cost information whatsoever and shall
be submitted within the due date.
PART B:: This envelope will be opened after techno-commercial evaluation and only of
the qualified bidders. The date & time of same shall be intimated in due course to the
qualified bidders.
Notwithstanding anything stated above, the Purchaser reserves the right to assess
bidders capability to perform the contract, should the circumstances warrant such
assessment in the overall interest of the purchaser. In this regard the decision of the
purchaser is final.
BIDS RECEIVED AFTER DUE DATE AND TIME MAY BE LIABLE TO REJECTION
4.00

Award Decision
4.01 Purchaser intends to award the business on a lowest bid basis, so suppliers are
encouraged to submit the bid competitively. The decision to place purchase
order/LOI solely depends on purchaser on the cost competitiveness across multiple

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lots, quality, delivery and bidders capacity, in addition to other factors that
Purchaser may deem relevant.
4.02 The purchaser reserves all the rights to award the contract to one or more bidders
so as to meet the delivery requirement or nullify the award decision without any
reason.
4.03 In the event of your bid being selected by purchaser (and / or its affiliates) and you
subsequent DEFAULT on your bid; you will be required to pay purchaser (and / or
its affiliates) an amount equal to the difference in your bid and the next lowest bid
on the quantity declared in NIT/RFQ.
4.04 In case any supplier is found unsatisfactory during the delivery process, the award
will be cancelled and BYPL reserves the right to award other suppliers who are
found fit.
5.00

Market Integrity
We have a fair and competitive marketplace. The rules for bidders are outlined in the
Terms & Conditions. Bidders must agree to these rules prior to participating. In addition
to other remedies available, we reserves the right to exclude a bidder from participating
in future markets due to the bidders violation of any of the rules or obligations contained
in the Terms & Condition. Bidders who violate the marketplace rules or engage in
behavior that disrupts the fair execution of the marketplace restricts a bidder to length of
time, depending upon the seriousness of the violation. Examples of violations include,
but are not limited to:
Failure to honor prices submitted to the marketplace.
Breach of the terms of the published in Request For Quotation/NIT.

6.00

Supplier Confidentiality
All information contained in this RFQ is confidential and shall not be disclosed, published
or advertised in any manner without written authorization from BYPL. This includes all
bidding information submitted.
All RFQ documents remain the property of BYPL and all suppliers are required to return
these documents to BYPL upon request.
Suppliers who do not honor these confidentiality provisions will be excluded from
participating in future bidding events.

7.0

Contact Information
Technical clarification, if any, as regards this RFQ shall be sought in writing and sent by
post/courier to following address. The same shall not be communicated through phone
Technical
Commercial
Contact
Mr. Devender Sharma
Mr. Rakesh Bansal
Person
Copy to : Mr. Rakesh Bansal
BSES Yamuna Power Ltd,
BSES Yamuna Power Ltd,
C&M Deptt. 3rd Floor, A-Block,
rd
Address
3 Floor, B -Block, Shaktikiran
Shaktikiran Building,
Building, Karkardooma, Delhi 110032
Karkardooma, Delhi 110032
devender.s.sharma@relianceada.
E-Mail
rakesh.bansal@relianceada.com
com

8.0

BID FORM
8.1

The Bidder shall submit one Original, Copy- 1, Copy 2, Copy 3 of the Bid
Form, Supporting Documents & Technical Data Sheets duly filled in as per
attached specification/BOM etc enclosed.

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9.0

EMD
The bidder shall furnish, as part of its bid, an EMD amounting as specified in the RFQ.
The EMD is required to protect the Purchaser against the risk of Bidders conduct which
would warrant forfeiture.
The EMD shall be denominated in any of the following form:
(a)
Bankers Cheque/Demand Draft/Pay Order drawn in favour of BSES Yamuna
Power Ltd, payable at Delhi.
(b)
EMD shall be valid for One Hundred Twenty (120) days after due date of
submission drawn in favour of BSES Yamuna Power Ltd
The EMD may be forfeited in case of:
(a)

the Bidder withdraws its bid during the period of specified bid validity

or
(b) the case of a successful Bidder, if the Bidder does not
(i) accept the Purchase Order, or
(ii) furnish the required performance security BG.
10.0

BID PRICES

10.01 Bidders shall quote for the entire Scope of Supply/Work with a break-up of prices for
individual items and Taxes & Duties. The total Bid Price shall also cover all the Supplier's
obligations mentioned in or reasonably to be inferred from the Bidding Documents in
respect of Design, Supply, Transportation to site, all in accordance with the requirement
of Bidding Documents. The Bidder shall complete the appropriate Price Schedules
included herein, stating the Unit Price for each item & total Price with taxes, duties &
freight upto destination.
10.02 The prices offered shall be inclusive of all costs as well as Duties, Taxes and Levies paid
or payable during execution of the supply work, breakup of price constituents, should be
there.
10.03 Prices quoted by the Bidder shall be Firm and not subject to any price adjustment
during the performance of the Contract. A Bid submitted with an adjustable price/
Price Variation Clause will be treated as non-responsive and rejected.
10.04 The qty break-up shown else-where in Price Schedule is tentative. The bidder shall
ascertain himself regarding material required for completeness of the entire work. Any
item not indicated but is required to complete the job, shall be deemed to be included in
the prices quoted.
11.0

BID CURRENCIES
Prices shall be quoted in Indian Rupees Only.

12.0

PERIOD OF VALIDITY OF BIDS

12.01 Bids shall remain valid for 120 days from the due date of submission of the Bid.
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12.02 Notwithstanding Clause12.01 above, the Purchaser may solicit the Bidders consent to an
extension of the Period of Bid Validity. The request and the responses thereto shall be
made in writing and sent by post/courier/e-mail.
13.0

ALTERNATIVE BIDS
Bidders shall submit Bids, which comply with the Bidding Documents. Alternative Bids will
not be considered. The attention of Bidders is drawn to the provisions regarding the
rejection of Bids in the terms and conditions, which are not substantially responsive to
the requirements of the Bidding Documents.

14.0

FORMAT AND SIGNING OF BID

14.01 The original Bid Form and accompanying documents, clearly marked "Original Bid" plus
copy1, copy 2, copy 3 m u s t be received by the Purchaser at the date, time and place
specified pursuant to Clauses 15.0 and 16.0. In the event of any discrepancy between the
original and the copies, the original shall govern.
14.02 The original and copies of the Bid shall be typed or written in indelible ink and shall be
signed by the Bidder or a person or persons duly authorized to sign on behalf of the
Bidder. Such authorization shall be indicated by written Power-of-Attorney accompanying
the Bid.
14.03 The Bid shall contain no interlineations, erasures or overwriting except as necessary to
correct errors made by the Bidder, in which case such corrections shall be initialed by the
person or persons signing the Bid.
15.0

SEALING AND MARKING OF BIDS

15.01 Bid submission: One original, copy1, copy 2 & copy 3 (hard copies) of all the Bid
Documents shall be sealed and submitted to the Purchaser before the closing time for
submission of the bid.
15.02 The Technical Documents and the EMD shall be enclosed in a sealed envelope and the
said envelope shall be superscribed with Technical & EMD. The price bid shall be
inside another sealed envelope with superscribed Financial Bid. Both these envelopes
shall be sealed inside another big envelope. All the envelopes should bear the Name and
Address of the Bidder and marking for the Original, copy1, copy 2 & copy 3. The
envelopes should be superscribed with Tender Notice No. & Due date of opening.
15.03 The Bidder has the option of sending the Bids in person. Bids submitted by
Email/Telex/Telegram /Fax will be rejected. No request from any Bidder to the Purchaser
to collect the proposals from Courier/Airlines/Cargo Agents etc shall be entertained by the
Purchaser.
16.0

DEADLINE FOR SUBMISSION OF BIDS

16.01 The original Bid, together with the required copies, must be received by the Purchaser at
the address specified earlier.
16.02 The Purchaser may, at its discretion, extend the deadline for the submission of Bids by
amending the Bidding Documents, in which case all rights and obligations of the
Purchaser and Bidders previously subject to the deadline will there after be subject to the
deadline as extended.

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17.0

ONE BID PER BIDDER


Each Bidder shall submit only one Bid by itself. No Joint venture is acceptable. A Bidder
who submits or participates in more than one Bid will cause all those Bids to be rejected.

18.0

LATE BIDS
Any Bid received by the Purchaser after the deadline for submission of Bids prescribed by
the Purchaser, pursuant to Clause 16.0, will be declared "Late" and may be rejected and
returned unopened to the Bidder.

19.0

MODIFICATIONS AND WITHDRAWAL OF BIDS

19.01

The Bidder is not allowed to modify or withdraw its Bid after the Bids submission.

20.0

THE PURCHASERS RIGHT TO ACCEPT ANY BID AND TO REJECT ANY OR


A LL BIDS
The Purchaser reserves the right to accept or reject any Bid and to annul the Bidding
process and reject all Bids at anytime prior to award of Contract, without
thereby incurring any liability to the affected B i d d e r or Bidders or any obligation
to inform the affected Bidder or Bidders of the grounds for the Purchasers action.

21.0

AWARD OF CONTRACT

21.02

The Purchaser will award the Contract to the successful Bidder whose Bid has been
Determined to be the lowest-evaluated responsive Bid, provided further that the Bidder
has been determined to be qualified to satisfactorily perform the Contract. Purchaser
reserves the right to award order to other bidders in the tender, provided it is required
for timely execution of project & provided he agrees to come to the lowest rate.
Purchaser reserves the right to distribute the entire tender quantity at its own discretion
without citing any reasons thereof.

21.02

Though the contract is for Turnkey in nature, the Purchaser intends to issue 3(three)
separate Purchase/Works Orders viz.
a)
Purchase Order for Supply Portion.
b)
Work Order for Civil Works.
c)
Work Order for Installation, Testing & Commissioning.
All individual contracts will contain cross fall breach clause (i.e., a breach of one will
constitute breach of the others)

22.0

LETTER OF INTENT/ NOTIFICATION OF AWARD


The letter of intent/ Notification of Award shall be issued to the successful Bidder
whose bids have been considered responsive, techno-commercially acceptable and
evaluated to be the lowest (L1). The successful Bidder shall be required to
furnish a letter of acceptance with in 7 days of issue of the letter of intent
/Notification of Award by Purchaser. The date of LOI/NOA shall be treated as Start
date of work.

23.0

CONTRACT PERFORMANCE BANK GAURANTEE


Within 15 days of the receipt of Notification of Award/ Letter of Intent/PO from
the Purchaser, the successful Bidder shall furnish Performance Bank Guarantee

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towards faithful performance of Contract for an amount of 10% (Ten percent) of the
Contract Price. The Performance Bond shall be valid upto completion period/handing
over, whichever is earlier plus 3 months claim period. Upon submission of the
performance security, the EMD shall be released. 03 (three) nos. separate CPBGs shall
be submitted against Supply, ETC & Civil Contract.
22.08 COMPLETION PERIOD
150 days from the date of issuance of LOA/POs. Bidder has to submit the execution plan
with bid.

GENERAL TERMS AND CONDITIONS SUPPLY


1.01

All the Bids shall be prepared and submitted in accordance with these instructions.

1.02

Bidder shall bear all costs associated with the preparation and delivery of its Bid, and the
Purchaser will in no case shall be responsible or liable for these costs.

1.03

The Bid should be submitted by the Bidder in whose name the bid document has been
issued and under no circumstances it shall be transferred /sold to the other party.

1.04

The Purchaser reserves the right to request for any additional information and also
reserves the right to reject the proposal of any Bidder, if in the opinion of the Purchaser,
the data in support of RFQ requirement is incomplete.

1.05

The Bidder is expected to examine all instructions, forms, terms & conditions and
specifications in the Bid Documents. Failure to furnish all information required in the Bid
Documents or submission of a Bid not substantially responsive to the Bid Documents in
every respect may result in rejection of the Bid. However, the Purchasers decision in
regard to the responsiveness and rejection of bids shall be final and binding without any
obligation, financial or otherwise, on the Purchaser.

2.0

Definition of Terms

2.01

Purchaser shall mean BSES Yamuna Power Limited, on whose behalf this bid enquiry is
issued by its authorized representative / officers.

2.02

Bidder shall mean the firm who quotes against this bid enquiry issued by the
Purchaser. Supplier or Supplier shall mean the successful Bidder and/or Bidders
whose bid has been accepted by the Purchaser and on whom the Letter of Acceptance
is placed by the Purchaser and shall include his heirs, legal representatives, successors
and permitted assigns wherever the context so admits.

2.03

Supply shall mean the Scope of Contract as described.

2.04

Specification shall mean collectively all the terms and stipulations contained in those
portions of this bid document known as RFQ, Commercial Terms & Condition,
Instructions to Bidders, Technical Specifications and the Amendments, Revisions,
Deletions or Additions, as may be made by the Purchaser from time to time.

2.05

Letter of Acceptance shall mean the official notice issued by the Purchaser notifying the
Supplier that his proposal has been accepted and it shall include amendments thereto, if

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any, issued by the Purchaser. The Letter of Acceptance issued by the Purchaser shall
be binding on the Supplier The date of Letter of Acceptance shall be taken as the
effective date of the commencement of contract.
2.06
2.07
2.08

Month shall mean the calendar month and Day shall mean the calendar day.
Codes and Standards shall mean all the applicable codes and standards as indicated in
the Specification.
Offer Sheet shall mean Bidder's firm offer submitted to BYPL in accordance with
the specification.

2.09 Contract shall mean the Letter of Acceptance/Purchase Order issued by the
Purchaser.
2.10 Contract Price shall mean the price referred to in the Letter of Acceptance/Purchase
Order.
2.11

Contract Period shall mean the period during which the Contract shall be executed
as agreed between the Supplier and the Purchaser in the Contract inclusive of extended
contract period for reason beyond the control of the Supplier and/or Purchaser due to
force majeure.

2.12

Acceptance shall mean and deemed to include one or more of the following as will
be stipulated in the specification:
a) The written acceptance of material by the inspector at suppliers works to ship
the materials.
b)
Acceptance of material at Purchaser site stores after its receipt and due
inspection/ testing and release of material acceptance voucher.
c) Where the scope of the contract includes supply, acceptance shall mean issue of
necessary equipment / material takeover receipt after installation & commissioning
and final acceptance.

3.0

Contract Documents & Priority

3.01

Contract Documents: The terms and conditions of the contract shall consist solely of
these RFQ conditions and the offer sheet.

4.0

Scope of Supply -General

4.01

The Scope of Supply shall be on the basis of Bidders responsibility, completely covering
the obligations, responsibility and supplies provided in this Bid enquiry whether implicit or
explicit.

4.02

Bidder shall have to quote for the Bill of quantities as listed elsewhere.

4.03

All relevant drawings, data and instruction manuals.

5.0
5.01

Quality Assurance and Inspection


Immediately on award of contract, the bidder shall prepare detailed quality
assurance plan/test procedure identifying the various stages of manufacture, quality
checks performed at each stage, raw material inspection and the Customer hold points.
The document shall also furnish details of method of checking, inspection and

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5.02

5.03

5.04
5.05
5.06

acceptance standards / values and get the approval of Purchaser before proceeding
with manufacturing. However, Purchaser shall have right to review the inspection
reports, quality checks and results of suppliers in house inspection department which
are not Customer hold points and the supplier shall comply with the remarks made by
purchaser or his representative on such reviews with regards to further testing,
rectification or rejection, etc.
Witness and Hold points are critical steps in manufacturing, inspection and testing
where the supplier is obliged to notify the Purchaser in advance so that it may be
witnessed by the Purchaser. Final inspection is a mandatory hold point. The supplier
to proceed with the work past a hold point only after clearance by purchaser or a
witness waiver letter from BYPL.
The performance of waiver of QA activity by Purchaser at any stage of
manufacturing does not relieve the supplier of any obligation to perform in accordance
with and meet all the requirements of the procurement documents and also all the
codes & reference documents mentioned in the procurement document nor shall it
preclude subsequent
rejection by the purchaser.
On completion of manufacturing the items can only be dispatched after receipt
of dispatch instructions issued by the Purchaser.
All in-house testing and inspection shall be done with out any extra cost. The inhouse inspection shall be carried out in presence of BSES/BSES authorized third party
inspection agency. Cost of Futile/abortive visit(s) shall be debited from the invoices
Purchaser reserves the right to send any material being supplied to any
recognized laboratory for testing, wherever necessary and the cost of testing shall be
borne by the Bidder. In case the material is found not in order with the technical
requirement / specification, the charges along with any other penalty which may be
levied is to be borne by the bidder. To avoid any complaint the supplier is advised to
send his representative to the stores to see that the material sent for testing is being
sealed in the presence of bidders representative.

6.0

Packing, Packing List & Marking

6.01

Packing: Supplier shall pack or shall cause to be packed all Commodities


in crates/boxes/drums/containers/cartons and otherwise in such a manner as shall be
reasonably suitable for shipment by road or rail to BYPL, Delhi/New Delhi stores/site
without undue risk of damage in transit.
Packing List: The contents of each package shall be itemized on a detailed list
showing the exact weight, extreme outside dimensions (length, width & weight) of each
container/box/drum/carton, Item SAP Code, PO No & date. One copy of the packing list
shall be enclosed in each package delivered.

6.02

7.01

Price basis for supply of materials


a) Bidder to quote their prices on Landed Cost Basis and separate price for each items.
FIRM prices for supply to BYPL Delhi/New Delhi stores inclusive of packing,
forwarding, loading at manufacturers premises, payment of Excise Duty, Sales
Tax/VAT, Freight, Custom Duty, any other local charges. Octroi is presently not
applicable in Delhi and however if applicable shall be reimbursed at actual.
b) The above supply prices shall also include unloading at BYPL Delhi/New
Delhi stores/site.
c) Purchaser shall issue Form C wherever applicable and accordingly bidder to
consider applicable taxes in the quoted price.

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8.0

Terms of payment and billing SUPPLY


a) 10% advance against submission of BG of equivalent amount valid upto
completion period/handing over, whichever is earlier plus 3 months claim
period. In case of delay, the BG shall be extended suitably.
b) 75% prorata of supply value shall be payable against R/A bills for supply of
equipment and material within 30 days against receipt of material at site
submission of following documents duly certified by BYPL Project-in-charge:
I.
Consignee copy of LR.
II.
Detailed invoice showing commodity description, qty, unit & total
price.
III.
Original certificate issued by BYPL confirming receipt of material at
site & acceptance.
IV.
Dispatch clearance & inspection report issued by the inspection
authority.
V.
Packing List, Test Reports.
VI.
Guarantee Certificate.
c) 10% prorata after installation/erection of equipment duly certified by BYPL
Project-in- charge.
d) 5% prorata after Commissioning of equipment of installation duly certified by
BYPL Project-in-charge and Handing Over of the entire Installation and
submission of BG of equivalent value valid upto Defect Liability period plus 3
months towards Claim period.

9.0

Price Validity

9.01

All bids submitted shall remain valid, firm and subject to unconditional
acceptance by BYPL Delhi for 120 days from the due date of submission. For
awarded suppliers/contractors, the prices shall remain valid and firm till contract
completion.

10.0

Performance Guarantee

10.01 Bank guarantee shall be drawn in favour of BSES Yamuna Power Ltd as
applicable. The performance Bank guarantee shall be in the format as specified by
BYPL.
11.0

Forfeiture

11.01 Each Performance Bond established under Clause 10.0 shall contain a statement
that it shall be automatically and unconditionally forfeited without recourse and
payable against the presentation by BYPL of this Performance Bond, to the relevant
bank referred to above, together with a simple statement that supplier has failed
to comply with any term or condition set forth in the Contract.
11.02 Each Performance BG established under will be automatically and unconditionally
forfeited without recourse if BYPL in its sole discretion determines that supplier has
failed to comply with any term or condition set forth in the contract.
12.0

Release
All Performance Bonds will be released without interest within seven (7) days
from the last date up to which the Performance Bond has to be kept valid (as
defined in Clause10.0) except for the case set forth in Clause 21.0.

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13.0

Warranty/Defects Liability Period

13.01 The bidder to guarantee the materials/items supplied against any defect of failure, which
arise due to faulty materials, workmanship or design for the entire defects liability period.
The Defect liability period shall be 36 months from the date of handing over of entire
Installation. If during the defects liability period any materials/items are found to be
defective, these shall be replaced or rectified by the bidder at his own cost within 30 days
from the date of receipt of intimation.
14.0

Return, Replacement or Substitution.

14.01 BYPL shall give Supplier notice of any defective Commodity promptly after becoming
aware thereof. BYPL may in its discretion elect to return defective Commodities to
Supplier for replacement, free of charge to BYPL, or may reject such Commodities and
purchase the same or similar Commodities from any third party. In the latter case BYPL
shall furnish proof to Supplier of the cost of such substitute purchase. In either case, all
costs of any replacement, substitution, shipping, labour and other related expenses
incurred in connection with the return and replacement or for the substitute purchase of
a Commodity hereunder should be for the account of Supplier. BYPL may set off such
costs against any amounts payable by BYPL to Supplier. Supplier shall reimburse BYPL
for the amount, if any, by which the price of a substitute Commodity exceeds the price
for such Commodity as quoted in the Bid.
15.0

Effective Date of Commencement of Contract:

15.01 The date of the issuance of the Letter of Acceptance/Purchase Order shall be treated as
the effective date of the commencement of Contract.
16.0

Time The Essence of Contract

16.01 The time and the date of completion of the Supply as stipulated in the Letter of
Acceptance / Purchase order issued to the Supplier shall be deemed to be the essence of
the Contract. The Supply has to be completed not later than the aforesaid Schedule
and date of completion of supply.
17.0

The Laws and Jurisdiction of Contract:

17.01 The laws applicable to this Contract shall be the Laws in force in India.
17.02 All disputes arising in connection with the present Contract shall be settled amicably by
mutual consultation failing which shall be finally settled as per the rules of Arbitration and
Conciliation Act, 1996 at the discretion of Purchaser. The venue of arbitration shall be at
Delhi in India.
18.0

Events of Default

18.01 Events of Default. Each of the following events or occurrences shall constitute an event
of default ("Event of Default") under the Contract:
(a) Supplier fails or refuses to pay any amounts due under the Contract;

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(b) Supplier fails or refuses to deliver Commodities conforming to this


RFQ/specifications, or fails to deliver Commodities within the period specified in P.O.
or any extension thereof
(c) Supplier becomes insolvent or unable to pay its debts when due, or commits any act
of bankruptcy, such as filing any petition in any bankruptcy, winding-up or
reorganization proceeding, or acknowledges in writing its insolvency or inability to
pay its debts; or the Supplier's creditors file any petition relating to bankruptcy of
Supplier;
(d) Supplier otherwise fails or refuses to perform or observe any term or condition of the
Contract and such failure is not remediable or, if remediable, continues for a period
of 30 days after receipt by the Supplier of notice of such failure from BYPL.
19.0

Consequences of Default.
(a) If an Event of Default shall occur and be continuing, BYPL may forthwith terminate
the Contract by written notice.
(b) In the event of an Event of Default, BYPL may, without prejudice to any other right
granted to it by law, or the Contract, take any or all of the following actions;
(i) present for payment to the relevant bank the Performance Bond;
(ii) Purchase the same or similar Commodities from any third party; and/or
(iii) Recover any losses and/or additional expenses BYPL may incur as a result of
Supplier's default.

20.0

Liquidated Damages

20.01 If supply of items / equipments is delayed beyond the supply schedule as stipulated in
purchase order then the Supplier shall be liable to pay to the Purchaser as penalty for
delay, a sum of 1% (one percent) of the basic (ex-works) price for every week delay or
part thereof for individual mile stone deliveries.
20.02 The total amount for delay under the contract will be subject to a maximum of Ten
percent (10%) of the basic (ex-works) price.
20.03 The Purchaser may, without prejudice to any method of recovery, deduct the amount for
such damages from any amount due or which may become due to the Supplier or from
the Performance Bond or file a claim against the supplier.
21.0

Statutory variation in Taxes and Duties


The total order value shall remain FIRM and shall not be adjusted on account of any
variations in Statutory Levies imposed by Competent Authorities by way of fresh
notification(s) within the stipulated delivery period only.

22.0

Force Majeure

22.01 General
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An Event of Force Majeure" shall mean any event or circumstance not within
the reasonable control directly or indirectly, of the Party affected, but only if and to the
extent that:
(i) Such event or circumstance materially and adversely affects the ability of the
affected Party to perform its obligations under this Contract, and the affected Party
has taken all reasonable precautions, due care and reasonable alternative measures
in order to prevent or avoid the effect of such event on the affected party's ability to
perform
its
obligations under this Contract and to mitigate the consequences thereof.
(ii) For the avoidance of doubt, if such event or circumstance would not have materially
and adversely affected the performance of the affected party had such affected party
followed good industry practice, such event or circumstance shall not constitute force
majeure.
(iii) Such event is not the direct or indirect result of the failure of such Party to perform
any of its obligations under this Contract.
(iv) Such Party has given the other Party prompt notice describing such events, the effect
thereof and the actions being taken in order to comply with above clause.
22.02 Specific Events of Force Majeure subject to the provisions of above clause, Events of
Force Majeure shall include only the following to the extent that they or their
consequences satisfy the above requirements :
(i) The following events and circumstances:
a) Effect of any natural element or other acts of God, including but not limited to storm,
flood, earthquake, lightning, cyclone, landslides or other natural disasters.
b) Explosions or fires
(ii) War declared by the Government of India, provided that the ports at Mumbai are
declared as a war zone.
(iii) Dangers of navigation, perils of the sea.
22.03 Notice of Events of Force Majeure If a force majeure event prevents a party from
performing any obligations under the Contract in part or in full, that party shall:
i) Immediately notify the other party in writing of the force majeure events
within 7(seven) working days of the occurrence of the force majeure event
ii) Be entitled to suspend performance of the obligation under the Contract which is
affected by force majeure event for the duration of the force majeure event.
iii) Use all reasonable efforts to resume full performance of the obligation as soon as
practicable
iv) Keep the other party informed of all such efforts to resume full performance of the
obligation on a regular basis.
v) Provide prompt notice of the resumption of full performance or obligation to the
other party.
22.04 Mitigation of Events of Force Majeure Each Party shall:
(i) Make all reasonable efforts to prevent and reduce to a minimum and mitigate the
effect of any delay occasioned by an Event of Force Majeure including recourse
to alternate methods of satisfying its obligations under the Contract;
(ii) Use its best efforts to ensure resumption of normal performance after the
termination of any Event of Force Majeure and shall perform its obligations to
the maximum extent practicable as agreed between the Parties; and
(iii) Keep the other Party informed at regular intervals of the circumstances
concerning the event of Force Majeure, with best estimates as to its likely

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continuation and what measures or contingency planning it is taking to mitigate


and or terminate the Event of Force Majeure.
22.05 Burden of Proof In the event that the Parties are unable in good faith to agree that
a Force Majeure event has occurred to an affected party, the parties shall resolve their
dispute in accordance with the provisions of this Agreement. The burden of proof as to
whether or not a force majeure event has occurred shall be upon the party claiming
that the force majeure event has occurred and that it is the affected party.
22.06 Termination for Certain Events of Force Majeure. If any obligation of any Party under the
Contract is or is reasonably expected to be delayed or prevented by a Force Majeure
event for a continuous period of more than 3 months, the Parties shall promptly
discuss in good faith how to proceed with a view to reaching a solution on mutually
agreed basis. If a solution on mutually agreed basis cannot be arrived at within a
period of 30 days after the expiry of the period of three months, the Contract shall
be terminated after the said period of 30 days and neither Party shall be liable to the
other for any consequences arising on account of such termination.
22.07 The Purchaser may terminate the contract after giving 7(seven) days notice if any of
following occurs:
a) Contractor fails to complete execution of works within the approved schedule of
works, terms and conditions.
b) In case the contractor commits any Act of Insolvency, or adjudged insolvent.
c) Has abandoned the contract.
d) Has failed to commence work or has suspended the progress of works.
e) Has failed to proceed the works with due diligence and failed to make such due
progress.
22.08 Limitation of Force Majeure event. The Supplier shall not be relieved of any obligation
under the Contract solely because cost of performance is increased, whether as a
consequence of adverse economic consequences or otherwise.
22.09 Extension of Contract Period due to Force Majeure event The Contract period may be
extended by mutual agreement of Parties by way of an adjustment on account of
any period during which an obligation of either Party is suspended due to a Force
Majeure event.
22.10 Effect of Events of Force Majeure. Except as otherwise provided herein or may further be
agreed between the Parties, either Party shall be excused from performance and
neither Party shall be construed to be in default in respect of any obligations
hereunder, for so long as failure to perform such obligations shall be due to and
event of Force Majeure."
23.0

Transfer and Sub-Letting

23.01 The Supplier shall not sublet, transfer, assign or otherwise part with the Contract or any
part thereof, either directly or indirectly, without prior written permission of the
Purchaser.
24.0

Recoveries

24.01 When ever under this contract any money is recoverable from and payable by the bidder,
the purchaser shall be entitled to recover such sum by appropriating in part or in whole
by detecting any sum due to which any time thereafter may become due from the
supplier in this or any other contract. Should the sum be not sufficient to cover the full
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amount recoverable the bidder shall pay to the purchaser on demand the remaining
balance.
25.0

Waiver

25.01 Failure to enforce any condition herein contained shall not operate as a waiver of the
condition itself or any subsequent breach thereof.
26.0

Indemnification

26.01 Notwithstanding contrary to anything contained in this RFQ, Supplier shall at his costs
and risks make good any loss or damage to the property of the Purchaser and/or the
other Supplier engaged by the Purchaser and/or the employees of the Purchaser and/or
employees of the other Supplier engaged by the Purchaser whatsoever arising out of the
negligence of the Supplier while performing the obligations under this contract.
27.01 DOCUMENTATION
The Bidder shall procure all equipment from BYPL approved sources as per attached
specifications. The Bidders shall submit 5 copies of Material/Type Test Certificates, O&M
Manuals, and Approved & As-built drawings, related to various equipment. The Bidders
shall ensure for the strict compliance to the specifications and Field Quality Procedures
issued by BYPL Engineer in-charge.
28.01

Commissioning Spares

28.01

Commissioning Spares shall be deemed to be included in the quoted prices.

29.0

PRICE FORMAT SUPPLY (A) (Items shown are indicative, Kindly refer BOQ,
attached as Annexure)

ITEM
DESCRIPTION

QTY

UoM

UNIT
EXWORKS
RATE

UNIT ED
as
applicable

UNIT CST
AGAINST
C FORM
/VAT as
applicable

UNIT
FREIGHT

UNIT
LANDED
COST

TOTAL
LANDED
COST

Items as per BOQ of the grid substation i.e. shall be utilized to furnish price break-up.
GRAND TOTAL LANDED COST
In words .
NOTE:
1) C Form shall be issued by BYPL wherever required.
2) Bidder shall include & indicate any others taxes under the applicable law(s) for supply
and services to be performed in the purchasers country.
3) The bidder shall clearly indicate the material covered under E1 Sales (Sales-in-Transit)
indicating make.
4) The bidder shall, at its own, handle all imported equipments and handle all formalities
for custom clearances, port charges, etc if any.
5) Item-wise breakup of Recommended Spares for 5 years to be indicated as below.
6) All Tools & Tackles, Consumables and Commissioning Spares required to complete the
work shall be included in the quoted rates.
7) Any other items not mentioned above but are required for successful completion of the
substation shall be deemed to be included in the above quoted rates.
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SECTION V: PRICE FORMAT (B) (RECOMMENDED SPARES & CONSUMABLES WITH


PRICE LIST FOR FIVE YEARS OF OPERATION FOR FUTURE REQUIREMENTS)

ITEM DESCRIPTION
& PART NO.

QTY

UoM

UNIT
EXWORKS
RATE

UNIT ED AS
APPLICABLE

UNIT CST
AGAINST C
FORM /VAT
AS
APPLICABLE

UNIT
FREIGHT

UNIT
LANDED
COST

TOTAL
LANDED
COST

SECTION V: PRICE FORMAT (C) (TYPE/SPECIAL TEST CHARGES FOR EQUIPMENTS,


IF ANY)

ITEM DESCRIPTION

QTY

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UoM

UNIT
EXWORKS
RATE

UNIT ED/ST
AS
APPLICABLE

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UNIT CST
AGAINST C
FORM /VAT
AS
APPLICABLE

OTHER
TAXES

UNIT
LANDED
COST

Bidders seal & signature

TOTAL
LANDED
COST

GRAND SUMMARY OF THE QUOTED PRICE

DESCRIPTION

Total price for


supply F.O.R site
incl all duties, taxes

Total for
Erection,
Testing &
Comm incl all
Taxes

Total for Civil


Works incl all
Taxes

Grand Total
(`)

Survey, design, engineering,


manufacture,
shop
testing,
inspection, packing, dispatch,
loading, unloading and storage
at site, transit/storage and
construction,
insurance,
assembly,
erection,
civil
structural, architectural work,
complete
pre-commissioning
checks, testing & commissioning
at site, obtaining statutory
clearance & certification from
State
Electrical
Inspector,
Municipal
corporation
department,
Fire
officer,
Horticulture department etc. and
handing over to the Owner after
satisfactory
commissioning
of
complete
66/11
KV
substation at M a n d o l i J a i l
c o m p l e x site on Turnkey
basis conforming to Technical
Specification
In words .
We declare that the following are our quoted prices in INR for the entire project.
Date:

Bidders Name:

Place:

Bidders Address:

Signature:
Printed Name: ..
Designation: ..

Common Seal: .

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COMMERCIAL TERMS AND CONDITIONS SUPPLY


Sl
No

Item Description

Validity

Price basis

Payment terms

BIDDERS
CONFIRMATION

AS PER BYPL
120 days from the due date of
submission
a) Firm, FOR Delhi store basis. Prices
shall be inclusive of all taxes & duties,
freight
upto
Delhi
stores.
b) Unloading at stores - in vendor's
scope
a) 10% advance ag BG of eq amount
valid upto completion period/handing
over
b) 75% ag R/A bills within 30 days
against receipt of material at site
c)10%
prorata
after
installation/erection of equipment
d) 5% prorata after Commissioning of
equipment and Handing Over of the
entire Installation and submission of
BG of equivalent value valid upto
Defect Liability period

Completion time

150 days from date of LOI/PO

Defect Liability period

36 months from the date of Handing


over of entire Installation.

Liquidated damages

1% of basic price for every week delay


subject to maximum of 10% of basic
PO value of undelivered units

Performance Bank
Guarantee

10% (Ten percent) of the Contract


Price
valid
upto
completion
period/handing over

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SECTION VI
BID FORM
To
Head of Department
Contracts & Material Deptt.
BSES Yamuna Power Ltd
Shaktikiran Building, Karkardooma,
Delhi 110032
Sir,
1
We understand that BYPL is desirous of procuring.. for its
licensed distribution network area in Delhi
2
Having examined the Bidding Documents for the above named works, we the
undersigned, offer to deliver the goods in full conformity with the Terms and Conditions and
technical
specifications
for
the
sum
of.........................................
(figures........................................................................) or such other sums as may be
determined in accordance with the terms and conditions of the contract .The above Amounts are
in accordance with the Price Schedules attached herewith and are made part of this bid.
3
If our Bid is accepted, we under take to deliver the entire goods as) as per delivery
schedule mentioned in Section IV from the date of award of purchase order/letter of intent.
4
If our Bid is accepted, we will furnish a performance bank guarantee for an amount of
10% (Ten)percent of the total contract value for due performance of the Contract in accordance
with the Terms and Conditions.
5
We agree to abide by this Bid for a period of 120 days from the due date of bid
submission and it shall remain binding upon us and may be accepted at any time before the
expiration of that period.
6
We declare that we have studied the provision of Indian Laws for supply of
equipments/materials and the prices have been quoted accordingly.
7
Unless and until Letter of Intent is issued, this Bid, together with your written acceptance
there of, shall constitute a binding contract between us.
8
We understand that you are not bound to accept the lowest, or any bid you may receive.
9
There is provision for Resolution of Disputes under this Contract, in accordance with the
Laws and Jurisdiction of Contract.
Dated this............................... day of................................................. 2013
Signature.............................................. In the capacity of

..................................................................duly authorized to sign for and on behalf of


(IN BLOCK CAPITALS) ...............................................................................

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SECTION VII
FORMAT FOR EMD BANK GUARANTEE

(To be issued in a Non Judicial Stamp Paper of Rs.50/-purchased in the name of the bank)
Whereas [name of the Bidder] (herein after called the Bidder) has submitted its bid dated[date
of submission of bid] for the supply of [name and/or description of the goods] (here after called
the Bid).
KNOW ALL PEOPLE by these presents that WE [name of bank] at [Branch Name and
address],having our registered office at[address of the registered office of the bank](herein after
called the Bank),are bound unto BSES Yamuna Power Ltd., with its Corporate Office at
Shaktikiran Building, Karkardooma, Delhi -110032, (herein after called the Purchaser)in the
sum of Rs (Rupees. only) for which
payment well and truly to be made to the said Purchaser, the Bank binds itself, its successors,
and assigns by these presents.
Sealed with the Common Seal of the said Bank this_____ day of________ 20____.
TH E CONDITIONS of this obligation are:
1
If the Bidder withdraws its Bid during the period of bid validity specified by the Bidder on
the Bid Form ; or
2. If the Bidder, having been notified of the acceptance of its Bid by the Purchaser during the
period of bid validity:
(a)
fails or refuses to execute the Contract Form ,if required; or
(b)
fails or refuses to furnish the performance security, In accordance with the
Instructions to Bidders/ Terms and Conditions;
We undertake to pay to the Purchaser up to the above amount upon receipt of its first written
demand, without the Purchaser having to substantiate its demand, provided that is its demand
the purchaser will note that amount claimed by it is due to it, owing to the occurrence of one or
both of the two condition(s), specifying the occurred condition or condition(s).
This guarantee will remain in force up to and including One Hundred Twenty (120) days after the
due date of submission bid, and any demand in respect thereof should reach the Bank not later
than the above date.

(Stamp & signature of the bank)

Signature of the witness

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LITIGATION HISTORY

Name of
client

Year

Details of
contract &
date

Cause of
Litigation/arbitration
and dispute

Disputed
amount

CURRENT CONTRACT COMMITMENTS/ WORK IN PROGRESS


Name of
client

Year

Details of
contract &
date

Value of
outstanding
work

Estimated
completion
date

FINANCIAL DATA
(Duly Certified by Chartered Accountant)
Actual in previous 5 financial years
FY 12-13

FY 11-12

FY 10-11

FY 09-10

FY 08-09

Total assets
Current assets
Total Liability
Current Liability
Profit before taxes
Profit after taxes

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CHECK LIST
Sr No

Description

Compliance

INDEX

YES/NO

COVERING LETTER

YES/NO

BID FORM (UNPRICED) DULY SIGNED

YES/NO

BILL OF MATERIAL (UNPRICED)

YES/NO

DOCUMENTS IN SUPPORT OF QUALIFICATION CRITERIA

YES/NO

TECHNICAL BID

YES/NO

ACCEPTANCE TO COMMERCIAL TERMS AND CONDITIONS

YES/NO

FINANCIAL BID (IN SEALED ENVELOPE)

YES/NO

EMD IN PRESCRIBED FORMAT

YES/NO

10

DEMAND DRAFT OF RS 1000/- DRAWN IN FAVOUR OF


BSES YAMUNA POWER LTD

YES/NO

11

POWER OF ATTORNEY/AUTHORISATION LETTER FOR


SIGNING THE BID

YES/NO

12

FINANCIAL DATA IN TABULAR FORMAT

YES/NO

13

LIST OF CURRENT COMMITMENTS/WORK IN PROGRESS

YES/NO

14

BANK SOLVENCY CERTIFICATE

YES/NO

15

NO LITIGATION CERTIFICATE

YES/NO

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GENERAL TERMS & CONDITIONS - ERECTION, TESTING, &


COMISSIONING
1. DEFINITIONS and INTERPRETATION
The following terms shall have the following meanings:
1.1
Company: means BSES Yamuna Power Ltd, a company incorporated under the
Companies Act 1956 and having its office at BSES Yamuna Power Limited having its office at
Shaktikiran Building, Karkardooma, Delhi -110032, which expression shall include its authorized
representatives, agents, successors and assigns.
1.2
Contractor: shall mean the successful Tenderer / vendor to whom the contract
has been awarded
1.3
Rate: The unit rates for the work to be carried out at site shall be as per finalized unit
rates through tender. The finalized rates shall be firm for the entire duration of work to be
carried out by the Contractor under the work order and are not subject to escalation for any
reason whatsoever.
1.4. CONTRACT SPECIFICATION: The terms "CONTRACT Specification" shall mean the Technical
specification of the work as agreed by you and description of work as detailed in Annexure-I
enclosed herewith and all such particulars mentioned directly/referred to or implied as such in the
contract.
1.5 SITE: The terms "Site" shall mean the working location in BYPL area. Under this tender,
working location shall be as mentioned elsewhere.
1.6 ENGINEER IN CHARGE:
"Engineer In-charge" means the Company's authorized
representative for the purpose of carrying out the work.
2. EXAMINATION OF SITE AND LOCAL CONDITIONS:
The contractor is deemed to have visited the site of the work and ascertained therefore all site
conditions and information pertaining to his work. The company shall not accept any claim
whatsoever arising out of the difficult site/terrain/local conditions, if any.
3. LANGUAGE AND MEASUREMENT:
The CONTRACT issued to the contractor by the company and all correspondence and documents
relating to the CONTRACT placed on the Contractor shall be written in English language.
Metric System shall be followed for all dimension, units etc.
4. SCOPE OF WORK:
The scope of work shall be "Erection Testing and commissioning of 66/11 KV GIS grid substation
at MANDOLI JAIL COMPLEX, Delhi. Schedule of work shall be as mentioned in the Bill of
quantity attached herewith.
After completion of E/T/C work of above grid, contractor has to obtain the Electrical
Inspectorate's Clearance from the Electrical Inspector of Delhi Govt. However the Electrical
Inspectors clearance fees shall be paid by the company.
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Engineer In-Charge shall arrange any permission like Road cutting clearance etc. from the Delhi
Civic authorities like MCD,DDA, PWD and DJB. However, the contractor shall make follow up with
local authorities and other connected persons that may be required to carry out the job under
this work order.
All the labour, cranes, tool and tackles, and technical supervision etc. are including in your scope
of work. Adequate number of engineers, supervisors and labours shall be posted at site and the
list of the same along with certificate of Qualification of technical staff should be submitted by
the Contractor to the Engineer In Charge for checking the adequacy immediately (with in seven
days) after award of contract.
The Contractor shall also make his own arrangement for the accommodation/conveyance
requirements for its staff at site. Company will be provided at site the adequate open space for
contractor's site store for storing the materials, tools, tackles etc. All the Contractor's storage will
be within the site premises. All the incoming and outgoing materials, equipment, tools, tackles
and any other items related to said work shall be entered into the register kept for this purpose
and shall be in the custody of Contractor, however company does not hold any responsibility for
any loss or damage of Contractor's material etc.
All loading/unloading, of materials at work-site shall be your responsibility. Involvement of
Crane/Hydra/Tractor/Trailer for this type of work shall be in your scope. Adequate weather
protection shall be provided by the contractor to keep the materials safe from sun & rain by
providing covered storage space as well as using tarpaulins.
The contractor at his own shall arrange Water and Electricity Power at his cost.
5. RATES:
The rates finalized for this order shall be firm for the entire duration of work carried out by the
Contractor under the order and are not subject to any variation and escalation for any reason
whatsoever.
The cost of insurance during loading/unloading of materials/ equipments during its storage and
handling/erection at site for installation is included in the contractor's scope and value is included
in the unit rates finalized.
The unit rates finalized are also inclusive of barricading and watch & ward during execution and
no separate charges shall be paid for the same.
6. TAXES AND DUTIES:
Prices are inclusive of all taxes and duties including labour cess and Service Tax as applicable.
However, IT as per applicable rate will be deducted from your bills as Tax Deduction at Source
(TDS).The order involves only services and labour hence WCT/VAT not applicable to the order.
The total order value shall remain FIRM and shall not be adjusted on account of any variations
in Statutory Taxes, duties and Levies imposed by Competent Authorities by way of fresh
notification(s) within the stipulated delivery period.
7. TERMS OF PAYMENT
Payment shall be made to you as under:
(i) 10% advance against submission of Bank Guarantee of equivalent amount valid upto
completion period/ handing over, whichever is earlier plus 3 months claim period. In
case of delay, the BG shall be extended suitably.

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(ii) 75% prorata of total installation value shall be payable against R/A bills payable with
in 30 days after installation of material at site duly certified by Engineer in charge.
(iii) 10% prorata of total installation value shall be payable against R/A bills payable with
in 30 days after testing & commissioning of material at site.
(iv) 5% of contract value payable after handing over duly certified by Engineer in charge,
submission of Electrical Inspector Clearance Certificate & submission of Bank Guarantee
of equivalent amount valid up to defect liability period plus 3 (three)months towards
claim period.
All the Bank guarantees shall be submitted as per Companys format (Appendix I) and from any
scheduled Bank approved by Company.
Company shall make payments of the bills either; By crossed cheque or by electronic transfer
directly to Contractor's designated bank account.
8. DEFECT LIABILITY PERIOD:
Work executed shall be guaranteed against any defect or failure which may arise due to faulty
materials, design or workmanship for a period of 36 months from the date of commissioning or
handing over of entire installation whichever is earlier.
If during the Defect Liability Period any materials/ items are found to be defective, these shall be
replaced or rectified by the bidder at his own cost within 30 days from the date of receipt of
intimation.
9. COMPLETION PERIOD:
You are required to mobilize your manpower and Tools & Tackles and furnish a list of equipments
to be used for erection and commence the execution activity as per instructions of Engineer Incharge. The entire erection work should be completed within 1 5 0 days from the
date of issue of LOI. The detailed schedule and milestone completion dates would be as per the
contract schedules given from time to time by Engineer In-charge at site. You shall submit a
weekly progress report to Engineer In charge.
10. CLEANLINESS:
All debris shall be removed and disposed of at assigned areas on daily basis. Surplus excavated
earth shall be disposed of in an approved manner. In short, you shall be fully responsible for
keeping the work site clean at all times. In case of non- compliance, company shall get the same
done at Contractor's risk and costs.
11. COMMISSIONING & ACCEPTANCE TEST:
After completion of the work, the Contractor shall conduct trial run/ operation in the presence of
Engineer In charge. During such trial run the system shall be operated under the supervision of
the Contractor. If any rectification/modification required during this period the Contractor shall do
all necessary measures.
On satisfactory completion of above, the system shall be deemed to have energized and placed
in commercial operation. The Engineer In Charge will issue an acceptance certificate.
12. WORK COMPLETION CERTIFICATION, HANDING OVER:
The work carried out by the Contractor under this order has to be certified by Engineer In-charge
for satisfactory completion of work allotted to the contractor with respect to specifications / Field
Quality Procedures as per applicable standards. In case of modification/correction to be carried
out, contractor shall carry out the said modifications/correction without additional cost. The
Contractor shall remain in close contact with Engineer In-Charge at site to report the general
findings of the fieldwork during the initial as well as later stage of the work at site.
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13. PENALTY AND LIQUIDATED DAMAGES:


14.1 Penalty: A penalty of 2.5% of bill amount shall be levied in each case of non-compliance of
safety practices and site cleanliness.
14.2 Liquidated Damages: In the event of any delay in completion of the work beyond the
stipulated time given by in order due to reasons solely attributable to the Contractor, the
Contractor shall pay to the Company liquidated damages.
If the Contractor failed perform the services within the time period specified in the order, the
Company shall, without prejudice to its other remedies under the contract, deduct liquidated
damages a sum equivalent to 1 % of the order value for each week or part there of delay until
the actual date of completion up to a maximum deduction of 10% of order value. Once the
maximum is reached to Company may consider termination of contract without any liabilities to
Company.
Engineer In charge should specifically mention the amount of LD levied on the bill of contractor.
14. SAFETY CODE:
The Contractor shall ensure adequate safety precautions at site as required under the law of the
land and shall be entirely responsible for the complete safety of their workman as well as other
workers at site and premises. The contractor shall not deploy any worker below the age of 18
years.
15. STATUTORY OBLIGATIONS:
The Contractor shall take all steps as may be necessary to comply with the various applicable
laws/rules including the provisions of contract labour (Regulation & Abolition Act) 1970, minimum
wages Act, 1984, Workman Compensation Act, ESI Act, PF Act, Bonus Act and all other
applicable laws as amended and rules framed there under including any statutory approval
required from the Central/State Govt. Ministry of Labour. Broadly, the compliance shall be as
detailed below, but not limited to:
a)
b)
c)
d)
e)
f)
g)
h)
i)

An Electrical license issued by Govt.of Delhi.


PF Code No. and all employees to have PF A/c No. under PF every Act, 1952.
All employees to have a temporary or permanent ESI Card as per ESI Act.
ESI Registration No.
Sales Tax registration number, if applicable.
PAN No.
Work Contract Tax Registration Number/ VAT Registration.
Labour License under Contract Labour Act (R & A) Act 1970.
Delhi Building and other Construction Worker (Regulation of Employment and Conditions
of Services) Rules, 2002(B.O.C.W.)

(Bidder responsible for execution of the job should obtain a copy of Labour License before start
of the work by the contractor.)
The Contractor must follow:
a) Third party Insurance Policy before start of work.
b) To follow Minimum Wages A ct prevailing in the state.
c) Salary / Wages to be distributed in presence of representative of Company's
representative not later than 7th of each month.
d) To maintain Wage- cum - Attendance Register.
e) To maintain First Aid Box at Site.

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f)

Latest P.F. and E.S.I. challans pertaining to the period in which work was undertaken
along with a certificate mentioning that P.F. and E.S.I. applicable to all the employees has
been deducted and deposited with the Authorities within the time limits specified under
the respective Acts.
g) Workman Compensation Policy. {If applicable}.
h) Labour license before start of work. {If applicable}.
16. WORKMAN COMPENSATION:
The Contactor shall take insurance policy under the Workman Compensation Act to cover such
workers who are not covered under ESI and PF by the Contractor however engaged to undertake
the jobs covered under this order and a copy of this insurance policy will be given to Company
for reference and records. This insurance policy shall be kept valid at all times. In case there are
no worker involve other than those who are covered under ESI and PF by the Contractor, the
Contractor shall certify for the same.
The contractor shall keep the company indemnified at all times, against all claims of
compensation under the provision of Workmen Compensation Act 1923 and as amended from
time to time or any compensation payable under any other law for the time being workman
engaged by the contractor/sub-contractor/sub-agent in carrying out the job involved under this
work order and against costs and expenses, if any, incurred by the company in connection
therewith and without prejudice to make any recovery.
The company shall be entitled to deduct from any money due to or to become due to the
Contractor, moneys paid or payable by way of compensation as aforesaid or cost or expenses in
connection with any claims thereto and the Contractor shall abide by the decision of the
Company as to the sum payable by the Contractor under the provisions of this clause.
17. STAFF AND WORKMAN:
(I) It shall be responsibility of contractor:
(a) To obtain Contract Labour License from the concerned authorities and maintain proper
liaison with them. Necessary Forms for obtaining Labour License would be issued by the
company. However you will bear all expenses for obtaining Labour license and
registration in PF Department for your scope of work. You will deposit PF of your
staff/laborer each month and all related documents should be furnished to us.
(b) To obtain workman insurance cover against deployment of workers etc.
(II) To maintain, proper records relating to workmen employed, in the form of various Registers,
namely.
(a)
(b)
(c)
(d)
(e)

Register of workmen.
Register of muster roll.
Register of overtime.
Register of wages.
Any other register as per latest amendment Labour Act.

(III) To disburse monthly wages to your workers/ supervisors in time and in the
presence of Company representatives or as directed by the Labour authorities.
(IV) To maintain proper liaison with the Project authorities, local police and all other government
and local bodies.
(V) To pay your workmen at least not less than the minimum prescribed wages as per
state/Central Labour laws as may be, applicable.
The contractor shall, be responsible for
compliance of all the provisions of minimum Wages Act, PF, ESIC Act workmen Compensation Act
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and Contract Labour Regulation & Abolition Act the rules made there under. In case of nonCompliance of the statutory requirements. The company would take necessary action at the risk
and cost of the Contractor.
(VI) To employ required number of skilled/semi-skilled and unskilled workmen as per site
requirement to complete the entire project as per schedule. To provide safety shoes, safety
helmets, safety belts, gloves etc. to your worker/staff as per requirement during erection work.
(VII) To employ necessary engineering and supervisory staff for completion of the Project in
time. While day-to-day management of the site and supervision of the works shall be the
responsibility of your Engineer - In charge, he will report to the our Engineer in charge to assist
him to discharge the overall responsibility of the execution of the project.
18. THIRD PARTY INSURANCE:
Before commencing the execution of the work the Bidder shall take third party insurance policy to
insure against any damage or loss or injury which may occur to any property / public property or
to any person or any employee or representative of any outside Agency/ the company engaged or
not engaged for the work of the company, by or arising out of the execution of the work or
temporary work or in carrying out of this Agreement. For third party insurance policies, the Bidder
shall be responsible for settlement of claims with the underwriters without any liability on the
purchaser / owner and will arrange replacements / rectification expeditiously without a waiting
settlement by insurance claim at Bidders own cost.
19. SECURITY/WATCH & WARD:
Adequate number of trained Security Guards shall be deployed both at the storage yard and
stores as well as places of work to prevent theft and pilferage of material and accessories and
various other materials. All security rules and safety rules enforced at site by company shall be
strictly observed.
20. ENVIRONMENTAL, HEALTH & SAFETY PLAN:
Contractor will make ensure that the Environment, Health & Safety (EHS) requirements are
clearly understood and faithfully implemented at all levels at site as per instruction of Company.
Contractors must comply with these requirements:
a) Comply with all of the elements of the EHS Plan and any regulations applicable to the
work.
b) Comply with the procedures provided in the interests of Environment, Health and Safety.
c) Ensure that all of their employees designated to work are properly trained and
competent.
d) Ensure that all plant and equipment they bring on to site has been inspected and serviced
in accordance with legal requirement and manufacturers or suppliers instructions.
e) Make arrangements to ensure that all employees designated to work on or visit the site
present themselves for site induction prior to commencement of work.
f) Provide details of any hazardous substances to be brought onsite.
g) Ensure that a responsible person accompanies any of their visitors to site.
All contractors staff are accountable for the following:
1. Use the correct tools and equipment for the job and use safety equipment and protective
clothing supplied, e.g. helmets, goggles, ear protection, etc. as instructed.
2. Keep tools in good condition.
3. Report to the Supervisor any unsafe or unhealthy condition or any defects in plant or
equipment.
4. Develop a concern for safety for themselves and for others.
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5. Prohibit horseplay.
6. Not to operate any item of plant unless they have been specifically trained and are
authorized to do so.
21. TEST CERTIFICATE & QUALITY ASSURANCE:
The Contractor shall procure all equipment from genuine sources as approved by the Company
and as per Company specifications. The Contractor shall submit all the test certificates and joint
inspection reports related to major equipment wherever applicable. The contractor shall ensure
for the strict compliance to the specifications and Field Quality Procedures issued by company /
Engineer in-charge.
22. SUB-CONTRACTING / SUBLETTING:
CONTRACTOR shall not assign or transfer the whole or any part of this Work Order or any other
benefits accruing there from nor shall it subcontract / sublet the whole or any part of the Works
without the prior written consent of COMPANY.
In the event the contractor assigns this work order, contractor's assignees shall be bound by the
terms and conditions of this work order and shall , if deemed necessary by COMPANY at the time
of such assignment, undertake in writing to be so bound by this Work Order.
Notwithstanding the subletting / subcontracting of any portion of the works, contractor shall
remain wholly responsible for the carrying out, completion and satisfactory execution of Works in
all respects in accordance with this Work Order, specification, approved drawings and data
sheets.
23.

INDEMNITY:

Contractor shall indemnify and save harmless COMPANY against and from any and all liabilities,
claims, damages, losses or expenses arising due to or resulting from:
a) Any breach non-observance or non-performance by contractor or its employees or
agents of any of the provisions of this Work Order.
b) Any act or omission of contractor or its employees or agents.
c) Any negligence or breach of duty on the part of contractor, its employees or agents
including any wrongful use by it or them of any property or goods belonging to or by
COMPANY.
Contractor shall at all times indemnify COMPANY against all liabilities to other persons, including
he employees or agents of COMPANY or contractor for bodily injury, damage to property or other
loss which may arise out of or in consequence of the execution or completion of Works and
against all costs charges and expenses that may be occasioned to COMPANY by the claims of
such person.
24.

EVENTS OF DEFAULTS:

COMPANY may, without prejudice to any of its other rights or remedies under the Work Order or
in law, terminate the whole or any part of this Work Order by giving written notice to the
Contractor, if in the opinion of COMPANY, contractor has neglected to proceed with the works
with due diligence or commits a breach of any of the provisions of this work order including but
not limited to any of the following cases.
a) Failing to complete execution of work within the terms specified in this work order.
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b) Failing to complete works in accordance with the approved schedule of works.


c) Failing to meet requirements of specifications, drawings, and designs as
approved by COMPANY.
d) Failing to comply with any reasonable instructions or orders issued by COMPANY in
connection with the works.
e) Failing to comply with any of the terms or conditions of this work order.
In the event COMPANY terminates this work order, in whole or in part, on the occurrence of any
event of default, COMPANY reserves the right to engage any other subcontractor or agency to
complete the work or any part thereof, and in addition to any other right COMPANY may have
under this work order or in law including without limitation the right to penalize for delay under
clause 15.0 of this work order, the contractor shall be liable to COMPANY for any additional costs
that may be incurred by COMPANY for the execution of the Work.
25

RISK & COST:

If the Contractor fails to execute the work as per specification / as per the direction of Engineer's
In-charge within the scheduled period and even after the extended period, the contract
shall got cancel and company reserves the right to get the work executed from any other
source at the Risk & Cost of the Contractor. The Extra Expenditure so incurred shall be debited to
the Contractor.
26. ARBITRATION:
To the best of their ability, the parties hereto shall endeavor to resolve amicably between
themselves all disputes arising in connection with this LOA. If the same remain unresolved within
thirty (30) days of the matter being raised by either party, either party may refer the dispute for
settlement by arbitration. The arbitration to be undertaken by two arbitrators, one each to be
appointed by either party. The arbitrators appointed by both the parties shall mutually nominate
a person to act as presiding arbitrator before entering upon the reference in the event of a
difference between the two arbitrators and the award of the said presiding arbitrator in such a
contingency shall be conducted in accordance with this provisions of the Indian Arbitration &
Conciliation Act, 1996 and the venue of such arbitration shall be in the city of New Delhi only.
27. FORCE MAJEURE:
27.1

General:

An Event of Force Majeure shall mean any event or circumstance not within the reasonable
control, of the Party affected, but only if and to the extent that:
(i) Such event or circumstance, despite the exercise of reasonable diligence, could not have been
prevented, avoided or reasonably foreseen by such Party;
(ii) Such event or circumstance materially and adversely affects the ability of the affected Party to
perform its obligations under this Contract, and the affected Party has taken all reasonable
precautions, due care and reasonable alternative measures in order to prevent or avoid the effect
of such event on the affected parties ability to perform its obligations under this Contract and to
mitigate the consequences thereof. For the avoidance of doubt, if such event or circumstance
would not have materially and adversely affected the performance of the affected party had such
affected party followed good industry practice, such event or circumstance shall not constitute
force majeure.
(iii) Such event is not the direct or indirect result of the failure of such Party to perform any of its
obligations under this Contract; and

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(iv) Such Party has given the other Party prompt notice describing such events, the effect thereof
and the actions being taken in order to comply with above clause
27.2

Specific Events of Force Majeure:

Subject to the provisions of above clause, Events of Force Majeure shall include only the following
to the extent that they or their consequences satisfy the above requirements: The following
events and circumstances:
(i) Effect of any natural element or other acts of God, including but not limited to storm, flood,
earthquake, lightning, cyclone, landslides or other natural disasters, and
(ii) Explosions or fires
(iii) Declaration of the Site as war zone
Any order, regulation, directive, requirement from any Governmental, legislative, executive or
judicial authority.
27.3 Notice of Events of Force Majeure:
If a force majeure event prevents a party from performing any obligations under the Contract in
part or in full, that party shall:
(i) Immediately notify the other party in writing of the force majeure events within 2 working days
of the occurrence of the force majeure event
(ii) Be entitled to suspend performance of the obligation under the Contract which is affected by
force majeure event for the duration of the force majeure event
(iii) Use all reasonable efforts to resume full performance of the obligation as soon as practicable
(iv) Keep the other party informed of all such efforts to resume full performance of the obligation
on a regular basis.
(v) Provide prompt notice of the resumption of full performance or obligation to the other party.
27.4 Mitigation of events of force majeure:
The Contractor shall:
(i)
Make all reasonable efforts to prevent and reduce to a minimum and mitigate the effect
of any delay occasioned by an Event of Force Majeure, including applying other ways in which to
perform the Contract;
(ii)
Use its best efforts to ensure resumption of normal performance after the termination of
any Event of Force Majeure and shall perform its obligations to the maximum extent practicable
as agreed between the Parties; and
(iii)
Keep the Company informed at regular intervals of the circumstances concerning the
event of Force Majeure, with best estimates as to its likely continuation and what measures or
contingency planning it is taking to mitigate and or terminate the Event of Force Majeure.
27.5
Burden of proof:
In the event that the Parties are unable in good faith to agree that a Force Majeure event has
occurred to an affected party, the parties shall resolve their dispute in accordance with the
provisions of this Contract. The burden of proof as to whether or not a force majeure event has
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occurred shall be upon the party claiming that the force majeure event has occurred and that it is
the affected party.
27.6

Terminations for certain events of force majeure:

If any obligation of any Party under the Contract is or is reasonably expected to be delayed or
prevented by a Force Majeure event for a continuous period of more than 1 (one) month during
the Term of the Contract the Contract shall be terminated at the discretion of the Company and
neither Party shall be liable to the other for any consequences arising on account of such
termination.
28. SECRECY CLAUSE:
The technical information, drawing and other related documents forming part of work order and
the information obtained during the course of investigation under this work order shall be the
Company's executive property and shall not be used for any other purpose except for the
execution of the work order. The technical information drawing, records and other document shall
not be copied, transferred, or divulged and/ or disclosed to third party in full/part, not misused in
any form whatsoever except to the extent for the execution of this work order.
This technical information, drawing and other related documents shall be returned to the
Company with all approved copies and duplicates including drawing/plans as are prepared by the
Bidder during the executions of this work order, if any, immediately after they have been used for
agreed purpose.
In the event of any breach of this provision, the Bidder shall indemnify the Company against any
loss, cost or damage or claim by any party in respect of such breach.
29. TERMINATION:
During the course of the execution, if at any time BSES observe and form an opinion that the
work under the order is not being performed in accordance with the terms of this Agreement,
BSES reserves its right to cancel this Agreement giving 15 days notice mentioning the reason for
the termination of the agreement and BSES will recover all damages including losses occurred due
to loss of time from Contractor.
30. ACCEPTANCE:
Acceptance of this work order implies and includes acceptance of all terms and conditions
enumerated in this work order in the technical specification and drawings made available to you
consisting of general conditions, detailed scope of work, detailed technical specification &
detailed equipment, drawing. Complete scope of work and the Bidders and Company's
contractual obligation are strictly limited to the terms set out in the work order. No amendments
to the concluded work order shall be binding unless agreed to in writing for such amendment by
both the parties.
However, during the course of the execution of the work order, if at any time the Company's
representative observe and form an opinion that the work under the work order is not being
performed in accordance with the terms of this work order, the company reserves its right to
cancel this work order forthwith without assigning any reason and the Company will recover all
damages including losses occurred due to loss of time from the Bidder.
We request you to please sign the duplicate copy of this work order as a token of your
acceptance and return to us.

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31.0 PRICE FORMAT (E/T/C) (Items shown are indicative, Kindly refer BOQ,
attached as Annexure)

ITEM DESCRIPTION

QTY

UoM

UNIT
RATE

UNIT
SERVICE
TAX as
applicable

UNIT
LANDED
COST

TOTAL
LANDED
COST

Items as per BOQ of the grid substations i.e. shall be utilized to furnish price break-up.

Total `

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APPENDIX-I
FORMAT FOR PERFORMANCE BANK GUARANTEE
(TO BE ISSUED ON RS 1OO/- STAMP PAPER)
Bank Guarantee No:
Place:
Date:
To
BSES Yamuna Power Limited
Whereas BSES Yamuna POWER LTD (hereinafter referred to as the "Purchaser", which expression
shall unless repugnant to the context or meaning thereof include its successors, administrators
and assigns) has awarded to
M/s..... with
its
Registered/HeadOffice
at..................(hereinafter referred to as the "Supplier" which expression shall unless repugnant
to the context or meaning thereof, include its successors administrators, executors and assigns),
a contract no. dated.....(the Contract);
And whereas the value of the Contract is Rs.................... (The Contract Value).
And whereas it is a condition of the Contract that the Supplier shall provide a Performance Bank
Guarantee for the due and faithful performance of the entire Contract for a sum equivalent to
....% of the Contract Value to the Purchaser on or before.........And whereas the Bank under
instructions from the Supplier has agreed to guarantee dIe due performance of the Contract.
Now it is agreed as follows:
1. We (Name of the Bank) having its Head Office at
(hereinafter referred to as the Bank, which expression shall unless repugnant to the context or
meaning thereof, include its successors, administrators, executors and assigns) shall indemnify
and keep indemnified the Purchaser for, and guarantee and undertake to pay to the Purchaser
immediately on written demand, a sum equivalent to
...% of the Contract Value
as aforesaid at any time upto (day/month/year) without any demur,reservation,contest,recourse
or protest and/or without any reference to the Supplier, against all losses, damages, costs and
expenses that may be caused to or suffered by the Purchaser by reason of any default on the pall
of the Supplier in performing and observing any and allthe terms and conditions of the Contract
or breach on the part if the Supplier of terms or conditions of the Contract.
2. The demand shall consist only of an original letter issued by Purchaser stating that the Supplier
has failed to fulfill its obligations under the Contract. Such demand made by the Purchaser on the
Bank shall be conclusive and binding notwithstanding any difference or dispute between the
Purchaser and the Supplier or any difference or dispute pending before any Court, Tribunal,
Arbitrator or any other authority.
3. The Bank undertakes not to revoke this guarantee during its currency without previous written
consent of the Purchaser and further agrees that the guarantee herein contained shall continue to
be enforceable during the period that would be taken for satisfactory performance and fulfillment
in all respects of the Contract or in the event of any dispute between the Purchaser and Supplier
until the dispute is settled (provided that the claim demand under this guarantee is lodged
/referred during the currency of this guarantee) or till the Purchaser discharges this guarantee
whichever is earlier.
4. The Purchaser shall have the fullest liberty without affecting in any way the liability of the Bank
under this guarantee from time to time to extend the time for performance of the Contract by tbe
Supplier. The Purchaser shall have the fullest liberty, without affecting the liability of the Bank
under this guarantee, to postpone from time to time the exercise of any powers vested in them or
of any right which they might have against the Supplier, and to exercise the same at any time in
any manner, and either to enforce or to forbear to enforce any covenants, contained or implied,
in the Contract. or any other course or remedy or security available to the Purchaser. The Bank
shall not be released of its obligations under these presents by any exercise by the Purchaser of

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its liberty with reference: to the matters aforesaid or any of them or by reason of any other act or
forbearance or other acts of omission or commission on the part of the Purchaser or any other
indulgence shown by the Purchaser of by any other matter or thing whatsoever which under law
would, but for this provision, have the effect of relieving the Bank.
5. The Bank agrees that the Purchaser and its option shall be entitled to enforce this guarantee
against the Bank as a principal debtor, in the first instance without proceeding against the
Supplier and notwithstanding any security or other guarantee that the Purchaser may hive in
relation to the Supplier's liabilities.
6. Notwithstanding anything contained hereinabove the liability of the Bank under this guarantee
is restricted
to
a
sum equivalent to ..... %
of
the
Contract
Value ie .............Rs.(Rupees) and it shall remain in force upto and including.Unless a demand to
enforce a claim under this guarantee is made against the Bank within
months of the above
date of expiry i.e. up to.......
all the rights of the Purchaser under the said guarantee shall be
forfeited and the Bank shall be released and discharged from all liabilities thereafter.
7. This Performance Bank Guarantee shall be governed by the laws of India.
Dated this Witness
day of

2012 At

1. For
2. Signature
Name

Bank
Power of Attorney No:

Banker's Seal

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GENERAL TERMS & CONDITIONS CIVIL WORKS


1.

Definition:

The following terms & expressions as used in this Tender shall have the meaning defined and
interpreted here under:
1.1.1 Company:
The terms "Company" shall mean BSES Yamuna Power Ltd, having its office at Shaktikiran
Building, Karkardooma, Delhi 110032 and shall include its authorized representatives, agents,
successors and assigns.
2
Contractor:
The terms "Contractor" shall mean the successful Tenderer / vendor to whom the contract has
been awarded.
1.2.1 Rate:
The unit rates for the work to be carried out at site shall be as per finalized unit rates through
tender. The finalized rates shall be firm for the entire duration of work to be carried out by the
Contractor under the work order and are not subject to escalation for any reason whatsoever.
1.2.2 Tender Specification:
The terms "Tender Specification" shall mean the Indian Standard specification of the work and
description of work as detailed in Tender document/Tender enclosed and all such particulars
mentioned directly/referred to or implied as such in the Tender.
1.3 Site:
The terms "Site" shall mean the working location in BYPL area. Under this tender, working
location shall be as mentioned earlier.
1.4 Engineer In Charge:
"Engineer In-charge" means the Company's authorized representative for the purpose of carrying
out the work.
2.
EXAMINATION OF SITE AND LOCAL CONDITIONS:
The contractor is deemed to have visited the site of the work under the Tender and ascertained
therefore all site conditions and information pertaining to his work. The company shall not
entertain any claim whatsoever arising out of the difficult site/terrain/local conditions, if any.
3.
LANGUAGE AND MEASUREMENT:
The Tender issued to the contractor by the company and all correspondence and documents
relating to the Tender placed on the Contractor shall be written in English language.
4.
SCOPE OF WORK:
The scope of work shall civil works of 66/11KV GIS Grid Substation at MANDOLI JAIL COMPLEX,
Delhi. Schedule of work shall be as mentioned in the Bill of quantity attached herewith.
All the Labor, plant appliance, ladder, scaffoldings, materials, tool, tackles etc are included in
your scope of work. Adequate number of engineers, supervisors and skilled an unskilled Labors
shall be posted at site.
5.
VALUE OF THE ORDER:
The rates finalized for this order shall be firm for the entire duration of work carried out by the
Contractor under the order and are not subject to any variation and escalation for any reason
whatsoever.
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The Contractor shall also make his own arrangement for the accommodation/conveyance
requirements for its staff at site. Company will be provided at site the adequate open space for
contractor's site store for storing the materials, tools, tackles etc. All the Contractor's storage will
be within the site premises. All the incoming and outgoing materials, equipment, tools, tackles
and any other items related to said work shall be entered into the register kept for this purpose
and shall be in the custody of Contractor, however company does not hold any responsibility for
any loss or damage of Contractor's material etc.
All loading/unloading, of materials at work-site shall be your responsibility. Involvement of
Crane/Hydra/Tractor/Trailer for this type of work shall be in your scope. Adequate weather
protection shall be provided by the contractor to keep the materials safe from sun & rain by
providing covered storage space as well as using tarpaulins
Water and Electricity Power shall be arranged by the Contractor at his own.
The cost of insurance during loading/unloading of materials/ equipments during its storage and
handling/erection at site for installation is included in the contractor's scope and value is including
in the above mentioned Tender value.
The unit rates mentioned in annexure is inclusive of barricading and watch & ward during
execution and no separate charges shall be paid for the same.
6.
TAX & DUTIES:
Prices are inclusive of all taxes, duties, Construction Cess & octroi turn over tax etc. leviable by
State or Central Government or local bodies shall be to contractor's account including any duties
which may be levied by the Govt. during currency of this order. However, IT/ VAT as per
applicable rate will be deducted from your bills as Tax Deduction at Source (TDS).
7.
TERMS OF PAYMENT:
Payment shall be made to you as under:
a) 10% of total civil works value shall be payble as advance against submission of Bank
Guarantee of equivalent amount valid upto completion date plus 3 (three) months towards claim
period. The advance shall be adjusted against R/Bills.
b) 80% prorata of total civil works value shall be payble against progressive R/A biils payable
within 30 days after completion.
c) 10% of total civil works value shall be payable after completion against submission of Bank
Guarantee of equivalent amount valid upto Defect liability period plus 3 (three) months towards
claim period.
8. DEFECT LIABILITY PERIOD:
The civil works shall be guaranteed against any defect or failure which may arise due to faulty
materials, design or workmanship for a period of 36 months from the date of handling over of
the substation.
9.
SCHEDULE OF COMPLETION AND PERIOD OF MOBILISATION:
The time schedule for carrying out this work and period for mobilization shall be as under:
9.1
The Contractor's team should be mobilized at site for commencement of work
immediately on receipt of the order.

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9.2
The entire work under this order as indicated in the scope of work shall be carried out
and completed within the validity period i.e. 150 days.
9.3
Progress Review Meeting between the Contractor and the Engineer In charge shall be
held at site at least once in a week. Also the report giving the details of the manpower engaged
at site and the details of the major job completion shall be submitted to Engineer In charge.
9.4
The above time schedule must be strictly adhered to and improved upon wherever
possible. In the event we find that your work is not progressing in quality or time frame as per
above agreed schedule and to our satisfaction, we reserve the right to withdraw the work in
whole or in part without further notice and liability of the Company.
9.5 The completion of the work shall have to be certified by Engineer In charge.
9.6
In order to maintain the time schedule, if necessary the Contractor shall carry out the
work on all Sunday & Holiday except National Holiday with prior written permission from
Engineer-in-Charge.
9.7
However, Engineer In charge shall arrange any permission like for the Road cutting etc.
from the local authorities like DDA, PWD, and DJB. However, the Contractor shall make follow up
with local authorities and other connected persons that may be required to carry out the job
under this order.
10.
TEST CERTIFICATE & QUALITY ASSURANCE:
The Contractor shall procure all equipment from genuine sources as approved by the Company &
as per Company specifications. Cement shall be of grade 43 ordinary port land cement
conforming to IS 8112/53 grade O.P.C. conforming to IS 12269, aggregate for cement concrete
shall confirm to IS 383, reinforcement for cold twisted bars shall confirm to IS 1786, the bricks
for brick work shall correspond to IS 1077, Structural steel shall confirm to relevant IS code,
water to be used shall comply with requirement of IS 456. Contractor shall provide all requisite
facilities for field tests and laboratory tests shall be carried out in the laboratory having ISO 90012000 Certified Testing Lab for which no extra payment shall be made. The Contractor shall
maintain mandatory Test Register with Engineer-in-Charge as provide in latest Indian Standard
Specifications.
11.
SUB-CONTRACTING / SUBLETTING:
CONTRACTOR shall not assign or transfer the whole or any part of this Work Order or any other
benefits accruing there from nor shall it subcontract / sublet the whole or any part of the Works
without the prior written consent of COMPANY.
In the event the contractor assigns this work order, contractor's assignees shall be bound by the
terms and conditions of this work order and shall , if deemed necessary by COMPANY at the time
of such assignment, undertake in writing to be so bound by this Work Order.
Notwithstanding the subletting / subcontracting of any portion of the works, contractor shall
remain wholly responsible for the carrying out, completion and satisfactory execution of Works in
all respects in accordance with this Work Order, specification, approved drawings and data
sheets.
12.
INDEMNITY:
Contractor shall indemnify and save harmless COMPANY against and from any and all liabilities,
claims, damages, losses or expenses arising due to or resulting from:
a) Any breach non-observance or non-performance by contractor or its employees
or agents of any of the provisions of this Work Order.
b) Any act or omission of contractor or its employees or agents.
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c) any negligence or breach of duty on the part of contractor, its employees or


agents including any wrongful use by it or them of any property or goods
belonging to or by COMPANY.
Contractor shall at all times indemnify COMPANY against all liabilities to other persons, including
he employees or agents of COMPANY or contractor for bodily injury, damage to property or other
loss which may arise out of or in consequence of the execution or completion of Works and
against all costs charges and expenses that may be occasioned to COMPANY by the claims of
such person.
13.
EVENTS OF DEFAULTS:
COMPANY may, without prejudice to any of its other rights or remedies under the Work Order or
in law, terminate the whole or any part of this Work Order by giving written notice to the
Contractor, if in the opinion of COMPANY, contractor has neglected to proceed with the works
with due diligence or commits a breach of any of the provisions of this work order including but
not limited to any of the following cases:
a) Failing to complete execution of work within the terms specified in this work order.
b) Failing to complete works in accordance with the approved schedule of works.
c) Failing to meet requirements of specifications, drawings, and designs as
approved by COMPANY.
d) Failing to comply with any reasonable instructions or orders issued by COMPANY in
connection with the works.
e) Failing to comply with any of the terms or conditions of this work order.
In the event COMPANY terminates this work order, in whole or in part, on the occurrence of any
event of default, COMPANY reserves the right to engage any other subcontractor or agency to
complete the work or any part thereof, and in addition to any other right COMPANY may have
under this work order or in law including without limitation the right to penalize for delay under
clause 15.0 of this work order, the contractor shall be liable to COMPANY for any additional costs
that may be incurred by COMPANY for the execution of the Work.
14.
RISK & COST:
If the Contractor of fails to execute the work as per specification / as per the direction of
Engineer's In-change within the scheduled period and even after the extended period, the
contract shall got cancel and company reserves the right to get the work executed from any
other source at the Risk & Cost of the Contractor. The Extra Expenditure so incurred shall be
debited to the Contractor.
15. ENVIRONMENTAL, HEALTH & SAFETY PLAN:
Contractor will ensure that the Environment, Health & Safety (EHS) requirements are clearly
understood and faithfully implemented at all levels at site as per instruction of Company.
Contractors must comply with these requirements:
a) Comply with all of the elements of the EHS Plan and any regulations applicable to the
work.
b) Comply with the procedures provided in the interests of Environment, Health and Safety.
c) Ensure that all of their employees designated to work are properly trained and
competent.
d) Ensure that all plant and equipment they bring on to site has been inspected and
serviced in accordance with legal requirement and manufacturer's or suppliers'
instructions.
e) Make arrangements to ensure that all employees designated to work on or visit the site
present themselves for site induction prior to commencement of work.
f) Provide details of any hazardous substances to be brought onsite.
g) Ensure that a responsible person accompanies any of their visitors to site.
All contractors staff are accountable for the following:

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1. Use the correct tools and equipment for the job and use safety equipment and protective
clothing supplied, e.g. helmets, goggles, ear protection, etc. as instructed.
2. Keep tools in good condition.
3. Report to the Supervisor any unsafe or unhealthy condition or any defects in plant or
equipment.
4. Develop a concern for safety for themselves and for others.
5. Prohibit horseplay.
6. Not to operate any item of plant unless they have been specifically trained and are authorized
to do so.
16.
WORK COMPLETION CERTIFICATION:
The work carried out by the Contactor under this order has to be certified as being satisfactorily
completed by the Engineer In charge at work site.
In case of modification/
rectification/correction to be carried out, Contractor shall carry out the said modifications/
corrections. The Contractor shall remain in close contact with Engineer In charge at site to report
the general findings of the field work during the initial as well as later stage of the work at site,
If required, there shall also be joint meetings at site/company office at Karkardooma, New Delhi
to discuss the field findings and for revision of the method for site work if required. Work
Completion Certificate shall be issued by the Engineer In charge
with in 10 days of
satisfactory
work completion subject to handing over of clear site i/c removal of Labor
accommodation, stores, storage arrangements for water, plants, tackles, scaffoldings, ladders,
leveling at site. The Contractor shall give undertaking that all standing dues to Labor have
been paid and all the statutory obligations have been met with. Completion certificate to be
submitted with the final bill issued by Engineer-in-Charge.
17.
LIQUIDATED DAMAGES:
In the event of any delay in completion of the subject job work the stipulated delivery date due
to reasons solely attributable to the Contractor, the Contractor shall pay to the Company
liquidated damages.
If the Contractor failed to complete construction of subject job work within the time period
specified in the contract, the Company shall, without prejudice to its other remedies under the
Contract, deduct liquidated damages a sum equivalent to 1 % of the executed work value for
each week or part there of delay until the actual date up to a maximum deduction of 10% of
executed work value. Once the maximum is reached the Company reserves the right for
termination of contract without any liabilities to the Company.
Engineer In Charge should specifically mention the amount of LD levied on the Bill of contractor.
18.0)

SAFETY REGULATIONS:

18.1) The Contractor shall ensure adequate safely precautions at site as required under the law
of the land and shall be entirely responsible for the complete safety of their workmen as well as
other workers at site and premises.
18.2)
The Contractor shall indemnify the Company from any consequence arising due to
contractor's failure in respect to safety compliance.
18.3) First Aid facilities at easily accessible place shall be provided by the Contractor at his own
cost as per provisions of Labor act or as advised by the Company wherever works are carried
out.
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18.4) All critical injuries shall be reported promptly to the Company. The report shall cover
type, nature, cause, physician's report and actions for prevention of those types again.
18.5) To ensure effective enforcement of the rules and regulations relating to safety
precautions, arrangements made by the Contractor shall be open to inspection by the Company.
18.6) The cost so incurred by the Contractor in providing for safety standards and
requirements as above shall be deemed to be included in the rates quoted for various items
under the scope of Contract and no extra amounts shall be payable to the contractor on this
account.
18.7) The Contractor shall furnish to the Company within seven days from issue of LOI or Work
Order whichever is earlier, for approval of Company, the proposed safety programme on how it
intends to implement the safety procedures and precautions to ensure that the site is accident
free.
19. SAFETY CODE:
The Contractor shall ensure adequate safely precautions at site as required under the law of the
land and shall be entirely responsible for the complete safety of their workmen as well as other
workers at site and premises.
20. STATUTORY OBLIGATIONS:
The Contractor shall take all steps as may be necessary to comply with the various applicable
laws/rules including the provisions of contract Labor (Regulation & Abolition Act) 1970 as
amended, Minimum wages Act, 1984, Workman Compensation Act, ESI Act, PF Act, Bonus Act
and all other applicable laws as amended and rules framed there under including any statutory
approval required from the Central/State Governments, Ministry of Labor. Broadly, the
compliance shall be as detailed in ANNEXURE I enclosed.
Before issue of order it would be mandatory for the Contractor to furnish the Company the
permanent PF code no, ESI registration, registration under W.C.T Act.
21. WORKMEN COMPENSATION:
The Contactor shall take insurance policy under the Workman Compensation Act to cover such
workers, who are not covered under ESI and PF by the Contractor however engaged to
undertake the jobs covered under this order and a copy of this insurance policy will be given to
Engineer-In-Charge. This insurance policy shall be kept valid at all times. In case there are no
worker involve other than those who are covered under ESI and PF by the Contractor, the
Contractor shall certify for the same.
The Contactor shall keep the Company indemnified at all times, against all claims of
compensation under the provisions of Workmen Compensation Act 1923 and as amended from
time to time or any compensation payable under any other law for the time being workman
engaged by the Contactor/sub-Contactor/sub-agent in carrying out the job involved under this
order and against costs and expenses, if any, incurred by the Company in connection therewith
and without prejudice to make any recovery.
The Company shall be entitled to deduct any money due to or to become due to the Contractor,
money paid or payable by way of compensation as aforesaid or cost or expenses in connection
with any claims thereto and the Contactor shall abide by the decision of the Company as to the
sum payable by the Contactor under the provisions of this clause.
22.
Staff and Workman:
It shall be responsibility of contractor:

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(a) To obtain Contract Labor License from the concerned authorities and maintain proper liaison
with them. Necessary Forms for obtaining Labor License would be issued by the company.
However you will bear all expenses for obtaining Labor license and registration in PF Department
for your scope of work. You will deposit PF of your staff/laborer each month and all related
documents should be furnished to us.
(b) To obtain workman insurance cover against deployment of workers etc.
(II) To maintain, proper records relating to workmen employed, in the form of various Registers,
namely,
a)
b)
c)
d)
e)

Register of workmen.
Register of muster roll.
Register of overtime.
Register of wages.
Any other register as per latest amendment Labour Act.

(III) To disburse monthly wages to your workers/ supervisors in time and in the presence of
Company representatives or as directed by the Labour authorities.
(IV) To maintain proper liaison with the Project authorities, local police and all other government
and local bodies.
(V) To pay your workmen at least not less than the minimum prescribed wages as per
state/Central Labour laws as may be, applicable. The contractor shall, be responsible for
compliance of all the provisions of minimum Wages Act, PF, ESIC Act workmen Compensation Act
and Contract Labour Regulation & Abolition Act the rules made there under. In case of nonCompliance of the statutory requirements. The company would take necessary action at the risk
and cost of the Contractor.
(VI) To employ required number of skilled/semi-skilled and unskilled workmen as per site
requirement to complete the entire project as per schedule. To provide safety shoes, safety
helmets, safety belts, gloves etc. to your worker/staff as per requirement during erection work.
(VII) To employ necessary engineering and supervisory staff for completion of the Project in
time. While day-to-day management of the site and supervision of the works shall be the
responsibility of your Engineer - In charge, he will report to our Engineer in charge to assist him
to discharge the overall responsibility of the execution of the project.
23.
THIRD PARTY INSURANCE:
Before commencing the execution of the work the Contractor shall insure against any damage or
loss or injury which may occur to any property or to any person or any employee or
representative of any outside Agency/Company engaged or not engaged for the work of the
Company, by or arising out the execution of the work or temporary work or in carrying out of this
work order.

24.
ARBITRATION:
To the best of their ability, the parties hereto shall endeavor to resolve amicably between
themselves all disputes arising in connection with this work order. If the same remain unresolved
within thirty (30) days of the matter being raised by either party, either party may refer the
dispute for settlement by arbitration. The arbitration to be undertaken by two arbitrators, one
each to be appointed by either party. The arbitrators appointed by both the parties shall mutually
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nominate a person to act as presiding arbitrator before entering upon the reference in the event
of a difference between the two arbitrators and the award of the said presiding arbitrator in such
a contingency shall be final and binding upon the parties. The arbitration proceeding shall be
conducted in accordance with this provisions of the Indian Arbitration & Conciliation Act, 1996
and the venue of such arbitration shall be city of New Delhi only.
25.
25.1

FORCE MAJEURE:
General:

An Event of Force Majeure shall mean any event or circumstance not within the reasonable
control, of the Party affected, but only if and to the extent that:
(i) Such event or circumstance, despite the exercise of reasonable diligence, could not have been
prevented, avoided or reasonably foreseen by such Party;
(ii) Such event or circumstance materially and adversely affects the ability of the affected Party to
perform its obligations under this Contract, and the affected Party has taken all reasonable
precautions, due care and reasonable alternative measures in order to prevent or avoid the effect
of such event on the affected partys ability to perform its obligations under this Contract and to
mitigate the consequences thereof. For the avoidance of doubt, if such event or circumstance
would not have materially and adversely affected the performance of the affected party had such
affected party followed good industry practice, such event or circumstance shall not constitute
force majeure.
(iii) Such event is not the direct or indirect result of the failure of such Party to perform
any of its obligations under this Contract; and.
(iv) Such Party has given the other Party prompt notice describing such events, the effect
thereof and the actions being taken in order to comply with above clause.
25.2
Specific Events of Force Majeure:
Subject to the provisions of above clause, Events of Force Majeure shall include
only the following to the extent that they or their consequences satisfy the above
requirements:
The following events and circumstances:
(i) Effect of any natural element or other acts of God, including but not limited to storm,
flood, earthquake, lightning, cyclone, landslides or other natural disasters, and
(ii) Explosions or fires
(iii) Declaration of the Site as war zone.
Any order, regulation, directive, requirement from any Governmental, legislative, executive
or judicial authority
25.3 Notice of Events of Force Majeure:
If a force majeure event prevents a party from performing any obligations under the
Contract in part or in full, that party shall:

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(i) Immediately notify the other party in writing of the force majeure events within 2
working days of the occurrence of the force majeure event.
(ii) Be entitled to suspend performance of the obligation under the Contract which is
affected by force majeure event for the duration of the force majeure event.
(iii) Use all reasonable efforts to resume full performance of the obligation as soon as
practicable.
(iv) Keep the other party informed of all such efforts to resume full performance of the
obligation on a regular basis.
(v) Provide prompt notice of the resumption of full performance or obligation to the other
party.
25.4 Mitigation of events of force majeure:
The Contractor shall:
(i)
Make all reasonable efforts to prevent and reduce to a minimum and mitigate the
effect of any delay occasioned by an Event of Force Majeure, including applying other ways
in which to perform the Contract;
(ii)
Use its best efforts to ensure resumption of normal performance after the
termination of any Event of Force Majeure and shall perform its obligations to the
maximum extent practicable as agreed between the Parties; and
(iii)
Keep the Company informed at regular intervals of the circumstances
concerning the event of Force Majeure, with best estimates as to its likely continuation
and what measures or contingency planning it is taking to mitigate and or terminate the
Event of Force Majeure.
25.5
Burden of proof:
In the event that the Parties are unable in good faith to agree that a Force Majeure event
has occurred to an affected party, the parties shall resolve their dispute in accordance with
the provisions of this Contract. The burden of proof as to whether or not a force Majeure
event has occurred shall be upon the party claiming that the force Majeure event has
occurred and that it is the affected party.
25.6
Terminations for certain events of force Majeure:
If any obligation of any Party under the Contract is or is reasonably expected to be delayed
or prevented by a Force Majeure event for a continuous period of more than 1 (one)
month during the Term of the Contract the Contract shall be terminated at the discretion of
the Company and neither Party shall be liable to the other for any consequences arising on
account of such termination.

26.
SECRECY CLAUSE:
The technical information, drawing and other related documents forming part of order and
the information obtained during the course of execution under this order shall be the
Company's exclusive property and shall not be used for any other purpose except for the
execution of the order. The technical information drawing, records and other document
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shall not be copied, transferred, or divulged and/or disclosed to third party in full/part, not
misused in any form whatsoever except to the extent for the execution of this order.
These technical information, drawing and other related documents shall be returned to the
Company with all approved copies and duplicates including drawing/plans as are prepared
by the Contactor during the executions of this order, if any, immediately after they have
been used for agreed purpose.
In the event of any breach of this provision, the contractor shall indemnify the Company
against any loss, cost or damage or claim by any party in respect of such breach.
27.
ACCEPTANCE:
Acceptance of this order implies and includes acceptance of all terms and conditions
enumerated in this work order in the technical specification and drawings made available to
you consisting of general conditions, detailed scope of work, detailed technical specification
& detailed equipment, drawing. Complete scope of work and the Contractor's and
Company's contractual obligation are strictly limited to the terms set out in the order. No
amendments to the concluded order shall be binding unless agreed to in writing for such
amendment by both the parties.
Annexure - I
The Contractor must submit the following to Engineer-In-Charge before commencement of
work:
a) An Electrical license. (If applicable).
b) PF Code No. and all employees to have PF A/c No. under PF
every Act, 1952.
c) All employees to have a temporary or permanent ESI Card as
per ESI Act.
d) ESI Registration No.
e) PAN No.
f) Work Contract Tax/VAT Registration Number.
g) Labor License under Contract Labor Act (R & A) Act 1970(All Engineer-incharge responsible for execution of the job should obtain a copy of Labor
License as per guidelines of
HR department before start of the work by the
contractor).
The Contractor must follow:
a) Third party Insurance Policy before start of work.
b) To follow Minimum Wages A ct prevailing in the state.
c) Salary/ Wages to be distributed in presence of Company's representative not
later than 7th of each month.
d) To maintain Wage- cum - Attendance Register.
e) To maintain First Aid Box at Site.
f) Latest P.F. and E.S.I. challans pertaining to the period in which work was
undertaken along with a certificate mentioning
that P.F. and E.S.I.
applicable to all the employees has been
deducted and deposited with
the Authorities within the time limits specified under the respective Acts.
g) Workman Compensation Policy. (If applicable)
h) Labor license before start of work. (If applicable)

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PRICE FORMAT CIVIL WORKS (Items shown are indicative, Kindly


refer BOQ, attached as Annexure)

Rate (`)
Sr.
No

Description

Qty

Unit

Basic
price

All
taxes
except
ST

ST

Items as per BOQ of the grid substation i.e. shall be utilized to furnish price break-up.
TOTAL `
NOTE:
1. Kindly refer the relevant layout drawing of existing foundations in Annexure of tender
document. Site visit is advisable prior to submission of quotation.

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Amount
(Rs.)

BOQ FOR 66/11KV MANDOLI JAIL COMPLEX SUBSTATION - "OPTION - A" (Outdoor GIS)

Sr. No.

A
1
2

a)
b)
c)
d)
e)

a)

Item Description

Unit

Required

66KV Outdoor Gas Insulated Substation with 3X25MVA as substation capacity and 2X25MVA as installed capacity.
Design & Engineering
LS
1
Contour survey only (soil investigation related to
LS
1
civil foundation design and earth mat design will be
carried out by BSES. Copy of report will be
submitted to bidder)
66KV Outdoor, SF6 Gas Insulated Switchgear
Refer SLD and
double bus switchgear with short time rating of
tender
31.5KA for 3 seconds, 2000 ampere continuous
specification for
current rating of main bus and breakers is at 50
details
deg centigrade.
Incomer Gas Insulated Module with 2000 ampere
Nos.
4
breaker with Line PT
Bus-Coupler Feeder Gas Insulated Module with
Nos.
1
2000 ampere breaker
Bus-PT Module Gas Insulated
Nos.
2
Transformer Feeder Gas Insulated Module with
No's
3
800 ampere breaker
60kV Lightning Arrester, 5KJ/KV Station Class,
No's
12
Metal oxide gapless, 1-phase, Nominal Discharge
Current 10 KA, short time withstand current 35KA
for 3 secs conforming to IS 3070. LA to be supplied
with discharge counter.
Transformer, 20/25MVA, 66/11KV, OLTC,
No's
2
ONAN/ONAF, microprocessor based relay instead
of RTCC Panel such as Eberle type To060D201-00
or equivalent. 12KW No-load loss and 75KW Load
losses without positive tolerance at 25MVA rating.
Cooling load to be seperately specified with 50%
standby.
11KV switchgear with VCB, 2000A continous rated
1
refer SLD for
at 50 DEG ambient, 26.3kA for 3 sec,each panel
details
shall be provided with surge suppressor,integral
set
earth switch.If integral earth switch not provided
then earthing trolley to be provided.
Incomer circuit breaker-2000A with surge arrester,
line PT (3 nos. Single Phase Units, Protection
relays, CT's etc
Bus-coupler and Bus Riser circuit breaker-2000A
with CT's and protection relay
Outgoing feeder circuit breaker - 800A with surge
arrester, CTs, Protection relays etc
Capacitor feeder circuit breaker - 1250A with surge
arrester, CTs, protection relays, Bus PT etc.

Nos.

Nos.

Nos.

16

Nos.

e)

Station Transformer feeder circuit breaker - 800A


with surge arrester, CTs, O/C and E/F relay etc

Nos.

f)

Earthing truck for bus-bar and cable side earthing


with solenoid interlock

Nos.

2 (for each type of panel)

g)

Breaker handling trolley for cassette type circuit


breaker (each type)

Nos.

2 (for each type of panel)

b)
c)
d)

Remarks

Page 1

required only if
earth switch is not
integral part of
switchgear panel.

Sr. No.

Item Description

66KV control and relay panels with protection relay


as per speification. CRP can be either integrated
part of GIS or can be seperate panel installed
inside substation building.
Incomer feeder
Transformer feeder
Bus Coupler feeder
Battery,battery charger,D.C. distribution board

a)
b)
c)
7

Unit

Required

No's
No's
No's

4
2
1

a)

220V D.C. high discharge,Ni-cad battery,150AH,5


hour discharge rate,ECV=1.14V/cell,174 cells,one
hour duty cycle,with all standard accessories and
steel mounting rack

Set

b)

100% Float cum boost battery charger- D.C.


current 25A Boost and 32A Float.

Set

c)

D.C. distribution board-fixed type, single front with


Bus voltmeter, MCCB and shunt ammeter in
incomer and MCB in outgoing feeders.

Set

400KVA,11/0.433KV,Dyn11,Oil type, ONAN


Transformer with HT and LT Cable box
ACDB with two incomer (motorised electrical
operated MCCB) with outgoing feeder as per
specification
RTU and marshalling panel for SCADA
Cable system
1100V grade , PVC insulated, stranded
aluminium/copper, armoured, PVC outer sheath
Power cable for various interconnection within
substation.
1100V grade , PVC insulated, stranded copper,
armoured, PVC outer sheath Control cable for
various interconnection within substation for
electrical and communication system.

Nos.

Nos.

Nos.

LOT

LOT

1100V grade , PVC insulated and shielded,


stranded copper, armoured, PVC outer sheath
Control cable for various interconnection between
Matshalling panel / RTU with equipments within
substation.
11KV XLPE Cable 3cX300mm2 and 1cX1000mm2

LOT

LOT

free issue

Nos.

36

Nos.

Nos.

10
11
a)

b)

c)

d)
e)
f)

g)

h)

End Terminations of HT Cable


Indoor Cable Terminartion kit for 11KV, XLPE,
stranded Aluminium 1CX1000sq. mm Armoured,
PVC outer sheath cable
Indoor Cable termination kit for terminating
3CX300sq mm, 11KV, XLPE, screened Aluminium
cable, PVC outer sheath cable
Outdoor Cable termination kit for 11KV, XLPE,
stranded Aluminium 3CX300sq. mm Armoured,
PVC outer sheath

Page 2

Remarks

Sr. No.

Item Description

Unit

Required

i)

66KV End Termination kit gas insulated switchgear


suitable for 66KV, 1cX1000mm2 XLPE aluminium
sheathed cable
Cable trays for indoor and outdoor cable trenches.
Terminations of control and LT power cable. Cable
Lugs and double compression gland for control and
power cable.
Bus Duct for interconnection between GIS and
Power Transformer
Fire / safety System
Fire detection system complete for substation
building with smoke detector, wiring, conduits,
panels (SCADA compitble)
Fire Extinguisher and Sand buckets as per TAC or
CBIP recommendation.
Presurrised Nitrogen system for two no's power
transformer as per specification
Earthing & lightning protection
40 mm dia MS rod for burried earth mesh quantity
as per calculation
GI Flat of various sizes for riser, equipment
earthing and grounding
Earth Electrode with maintenance free chemically
treated pit as per IS /IEEE
Lightning protection wire, spike etc for outdoor
equipment and substation building protection.
Illumination system
Indoor with fitting, lighting DB's, switches, cable etc

Nos.

14

LOT

Set

LOT

LOT

LOT

LOT

LOT
LOT

1
1

Sets

LOT

SET

LOT

No's
No's

3
3

j)

k)
12
a)

b)
c)
13
a)
b)
c)
d)
14
a)
b)

Indoor emergency illumination with fitting, lighting


DB's, switches , cable, changeover panels etc

c)

Outdoor illumination (Transformer, capacitor yard


and Road) with lighting DB's, cable, MCB, FRP
Pole etc
Microrocessor based automatic light controller for
indoor & outdoor illumination system
Outdoor 11kV 5.4 MVAR capacitor bank and all
associated busworks,cable termination and wire
mesh cage including reactor, NCT.
Ventilation system
Exhaust Fans and ventilation fan for substation
building
Power DB, Switch sockets etc for outdoor and
indoor.
Airconditioning system for control room
Civil Work
Substation building of size 36X14M as per
specification. The building shall have 4.5M
clearance between finished floor to finished ceiling.

d)
15

16
a)
b)
c)
17
a)

b)

c)
d)

Outdoor and Indoor cable trenches with cable


cover, cable trays etc as per specification and
system requirement.
Power Transformer foundations
Fire wall transformers for three transformers. Oil
soak pit as per CBIP requirement.

Page 3

Remarks

Sr. No.

Item Description

Unit

Required

e)

Paver block road inside substation. 6M Road for


transformer and 4.0M road along substation
building as per specification.
Landscaping and green belt development in all
vacant area inside substation plot, vacant space,
around substation building etc.
Underground water tank with electrical pump and
one outlet and hose.
Rain water harvasting, rain water storm, drainage,
pre-cast drain covers etc
Outddor yard civil work, GIS foundation, equipment
foundation, steel structure, Capacitor bank
foundation, station transformer foundation

LOT

LOT

SET

LOT

LOT

FRP Fencing of switchyard, transformer yard,


capacitor bank etc including 6M gate as per EIL
specification.
PCC and gravel spreading in complete switchyard
area as per specification. For area marked for
"future use / bay" shall be provided with PCC only.

LOT

LOT

f)

g)
h)
i)

j)

h)

Remarks

bidder to submit
BOQ for the
same

NOTE 1. Outside road considered at 0.00, outdoor yard at +600.00, foundation plinth at +900.00. The complete
building at +1200mm level.
2. Bidder may add any item if required otherwise it shall be assumed that all work has been included in their
scope even if not mentioned in BOQ but covered under tender speicfication.

Page 4

BOQ FOR 66/11KV MANDOLI JAIL COMPLEX SUBSTATION - "OPTION - B" (Indoor GIS)

Sr. No.

Item Description

Unit

Required

Remarks

A
1
2

66KV Indoor Gas Insulated Substation with 3X25MVA as substation capacity and 2X25MVA as installed capacity.
Design & Engineering
LS
1
Contour survey only (soil investigation related to civil
LS
1
foundation design and earth mat design will be carried out
by BSES. Copy of report will be submitted to bidder)

66KV Indoor, SF6 Gas Insulated Switchgear double bus


switchgear with short time rating of 31.5KA for 3 seconds,
2000 ampere continuous current rating of main bus and
breakers is at 50 deg centigrade.
Incomer Gas Insulated Module with 2000 ampere breaker
with Line PT
Bus-Coupler Feeder Gas Insulated Module with 2000
ampere breaker
Bus-PT Module Gas Insulated
Transformer Feeder Gas Insulated Module with 800
ampere breaker
60kV Lightning Arrester, 5KJ/KV Station Class, Metal
oxide gapless, 1-phase, Nominal Discharge Current 10
KA, short time withstand current 35KA for 3 secs
conforming to IS 3070. LA to be supplied with discharge
counter.
Transformer, 20/25MVA, 66/11KV, OLTC, ONAN/ONAF,
microprocessor based relay instead of RTCC Panel such
as Eberle type To060D201-00 or equivalent. 12KW Noload loss and 75KW Load losses without positive
tolerance at 25MVA rating. Cooling load to be seperately
specified with 50% standby.

a)
b)
c)
d)
e)

a)

11KV switchgear with VCB, 2000A continous rated at 50


DEG ambient, 26.3kA for 3 sec,each panel shall be
provided with surge suppressor,integral earth switch.If
integral earth switch not provided then earthing trolley to
be provided.
Incomer circuit breaker-2000A with surge arrester, line PT
(3 nos. Single Phase Units, Protection relays, CT's etc

Refer SLD and


tender
specification for
details
Nos.

Nos.

Nos.
No's

2
3

No's

12

No's

refer SLD for


details

set

Nos.

Bus-coupler and Bus Riser circuit breaker-2000A with


CT's and protection relay
Outgoing feeder circuit breaker - 800A with surge
arrester, CTs, Protection relays etc
Capacitor feeder circuit breaker - 1250A with surge
arrester, CTs, protection relays, Bus PT etc.
Station Transformer feeder circuit breaker - 800A with
surge arrester, CTs, O/C and E/F relay etc
Earthing truck for bus-bar and cable side earthing with
solenoid interlock

Nos.

Nos.

16

Nos.

Nos.

Nos.

2 (for each type of panel) required only if


earth switch is not
integral part of
switchgear panel.

Nos.

2 (for each type of panel)

Breaker handling trolley for cassette type circuit breaker


(each type)
66KV control and relay panels with protection relay as per
speification. CRP can be either integrated part of GIS or
can be seperate panel installed inside substation building.

a)
b)
c)

Incomer feeder
Transformer feeder
Bus Coupler feeder

No's
No's
No's

4
2
1

b)
c)
d)
e)
f)

g)

Page 1

Sr. No.

Item Description

Unit

Required

Battery,battery charger,D.C. distribution board

a)

220V D.C. high discharge,Ni-cad battery,150AH,5 hour


discharge rate,ECV=1.14V/cell,174 cells,one hour duty
cycle,with all standard accessories and steel mounting
rack
100% Float cum boost battery charger- D.C. current 25A
Boost and 32A Float.

Set

Set

c)

D.C. distribution board-fixed type, single front with Bus


voltmeter, MCCB and shunt ammeter in incomer and
MCB in outgoing feeders.

Set

400KVA,11/0.433KV,Dyn11,Oil type, ONAN Transformer


with HT and LT Cable box
ACDB with two incomer (motorised electrical operated
MCCB) electrical interlocked and 20% spare.

Nos.

Nos.

10
11
a)

RTU and marshalling panel for SCADA


Cable system
1100V grade , PVC insulated, stranded
aluminium/copper, armoured, PVC outer sheath Power
cable for various interconnection within substation.

Nos.

LOT

b)

1100V grade , PVC insulated, stranded copper,


armoured, PVC outer sheath Control cable for various
interconnection within substation for electrical and
communication system.
1100V grade , PVC insulated and shielded, stranded
copper, armoured, PVC outer sheath Control cable for
various interconnection between Matshalling panel / RTU
with equipments within substation.
11KV XLPE Cable 3cX300mm2 and 1cX1000mm2
End Terminations of HT Cable
Indoor Cable Terminartion kit for 11KV, XLPE, stranded
Aluminium 1CX1000sq. mm Armoured, PVC outer sheath
cable
Indoor Cable termination kit for terminating 3CX300sq
mm, 11KV, XLPE, screened Aluminium cable, PVC outer
sheath cable
Outdoor Cable termination kit for 11KV, XLPE, stranded
Aluminium 3CX300sq. mm Armoured, PVC outer sheath

LOT

LOT

LOT

free issue

Nos.

36

Nos.

Nos.

Nos.

14

LOT

Set

LOT

LOT

LOT

LOT

b)

c)

d)
e)
f)

g)

h)

i)

j)

k)
12
a)

b)
c)
13

66KV End Termination kit gas insulated switchgear


suitable for 66KV, 1cX1000mm2 XLPE aluminium
sheathed cable
Cable trays for indoor and outdoor cable trenches.
Terminations of control and LT power cable. Cable Lugs
and double compression gland for control and power
cable.
Bus Duct for interconnection between GIS and Power
Transformer
Fire / safety System
Fire detection system complete for substation building
with smoke detector, wiring, conduits, panels (SCADA
compitble)
Fire Extinguisher and Sand buckets as per TAC or CBIP
recommendation.
Presurrised Nitrogen system for two no's power
transformer as per specification
Earthing & lightning protection
Page 2

Remarks

Sr. No.

Item Description

a)

40 mm dia MS rod for burried earth mesh quantity as per


calculation
GI Flat of various sizes for riser, equipment earthing and
grounding
Earth Electrode with maintenance free chemically treated
pit as per IS /IEEE
Lightning protection wire, spike etc for outdoor equipment
and substation building protection.
Illumination system
Indoor with fitting, lighting DB's, switches, cable etc
Indoor emergency illumination with fitting, lighting DB's,
switches , cable, changeover panels etc
Outdoor illumination (Transformer, capacitor yard and
Road) with lighting DB's, cable, MCB, FRP Pole etc
Microrocessor based automatic light controller for indoor
& outdoor illumination system
Outdoor 11kV 5.4 MVAR capacitor bank and all
associated busworks,cable termination and wire mesh
cage including reactor, NCT, vacumm contactor.
Ventilation system
Exhaust Fans and ventilation fan for substation building

b)
c)
d)
14
a)
b)
c)
d)
15

16
a)

Unit

Required

LOT
LOT

1
1

Sets

LOT

SET

b)
c)
17
a)

Power DB, Switch sockets etc for outdoor and indoor.


Airconditioning system for control room
Civil Work
Substation building to house 66KV GIS with atleast 20%
space for future bay addition, 11kv switchgear, battery,
battery charger, ACDB, DCDB, RTU, 66KV CRP as per
specification. The building height shall be as per 66KV
GIS manufacturer so that complete module can be lifted
in case of maintenance. Building shall have provision for
mono rail hoist in 66KV GIS area.

b)

Outdoor and Indoor cable trenches with cable cover,


cable trays etc as per specification and system
requirement.
Power Transformer foundations
Fire wall transformers for three transformers. Oil soak pit
as per CBIP requirement.
Paver block road inside substation. 6M Road for
transformer and 4.0M road along substation building as
per specification.
Landscaping and green belt development in all vacant
area inside substation plot, vacant space, around
substation building etc.
Underground water tank with electrical pump and one
outlet and hose.
Rain water harvasting, rain water storm, drainage, precast drain covers etc
Outddor yard civil work, equipment foundation, steel
structure, Capacitor bank foundation, station transformer
foundation
FRP Fencing of switchyard, transformer yard, capacitor
bank etc including 6M gate as per EIL specification.

LOT

No's
No's

3
3

LOT

LOT

SET

LOT

LOT

LOT

PCC and gravel spreading in complete switchyard area as


per specification.

LOT

c)
d)
e)

f)

g)
h)
i)

j)

h)

Remarks

bidder to submit
BOQ for the same

NOTE 1. Outside road considered at 0.00, outdoor yard at +600.00, foundation plinth at +900.00. The complete building at
+1200mm level.
2. Bidder may add any item if required otherwise it shall be assumed that all work has been included in their
scope even if not mentioned in BOQ but covered under tender speicfication.

Page 3

VOLUME I & II SPECIFICATION,


SCHEDULES & ANNEXURES
TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

TECHNICAL SPECIFICATION FOR 72.5KV


GAS INSULATED SWITCHGEAR FOR
66/11KV MANDOLI JAIL COMPLEX
SUBSTATION AT NEW DELHI
(SPEC No: BYPL-EHV-TS-03)

VOLUME I & II SPECIFICATION,


SCHEDULES & ANNEXURES
TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

TABLE OF CONTENTS

VOLUME-I
Sr No
Scope
1
Auxiliary Supplies
Required Equipment and Services
Work by others
Terminal Points
Salient Features, Basic Design Criteria and Minimum Technical
Requirements of 66KV Substation/Substation Equipments
11KV Indoor Switchgear
2
Power Transformer
3
66KV Control and Relay Panel
4
Battery Charger
5
Ni-Cd Batteries
6
Station Transformer
7
11KV Capacitor Bank
8
LT Power Cables
9
Control Cables
10
Illumination System
11
Cable Installation
12
ACDB
13
Grounding & Lightning Protection System
14
Exhaust and Ventilation System
15
Fire Detection & Alarm System
16
Fire Extinguisher
17
Civil Works
18
SCADA Interface Work
19
66KV GIS
20
Packing, Transportation & Approved vendor list
21
List of Approved Vendors of Main Components
22
VOLUME II : SCHEDULES
Technical Data Sheet

Pages
10

22
41
19
8
5
33
8
5
4
8
5
6
7
4
5
4
27
6
25
10

Pages
22

11KVSwitchgear
Power Transformer
66KV Control and Relay Panel
Battery Charger
Ni-Cd Battery
Station Aux. Transformer
11KV Capacitor Bank
LT Power Cable
Control Cable

10
5
2
2
12
2
2
2

VOLUME I & II SPECIFICATION,


SCHEDULES & ANNEXURES
TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

Lighting
66KV GIS
Drawing & documents
Main Single Line Diagram 66/11KV Substation
Plot Plan
Soil Report

4
15
1-2
1
1
1

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

TECHNICAL SPECIFICATION
FOR
TURNKEY EXECUTION OF

66/11KV SUBSTATION AT

MANDOLI JAIL COMPLEX

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

7TH FEBRUARY 2013

PAGE

1 OF 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

VOLUME-I
TECHNICAL SPECIFICATION

Page 2 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

1.00

INTENT OF SPECIFICATION
This specification is intended to cover complete design, engineering,
manufacturer, assembly, testing at manufacturers works, supply and
Transportation F.O.R. site of all equipment and accessories, steel structures, all
structural work, substation building, Civil and architectural work, internal roads,
yard development, cable trench, rain water storm, complete erection, testing,
commissioning & putting into successful commercial operation of 66/11KV
substation inclusive of supply of all Labour, supervision, tools, implements and
supplies as required including 66KV Gas Insulated substation.
Bidder shall prepare layout for both options as Tender specification, SLD and
Plot Plan.
This specification shall be read and constructed in conjunction with other
sections of bidding document.
In the event of any discrepancy with the listed document, the most stringent one
shall govern.

2.00 AUXILIARY SUPPLIES


Following auxiliary power supplies will be made available by the Owner, at one
agreed location for the construction of the Substation:
i)

AC:
415V 10%, 50Hz 5%, 3 phase, 4 wire construction power supply with
solidly earthed neutral, one feeder at a mutually agreeable point at chargeable
rates.

3.00

SCOPE OF WORK:

3.01

This scope of work shall include design, engineering, manufacture, shop testing,
inspection, packing, dispatch, loading, unloading and storage at site,
transit/storage and construction insurance, assembly, erection, civil structural,
architectural work, complete pre-commissioning checks, testing &
commissioning at site, obtaining statutory clearance & certification from State
Electrical Inspector, Municipal corporation department, Fire officer, and handing
over to the Owner after satisfactory commissioning of complete 66KV GIS at
Mandoli Jail Complex, New Delhi.
The scope includes all material, equipment and works required for the
construction of the Substation complete with all items considered essential for
safe and trouble-free operation of the substation in a manner acceptable to the
Owner and complying with latest revision of national and international standards
Codes & Practices, Indian Electricity Rules and Indian Electricity Act.
Page 3 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

The scope of supply broadly includes the following:


1. Major Equipment
66/11KV, 20/25 MVA ONAN/ONAF Power Transformer Two (2)
Nos
11KV, 5.4MVAR, Capacitor Bank 2 Nos
ACDB One - (1) no
Station Aux. Transformer, 11/0.433KV, 400KVA One (1) no.
RTU one no.
2. Items as System
11KV Air insulated Switchgear
66KV Gas insulated switchgear(4 nos incomer bay, 1 bus coupler bay, 3
nos transformer bay and 2 nos bus PT module)
66KV Control and Relay panel can either be integrated part of 66KV GIS
or separate panels can be installed.
Grounding and Earthing system for entire substation including fence of
Outdoor substation and capacitor bank.
220V Battery bank, two sets of Battery charger and 1 no DCDB.
Outdoor illumination including street lighting with Poles.
Exhaust and Ventilation for complete substation building.
Indoor illumination including emergency lighting.
Fire detection and alarm system.
Direct stroke lightning protection.
3. Items as Lot
LT Power & Control cables supply and termination.
Supply and installation of 66KV GIS and 11KV Power cable termination
kits.
Cable trays.
Maintenance tools & tackles including testing instruments.
Cabling between equipments and RTU.
4. Civil Works
Substation Building. (option # 1 with 66KV GIS outdoor, Option # 2 with
66KV Indoor GIS with cable cellar)
Foundation of outdoor equipments.
Power Transformer foundation, oil soak pit, Fire Wall.
Foundation of lighting poles, panels.
Aux Transformer foundation and fencing.
Road and rain water harvesting within substation plot.
Anti weed treatment and yard development of the substation area.
Indoor and Outdoor Cable Trenches with covers for 66KV, 11KV &
Control Cables.
Road, rainwater storm and drainage system for outdoor switchyard.
Page 4 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

All civil work required for installation and erection of equipments inside
and outside building.
Supply of material required for above works.
Landscaping of balance area including space for future expansion.
* Note that complete substation civil work scope shall be considering three
power transformer and all its associated equipments although equipments shall
be installed by owner as per load requirement.
Following equipment and services are specifically listed for the guidance of the
Bidder. However, it is to be understood that the Contractors scope is not limited
to the items specifically listed above but covers all items required for the
completion of a safe, functional and complete Substation.
6. Design Work
Design documentation in sufficient copies including design memos, calculations,
general arrangement, plans, elevations and sectional drawings, short circuit
calculations, single line diagrams, schematic interconnection drawings, wiring
diagrams, foundation calculations, foundation plans/details, cable schedules, bill
of materials, lighting system design calculations, earthing system design
calculations, illumination system design, insulation coordination protection
coordination, relay setting etc as per clause 8.0.

Lot
:
Operation & Maintenance Manuals and
As-built drawings.

4.00

Lot

Documentation required by State Electrical


Inspector for statutory approval/certification
of the Substation installation.

WORK BY OTHERS
The following facilities will be provided by Owner/Others :
1

5.00

Construction power (415V; 3 phase, 4 wire) and water supply at


chargeable rates at one mutually agreeable location.

CO-ORDINATION WITH STATUTORY BODIES & OUTSIDE AGENCIES


The contractor shall be fully responsible for carrying out all co-ordination and
liaison work as may be required with Electrical Inspector or any other statutory
bodies for implementation of the work. The application on behalf of BYPL for
submission to the Electrical Inspector and other statutory bodies along with
copies of drawings complete in all respects shall be done by the contractor &
approval / certificates taken well ahead of time so that the actual commissioning
of equipment is not delayed for want of inspection and approval by the inspector
& statutory bodies. The contractor shall arrange the actual inspection work by
Electrical Inspector or any other body if required.
Page 5 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

However official fees to be paid to electrical inspector / statutory bodies shall be


borne by the owner.
6.00

CO-ORDINATION WITH OTHER CONTRACTOR & OWNERS SYSTEM


The contractor shall be fully responsible for carrying out all the co-ordination
work required with the contractors as well as with owners system for execution
and completion of his work.

7.00

TERMINAL POINTS

7.01

Outdoor Cable trenches

Upto the boundary wall of Substation.

7.02

Lighting

Substation boundary wall.

7.03

Earthing

Within Substation area and building.

7.04

Exclusion
Laying of 66KV, XLPE incomer Cables at the four Line bays.
- Soil investigation for civil design.
- Supply of 66KV & 11KV Cable.
Note: - 66KV incomer and 11KV Outgoing Cable laying will be in Owners
scope. However the cable trenches / Trays inside substation for these
Incomer & outgoing cables will be in the contractors scope.

8.00

SALIENT FEATURES, BASIC DESIGN


TECHNICAL REQUIREMENTS OF 66KV GIS

8.01

INTRODUCTION

CRITERIA

AND

MINIMUM

BYPL is setting up a 66/11KV Grid substation at Mandoli Jail Complex. It shall


be connected with 220 Delhi Transco Limited substation. Two Infeed circuit shall
be LILO at the substation by XLPE cable of size 1cX1000mm2. The laying of
infeed cables and establishment of upstream Incomer Bay will be in the owners
scope.
Since the Substation is to be constructed on turnkey EPC execution, the EPC
contractor is responsible for detailed design also. In this paragraph only salient
features, basic design criteria and Owners minimum technical requirements are
enumerated for the guidance of the Bidder.
8.02

SUBSTATION CAPACITY- The 66/11KV substation shall be designed with


capacity of 3X25MVA, although the installed capacity shall be 2X25MVA. The
present n-1 capacity of substation will be 25MVA. The layout shall be such
decided thats space for future is available.
Page 6 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

8.03

11KV SWITCHGEARS The 11KV Switchgear shall be installed inside the


substation building. The switchgears shall be with Vacuum circuit breaker. The
metering and protection relays shall be part of switchgear only.

8.04

66/11KV POWER TRANSFORMER The Outdoor Power transformer shall be


20/25MVA, ONAN/ONAF Rating with OLTC. The microprocessor based
Transformer monitoring relay shall be provided in place of RTCC panel.

8.05

BATTERY CHARGER AND BATTERY BANK The Control supply shall be


220V DC. The Ni-Cd Battery bank shall be installed in separate room with proper
ventilation system as per safety requirement. The battery charger shall be
thyristor based installed inside control room building.

8.06

CAPACITOR BANK Two sets of Capacitor bank shall be installed outdoor.


Each set shall be 5.4MVAR rated at 11KV. Each sub bank 3.6MVAR and
1.8MVAR shall be provided with electrically operated outdoor vacuum contactor /
breaker. The capacitor bank shall be fully automatic.

8.07

66KV CONTROL & RELAY PANEL - It is intended to provide State of Art


substation control, protection and metering system and shall be integrated with
future SCADA. The protection, metering & control system shall be as per SLD
and specification of 66KV CRP.
All the relays shall be on IEC 103 protocol.

8.08

SUBSTATION BUILDING The substation building shall be with all equipments


installed on ground floor with clear height of 4.5M between ceiling and finished
floor. The 66KV GIS shall be installed either indoor or outdoor. Cable cellar room
shall be provided for option room will be with cable cellar with clear height from
floor to floor as 3.0M. 66KV GIS room height shall be decided considering the
height of 66KV GIS module. Electrically operated Mono rail hoist shall be
provided inside 66KV GIS. The capacity shall be suitable to lift one complete GIS
module with factor of safety as 2.0.

8.09

66KV GIS 66KV GIS shall be either installed outdoor or indoor, bidder shall
offer both the options. Bidder shall also offer spares for next 5 years separately
for the 66KV GIS including all tools, testing equipments, gas leakage detector
and various components. 66KV GIS offered shall be latest model/version. Owner
has the right to reject the bid in case obsolete version is offered by the bidder.

8.09

SALIENT FEATURES OF 66KV SUBSTATION


Site Parameters
a) Design Max. Ambient Temperature
b) Seismic Condition
Page 7 of 10

500 C
Zone IV as per IS 1893.

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

c) Wind Pressure

195 Kg/ sq. M upto an elevation


of 30M as per IS 875
100 %

d) Max. Relative Humidity


System Parameters
Rated voltage kV
Rated Frequency Hz
System Neutral Earthing
Short Circuit rating (3 sec)
Basic Insulation Level KVp
Power Frequency (kV rms) with stand voltage
Minimum Creepage
9.00

72.5
50 +/- 5 %
Solidly Grounded
3600 MVA
325
140
31mm/KV

CODES & STANDARDS


The contractor shall follow latest Indian Standards or international standard.
Refer respective equipment specification for applicable standards.

10.0

Engineering Deliverables
The Bidder shall submit following minimum Engineering Deliverables after
award of the Contract. Any other drawing / calculation which is not listed below
and may be required for execution of the job shall also be submitted by the
bidder.
Electrical Drawings
Sl.
Drawing Title
No.
1 Main Single Line Diagram indicating bus/breaker rating, fault levels of different
voltage grade, Transformer details, metering and protection with CT / PT cores /
ratio / burden / accuracy class.
2 Complete BOQ of the substation with technical details.
3 Single Line Diagram of 415 V AC Distribution board
4 Single Line Diagram of 220V DC Distribution board
5 Overall Site Layout Plan
6 Switchgear/Control building layout Plan.
7 Cable trench layout Plan & Section outdoor.
8 Cable tray layout Plan & Section Indoor.
9 BOQ of Cable trays and accessories.
10 Sizing calculation of LV Cables
11 Power cable schedules.
12 Control cable schedules.
13 BOQ of Cables.
14 Codification of cable trays and cable tray/cable tag marking concept.
Page 8 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

15
16
17
18
19
20

Underground ground mat design Calculation.


Drawing of Underground ground mat along with BOQ.
Drawing of Indoor equipment grounding details.
Outdoor equipment grounding arrangement and details.
BOQ of Grounding Materials.
Input/Output list of SCADA system.

21
22
23
24
25
26
27
28
29
30

Outdoor Illumination system design Calculation.


Indoor Illumination system design Calculation.
Drawing of Outdoor Illumination with erection details.
Drawing of Indoor Illumination with erection details.
Complete BOQ of indoor and outdoor Illumination System.
Cabling, earthing & lightning concept.
Power transformer foundation details, soak pit arrangement, firewall segregation
Fire fighting arrangement of Transformers and indoor equipments.
Relay setting calaculation
As built documentation of the drawing/ documents.

Civil Drawings
List of drawing required for 66 KV Substation
Sl.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
11.0

Drawing Title
Design, Layout Plan, elevation and architecture for Control Building, 66KV GIS room
Equipment Foundation Details and calculations.
Cable Trench Details (Concrete & Reinforcement)
Capacitor Bank (GA, Concrete & Reinforcement)
Transformer foundation & Oil Separator Tank Plan and section.
Transformer foundation & Oil Separator Tank Reinforcement Details.
Over all layout plan indication landscaping.
Design and layout for outdoor and indoor trenches
Sectional Details for Trenches
Conduit plan for Control room building.
Rainwater Harvesting details of Recharging well.
Under Ground Water Tank Details
GA and Details of fencing
GA, section and Details of Road

Submission of Drawings: All the drawings shall be submitted in A0 size and calculations, BOQ etc shall be on
A4 size paper. All the drawings shall be to scale drawings as far as possible. The
submission shall be Page 9 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

Two
(02)
Sets
of
approved
and
released
for
construction
drawings/BOQ/Calculation for Owners reference.
Six (06) Sets of final As Built drawings, design, BOQ, Calculation. O&M
manual for each equipment supplied shall also be submitted in 6 sets.
Soft copies of all drawings/Documents/calculation in Auto CAD and Microsoft
office file format as applicable.
Drawings shall be treated as submitted if provided with BOQ. (If applicable)

Page 10 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

TECHNICAL SPECIFICATION

FOR

11KV INDOOR SWITCHGEAR

PREPARED BY

APPROVED BY

GS

DS

REV

00
th

DATE

4 JULY 2013

PAGE

1 OF 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

INDEX

1.0
SCOPE OF SUPPLY ............................................................................................ 3
2.0
CODES & STANDARDS ...................................................................................... 3
3.0
PANEL CONSTRUCTION ................................................................................... 3
4.0
CIRCUIT BREAKER ............................................................................................ 4
5.0
FUNCTIONAL REQUIREMENTS ........................................................................ 5
6.0
SURGE SUPPRESSOR ....................................................................................... 6
7.0
CURRENT TRANSFORMER ............................................................................... 7
8.0
POTENTIAL TRANSFORMER ............................................................................ 7
9.0
FEEDER AND BUS EARTHING .......................................................................... 7
10.0 EQUIPMENT EARTHING .................................................................................... 7
11.0 METERS .............................................................................................................. 8
12.0 INDICATION, ALARMS & ANNUNCIATION ....................................................... 8
13.0 SELECTOR SWITCHES & PUSH BUTTONS ..................................................... 9
14.0 INTERNAL WIRING ............................................................................................. 9
15.0 TERMINAL BLOCKS ......................................................................................... 10
16.0 PROTECTION & CONTROL .............................................................................. 10
17.0 SPACE HEATERS ............................................................................................. 13
18.0 SOCKETS, SWITCHES & ILLUMINATION LAMPS .......................................... 14
19.0 NAMEPLATES AND MARKING ........................................................................ 14
20.0 SURFACE TREATMENT & PAINTING ............................................................. 14
21.0 APPROVED MAKES OF COMPONENTS ......................................................... 15
22.0 INSPECTION AND TESTING ............................................................................ 15
23.0 DRAWINGS & DATA SUBMISSION ................................................................. 16
24.0 PACKING ........................................................................................................... 17
25.0 SHIPPING .......................................................................................................... 18
26.0 HANDLING AND STORAGE ............................................................................. 18
27.0 QUALITY ASSURANCE .................................................................................... 18
28.0 PROGRESS REPORTING ................................................................................. 18
29.0 DEVIATION ........................................................................................................ 19
30.0 SPARES, TOOLS AND ACCESSORIES ........................................................... 19
ANNEXURE A - TECHNICAL PARTICULARS (DATA BY PURCHASER) .............. 19
ANNEXURE B SPARES REQUIREMENT ............................................................. 22

Page 2 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

1.0

SCOPE OF SUPPLY
a. This specification covers the design, manufacture, testing, supply, erection &
commissioning of 11kV, Air Insulated, metal-enclosed and factory assembled
switchgear.
b. This specification shall be used in conjunction with all specifications, switchgear data
sheets, 11kV switchgear single line diagrams, and other drawings attached to the
specification / purchase requisition.

2.0

CODES & STANDARDS

Materials, equipment and methods used in the manufacture of switchboards shall conform to
the latest edition of following
2.1
2.2
2.3

2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13

2.14
2.15
2.16

3.0

Indian Electricity Rules 1956


Indian Electricity act 1910
Switchgear and control gear

Latest edition
Latest edition
IEC : 60694, IEC: 60298, IEC : 62271-200, IEC :
60529,
IS: 3427, IS: 12729, IS: 12063, IS: 13947, IS: 9046
Circuit breaker
IEC 62271 - 100, IS 13118, IS 2516
Isolators & earthing switches
IEC 62271 - 102
Current transformers
IS:2705, IEC:60185
Voltage transformer
IS:3156, IEC:60186,
Indicating Instruments
IS:1248
Energy meters
IS 13010
Relays
IS:8686, IS:3231, IS:3842
Control switches and push IS 6875
buttons
HV fuses
IS 9385
Arrangement of Switchgear bus IS:375
bars, main connections and
auxiliary wiring
Code of practice for phosphating IS 6005
iron & steel
Colours for ready mixed paints
IS 5
Code of practice for installation IS 3072
and maintenance of switchgear
PANEL CONSTRUCTION

3.1

Enclosure Type

3.2

Enclosure degree of protection

3.3

Enclosure material

Free standing, Indoor, Fully compartmentalised,


Metal clad, Vermin proof,
IP 4X for high voltage compartment
IP 5X for low voltage compartment
Pre-Galvanized CRCA steel

3.3.1

Load bearing members

2.5 mm thick

3.3.2

Doors and covers

2.0 mm thick

Page 3 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

3.3.3

Gland plate

3.0 mm MS for multicore and 5. 0 mm Aluminium for


single core cables. All gland plates should be
detachable type with gasket
Maximum 2700mm, Operating height maximum
1600mm
On either side

3.4

Height of the panel

3.5

Extensibility

3.6

Separate Compartments for

Bus bar, Circuit Breaker, HV incoming cable, HV


outgoing cable, PT, LV instruments & relays

3.7

Transparent inspection window

3.8
3.9

Bus end cable box


Breaker compartment door

For cable compartment at height of cable


termination.
For direct cable feeder from bus.
Separate, with lockable handle (Design with breaker
trolley as the front cover is not acceptable). Door of
one panel should not cause hindrance for opening of
adjacent panel.

3.10
3.10.1
3.10.2
3.11
3.12

Inter compartmental connections


Breaker to bus bar compartment
Breaker to cable compartment
Pressure relief devices
Bus support insulator

3.15

Through seal-off bushings


Through seal-off bushings
To be provided for each HV compartment
Non-hygroscopic, track-resistant, high strength,
Epoxy insulators (Calculation for validating dynamic
force withstand capability to be submitted during
detailed engineering)
Fixing arrangement
Doors - Concealed hinged, door greater than 500mm
shall have minimum three sets of hinges
Covers - SS bolts
Gasket - Neoprene
Required HV cable termination 550 mm
height in the cable compartment
Panel Base Frame
Steel Base frame as per manufacturers standard.

3.16

Handle

3.17

Technical particulars

3.13

3.14

4.0

Removable bolted covers with handle for cable


chamber
and
busbar
chamber.
Panel
no./identification to be provided on cable box cover
also.
As per Annexure A

CIRCUIT BREAKER

4.1
4.2

Type

4.3

Switching duty

a. Transformer (oil filled and dry type)


b. Motor (of small and large ratings DOL starting
with starting current 6 to 8 times the full load
current & with a maximum of 3 starts per hour)
c. Underground cable with length up to 10 km

4.4

Interrupting medium

Vacuum

Mounting

Truck or cassette type


On withdrawable truck or carriage, with locking
facility in service position.

Page 4 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

4.5

Breaker operation

Three separate identical single pole units operated


through the common shaft

4.6

Operating Mechanism

Re-strike free, Trip free, with electrical anti-pumping


feature

4.6.1

Type

Motor wound, spring charged, stored energy type


with manual charging facility

4.6.2

Operation on supply failure

One O-C-O operation possible after failure of power


supply to the spring charging motor

4.7
4.7.1

4.8
4.9

Breaker indications & push buttons


ON/ OFF / Emergency trip push a. Manual / mechanical.
button
b. Emergency Off push button should be provided
with a protective flap.
c. Mechanical ON shall have padlocking facility.
Mechanical ON OFF indication On breaker trolley front
Operation counter
On breaker trolley front
Test-service position indicator
On breaker trolley front
Mechanism charge / discharge On breaker trolley front
indicator
Breaker positions
Service, Test and Isolated
Inter changeability
Possible, only with breaker of same rating

4.10

Breaker Control

On panel front only

4.11

Handle

4.12

Technical particulars

Breaker shall be provided with handles for easy


handling, rack inout operation and manual spring
charging as applicable.
As per Annexure-A

4.7.2
4.7.3
4.7.4
4.7.5

5.0

FUNCTIONAL REQUIREMENTS

5.1

Interlocks

5.1.1

Breaker
compartment
door
opening
Breaker
compartment
door
closing
Racking
mechanism
safety
interlock
Racking in or out of breaker
inhibited
Racking in the circuit breaker
inhibited
Disconnection of the control plug
inhibited
Safety Devices

5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.2

Opening of door and rack out to test/isolated position


should be possible with breaker in OFF position only.
Should be possible even when breaker is in isolated
position
Mechanical type
When the breaker is closed
Unless the control plug is fully engaged
As long as the breaker is in service position

Page 5 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

5.2.1

Exposure to live parts

5.2.2

Breaker handing

5.3

Operation of breaker

5.3.1

Closing from local

5.3.2

Closing from remote

5.3.3

Tripping from local

5.3.4

Tripping from remote

5.3.5

Tripping from protective relays

5.3.6

Testing of breaker

5.4

Safety shutters.

5.4.1

Automatic safety shutter


female primary disconnects

5.4.2

Label for identification

5.4.3

Warning label on shutters of Clearly visible


label "Isolate elsewhere before
incoming and other connections earthing" be provided
Breaker electrical operation features
Trip circuit supervision
To be given for breaker close & open condition
Trip circuit supervision relay For indication, alarm & to inhibit closing of breaker
contact
Emergency trip push button Wired directly to trip coil (wired to Master trip relay if
contact
second trip coil provided)
Emergency trip push button Wired to inhibit closing of breaker
contact
Master trip relay contact (if Wired to inhibit closing of breaker
given)
DC control supply bus in all Fed by two DC incoming sources in Bus coupler
panels
panel with auto changeover facility
PT supply bus in all panels
Fed normally by bus PT with automatic changeover
facility to incomer line PT

5.5
5.5.1
5.5.2
5.5.3
5.5.4
5.5.5
5.6
5.7

6.0

In case the breaker panel door is required to be


opened during a contingency, the personnel should
not be exposed to any live part. Suitable
shrouds/barriers/insulating sleeves should be
provided.
In case the breaker is mounted on a carriage which
does not naturally roll out on the floor, a trolley for
handling the breaker is to be provided.
In either service or test position
Only when local/remote selector switch is in local
position
Only when local/remote selector switch is in remote
position
Only when local/remote selector switch is in local
position
Only when local/remote selector switch is in remote
position
Irrespective of position of local/remote switch
In test or isolated position keeping control plug
connected
for To fully cover contacts when breaker is withdrawn to
test. Independent operating mechanism for bus bar
& cable side shutters, separately pad-lockable in
closed position.
For Bus side and cable side shutters

SURGE SUPPRESSOR

6.1

Provision

6.2

Type

To be provided in all panels except bus coupler and


BPT.
Gapless, metal oxide type
Page 6 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

6.3
7.0

Rating
CURRENT TRANSFORMER

7.1

Type

7.2

Rating

7.3

CBCT

8.0

Shall be cast resin type with insulation class of E or


better.
As per Annexure A (Technical particulars) and SLD
If specified, bidder shall clearly mention his proposal
for mounting the same.

POTENTIAL TRANSFORMER

8.1

Type

8.2
8.3

Rating
Mounting

8.4

Neutral

9.0

As per Annexure -A

Shall be cast resin type with insulation class of E or


better.
As per Annexure A (Technical particulars) and SLD
It shall be mounted on a withdrawable carriage.
Mounting of PT on the breaker truck is not
acceptable. In case it is mounted on the panel rear
top, access to the PT and the reinforcement in the
panel for allowing a person to stand should be
provided.
The HV neutral connection to earth shall be easily
accessible for disconnection during HV test.

FEEDER AND BUS EARTHING

9.1

Earthing arrangement

9.2
9.3

Short time withstand capacity of Equal to rating of breaker. Refer Annexure A


earthing truck
(Technical particulars)
Operation from front
Mechanically operated by separate switch.

9.4

Interlocks

10.0

Through separate earthing truck for bus & feeder

To prevent inadvertent closing on live circuit, with


padlocking arrangement to lock truck in close or
open position.

EQUIPMENT EARTHING

10.1

Material of earthing bus

Aluminium

10.2

Earth bus joints

10.3

Rating

All bolted joints in the bus should be made by


connection of two bolts.
Sized for rated short circuit current for 3 seconds

10.4

10.5

Enclosure & non -current Effectively bonded to the earth bus.


carrying part of the switchboard /
components
Hinged doors
Earthed through flexible copper braid

10.6

Circuit breaker frame /carriage

Earthed before the main circuit breaker contacts/


control circuit contacts are plugged in the associated
stationary contacts
Page 7 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

10.7

10.8

11.0

Metallic
cases
of
relays, Connected to the earth bus by independent copper
instruments and other LT panel wires of size not less than 2.5 sq. mm with green
mounted equipment
colour insulation. For this purpose LT compartment
should have a clear designated earth bus to which
earth connections from all components are to be
connected.
CT and PT neutral
Earthed at one place at the terminal blocks through
links.
METERS

11.0

Mounting

Flush mounted

11.1

Ammeter

Digital type with programmable ratio

11.1.1

Size

96x96 mm

11.1.2

Panels where to be provided

All panels except bus PT

11.1.3

Ammeter selector switch

Inbuilt in meter

11.1.4

Accuracy Class

1.0

11.1.5

Auxiliary supply

Universal type suitable for 48 to 230VAC/DC

11.2

Voltmeter

Digital type with programmable ratio

11.2.1

Size

96x96 mm

11.2.2

Panels where to be provided

Incomer and bus PT panel

11.2.3

Voltmeter switch

Inbuilt in meter

11.2.4

Accuracy Class

1.0

11.2.5

Auxiliary supply

Universal type suitable for 48 to 230VAC/DC

11.3

Energy meter provision

Energy meter is not in suppliers scope. Only space


and CT/PT wiring is to be provided in all panels
except bus coupler and bus PT.

12.0

INDICATION, ALARMS & ANNUNCIATION

12.1

Indications

Flush mounted, High intensity, clustered LED type

12.1.1

Breaker ON

Red

12.1.2

Breaker Off

Green

12.1.3

Spring Charged

Blue

12.1.4

DC control supply fail

Amber

12.1.5

AC control supply fail

Amber

12.1.6

Auto trip

Amber

12.1.7

Test Position

White

12.1.8

Service Position

White

12.1.9

Heater circuit healthy

12.1.10

Trip circuit healthy

Yellow (Indication with integrated push button for


checking)
White
Page 8 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

12.1.11

PT supply as applicable

12.2

Alarm scheme with isolation For DC fail, TC fail and CB auto trip
switch

13.0

R,Y B

SELECTOR SWITCHES & PUSH BUTTONS

13.1

Selector switches

13.1.1

TNC switch with pistol grip

Flush mounted on LV compartment door, with


shrouded terminals
Lockable, spring return to normal position

13.1.2

Local / SCADA selector switch

2 pole

13.1.3
13.1.4
13.2

Rotary ON/OFF switches


Rating
Push Button

13.2.1

Emergency trip push button

For heater / illumination circuit


16 A
Flush mounted on LV compartment door, with
shrouded terminals
Red color with stay put

13.2.2

Accept push buttons

Black color Trip alarm / DC fail alarm

13.2.3

Reset push buttons

Yellow color Trip alarm / DC fail alarm

13.2.4

Rating

10 A

14.0

INTERNAL WIRING

14.0

Grade and type

14.1

Size

14.2
Colour code
14.2.1 CT & PT

14.2.2
14.3
14.4

Others
Ferrules
Ferrule type

14.5

Lugs

14.6

Spare contacts

14.7

Wiring enclosure

1100 V grade, PVC insulated, FRLS type stranded


flexible copper wire.
2.5 sq mm for CT circuit, 1.5 sq mm for PT & control
circuits
R Ph Red
Y Ph Yellow
B Ph Blue
Neutral Black
DC grey, AC-black, Earth green
At both ends of wire
Interlocked type (one additional red colour ferrule for
all wires in trip circuit)
Tinned copper, pre-insulated, ring type, fork type and
pin type as applicable. CT circuits should use ring
type lugs only.
Spare contacts of relays and contactors etc. should
be wired upto the terminal block.
Plastic channels, Inter panel wiring through PVC
sleeves

Page 9 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

14.8

Interpanel wiring

14.9

Wiring enclosure

15.0

Auxiliary bus wiring for AC and DC supplies, voltage


transformer circuits, annunciation circuits and other
common services shall be provided on the same set
of terminals in all the panels with proper segregation.
Wires with ferrule to be terminated in the adjacent
shipping section should be supplied with one end
terminated and the other end bunched and coiled.
Plastic channels for panel wiring, PVC sleeves for
Inter panel wiring. Where wiring enters or passes
through compartments containing high voltage
apparatus, it shall be run in earthed continuous
metallic conduit/trunking without gaps, holes or
joints.

TERMINAL BLOCKS

15.1

Rating and Type

15.2

Suitability

15.3

Marking and covers

15.4

Disconnecting Facility

1100 V grade, moulded piece, stud type screw driver


operated terminals complete with insulated barriers,
washers, nuts and lock nuts.
For termination of minimum 6sqmm flexible copper
conductor.
White fibre markings strip with clear plastic, slip-on /
clip-on terminal covers to be provided.
To be provided in CT and PT terminals

15.5
15.6

Shorting & Earthing Facility


Spare Terminals

To be provided in CT Terminals
20% in each TB row

15.7

TB shrouds & separators

Moulded non- inflammable plastic material

15.8

Clearance between 2 sets of TB

100 mm min

15.9

Clearance with cable gland plate

250 mm min

15.10

Clearance between AC / DC set


of TB
Test terminal blocks

100 mm min

15.11
16.0
16.1
16.1.1

16.1.2
16.1.3

Screw driver operated stud type for metering circuit

PROTECTION & CONTROL


Protection Relays General Features
Technology and Functionality
Numerical , microprocessor based with provision for
multifunction protection, control, metering and
monitoring
Mounting
Flush Mounting, IP5X
Architecture
Hardware and software architecture shall be modular
and disconnectable to adapt the protection and
control unit to the required level of complexity as per
the application.

Page 10 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

16.1.4

Programming
configuration

16.1.5

SCADA Interface port

16.1.6

PC Interface port

16.1.7

User Interface

16.1.8

Relay Characteristics

16.1.9

Event and Fault records

16.1.10

Self diagnosis

16.1.11

Time synchronization

16.1.12
16.1.13
16.1.14
16.2
16.2.1

and Relay shall utilize a user friendly setting and


operating multi-lingual software in windows
environment with menus and icons for fast access to
the data required. Programming software and
communication cord for offered relays should be
included in scope of supply.
RS485 rear port for interfacing with SCADA on
IEC103 protocol. If relays have any other rear port,
hardware/software required to achieve the above
said compatibility will be in suppliers scope.
Front port (preferably serial) for configuration/data
download using PC. Cost of licensed software and
communication cord, required for programming of
offered protection relays shall be included in the cost
of switchgear.
An alphanumeric key pad and graphical LCD display
with backlight indicating measurement values and
operating messages. It should be possible to access
and change all settings and parameters without the
use of PC.
Relay shall integrate all necessary protections for
different applications in accordance with IS and IEC.
Relay shall provide wide setting ranges and choice
of all IEC, IEEE and other tripping curves through a
minimum of two setting groups.
Relay shall have the facility of recording of various
parameters during event/fault with option to set the
duration of record through settable pre fault and post
fault time. Relay shall store records for last 10 events
and 10 faults (minimum). It should be possible to
download records locally to PC or to remote SCADA.
Relay shall be able to detect internal failures. A
watchdog relay with changeover contact shall
provide information about the failure.

All relays shall be capable of being synchronized


with the system clock using SCADA interface and
PC.
Operation Indicators
LEDs with push button for resetting.
Test Facility
Inbuilt with necessary test plugs.
Auxiliary supply
220VDC. All relays shall be suitable for continuous
operation at 15% overvoltage.
Protection Relays for 11kV Incomer panel
Relay 1
3-phase Overcurrent and Earthfault protection with
IDMT,
Definite
time
and
instantaneous
characteristics
Undervoltage and overvoltage protection
PT supervision (fuse failure monitoring)
Relay should have 12 DIs and 6 DOs for SCADA
Page 11 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

16.2.2
16.2.3
16.3
16.3.1

16.4
16.4.1

16.5
16.5.1

16.6
16.6.1

16.6.2

16.6.3

16.7
16.7.1

interfacing
High Impedance Restricted Earth fault protection.
Combining functions of Relay-1 and Relay-2 in single
relay is not acceptable.
Protection Relays for 11kV Bus Section panel
Relay 1
3-phase Overcurrent and Earthfault protection with
IDMT,
Definite
time
and
instantaneous
characteristics
Relay should have 12 DIs and 6 DOs for SCADA
interfacing
Protection Relays for 11kV Outgoing panel
Relay 1
3-phase Overcurrent and Earthfault protection with
IDMT,
Definite
time
and
instantaneous
characteristics
Relay should have 12 DIs and 4 DOs for SCADA
interfacing
Protection Relays for 11kV Station Transformer panel
Relay 1
3-phase Overcurrent and Earthfault protection with
IDMT,
Definite
time
and
instantaneous
characteristics
Relay should have 12 DIs and 4 DOs for SCADA
interfacing
Protection Relays for 11kV Capacitor panel
Relay 1
3-phase Overcurrent and Earthfault protection with
IDMT,
Definite
time
and
instantaneous
characteristics
Undervoltage and Overvoltage protection
PT supervision (fuse failure monitoring)
Timer for on time delay (minimum 600 seconds)
Relay should have 12 DIs and 4 DOs for SCADA
interfacing
Relay 2
Neutral unbalance relay (current based)
Timer for on time delay (minimum 600 seconds), If
not provided in relay-1
Note
Combining of functions of Relay-1 and Relay-2 in
single relay is not acceptable.
DIs will be used for routing status signals to SCADA
SCADA Interfacing of
and DOs will be used for executing commands from
protection relays
SCADA through SCADA interface port.
Status signals/ alarms to be a. TC Unhealthy
wired to DIs
b. CB Autotrip (contact from lockout relay)
c. CB Open
d. CB Close
e. CB in service
f. CB in test
g. Spring Charged
h. L/R switch in local
i. DC fail
j. AC fail
k. PT MCB trip (metering and protection, for
Relay 2
Note

Page 12 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

incomer and capacitor panel only)


16.7.2

16.7.3
16.7.4
16.8
16.8.1

16.8.2
16.8.3

Commands to be executed a. CB Open


through DOs
b. CB close
c. Master relay reset (for outgoing feeder panels
only)
Looping of numerical relays
All relays in the switchboard have to be looped to
form a common bus for interfacing with SCADA.
Spare DIs and DOs
Should be wired upto terminal block for future use.
Auxiliary Relays General Features
Relays
for
auxiliary, Static or electromechanical type.
supervision, trip and timer
relays
Reset mechanism for auxiliary Self reset contacts except for lock-out relays.
relays
Reset mechanism for lockout Electrical reset type for 11kV outgoing feeder panels
relays
only. Hand reset type for all other panels.

16.8.4

Operation indicators

16.8.5

Auxiliary supply

16.9
16.9.1

Auxiliary relays Requirement


Anti pumping (94), lockout (86)
and trip circuit supervision (74)
relays
PT selection relays

16.9.2
16.9.3

16.9.4
16.10
16.10.1
16.10.2

17.0
17.1

With hand-reset operation indicators (flags) or LEDs


with pushbuttons for resetting.
220VDC. All relays/contactors shall be suitable for
continuous operation at 15% overvoltage.
For each breaker

To be provided for selection between Bus PT and


Line PT of respective sections.
Switchgear with two incomer & Lockout relay (86) contact of each incoming breakers
bus coupler
to be wired in series in closing circuit of other
incoming breakers & bus coupler.
Auxiliary
Relays,
contact To effect interlocks and to exchange signals of status
multiplication relays etc.
& control
MCBs
Incoming auxiliary supplies
SIhall be protected by MCB at the point of entry to
the switchboard
Panel auxiliary supplies
a. All auxiliary supplies (DC, AC, PT supply etc.)
shall be protected by MCB of appropriate rating.
b. Separate MCBs shall be provided for control,
indication and protection circuits of each breaker.
For shunt trip circuits the protection shall be rated
atleast 300 % of the load.

SPACE HEATERS
Type

Thermostat controlled with switch for isolation

Page 13 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

17.2

18.0
18.1
18.2

19.0
19.1

19.1.1

Location

SOCKETS, SWITCHES & ILLUMINATION LAMPS


Illumination lamp with switch
For LV & cable chamber
Universal type (5/15 A) Socket In LV chamber
with Switch
NAMEPLATES AND MARKING
Nameplates

To be provided as per the following description

Equipment
Nameplates

a. All equipment mounted on front side as well as equipment


mounted inside the panels shall be provided with individual name
plates with equipment designation engraved.
b. All front mounted equipment shall be also provided at the rear
with individual name plates engraved with tag numbers
corresponding to the one shown in the panel internal wiring to
facilitate easy tracing of the wiring.

19.1.2

Feeder Nameplates

19.1.3

Rating Plate

19.1.4

Material

19.1.5

Fixing

19.2

Markings

20.0
20.1
20.2
20.3
20.4

In Breaker & HV cable compartment, mounted on an


insulator. Heater position in cable compartment
should be easily accessible after cable termination.
Heater position in breaker chamber shall be
accessible with breaker racked-in.

a. Large and bold name plate carrying the feeder identification/


numbers shall be provided on the top of each panel on front as
well as rear side. On rear side, nameplate should be provided on
frame.
b. Rear bottom of each panel shall have a nameplate clearly
indicating the following: Customer Name BSES Delhi; PO No. &
date; Drawing Reference No. etc.
Following details are to be provided on Panel and CB rating plate:
a. Customer Name BSES Delhi
b. PO No. & Date As per respective PO.
Non-rusting metal or 3 ply lamicoid. Nameplates shall be black
with white engraving lettering. Stickers are not allowed.
All nameplates/rating plates shall be riveted to the panels at all
four corners. Bolting/screwing is not acceptable.
Each switch shall bear clear inscription identifying its function.
Similar inscription shall also be provided on each device whose
function is not other wise identified. If any switch or device does
not bear this inscription separate nameplate giving its function
shall be provided for it. Switch shall also have clear inscription for
each position indicating e.g. Trip-Neutral close, ON-OFF etc.

SURFACE TREATMENT & PAINTING


Surface Treatment
Paint type
Paint shade
Paint thickness

Sand blasting or by seven tank process.


Powder coated. Pure polyester base grade-A structure finish.
RAL 7032 for external & internal surface
Minimum 50 microns
Page 14 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

21.0

APPROVED MAKES OF COMPONENTS

21.1

Numerical Relays

21.2

Electromechanical
Relays
Miniature Relays
Contactors
Instrument
transformers

21.3
21.4
21.5

R series of ABB, Siprotec series of Siemens, Micom series of


Schneider/Alstom. Numerical relays used in complete switchboard
should be of same make. Use of two different makes of relays in a
switchboard is not acceptable.
Alstom/Schneider/Siemens/ABB/ER
ABB/Jyoti/Omran
ABB/Siemens/Telemechanique
ECS/ Pragati/ Gemini/Schneider/CGL/Kappa/Narayan power tech

21.6

MCBs

Siemens/Schneider/Legrand/ABB

21.7
21.8

Switron/Kaycee
IMP/Schneider/Alstom

21.9
21.10

Control switches
Test
terminal
blocks
Terminal blocks
Indicating lamps

21.11

Surge Suppressors

Oblum/Tyco

21.12

Meters

Rishabh/Conzerv

22.0
22.1
22.1.1

22.1.2
22.2

22.2.1
22.2.1

22.2.2
22.3
22.4

Elmex/Connectwell
Siemens/ Teknic/ Binay

INSPECTION AND TESTING


Type Tests

The product must be of type tested quality as per applicable


Indian standards / IEC
Type test report Last five years from date of bid submission. Bidder with type test
validity period
report more than 5 years old needs to re-conduct the tests without
any commercial implication to BSES
Pressure relief
Test certificate for panel to be submitted
device operation
Acceptance
& As per the specification and relevant standards. Charges for
Routine tests
these tests shall be deemed to be included in the equipment
price. In addition to these tests, following tests have to be carried
out as acceptance tests Primary
injection To be carried out on panels selected for testing
test
Temperature rise
One panel per Purchase order (PO with minimum 10 panels)
test
without any commercial implication to BSES. In-house testing is
acceptable.
Paint Thickness/
To be carried out on panels selected for testing
Peel off
Inspection
The purchaser/owner reserves the right to witness all the
acceptance/routine tests during inspection.
Notice to purchaser
for conducting type
tests

At least three weeks in advance

Page 15 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

22.5

Test reports before


dispatch for
approval

Six (6) copies of acceptance and routine test reports

23.0

DRAWINGS & DATA SUBMISSION

23.1
23.1.1

Submissions along with the bid


Duly filled GTP and copy of
specification
GA drawing and Cross sectional
drawings
Panel wise Bill of Material

23.1.2
23.1.3

2 copies + 1 soft copy


2 copies + 1 soft copy
2 copies + 1 soft copy

23.1.4

Catalogues and Manuals for all major


equipments

1 copy

23.1.5

2 copies + 1 soft copy

23.1.6

Type test report for type, size and


rating of equipment offered.
Deviations from this specification

23.1.7

Reference List of customers

23.1.8

Recommended spares and


consumables

23.1.9

Manufacturers quality assurance plan

For last five years with units of similar design


and rating
If any spares suggested (in addition to spares
list in Annexure D) for five years of operation
alongwith price list
To be provided

23.2

Submissions after award of contract

23.2.1

Duly filled GTP

2 copies + soft copy

23.2.2

Panel wise Bill of Material

2 copies + soft copy

23.2.3

GA and Cross sectional drawings

2 copies + soft copy

23.2.4

Single line diagrams

2 copies + soft copy

23.2.5

Schematic drawings

2 copies + soft copy

23.2.6

Calculations for sizing of various


equipment
Catalogues and Manuals for all
equipments
Foundation Plan

2 copies + soft copy

23.2.7
23.2.8
23.2.9

To be provided in writing.

2 copies + soft copy


2 copies + soft copy

Calculations for sizing of various


components
23.2.10 Type test report for type, size and
rating of equipment offered.
23.1.11 Manufacturers quality assurance plan
23.2.12 Deviations from this specification
23.3
Submissions prior to dispatch

2 copies + soft copy


2 copies + soft copy
2 copies + soft copy
Approved in writing before award of contract.

Page 16 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

23.3.1
23.3.2
23.3.3

23.3.4
23.3.5

23.4

24.0
24.1

24.2
24.3

Inspection and test reports/ compliance


report by manufacturer
Test certificates for all bought out items

1 copy + 1 soft copy

GTP and As Built drawings consisting


of GA, Cross sectional, SLD and
schematic drawings
Catalogues and Manuals for all
equipments / relays
Field quality plan / Installation, erection
and commissioning manual for
switchgear
Drawing and document sizes

3 copies + 1 soft copy. Panels supplied


without as built drawing will be treated as
short supply.
3 copies + 1 soft copy

1 copy + 1 soft copy

3 copies + 1 soft copy

As per requirement

PACKING
Packing Protection

Against corrosion, dampness, heavy rains, breakage


and vibration. During transportation/ transit and
storage, panels may be subjected to outdoor
conditions. Hence, packing of each panel shall be
weatherproof ..
Packing for accessories and Robust wooden non returnable packing case with all
spares
the above protection & identification Label

24.3.1

Packing Identification Label to be provided on each packing case with the following
details
Individual serial number

24.3.2

Purchaser's name

24.3.3

PO number (along with SAP item code, if any) & date

24.3.4

Equipment Tag no. (if any)

24.3.5

Destination

24.3.6

Project Details

24.3.7

Manufacturer / Supplier's name

24.3.8

Address of Manufacturer / Supplier / its agent

24.3.9

Description and Quantity

24.3.10

Country of origin

24.3.11

Month & year of Manufacturing

24.3.12

Case measurements

24.3.13

Gross and net weights in kilograms

24.3.14

All necessary slinging and stacking instructions

Page 17 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

25.0
25.0

26.0
26.0

27.0

SHIPPING
Shipping

The bidder shall ascertain at an early date and


definitely before the commencement of manufacture,
any transport limitations such as weights,
dimensions, road culverts, Overhead lines, free
access etc. from the Manufacturing plant to the
project site. Bidder shall furnish the confirmation that
the proposed Packages can be safely transported,
as normal or oversize packages, up to the site. Any
modifications required in the infrastructure and cost
thereof in this connection shall be brought to the
notice of the Purchaser.
The seller shall be responsible for all transit damage
due to improper packing.

HANDLING AND STORAGE


Handling and Storage

Manufacturer instruction shall be followed. Detail


handling & storage instruction sheet / manual needs
to be furnished before commencement of supply.

QUALITY ASSURANCE

27.1

Vendor quality plan

To be submitted for purchaser approval

27.2

Inspection points

To be mutually identified & agreed in quality plan

28.0

PROGRESS REPORTING

28.1

Outline Document

28.2

Detailed Progress report

To be submitted for purchaser approval for outline of


production, inspection, testing, inspection, packing,
dispatch, documentation programme
To be submitted to Purchaser once a month
containing:
a. Progress on material procurement
b. Progress on fabrication (As applicable)
c. Progress on assembly (As applicable)
d. Progress on internal stage inspection
e. Reason for any delay in total programme
f. Details of test failures if any in manufacturing
stages
g. Progress on final box up
h. Constraints / Forward path

Page 18 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

29.0
29.1

30.0
30.1
30.2

30.3

DEVIATION
Deviation

Deviations from this Specification shall be stated in


writing with the tender by reference to the
Specification clause/GTP/Drawing and a description
of the alternative offer. In absence of such a
statement, it will be assumed that the bidder
complies fully with this specification. No deviation will
be acceptable post order.

SPARES, TOOLS AND ACCESSORIES


Spares

Spares as per annexure-B should be provided


alongwith the switchgear.
Special tools & tackles
One set of special tools and tackles required for
erection, testing, commissioning and maintenance of
the switchboard should be supplied with the
switchboard.
Suitable handling truck / trolley Two trolleys for each type/rating of breaker should
for lifting and moving the circuit be supplied with switchgear.
breaker

ANNEXURE A - TECHNICAL PARTICULARS (DATA BY PURCHASER)


1.0

SWITCHGEAR

1.1

Type

Metal clad, air insulated with VCB type circuit breaker

1.2

Service

Indoor

1.3

Mounting

Free standing, floor mounted

1.4

System Voltage

11 KV

1.5

Voltage variation

+/- 10%

1.6

Frequency

50 Hz +/- 5%

1.7

Phase

1.8

Rated voltage

12 KV

1.9

Rated current

As per SLD

1.10

Short time rating for 3 sec.

25kA

1.11
1.11.1

Internal arc classification


and rating
Classification

IAC A - FLR

1.11.2

Rating

25kA for 0.1 sec without any deflectors/gas ducts

1.12

Insulation level
(PF rms / Impulse peak)
System ground

28 kV / 75 kV

1.13

Effectively earthed
Page 19 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

1.14
1.15

Enclosure degree of
protection
Bus bar - Main

IP 4X for high voltage compartment and


IP 5X for metering and protection compartment
As per SLD, Short time rating as per clause 1.10.

1.15.1
1.15.2

Material
Bus bar sleeve

1.15.3
1.15.4

Bus identification
Temperature rise

1.16

Auxiliary bus bar

Tinned Electrolytic copper


Sleeved with shrouds on joints. Tape on joints is not
acceptable.
Colour coded
40 deg. C for conventional joints.
55 deg. C for silver plated joints
Electrolytic grade tinned copper

1.17
1.18
1.19

Auxiliary DC Supply
Auxiliary AC supply
Hardware

220 V DC
240 V AC 50 Hz
Stainless steel.

1.20

Earth bus

Aluminium

1.21

Bus duct entry

From top (where ever applicable)

1.22

Power cable entry

From bottom and rear

1.23
2.0

Control cable entry


CIRCUIT BREAKER

From bottom and front (i.e breaker compartment)

2.1

As specified for switchgear

2.2

Voltage class, insulation


level, short time rating
Rated current

2.3

Duty cycle

2.4

Short circuit rating

2.4.1
2.4.2

A.C sym. breaking current


Short circuit making current

2.5

Operation time

2.5.1

Break time

Not more than 4 cycles

2.5.2

Make time

Not more than 5 cycles

2.6

Range of Auxiliary Voltage

2.6.1

Closing

85% - 110%

2.6.2

Tripping

70% - 110%

2.6.3

Spring Charging

85% - 110%

2.7

No. of spare aux. Contacts


of Breaker, for Owners
use.

Minimum 6 NO + 6 NC

As per SLD. Use of two breakers in parallel to meet


the required current rating shall not be acceptable.
O 0.3 sec CO - 3min - CO

25kA
62.5kA

Page 20 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

2.8

3.0
3.1

No. of spare contacts of


2 NO
Service and Test position
limit switch
CURRENT TRANSFORMERS
As specified for switchgear

3.2

Voltage class, insulation


level and short time rating
Type

3.3

Class of insulation

Class E or better

3.4

Ratio

As per SLD

3.5

Number of secondaries

As per SLD

3.6

Accuracy class

3.6.1

Protection core

5P20

3.6.2

Protection (Diff. / REF)

PS

3.6.3

Metering

0.2s

3.6.4

Core balance CT

PS

3.7
3.8

4.0

Burden (VA)
Adequate for the protection & instruments offered
Excitation current of PS
30 mA at Vk/4
Class CTs
Primary operating current
5A
sensitivity of CBCTs
VOLTAGE TRANSFORMERS

4.1

Type

4.2

Rated Voltage

4.2.1

Primary

11000/sq.rt.3

4.2.2

Secondary

110V/sq.rt.3

4.3

No. of phases

4.4

No. of secondary windings

4.5

Method of connection

Star/Star

4.6

Rated voltage factor

1.2 continuous, 1.9 for 30 seconds

4.7
4.8

Class of insulation
Accuracy class

Class E or better

4.8.1

Protection

3P

4.8.2

Metering

0.2

3.9

Cast resin, window / bar primary type

Cast resin, draw out type, single phase units

Page 21 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCHGEAR

4.9

HRC current limiting type, Primary fuse replacement


shall be possible with VT in withdrawn position

5.0

Primary and secondary


fuses
HV FUSES

5.1

Voltage class

12kV

5.2

Rupturing capacity

50kA

5.3

Rated current

As per application

6.0

SURGE ARRESTORS

6.1

Rated Voltage

9kV

6.2

7.65kV

6.3

Maximum continuous
operating voltage (MCOV)
Discharge current

10kA

6.4

Discharge class

ANNEXURE B SPARES REQUIREMENT


S No.
1
2
3
4
5
6
7
8
9
10
11

Description
Line voltage transformer
Bus voltage transformer
Current transformer of each ratio
Trip Coil
Closing Coil
CB Spring charging motor
Auxiliary switch
Bursting disc / pressure relief plate complete
Numerical relay of each type
Vaccum Interrupter Bottle
Breaker contacts for busbar

Page 22 of 22

Qty
3 (1 set)
3 (1 set)
3 (1 set)
4
4
2
2 sets (2 Nos. each type)
2
1 nos. (each type)
1 set (3 nos.) of each rating
1 set (3 nos.) of each rating

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

TECHNICAL SPECIFICATION
FOR
POWER TRANSFORMER

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 41

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

INDEX
1.0
SCOPE OF SUPPLY.................................................................................................................... 3
2.0
CODES & STANDARDS.............................................................................................................. 3
3.0
MAJOR DESIGN CRITERIA & PARAMETERS OF THE TRANSFORMER .............................. 4
4.0
CONSTRUCTION & DESIGN ...................................................................................................... 5
5.0
MINIMUM PROTECTIVE DEVICES ON TRANSFORMER ....................................................... 14
6.0
FITTINGS AND ACCESSORIES ON TRANSFORMER ........................................................... 15
7.0
OLTC .......................................................................................................................................... 18
8.0
APPROVED MAKE OF COMPONENTS ................................................................................... 22
9.0
QUALITY ASSURANCE ............................................................................................................ 22
10.0
PROGRESS REPORTING ......................................................................................................... 23
11.0
SUBMITTALS............................................................................................................................. 24
12.0
INSPECTION & TESTING ......................................................................................................... 25
13.0
PACKING, SHIPPING, HANDLING AND STORAGE ............................................................... 29
14.0
DRAWINGS AND DOCUMENTS............................................................................................... 29
15.0
DEVIATIONS .............................................................................................................................. 30
ANNEXURE A SCOPE OF SUPPLY ................................................................................................ 30
ANNEXURE B SERVICE CONDITIONS .......................................................................................... 31
ANNEXURE C TECHNICAL PARTICULARS (DATA BY OWNER)................................................ 31
ANNEXURE D TECHNICAL SPECIFICATION FOR TRANSFORMER OIL ................................... 35
ANNEXURE E SPECIFICATION FOR NITROGEN INJECTION FIRE PROTECTION SYSTEM ...... 36

Page 2 of 41

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

1.0

SCOPE OF SUPPLY

For scope of supply,refer Annexure A


2.0

CODES & STANDARDS

Material, equipment and methods used in the manufacture of power transformer shall conform
to the latest edition of following:
IEC 34
IEC 38
IEC 71
IEC 76
IEC 156
IEC 44
IEC 214
IEC 242
IEC 296
IEC 354
IEC 445
IEC 529
IEC 542
IEC 551
IEC 606
IEC 616
IEC 947
IEC 60127
BS 148
BS 223
BS 2562
IS 335
IS 1271
IS 2099
IS 2705
IS 3347
IS 3637
IS 3639
IS 4201
IS 6600
IS 8478
IS 8468
IS 10028
IS 13947
IS 2026
IS 5
IS 6272
IS5561
IS 325

Rotating Electrical Machines. (E.g. For Cooler Fan Motors.)


Standard Voltages.
Co-ordination of Insulation.
Power transformers
Method for Determination of the Electric Strength for Insulating Oils.
Current Transformers.
On-Load Tap- Chargers
Standard Frequencies for Centralized Network Control Installations.
Specification for Unused Mineral Insulating Oils for Transformer and
switchgear.
Loading Guide for Oil-Immersed Power Transformers.
Identification of Equipment Terminals and of Terminations of Certain
Designated Conductors, Including General Rules for an Alphanumeric System.
Degrees of Protection Provided by Enclosures (IP Code)
Application Guide for On-Load Tap- changers.
Determination of Transformer and Reactor Sound Levels.
Application Guide for Power Transformer.
Terminal and Tapping Markings for Power Transformers.
Low- Voltage Switchgear and Control gear.
Bushing fo alternating voltages above 1000V
Unused Mineral Insulation Oils for Transformers and Switchgear.
Bushings for alternating Voltages above 1000 V.
Cable Boxes for Transformers and Reactors.
Insulating oil
Thermal evaluation and classification of electrical insulation
Bushing for Alternating voltage above 1000V
Current Transformers
Dimensions for porcelain Transformer bushing
Gas operated relays
Fitting & Accessories for power transformers
Application guide for CTs
Guide for loading of oil immersed transformers
Application guide for On-load tap changer
On-load tap charger
Code of practice for selection, installation & maintenance of transformers
LV switchgear and control gear part-1
Power transformers
Colours for ready mix paints
Industrial Cooling Fans
Electrical power connectors
Three phase induction motors.
Indian electricity rules
Page 3 of 41

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

Indian electricity act


CBIP manual
In the event of direct conflict between various order documents, the precedence of authority of
documents shall be as follows:
a.
b.
c.
d.
e.

Guaranteed Technical Particulars (GTP)


This Specification
Referenced Standards
Approved Vendor Drawings
Other documents

3.0
3.1
3.1.1.
3.1.2
3.1.2
3.1.4
3.1.5
3.1.6
3.1.7
3.1.8
3.1.9
3.1.10

3.2.3
3.2.4
3.2.5
.3..2.5.1
.3..2.5.2
3.2.6
3.2.7
3.2.8
3.2.9
3.2.10
3.2.11

MAJOR DESIGN CRITERIA & PARAMETERS OF THE TRANSFORMER


Major design criteria
Voltage variation on supply
side
Frequency variation on
supply side
Transient condition
Service condition
Insulation level
Short circuit withstand level
Overload capability
Noise level
Radio influence voltage
Harmonic currents
Partial discharge
Parallel operation
Major parameters
Rating
Voltage ratio
Vector group
Impedance
Losses
No load loss
Load losses at principal tap
Temperature rise top oil
Temperature rise winding
Flux density
Current density
Tappings on HV winding
Design clearances

+ / - 10%
+ / - 5%
- 20% or + 10% combined variation of voltage and
frequency
Refer Project data
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Shall be designed to operate in parallel with
transformer.
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2
Refer Schedule C2

Page 4 of 41

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

4.0

CONSTRUCTION & DESIGN

4.1

Type

4.1.1

Essential provision for ONAF


cooling
Provision of mounting cooling
fan at site in future at service
condition.
Provision of replacement of
cooling fan at site in future at
service condition
Fan guard if fans mounted in
future.
Major parts
Tank
Material of construction
Plate thickness

4.1.2

4.1.3

4.1.4
4.2
4.2.1
4.2.1.1
4.2.1.2

4.2.1.3

4.2.1.4

4.2.1.5

ONAN/ONAF,Copper wound, three phase, oil


immersed with on load tap changer
See note 1 of Annexure C
Required

Required

Required

As per GTP
Adequate for meeting the requirements of
pressure and vacuum type tests as per CBIP.
Test will be conducted on each transformer
tank for design validation.
Welding features
1) All seams and joints shall be double
welded
2) All welding shall be stress relieved for sheet
thickness greater than 35 mm
3) All pipes, radiators, stiffeners, welded to the
tank shall be welded externally
Tank feature
1) Adequate space at bottom for collection of
sediments
2) Stiffeners provided for rigidity and Designed
to prevent accumulation of water
3) No internal pockets in which gas / air can
accumulate
4) No external pockets in which water can
lodge
5) Tank bottom with welded skid base
6) Tank cover sloped to prevent
Retention of rain water
7) Minimum disconnection of pipe
work and accessories for cover lifting
8) Tanks shall be of a strength to prevent
permanent deformation during lifting, jacking,
transportation with oil filled
9) Tank to be designed for oil filling under
vacuum
10) Fitted with lifting lug to lift the tank cover
only
11) Manhole of sufficient size required for
inspection of core and winding
12) Oil level indicator for transportation
Flanged type adequately sized 1) HV line bushing
inspection cover rectangular in 2) LV line bushing
shape required for
3) LV neutral bushing and NCT connection
Page 5 of 41

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

4.2.1.6
4.2.2
4.2.2.1

4.2.2.2

Fittings and accessories on


main tank
Conservator for the main tank
Capacity

4.2.2.3

Conservator oil preservation


system
Air cell material

4.2.2.4

Conservator features

4.2.2.5

Fittings and accessories on


main tank conservator

4) OLTC to winding connection from both sides


5) Core assembly ear thing Inspection covers
should be provided with jacking screws &
handle and shall not weigh more than 25 KG .
Overall design shall be in such a way that
there shall not be any hindrance/overlapping of
some other component, in front of any of the
inspection covers.
See under fittings and accessories

Adequate between highest and lowest visible


levels to meet the requirement of expansion of
oil volume in the transformer and cooling
equipment from minimum ambient temperature
to 100 C
By flexible rubber bag (air cell) placed inside
conservator
Special type of fabric coated with special grade
nitrile rubber, outer surface oil resistant and
inner surface ozone resistant
1) Conservator shall be bolted into
position so that it can be removed for
cleaning / other maintenance purposes
2) Main pipe from tank shall project about 20
mm above conservator bottom for creating a
sump for
collection of impurities
3) Conservator minimum oil level corresponding
to minimum temperature shall be well above
the
sump level
4) It shall be possible to remove and
Replace the air cell if required
5) Conservator to main tank piping shall be
supported at minimum two points.
1) Prismatic oil gauge with NORMAL
and MINIMUM marking
2) End cover
3) Oil filling hole with cap
4) Magnetic oil gauge with LOW LEVEL Alarm
contact
5) Silica Gel dehydrating breather with Oil seal
and dust filter with clear acrylic single piece
clearly transparent cover resistant to UV rays
6) Drain cum filling valve (gate valve) with
locking rod and position Indicator made of
Brass, 25 mm with Cover plate
7) Shut off valve (gate valve) with Position
indicator made of Brass Located before and
after Buccholz
realy, 80 mm

Page 6 of 41

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

4.2.2.6

Essential provision for


mounting of conservator

4.2.2.7

Essential provision for


breather

4.2.3
4.2.3.1

Conservator for OLTC


Capacity

4.2.3.2

Conservator oil preservation


system
OLTC conservator features
Fittings and accessories on
OLTC conservator

4.2.3.3
4.2.3.4

4.2.3.5

4.2.3.6

Essential provision for


mounting of OLTC
conservator
Essential provision for OLTC
breather

8) Flange for breather connection


9) Air release valve on conservator (gate valve)
made of Brass, 25 mm with cover plate
10) Air release plug as required
Conservator to be mounted in such a manner
that the top cover of the transformer can be
lifted without disturbing the conservator
1) Breather piping shall not have any
Valve placed in between
2) Breather piping from conservator shall Be
supported in such a way that the maximum
unsupported length of the of the breather piping
shall not be more than 3 meters
3) Breather shall be removable type mounted at
suitable height from ground so that it can be
attended to easily for inspection / maintenance
Adequate between highest and lowest visible
levels to meet the requirement of expansion of
oil volume in the OLTC from minimum ambient
temperature to 100 deg cent.
Conventional
Same as 4.2.2.4 except air cell feature
1) Prismatic oil gauge with NORMAL
and MINIMUM marking
2) End cover
3) Oil filling hole with cap
4) Magnetic oil gauge with LOW LEVEL Alarm
contact
5) Silica gel dehydrating breather with oil seal
and dust
Filter with clear acrylic single
piece clearly transparent cover resistant to UV
rays
6) Drain valve (gate valve)With locking rod and
position Indicator made of Brass, 25 mm with
cover plate
7) Shut off valve (gate valve) with Position
indicator made of Brass ocated before oil surge
relay, 25 mm
8) Flange for breather connection
9) Air release plug as required
OLTC conservator to be mounted in such a way
that the OLTC can be inspected / maintained
without disturbing the OLTC conservator
1) Breather piping shall not have any
valve placed in between
2) Breather piping from conservator shall be
supported in such a manner that the maximum
unsupported length of the of the breather piping
shall not be more than 3 meters
3) Breathers shall be removable type mounted
Page 7 of 41

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

at suitable height from ground so that it can be


attended to easily for inspection / maintenance
4.2.4
4.2.4.1
4.2.4.2

Radiators
Thickness
Features

4.2.4.3

Essential provision if radiators


mounted separately
Essential provision for all type
of radiators provided

4.2.4.4

4.2.5
4.2.5.1

Core
Material

4.2.5.2
4.2.5.3
4.2.5.4

Grade
Lamination thickness
Design flux density at rated
conditions at principal tap
Maximum flux density at 10%
over excitation / overfluxing
Core design features

4.2.5.5
4.2.5.6

As per Annexure
Detachable type with lifting lugs, air release
plug, drain plug, isolating valve top and bottom
in each radiator, Radiator support from ground
if required
Expansion bellow to be provided in the pipes
between main tank and radiator headers
Radiator header pipes shall not originate from
tank top cover to make the tank top cover
removable at site with minimum labour
High grade, non ageing, low loss, high
permeability, grain oriented, cold rolled silicon
steel lamination
As per GTP
As per GTP
As per manufacturers design.
As per GTP
1) Magnetic circuit designed to avoid
short circuit paths within core or to the
earthed clamping structure
2) Magnetic circuit shall not produce flux
components at right angles to the plane of
lamination to avoid local heating
3) Least possible air gap and rigid clamping for
minimum core loss and noise generation
4) Adequately braced to withstand bolted faults
on secondary terminals without mechanical
damage and damage / dis-placement during
transportation and positioning
5) Percentage harmonic potential with the
maximum flux density under any condition
limited to avoid capacitor overloading in the
system
6) All steel sections used for supporting the
core shall be thoroughly sand blasted after
cutting, drilling, welding
7) Provision of lifting lugs for core coil
assembly
8) Supporting framework designed not to
obstruct complete drainage of oil from
transformer
9) The insulation of core to bolts and core to
clamps plates shall be able to withstand a
voltage of 2 Kvrms for one minute, however
boltless construction shall be preferred to avoid

Page 8 of 41

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

generation of hot spots and decomposition of


oil as well as to reduce noise level.

4.2.6
4.2.6.1
4.2.6.2
4.2.6.3

Winding
Material
Maximum current density
allowed
Winding Insulating material

4.2.6.4
4.2.6.5

Winding Insulation
Design features

4.2.6.6

Essential provision for core


coil assembly

4.2.7

Transformer Oil

Electrolytic Copper
As per GTP
Class A, non catalytic, inert to transformer oil,
free from compounds liable to ooze out, shrink
or collapse
Uniform
1) Stacks of winding to receive adequate
shrinkage treatment
2) Connection braced to withstand shock during
transport, switching, short circuit, or other
transients.
3) Minimum out of balance force in the
transformer winding at all voltage ratios.
4) Conductor width on edge exceeding six
times its thickness
5) Transposed at sufficient intervals.
6) Threaded connection with locking facility
7) Winding leads rigidly supported, using guide
tubes if practicable
8) Winding structure and major insulation not to
obstruct free flow of
oil through ducts
9) Provision of taps as indicated in the
technical particulars
Core coil assembly shall be mounted on bottom
of the tank.
Earthing of core clamping structure and
earthing of magnetic circuit shall be in line with
CBIP reference manuals.
Should be in accordance with specification as
per Annex C1 of this document.
One sample of oil drawn from every lot of
transformer offered for inspection should be
tested at NABL accredited lab for tests as listed
under table 1 of IS 1866(2000).The cost of this
testing should be included within the cost of
transformer.

4.2.8

Bushings and terminations

4.2.8.1
4.2.8.2

Type below 52 kv
Type 52kv and above

Oil communicating ,outdoor removable


Oil filled porcelin condenser & non oil
communicating type with oil level gauge, oil
filling plug and drain valve if not hermetically
sealed, tap for capacitance and loss factor
measurement, removable without disturbing
bushing CTS.
Page 9 of 41

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

4.2.8.3
4.2.8.4

4.2.8.5

4.2.8.6
4.2.8.7

4.2.8.8
4.2.8.1.

4.2.8.11
4.2.8.12
4.2.9
4.2.9.1
4.2.9.2
4.2.9..3
4.2.9.4
4.2.9.5
4.2.9.6

4.2.9.7
4.2.9.7
4.2.9.8
4.2.9.10

Arcing horns.
Termination on HV side
bushing

Not required.
By bimetallic connectors suitable for
ACSR/AAAC conductor, cable connection
through cable box with disconnecting link as
per annexure A Scope of Supply.
Termination on LV side
Cable connection through cable box with
bushing
disconnecting link as per annexure A, scope
supply.
Minimum creepage distance of As per annexure C cl 38.0
bushing
Continuous current rating
Minimum 20 % higher than the current
corresponding to the minimum tap of the
transformer.
Rated thermal short time
As per annexure C Cl 38.0
current
Atmospheric protection for
Hot dip galvaising as per IS 2633
clamp and fitting of iron and
steel.
Bushing terminal lugs in oil
Tinner copper.
and air.
Sealing washers /gasket ring.
Nitrile rubber /EXPANDED TEFLON (PTFE) as
applicable.
HV LV, LV Neutral cable box
Required /Not required as annexure A Scope of
supply.
Material of construction
Sheet steel min 4.0 mm thick.inspection covers
shall be min 3mm thick.
Cable entry
At bottom through detachable gland plate with
cable clamps of non magnetic material
Cable size for HV
As pe annexure C Cl 15.4
Cable size for LV
As per Annexure C Cl 15.5
Cable size for LV neutral
As per Annexure C
Detachable gland plate
As per annexure D GTP
material for HV, LV, LV
Neutral box
Gland plate thickness for HV,
As per GTP
LV, LV Neutral box
Cable gland for HV, LV, LV
As per GTP
Neutral cables
Cable lug for LV Neutral
As per CL 4.9 of this spec and suitable for
cables
cable size as per GTP
Essential parts
1) Disconnecting chamber
2) Flexible disconnecting link of tinned copper
3) Tinned copper busbar for Owners cable
termination with busbar supports
4) Detachable gland plate as per Annexure D
GTP CI. 24.4, 24.5, 25.4, 25.5, 26.4, 26.5
5) Earthing boss for the cable box
6) Earthing link for the gasketted joints at two
points for each joint
7) Earthing provision for cable armour / screen
8) Flange type Inspection cover with handle
for Inspecting bushing and busbars on top as
Page 10 of 41

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SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

4.2.9.11
4.2.9.12
4.2.9.13

Terminal Clearances
Termination height required
for cable termination
Essential provision for LV
neutral cable box

4.2.10
4.2.10.1
4.2.10.1.1
4.2.10.1.2
4.2.10.1.3

Current Transformers
WTI CT
Rating
Mounting
Essential provision

4.2.10.2
4.2.10.2.1
4.2.10.2.2
4.2.10.2.3

Neutral CT
Type
Rating
Location of NCT

4.2.10.2.4

Essential provision

4.2.11
4.2.11.1

Marshalling Box Cubicle


Material of construction

well as on front cover


9) Removable front cover with handle
10) Drain plug
11) Rainhood on gasketted vertical joint
12) Danger plate made of Anodized aluminum
with white letters on red background on HV
and LV side fixed by rivets.
13) Phase marking plate inside cable box near
termination as well as on front cover of cable
box made of anodized aluminum with black
letters on satin silver background on HV and LV
side fixed by rivets
14 ) Support insulators for the busbars shall be
epoxy resin cast type.
As per Annexure C technical particulars
Minimum 1000 mm
1) Neutral shall be outdoor bushing type
suitable for connecting 2*75x10 mm size GS
strip and brought down to the bottom of the
transformer supported by suitable support
insulator made of epoxy resin cast(For Delhi
Discom)
2) Neutral shall be provided with cable box
suitable for connecting 2 runs of 1C * 500 Sq
mm.,1.1Kv Aluminum armored XLPE cable(For
Mumbai discom)
3) Box shall have adequately sized inspection
cover suitable for inspection of
bushings/replacement/maintenance of neutral
CT.
As per GTP
As per GTP
In the turret of the bushing
1) CT mounting shall be such that CT can be
replaced without removing tank cover
2) CT secondaries shall be wired upto TB with
TB spec. as per CI. of this specification
Cast resin
As per Annexure GTP
Separate box or In neutral cable box with TB
arranged for secondaries
Bushing type not acceptable.
1) CT mounting shall be such that CT can be
replaced without removing the neutral cable
box.
2) CT secondaries shall be wired upto TB with
TB spec. as per CI. 4.7 of this specification.
CRCA sheet steel of thickness minimum 2.5
Page 11 of 41

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TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

mm for load as well as non load bearing


member, with toughened glass window in front
of gauges
1) Mechanical gauge for WTI
2) Mechanical gauge for OTI
3) Electronic WTI and OTI scanner
4)Control & Protection Equipment for Fan
Control
5) Other panel accessories listed elsewhere
Min. 3 mm thick detachable with knockout 6 x 1
inch
WTI alarm and trip
OTI alarm and trip
Buchholz relay alarm and trip
OSR trip contacts
MOG low level alarm
MOG on OLTC low level alarm
PRV main tank trip
PRV OLTC trip
Sudden pressure relay trip
WTI and OTI relay contacts of the temperature
scanner.

4.2.11.2

Major equipments in
Marshalling box

4.2.11.3

Gland plate

4.2.11.4

Contacts wired to terminal


block

4.2.11.5

Signals to be wired to terminal


block

4.2.11.6
4.2.11.7

Ingress protection
Welding

4.2.11.8
4.2.11.9

Cable entry
Panel internal Access

4.2.11.10
4.2.11.11
4.2.11.12
4.2.11.13

Pane back access


Mounting of marshalling box
Panel supply
Panel accessories

WTI CT
NCT
Sensor for temperature scanner
Capillaries for WTI and OTI
4 to 20 mA signals for WTI and OTI repeater
located elsewhere
IP 55 plus additional rain canopy to be provided
Continuous welding on joints, welding at regular
intervals on joints and filling of gaps with use of
M seal not accepted
Bottom for all cables
Front only through front door double leaf with
antitheft hinges
None
Tank / separately mounted as per GTP
240 V AC, single phase, 50 Hz
1) Cubicle lamp with door switch and separate
fuse / MCB
2) Approved space heaters controlled by
thermostat and separate fuse / MCB
3) Incoming fuse switch / MCB for the incoming
supply
4) Panel wiring diagram fixed on back of panel
door on Aluminum plate engraved fixed by rivet
5) Stainless steel door handle with lock &
additional facility for padlock
6) Earthing boss for the marshaling box
7) Single phase power plug industrial type 15/5
Amp. With MCB

Page 12 of 41

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4.2.11.14
4.2.11.15

4.2.11.16

Painting of marshalling box


Hardware, Gasket, Cables
and Wires, Terminal blocks,
Cable gland, Cable lugs of
marshalling box
Fan motors control installed in
marshalling box or separate
fan control cubicle

4.3
4.3.1

Hardware
External

4.3.2

Internal

4.4
4.4.1

Gasket
For transformer, OLTC
chamber, PT chamber,
surfaces interfacing with oil
like inspection cover etc.
For cable boxes, marshalling
box, OLTC drive mechanism
etc.

4.4.2

1) 2 x 50% fans (
2) Complete fan control with fuse switch,
contactor, Bimetallic relay, in starter circuit with
type 2 coordinated rating as per IS
3) Automatic control from WTI contact
4) Provision for manual control both from local/
remote.
M12 size & below Stainless Steel & above M12
Hot Dip galvanized steel.
Cadmium plated except special hardware for
frame parts and core assembly as per
manufacturers design

4.5
4.5.1
4.5.2

Valves
Material of construction
Type

4.5.3
4.5.4

Size
Essential provision

4.6

Cable routing on Transformer

4.6.1

Control cable specification

4.6.2

Specification of wires to be
used inside marshalling box,
OLTC drive mechanism.
Essential provision for
Capillary routing from
transformer to marshalling box

4.6.3

As per GTP
As per GTP

Nitrile rubber based

Neoprene rubber based

Brass
Both end flanged gate valve / butterfly valve
depending on application
As per manufactures standard
Position indicator, locking rod, padlocking
facility, valve guard, cover plate.
Control cable for accessories on transformer
tank to marshalling box and WTI, OTI
Capillaries shall be routed through perforated
Covered GI trays
PVC insulated, extruded PVC inner sheathed,
armoured, extruded PVC outer sheathed 1100
V grade control cable as per latest edition of IS
1554 Part 1 minimum 2.5 sqmm for signals and
4 sqmm for CT with multistrand copper
conductor
PVC insulated multistrand flexible copper wires
of minimum 2.5 sqmm size, 1100 V grade as
per latest edition of relevant IS
Routing shall be done in such a way that
adequate protection is available from
mechanical and fire damage.

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4.7

Terminal Blocks to be used by


the vendor

4.7.1

Essential provision for CT


terminals

4.8

Cable glands to used by the


vendor

4.9
4.9.1

Cable lugs to be used by the


vendor
For power cables

4.9.2

For control cable

4.10

Painting of transformer,
conservator, OLTC, Radiator,
cable boxes marshalling box.
Surface preparation

4.10.1
4.10.2

4.10.3

Nickel plated brass double compression


weatherproof cable gland

Finish on internal surfaces of


the transformer interfacing
with oil
Frame parts

4.10.4

Finish on inner surface of the


marshalling boxl

4.10.5

Finish on outer surface of the


transformer, conservator,
radiator, cable boxes,
marshalling box

5.0
5.1

5.2

Nylon 66 material, minimum 4 sqmm screw


type for control wiring and potential circuit.
Terminal blocks to be located in such a way to
achieve the termination height as min 250 mm
from grand plate.
Sliding link type disconnecting terminal block
screwdriver operated stud type with facility for
CT terminal shorting material of housing
melamine/Nylon66

Long barrel medium duty bi-mettalic lug with


knurling on inside surface
Tinned copper preinsulated Pin Ring, Fork type
as applicable. For CT connection ring type lug
shall be used.

By 7 tank pretreatment process or shot blasting


method
Bright Yellow heat resistance and oil resistant
paint two coats. Paint shall neither react nor
dissolve in hot transformer insulating oil.
Bright Yellow heat resistance and oil resistant
paint two coats. Paint shall neither react nor
dissolve in hot transformer insulating oil.
White Polyurethane paint anticondensation type
two costs, minimum dry film thickness 80
microns
Light Admiralty Grey (IS shade 697)
polyurethane paint two coats, minimum dry film
thickness 80 micros

MINIMUM PROTECTIVE DEVICES ON TRANSFORMER


Spring loaded with detachable
diaphragm type pressure relief valve
with two trip contacts for the main
tank of LSM model with limit switch
design IP 65 with additional rain
hood.
Spring loaded with detachable
diaphragm type pressure relief valve
with two trip contacts for OLTC of

Required

Required

Page 14 of 41

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5.3

5.4

5.5
5.6

5.7

5.8

6.0
6.1
6.1.1
6.1.2
6.1.3
6.1.4
6.1.5

LSM model with limit switch design


IP 65 with additional rain hood.
Double float bucchholz relay with
alarm and trip contacts, service and
test position, with test cock for the
main tank, terminal box shall be IP
65 with drain plug for rainwater
draining. Additional rain hood shall
be provided.
Oil surge relay with two contacts,
services and test position, with test
cock for OLTC tank, terminal box
shall be IP 65 with drain plug for
rainwater draining. Additional rain
hood shall be provided.
Sudden pressure relay with trip
contact for the main tank
Oil temperature indicator metallic
bulb type 150 mm diameter with
maximum reading pointer, potential
free independent adjustable alarm
and trip contacts, resetting device
with temperature sensing element
Winding temperature indicator 150
mm diameter with maximum reading
pointer, two sets of potential free
independent adjustable alarm and
trip contacts, resetting device with
temperature sensing element,
thermal image coil
2 Nos P 100 sensors/RTDs for
winding emperature indication wired
upto TBs in marshalling box for
external connection.

Required

Required

Required
Required

Required

required

FITTINGS AND ACCESSORIES ON TRANSFORMER


Rating and diagram plate
Material
Background
Letters, diagram & boder
Process
Name plate details

Required
Anodized aluminum 16SWG
SATIN SILVER
Black
Etching
Following details shall be provided on
rating and diagram plate as a minimum
1) Type / kind of transformer with
winding material
2) Standard to which it is manufactured
3) Manufactures name
4) Transformer serial number
5) Month and year manufacture
6) Rated frequency in Hz
7) Rated voltages in kv
Page 15 of 41

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6.2

6.3

6.4

6.5

Instruction plate for OLTC anodized


aluminum black lettering on satin
silver background fixed by rivet
Oil filling instruction plate anodized
aluminum black lettering on satin
silver background fixed by rivet
Valve schedule plate anodized
aluminum black lettering on satin
silver background fixed by rivet
Instruction plate anodized aluminum
black lettering on satin silver
background for flexible air cell for oil

8) Number of phases
9) Rated power in kVA
10) Type of cooling (ONAN)
11) Rated currents in A
12) Vector group symbol
13) 1.2/50s wave impulse voltage
withstand level in kV
14) Power frequency withstand voltage in
kV
15) Impedance voltage at rated current
and frequency in percentage at principal,
minimum and maximum
tap
16) Load loss at rated current
17) No load loss at rated voltage and
frequency
18) Auxiliary loss
19) Continuous ambient temperature at
which ratings apply in C
20) Top oil and winding temperature rise
at rated load in deg C
21) Temperature gradient of HV and LV
winding
22) Winding connection diagram
23) Weight of radiator
24) Volume and weight of oil in radiator
25) Transport weight of transformer
26) Weight of core and frame
27) Weight of winding
28) Weight of core and winding
29) Weight of tank and fittings
30) Total weight
31) Volume of oil
32) Weight of oil
33) NCT, WCT, details
34) Type of OLTC
35) Tapping details
36) Name of the purchaser
37) PO no and date
38) Guarantee period
Required

Required

Required

Required

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6.6

6.7
6.8

6.9
6.10

6.10.1

6.11

6.12
6.13

6.14
6..15
6.16
6.17
6.18
6.19
6.20
6.21
6.22
6.23

conservator
Terminal marking plate for bushing
WTI, OTI & RTD anodized
aluminum black lettering on satin
silver background fixed by rivet
Company monogram plate
Lifting lugs / bollards with antiskid
head to lift complete transformer
with oil
Lashing lug
Jacking pad with Haulage hole to
raise or lower complete transformer
with oil
Essential provision for jacking pads

Detachable bi-directional roller


assembly with corrosion resistant
bearing, fitting / nipple for lubrication
or with permanently lubricated
bearing, anti earthquake locking
device. The wheels shall be capable
of swiveling when transformer is
lifted with provision for locking the
swivel movement. Roller shall be
suitable for 90 lb rail. Suitable
antirolling clamp for 90 lb rail
minimum 4 nos. shall be provided
Pockets for OTI, WTI, & RTD on
tank
Pockets for ordinary thermometer
on tank cover, top and bottom
header of radiator, top of each
radiator
Ordinary thermometer 4 nos.
Drain valve (gate valve) for the main
tank, 80 mm
Drain valve (gate valve) for OLTC,
50 mm
Drain valve (gate valve) for all
headers, 50 mm
Filter valve (gate valve) at top and
bottom of the main tank, 50 mm
Sampling valve (gate valve) at top
and bottom of the main tank, 15 mm
Vacuum breaking valve (gate valve),
25 mm
Drain plug on tank base
Air release plug on various fitting
and accessories
Earthing pad on tank for transformer

Required

Required
Required

Required
Required

Designed in such a way that jacking of


complete transformer with oil shall be
possible with 3 nos jacking pads out of 4
nos jacking pads provided as minimum
Required

Required ( with one spare pocket for


future use)
Required

Required
Required
Required
Required
Required
Required
Required
Required
Required
Required

Page 17 of 41

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6.24
6.25

6.26
6.27
6.28

6.29

6.30

6.31
6.32
6.33

6.34

7.0

earthing complete with non ferrous


nut, bolt, washers, spring washers
etc.
Vacuum pulling pipe with blanking
plate on main conservator pipe work
Rainhood (canopy) for Buccholz
relay, PRV on main transformer and
OLTC, OSR relay of OLTC
Rainhood for vertical gasketted
joints, in cable boxes
Oil level gauge on tank for
transformer shipment
Earthing bridge by copper strip
jumpers on all gasketted joints at
least two points for electrical
continuity
Aluminium ladder with anticlimbing
device and safety flap, with lockable
hinged plate for at least 1.5 m from
ground level. Ladder shall be
located in such a way that it avoids
any hindrance to operation of
nearby electrical/mechanical
accessories etc.
OLTC and Transformer monitoring
device REG-DA, A-Eberle relay
T060D201-00
Skid base welded type
Core, frame to tank earthing
Danger plate made of anodized
aluminium white lettering on red
background fixed by rivet
Identification plate for all
accessories, protective devices,
instruments, thermometer / RTD
pockets, earthing terminals, all
inspection covers, cable boxes,
marshalling boxes etc.made of
anodized aluminium black lettering
on silver background fixed by rivet

Required
Required

Required
Required
Required

Required

Required (see 66KV CRP Specification)

Required
Required
Required

Required

OLTC

.7.1

Requirement

7.2

OLTC gear location

7.3

Type of OLTC gear

Required CTR make EQ16 or equivalent


subject to purchasers approval for 33 kv. For
66 kv the type and rating shall be finalized
based on discussion with the vendor.
No in-tank OLTC acceptable.
Side mounted on conservator side not in front
of HV bushing
The tapings shall be controlled by a high speed
resistor transition type gear in which tap
Page 18 of 41

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7.4
7.5

Tappings
Operation of OLTC gear

7.5.1

local operation

7.5.2

Remote operation

7.6

Safety interlocks in OLTC

7.7

Feature of OLTC

change is carried out virtually under no volt no


ampere condition and the selector switches do
not make and break any current, main current
is never interrupted and a resistor is provided
to limit the arching at diverter contacts to a
minimum suitable for outdoor mounting and
continuously rated for operating at all position
including positions in the middle of tap change.
In particulars, the tap change gear shall be
suitable when delivering the full output plus
permissible overload and operating the lowest
voltage tap on the HV side.
The value of the transition resistor shall be
indicated on the rating plate of the OLTC with
continuous current rating with reference to
design ambient temperature specified.
As per GTP
Selection of local / remote operation by selector
switch on OLTC drive mechanism
From OLTC drive mechanism through pistol
grip rotary switch as well as emergency
mechanical hand operation.
From digital RTCC provided by customer
/SCADA depending on the selection of control
on digital RTCC panel.
Following safety interlock to be provided in
OLTC as minimum
1) Positive completion of tap changing
step once initiated
2) Blocking of reverse tap change command
during a forward tap change already in
progress until the mechanism resets and vice
- versa
3) Cutting of electrical circuits during
mechanical operation
4) Mechanical stops to prevent overrunning of
the mechanism at the end taps
5) Interlock to avoid continuous tap
change which will cut off motor supply in
such events
6) Raise / lower command in OLTC and
Digital relay shall be positively interlocked
1) OLTC mechanism and associated controls
shall be housed in an outdoor, IP 55,
weatherproof, vermin proof and dust proof
cabinet
2) It shall be ensured that oil in compartments
containing contacts making and breaking
current compartments containing contacts not
making and breaking current and main
transformer tank does not mix
3) The hand cranking arrangement shall be
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such that it can be operated at standing height


from ground level
4) Mechanical indicator to indicate completion
of tap change operationshall be provided with
suitable (Green & Red) colour code to confirm
correct method of completion of tap change
operation
5) Contractors shall be placed in the OLTC
driving mechanism in such a way that the
name-plate shall be visible on opening of door.
6) Protective cover shall be provided for raise
and lower push buttons, external ON-OFF
switch, which are mounted on OLTC driving
mechanism door. This is required to prevent
unauthorized person operating these buttons.
7) It shall be possible to remove the top cover
of the OLTC tank without difficulty. The OLTC
conservator,
piping & oil surge relay shall be placed
accordingly.
8) The tap change equipment shall be so
designed that if the mechanism is struck in an
intermediate position, the transformer shall be
capable of delivering full load without
anydamage.
9) Limit switches may be connected in the
control circuit of the operating motor provided
that a mechanical de-clutching mechanism is
incorporated. Otherwise it shall be directly
connected to the operating motor circuit and
mechanical stop.
10) Thermal devices or other means shall be
provided to protect the motor and control
circuits
11) The tap changer shall be capable of
permitting parallel operation with other
transformer for which necessary wiring and
accessories, if any, shall be provided
12) The control scheme for the tap changer
shall be provided forindependent control of the
tap changers when the transformers are in
Independent service. In addition provision shall
be made to enable parallel operation control
also at times so that the tap changer will be
operated simultaneously when one
unit is in parallel with another it will not become
out of step and this will eliminate circulating
current.
Additional features like master /follower and
visual indication during the operation of motor
shall also be incorporated.
13) OLTC shall be suitable for bi- directional
power flow in transformer
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7.8

Essential BOM for OLTC drive


mechanism (indicative only,
bidder to provide all necessary
components to complete the
function of the OLTC)

7.9

Essential provision of
accessories on OLTC
Drive mechanism accessories

7.10

14) Mechanical indicator and operation counter


shall be visible through glass window OLTC
drive mechanism door
15) External ON /OFF switch in addition to door
switch
16) All HRC fuses shall be located in such a
way that they are easily replaceable.
17) Motor protection relay shall be provided
with single phasing prevent for both current and
voltage
unbalance.
18) All accessories inside drive mechanism
shall be provided with metallic label, no sticker
permitted.
1) Control circuit transformer 415/55-0-55 V,
adequate capacity
2) Local remote selector switch 1 pole, 2 way,
6A, pistol grip
3) Retaining switch raise / lower
4) Handle interlock switch
5) Raise / lower switch 1 pole, 2way, 6A, pistol
grip
6) Lower limit switch
7) Raise limit switch
8) Tap changer motor, 415 V AC, 3
phase, adequate rating
9) Motor protection relay with single phasing
preventor
10) Motor control contactors raise / lower
11) Stepping relay
12) Out of step switch
13) Tap position indicator
14) Operation counter
15) Emergency stop push button
16) Tap change incomplete scheme with timer
17) Required indication lamp
1) Pressure relief valve
2) Oil surge relay
1) Cubical lamp with door switch and
separate fuse / MCB with external ON /OFF
switch on front cover of OLTC drive mechanism
2) Approved space heaters controlled by
thermostat and separate fuse / MCB
3) Incoming fuse switch / MCB for the
incoming supply
4) Panel wiring diagram fixed on back of panel
door aluminium engraved fixed by rivet
5) Nylon 66 terminal block min 4 sqmm screw
type, with 10% spare terminals
6) Stainless steel door handle with lock &
additional facility for padlock
7) Earthing boss

Page 21 of 41

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7.11

7.12
7.13

8.0

Hardware, Gasket, Cables and


Wires, Terminal blocks, Cable
gland, Cable lugs of OLTC drive
mechanism
OLTC and drive mechanism
painting
RTCC panel

As per GTP

As per GTP
Not in the scope of supply.

APPROVED MAKE OF COMPONENTS

8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12
8.13

Magnetic oil level indicator


Pressure relief valve
Buccholz relay
Oil surge relay
Winding Temperature Indicator
Oil Temperature Indicator
Sudden pressure relay.
Aircell
Neutral CT
WCT
Switch
HRC fuse links
Fuse base

Sukrut
Sukrut
Proyog / ATVUS
Proyog / ATVUS
Precimeasure/perfect controls /pradeep sales.
Precimeasure/perfect controls/pradeep sales.
Sukrut / Qualitrol
Sukrut / pronol / Rubber product.
Pragati/ECS /KAPPA/ Reputed equivalent.
Pragati / ECS /KAPPA/ Reputed equivalent
L & T (Salzer) / Siemens
Siemens / L & T / GE
Siemens / L & T / GE

8.14
8.15
8.16
8.17
8.18
8.19
8.20
8..21
8.22
8.23
8.24
8.25
8.26

AC contractors & O / L relay


Terminals
Push buttons / Actuator
Thermostat
Heater
Voltmeter Selector Switch
Control selector switch
Auxiliary relays
Timers
Tap position indicator
Annunciator
Digital tap change counter
LED cluster type indication lamp

L & T / Siemens / Schneider


Connectwell / Elmex
L & T / Siemens
Velco
Velco
Siemens
Siemens
Jyoti / Easun Rayrole
L & T / Siemens
Accord
Accord
Selectron
MIMIC / Siemens / binay

Note Any other make of component to be approved by Owner


9.0
9.1

QUALITY ASSURANCE
Quality assurance

To be submitted before contract award


Program shall contain following
1) The structure of the organization.
2) The duties and responsibilities assigned to staff
ensuring quality of work.
3) the system for purchasing, taking delivery and
verification of materials.
4) The system for ensuring quality of workmanship
Page 22 of 41

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9.2

10.0

Quality plan Packing


protection

5) the system for control of documentation


6) the arrangements for the suppliers internal auditing
7) the system for retention of records.
8)A list of the administration and work procedures
required to achieve and verify contracts quality
requirements. These procedures shall be made readily
available to the purchaser for inspection on request.
To be submitted by the successful bidder for approval.
Plan shall contain following as a minimum
1) An outline of the proposed work and programme
sequence
2) the structure of the suppliers organization for the
contract.
3) The duties and responsibilities assigned to staff
ensuring quality of work for he contract.
4) hold and notification points.
5)submission of engineering documents required by
the specification.
6)the inspection of materials and components on
receipt
7)reference to the suppliers work procedures
appropriate to each activity
8)inspection during fabrication /construction.
9) final inspection and test.
10)Successful bidders shall include submittal of Mills
invoice,Bill of lading,Mills test certificate for
grade,physical tests,dimension,specific watt loss per
KG for the core material to the purchaser for
verification in the quality plan suitably.

PROGRESS REPORTING

10.1

Online document

10.2

Detailed progress report

To be submitted for purchaser approval for outline of


producton , inspection,testing,packing dispatch
,documentation programme
To be submitted to the purchaser once a month
containing
1)Progress on material procurement
2)progress on fabrication
3)progress on assembly
4) progress on internal stage inspection
5) Reason for any delay in total programme.
6) Details of test failures if any in manufacturing
stages.
7) Progress on final box up.
8)Constraints
9) Forward path.

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11.0

SUBMITTALS

11.1

Submittals required
with bid.

11.2

Submittals required
after award for
approval (A), ( R )
Reference and
subsequent
distribution.

1) Completed technical data schedule.


2) Descriptive literature giving full technical details of
equipment offered :
3) Outine dimension drawing for each major component,
general arrangement drawing showing component layout
an general schematic diagrams.
4) Type test certificates ,where available, and sample
routine test reports
5) Detailed reference list of customers already using
equipment offered during the last 5 years with particular
emphasis on units of similar design and rating
6) Details of manufacturers quality assurance standard
and programme and ISO 9000 series or equivalent
national certification.
7) Deviations from this specification. Only deviations
approved in writing before award of contract shall be
accepted.
8)Recommended spare parts and consumable items for
the five years of operation with prices and spare parts
catalogue with price list for future requirements.
9) Transport / shipping dimension and weights, space
required for handling parts for mai11.3ntenance
10) write up on oil preservation system.
11) Write up on OLTC.
12) Quality assurance program.
1)Programme for production and testing (A)
2) Guaranteed technical particulars (A)
3) General description of the equipment and all
components ,including brochures(R )
4)Calculations to substantiate choice of electrical
,structural,mechanical component size,ratings(A)
5)Detailed dimension drawing for all components
,general arrangement drawing showing detailed
component layout and detailed schematic nd wiring
drawings for all components like marshalling box and
OLTC drive mechanism box.
6)
Detailed loading drawing to enable the purchaser to
design and construct foundations for the transformer.
7)Transport /shipping dimension with weights ,wheel
base details ,untanking height etc.( R)
8) Terminal arrangements and cable box details (A)
9) Flow diagram of cooling system showing no. of
cooling banks.(A )
10) Drawings of major components like bushing ,CT
etc(A )
11) Valve schedule diagram plate(A)
12)Instruction plate for flexible separator (A)
13)Rating and diagram plate with OLTC connection
details.
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14 ) Lists of makes of all fittings and accessories (A )


15)Statement drawing attention to all exposed points in
the equipment at which contact with or in close proximity
to other metals and stating clearly what protection is
employed to prevent corrosion at each point (A ).
16) Detailed installation and commissioning instructions .
17) Quality Plan.
11.3

Submittals required at
the final hold point prior
to dispatch.

1) Inspection and test reports carried out in


manufacturers works (A )
2) Test certificates of all bought out items.
3) Operation and maintenance instructions as well
as trouble shooting charts.

11.4

Drawing and document


sizes
No of drawings
/documents required at
different stages.

Standard paper A0 ,A1 ,A2 ,A3 , A4

11.5

12.0
12.1

As per Annexure A Scope of Supply.

INSPECTION & TESTING

12.1.1

Inspection and Testing


during manufacture
Tank and conservator

12.1.2

Core

1) Check correct dimension between


wheels demonstrate turning of wheels
through 90 deg and further
Dimensional check.
2) Check for physical properties of material for lifting
lugs, jacking pads etc. all load bearing welds, including
lifting lug welds shall be subjected to required load tests
3) Leakage test of the conservator as per CBIP
4) Certification of all test results
5) Oil leakage test on all tanks at normal head of oil plus
35 kn / sqm at the base of the tank for 24 hrs
6) Vacuum and pressure test on tank as type test as per
CBIP
7) Leakage test of radiators as per CBIP.
1) Vendor to submit the documentary evidence for
procurement of CRGO laminations and prove that they
have procured/used new core material..During in
process inspection at lamination subvendor, customer
shall randomly select/seal lamination for testing at
ERDA/CPRI(Accredited NABL labs) for specific core
loss,accelerated geing test ,surface insulation
resistivity,AC permeability and magnetization, stacking
factor,ductility etc.this testing shall be in the scope of
vendor.
2) Check on the quality of varnish if used
on the stampings.
a) Measurement of thickness and hardness of varnish
on stampings
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b)

12.1.3

Insulating material

12.1.4

Windings

12.1.4.1

Checks before drying


process

Solvent resistance test to check that varnish does


not react in hot oil
c) Check over all quality of varnish by sampling to
ensure uniform hipping color, no bare spot. No
ever burnt varnish layer and no bubbles on
varnished surface
3) Check on the amount of burrs
4) Bow check on stamping
5) Check for the overlapping of tampings. Corners of the
sheet are to be apart
6) Visual and dimensional check during assembly stage.
7) Check on complete core for measurements of ironloss and check for any hot spot by exciting the core so
to include the designed value of flux density in the core
8) Check for inter laminar insulation between core
sectors before and after pressing
9) Visual and dimensional check for
straightness and roundness of core,
thickness of limbs and suitability of
clamps
10) High voltage test (2KV for one
minute) between core and clamps
11) Certification of all test results
1) Sample check for physical properties
of material
2) Check for dielectric strength
3) Visual and dimensional checks
4) Check for the reaction of hot oil on
insulating materials
5) Certification of all test results
1) Sample check on winding conductor
for mechanical properties and
electrical conductivity
2) Visual and dimensional check on
conductor for scratches, dept. mark etc.
3) Sample check on insulating paper for
PE value, bursting strength, electric
strength
4) Check for the reaction of hot oil on insulating paper
5) Check for the binding of the insulating paper on
conductor
6) Check and ensure that physical condition of all
materials taken for winding is satisfactory and free of
dust
7) Check for absence of short circuit between parallel
strands
8) Check for Brazed joints wherever applicable
9) Measurement of voltage ratio to be carried out when
core / yoke is completely restocked and all connections
are ready
10) Certification of all test results
1) Check conditions of insulation on the conductor and
between the windings
Page 26 of 41

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TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

2) Check insulation distance between high voltage


connection cables and earthed and other live parts
3) Check insulation distance between low voltage
connection cables and earthed and other parts
4) Insulation test of core earthing
5) Check for proper cleanliness
6) Check tightness of coils i.e. no free movements
7) Certification of all test results
12.1.4.2

Checks during drying


process

12.1.5
12.1.6

Oil
Test on fittings and
accessories
Routine
tests/Acceptance tests

12.2

1) Measurement and recording of temperature and


drying time during vacuum treatment.
2) Check for completeness of drying
3) Certification of all test result.
As per IS 335 and annexure-I
As per manufacturers standard
The sequence of routine testing shall be as follows
1) Visual and dimension check for completely assembled
transformer
2) Measurements of voltage ratio
3) Measurements of winding resistance at
principal tap and two extreme taps.
4) Vector group and polarity test
5) Measurements of insulation resistance and
polarization index.
6) Separate source voltage withstand test.
7) Measurements of iron losses and exciting current at
rated frequency and 90%, 100% and 110% rated
voltage.
8) Induced voltage withstand test.
9) Load losses measurement.
10) Impedance measurement at principal tap (HV and
LV) of the transformer.
11) Routine test of tanks
12) Induced voltage withstand test (to be Repeated if
type tests are conducted).
13) Measurement of iron loss (to be repeated if type
tests are conducted).
14) Measurement of capacitance and Tan Delta for
transformer oil (for all transformers).
15) Phase relation test, polarity, angular displacement
and phase sequence.
16) Ratio of HV WTI CT, LV WTI CT and neutral CT
17) Excitation and knee point voltage test on class PS
core of neutral CT.
18) Routine test on onload tap changer.
19) Oil leakage test on assembled transformer
20) Magnetic balance test
21) Power frequency voltage withstand test on all
auxiliary circuits
22) Temperature rise test.
23) Impulse test on one sample randomly selected.
Page 27 of 41

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TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

23) Certification of all test result


a) Insulation resistance measurement shall be carried
out at 5 kv. Value of IR should not be less than 1000M
ohms.
Polarization index (PI = IR10min/IR1min). should not be
less than 1.5 (if one minute IR value is above
5000Mohms and it is not be possible to obtain an
accurate 10 minutes reading, in such cases polarization
index can be disregarded as a measure of winding
condition.)

12.3

Type tests

12.4

Special tests

12.5

Note for special tests


and type test

12.6

Notification to biders

b) Temperature rise test may be necessary to be carried


out on 100% of the order quantity at the manufacturers
works or third party lab.
On one transformer of each rating and type (In Govt.
recognized independent test laboratory / Internationally
accredited test lab or at manufacturers facility if it is
approved by component authority.
1) Impulse withstand test on all three HV
and LV limbs of the transformers for
chopped wave as per standard
2) Temperature rise test as per IS
3) Dissolved gas analysis before and after
Temperature Rise test
4) Pressure relief device test
5) Pressure and Vacuum test on tank(stage inspection)
On one transformer of each rating and type
1) Dynamic short circuit test as per IS
2) Measure of zero seq. impedance
(CI.16.10 IS 2026 part-1)
3) measurement of acoustic noise level
(CI.16.12 IS 2026 part-1)
4) measurement of harmonic level on no
load current
5) High voltage withstand test shall be
performed on the auxiliary equipment
and wiring after complete assembly.
Cost of such tests, if extra, shall be quoted separately by
the bidder.
Cost of the above tests, if extra, shall be quoted
separately by the bidder which shall be considered in the
price evaluation.
The product offered must be of type tested design with
valid type test report of not more than 5 years.
In case the product offered is never type tested for tests
as per above list,type tests to be conducted by bidder at
his own cost at Govt. recognized independent test
laboratory / Internationally accredited test lab or at
manufacturers facility if it is approved by component
authority.
Page 28 of 41

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TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

Valid type test reports for dynamic short circuit test as


per IS may be forwarded for customers review and
approval.
In case the product offered is never tested for dynamic
short circuit the same to be conducted by bidder at his
own cost at Govt. recoganised independent test
laboratory/internationally accredited test lab.

13.0

PACKING, SHIPPING, HANDLING AND STORAGE

13.1
13.1.1

Packing
Packing protection

13.1.2

13.1.3

Packing for
accessories and
spares
Packing details

13.2

Shipping

The bidder shall ascertain at an early date and definitely


before the commencement of manufacture, any transport
limitations such as weights, dimensions, roads culverts,
overhead lines, free access etc. from the manufacturing
plant to project site :and furnish to the purchaser
confirmation that the proposed packages can be safely
transported, as normal or oversize packages up to the plant
site. Any modifications required in the infrastructure and cost
thereof in this connection shall be brought to the notice of
the purchaser.

13.3

Handling and
storage

As per manufacturers instruction.

14.0

For 3 secs.
Against corrosion, dampness, heavy rains, breakage and
vibration.
Robust wooden non returnable packing case with all the
above protection
On each packing case details required as follows
1) Individual serial number:
2) Purchasers name:
3) PO Number:
4) Destination:
5 Suppliers name:
6) Name and address of suppliers agent
7) Description and numbers of contents:
8) Manufacturers name:
9) Country of origin;:
10) Case measurements:
11) Gross and net weights in kilograms
12) All necessary slinging and stacking instructions.

DRAWINGS AND DOCUMENTS

Along with
offer

For
approval
after award
of work
Page 29 of 41

Final after
approval
/*After
completion of
delivery.

Remarks

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

14.1

Drawings

3 Copies
(Typical drgs)

4 copies

12 copies + 1
See clause
soft copy in CD 11 for
various
drawings
required.

14.2

Calculations

3 Copies
(Typical)

4 copies

6 copies + 1
See clause
soft copy in CD 11 for
details

14.3

Catalogues

1 copy

12 copies + 1
soft copy in CD

14.4

Instruction
manual for
the
transformer

1 copy

12 copies + 1
soft copy in CD

14.5

Type test
report &
Routine test
report.

2 Copies
(Type test and
sample
Routine Test)

12 copies + 1
soft copy in CD
Routine Test
Report.

15.0
15.1

DEVIATIONS
Deviation

Deviations from this Specification shall be stated in


writing with the tender by reference to the Specification
clause/GTP/Drawing and a description of the alternative
offer. In absence of such a statement, it will be assumed
that the bidder complies fully with this specification. No
deviation will be acceptable post order.

ANNEXURE A SCOPE OF SUPPLY


Design, manufacture, assembly, testing at stages of manufacture as per Cl. 12 of this
specification, final testing at manufacturer works on completely assembled transformer before
dispatch, packing, transportation, delivery and submission of all documentation for the Power
transformer with all accessories as below and ratings & requirements as specified in Annex C.
Sr No
1.0

Description
Scope Of Supply
Fully assembled transformer with all major parts like YES
conservator, Radiators, Marshalling box, Protective devices
as per Clause 5.0 of this specification, Fittings and
accessories as per Clause 6.0 of this specification

1.1
1.2
1.3
1.4
1.5
1.6

OLTC as per this specification


RTCC panel as per this specification
HV, LV ,LV NEUTRAL cable boxes
Support steel material for support of cable boxes from ground
Foundation Bolts for complete transformer
Nickel Plated brass doubl compression weather proof glands
for HV and LV cable
Page 30 of 41

YES
No
YES
YES
YES
No

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1.7
1.8

1.9
1.10
1.11
1.12
1.13
1.14
1.15
2.0
3.0
4.0
5.0

Long barrel medium duty Aluminum lugs for power cables


Nickel Plated brass double compression
weatherproof glands and tinned copper lugs for
control cable termination in Marshalling box for
vendors cables
Cables and wires for transformer accessories and internal
wiring of marshalling box.
Touch up paint, minimum 5 liters.
Extra Transformer oil 10 % in non returnable drums

YES
YES

One spare complete set of gaskets.


One set (4 Nos in a set) of anti rolling clamp for 90 lb rail.
Ordinary thermometers 4 Nos
Recommended spares as per manufacturer
Routine testing as per Clause 12 of this specification
Type testing as per Clause 12 of this specification
Special testing as per Clause 12 of this specification
Submission of Documentation as per clause 14 of this
specification

YES
YES
YES
YES
YES
YES
YES
YRS

YES
YES
YES

ANNEXURE B SERVICE CONDITIONS

1.0
1.1
1.2
1.3
1.4
1.5
1.6

Delhi Atmospheric condition


Average grade atmosphere
Maximum altitude above sea level
Ambient air temperature
Relative humidity
Seismic zone
Rainfall

Heavily polluted, dry


1000M
40 deg C
90% Max
4
750 mm concentrated in four
months

ANNEXURE C TECHNICAL PARTICULARS (DATA BY OWNER)


Sr No
1.0
2.0

8.0

Description
Location of equipment
Reference design
ambient temperature
Type
Type of cooling
Reference standard
No. of phases
No. of winding per
phase
Rated frequency (Hz)

50 Hz

9.0
9.1
9.2
10.0

Rated voltage (kV)


HV winding
LV winding
Vector group reference

33
11
Dyn11

3.0
4.0
5.0
6.0
7.0

Data by Owner
OUTDOOR
40 deg C
Oil immersed, core type, step down
ONAN / ONAF
IS: 2026
3
2

66
11
Dyn11

Page 31 of 41

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TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

11.0

15.1

Nominal continuous
rating, KVA
ONAN
ONAF
Impedance at principal
tap at rated frequency
with IS tolerance
Maximum no load loss
at rated condition
allowed without any
positive tolerance kW
Maximum load loss at
rated condition @ 75
deg C and principal tap
allowed without any
positive tolerance, kW
Terminal connection /
cable / conductor size
HV side

15.2

LV side

15.3

LV neutral

16.0

Highest system voltage


HV side, kV
Highest system voltage
LV side, kV
Lightning impulse
withstand voltage, kV
peak
For nominal system
voltage of 11 kV
For nominal system
voltage of 22 kV
For nominal system
voltage of 33 kV
For nominal system
voltage of 66 kV
Power frequency

11.1
ONAF
12.0

13.0

14.0

15.0

17.0
18.0

18.1
18.2
18.3
18.4
19.0

20

20

12%

12%

12kw

12kw

85 kw (for
25MVA)

85 kw for 25
MVA

33kv
By 2 runs of
3C X400sq
mm A2XFY
,33kv(E)
grade cable

66 kv
By single
/Double
ACSR
ZEBRA
conductor
per phase
By 3 runs of
1C X1000sq
mm A2XY
unarmored
per phase
,11kv (E)
grade cable

By 3 runs of 1
C X1000sq
mm per
phase
unarmored
A2XY ,11 kv
(E) grade
cable
By G .S. strip
mim 2x75x10
mm size
36
12

By G.S. strip
min 2x75x10
mm size
72.5
12

75
125
170
325

Page 32 of 41

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TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

19.1
19.2
19.3
19.4
20.0
20.1
20.2

21.0

22.0

23.0
24.0

24.1

24.2

25.0
25.1
25.2

withstand voltage kV
rms
For nominal system
voltage of 11 kV
For nominal system
voltage of 22 kV
For nominal system
voltage of 33 kV
For nominal system
voltage of 66 kV
Clearances phase to
phase, mm
For nominal system
voltage of 11 kV
For nominal system
voltage of 22 kV
For nominal system
voltage of 33 kV
For nominal system
voltage of 66 kV
Clearances phase to
earth, mm
For nominal system
voltage of 11 kV
For nominal system
voltage of 22 kV
For nominal system
voltage of 33 kV
For nominal system
voltage of 66 kV
System fault level, HV
side
System fault level, LV
side
Short circuit withstand
capacity of the
transformer
Three phases dead
short circuit at
secondary terminal with
rated voltage
maintained on the other
side
Single phase short
circuit at secondary
terminal with rated
voltage maintained on
the other side
System earthing
HV
LV

28
50
70
140

280
330
350
700

140
230
320
660
1000 MVA for 22kV
1500 MVA for 33 kV
3600 MVA for 66 kV
500 MVA for 11 kV

For 3 secs.

For 3 secs.

Solidly earthed
Solidly earthed
Page 33 of 41

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26.0
27.0

Overload capability
Noise level

28.0
29.0

Radio influence voltage


Harmonic suppression

30.0

Partial discharge

31.0

Loss capitalization
formulae
No load loss
capitalization figure
Load loss capitalization
figure
Cooler Losses
capitalization figure
Temperature rise of top
oil by thermometer
Temperature rise of
winding by resistance
Note for the bidders
Tapping to be provided
on HV winding for
OLTC
Maximum flux density
allowed in the core
extreme over excitation
/over fluxing, Tesla
Maximum current
density allowed
AVR input voltage/
Auxiliary supply
Bushing parameters
Rated Current

31.1
31.2
31.3
32.0
33.0
34.0
35.0

36.0

37.0
38.0
39.0

39.1
39.2

39.2.1
39.2.2

Creepage factor for all


bushing mm /KV
Rated thermal short
time current for all
bushing
Angle of mounting
Cantilever withstand
load
Overall Length (Approx)

Diameter of base

As per IS 6600
Shall not exceed limit as per NEMA TR- 1 with all
accessories running measured as per IEC 551 / NEMA
standard
Maximum 250 microvolt
Transformer to be designed for suppression of 3rd, 5th,
7th harmonic voltage and high frequency disturbances
Transformer to be free from partial discharge up to 120%
of rated voltage as the voltage is reduced from 150% of
rated voltage i.e. there shall be no significant rise above
background level
As per CBIP manual (see note2)
Rs 235277 per kw
Rs 131454 per kw
Rs 85000 per kW
40 deg C
45 deg C
(left blank)
For 33/11 kv Transformer
+5% to -15% @step of 1.25 % 16 taps, 17 tap positions,
Tap no. 5 is principal tap.
1.9 Tesla

3.0 Amperes per sqmm @ lowest tap.


Not applicable

1000 A for 33 kv bushing


2000 A for 11kv bushing
31 mm / kV minimum
25 times rated current for 2 secs

0 to 90 degree
1250 N for 33 kv bushing
2000N for 11kv bushing
678 mm for 33 kv bushing
503 mm for 11 kv bushing
100 mm

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TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

Note 1: For ONAN and ONAF rating the temperature rise of the transformer shall be within
the values specified at sl .no. 31.0 and 32.0 above. Under ONAF cooling 20 % spare cooling
fans shall be provided .Design of cooling equipment and control shall comply to CBIP clause
no. 2.1.3 of Section A (general)

Note 2: The transformers will be evaluated against no load and load losses guaranteed by the
bidders with capitalization of losses as per figures indicated under sl no. 30.1, 30.2 and 30.6
above. However the maximum loss figure acceptable are as per cl 13.0 14.0 of Annexure C.
In case of deviation in loss figure on higher side, the acceptance of the same will be subject to
approval from owners competent authority. In the event of measured loss figures during
testing exceeding the guaranteed loss figures of the successful bidder penalty shall be levied
at a rate of 1.25 times the figures mentioned above for both no load and load losses.

Note 3 : For 33-22/11 kv dual ratio transformers, the guaranteed loss figures indicated are of
33/11 kv ratio. However for 22/11 kv ratio also, the transformer shall be designed to meet the
same losses. Higher losses for 22/11 kv ratio may be acceptable subject to owners approval.
For the purpose of evaluation /capitalization/penalty, the guaranteed losses indicated for
33/11 kv ratio will be considered

ANNEXURE D TECHNICAL SPECIFICATION FOR TRANSFORMER OIL


1.0 Codes and standards
Latest revision of following codes and standards with all amendmentsCl no.
1.1
1.2

Title
New insulating oils
Drums for oils

Standard no
IS 335
IS1783

2.0 Properties
2.1

Appearance

2.2
2.3

Density at 29.5 C

2.4
2.5

Interfacial tension at 270C, min


Flash point Pensky-Marten (Closed),1400C
Min.

2.6

Pour point Max


Neutalization value
1) Total acidity ,Max

0.03 mg KOH/ g

ii) Inorganic acidity/ Alkalinity

Nil

Corrosive sulfur
Electric strength breakdown voltage

Non corrosive
Average vaue of six samples

2.7
2.8

Kinematics viscosity Max

Clear, transparent and free from


suspended matter or sediments
0.89G/CM^3
16 cSt at 27 C
11cSt at 40 C
0.04N/m
140 C

-15 C

Page 35 of 41

TURNKEY EXECUTION OF 66/11KV


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TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

1) New unfiltered oil Min


2)After filtration Min
Dieelectric dissipation factor(tan delta)

2.9
2.10

2.11

Specific resistance (resistivity)


1) At 90 C Min
2) At 27 C Min
Oxidatioon stability
1)Neutralization value after oxidation,Max.

2.12

2)Total sludge ,after oxidation ,Max


3) Max Tan Delta at 70 deg C
Ageing characterstics after accelerated ageing

2.13
2.14
2.15
2.16
2.17

1) Specific resistance (resistivity)


a) at 27 DEG C Min
b) at 90 deg C Min
2) Dielectric dissipation factor (tan delta)at 90
deg C Max
3) total acidity,Max
4) Total sludge ,Max
Presence of oxidation inhibitor
Water content ,Max
Max PCA (Poly cyclic aromatics)
PCB(Poly chlorinated biphenyl content
Tests

30 Kv rms min
60 Kv rms
0.002 at 90 CMax.
0.0005 at 27 C Max
150 x 10^ 12ohm-cm
3000 x 10^12 ohm-cm
0.15mg KOH/g
0.03%by weight
0.1
(open breaker method with
copper catalyst)
27x 10^12 ohm-cm
2 x 10^12 ohm-cm
0.1
0.05mg KOH /g
0.05% by weight
No antioxidant additives
40 ppm
3%
Not detectable
As per IS335

ANNEXURE E SPECIFICATION FOR NITROGEN INJECTION FIRE PROTECTION


SYSTEM
1.1 General
Nitrogen Injection Fire Protection System (NIFPS) shall use nitrogen as fire quenching
medium. The protective system shall prevent transformer/Reactor oil tank explosion and
possible fire in case of internal faults. In the event of fire by external causes such as bushing
fire. OLTC fires, fire from surrounding equipment etc, it shall act as a fast and effective fire
fighter. It shall accomplish its role as fire preventer and extinguisher without employing water
and / or carbon dioxide. Fire shall be extinguished within 3 minutes (Maximum) of system
activation and within 30 seconds (maximum) of commencement of nitrogen injection.
1.2 Codes & Standards
The design and installation of the complete fire protection system shall comply with the
latest applicable Indian standards. Wherever Indian standards are not available relevant British
/ I.E.C. Codes shall be followed. The following standards / codes shall be followed in particular.
a. Approval certificate from Loss Prevention Association (LPA)
b. National fire Codes 1993 of National Fire Protection Association (NFPA) USA.
Page 36 of 41

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TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

The entire fire protection system shall be designed, erected and commissioned in accordance
with the regulation of Tariff Advisory Committee (TAC). In the absence of TAC regulations
NFPA regulation shall be adhered to.
1.3 Activation of the fire protective system
Mal-functioning of fire prevention/ extinguishing system could lead to interruption in power
supply. The supplier shall ensure that the probability of chances of malfunctioning of the fire
protective system is practically zero. To achieve this objective, the supplier shall plan out his
scheme of activating signals which should not be too complicated to make the fire
protective system inoperative in case of actual need. The system shall be provided with
automatic control for fire prevention and fire extinction. Besides automatic control, remote
electrical push button control at Control box and local manual control in the fire extinguishing
cubicle shall also be provided. The following electrical-signals shall be required for activating
the fire protective system under prevention mode / fire extinguishing mode.
1.3.1 Auto Mode
1.3.1.1 For prevention of fire
a. Differential relay operation
b. Buchholz relay paralleled with pressure relief valve or RPRR (Rapid Pressure Rise
Relay)
c. Tripping of all circuit breakers (on HV &LV/IV side) associated with transformer /
reactor is the is the pre-requisite for activation of system.
1.3.1.2 For extinguishing fire
a. Fire detector
b. Buchholz relay paralleled with pressure relief valve (PRV) or sudden pressure
relay (SPR).
c. Tripping of all circuit breakers (on HV &LV/IV side) associated with transformer /
reactor is the pre-requisite for activation of system.
1.3.2 Manual Mode (Local / Remote)
Tripping of all circuit breakers (on HV &LV/IV side) associated with transformer / reactor is the
pre-requisite for activation of system.
1.3.3 Manual Mode (Mechanical)
Tripping of all circuit breakers (on HV &LV/IV side) associated with transformer / reactor is the
pre-requisite for activation of system.
The system shall be designed to be operated manually in case of failure of power supply to fire
protection system.
1.4 General description
Nitrogen injection fire protection system should be a dedicated system for each oil filled
transformer / reactor. It should have a Fire Extinguishing Cubicle (FEC) placed on a plinth at
suitable distance away from transformer / reactor. The FEC shall be connected to the top of
transformer / reactor oil tank for depressurization of tank and to the oil pit (capacity
approximately equal to 10% of total volume of oil in transformer/reactor tank) from its bottom
through oil pipes. The fire extinguishing cubicle should house a pressurized nitrogen cylinder(s)
which is connected to the oil tank of transformer/reactor oil tank at bottom. The Transformer
conservator Isolation Valve (TCIV) is fitted between the conservator tank and Buchholz relay.
Cable connections are to be provided from signal box to the control box in the control
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room, from control box to fire extinguishing cubicle and from TCIV to signal box. Fire detectors
placed on the top of transformer/reactor tank are to be connected in parallel to the signal box by
Fire survival cables. Control box is also to be connected to relay panel in control room for
receiving system activation signals.
1.5 Operation
On receipt of all activating signals, the system shall drain pre-determined volume of hot oil
from the top of tank (i.e top oil layer), through outlet valve, to reduce tank pressure by removing
top oil and simultaneously injecting nitrogen gas at high pressure for stirring the oil at pre-fixed
rate and thus bringing the temperature of top oil layer down. Transformer conservator isolation
valve blocks the flow of oil from conservator tank in case of tank rupture / explosion or bushing
bursting. Nitrogen occupies the space created by oil drained out and acts as an insulating layer
over oil in the tank and thus preventing aggravation of fire.
1.6 System components
Nitrogen injection fire protection system shall broadly consist of the following
components. However, all other components which are necessary for fast reliable and effective
working of the fire protective system shall deemed to be included in the scope of supply.
1.6.1 Fire Extinguishing Cubicle (FEC)
The FEC shall be made of CRCA sheet of 3 mm (minimum) thick complete with the base frame,
painted inside and outside with post office red colour (shade 538 of IS-5). It shall have hinged
split doors fitted with high quality tamper proof lock. The degree of protection shall be IP55. The
following items shall be provided in the FEC.
a.
b.
c.
d.

Nitrogen gas cylinder with regulator and falling pressure electrical contact
manometer.
Oil drain pipe with mechanical quick drain valve.
Control equipment for draining of oil of pre-determined volume and injecting
regulated volume of nitrogen gas
e. Pressure monitoring switch for back-up protection for nitrogen release
f. Limit switches for monitoring of the system
g. Butterfly valve with flanges on the top of panel for connecting oil drain pipe and
nitrogen injection pipes for transformer/reactors
h. Panel lighting (CFL Type)
i. Oil drain pipe extension of suitable sizes for connecting pipes to oil pit.
1.6.2 Control box
Control box is to be placed in the control room for monitoring system operation, automatic control
and remote operation. The following alarms, indications, switches, push buttons, audio signal etc.
shall be provided.
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.

System on
TCIV open
Oil drain valve closed
Gas inlet valve closed
TCIV closed*
Fire detector trip *
Buchholz relay trip
Oil drain valve open*
Extinction in progress *
Cylinder pressure low *
Differential relay trip
Page 38 of 41

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

l.
m.
n.
o.
p.
q.
r.
s.
t.
u.
v.
w.
x.
y.

PRV / SPR trip


Transformer/reactor trip
System out of service *
Fault in cable connecting fault fire detector
Fault in cable connecting differential relay
Fault in cable connecting Buchholz relay
Fault in cable connecting PRV / SPR
Fault in cable connecting transformer /reactor trip
Fault in cable connecting TCIV
Auto/ Manual / Off
Extinction release on / off
Lamp test
Visual/ Audio alarm*
Visual/ Audio alarm for DC supply fail *

* Suitable provision shall be made in the control box, for monitoring of the system from
remote substation using the substation automation system.
1.6.3 Transformer Conservator Isolation Valve
Transformer conservator isolation valve (TCIV) to be fitted in the conservator pipe line, between
conservator and buchholz relay which shall operate for isolating the conservator during abnormal
flow of oil due to rupture / explosion of tank or bursting of bushing. The valve shall not isolate
conservator during normal flow of oil during filtration or filling or refilling, locking plates to be
provided with handle for pad locking. It shall have proximity switch for remote alarm, indication
with visual position indicator.
The TCIV should be of the best quality as malfunctioning of TCIV could lead to
serious consequence. The closing of TCIV means stoppage of breathing of transformer/reactor.
Locking plates shall be provided for pad locking.
1.6.4 Fire detectors
The system shall be complete with adequate number of fire detectors (quartz bulb) fitted
on the top cover of the transformer / reactor oil tank.
1.6.5 Signal box
It shall be mounted away from transformer / reactor main tank, preferably near the
transformer marshalling box, for terminating cable connections from TCIV & fire detectors
and for further connection to the control box. The degree of protection shall be IP55.
1.6.6 Cables
Fire survival cables (capable to withstand 750 C.) of 4 core x 1.5 sq. mm size for
connection of fire detectors in parallel shall be used. The fire survival cable shall conform to
BS 7629-1,BS 8434-1, BS 7629-1 and BS 5839-1,BS EN 50267-2-1 or relevant Indian standards.
Fire Retardant Low Smoke (FRLS) cable of 12 core x 1.5 sq. mm size shall be used for
connection of signal box / marshalling box near transformer/reactor and FEC mounted near
transformer/reactor with control box mounted in control room.
Fire Retardant Low Smoke (FRLS) cable of 4 core x 1.5 sq. mm size shall be used for
connection between control box to DC and AC supply source, fire extinguishing cubicle to AC
Page 39 of 41

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

supply source, signal box/ marshalling box to transformer conservator isolation valve
connection on transformer/reactor.
1.6.7 Pipes
Pipes, complete with connections, flanges, bends and tees etc. shall be supplied along with the
system.
1.7 Other items
a. Oil drain and nitrogen injection openings with gate valves on transformer / reactor tank at
suitable locations.
b. Flanges with dummy piece in conservator pipe between Buchholz relay and
conservator Tank for fixing TCIV.
c. Fire detector brackets on transformer / reactor tank top cover.Spare potential free
contacts for activating the system i.e. in differential relay, Buchholz
d. relay, Pressure Relief Device / RPRR, Circuit Breaker of transformer/reactorPipe
connections between transformer / reactor and FEC and between FEC and oil pit
required for collecting top oil.
e. Cabling for fire detectors mounted on transformer /reactor top cover
f. Inter cabling between signal box, control box and Fire Extinguishing Cubicle (FEC).
g. All external cables from / to the system i.e. signal box to control box and control box to
FEC shall be provided by the purchaser. All internal cables within the system i.e.
between detectors / signal box / marshalling box / FEC / TCIV shall be in the
scope of NIFPS supplier.
h. Butterfly valves /Gate valves on oil drain pipe and nitrogen injection pipe which should
be able to withstand full vacuum.
i. Supports, signal box etc. which are to be painted with enameled paint.
1.8 Technical Particulars
Fire extinction period from commencement
of nitrogen injection.
Fire extinction period from the moment
of system activation
Fire detectors heat sensing temperature
Heat sensing area per detector
Transformer Conservator Isolation valve
setting -min
Capacity of nitrogen cylinder
Power supply
For Control
For service / lighting

30 secs Max
3 Minutes maximum
Vendor to specify
Vendor to specify
Vendor to specify
Vendor to specify
220 V DC, variation -15 %, +10 %
230 AV AC variation + - 10 %

The doors, removable covers and panels shall be gasketted all round with neoprene gaskets.

1.9 Mandatory Spares


Cylinder filled with Nitrogen of required
capacity per substation
Fire Detectors per transformer
Regulator assembly per sub-station

1 No.
3 Nos.
1 No.
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TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

1.10

Tests

Reports of all type test conducted as per relevant IS/IEC standards in respect of various bought
out items including test reports for degree of protection for FEC / control box / signal box shall be
submitted by the supplier. The supplier shall demonstrate the functional test associated with the
following:
a. Fire Extinguishing Cubicle, Control Box.
b. Fire Detector.
c. Transformer Conservator Isolation Valve
The performance test of the complete system shall be carried out after erection of the system with
transformer at site.
1.11

Documentation

1.11.1 To be submitted along with offer

a. General outline of the system.


b. Detailed write-up on operation of the offered protection system including maintenance
and testing aspects / schedules.
c. Technical Data particulars (GTP)
d. Data regarding previous supplies, date of commissioning, performance feedback etc.
1.11.2 To be submitted after award of contract:
Detailed dimensional layout drawing of the system with complete bill of materials, clearances
from ground and other live points, details of detectors, equipment layout drawings, detailed
drawings pertaining to signal box, control box, FEC equipment, wiring and schemes, 4 sets
of testing, commissioning, Operation and Maintenance manual along with soft copies (in
CDs) shall be submitted by the supplier.

Page 41 of 41

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

TECHNICAL SPECIFICATION

FOR

66KV CONTROL & RELAY PANEL

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 19

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TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

Index
1.0 SCOPE OF SUPPLY ................................................................................................ 3
2.0 CODES AND STANDARDS ..................................................................................... 3
3.0 PANEL CONSTRUCTION ........................................................................................ 3
4.0 WIRING ..................................................................................................................... 4
5.0 TERMINAL BLOCKS................................................................................................ 5
6.0 PAINT ....................................................................................................................... 6
7.0 MIMIC DIAGRAM...................................................................................................... 6
8.0 NAMEPLATES AND MARKINGS ............................................................................ 7
9.0 EARTHING ............................................................................................................... 7
10.0 INSTRUMENTS ...................................................................................................... 8
11.0 RELAYS .................................................................................................................. 8
12.0 ANNUNCIATION................................................................................................... 12
13.0 INDICATIONS ....................................................................................................... 13
14.0 SELECTOR SWITCHES AND PUSH BUTTONS ................................................. 13
15.0 ACCESSORIES .................................................................................................... 14
16.0 APPROVED MAKES OF COMPONENTS ............................................................ 14
17.0 INSPECTION AND TESTING ............................................................................... 15
18.0 DRAWINGS AND DATA SUBMISSION ............................................................... 15
ANNEXURE A TRANSFORMER MONITORING CUM AVR RELAY ..................... 17
ANNEXURE- B SPARES REQUIREMENT ............................................................... 19

Page 2 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

1.0 SCOPE OF SUPPLY

1.1

This specification covers design, manufacture, testing at manufacturers works,


packing and delivery of control and relay panel (CRP) for 66kV and 33kV
substations. For detailed scope of supply refer Annexure-A.

1.2

The control and relay panel shall be complete with all components and accessories,
which are necessary or usual for their efficient performance and trouble free
operation under the various operating and atmospheric conditions. Such parts that
may have not been specifically included, but otherwise form part of the CRP as per
standard trade and/or professional practice and/or are necessary for proper
operation of control and relay panel, will be deemed to be included in this
specification.

2.0 CODES AND STANDARDS


Control and Relay panel should be designed and manufactured in accordance with the following
standards.
Direct acting indicating analogue
instruments and their accessories.

electrical

measuring

IS-1248,
Part 1- 1993
IS-3231,
Part 1- 1986
Part 2 &3 -1987

Electrical relays for power system protection

IS-9000
Part 1 -1988

Basic environmental testing procedures for electronics &


electrical items

IS-13703 1993

Low voltage fuses for Voltages not exceeding 1000V AC or


1500 V DC

2.5

IS-13947
Part 1 - 1993

Low voltage switchgear & control gear

2.6

IEC-60255 - 1989

Specification for electrical relays

2.7

IEC 60688 1997

Electrical measuring transducers

2.1
2.2

2.3
2.4

3.0 PANEL CONSTRUCTION

3.1

Panel Type

Simplex panels with Width - 1000mm and Depth 800 to


1000mm. Equipment shall be mounted on the front of the panel
and doors for wiring access shall be at the back of panels. If
the panel is provided as integral part of 66kV GIS, it may be
appropriately sized to accommodate all control and protection
equipment.

Page 3 of 19

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TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

3.2

Enclosure type

Completely metal enclosed and dust, moisture and vermin


proof. Degree of protection not less than IP4X in accordance
with IS 13947

3.3

Enclosure
material

Pre-galvanized, cold-rolled sheet steel of thickness not less


than 2.0 mm. Stiffeners shall be provided wherever necessary.

3.4

Doors

Double leaf doors shall be provided at the rear. Doors shall


have handles with built-in locking facility.

3.5

Gland Plate

3.6

Cable Entry

3.7

Gaskets

3.8

Ventilating
louvers

3.9

Foundation

The panels shall be fixed on the embedded foundation


channels with intervening layers anti vibration strips made of
shock absorbing materials.

3.10

Base Frame

Base frames shall be supplied along with panels. 100mm


channel painted black.

3.11

Mounting

Equipment on front of panel shall be flush mounted. No


equipment shall be mounted on the doors.

Working level

The center lines of switches, push buttons and indicating lamps


shall not be less than 750mm and higher than 1600mm from
panel base. Height of relays, meters and recorders shall not be
less than 450 mm from the bottom of the panel.

Appearance

The center lines of switches, push buttons and indicating lamps


shall be matched to give a neat and uniform appearance. Like
wise the top lines of all meters, relays and recorders etc, shall
be matched.

3.12

3.13

At least two separate gland plates of removable type with


gasket shall be provided for each panel. They shall be of sheet
steel of thickness not less than 3.0 mm.
Shall be from the bottom
All doors, removable covers and panels shall be gasketed all
around with neoprene gaskets.
Ventilating louvers, if required,, shall have screens and filters.
The screens shall be made of either brass or GI wires mesh.

4.0 WIRING
4.1

Internal wiring

1100V grade, FRLS type, single core, stranded copper


conductor wires with PVC insulation.

4.2

Size

2.5 sqmm for CT circuits, 2.5 sqmm for PT and control circuits.

4.3

Colour Code

4.3.1

CT & PT

R Ph Red
Y Ph Yellow
Page 4 of 19

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TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

B Ph Blue
Neutral Black
4.3.2

4.4

Others

DC grey, AC-black, Earth green

Ferrules

Ferrules marked to correspond with panel wiring diagram shall


be fitted at both ends of each wire. Ferrules shall fit tightly on
the wire. Wires directly connected to trip circuit shall be
distinguished by the addition of red colored unlettered ferrule.

4.5

Termination

4.6

Wiring Enclosure

4.7

Spare Contacts

4.8

4.9

Fork type, pin type and ring type (as applicable) tinned copper
lugs to be used. Only ring type lugs should be used in CT
circuits. Insulated sleeves shall be provided at all the wire
terminations.
Plastic channels to be used as enclosures. PVC sleeves to be
used for interpanel wiring.
Spare contacts of relays and contactors etc. should be wired
upto the terminal block.

Inter-panel wiring

When panels are arranged to be located adjacent to each


other inter panel wiring of common bus wires between the
panels should be supplied with one end terminated and the
other end bunched and coiled. Inter panel wiring shall be
clearly indicated in the wiring tables.

Auxiliary supply

Auxiliary bus wiring for AC and DC supplies, voltage


transformer circuits, annunciation circuits and other common
services shall be provided on the same set of terminals in all
the panels with proper segregation.

5.0 TERMINAL BLOCKS

Rating and Type

1100 V grade, moulded piece, stud type screw driver operated


terminals complete with insulated barriers, washers, nuts and
lock nuts.

5.2

Suitability

Unless otherwise specified, terminal blocks shall be suitable for


connecting the following conductors of cable on each sidea. All circuits including current / voltage transformer circuits:
6mm2 flexible copper.
b. AC / DC power supply circuits: one no of 10 mm2 Al./ 6
mm2 flexible Cu.

5.3

Marking and
covers

White fibre markings strip with clear plastic, slip-on / clip-on


terminal covers to be provided.

5.4

Disconnecting
Facility

To be provided in CT and PT terminals

5.1

Page 5 of 19

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SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

5.5

Shorting &
Earthing Facility

To be provided in CT Terminals

5.6

Spare Terminals

20% in each TB row

5.7
5.8
5.9
5.10

5.11

Vertical clearance
with gland plate
Clearance
between two rows
of TBs
Test Terminal
Blocks

Minimum 250mm
Minimum 150mm
Srew driver operated stud type for metering circuits.

Relay test blocks

To be provided in all protection circuits.

Arrangement

Arrangement of the terminal block assemblies and the wiring


channel within the enclosure shall be such that a row of terminal
block runs in parallel and close proximity to each side of the
wiring duct. The side of the terminal block opposite the wiring
duct shall be reserved for the external cable connection.

6.0 PAINT
6.1

Paint Type

Powder coated. Pure Polyester base grade-A, structure finish.

6.2

Paint Shade

RAL7032 Siemens Grey

6.3

Paint Thickness

Minimum 50 microns

7.0 MIMIC DIAGRAM


System
Representation

Colored mimic diagram and symbols showing the exact


representation of the system shall be provided in the front of
control panels

7.2

Material

Mimic diagram shall be made preferably of painted aluminum or


plastic (approved material), which shall be screwed on to the
panel and can be easily cleaned. Painted overlaid mimic is also
acceptable. The mimic bus shall be 2-3 mm thick. The width of
the mimic bus shall be 12mm for bus bars and 10 mm for other
connections.

7.3

Mimic Indications

LED indications are to be used for breaker and isolator position


and semaphore indicators shall be used for earth switch position.

7.1

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TURNKEY EXECUTION OF 66/11KV


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TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

8.0 NAMEPLATES AND MARKINGS


8.1

8.1.1

Nameplates

To be provided as per the following description

Equipment
Nameplates

a. All equipment mounted on front side as well as equipment


mounted inside the panels shall be provided with individual name
plates with equipment designation engraved.
b. All front mounted equipment shall be also provided at the rear
with individual name plates engraved with tag numbers
corresponding to the one shown in the panel internal wiring to
facilitate easy tracing of the wiring.
a. Large and bold name plate carrying the feeder identification
numbers shall be provided for circuit / feeder designation on the
top of each panel on front as well as rear side.
b. Rear bottom of each panel shall have a nameplate clearly
indicating the following: Customer Name BSES Delhi; PO No.
& date; Drawing Reference No., Year of Manufacture etc.
Non-rusting metal or 3 ply lamicoid. Nameplates shall be black
with white engraving lettering. Stickers are not allowed.

8.1.2

Feeder
Nameplates

8.1.3

Material

8.1.4

Fixing

All nameplates/rating plates shall be riveted to the panels at all


four corners. Bolting/screwing is not acceptable.

Markings

Each switch shall bear clear inscription identifying its function.


Similar inscription shall also be provided on each device whose
function is not other wise identified. If any switch or device does
not bear this inscription separate nameplate giving its function
shall be provided for it. Switch shall also have clear inscription
for each position indicating e.g. Trip-Neutral close, ON-OFF etc.

8.2

9.0 EARTHING
9.1

Panel Earthing

All panels shall be equipped with an earth bus securely fixed.

9.2

Material

The material and the sizes of the bus bar shall be 25 x 6 mm


copper flat unless specified otherwise.

9.3

Earth Bus joints

All bolted joints in the bus should be effected by connection of


two bolts.

9.4

Hinged Doors

Earthed through flexible copper braid.

9.5

Instrument and
Relay Earthing

All metallic cases of relays, instruments and other panel mounted


equipment including gland plate, shall be connected to the earth
bus by copper wires of size not less than 2.5 mm2. The color
code of earthing wires shall be green.

Page 7 of 19

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SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

9.6

CT and PT circuit
earthing

PT and CT secondary neutral shall be earthed at one place only


at the terminal blocks through links.

10.0 INSTRUMENTS
10.1

Mounting

10.2

Ammeters
Voltmeters

Flush Mounting
and Digital type with programmable CT/PT ratio and built in selector
switch.

10.2.1 Size

96x96mm

10.2.2 Provision

All panels

10.2.3 Accuracy Class

0.5 or better.

10.3

Not in suppliers scope. Only space and CT/PT wiring to be


provided upto place of installation on CRP.

KWH Meter

11.0 RELAYS
11.1

Protective Relays - General features

11.1.1

Technology and
Functionality

11.1.2

Mounting

11.1.3

11.1.4

11.1.5

11.1.6

11.1.7

Numerical, microprocessor based with provision


multifunction protection, control, metering and monitoring

for

Flush Mounting, IP5X


Hardware and software architecture shall be modular and
Architecture
disconnectable to adapt the protection and control unit to the
required level of complexity as per the application.
Relay shall utilize a user friendly setting and operating multilingual software in windows environment with menus and icons
Programming
for fast access to the data required. Programming software and
and configuration
communication cord for offered relays should be included in
scope of supply.
RS485 rear port for interfacing with SCADA on IEC 103
SCADA Interface protocol. If relays have any other rear port, hardware/software
port
required to achieve the above said compatibility will be in
suppliers scope.
PC Interface port

Front port (preferably serial) for configuration/data download


using PC.

User Interface

An alphanumeric key pad and graphical LCD display with


backlight indicating measurement values and operating
messages. It should be possible to access and change all
settings and parameters without the use of PC.

Page 8 of 19

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TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

11.1.8

Relay
Characteristics

11.1.9

Event and Fault


records

11.1.10

Self diagnosis

11.1.11
11.1.12
11.1.13
11.1.14
11.2

11.2.1

Relay shall integrate all necessary protections for different


applications in accordance with IS and IEC. Relay shall provide
wide setting ranges and choice of all IEC, IEEE and other
tripping curves through a minimum of two setting groups.
Relay shall have the facility of recording of various parameters
during event/fault with option to set the duration of record
through settable pre fault and post fault time. Relay shall store
records for last 10 events and 10 faults (minimum). It should be
possible to download records locally to PC or to remote
SCADA.
Relay shall be able to detect internal failures. A watchdog relay
with changeover contact shall provide information about the
failure.
All relays shall be capable of being synchronized with the
system clock using SCADA interface and PC.

Time
synchronization
Operation
LEDs with push button for resetting.
Indicators
Test Facility
Inbuilt
Performance
Bidder shall provide supply record for the type of relays offered
Data
for review.
Protection Relay Requirement for Line CRP
Relay
1
(If Distance Protection
Distance
Sync check function
protection
is
considered
as PT supervision
primary
Power swing blocking
protection)

Relay 1 (If Line Line differential protection


differential
Software based CT ratio correction
protection
is
considered
as Dedicated port for communication with remote end relay
primary
through optical fibre. This port should be in addition to PC
protection)
interface and SCADA interface ports.
Selection
Relay 1

of Selection of Relay-1 (primary protection) will depend on site


requirements.
3-phase Directional Overcurrent and Earthfault protection with
IDMT, Definite time and instantaneous characteristics.

11.2.2

Relay 2

Sync check function, if not provided in relay 1.


PT supervision, if not provided in relay 1
Circuit Breaker failure protection (CBFP)

11.2.3

Note

Combining functions of Relay-1 and Relay-2 in single relay is


not acceptable.

Page 9 of 19

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TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

11.2.4
11.3

Relay -1 and Relay-2 should have total of 32 DIs and 12 DOs


exclusively for SCADA interfacing. DIs and DOs required for
DIs and DOs
other functions like tripping and interlocking purposes should
be additional based on scheme requirement.
Protection Relay Requirement for Transformer CRP
Biased Differential Protection

11.3.1

Relay-1

High Impedance REF protection


Software based ratio and vector correction feature (without
ICT)
H2 and H5 harmonic restraint

11.3.2

Relay-2

3-phase Overcurrent and earthfault protection with IDMT,


Definite time and instantaneous characteristics.
Circuit breaker failure protection (CBFP)

11.3.3

11.3.4
11.4

Note

Combining the functions of Relay-1 and Relay-2 in a single


relay is not acceptable.

Relay -1 and Relay-2 should have total of 32 DIs and 12 DOs


exclusively for SCADA interfacing. DIs and DOs required for
DIs and DOs
other functions like tripping and interlocking purposes should
be additional based on scheme requirement.
Protection Relay Requirement for Bus Coupler CRP
3-phase Overcurrent and earthfault protection with IDMT,
Definite time and instantaneous characteristics.

11.4.1

Relay-1

Sync check function


Circuit breaker failure protection (CBFP)

11.4.2
11.4.3
11.4.4
11.5

PT supervision for Bus PT-1


Low impedance type busbar differential protection for Bus-1
Relay-2
and Bus-2
Relay-3
PT supervision for Bus PT-2.
Relay -1 and relay -2 should have 32 DIs and 12 DOs
exclusively for SCADA interfacing. DIs and DOs required for
DIs and DOs
other functions like tripping and interlocking purposes should
be additional based on scheme requirement.
Protection Relay Requirement for Capacitor CRP
3-phase Overcurrent and earthfault protection with IDMT,
DMT and instantaneous characteristic.

11.5.1

Relay-1

Overvoltage and Undervoltage protection


Circuit breaker failure protection (CBFP)
Timer for ON time delay

11.5.2

Relay-2

Neutral unbalance relay (current based)

Page 10 of 19

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TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

11.5.3

Note

11.5.4

DIs and DOs

11.6

SCADA
Interfacing of
protection relays

11.6.1

Status signals/
alarms to be
wired to DIs

11.6.2

Commands to be
executed through
DOs

11.6.3

Looping

11.6.4
11.7
11.7.1
11.7.2
11.8
11.8.1
11.8.2
11.8.3

Combining the functions of Relay-1 and Relay-2 in a single


relay is not acceptable
Relay -1 and Relay-2 should have total of 32 DIs and 12 DOs
exclusively for SCADA interfacing. DIs and DOs required for
other functions like tripping and interlocking purposes should
be additional based on scheme requirement.
DIs will be used for routing status signals to SCADA and DOs
will be used for executing commands from SCADA through
SCADA interface port.
a. CB Open
b. CB Close
c. Isolator Open (For all isolators)
d. Isolator Close (For all isolators)
e. Earth switch open (For all earth switches)
f. Earth switch close (For all earth switches)
g. TC Unhealthy
h. CB Spring Charged
i. SF6 Low/ SF6 Lockout for each gas compartment
j. Local/Remote switch in Local
k. Local/Remote switch in Remote
l. CB Autotrip
m. PT MCB trip (for panels with PT)
n. Adjacent panel DC fail
o. AC fail
p. Protection relay faulty
Configuration of balance DIs to be done based on site
requirement.
a. CB Open
b. CB Close
c. Isolator Open (For all isolators)
d. Isolator Close (For all isolators)
Configuration of balance DOs to be done based on site
requirement.
All relays should be looped to form a common bus for
interfacing with SCADA.

Spare DIs and


Should be wired upto terminal block for future use.
DOs
Transformer monitoring cum AVR Relay
Functions
As per annexure A
Requirement
To be provided in Transformer CRP
Auxiliary relays - General Features
Type
Static or electromechanical.
Reset
Self reset contacts except for lockout relays.
Characteristic
Operation
Hand reset operation indicators or LEDs with pushbutton for
Indicators
resetting.
Page 11 of 19

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TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

11.8.4
11.8.5
11.9

Lockout relay
Manual reset type
Spare Contacts
Minimum 1NO and 1NC
Auxiliary relays Panel wise requirement

11.9.1

Each Panel

Lockout (86), DC fail (80) and trip circuit supervision (95), SF6
low and SF6 lockout relay.

11.9.2

Each Panel

Bistable relays should be used for multiplication of auxiliary


contact of breakers, isolators and earth switches. Multiplied
contacts should be used for interlocks and indications. 2NO +
2NC contacts should be spare in each case.

11.9.3

Transformer
Panels

Auxiliary relays with indicating flags for transformer trouble trip


and alarm commands i.e Buchholz, OSR, PRV, WTI, OTI,
MOG etc.

11.9.4

Incoming and
Outgoing Feeder
Panels

Provision of PT supply supervision and suitable automatic


selection scheme between Line PT and Bus PT supplies for
uninterrupted metering.

11.9.5

DC selection
scheme

Fed by two DC incoming sources in Bus coupler panel with


auto changeover facility

11.10

General Requirements for all relays/contactors

11.10.1

Auxiliary supply

220VDC. All relays/contactors shall be suitable for continuous


operation at 15% overvoltage.

12.0 ANNUNCIATION

12.1

Type

Static type alongwith alarm. Annunciations shall be repetitive


type and shall be capable of registering the fleeting signal.
Fascia test facility should also be provided.

12.2

Mounting

Flush mounted

12.3

Fascia

12.4

Signals to
provided on
Fascia

12.5

Push Buttons

12 window
Window 1 Main Protection Operated ( Distance /Differential)
Window 2 Backup O/C & E/F Protection Operated
Window 3 CBFP operated
Window 4 CB Autotrip
Window 5 SF6 Low/SF6 Lockout
Window 6 Trip Circuit Unhealthy
Window 7 DC Fail
Window 8 AC Fail
Window 9 VT Fuse Fail
Window 10 Protection Relay Faulty
Window 11 Tarfo Trouble trip (For trafo panel only)
Window 12 Trafo Trouble alarm (For trafo panel only)
For test, accept and reset
Page 12 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

12.6

Potential Free
Contacts

To be provided for event logger

12.7

Alarm

For all signals wired to the annunciator

Sequence of operation of the annunciator shall be as followsS No.


a.
b.
c.
d.
e.
f.

Alarm Condition

Fault Contact

Visual Annunciation

Normal
Abnormal
Accept
Return to normal
Reset
Reset before return
to normal

Open
Close
Close
Open
Open
Close

Off
Flashing
Steady on
Steady On
Off
Flashing

Audible
Annunciation
Off
On
Off
Off
Off
On

13.0 INDICATIONS

13.1

Indicating Lamps

Flush mounted Clustered LED type with rear terminal


connections. Lamp Cover to be screwed type an moulded
from heat resistant material

13.1.1

Breaker On

Red

13.1.2

Breaker Off

Green

13.1.3

Isolator Close

Red

13.1.4

Isolator Open

Green

13.1.5

Spring Charged

Blue

13.1.6

DC control supply
healthy

Amber

13.1.7

Heater circuit healthy

Yellow

13.1.8

Trip circuit healthy

White

13.1.9

PT supply

R, Y, B

13.2

Semaphores

To be provided for all earth switches.

14.0 SELECTOR SWITCHES AND PUSH BUTTONS


14.1

Switches

14.1.1 TNC Switch

Flush Mounted with shrouded terminals


Pistol Grip type with spring return to normal position

Page 13 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

Local/SCADA
selector switch
Rotary On/Off
14.1.3
Switches
Rating of
14.1.4
switches
14.2
Push buttons
14.1.2

Accept Push
Button
Reset Push
14.2.2
Button
14.2.1

2 pole
For heater/illumination circuit
16 A
Flush Mounted with shrouded terminals
Black Color- Trip alarm/DC fail alarm
Yellow Color- Trip alarm/DC fail alarm

14.2.3 Test Push Button

Blue Color

14.2.4 Rating

10A

15.0 ACCESSORIES
15.1

Space heaters

Thermostat controlled with switch for isolation

15.2

Socket and switch

240V, 5/15A universal type socket to be provided in each panel


with on-off switch

15.3

MCBs

Receiving, distribution, isolation and protection of DC and AC


supplies to various control circuits should be done using MCBs of
appropriate ratings.

15.4

Panel illumination

240V AC illumination lamp controlled by panel door switch to be


provided in each panel

16.0 APPROVED MAKES OF COMPONENTS

16.1

Numerical Relays

R series of ABB, Siprotec series of Siemens, Micom


series of Schneider/Alstom. All numerical relays in a
panel should be of same make. Use of two different
makes of relays in a panel is not acceptable.

16.2

Transformer Monitoring
Cum AVR relay

Easun MR/ A-Eberle

16.3

Auxiliary Relays &


Contact Multiplication
Relays

Alstom/Schneider/ABB/Siemens/ER

16.4

Miniature Relays

ABB/Jyoti / OMRAN

16.5

Contactors

ABB/Siemens/Schneider

Page 14 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

16.6

MCBs

Siemens/Schneider/Legrand/ABB

16.7

Control switches

Switron/Kaycee

16.8

Test terminal blocks for


metering circuits

IMP/DAV

16.9

Terminal blocks

Elmex/Connectwell

16.10

Indicating lamps

Siemens/ Teknic/ Binay

16.11

Meters

Rishabh/Conzerv

17.0 INSPECTION AND TESTING


17.1

Type tests
Type test report
17.1.1
validity

Product must be type tested as per Indian Standards or IEC


Last five years from the date of bid submission

17.2

Acceptance and
Routine tests

As per specifications and relevant standards. Charges of these


tests shall be deemed to be included in the equipment price.
Purchaser reserves the right to witness all the tests.

17.3

Notice to
Purchaser for
conducting tests

Atleast three weeks in advance

17.4

Test reports of
acceptance and
routine test before
dispatch

Six copies to be submitted.

18.0 DRAWINGS AND DATA SUBMISSION


18.1
18.1.1
18.1.2

Submissions along with the bid


Duly filled GTP and copy of
specification
GA drawing and Cross sectional
drawings

2 copies + 1 soft copy


2 copies + 1 soft copy

18.1.3

Panel wise Bill of Material

2 copies + 1 soft copy

18.1.4

Catalogues and Manuals for all major


equipments

1 copy

18.1.5

Type test report for type, size and


rating of equipment offered.

2 copies + 1 soft copy

Page 15 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

18.1.6

Deviations from this specification

To be provided in writing. In absence of


deviation sheet it will be assumed that
bidder complies completely with this
specification.

18.1.7

Reference List of customers

For last five years with units of similar


design and rating

18.1.8

Recommended spares and


consumables

For five years of operation alongwith price


list

18.1.9

Manufacturers quality assurance plan

To be provided

18.2

Submissions after award of contract

18.2.1

Duly filled GTP

1 copy + soft copy

18.2.2

Panel wise Bill of Material

1 copy + soft copy

18.2.3

GA and Cross sectional drawings

1 copy + soft copy

18.2.4

Single line diagrams

1 copy + soft copy

18.2.5

Schematic drawings

1 copy + soft copy

18.2.6
18.2.7

Calculations for sizing of various


1 copy + soft copy
equipment
Catalogues and Manuals for all
1 copy + soft copy
equipments

18.2.8

Foundation Plan

1 copy + soft copy

18.2.9

Calculations for sizing of various


1 copy + soft copy
components

18.2.10

Type test report for type, size and


1 copy + soft copy
rating of equipment offered.

18.1.11 Manufacturers quality assurance plan

1 copy + soft copy

18.2.12 Deviations from this specification

Approved
contract.

18.3
18.3.1
18.3.2

in

writing

Submissions prior to dispatch


Inspection
and
test
reports/
1 copy + 1 soft copy
compliance report by manufacturer
Test certificates for all bought out
1 copy + 1 soft copy
items

18.3.3

GTP and As Built drawings consisting


of GA, Cross sectional, SLD and 3 copies + 1 soft copy
schematic drawings

18.3.4

Catalogues and
equipments

Manuals

for

all

3 copies + 1 soft copy

Page 16 of 19

before

award

of

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

18.4

Drawing and document sizes

Standard size paper A3 and A4

ANNEXURE A TRANSFORMER MONITORING CUM AVR RELAY


1

General features

1.1

Technology and
Functionality

Microprocessor based with provision for multifunction


control and monitoring.

1.2

Mounting

Flush Mounting

1.3

Architecture

Hardware and software architecture shall be modular


and disconnectable to adapt the control unit to the
required level of complexity as per the application.

1.4

Programming and
configuration

AVR shall utilize a user friendly setting and operating


multi-lingual software in windows environment with
menus and icons for fast access to the data required.

User Machine Interface

UMI with an alphanumeric key pad and graphical LCD


display with backlight indicating measurement values
and operating messages. Capability to access and
change all settings and parameters.

PC Interface port

Front port (preferably serial) for configuration using


PC. Cost of licensed software and communication
cord, required for programming of offered protection
relays using PC, shall be mentioned separately in the
bid.

1.7

SCADA Interface port

RS485 rear port for interfacing with SCADA on IEC


103 protocol. If relays have any other rear port,
hardware/software required to achieve the above said
compatibility will be in suppliers scope.

1.8

Self diagnosis

Shall be able to detect internal failures. A watchdog


relay with changeover contact shall provide
information about the failure.

1.9

Auxiliary supply

220VDC or 48VDC

Inputs and Outputs

2.1

CT Input

1/5A selectable through programming

2.2

PT Input

110VAC

2.3

Binary Inputs

Sixteen programmable binary inputs should be


provided

2.4

Analog Inputs (4-20mA)

One input to be provided

2.5

PT-100 direct input

Two inputs to be provided

1.5

1.6

Page 17 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

2.6

Direct Resistance Input

For tap position indication (18 steps)

2.7

Binary Outputs

Ten programmable binary outputs should be provided

Control

3.1

Control Tasks

Ability to implement
programmable logics

3.2

Voltage setting

Programmable Voltage set point

3.3

Voltage Regulation

Raise/Lower tap position to maintain the preset value


of voltage.

3.4

Voltage Regulation modes

Automatic and Manual

3.5

Operation Modes

Local and Remote

3.6

Fan and Pump control

To be provided

3.7

Transformer Paralleling

SCADA Interfacing

control

functions

through

Capability to parallel transformers whose AVRs are


interconnected via a communication network.
DIs will be used for routing status signals to SCADA
and DOs will be used for executing commands from
SCADA through SCADA interface port.
a. Buchholz trip
b. OSR Trip
c. PRV trip
d. SPR trip
e. OTI trip
f. WTI trip
g. Buchholz alarm
h. Oil Level low larm (MOG alarm)
i. WTI alarm
j. OTI alarm
k. Tap changer trouble/stuck/out of step
l. Tap changer motor supply fail
m. Tap changer in local control
Signals from a to j are to be wired from transformer
trouble auxiliary relays.

4.1

Status signals/ alarms to


be wired to DIs

4.2

Commands to be executed
from DOs

4.3

Spare DIs and DOs

Measurement, Event Recording and Monitoring

5.1

Measured Quantities
(optional)

a.
b.
c.
d.

Tap raise
Tap lower
Fan group 1 control
Fan group 2 control

To be wired upto the terminal block.

Voltage, Current, Active Power, Reactive Power,


Apparent Power, Power factor, frequency

Page 18 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

5.2

5.3

Event Recording

Facility for recording parameters during various


events such as tap change, change in binary input
status etc.

Monitoring

Capability
to
monitor
important
transformer
parameters such as Oil temperature, Winding
Temperature etc and give indication/alarm when the
value of a particular parameter exceeds the preset
value.

ANNEXURE- B SPARES REQUIREMENT


Following spares are to be included in scope of supply.
S No.
1
2

3
4
5
6
7
8
9
10
11

Description
Numerical relay of each type
Auxiliary relay of each type
Contact multiplication relays (Bistable type for
CB, isolator and earth switch auxiliary contact
multiplication)
Contactor of each rating
Ammeter
Voltmeter
Local/Remote Selector switch
TNC switch for CB
TNC switch for Isolators
Semaphore indicators
MCB of each rating

Page 19 of 19

Unit Rate
1 nos.
1 nos.
6 nos.

2 nos.
1 nos.
1 nos.
1 nos.
2 nos.
3 nos.
4 nos.
1 nos.

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR BATTERY CHARGER

TECHNICAL SPECIFICATION

FOR

BATTERY CHARGER

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR BATTERY CHARGER

INDEX
1.0
2.0
3.0
4.0
5.0
6.0
7.0

CODES & STANDARDS ......................................................................................... 3


CHARGER DESIGN FEATURES ........................................................................... 3
METERING, ANNUNCIATION & INDICATION....................................................... 5
APPROVED MAKE OF COMPONENTS ................................................................ 6
MIMIC DIAGRAM, LABEL & FINISH ...................................................................... 7
INSPECTION & TESTING....................................................................................... 7
DEVIATIONS........................................................................................................... 8

Page 2 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR BATTERY CHARGER

1.0

CODES & STANDARDS

Material, equipment and methods used in the manufacture of battery charger shall confirm
to the latest edition of following:Indian Electricity
Rules
Indian electricity act
CBIP manual
IS 3895
IS 5921
IS 6619
IS 4540
IS 694
IS 1248
IS 2705
IS 3156
IS 3231
IS 5578
IS 8623
IS 13703
IS 12063
IS5
IS 6297
IS 6553
IS 4007

Specification for rectifier equipment in general


Printed circuit boards
Safety code for semiconductor devices
Semiconductor rectifier assemblies and equipment
PVC Insulated Cables for Working Voltage up to and including 1100 V
Direct Acting Electrical indicating instruments
Current transformer
Voltage transformer
Electric relay for power system protection
Guide for making of insulated conductors
Low voltage switchgear and control gear assemblies
Low voltage fuses for voltages not exceeding 1000AC
Degree of enclosure protection
Color of mixed paints
Transformer & inductors for electronic equipment
Environment requirements for semiconductor device
Terminals for electronic equipment

In the event of direct conflict between various order documents, the precedence of authority of
documents shall be as followsa. Guaranteed Technical Particulars (GTP)
b. Specification including applicable codes, standards
c. Approved Vendor Drawings
d. Other documents
2.0

CHARGER DESIGN FEATURES

2.1

Configuration

2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11

Panel type
Location
Doors for front access
Cover for rear access
Construction
Base frame
Lifting lugs
Gland plate
Enclosure protection
Power terminal

As per calculation during detailed engineering with


2X100% Float cum Boost Charger.
Metal enclosed frame construction
Indoor, non air conditioned environment
With anti theft hinge &handle
With Allen screw M6 size & handle
Sheet metal 2.0mm thick CRCA
75mm ISMC
Four number
3mm metallic, un drilled & removable type
IP42 Minimum
Bus bar type, minimum 300mm above gland plate
Page 3 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR BATTERY CHARGER

2.12
2.13
2.14
2.15

2.17
2.18
2.19

Control terminal
Bus bar
Earth bus bar
Earth bus internal
connection to all non current
carrying metal parts
Earth bus external
connection to owner earth
Cooling
Panel heater
Panel internal wiring

2.20
2.21
2.21.1
2.21.2

Input isolation transformer


Isolation & protection device
MCCB
Battery & test resistor load

2.22
2.23
2.23.1

Hardware (Nut, bolts &


handle)
Charger configuration
Type

2.23.2
2.23.3

Pulse
Essential provision

2.23.4

Insulating shrouds

2.24

DC distribution board

2.24.1

Outgoing feeder

2.24.2

Feeder type

2.25
2.26

Ripple content in DC output


DC output voltage regulation

2.27
2.28
2.29
2.30

Reverse polarity connection


Charger efficiency
Noise output
Charger selector switch

2.31
2.32

Charging current settings


Charging current accuracy

2.33

DC output adjustment range

2.16

Nylon66 with brass clamp


Tinned copper with insulation sleeve
Aluminum sized for rated fault duty for 1sec
By copper flexible wire 2.5 sqmm

Al bus on both sides of panel with two holes for M10


bolt
Natural ventilation without fan
Thermostatically controlled through MCB
Multi strand flexible color coded PVC insulated copper
wire 1.5 sqmm 1100volt grade with 1.5 sqmm ferruling
(other than circuit wiring related to PCB cards )
Dry type
Mounted at height minimum 1000mm from bottom
For charger input, output & battery input
Lockable change over switch with one position for
charger, second for OFF & third position for external
test resistor.
Stainless steel

3 phase full wave full controlled semiconductor rectifier


with heat sink
Minimum six pulse
Surge suppression, harmonic suppression, blocking
diodes, filters for ripple control
On all live parts, power semi conductors & electronic
components
If integral with charger, shall be given in separate
compartment / shipping section
Number & rating as per requirement. Each equipment
shall have separate outgoing feeder.
All double pole MCB with insulating shrouds located
inside panel
1% maximum
Maximum 1% of rating with AC input supply variation
of 10% from 415 volts, frequency variation of 5%
from 50 HZ and simultaneous load variation of 0-100%
Protected against reversed battery polarity
85% minimum
65DB maximum
For auto/manual and float/boost selection, lockable
type inside panel
25% to 100% of rating
2% of set current with input voltage variation of 10%
and frequency variation of 5%
By potentiometers inside panel, range suitable for
Page 4 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR BATTERY CHARGER

for float & boost charge


(voltage & current)
2.34
2.35
2.36
2.37
2.38.2
2.38.3
2.38.4
2.89

3.0

Louvers
Gasket
Panel illumination lamp with
door switch
Panel door keys
PCBs for electronic circuitry
PCB soldering
PCB/ electronic card
mounting
Semiconductor component
mounting

Ammeter (96x96mm)

3.2

Voltmeter (96x96mm)

3.3
3.3.1
3.3.1.1

LED indication on panel front


Status
Input AC supply available on
R,Y & B phase
Float cum Boost charger AC
MCCB ON
Charger output DC ON
Outgoing DCDB feeder ON
Fault
DC earth fault
Battery MCCB OFF
Charger output DC under/
over voltage
AC mains undervoltage
Annunciation
Potential free contacts for
remote indication

3.3.1.3
3.3.1.4
3.3.2
3.3.2.1
3.3.2.2
3.3.2.3
3.3.2.4
3.4
3.5

3.6

4 no. per panel, identical key for all panels


With protective layer finish at back
Preferably by wave soldering process
With press fit type locking arrangement
Shall not be on bakelite sheet

METERING, ANNUNCIATION & INDICATION

3.1

3.3.1.2

battery bank. Charger suitable for other type of


batteries if offered, shall be subject to buyers
approval.
With stainless steel wire mesh
Neoprene rubber
MCB controlled, with 5/15amp switch socket

Common charger trouble

Digital type, for AC input, DC output & battery current.


Auxiliary supply for meters should be 48V to 230V
AC/DC (Universal type)
Digital type, with selector switch for AC input, DC
output & battery voltage. Auxiliary supply for meters
should be 48V to 230V AC/DC (Universal type)

Red/yellow/blue color LED


Red color LED for each charger module
Red color LED for each charger module
Red color LED for each other
Amber color LED
Amber color LED
Amber color LED
Amber color LED
Hooter with isolating switch for fault annunciation.
Following indications should be wired to terminal
blocks
a. Battery on boost
b. DC bus under voltage
c. DC bus over voltage
d. DC bus earth fault
e. Battery MCCB trip/ OFF
f. Common charger trouble
All the charger trouble conditions shall have a
Page 5 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR BATTERY CHARGER

3.7.0
3.7.1

Microprocessor based
monitoring unit/controller
Analog signals to be
monitored by controller

3.7.2

Alarms/Faults signals to be
monitored by controller

3.7.3

Communication/SCADA
Interfacing

3.7.4

Display

4.0
4.1
4.2
4.3
4.4
4.5
4.6

potential free contact wired to terminal block


a. Incoming AC under voltage
b. Incoming AC over voltage
c. Charger input MCCB trip/ OFF
d. Charger output MCCB trip/ OFF
e. Charger DC under voltage
f. Charger DC over voltage
g. Charger rectifier fuse blown
Charger should have a microprocessor
controller/monitoring unit

a. AC Input Voltage and current


b. DC output voltage and current for Charger -1 and
Charger -2
c. Battery voltage and current
a. AC under voltage / over voltage
b. CH-A AC MCCB trip/OFF
c. CH-B AC MCCB trip/OFF
d. CH-A Rect/Cond. fuse fail
e. CH-B Rect/Cond. fuse fail
f. CH-A DC MCCB trip/OFF
g. CH-B DC MCCB trip/OFF
h. Battery MCCB trip/OFF
i. CH-A DC under voltage
j. CH-B DC under voltage
k. CH-A DC over voltage
l. CH-B DC over voltage
m. Battery DC under voltage
n. Battery DC over voltage
o. DC Bus over voltage
p. DC Earth fault
q. Battery Charger in boost mode
Microprocessor controller should have RS485 port
capable of transmitting all analog and alarm/fault
signal to SCADA on MODBUS protocol. Any
hardware/software required to achieve the said
compatibility shall be in bidders scope.
Backlit display capable of displaying all the analog and
fault/alarm signals mentioned above.

APPROVED MAKE OF COMPONENTS


Switch
HRC Fuse Links
Diodes & SCR
Meters
AC Contractors &O/L Relay
Terminals

based

Siemens / L&T (Salzer)


GE/ Siemens/ L&T
Hirect/USHA/IOR
IMP/AE/Rishabh
L&T/Siemens/Telemechanique/GE/ABB
Connectwell/Elmex/Wago/Phoenix
Page 6 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR BATTERY CHARGER

4.7
4.8
4.9
4.10
5.0

Push buttons / Actuator


MCCB
MCB
Indicating lamps LED type

MIMIC DIAGRAM, LABEL & FINISH

5.1
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5

Mimic diagram
Name plate on panel front
Material
Background
Letter, diagram & boder
Process
Name plate details

5.3

5.5
5.6

Labels for meters, indication


& all cards / sub assemblies
in panel
Danger plate on front & rear
side
Painting surface preparation
Painting external finish

5.7

Painting internal finish

5.8

Labels for all components in


panel

5.4

6.0

L&T/Siemens/Vaishno
L&T/Siemens/ ABB/GE
Datar/Legrand/Hager/Schneider
Vaishno/Binay/Teknic/Siemens/Mimic

To be provided
Anodized aluminum 16SWG
SATIN SILVER
Black
Etching
Manufacturer name, month & year of manufacture,
equipment type ,input & output rating, Owner name &
order number, guarantee period, weight of panel,
degree of protection, Sr. No.
Anodized aluminum with white character on black
background
Anodized aluminum with white letters on red
background
Shot blasting or chemical 7 tank process
Powder coated polyester base grade A, shade RAL
7032, uniform
Powder coated polyester base grade A, shade white,
uniform thickness 50 micron minimum
Anodized aluminum with white character on black
background, fixed by rivets only

INSPECTION & TESTING

6.1

Type test

6.2
6.3

Routine tests
Acceptance tests

Equipment should be of type tested quality only, type


test certificate to be submitted along with offer. If the
manufacturers lab is accredited by govt. / authorized
body then it shall be acceptable for type testing.
As per relevant Indian standard
To be performed in presence of Owner at
manufacturer works
a. Physical inspection & BOM, wiring check
b. Insulation resistance test
c. HV test for one minute
d. Voltage regulation test
e. Heat run test for 12 hours
f. Measurement of efficiency, power factor & ripple
content
Page 7 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR BATTERY CHARGER

7.0
7.1

DEVIATIONS
Deviation

Deviations from this Specification shall be stated in


writing with the tender by reference to the Specification
clause/GTP/Drawing and a description of the alternative
offer. In absence of such a statement, it will be assumed
that the bidder complies fully with this specification. No
deviation will be acceptable post order.

Page 8 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR Ni-Cd BATTERY BANK

TECHNICAL SPECIFICATION

FOR

Ni Cd BATTERY BANK

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR Ni-Cd BATTERY BANK

INDEX

1.0
2.0
3.0
4.0
5.0

CODES & STANDARDS ................................................................................... 3


DC DISTRIBUTION SYSTEM DATA ................................................................. 3
BATTERY BANK DESIGN FEATURES ............................................................ 3
INSPECTION & TESTING ................................................................................. 4
DEVIATIONS ..................................................................................................... 5

Page 2 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR Ni-Cd BATTERY BANK

1.0

CODES & STANDARDS

Materials, equipment and methods used in the manufacture of Battery shall conform to the
latest edition of following:Indian Electricity Rules
Indian Electricity Act
CBIP manual
IEC 60623
IS 10918
IS 5
IS 13703

Ni cd battery
Ni cd battery
Color of mixed paints
Low -Voltage Fuses for Voltages Not
Exceeding 1000V AC
Guide for Marking of Insulated Conductors

IS 5578

2.0
2.1
2.2
2.3
2.4

3.0
3.1

DC DISTRIBUTION SYSTEM DATA


DC Supply
Earth reference
Voltage
Application - Industrial

2 wire, with positive & negative polarity


Unearthed system
220V
Standby DC back up for switchgear control
supply & SCADA RTU

BATTERY BANK DESIGN FEATURES

3.2
3.3
3.4

DC battery bank AH rating &


sizing
DC load curve
Location of battery bank
Mounting of battery bank

As per calculation ( minimum 150Ah)

3.5

Arrangement

3.6.1
3.6.2
3.7
3.8
3.9

Battery type
DC battery electrode type
Battery cell
Venting device
Battery cell container

3.10
3.11
3.12

Battery cell lifting arrangement


Electrolyte sampling & servicing
Battery cell designation

3.13

Battery cell marking

With High discharge characteristics.


Indoor
On steel rack, painted with anti corrosive
paint.
Battery cells connected in series with multi
step two tier formation without tap cell
arrangement.
Storage type rechargeable wet cell
Fiber plate /pocket plate
Vented cell closed type
Anti- splash
Translucent, prismatic, non flammable, poly
propylene
Suitable arrangement on cell
Alkali resistant material cap on cell top
To be marked on cell as per relevant
standard
Manufacturer name & type, month & year of
manufacturer, nominal voltage, rated Ahr

Page 3 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR Ni-Cd BATTERY BANK

3.14

capacity & cell number


To be marked on cell container

3.15
3.16
3.17
3.18
3.19
3.20

Battery electrolyte level


minimum & maximum
Battery cell electrolyte
Electrolyte specific gravity
Nominal cell voltage
Battery terminals
Terminal polarity marking
Battery cell shorting metal links

3.21
3.22

Insulating shrouds
Insulating pads for battery rack

3.23
3.24

Battery suitable for Ripple content


Power terminal with insulator

3.25
3.26

Cooling
Tools & accessories to be
supplied with each battery set

3.26.1
3.26.2

Set of thermometers
Rubber hand gloves / eye protection goggle
& specific gravity test kit
Portable DC volt meter
Funnel with filter
Mug for filling electrolyte
Wall mounted box to keep all accessories

3.26.3
3.26.4
3.26.5
3.26.6

4.0

INSPECTION & TESTING

4.1

Type test

4.2
4.3

Routine test
Acceptance test

4.3.1
4.3.2
4.3.3
4.3.4
4.3.5

KOH solution in distilled water


To be specified by supplier at 27 deg C
1.2 volt for Nicd
Stud type
Positive & negative marked on cell
Nickel plated copper with protective insulating
sleeve
For all battery cell terminals & shorting links
At the bottom of rack supports, made from
high impact material
5% minimum in DC charger output
Busbar type mounted on rack suitable for
70sqmm cable
Nature ventilation

Equipment shall be of type tested quality as


per IEC for fiber plate battery & as per IS for
pocket plate battery. If the manufacturers lab
is accredited by govt. / authorized body then
it shall be acceptable for type testing
As per relevant standard
To be performed in presence of Owner at
manufacturer works
Physical inspection & BOM, wiring check
Insulation resistance test
HV test for one minute
Charge discharge test
Measurement of efficiency & temperature rise
for above

Page 4 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR Ni-Cd BATTERY BANK

5.0
5.1

DEVIATIONS
Deviation

Deviations from this Specification shall be stated


in writing with the tender by reference to the
Specification
clause/GTP/Drawing
and
a
description of the alternative offer. In absence of
such a statement, it will be assumed that the
bidder complies fully with this specification. No
deviation will be acceptable post order.

Page 5 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

TECHNICAL SPECIFICATION
FOR
OIL TYPE STATION TRANSFORMER

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

INDEX

1.0
SCOPE OF SUPPLY ......................................................................................... 3
2.0
CODES & STANDARDS ................................................................................... 3
3.0
MAJOR DESIGN CRITERIA & PARAMETERS OF THE TRANSFORMER ..... 4
4.0
CONSTRUCTION & DESIGN ............................................................................ 5
5.0
FITTINGS AND ACCESSORIES ON TRANSFORMER .................................. 15
6.0
APPROVED MAKE OF COMPONENTS ......................................................... 18
7.0
QUALITY ASSURANCE .................................................................................. 18
8.0
PROGRESS REPORTING............................................................................... 20
9.0
SUBMITTALS .................................................................................................. 20
10.0 INSPECTION & TESTING ............................................................................... 22
11.0 PACKING , SHIPPING, HANDLING AND STORAGE .................................... 27
12.0 DOCUMENT AND DRAWING SUBMISSION.................................................. 28
13.0 DEVIATIONS ................................................................................................... 29
ANNEXURE A - SCOPE OF SUPPLY .................................................................... 29
ANNEXURE B SERVICE CONDITIONS .............................................................. 30
ANNEXURE C TECHNICAL PARTICULARS (DATA BY PURCHASER) ........... 30

Page 2 of 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

1.0

SCOPE OF SUPPLY

For scope of supply, refer annexure A


2.0

CODES & STANDARDS

Materials, equipment and methods used in the manufacture of Power Transformer shall
conform to the latest edition of following
IEC 34

Rotating Electrical Machines. (e.g. For Cooler Fan Motors.)

IEC 38

Standard Voltages.

IEC 71

Co-ordination of Insulation.

IEC 76

Power transformers.

IEC 156

Method for Determination of the Electric Strength for Insulating Oils.

IEC 185

Current Transformers.

IEC 242

Standard Frequencies for Centralised Network Control Installations.

IEC 296

Specification for Unused Mineral Insulating Oils for Transformers and


Switchgear.

IEC 354

Loading Guide for Oil-Immersed Power Transformers.

IEC 445

Identification of Equipment Terminals and of Terminations of Certain


Designated Conductors, Including General Rules for an Alphanumeric
System.

IEC 529

Degrees of Protection Provided by Enclosures (IP Code).

IEC 551

Determination of Transformer and Reactor Sound Levels.

IEC 606

Application Guide for Power Transformers.

IEC 616

Terminal and Tapping Markings for Power Transformers.

IEC 947

Low-Voltage Switchgear and Controlgear.

IS:335

Insulating oil

IS:1271

Thermal evaluation and classification of electrical insulation

IS:2099

Bushing for Alternating voltage above 1000V

IS:2705

Current Transformers

IS:3347

Dimensions for Porcelain Transformer bushing

IS:3637

Gas operated relays

IS:3639

Fitting & Accessories for power transformers

IS:4201

Application guide for CTs

IS:6600

Guide for loading of oil immersed transformers

IS:8478

Application guide for On-load tap changer


Page 3 of 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

IS:8468

On-load tap changer

IS:10028

Code of practice for selection, installation & maintenance of transformers

IS:13947

LV switchgear and Controlgear-Part1

IS 2026

Power Transformers

IS1180 part 1

Outdoor type three phase distribution transformers upto and including


100 kVa 11 kV non-sealed type

IS1180 part 2

Outdoor type three phase distribution transformers upto and including


100 kVa 11 kV sealed type

IS 5561

Electrical Power Connectors


Indian Electricity Rules
Indian electricity act
CBIP manual

In the event of direct conflict between various order documents, the precedence of authority of
documents shall be as follows i.

Guaranteed Technical Particulars (GTP)

ii.

This Specification

iii

Indian Standards / IEC standards

iv

Approved Vendor Drawings

iv.

Other documents

3.0

MAJOR DESIGN CRITERIA & PARAMETERS OF THE TRANSFORMER

3.1

Major Design criteria

3.1.1

Voltage variation on supply side

3.1.2

Frequency variation on supply +/ - 5 %

+ / - 10 %

side
3.1.3

Transient condition

- 20 % or + 10 % combined variation of
voltage and frequency

3.1.4

Service Condition

Refer Annexure B

3.1.5

Insulation level

Refer Annexure C

3.1.6

Short Circuit withstand level

Refer Annexure C

3.1.7

Overload capability

Refer Annexure C

3.1.8

Noise level

Refer Annexure C

3.1.9

Radio Influence Voltage

Refer Annexure C

3.1.10

Harmonic currents

Refer Annexure C
Page 4 of 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

3.1.11

Partial Discharges

Refer Annexure C

3.1.12

Parallel operation

Shall be designed to operate in parallel with


existing

transformer.

Details

of

existing

transformers shall be forwarded to the bidder


on request
3.2

Major Parameters

3.2.1

Rating

Refer Annexure D

3.2.2

Voltage Ratio

Refer Annexure D

3.2.3

Vector Group

Refer Annexure D

3.2.4

Impedance

Refer Annexure C

3.2.5

Losses

Refer Annexure C

3.2.5.1

No load Loss

Refer Annexure C

3.2.5.2

Load losses at principal tap

Refer Annexure C

3.2.6

Temperature Rise top oil

Refer Annexure C

3.2.7

Temperature Rise winding

Refer Annexure C

3.2.8

Flux density

Refer Annexure D

3.2.9

Current density

Refer Annexure D

3.2.10

Tapping on HV winding

Refer Annexure D

3.2.11

Design Clearances

Refer Annexure C

4.0

CONSTRUCTION & DESIGN

4.1

Type

Double Copper wound, three phase, oil immersed,


with ONAN cooling, with off circuit tap changer

4.2

Major Parts

4.2.1

Tank

4.2.1.1

Type

4.2.1.1.1

Type up to and including

Sealed type as per IS 1180 part 2 with tank cover

100 kVA

welded to the tank or bolted to the tank

Type above 100 kVA

Non sealed type with conservator as per

4.2.1.1.2

manufacturers standard, sealed type only if type


tested.
4.2.1.2

Material of Construction

As per Annexure D GTP Cl. 15.1

4.2.1.3

Plate Thickness

Adequate for meeting the requirements of pressure


and vacuum type tests as per CBIP
Page 5 of 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

4.2.1.4

Welding features

i) All seams and joints shall be double welded


ii) All welding shall be stress relieved for sheet
thickness greater than 35 mm
iii) All pipes, radiators, stiffeners, welded to the
tank shall be welded externally

4.2.1.5

Tank features

i)

Adequate space at bottom for collection of


sediments

ii)

Stiffeners provided for rigidity and designed to


prevent accumulation of water

iii)

No internal pockets in which gas/air can


accumulate

iv) No external pocket in which water can lodge


v) Tank bottom with welded skid base
vi) Tank cover sloped to prevent retention of rain
water
vii) Minimum disconnection of pipe work and
accessories for cover lifting
viii) Tanks shall be of a strength to prevent
permanent deformation during lifting , jacking,
transportation with oil filled.
ix) Tank to be designed for oil filling under vacuum
x) tank cover fitted with lifting lug
4.2.1.5

4.2.1.6

Flanged type adequately

i)

HV line bushing

sized inspection cover

ii)

LV line bushing

rectangular in shape

iii)

LV neutral bushing

required for

iv) Core / Winding

Fittings and accessories

See under fittings and accessories.

on main tank
4.2.2

Conservator for the main


tank

4.2.2.1

Capacity

Adequate between highest and lowest visible


levels to meet the requirement of expansion of oil
volume in the tansformer and cooling equipment
from minimum ambient temperature to 100 deg
cent.

4.2.2.2

Conservator oil

Conventional
Page 6 of 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

preservation system
4.2.2.3

Conservator features

i)

Conservator shall be bolted into position so that


it can be removed for cleaning / other
maintenance purposes

ii)

Main pipe from tank shall project about 20 mm


above conservator bottom for creating a sump
for collection of impurities

iii) Conservator minimum oil level corresponding


to minimum temperature shall be well above
the sump level.
iv) Conservator to main tank piping shall be
supported at minimum two points.
4.2.2.4

Fittings and accessories


on main tank conservator

i) Prismatic oil gauge with MINIMUM , NORMAL


and MAXIMUM marking
ii) End Cover
iii) Oil Filling Hole with cap
iv) Silica Gel Dehydrating Breather with oil seal
and dust filter with clear acrylic single piece
clearly transparent cover resistant to UV rays
vi) Drain Plug
vii) Air release plug as required
viii) Pressure/ Vacuum gauge
ix) Magnetic Oil Gauge with LOW LEVEL ALARM

4.2.3

Radiators

Detachable type

4.2.3.1

Thickness

As per Annexure D GTP Cl. 14.9

4.2.4.2

Features

With lifting lugs, air release plug, drain plug

4.2.5

Core

4.2.5.1

Material

High grade , non ageing, low loss, high


permeability, grain oriented, cold rolled silicon steel
lamination

4.2.5.2

Grade

As per Annexure D GTP Cl. 16.2

4.2.5.3

Lamination thickness

As per Annexure D GTP Cl. 16.3

4.2.5.4

Design Flux Density at

As per Annexure D GTP Cl. 16.5

rated conditions at
principal tap
4.2.5.5

Maximum Flux Density at

As per Annexure D GTP Cl. 16.6


Page 7 of 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

10 % overexcitation /
overfluxing
4.2.5.6

Core Design Features

i)

Magnetic circuit designed to avoid short circuit


paths within core or to the earthed clamping
structures

ii) Magnetic circuit shall not produce flux


components at right angles to the plane of
lamination to avoid local heating
iii) Least possible air gap and rigid clamping for
minimum core loss and noise generation
iv) Adequately braced to withstand bolted faults
on secondary terminals without mechanical
damage and damage/ displacement during
transportation and positioning.
v)

Percentage harmonic potential with the


maximum flux density under any condition
limited to avoid capacitor overloading in the
system

vi) All steel sections used for supporting the core


shall be thoroughly sand blasted after cutting ,
drilling, welding
vii) Provision of lifting lugs for core coil assembly
viii) Supporting framework designed not to obstruct
complete drainage of oil from transformer
4.2.6

Winding

4.2.6.1

Material

Electrolytic Copper

4.2.6.2

Maximum Current

As per Annexure D GTP Cl. 17.4

Density allowed
4.2.6.3

Winding Insulating

Class A , non catalytic, inert to transformer oil, free

material

from compounds liable to ooze out, shrink or


collapse.

4.2.6.4

Winding Insulation

Uniform

4.2.6.5

Design features

i)

Stacks of winding to receive adequate


shrinkage treatment

ii) Connections braced to withstand shock during


transport, switching, short circuit, or other
Page 8 of 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

transients.
iii) Minimum out of balance force in the
transformer winding at all voltage ratios.
iv) Conductor width on edge exceeding six times
its thickness
v)

Transposed at sufficient intervals.

vi) Coil assembly shall be suitably supported


between adjacent sections by insulating
spacers + barriers
vii) Winding leads rigidly supported , using guide
tubes if practicable
viii) Winding structure and major insulation not to
obstruct free flow of oil through ducts
ix) Provision of taps as per Annexure D GTP Cl.
4.2.7

Transformer Oil

4.2.7.1

Type

Class 1 new mineral insulating oil as per IS 335,


shall be certified not to contain PCBs.
Naphthalene base with anti oxidant inhibitor
subject to Purchasers approval.
* see annexure E for details.

4.2.8

Bushings and
Terminations

4.2.8.1

Type of HV side bushing

Outdoot, Epoxy Resin cast, rated voltage and


creepage as per Annexure D GTP Cl. 20.4.1 &
20.5 respectively.

4.2.8.2

Type of LV side bushing

Outdoor, Eopxy resin cast, rated voltage and


creepage as per Annexure D GTP Cl. 20.4.2 &
20.5 respactively.

4.2.8.2.1

Essential provision for LV It shall be complete with copper palm complete


side line bushing

with tinned copper busbar of size as per cl. 24.1.1


of Annexure C for cable connection

4.2.8.2.2

Essential provision for LV In case of neutral bushing the stem and busbar
side neutral bushing

shall be integral without bolted, threaded, brazed


joints. Busbar size shall be as per cl. 24.1.2 of
Annexure C for cable connection.
Page 9 of 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

4.2.8.2.3

Extra Neutral Bushing

Extra Neutral Bushing (Porcelain) shall be provided


outside cable box. Extra Neutral Bushing shall be
short internally with LV Neutral Bushing.

4.2.8.3

Arcing Horns

Not required

4.2.8.4

Support insulators inside

Epoxy resin cast, , rated voltage as per Annexure

HV cable box if provided

D GTP Cl. 20.4.1

Termination on HV side

By bimetallic terminal connectors suitable for

bushing

ACSR/AAAC conductor / Cable connection through

4.2.8.5

cable box with disconnecting link as per Annexure


D GTP Cl. 21.1
4.2.8.6

Termination of LV side

By bimetallic terminal connectors suitable for

bushing

ACSR/AAAC conductor / Cable connection as per


Annexure D GTP Cl. 21.2

4.2.8.7

Minimum creepage

As per Annexure D GTP Cl. 20.5

distance of all bushings


and support insulators.
4.2.8.8

Protected creepage

At least 50 % of total creepage distance

distance
4.2.8.9

Continuous Current

Minimum 20 % higher than the current

rating

corresponding to the minimum tap of the


transformer

4.2.8.10

Rated thermal short time

As per Annexure D GTP Cl. 20.6

current
4.2.8.11

Atmospheric protection

Hot dip galvanizing as per IS 2633

for clamp and fitting of


iron and steel
4.2.8.12

Bushing terminal lugs in

Tinned copper

oil and air


4.2.8.13

Sealing washers /Gasket

Nitrile rubber/ Expanded TEFLON(PTFE) as

ring

applicable

4.2.9

HV & LV cable box

Required

4.2.9.1

Material of Construction

Sheet Steel min 3 mm thick

4.2.9.2

Cable entry

At bottom through detachable gland plate with


cable clamps of non magnetic material

4.2.9.3

Cable size for HV

As per Annexure D GTP Cl. 22.1


Page 10 of 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

4.2.9.4

Cable size for LV

As per Annexure D GTP Cl. 23.1

4.2.9.5

Cable size for LV Neutral

As per Annexure D GTP Cl. 24.1

4.2.9.6

Detachable Gland Plate

As per Annexure D GTP Cl. 22.4

material for HV, LV, LV


Neutral box
4.2.9.7

Gland plate thickness for

As per Annexure D GTP Cl. 22.5

HV, LV, LV Neutral box


4.2.9.8
4.2.9.9

Cable gland for HV, LV,

As per Cl. 4.8 Of this spec. and suitable for cable

LV Neutral cables

size as per Annexure D GTP Cl. 22.1

Cable lug for HV, LV, LV

As per Cl. 4.9 Of this spec. and suitable for cable

Neutral cables

size as per Annexure D GTP Cl. 22.1/23.1/24.0


Lugs Shall be provided with anti corrosive/anti
oxidant Compound with an end cap

4.2.9.10

Essential parts

i) flange type removable front cover with handles


min two nos.
ii) Tinned Copper Busbar of adequate size for
Purchasers cable termination with busbar
supports
iii) Earthing boss for the cable box
iv) Earthing link for the gasketted joints at two point
for each joint
v) Earthing provision for cable Armour/ Screen
vi) Flanged type inspection cover on top for
bushing inspection and maintenance with
handle
vii) Drain plug
viii) Rainhood on gasketted vertical joint
ix) Danger / caution plate
x) Phase marking plate inside cable box
near termination as well as on front cover
of cable box made of Anodized
Aluminium with black letters on satin
silver background.
xi) Cable Box Protection Class IP 55

4.2.9.11

Terminal Clearances

As per Annexure C Technical particulars

4.2.9.12

Termination height

As per Anexure D GTP cl. 22.2 & 23.2.


Page 11 of 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

required for cable


termination
4.2.10

Current Transformers

4.2.10.1

Provision

On all three phases on LV side

4.2.10.2

Mounting

On LV side bushings on all three phases with the


help of fibre glass mounting plate affixed to main
tank by nut bolt arrangement

4.2.10.3

Maintenance

Replacement should be possible by removing

requirements

fixing nut of mounting plate after removal of LT


cable without disturbing LT bushing

4.2.10.4

Accuracy Class

0.5

4.2.10.5

Burden

15 VA

4.2.10.6

Type

Resin Cast Ring type suitable for outdoor use

4.2.10.7

CT ratio

As per Annexure C Cl. 21.0

4.2.10.8

CT terminal Box

4.2.10.8.1

Size

650 mm height,x 450 mm width x 275 mm depth.

4.2.10.8.2

Fixing of instrument /

On slotted channel 40 x 12 mm size, channel fixed

meters within box

on vertical slotted angle 40 x 40 mm size at two


ends

4.2.10.8.3

No of horizontal channels

Four

to be provided
4.2.10.8.4

Fixing of terminals within

On horizontal slotted channel with the help of C

the box

channel available with the terminals

4.2.10.8.5

Location

On tank wall

4.2.10.8.6

Box door design

Openable from outside with antitheft hinge, padlock


facility, door fixed by stainless steel allen screw M6
size , door shall have canopy for rain protection

4.2.10.8.7

Terminal strip

As per Cl. 4.7 of the specs.

4.2.10.8.8

Cables and wires

As per Cl. 4.6.1, 4.6.2 of the specs.

4.2.10.8.9

Cable Glands

As per Cl. 4.8 of the specs.

4.2.10.8.10

Lugs on wires

As per Cl. 4.9 of the specs.

4.2.10.8.11

Potential signal in CT

Tapped from main LV busbars

box
4.2.10.8.12

Essential provision

Wiring diagram to be fixed on the back of door


alongwith CT spec. on Alumnium engraved plate
Page 12 of 33

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fixed by rivet.
4.2.11

Off Circuit tap Switch

4.2.11.1

Range /Step

As per Annexure C Cl. 32.0

4.2.11.2

Type

Rotary type, 3 pole gang operated, drawout type

4.2.11.3

Operating Voltage

As per Annexure C Cl. 32.1

4.2.11.4

Rated Current for tap

As per Annexure C Cl. 32.2

Switch
4.2.11.5

Operating Handle

External at suitable height to be operated from


ground level.

4.2.11.6

Essential provision

Tap position indicator, direction changing facility,


locking arrangement, and caution plate metallic
fixed by rivet.

4.2.12

Pressure Relief Device

4.2.12.1

Type

Explosion vent

4.2.12.2

Provision on explosion

Double diaphragm & sight glass

vent
4.3

Hardware

4.3.1

External

Stainless Steel

4.3.2

Internal

Cadmium plated except special hardware for frame


parts and core assembly as per manufacturers
design

4.4

Gasket

4.4.1

For Transformer ,

Nitrile rubber based / cork nitrile

surfaces interfacing with


oil like inspection cover
etc.
4.4.2

For Cable boxes,

Neoprene rubber based

Marshalling box, etc.


4.5

Valves

4.5.1

Material of construction

Brass / gun metal

4.5.2

Type

Both end flanged gate valve / butterfly valve


depending on application

4.5.3

Size

As per manufacturers standard

4.5.4

Essential provision

Position indicator, locking rod, padlocking facility,


Page 13 of 33

TURNKEY EXECUTION OF 66/11KV


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valve guard, cover plate.


4.6
4.6.1

Cable routing on

Control cables for accessories on transformer tank

Transformer

shall be routed through perforated GI trays

Control cable

PVC insulated, extruded PVC inner sheathed,

specification

armoured, extruded PVC outer sheathed 1100 V


grade control cable as per latest edition of IS 1554
part 1 minimum 2.5 sq mm for signals and 4 sq mm
for CT with multi strand copper conductor

4.6.2

Specification of wires to

PVC insulated multi-strand flexible copper wires of

be used inside

minimum 2.5 sq mm size, 1100 V grade as per

marshalling box , OLTC

latest edition of relevant IS

drive mechanism
4.7
4.7.1

Terminal Blocks to be

Nylon 66 material, minimum 4 sq mm, screw type

used by the vendor

for control wiring and potential circuit.

Essential provision for

Sliding link type disconnecting terminal block

CT terminals

screwdriver operated stud type with facility for CT


terminal shorting material of housing melamine/
Nylon66

4.8
4.9

Cable glands to be used

Nickel plated brass double compression

by the vendor

weatherproof cable gland

Cable lugs to be used by


the vendor

4.9.1

For power cables

Long barrel medium duty Aluminium lug with


knurling on inside surface

4.9.2

For Control Cable

Tinned copper preinsulated Pin, Ring, Fork type as


applicable

4.10

Painting of transformer,
Radiator, marshalling
box for CT, cable boxes
etc.

4.10.1

Surface preparation

By 7 tank pretreatment process or shot blasting


method

4.10.2

Finish on internal

Bright Yellow heat resistant and oil resistant paint

surfaces of the

two coats. Paint shall neither react nor dissolve in

transformer

hot transformer insulating oil.

Page 14 of 33

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4.10.3

Finish on inner surface of

White Polyurethane paint anticondensation type

the CT terminal box,

two coats , minimum dry film thickness 80 microns

HV/LV/LVN cable box


4.10.4

Finish on outer surface of Battle ship Grey shade 632 Polyurethane paint two
the transformer, radiator,

coats , minimum dry film thickness 80 microns

CT terminal box,
HV/LV/LVN cable box
4.10.5

Frame parts

Battle ship grey shade 632 IS 5, 80 micron


minimum insulating oil resistant paint. Paint shall
neither react nor dissolve in hot transformer
insulating oil.

5.0

FITTINGS AND ACCESSORIES ON TRANSFORMER

5.1

Rating and Diagram Plate

Required

5.1.1

Material

Anodized aluminum 16SWG

5.1.2

Background

SATIN SILVER

5.1.3

Letters, diagram & border

Black

5.1.4

Process

Etching

5.1.5

Rating and Diagram Plate Following details shall be provided on rating and
details

diagram plate as a minimum


i)

type/kind of transformer with winding material

ii)

standard to which it is manufactured

iii) manufacturer's name;


iv) transformer serial number;
v) month and year of manufacture
vi) rated frequency in Hz
vii) rated voltages in kV
viii) number of phases
ix)

rated power in kVA

x)

type of cooling (ONAN)

xi)

rated currents in A

xii) vector group connection symbol


xiii) 1.2/50 s wave impulse voltage withstand
level in kV
xiv) power frequency withstand voltage in kV
xv) impedance voltage at rated current and
Page 15 of 33

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frequency in percentage at principal, minimum


and maximum tap
xvi) load loss at rated current;
xvii) no-load loss at rated voltage and frequency
xviii) continuous ambient temperature at which
ratings apply in deg C
xix) top oil and winding temperature rise at rated
load in deg C;
xx)

winding connection diagram with taps and


table of tapping voltage, current and power

xxi) transport weight of transformer


xxii) weight of core and windings
xxiii) total weight
xxiv) volume of oil
xxv) weight of oil
xxvi) name of the purchaser
xxvii) PO no and date
xxviii) Guarantee period
5.2

Terminal marking Plate for Required


Bushing,

anodized

aluminium black lettering on


satin silver background both
inside cable boxes near
termination and on cable
box cover (all fixed by rivet)
5.3

Company Monogram Plate Required


fixed by rivet

5.4

Lifting Lug to lift complete Required


transformer with oil

5.5

Lifting lug for top cover

Required

5.6

Lashing Lug

Required

5.7

Jacking Pad with Haulage Required


hole

to

raise

or

lower

complete transformer with


oil
5.8

Detachable Bidirectional flat Required


Page 16 of 33

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roller Assembly
5.8.1

Roller

center

to

center Minimum 900 mm on the side of HV and LV cable

distance

box
Maximum 800 mm on the other side (perpendicular
to HV, LV cable box).

5.8.2

Essential provision

Roller dia 150 mm min., roller to be fixed in such a


way so that the lowermost part of the skid is above
ground by at least 100 mm when the transformer is
installed on roller.

5.9

Pockets

for

ordinary Required

thermometer on tank cover


with metallic identification
plate fixed by rivet.
5.10

Drain valve (gate valve) for Required


the main tank with cork
above ground by 150mm
minimum with padlocking
and

valve

guard

with

metallic identification plate


fixed by rivet.
5.11

Filter valve (gate valve) at Required


top with padlocking and
valve guard with metallic
identification plate fixed by
rivet.

5.12

Air Release Plug on tank Required


cover

with

metallic

identification plate fixed by


rivet.
5.13

Equaliser pipe connection Required


between conservator and
explosion vent

5.14

Earthing pad on tank for Required


transformer

earthing

complete with non ferrous


nut ., bolt, washers, spring
Page 17 of 33

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washers etc. with metallic


identification plate fixed by
rivet
5.15

Rainhood

for

vertical Required Not required as per Annexure A Scope of

gasketted joints , in cable supply


boxes, Conservator
5.16

Earthing bridge by copper Required


strip

jumpers

on

all

gasketted joints at at least


two

points

for

electrical

continuity
5.17

Skid base welded type with Required


haulage hole

5.18

Core

Frame

to

tank Required

Earthing
5.19

Danger

plate

Anodized
white

made

aluminum

letters

on

background

of Required
with
red
on

Transformer, cable boxes


(all fixed by rivet)
5.20

Caution plate for Off Circuit Required


tap changer fixed by rivet.

6.0

APPROVED MAKE OF COMPONENTS

6.1

CT

Pragati / ECS / Kappa

6.2

Bushings Porcelain

Baroda bushing / CJI / Jaipur

Bushings -Epoxy

Baroda bushing/PressGel/ Fibre & Fibre

6.3

Tap Changer

Alwaye /Paragon/ Abhishek / Electric Engg.

6.4

MOG

Sukrut

Note Any other make of component to be approved by purchaser


7.0
7.1

QUALITY ASSURANCE
Quality Assurance program

To be submitted before contract award. Program


shall contain following
Page 18 of 33

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i)

The structure of the organisation

ii)

The duties and responsibilities assigned to staff


ensuring quality of work.

iii)

The bidder should have qualified technical &


dedicated QA personnel at various stages of
manufacture & testing.

iv)

Factory inspection of bidder may be carried


out to ascertain the quality system and
process in place at manufacturing facility. The
same is applicable to bidders not approved
with BSES / REL

v)

The system for purchasing, taking delivery and


verification of materials

vi)

The

system

for

ensuring

quality

of

workmanship
vii) The system for control of documentation
viii) The system for the retention of records
ix)

The arrangements for the Suppliers internal


auditing

x)

list

of

the

administration

and

work

procedures required to achieve and verify


Contracts

quality

requirements.

These

procedures shall be made readily available to


the Purchaser for inspection on request
7.2

Quality Plan

To be submitted by the successful bidder for


approval. Plan shall contain following as a
minimum
i)

An

outline

of

the

proposed

work

and

programme sequence
ii)

The structure of the Suppliers organisation


for the contract

iii)

The duties and responsibilities assigned to staff


ensuring quality of work for the contract

iv) Inspection Hold and notification points mutually


agreed.
v)

Submission of engineering documents required

Page 19 of 33

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TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

by the specification
vi) The inspection of materials and components
on receipt
vii) Reference to the Suppliers work procedures
appropriate to each activity
viii) Inspection during fabrication/construction
ix) Final inspection and test
x)

Successful bidder shall include submittal of


Mills

invoice,

certificate

for

Bill

of

lading,

grade,

Mills

physical

test
tests,

dimension, specific watt loss per kG for the


core material to the purchaser for verification
in the quality plan suitably
8.0

PROGRESS REPORTING

8.1

Outline Document

To be submitted for purchaser approval for outline


of

production,

inspection,

testing,

packing,

dispatch, documentation programme


8.2

Detailed Progress report

To be submitted to Purchaser once a month


containing
i)

Progress on material procurement

ii)

Progress on fabrication

iii)

Progress on assembly

iv) Progress on internal stage inspection


v)

Reason for any delay in total programme

vi) Details of test failures if any in manufacturing


stages
vii) Progress on final box up
viii) Constraints
ix) Forward path
9.0
9.1

SUBMITTALS
Submittals required with bid

i)

Completed technical data schedule;

ii)

Descriptive literature giving full technical


details of equipment offered;

iii)

Outline dimension drawing for each major

Page 20 of 33

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TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

component,
showing

general

component

arrangement

drawing

layout

general

and

schematic diagrams;
iv)

Type test certificates, where available, and


sample routine test reports;

v)

Detailed reference list of customers already


using equipment offered during the last 5 years
with particular emphasis on units of similar
design and rating;

vi)

Details of manufacturer's quality assurance


programme and ISO 9000 series or equivalent
national certification;

vii) Deviations from this specification.

Only

deviations approved in writing before award of


contract shall be accepted;
viii) Recommended spare parts and consumable
items for five years of operation with prices and
spare parts catalogue with price list for future
requirements
ix)

Transport / Shipping dimension and weights,


space

required

for

handling

parts

for

maintenance
x)

Write up on oil preservation system

xi)

Write up on OLTC

xii) Quality Assurance Program

9.2

Submittals required after

i)

Programme for production and testing (A)

award for Approval (A),

ii)

Guaranteed Technical Particulars (A)

iii)

General description of the equipment and all

Reference (R), and


subsequent distribution

components, including brochures (R)


iv)

Calculations to substantiate choice of electrical,


structural, mechanical component size/ratings
(A)

v)

Detailed

Page 21 of 33

loading

drawing

to

enable

the

TURNKEY EXECUTION OF 66/11KV


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TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

Purchaser to design and construct foundations


for the transformer (R)
vi) Transport / shipping dimensions with weights,
wheel base details, untanking height etc (R)
vii) Terminal arrangements and cable box details
(A)
viii) Flow diagram of cooling system showing no of
cooling banks (A)
ix) Drawings of major components like Bushing ,
CT etc (A)
x)

PT fixing arrangement

xi) List of makes of all fittings and accessories (A)


xii) Statement drawing attention to all exposed
points in the equipment at which contact with or
in close proximity to other metals and stating
clearly what protection is employed to prevent
corrosion at each point (A)
xiii) Detailed

installation

and

commissioning

instructions
xiv) Quality Plan

9.3

Submittals required at the

i)

final hold point prior to


despatch

Inspection and test reports carried out in


manufacturers works (A)

ii)

Test certificates of all bought out items

iii)

Operation and maintenance Insrtrction as well


as trouble shooting charts/ manual

9.4

Drawing and document

Standard size paper A1, A2, A3, A4

sizes
9.5

No of drgs /Documents

As per Annexure A Scope of Supply

required at different stages


10.0
10.1

INSPECTION & TESTING


Inspection

and

Testing Only type tested equipment shall be acceptable

during manufacture
Page 22 of 33

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TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

10.1.1

Tank and Conservator

i)

Check correct dimensions between wheels


demonstrate turning of wheels through 90 deg
and further dimensional check.

ii)

Check for physical properties of materials for


lifting lugs, jacking pads etc. All load bearing
welds, including lifting lug welds shall be
subjected to
required load tests.

iii)

Leakage test of the conservator.

iv) Certification of all test results.


v)

Oil leakage test on all tanks at normal head of


oil plus 35 kN/sqm at the base of the tank for
24 hrs

vi) Vacuum and Pressure test on tank as type test


as per CBIP
10.1.2

Core

i) Sample testing of core material for checking


specific loss, bend properties, magnetization
characteristics and thickness.
ii) Check on the quality of varnish if used on the
stampings.
a) Measurement of thickness and

hardness

of varnish on stampings.
b) Solvent resistance test to check that varnish
does not react in hot oil.
c) Check over all quality of varnish by sampling
to ensure uniform hipping colour, no bare
spots. No ever burnt varnish layer and no
bubbles on varnished surface.
iii)

Check on the amount of burns.

iv)

Bow check on stampings.

v)

Check for the overlapping of stampings.


Corners of the sheet are to be apart.

vi) Visual and dimensional check during assembly


stage.
vii) Check on complete core for measurements of
iron-loss and check for any hot spot by
Page 23 of 33

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exciting the core so as to induce the designed


value of flux density in the core.
viii) Check for inter laminar insulation between
core sectors before and after pressing.
ix) Visual and dimensional checks for straightness
and roundness of core, thickness of limbs and
suitability of clamps.
x)

High voltage test (2 KV for one

minute)

between core and clamps.


10.1.3

Insulating Materials

xi)

Certification of all test results.

i)

Sample check for physical properties of


materials.

ii)

Check for dielectric strength.

iii)

Visual and dimensional checks.

iv)

Check for the reaction of hot oil on insulating


materials.

10.1.4

Windings

v)

Certification of all test results.

i)

Sample check on winding conductor for


mechanical properties and electrical
conductivity.

ii)

Visual and dimensional check on conductor


for scratches, dept. mark etc.

iii)

Sample check on insulating paper for PE


value, Bursting strength, Electric strength.

iv)

Check for the reaction of hot oil on insulating


paper.

v)

Check for the bending of the insulating paper


on conductor.

vi)

Check and ensure that physical condition of


all materials taken for winding is satisfactory
and free of dust.

vii)

Check for absence of short circuit between


parallel strands.

viii) Check for Brazed joints wherever applicable.


ix)

Measurement of voltage ratio to be carried


out when core/ yoke is

Page 24 of 33

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completely restocked and all connections are


ready.
x)
10.1.4.1

Checks

before

drying i)

process

Certification of all test results.


Check conditions of insulation on the
conductor and between the windings.

ii)

Check insulation distance between high


voltage connection distance between high
voltage connection cables and earthed and
other live parts.

iii)

Check insulation distance between low


voltage connection and earthed and other
parts.

iv)

Insulation test of core earthing.

v)

Check for proper cleanliness

vi)

Check tightness of coils i.e. no free


movement.

vii)
10.1.4.2

Checks

during

drying i)

process

10.1.5

Oil

10.1.6

Test

Certification of all test results.


Measurement and recording of temperature
and drying time during vacuum treatment.

ii)

Check for completeness of drying.

iii)

Certification of all test results.

As per IS 335
on

fittings

and As per manufacturers standard

accessories
10.2

Routine tests

The sequence of routine testing shall be as follows


i)

Visual and dimension check for completely


assembled transformer

ii)

Measurements of voltage ratio

iii)

Measurements of winding resistance at


principal tap and two extreme taps.

iv)

Vector Group and polarity test

v)

Measurements of insulation resistance.

vi)

Separate sources voltage withstand test.

vii)

Measurement of iron losses and

exciting

current at rated frequency and 90%, 100%


and 110% rated voltage.
Page 25 of 33

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viii)

Induced voltage withstand test.

ix)

Load losses measurement.

x)

Impedance measurement of principal tap (HV


and LV) of the transformer.

x) Routine test of tanks


xi) Induced voltage withstand test (to be repeated
if type tests are conducted).
xii) Measurement of Iron loss (to be repeated if
type test are conducted).
xiii) Measurement of capacitance and Tan Delta
for HV and LV bushings and Tan Delta for
transformer oil (for all transformers).
xiv) Ratio of CT
xv) Oil leakage test on completely assembled
transformer
xvi) Magnetic balance test
xvii) Power frequency voltage withstand test on all
auxiliary circuits
xviii) Certification of all test results.
10.3

Type Tests

On one transformer of each rating and type (In


Govt. recognized independent test laboratory /
Internationally

accredited

manufacturers

facility

if

test
it

is

lab

or

at

approved

by

competent authority)
i)

Impulse withstand test on all three HV limbs


of the transformers for chopped wave as per
standard

ii)

Temperature rise test as per IS

iii) Dissolved gas analysis before and after


Temperature Rise Test
iv) Air pressure test for sealed transformers
v)

Pressure and Vacuum test on tank

Note Purchaser may choose to carry out short


circuit, impulse & temperature rise test on one unit
from a lot offered from inspection at Gov.
recognized test house
Page 26 of 33

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10.3.1

Note for type test

On request and as per discretion of the purchaser


the heat run test may be carried out on one
transformer from the lot offered for inspection.
Cost of such test, if extra, shall be
quoted separately by the Bidder.

10.3.2

Notification to bidders

The product offered must be of type tested quality.


In case the product offered is never type tested the
same as per above list to be conducted by bidder
at his own cost at Govt. recognized independent
test laboratory / Internationally accredited test lab
or at manufacturers facility if it is approved by
competent authority

10.4

Special Tests

On one transformer of each rating and type


i)

Dynamic Short Circuit Test as per IS

ii)

Measure of zero seq. impedance (Cl. 16.10


IS 2026 Part I).

iii)

Measurement of acoustic noise level (Cl.


16.12 of IS 2026 Part I).

iv)

Measurement of harmonic level on no load


current.

v)

High voltage withstand test shall be performed


on the auxiliary equipment and wiring after
complete assembly. Cost of such tests, if
extra, shall be quoted separately by the
Bidder.

10.4.1

Note for special test

In case the product offered is never tested for


dynamic short circuit the same to be conducted by
bidder at his own cost at Govt. recognized
independent

test

laboratory

Internationally

accredited test lab


11.0

PACKING , SHIPPING, HANDLING AND STORAGE

11.1

Packing

11.1.1

Packing protection

Against

corrosion,

dampness,

heavy

rains,

breakage and vibration


11.1.2

Packing for accessories and Robust wooden non returnable packing case with
Page 27 of 33

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11.1.3

spares

all the above protection

Packing details

On each packing case details required as follows


i)

Individual serial number;

ii)

Purchaser's name;

iii)

PO number;

iv)

Destination;

v)

Supplier's name;

vi)

Name and address of supplier's agent

vii)

Description and quantity

viii)

Manufacturers name

ix)

Country of origin

x)

Case measurements

xi)

Gross and net weights in kilograms

xii)

All

necessary

slinging

and

stacking

instructions.
11.2

Shipping

The bidder shall ascertain at an early date and


definitely before the commencement
of manufacture, any transport limitations such as
weights, dimensions, road culverts,
overhead lines, free access etc. from the
manufacturing plant to the project site; and
furnish to the Purchaser confirmation that the
proposed packages can be safely
transported, as normal or oversize packages, upto
the plant site. Any modifications required in the
infrastructure and cost thereof in this connection
shall be brought to the notice of the Purchaser

11.3
12.0

12.1

Handling and Storage

As per manufacturers instruction

DOCUMENT AND DRAWING SUBMISSION

Drawings

Along with offer

For approval
after award
of work

Final after
approval /*After
completion of
delivery.

Remarks

3 Copies
(Typical drgs)

4 copies

12 copies + 1
soft copy in CD

See clause
11 for
various

Page 28 of 33

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drawings
required.
12.2

Calculations

3 Copies
(Typical)

12.3

Catalogues

1 copy

12 copies + 1
soft copy in CD

12.4

Instruction
manual for
the transformer

1 copy

12 copies + 1
soft copy in CD

12.5

Type test report


& Routine test
report.

2 Copies (Type
test and sample
Routine Test)

12 copies + 1
soft copy in CD
Routine Test
Report.

13.0
13.1

4 copies

6 copies + 1 soft
copy in CD

See clause
11 for details

DEVIATIONS
Deviation

Deviations from this Specification shall be stated in


writing with the tender by reference to the Specification
clause/GTP/Drawing and a description of the alternative
offer. In absence of such a statement, it will be assumed
that the bidder complies fully with this specification. No
deviation will be acceptable post order.

ANNEXURE A - SCOPE OF SUPPLY


Design, manufacture, assembly, testing at stages of manufacture as per Cl. 10 of this
specification, final testing at manufacturer works on completely assembled transformer before
dispatch, packing, transportation, delivery and submission of all documentation for the Power
transformer with all accessories as below

Sr. No

Description

Fully assembled transformer with all major parts like YES


conservator,

Scope of Supply
Radiators,

CT

box,

Fittings

and

accessories as per Clause 5.0 of this specification


2

Off circuit tap changer as per this specification

YES

HV, LV, cable boxes

YES

Support steel material for support of cable boxes YES


from ground

Foundation Bolts for complete transformer

Nickel Plated brass double compression glands for YES


Page 29 of 33

YES

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

HV and LV, LVN cables (in case of termination by


cable)
7

Long barrel medium duty Aluminium lugs for power YES


cables (in case of termination by cable)

Nickel Plated brass double compression glands and YES


tinned copper lugs for control cable termination in
CT box for vendors cables

Cables and wires for transformer accessories and YES


internal wiring of CT box

10

Touch up paint, minimum 2 litres

YES

11

Extra Transformer oil 10 % in non returnable drums

YES

12

One spare complete set of gaskets

YES

13

Routine testing as per Cl. 12 of this specification

YES

14

Type testing as per Cl. 12 of this specification

YES

15

Special testing as per Cl. 12 of this specification

YES

16

Submission of Documentation as detailed below

YES

ANNEXURE B SERVICE CONDITIONS


1

Delhi Atmospheric
conditions

1.1

Average atmospheric

Heavily polluted, dry

grade
1.2

Maximum altitude above

1000 M

sea level
1.3

Ambient Air temperature

Highest 50 deg C, Average 40 deg C

Design ambient

40 deg C

temperature
1.4

Relative Humidity

90 % Max

1.5

Seismic Zone

1.6

Rainfall

750 mm concentrated in four months

ANNEXURE C TECHNICAL PARTICULARS (DATA BY PURCHASER)


Sr No

Description

Data by purchaser

Location of equipment

Generally Outdoor but may be located


indoor also with poor ventilation

Page 30 of 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

Reference design ambient temperature

40 deg C

Type

Oil immersed, core type, step down

Type of cooling

ONAN

Reference standard

IS: 2026

No. of phases

No. of windings per phase

Rated frequency ( Hz )

50 Hz

Highest system voltage HV side

12 kv

10

Highest system voltage LV side

460 volt

11

Lightning Impulse withstand voltage ,


kV peak

11.1

For nominal system voltage of 11 kV

12

Power Frequency Withstand Voltage

75

kV rms
12.1

For nominal system voltage of 11 kV

28

12.2

For nominal system voltage of 415 V

13

Clearances Phase to Phase , mm

13.1

For nominal system voltage of 11 kV

180

13.2

For nominal system voltage of 415 V

25

14

Clearances Phase to Earth , mm

14.1

For nominal system voltage of 11 kV

120

14.2

For nominal system voltage of 415 V

25

15.0

System Fault Level , HV side

350 MVA

16.0

System Fault Level , LV side

35 MVA

17.0

System earthing

17.1

HV

Solidly earthed

17.2

LV

Solidly earthed

18.0

Percentage Impedance at 75 deg. C

18.1

400/ 630/ 990 kVA

19.0

Max no load losses, kW

19.1

400 kVA

0.70

19.2

630 kVA

1.0

19.3

990 kVA

1.4

20.0

Max. full load losses at 75 deg. C, kW

20.1

400 kVA

5.0 % with IS tolerance

5.1
Page 31 of 33

TURNKEY EXECUTION OF 66/11KV


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TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

20.2

630 kVA

6.8

20.3

990 kVA

10.80

21.0

Phase CT Ratio , Amp

21.1

400 kVA

600/5

21.2

630 kVA

1000/5

21.3

990 kVA

1600/5

22.0

HV cable size for all sizes / Conductor 11 kV (E) grade , A2XCEWY 3C x 150
size

22.1

sqmm

Tinned Copper Busbar size on HV side 50 x 6


for cable termination, mm x mm

23.0

LV cable size, 650 /1100 V grade , Cable


A2XY cable single core 630 sqmm
unarmoured (approx cable dia 40 mm)

23.1

400 kVA

2 runs per phase + 2 runs in Neutral

23.2

630 kVA

3 runs per phase + 2 runs in Neutral

23.3

990 kVA

4 runs per phase + 2 runs in Neutral

24.0

Tinned Copper Busbar size on LV side


for cable termination, mm x mm

24.1

400 / 630 / 990 kVA

24.1.1

Phase

100 x 12

24.1.2

Neutral

100 x 12

25.0

Maximum

Overall

Dimension

Acceptable ( length x width x height),


mm x mm x mm
25.1

400 kVA

1700 x 1500 x 1700

25.2

630 kVA

2200 x 1800 x 1900

25.3

990 kVA

2500 x 1950 x 2250

26.0

Short Circuit withstand Capacity of the


transformer

26.1

Three phase dead short circuit at For 3 secs.


secondary terminal with rated voltage
maintained on the other side

26.2

Single phase short circuit at secondary For 3 secs.


terminal with rated voltage maintained
on other side
Page 32 of 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR OIL TYPE STATION TRANSFORMER

27.0

Overload Capability

As per IS 6600

28.0

Noise Level

Shall not exceed limits as per NEMA


TR-1 with all accessories running
measured as per IEC 551 / NEMA
standard

29.0

Radio Influence Voltage

Maximum 250 microvolt

30.0

Harmonic suppression

Transformer to be designed for


suppression of 3rd, 5th, 7th harmonic
voltages and high frequency
disturbances.

31.0

Partial Discharge

Transformer to be free from partial


discharge upto 120 % of rated voltage
as the voltage is reduced from 150 % of
rated voltage i.e. there shall be no
significant rise above background level

32.0

Tappings

Off Circuit taps on HV winding , + / - 5


% in steps of 2.5 % , change of taps by
externally operated switch

32.1

Rotary tap switch operating voltage

11 kV

32.2

Rotary tap switch current rating, Amp.

32.2.1

400 kVA

60 Amp

32.2.2

630 / 990 kVA

100 Amp.

33.0

Loss capitalization formulae

As per CBIP manual (see note 1)

33.1

No load Loss capitalization figure

Rs 235277 per kw

33.2

Load loss capitalization figure

Rs 131454 per kw

Note 1: The transformers will be evaluated against no load and load losses guaranteed by the
bidders with capitalization of losses as per CBIP guidelines for loss capitalization. The
corresponding capitalization figures for no load and load losses shall be as per cl. 33.1 and
33.2 above. However, the maximum loss figures acceptable are as per cl. 9.0 of Annexure D
GTP. In the event of measured loss figures during testing exceeding the guaranteed loss
figures of the successful bidder, penalty shall be applied at a rate of 1.25 times the figures
mentioned above for both no load and load losses

Page 33 of 33

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV CAPACITOR BANK

TECHNICAL SPECIFICATION
FOR
11KV CAPACITOR BANK

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV CAPACITOR BANK

INDEX

1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0

SCOPE OF SUPPLY ...................................................................................... 3


CODES & STANDARDS ................................................................................ 3
THREE PHASE HT CAPACITOR BANK ....................................................... 3
SINGLE PHASE CAPACITOR UNIT .............................................................. 6
PERFORMANCE ............................................................................................ 6
LABELS & FINISH ......................................................................................... 7
INSPECTION & TESTING .............................................................................. 7
DEVIATIONS .................................................................................................. 8
TYPICAL SCHEME OF HT CAPACITOR 3 PHASE BANK ........................... 8

Page 2 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV CAPACITOR BANK

1.0

SCOPE OF SUPPLY
a. This specification covers the design, manufacture, testing, supply, erection &
commissioning of 11KV capacitor bank.
b. This specification shall be used in conjunction with all specifications, data sheets,
single line diagrams, and other drawings attached to the specification / purchase
requisition.

2.0

CODES & STANDARDS

Materials, equipment and methods used in the manufacture of switchboards shall conform
to the latest edition of following
Indian Electricity Rules
Indian electricity act
CBIP manual
IS 13925 part 1,2 & 3

Shunt capacitors above rated voltage 1000v

IS 11298 part 3

Plastic films for capacitors

IS 5553

Series reactor

IS 2099

Bushings for voltages above 1000v

IS 12672

Internal fuses & disconnector for shunt capacitors

IS 2705

Current transformers

IS 13067

Imp regnant for power capacitors

IS5

Color of mixed paints

IS 15086

Surge arrestor

IS 3070 (Pt 3)

Surge arrestor

IS 2629

Recommended practice for Hot dip galvanizing of steel

IS 4759

Hot dip Zinc coating on Steel structures and other allied


products

IEC 60871

Shunt capacitors

In the event of direct conflict between various order documents, the precedence of authority
of documents shall be as follows i.
Guaranteed Technical Particulars (GTP)
ii.
Specification including applicable codes, standards
iii.
Approved Vendor Drawings
iv.
Other documents
3.0

THREE PHASE HT CAPACITOR BANK

3.1

HT capacitor scheme

3.2

Service location

5.4MVAR @ 11KV, see clause 9.0 of this


specification
Suitable for outdoor use
Page 3 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV CAPACITOR BANK

3.3

Connection

3.4

Neutral

current

Double star with solid connection between two


neutral points
transformer Placed between two star neutral points

(NCT)
3.5

HT capacitor bank assembly

3.6

Interchangeability

3.7

Capacitor bank enclosure

3.7.1

Enclosure size

3.7.2

Enclosure mounting

a. Individual single phase capacitor units


mounted on steel stand / rack & connected
externally by sleeved flexible copper
connectors to form double star.
b. Sleeves to be Red, Yellow, Blue, & Black in
colour.
c. Capacitor connecting accessories for future
expansion shall be supplied along with the
bank delivery & shall be separately packedidentify in BOM.
Between various single phase capacitor units
without disturbing other units
For enclosing complete capacitor bank
including capacitor units, Reactors, flexible
copper connectors, NCT & terminal bus bar.
Enclosures shall be provided with solenoid type
switch with timer.
Space available for capacitor bank is 3.5 x 4 m.
Enclosure should be designed accordingly
Free standing on RCC plinth / slab

3.7.3

Enclosure construction

Framed steel construction

3.7.4

Degree

of

enclosure IP22 Minimum

protection
3.7.5

Enclosure side walls

3.7.6

Enclosure stiffeners

3.7.7

Enclosure doors

3.7.8

Enclosure top cover

3.7.9

Enclosure earthing

3.8

Bus

bar

termination

for

HV

Made of wire mesh of size 12mmx12mm with


steel wire of diameter 2.5mm (minimum). Side
wall wire mesh frame shall be bolted to main
frame structure
All side walls should have horizontal & vertical
steel angle stiffeners at maximum spacing of
1000mm
Two nos. hinged, center opening, double leaf
type doors should be provided on adjacent side
walls with bolting as well as padlock facility.
Width of doors should be 1500mm.
CRCA sheet metal of 2.5mm thickness, bolted
to main steel frame, sloping roof on two sides
from center with steel angle stiffeners.
All wire mesh side walls, doors & top cover
shall be connected to each other by metallic
jumper links. Two earth studs with hole size for
M10 bolt to be provided on enclosure frame
bottom
cable One for each phase mounted on porcelain or
epoxy insulators
Page 4 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV CAPACITOR BANK

3.8.1

Bus bar material

3.8.2

Busbar arrangement

3.9

Neutral current transformer

Tinned copper, sized for 150% of rated current


and rated fault duty
Suitable for outdoor termination of HT cable
size up to 2 x 3C x 300sqmm for each phase
For outdoor application, hermetically sealed

3.9.1

Voltage class

Suitable for system rated voltage

3.9.2

Ratio

10/1/1

3.9.3

Accuracy class

5P10 / 5P10

3.9.4

Burden

15VA / 15VA

3.9.5

Material

Cast resin

3.9.6

Mounting

3.9.7

Terminal marking

On RCC slab/plinth, near capacitor unit steel


stand
To be provided on NCT enclosure

3.9.8

3.13

Brought out of NCT enclosure through insulator


bushing of voltage class equal to rated
capacitor voltage
Brought out in a terminal box mounted on NCT
Secondary terminals
enclosure
Suitable for degree of protection IP55 with
Secondary terminal box
cable entry for 3c x 2.5sq mm YWY 1100volt
grade cable
External hardware for HT Stainless steel
capacitor bank enclosure
(nuts/bolts/handles)
Each Capacitor bank shall be provided with
Series Reactor
suitable series air cored reactor.
The reactor shall be rated for 130% continuous
Rated current
current. The short time rating shall be 16 times
the normal current for 2 sec.
Reactors shall be suitably designed to limit
Sizing
overloading due to presence of harmonics in
the system as per recommendations of
IS13925. Design calculation shall be submitted
at the time of drawing approval
Manufacturer shall submit the G.A. Drawings
GA drawing
for Capacitor Bank with mounting of series
reactor inside the bank.
Gap less metal oxide type
Surge arrestor

3.13.1

Rated voltage

3.13.2

Maximum

3.9.9
3.9.10
3.10
3.11
3.11.1
3.11.2

3.12

Primary terminals

9kV
continuous 7.65kV

operating voltage
3.13.3

Discharge current

10kA

Page 5 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV CAPACITOR BANK

4.0

SINGLE PHASE CAPACITOR UNIT

4.1

Single phase capacitor unit

4.2

Capacitor unit size

4.3

Capacitor element

4.4

Conducting layer material

4.5

Dielectric material

4.6

Cooling

4.7

Impregnating liquid

4.8

Capacitor unit enclosure

4.9

Discharge device

4.10

Internal fuse

4.11

Spare capacitor unit

5.0
5.1
5.2
5.3
5.4

Totally enclosed, leak proof, dust proof suitable


for outdoor application, comprising individual
capacitor elements connected in series & parallel
groups. Continuous operating current shall be
minimum 1.43 times to max. 1.65 times as per
clause 6.2 of IS 13925.
Preferred size is 200kVAR, however higher unit
sizes may be considered if the space availability
at site is scarce
Developed from alternate layers of conducting
metal foil & dielectric film
Aluminum foil
Hazy Poly Propylene (APP), Double layer
minimum
Natural air
Non PCB(Poly chlorinated Biphenyl), less toxic,
with low bio-accumulation and bio-degradable
liquid filled under vacuum
Fabricated from sheet metal CRCA steel of
thickness 2mm minimum, hermetically sealed &
hydraulically tested
For each single phase capacitor unit
Metal alloy fuse of suitable rating as per IS 12672
should be provided for each capacitor element.
Residue of fuse after operation shall not
contaminate the impregnating liquid. The fuse
shall not deteriorate when subjected to inrush
current. The fuse assembly shall be distinct and
separate from the element packs such that it
shall isolate only the faulty element packs and
the operation of a fuse under worst condition
does not affect the other healthy elements.
One capacitor unit for each bank

PERFORMANCE
Over voltage operation
Over current operation
Operating
temperature
category
Discharge characteristic as per
IS 13925 part1

as per IS 13925 part1


as per IS 13925 part1
+5/C as per IS 13925 part1
a. Each capacitor single phase unit residual
voltage after disconnection from mains
supply shall be 50V (maximum) within 10
minutes
b. Capacitor bank residual voltage after
disconnection from mains supply shall be
50V (maximum) within 10 minutes

Page 6 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV CAPACITOR BANK

5.5

6.0
6.1

Power loss and tangent of Loss To be specified by manufacturer as per IS


angle (tan )
13925 part1
LABELS & FINISH

6.2
6.3
6.4

Rating plate for HT Capacitor


bank
Material
Anodized aluminum 16SWG
Background
Satin silver
Letters, diagram & border
Black

6.5
6.6

Process
Bank Name plate details

6.7
6.7.1

6.8
6.9
6.9.1
6.9.2
6.10

7.0

etching
Mfg name, Mfg Sr. No., Month & year of Mfg,
equipment type, total output rating, Bank
Capacitance in F, Bank watt losses, Owner
name & order number, Temp. category,
connection diagram, Guarantee period.
Rating plate for each single Anodized aluminum with white character on
phase capacitor unit
black background and details as per clause no
10.1 of IS 13925
Unit Name plate details
Mfg name, Mfg Sr. No., Month & year of Mfg,
equipment type, total output rating, unit
Capacitance in F, unit watt losses, Temp.
category, Discharge device rating, connection
diagram, Owner name & order number,
Guarantee period, unit wt. in kG,
Danger plate on front & rear Anodized aluminum with white letters on red
side of wired mesh enclosure
background
Painting - Capacitor single
phase unit
Surface preparation
Shot blasting or chemical 7 tank process
External finish
Powder coated pure-polyester base Mat finish,
shade Siemens Gray RAL 7032, uniform
thickness 50 minimum
Painting Wire-mesh, frame a. chemical 7 tank process for surface
enclosure
b. Hot dipped Galvanized with uniform
thickness 65 minimum as per IS 2629 and
4759.
INSPECTION & TESTING

7.1

Type test

7.2

Routine test

7.3

Acceptance test as per IS

Equipment of type tested quality only, type test


certificate to be submitted along with offer.
Endurance Test as per IS:13925 shall be
included in the list of type test.
As per relevant Indian standard
a. To be performed in presence of Owner at
manufacturer works, as per relevant Indian
standard along with BOM.
b. Before taking up the complete ordered
quantity for manufacturing, a Proto Type
shall be offered for approval.
Page 7 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 11KV CAPACITOR BANK

8.0

DEVIATIONS

8.1

9.0

Deviation

Deviations from this Specification shall be


stated in writing with the tender by reference to
the Specification clause/GTP/Drawing and a
description of the alternative offer. In absence
of such a statement, it will be assumed that the
bidder complies fully with this specification. No
deviation will be acceptable post order.

TYPICAL SCHEME OF HT CAPACITOR 3 PHASE BANK


R

C
NCT
C

a. The HT capacitor 3 phase bank (5.4MVAR @ 11KV) consists of single


phase capacitor unit (shown by letter C) connected in star, neutral current
transformer, connecting hardware & overall wire mesh enclosure
b. The capacitor units for future expansion are represented by dashed line
c. The capacitor units shall be connected to form double star connection with
NCT between two neutral points
d. One spare single phase capacitor unit C shall be provided for each HT
capacitor bank

Page 8 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR LT POWER CABLES

TECHNICAL SPECIFICATION
FOR
LT POWER CABLES

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR LT POWER CABLES

INDEX

1.0
2.0
3.0
4.0

CODES & STANDARDS ................................................................................... 3


CABLE DESIGN FEATURE .............................................................................. 3
TESTING AND INSPECTION ............................................................................ 4
DEVIATION........................................................................................................ 5

Page 2 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR LT POWER CABLES

1.0

CODES & STANDARDS

The cables shall be designed, manufactured and tested in accordance with the following
Indian & IEC standards
IS-7098 Part-1
IS 1554 Part-1
IS 6474 : 1984
IS 5831 : 1984
IS 10810 : 1984
IS 8130 : 1984
IS 3975 : 1988
IEC 228
IEC 331
IEC 332 3
IEC 502
IEC 754-1

IEC 811 Pts 1


through 5
IEC 885 Pts 1
through 3
IEC 304
IEC 227 01- 1
through 6
IEC 1034 Pts 1 & 2
IEC 28
IEC 60840
2.0

Cross linked polyethylene insulated PVC sheathed cables (For


working voltage upto & including 1100 V)
PVC insulated cables
Polyethylene insulation & sheath of electric cables.
PVC insulation & sheath of electric cables.
Methods of test for cables.
Conductors for insulated electric cables and flexible cords.
Mild steel wires, formed wires and tapes for armouring of cables.
Conductors of insulated cables. Guide to the dimensional limits of
circulars conductors.
Fire resisting characteristics of electric cables.
Tests on electric cables under fire conditions. Part 3: Tests on
bunched wires or cables.
Extruded solid dielectric insulated power cables for rated voltages
from 1Kv to 30 Kv.
Test on gases evolved during combustion of materials from cables.
Part 1: Determination of the amount of halogen acid gas evolved
during combustion of polymeric material taken from cables.
Common test methods for insulating and sheathing materials of
electric cables.
Electric test method for electric cables
Standard colours for insulation for low frequency cable and wires.
PVC insulated cables of rated voltage up to and including 450 / 750
V.
Measurement of smoke density of electric cables burning under
defined conditions.
International Standards of Resistance for Copper
Tests on extruded power cables

CABLE DESIGN FEATURE

2.1
2.1.1

Conductor
Grade

Stranded Aluminium/Copper
1.) Grade : H2 /H4 as per IS: 8130 / 84

2.1.2

Shape

2.2
2.3
2.4

Insulation
Core Identification
Inner sheath

a. Compacted Circular (for sizes up to 10sqmm & for single


core cables)
b. Sector Shaped (16 sqmm & above, for multi-core
cables)
Extruded XLPE Insulation
As per CI.10 of IS 7098 part-1
Extruded Inner Sheath of Black PVC type ST-2.
Page 3 of 5

TURNKEY EXECUTION OF 66/11KV


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TECHNICAL SPECIFICATION FOR LT POWER CABLES

2.5

Armour

2.6
2.6.1

Outer Sheath
Colour

2.6.2

Embossing

2..7

Sealing of Cable end

a) Galvanized steel strips (For Multi core cables)


b) Minimum area of coverage of armouring shall
be 90%
c) All control cable shall be with round wire galvanized steel
armour.
Extruded outer sheath of PVC (ST-2)
a. Yellow (For Multi core cables)
b. Black (For Single core 500/630Sqmm)
The Outer Sheath shall be embossed with
a. The voltage designation
b. Type of construction / cable code (for e.g. A2XFY)
c. Manufacturers Name or Trade mark
d. Number of Cores and nominal cross sectional area of
conductors
e. The drum progressive length of cable at every meter
f. Name of buyer i.e. BSES
g. Month & year of Manufacturing
Both ends of the cable shall be sealed with PVC cap.

2.8

Cable Manufacturing
Process

a) Sioplas
b) Dry cure / Gas cure

3.0

TESTING AND INSPECTION

3.1

Tests

3.1.1

Routine tests

3.1.2

Type tests

3.1.3

Acceptance tests

3.2

Inspection

Tests shall be carried out in accordance with relevant IEC /


IS standards.
Shall be conducted as per CI.15.2 of IS 7098 Part-1 for
each lot of cable
a. Cables must be of type tested quality. Type test reports
shall be submitted for the type, size & rating of cable
offered along with bid.
b. If the manufacturers lab is accredited by govt.
/authorized body then it shall be acceptable for type
testing.
c. Type test on one cable drum of each rating and type,
from first lot, shall be conducted at Govt. approved /
internationally accredited labs.
Shall be conducted as per CI.15.2 of IS 7098 Part-1 for
each lot of cable
a. The Buyer reserves the right to witness all tests
specified on completed cables
b. The Buyer reserve the right to inspect cable at the
sellers works at any time prior to dispatch, to prove
compliance with the specifications.
c. In-process and final inspection call intimation shall be
given in advance to Owner.
Page 4 of 5

TURNKEY EXECUTION OF 66/11KV


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TECHNICAL SPECIFICATION FOR LT POWER CABLES

3.3

4.0
4.1

Test certificates

Three sets of complete test certificate (routine &


acceptance tests) need to be submitted along with the
delivery of cables.

DEVIATION
Deviation

Deviations from this Specification shall be stated in writing


with the tender by reference to the Specification
clause/GTP/Drawing and a description of the alternative
offer. In absence of such a statement, it will be assumed
that the bidder complies fully with this specification. No
deviation will be acceptable post order.

Page 5 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

TECHNICAL SPECIFICATION

FOR

66KV CONTROL & RELAY PANEL

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

Index
1.0 SCOPE OF SUPPLY ................................................................................................ 3
2.0 CODES AND STANDARDS ..................................................................................... 3
3.0 PANEL CONSTRUCTION ........................................................................................ 3
4.0 WIRING ..................................................................................................................... 4
5.0 TERMINAL BLOCKS................................................................................................ 5
6.0 PAINT ....................................................................................................................... 6
7.0 MIMIC DIAGRAM...................................................................................................... 6
8.0 NAMEPLATES AND MARKINGS ............................................................................ 7
9.0 EARTHING ............................................................................................................... 7
10.0 INSTRUMENTS ...................................................................................................... 8
11.0 RELAYS .................................................................................................................. 8
12.0 ANNUNCIATION................................................................................................... 12
13.0 INDICATIONS ....................................................................................................... 13
14.0 SELECTOR SWITCHES AND PUSH BUTTONS ................................................. 13
15.0 ACCESSORIES .................................................................................................... 14
16.0 APPROVED MAKES OF COMPONENTS ............................................................ 14
17.0 INSPECTION AND TESTING ............................................................................... 15
18.0 DRAWINGS AND DATA SUBMISSION ............................................................... 15
ANNEXURE A TRANSFORMER MONITORING CUM AVR RELAY ..................... 17
ANNEXURE- B SPARES REQUIREMENT ............................................................... 19

Page 2 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

1.0 SCOPE OF SUPPLY

1.1

This specification covers design, manufacture, testing at manufacturers works,


packing and delivery of control and relay panel (CRP) for 66kV and 33kV
substations. For detailed scope of supply refer Annexure-A.

1.2

The control and relay panel shall be complete with all components and accessories,
which are necessary or usual for their efficient performance and trouble free
operation under the various operating and atmospheric conditions. Such parts that
may have not been specifically included, but otherwise form part of the CRP as per
standard trade and/or professional practice and/or are necessary for proper
operation of control and relay panel, will be deemed to be included in this
specification.

2.0 CODES AND STANDARDS


Control and Relay panel should be designed and manufactured in accordance with the following
standards.
Direct acting indicating analogue
instruments and their accessories.

electrical

measuring

IS-1248,
Part 1- 1993
IS-3231,
Part 1- 1986
Part 2 &3 -1987

Electrical relays for power system protection

IS-9000
Part 1 -1988

Basic environmental testing procedures for electronics &


electrical items

IS-13703 1993

Low voltage fuses for Voltages not exceeding 1000V AC or


1500 V DC

2.5

IS-13947
Part 1 - 1993

Low voltage switchgear & control gear

2.6

IEC-60255 - 1989

Specification for electrical relays

2.7

IEC 60688 1997

Electrical measuring transducers

2.1
2.2

2.3
2.4

3.0 PANEL CONSTRUCTION

3.1

Panel Type

Simplex panels with Width - 1000mm and Depth 800 to


1000mm. Equipment shall be mounted on the front of the panel
and doors for wiring access shall be at the back of panels. If
the panel is provided as integral part of 66kV GIS, it may be
appropriately sized to accommodate all control and protection
equipment.

Page 3 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

3.2

Enclosure type

Completely metal enclosed and dust, moisture and vermin


proof. Degree of protection not less than IP4X in accordance
with IS 13947

3.3

Enclosure
material

Pre-galvanized, cold-rolled sheet steel of thickness not less


than 2.0 mm. Stiffeners shall be provided wherever necessary.

3.4

Doors

Double leaf doors shall be provided at the rear. Doors shall


have handles with built-in locking facility.

3.5

Gland Plate

3.6

Cable Entry

3.7

Gaskets

3.8

Ventilating
louvers

3.9

Foundation

The panels shall be fixed on the embedded foundation


channels with intervening layers anti vibration strips made of
shock absorbing materials.

3.10

Base Frame

Base frames shall be supplied along with panels. 100mm


channel painted black.

3.11

Mounting

Equipment on front of panel shall be flush mounted. No


equipment shall be mounted on the doors.

Working level

The center lines of switches, push buttons and indicating lamps


shall not be less than 750mm and higher than 1600mm from
panel base. Height of relays, meters and recorders shall not be
less than 450 mm from the bottom of the panel.

Appearance

The center lines of switches, push buttons and indicating lamps


shall be matched to give a neat and uniform appearance. Like
wise the top lines of all meters, relays and recorders etc, shall
be matched.

3.12

3.13

At least two separate gland plates of removable type with


gasket shall be provided for each panel. They shall be of sheet
steel of thickness not less than 3.0 mm.
Shall be from the bottom
All doors, removable covers and panels shall be gasketed all
around with neoprene gaskets.
Ventilating louvers, if required,, shall have screens and filters.
The screens shall be made of either brass or GI wires mesh.

4.0 WIRING
4.1

Internal wiring

1100V grade, FRLS type, single core, stranded copper


conductor wires with PVC insulation.

4.2

Size

2.5 sqmm for CT circuits, 2.5 sqmm for PT and control circuits.

4.3

Colour Code

4.3.1

CT & PT

R Ph Red
Y Ph Yellow
Page 4 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

B Ph Blue
Neutral Black
4.3.2

4.4

Others

DC grey, AC-black, Earth green

Ferrules

Ferrules marked to correspond with panel wiring diagram shall


be fitted at both ends of each wire. Ferrules shall fit tightly on
the wire. Wires directly connected to trip circuit shall be
distinguished by the addition of red colored unlettered ferrule.

4.5

Termination

4.6

Wiring Enclosure

4.7

Spare Contacts

4.8

4.9

Fork type, pin type and ring type (as applicable) tinned copper
lugs to be used. Only ring type lugs should be used in CT
circuits. Insulated sleeves shall be provided at all the wire
terminations.
Plastic channels to be used as enclosures. PVC sleeves to be
used for interpanel wiring.
Spare contacts of relays and contactors etc. should be wired
upto the terminal block.

Inter-panel wiring

When panels are arranged to be located adjacent to each


other inter panel wiring of common bus wires between the
panels should be supplied with one end terminated and the
other end bunched and coiled. Inter panel wiring shall be
clearly indicated in the wiring tables.

Auxiliary supply

Auxiliary bus wiring for AC and DC supplies, voltage


transformer circuits, annunciation circuits and other common
services shall be provided on the same set of terminals in all
the panels with proper segregation.

5.0 TERMINAL BLOCKS

Rating and Type

1100 V grade, moulded piece, stud type screw driver operated


terminals complete with insulated barriers, washers, nuts and
lock nuts.

5.2

Suitability

Unless otherwise specified, terminal blocks shall be suitable for


connecting the following conductors of cable on each sidea. All circuits including current / voltage transformer circuits:
6mm2 flexible copper.
b. AC / DC power supply circuits: one no of 10 mm2 Al./ 6
mm2 flexible Cu.

5.3

Marking and
covers

White fibre markings strip with clear plastic, slip-on / clip-on


terminal covers to be provided.

5.4

Disconnecting
Facility

To be provided in CT and PT terminals

5.1

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TURNKEY EXECUTION OF 66/11KV


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TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

5.5

Shorting &
Earthing Facility

To be provided in CT Terminals

5.6

Spare Terminals

20% in each TB row

5.7
5.8
5.9
5.10

5.11

Vertical clearance
with gland plate
Clearance
between two rows
of TBs
Test Terminal
Blocks

Minimum 250mm
Minimum 150mm
Srew driver operated stud type for metering circuits.

Relay test blocks

To be provided in all protection circuits.

Arrangement

Arrangement of the terminal block assemblies and the wiring


channel within the enclosure shall be such that a row of terminal
block runs in parallel and close proximity to each side of the
wiring duct. The side of the terminal block opposite the wiring
duct shall be reserved for the external cable connection.

6.0 PAINT
6.1

Paint Type

Powder coated. Pure Polyester base grade-A, structure finish.

6.2

Paint Shade

RAL7032 Siemens Grey

6.3

Paint Thickness

Minimum 50 microns

7.0 MIMIC DIAGRAM


System
Representation

Colored mimic diagram and symbols showing the exact


representation of the system shall be provided in the front of
control panels

7.2

Material

Mimic diagram shall be made preferably of painted aluminum or


plastic (approved material), which shall be screwed on to the
panel and can be easily cleaned. Painted overlaid mimic is also
acceptable. The mimic bus shall be 2-3 mm thick. The width of
the mimic bus shall be 12mm for bus bars and 10 mm for other
connections.

7.3

Mimic Indications

LED indications are to be used for breaker and isolator position


and semaphore indicators shall be used for earth switch position.

7.1

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

8.0 NAMEPLATES AND MARKINGS


8.1

8.1.1

Nameplates

To be provided as per the following description

Equipment
Nameplates

a. All equipment mounted on front side as well as equipment


mounted inside the panels shall be provided with individual name
plates with equipment designation engraved.
b. All front mounted equipment shall be also provided at the rear
with individual name plates engraved with tag numbers
corresponding to the one shown in the panel internal wiring to
facilitate easy tracing of the wiring.
a. Large and bold name plate carrying the feeder identification
numbers shall be provided for circuit / feeder designation on the
top of each panel on front as well as rear side.
b. Rear bottom of each panel shall have a nameplate clearly
indicating the following: Customer Name BSES Delhi; PO No.
& date; Drawing Reference No., Year of Manufacture etc.
Non-rusting metal or 3 ply lamicoid. Nameplates shall be black
with white engraving lettering. Stickers are not allowed.

8.1.2

Feeder
Nameplates

8.1.3

Material

8.1.4

Fixing

All nameplates/rating plates shall be riveted to the panels at all


four corners. Bolting/screwing is not acceptable.

Markings

Each switch shall bear clear inscription identifying its function.


Similar inscription shall also be provided on each device whose
function is not other wise identified. If any switch or device does
not bear this inscription separate nameplate giving its function
shall be provided for it. Switch shall also have clear inscription
for each position indicating e.g. Trip-Neutral close, ON-OFF etc.

8.2

9.0 EARTHING
9.1

Panel Earthing

All panels shall be equipped with an earth bus securely fixed.

9.2

Material

The material and the sizes of the bus bar shall be 25 x 6 mm


copper flat unless specified otherwise.

9.3

Earth Bus joints

All bolted joints in the bus should be effected by connection of


two bolts.

9.4

Hinged Doors

Earthed through flexible copper braid.

9.5

Instrument and
Relay Earthing

All metallic cases of relays, instruments and other panel mounted


equipment including gland plate, shall be connected to the earth
bus by copper wires of size not less than 2.5 mm2. The color
code of earthing wires shall be green.

Page 7 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

9.6

CT and PT circuit
earthing

PT and CT secondary neutral shall be earthed at one place only


at the terminal blocks through links.

10.0 INSTRUMENTS
10.1

Mounting

10.2

Ammeters
Voltmeters

Flush Mounting
and Digital type with programmable CT/PT ratio and built in selector
switch.

10.2.1 Size

96x96mm

10.2.2 Provision

All panels

10.2.3 Accuracy Class

0.5 or better.

10.3

Not in suppliers scope. Only space and CT/PT wiring to be


provided upto place of installation on CRP.

KWH Meter

11.0 RELAYS
11.1

Protective Relays - General features

11.1.1

Technology and
Functionality

11.1.2

Mounting

11.1.3

11.1.4

11.1.5

11.1.6

11.1.7

Numerical, microprocessor based with provision


multifunction protection, control, metering and monitoring

for

Flush Mounting, IP5X


Hardware and software architecture shall be modular and
Architecture
disconnectable to adapt the protection and control unit to the
required level of complexity as per the application.
Relay shall utilize a user friendly setting and operating multilingual software in windows environment with menus and icons
Programming
for fast access to the data required. Programming software and
and configuration
communication cord for offered relays should be included in
scope of supply.
RS485 rear port for interfacing with SCADA on IEC 103
SCADA Interface protocol. If relays have any other rear port, hardware/software
port
required to achieve the above said compatibility will be in
suppliers scope.
PC Interface port

Front port (preferably serial) for configuration/data download


using PC.

User Interface

An alphanumeric key pad and graphical LCD display with


backlight indicating measurement values and operating
messages. It should be possible to access and change all
settings and parameters without the use of PC.

Page 8 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

11.1.8

Relay
Characteristics

11.1.9

Event and Fault


records

11.1.10

Self diagnosis

11.1.11
11.1.12
11.1.13
11.1.14
11.2

11.2.1

Relay shall integrate all necessary protections for different


applications in accordance with IS and IEC. Relay shall provide
wide setting ranges and choice of all IEC, IEEE and other
tripping curves through a minimum of two setting groups.
Relay shall have the facility of recording of various parameters
during event/fault with option to set the duration of record
through settable pre fault and post fault time. Relay shall store
records for last 10 events and 10 faults (minimum). It should be
possible to download records locally to PC or to remote
SCADA.
Relay shall be able to detect internal failures. A watchdog relay
with changeover contact shall provide information about the
failure.
All relays shall be capable of being synchronized with the
system clock using SCADA interface and PC.

Time
synchronization
Operation
LEDs with push button for resetting.
Indicators
Test Facility
Inbuilt
Performance
Bidder shall provide supply record for the type of relays offered
Data
for review.
Protection Relay Requirement for Line CRP
Relay
1
(If Distance Protection
Distance
Sync check function
protection
is
considered
as PT supervision
primary
Power swing blocking
protection)

Relay 1 (If Line Line differential protection


differential
Software based CT ratio correction
protection
is
considered
as Dedicated port for communication with remote end relay
primary
through optical fibre. This port should be in addition to PC
protection)
interface and SCADA interface ports.
Selection
Relay 1

of Selection of Relay-1 (primary protection) will depend on site


requirements.
3-phase Directional Overcurrent and Earthfault protection with
IDMT, Definite time and instantaneous characteristics.

11.2.2

Relay 2

Sync check function, if not provided in relay 1.


PT supervision, if not provided in relay 1
Circuit Breaker failure protection (CBFP)

11.2.3

Note

Combining functions of Relay-1 and Relay-2 in single relay is


not acceptable.

Page 9 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

11.2.4
11.3

Relay -1 and Relay-2 should have total of 32 DIs and 12 DOs


exclusively for SCADA interfacing. DIs and DOs required for
DIs and DOs
other functions like tripping and interlocking purposes should
be additional based on scheme requirement.
Protection Relay Requirement for Transformer CRP
Biased Differential Protection

11.3.1

Relay-1

High Impedance REF protection


Software based ratio and vector correction feature (without
ICT)
H2 and H5 harmonic restraint

11.3.2

Relay-2

3-phase Overcurrent and earthfault protection with IDMT,


Definite time and instantaneous characteristics.
Circuit breaker failure protection (CBFP)

11.3.3

11.3.4
11.4

Note

Combining the functions of Relay-1 and Relay-2 in a single


relay is not acceptable.

Relay -1 and Relay-2 should have total of 32 DIs and 12 DOs


exclusively for SCADA interfacing. DIs and DOs required for
DIs and DOs
other functions like tripping and interlocking purposes should
be additional based on scheme requirement.
Protection Relay Requirement for Bus Coupler CRP
3-phase Overcurrent and earthfault protection with IDMT,
Definite time and instantaneous characteristics.

11.4.1

Relay-1

Sync check function


Circuit breaker failure protection (CBFP)

11.4.2
11.4.3
11.4.4
11.5

PT supervision for Bus PT-1


Low impedance type busbar differential protection for Bus-1
Relay-2
and Bus-2
Relay-3
PT supervision for Bus PT-2.
Relay -1 and relay -2 should have 32 DIs and 12 DOs
exclusively for SCADA interfacing. DIs and DOs required for
DIs and DOs
other functions like tripping and interlocking purposes should
be additional based on scheme requirement.
Protection Relay Requirement for Capacitor CRP
3-phase Overcurrent and earthfault protection with IDMT,
DMT and instantaneous characteristic.

11.5.1

Relay-1

Overvoltage and Undervoltage protection


Circuit breaker failure protection (CBFP)
Timer for ON time delay

11.5.2

Relay-2

Neutral unbalance relay (current based)

Page 10 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

11.5.3

Note

11.5.4

DIs and DOs

11.6

SCADA
Interfacing of
protection relays

11.6.1

Status signals/
alarms to be
wired to DIs

11.6.2

Commands to be
executed through
DOs

11.6.3

Looping

11.6.4
11.7
11.7.1
11.7.2
11.8
11.8.1
11.8.2
11.8.3

Combining the functions of Relay-1 and Relay-2 in a single


relay is not acceptable
Relay -1 and Relay-2 should have total of 32 DIs and 12 DOs
exclusively for SCADA interfacing. DIs and DOs required for
other functions like tripping and interlocking purposes should
be additional based on scheme requirement.
DIs will be used for routing status signals to SCADA and DOs
will be used for executing commands from SCADA through
SCADA interface port.
a. CB Open
b. CB Close
c. Isolator Open (For all isolators)
d. Isolator Close (For all isolators)
e. Earth switch open (For all earth switches)
f. Earth switch close (For all earth switches)
g. TC Unhealthy
h. CB Spring Charged
i. SF6 Low/ SF6 Lockout for each gas compartment
j. Local/Remote switch in Local
k. Local/Remote switch in Remote
l. CB Autotrip
m. PT MCB trip (for panels with PT)
n. Adjacent panel DC fail
o. AC fail
p. Protection relay faulty
Configuration of balance DIs to be done based on site
requirement.
a. CB Open
b. CB Close
c. Isolator Open (For all isolators)
d. Isolator Close (For all isolators)
Configuration of balance DOs to be done based on site
requirement.
All relays should be looped to form a common bus for
interfacing with SCADA.

Spare DIs and


Should be wired upto terminal block for future use.
DOs
Transformer monitoring cum AVR Relay
Functions
As per annexure A
Requirement
To be provided in Transformer CRP
Auxiliary relays - General Features
Type
Static or electromechanical.
Reset
Self reset contacts except for lockout relays.
Characteristic
Operation
Hand reset operation indicators or LEDs with pushbutton for
Indicators
resetting.
Page 11 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

11.8.4
11.8.5
11.9

Lockout relay
Manual reset type
Spare Contacts
Minimum 1NO and 1NC
Auxiliary relays Panel wise requirement

11.9.1

Each Panel

Lockout (86), DC fail (80) and trip circuit supervision (95), SF6
low and SF6 lockout relay.

11.9.2

Each Panel

Bistable relays should be used for multiplication of auxiliary


contact of breakers, isolators and earth switches. Multiplied
contacts should be used for interlocks and indications. 2NO +
2NC contacts should be spare in each case.

11.9.3

Transformer
Panels

Auxiliary relays with indicating flags for transformer trouble trip


and alarm commands i.e Buchholz, OSR, PRV, WTI, OTI,
MOG etc.

11.9.4

Incoming and
Outgoing Feeder
Panels

Provision of PT supply supervision and suitable automatic


selection scheme between Line PT and Bus PT supplies for
uninterrupted metering.

11.9.5

DC selection
scheme

Fed by two DC incoming sources in Bus coupler panel with


auto changeover facility

11.10

General Requirements for all relays/contactors

11.10.1

Auxiliary supply

220VDC. All relays/contactors shall be suitable for continuous


operation at 15% overvoltage.

12.0 ANNUNCIATION

12.1

Type

Static type alongwith alarm. Annunciations shall be repetitive


type and shall be capable of registering the fleeting signal.
Fascia test facility should also be provided.

12.2

Mounting

Flush mounted

12.3

Fascia

12.4

Signals to
provided on
Fascia

12.5

Push Buttons

12 window
Window 1 Main Protection Operated ( Distance /Differential)
Window 2 Backup O/C & E/F Protection Operated
Window 3 CBFP operated
Window 4 CB Autotrip
Window 5 SF6 Low/SF6 Lockout
Window 6 Trip Circuit Unhealthy
Window 7 DC Fail
Window 8 AC Fail
Window 9 VT Fuse Fail
Window 10 Protection Relay Faulty
Window 11 Tarfo Trouble trip (For trafo panel only)
Window 12 Trafo Trouble alarm (For trafo panel only)
For test, accept and reset
Page 12 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

12.6

Potential Free
Contacts

To be provided for event logger

12.7

Alarm

For all signals wired to the annunciator

Sequence of operation of the annunciator shall be as followsS No.


a.
b.
c.
d.
e.
f.

Alarm Condition

Fault Contact

Visual Annunciation

Normal
Abnormal
Accept
Return to normal
Reset
Reset before return
to normal

Open
Close
Close
Open
Open
Close

Off
Flashing
Steady on
Steady On
Off
Flashing

Audible
Annunciation
Off
On
Off
Off
Off
On

13.0 INDICATIONS

13.1

Indicating Lamps

Flush mounted Clustered LED type with rear terminal


connections. Lamp Cover to be screwed type an moulded
from heat resistant material

13.1.1

Breaker On

Red

13.1.2

Breaker Off

Green

13.1.3

Isolator Close

Red

13.1.4

Isolator Open

Green

13.1.5

Spring Charged

Blue

13.1.6

DC control supply
healthy

Amber

13.1.7

Heater circuit healthy

Yellow

13.1.8

Trip circuit healthy

White

13.1.9

PT supply

R, Y, B

13.2

Semaphores

To be provided for all earth switches.

14.0 SELECTOR SWITCHES AND PUSH BUTTONS


14.1

Switches

14.1.1 TNC Switch

Flush Mounted with shrouded terminals


Pistol Grip type with spring return to normal position

Page 13 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

Local/SCADA
selector switch
Rotary On/Off
14.1.3
Switches
Rating of
14.1.4
switches
14.2
Push buttons
14.1.2

Accept Push
Button
Reset Push
14.2.2
Button
14.2.1

2 pole
For heater/illumination circuit
16 A
Flush Mounted with shrouded terminals
Black Color- Trip alarm/DC fail alarm
Yellow Color- Trip alarm/DC fail alarm

14.2.3 Test Push Button

Blue Color

14.2.4 Rating

10A

15.0 ACCESSORIES
15.1

Space heaters

Thermostat controlled with switch for isolation

15.2

Socket and switch

240V, 5/15A universal type socket to be provided in each panel


with on-off switch

15.3

MCBs

Receiving, distribution, isolation and protection of DC and AC


supplies to various control circuits should be done using MCBs of
appropriate ratings.

15.4

Panel illumination

240V AC illumination lamp controlled by panel door switch to be


provided in each panel

16.0 APPROVED MAKES OF COMPONENTS

16.1

Numerical Relays

R series of ABB, Siprotec series of Siemens, Micom


series of Schneider/Alstom. All numerical relays in a
panel should be of same make. Use of two different
makes of relays in a panel is not acceptable.

16.2

Transformer Monitoring
Cum AVR relay

Easun MR/ A-Eberle

16.3

Auxiliary Relays &


Contact Multiplication
Relays

Alstom/Schneider/ABB/Siemens/ER

16.4

Miniature Relays

ABB/Jyoti / OMRAN

16.5

Contactors

ABB/Siemens/Schneider

Page 14 of 19

TURNKEY EXECUTION OF 66/11KV


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TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

16.6

MCBs

Siemens/Schneider/Legrand/ABB

16.7

Control switches

Switron/Kaycee

16.8

Test terminal blocks for


metering circuits

IMP/DAV

16.9

Terminal blocks

Elmex/Connectwell

16.10

Indicating lamps

Siemens/ Teknic/ Binay

16.11

Meters

Rishabh/Conzerv

17.0 INSPECTION AND TESTING


17.1

Type tests
Type test report
17.1.1
validity

Product must be type tested as per Indian Standards or IEC


Last five years from the date of bid submission

17.2

Acceptance and
Routine tests

As per specifications and relevant standards. Charges of these


tests shall be deemed to be included in the equipment price.
Purchaser reserves the right to witness all the tests.

17.3

Notice to
Purchaser for
conducting tests

Atleast three weeks in advance

17.4

Test reports of
acceptance and
routine test before
dispatch

Six copies to be submitted.

18.0 DRAWINGS AND DATA SUBMISSION


18.1
18.1.1
18.1.2

Submissions along with the bid


Duly filled GTP and copy of
specification
GA drawing and Cross sectional
drawings

2 copies + 1 soft copy


2 copies + 1 soft copy

18.1.3

Panel wise Bill of Material

2 copies + 1 soft copy

18.1.4

Catalogues and Manuals for all major


equipments

1 copy

18.1.5

Type test report for type, size and


rating of equipment offered.

2 copies + 1 soft copy

Page 15 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

18.1.6

Deviations from this specification

To be provided in writing. In absence of


deviation sheet it will be assumed that
bidder complies completely with this
specification.

18.1.7

Reference List of customers

For last five years with units of similar


design and rating

18.1.8

Recommended spares and


consumables

For five years of operation alongwith price


list

18.1.9

Manufacturers quality assurance plan

To be provided

18.2

Submissions after award of contract

18.2.1

Duly filled GTP

1 copy + soft copy

18.2.2

Panel wise Bill of Material

1 copy + soft copy

18.2.3

GA and Cross sectional drawings

1 copy + soft copy

18.2.4

Single line diagrams

1 copy + soft copy

18.2.5

Schematic drawings

1 copy + soft copy

18.2.6
18.2.7

Calculations for sizing of various


1 copy + soft copy
equipment
Catalogues and Manuals for all
1 copy + soft copy
equipments

18.2.8

Foundation Plan

1 copy + soft copy

18.2.9

Calculations for sizing of various


1 copy + soft copy
components

18.2.10

Type test report for type, size and


1 copy + soft copy
rating of equipment offered.

18.1.11 Manufacturers quality assurance plan

1 copy + soft copy

18.2.12 Deviations from this specification

Approved
contract.

18.3
18.3.1
18.3.2

in

writing

Submissions prior to dispatch


Inspection
and
test
reports/
1 copy + 1 soft copy
compliance report by manufacturer
Test certificates for all bought out
1 copy + 1 soft copy
items

18.3.3

GTP and As Built drawings consisting


of GA, Cross sectional, SLD and 3 copies + 1 soft copy
schematic drawings

18.3.4

Catalogues and
equipments

Manuals

for

all

3 copies + 1 soft copy

Page 16 of 19

before

award

of

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

18.4

Drawing and document sizes

Standard size paper A3 and A4

ANNEXURE A TRANSFORMER MONITORING CUM AVR RELAY


1

General features

1.1

Technology and
Functionality

Microprocessor based with provision for multifunction


control and monitoring.

1.2

Mounting

Flush Mounting

1.3

Architecture

Hardware and software architecture shall be modular


and disconnectable to adapt the control unit to the
required level of complexity as per the application.

1.4

Programming and
configuration

AVR shall utilize a user friendly setting and operating


multi-lingual software in windows environment with
menus and icons for fast access to the data required.

User Machine Interface

UMI with an alphanumeric key pad and graphical LCD


display with backlight indicating measurement values
and operating messages. Capability to access and
change all settings and parameters.

PC Interface port

Front port (preferably serial) for configuration using


PC. Cost of licensed software and communication
cord, required for programming of offered protection
relays using PC, shall be mentioned separately in the
bid.

1.7

SCADA Interface port

RS485 rear port for interfacing with SCADA on IEC


103 protocol. If relays have any other rear port,
hardware/software required to achieve the above said
compatibility will be in suppliers scope.

1.8

Self diagnosis

Shall be able to detect internal failures. A watchdog


relay with changeover contact shall provide
information about the failure.

1.9

Auxiliary supply

220VDC or 48VDC

Inputs and Outputs

2.1

CT Input

1/5A selectable through programming

2.2

PT Input

110VAC

2.3

Binary Inputs

Sixteen programmable binary inputs should be


provided

2.4

Analog Inputs (4-20mA)

One input to be provided

2.5

PT-100 direct input

Two inputs to be provided

1.5

1.6

Page 17 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

2.6

Direct Resistance Input

For tap position indication (18 steps)

2.7

Binary Outputs

Ten programmable binary outputs should be provided

Control

3.1

Control Tasks

Ability to implement
programmable logics

3.2

Voltage setting

Programmable Voltage set point

3.3

Voltage Regulation

Raise/Lower tap position to maintain the preset value


of voltage.

3.4

Voltage Regulation modes

Automatic and Manual

3.5

Operation Modes

Local and Remote

3.6

Fan and Pump control

To be provided

3.7

Transformer Paralleling

SCADA Interfacing

control

functions

through

Capability to parallel transformers whose AVRs are


interconnected via a communication network.
DIs will be used for routing status signals to SCADA
and DOs will be used for executing commands from
SCADA through SCADA interface port.
a. Buchholz trip
b. OSR Trip
c. PRV trip
d. SPR trip
e. OTI trip
f. WTI trip
g. Buchholz alarm
h. Oil Level low larm (MOG alarm)
i. WTI alarm
j. OTI alarm
k. Tap changer trouble/stuck/out of step
l. Tap changer motor supply fail
m. Tap changer in local control
Signals from a to j are to be wired from transformer
trouble auxiliary relays.

4.1

Status signals/ alarms to


be wired to DIs

4.2

Commands to be executed
from DOs

4.3

Spare DIs and DOs

Measurement, Event Recording and Monitoring

5.1

Measured Quantities
(optional)

a.
b.
c.
d.

Tap raise
Tap lower
Fan group 1 control
Fan group 2 control

To be wired upto the terminal block.

Voltage, Current, Active Power, Reactive Power,


Apparent Power, Power factor, frequency

Page 18 of 19

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 66kV CONTROL AND RELAY PANEL

5.2

5.3

Event Recording

Facility for recording parameters during various


events such as tap change, change in binary input
status etc.

Monitoring

Capability
to
monitor
important
transformer
parameters such as Oil temperature, Winding
Temperature etc and give indication/alarm when the
value of a particular parameter exceeds the preset
value.

ANNEXURE- B SPARES REQUIREMENT


Following spares are to be included in scope of supply.
S No.
1
2

3
4
5
6
7
8
9
10
11

Description
Numerical relay of each type
Auxiliary relay of each type
Contact multiplication relays (Bistable type for
CB, isolator and earth switch auxiliary contact
multiplication)
Contactor of each rating
Ammeter
Voltmeter
Local/Remote Selector switch
TNC switch for CB
TNC switch for Isolators
Semaphore indicators
MCB of each rating

Page 19 of 19

Unit Rate
1 nos.
1 nos.
6 nos.

2 nos.
1 nos.
1 nos.
1 nos.
2 nos.
3 nos.
4 nos.
1 nos.

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR CONTROL CABLES

TECHNICAL SPECIFICATION
FOR
CONTROL CABLES

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR CONTROL CABLES

INDEX

1.0
2.0
3.0
4.0

CODES & STANDARDS ................................................................................... 3


CABLE DESIGN FEATURE .............................................................................. 3
TESTING AND INSPECTION ............................................................................ 4
DEVIATION........................................................................................................ 4

Page 2 of 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR CONTROL CABLES

1.0

CODES & STANDARDS

The cables shall be designed, manufactured and tested in Accordance with the following
Indian & IEC standards.
IS 1554 Part-1
IS 6474 : 1984
IS 5831 : 1984
IS 10810 : 1984
IS 8130 : 1984
IS 3975 : 1988
IEC 228
IEC 332 3
IEC 60502 1
IEC 811 Pts 1 through
5
IEC 885 Pts 1 through
3
IEC 227 01 1 through
6
IEC 28

2.0

PVC insulated cables


Polyethylene insulation & sheath of electric cables.
PVC insulation & sheath of electric cables.
Methods of test for cables.
Conductors for insulated electric cables and flexible cords.
Mild steel wires, formed wires and tapes for armouring of cables.
Conductors of insulated cables. Guide to the dimensional limits of
circulars conductors.
Tests on electric cables under fire conditions. Part 3: Tests on
bunched wires or cables.
Extruded solid dielectric insulated power cables for rated voltage
from 1kV to 3 kV
Common test methods for insulating and sheathing materials of
electric cables.
Electric test method for electric cables
PVC insulated cables of rated voltage up to and including 450 /
750V.
International Standards of Resistance for Copper

CABLE DESIGN FEATURE

2.1

Conductor

2.2
2.3
2.4

Insulation
Core Identification
Inner sheath

2.5

Type of Armour

2.6
2.6.1
2.6.2

Outer Sheath
Colour
Embossing

Stranded circular copper, Shall be made from high


conductivity copper rods complying IS 613
Extruded PVC Insulation Type A as per IS 5831
As per CI.10.1 of IS 1554 part-1
Extruded Inner Sheath of Black PVC type ST-2 as per IS 5831
a) As per CI 13.2 of IS 1554 Part-1 : Galvanised steel round
wire armour.
b) Minimum area of coverage of armouring shall be 90%
Extruded outer sheath of PVC (ST-2)
Black
Following details should be embossed on the Outer Sheatha. The voltage designation
b. Type of construction / cable code
c. Manufacturer Name or Trade mark
d. Number of Cores and nominal cross sectional area of
Page 3 of 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR CONTROL CABLES

2.7

3.0

Sealing of Cable
end

TESTING AND INSPECTION

3.1

Tests

3.1.1

Routine tests

3.1.2

Type tests

3.1.3

Acceptance tests

3.2

Inspection

3.3

Test certificates

4.0
4.1

conductors
e. The drum progressive length of cable at every meter
f. Name of buyer i.e. BSES
g. Month & year of Manufacturing
Both ends of the cable shall be sealed with PVC cap.

Tests shall be carried out in accordance with relevant IEC / IS


standards.
As per IS 1554 part-1
a. Cables must be of type tested quality. Type test reports
shall be submitted for the type, size & rating of cable
offered along with bid.
b. If the manufacturers lab is accredited by govt. /authorized
body then it shall be acceptable for type testing.
Shall be conducted as per IS 1554 Part-1 for each lot of cable
a. The Buyer reserves the right to witness all tests specified
on completed cables
b. The Buyer reserve the right to inspect cable at the sellers
works at any time prior to dispatch, to prove compliance
with the specifications.
c. In-process and final inspection call intimation shall be
given in advance to Owner.
Three sets of complete test certificate (routine & acceptance
tests) need to be submitted along with the delivery of cables.

DEVIATION
Deviation

Deviations from this Specification shall be stated in writing


with the tender by reference to the Specification
clause/GTP/Drawing and a description of the alternative offer.
In absence of such a statement, it will be assumed that the
bidder complies fully with this specification. No deviation will
be acceptable post order.

Page 4 of 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR ILLUMINATION SYSTEM

TECHNICAL SPECIFICATION
FOR
ILLUMINATION SYSTEM

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR ILLUMINATION SYSTEM

Contents
1. ILLUMINATION SYSTEM .............................................................................................. 3
2. DISTRIBUTION PILLARS FOR NORMAL ILLUMINATION SYSTEM ..................... 4
3. LIGHTING DISTRIBUTION BOARDS ........................................................................... 5
4. MAIN EMERGENCY LIGHTING BOARD..................................................................... 5
5. LUMINAIRES.................................................................................................................... 6
6. WIRING ............................................................................................................................. 6
7. JUNCTION BOXES/WALL BOXES ................................................................................ 7
8. AUTOMATIC LIGHTING CONTROLLER..................................................................... 7
9. DEVIATION ...................................................................................................................... 8

Page 2 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR ILLUMINATION SYSTEM

1. ILLUMINATION SYSTEM
1.1.The design of the illumination system shall ensure availability of the average illumination
levels as specified below with the maximum possible uniformity in the entire substation.
The illumination system shall consist of the normal lighting system and emergency
lighting system.
1.2.The minimum average illumination levels shall be as specified below.
i.

Outdoor Substation

20 LUX

ii.

Roads within substation

20 LUX

iii.

Boundary wall of the substation

10 LUX

iv.

Control room

300 LUX

v.

Switchgear Room

200 LUX

vi

Battery room

100 LUX

vii

Stair case

100 LUX

viii

66KV GIS

100 LUX

The illumination level of specific spots such as operating mechanisms of Capacitor bank
isolator, oil level and temperature gauges of transformer etc. shall be minimum 100 Lux.
Contractor shall design the lighting system with the help of desired software. Owner
shall verify the same post commissioning with lux meter to check the levels. In case
desired lux levels are not met contractor has to install addition fitting in outdoor and
indoor location as per requirement.
1.3.The bidder shall include approved makes such as GE/Philips/Crompton/Bajaj only. Light
fittings to be supplied by the bidder shall be subject to approval by the Owner.
1.4.Complete design calculation sheets for arriving at the number and type of luminaires
required for the normal and emergency requirements shall be furnished by the bidder.
Design calculation sheets for the selection of cables, MCB, HRC fuses, bus bars, etc.
are also required to be furnished for Owner's approval.
1.5.The illumination system load and welding load in the substation area shall be supplied
from 400/230 volt ACDBs to be provided in the substation control room. Requisite
numbers of 3-phase, 4-wire, cable circuits for illumination system and welding socket
outlets shall be extended from the above board. The laying of cables from the Board to
the illumination system/welding socket outlets and their installation are included in the
Bidders scope.
1.6.Each outgoing cable circuit for illumination and welding loads from the 400 volt
switchboard shall terminate in the respective outdoor pillar boxes located in the
substation. Outgoing feeders from the illumination and welding pillar-boxes shall be
taken to the various illumination and welding load points in the substation. Necessary
fuses shall be provided near light fixtures in the substation. 06 Nos Welding socket

Page 3 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR ILLUMINATION SYSTEM

shall be provided in the substation, out of which 4 nos shall be outdoor and two inside
the control room building.
1.7.The emergency illumination load shall be supplied from the main emergency
illumination board located in the control room. Necessary cable circuits with appropriate
fuses shall be provided by the Contractor for the supply system for emergency
illumination load of the substation.
1.8.Complete manufacturer's literature/catalogues, performance curves, illumination
distribution curves, G.A. drawings, specification sheets, etc. as relevant in respect of all
materials/equipment to be supplied shall be submitted by the Contractor.
1.9.After completion of installation of the illumination system in the substation, the actual
illumination level at different locations shall be measured by the Contractor in the
presence of Owner's authorised representative. If the average value of the measured
illumination levels is found to fall short of the specified levels, the Contractor shall have
to provide additional lighting fixtures so as to achieve the specified levels of illumination
at no additional cost to the Owner. While measuring the illumination levels due
allowance shall be made on account of maintenance factor. The specified lux levels
shall be suitably increased to cover maintenance factor of 0.6 for outdoor areas.
1.10.
Emergency DC lighting system shall be provided in the substation wherever
required. The emergency lighting shall be adequate for safe movement by the
operating personnel in the substation in the event of failure of normal lighting system. A
total of minimum 12 nos individually controllable 60 watt lamps shall be provided in the
substation.

2. DISTRIBUTION PILLARS FOR NORMAL ILLUMINATION SYSTEM


Distribution pillars of adequate dimensions shall be constructed from sheet steel having a
thickness not less than 2 mm. The pillars shall be totally enclosed weather-proof, dustproof,
vermin-proof, having hinged doors with locking arrangement and shall be capable of being
mounted in the substation. The pillars suitable for cable entry at the bottom shall be
designed for easy access of connections to terminals and inspection of equipment mounted
therein.
Each pillar shall accommodate the following:
2.1.One incoming, 4-pole (3 phase and neutral) isolating switch with MCB of appropriate
current rating.
2.2.3-phase and neutral bus bars of appropriate current rating.
2.3.Single-pole earth leakage circuit breakers of suitable current ratings on all outgoing
circuits.
2.4.Neutral links for all outgoing circuits.
2.5.Cable lugs, compression type cable glands, name plates, circuit numbers, earthing lugs,
etc. to make the pillar complete in all respects.
2.6.20% spare outlets shall be provided for outgoing feeders.
2.7.Three (3) indicating lamps with fuses to indicate that supply is 'ON'.
Local junction boxes for emergency illumination in the substation shall be provided, as
required.

Page 4 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR ILLUMINATION SYSTEM

3. LIGHTING DISTRIBUTION BOARDS


The Lighting Distribution Boards shall consist of the followings:
3.1.Metal-clad enclosure with minimum 2 mm CRCA sheets for load-bearing members and
1.6 mm for non load-bearing members suitably reinforced with structural.
3.2.3-phase, 4-wire bus bar system with high conductivity aluminium busbars mounting on
FRP insulators having anti-tractive property with minimum 25 mm phase-to-phase and
minimum 19 mm phase-to-earth clearances. The busbars shall be uniform throughout
the length of the LDB and busbar joints shall be silver plated and covered with shrouds.
3.3.The busbars shall be suitable for short-time current rating of 40KA for 1 Sec.
3.4.The busbar temperature rise shall not exceed 35 Deg C over an ambient of 50 Deg C.
3.5.The degree of protection for the LDB shall be IP-54.
3.6.All cables shall enter from the bottom.
3.7.Three (3) Nos. indication lamps (Red, Yellow, Blue) shall be provided to indicate that
the incoming supply is available. Similarly, 3 Nos. indication lamps shall be provided to
indicate that the busbar is energised.
3.8.The LDBs shall be provided with a continuous busbar of 25 x 6 sq.mm (electrolytic
copper) with suitable hardware for connection to the main grounding grid.
3.9.The enclosure shall be painted externally with Shade No., 692 to IS:5 and internally with
brilliant white of semi-glossy finish to IS:5.
4. MAIN EMERGENCY LIGHTING BOARD
The Main Emergency Lighting Board shall consist of the following:
4.1. Automatic changeover contactor.
4.2. Voltage sensing relays.
4.3. Time delay relay.
4.4. Bus Bars.
4.5. Two pole/three pole rotary switches with HRC fuse for incoming and outgoing feeders.
4.6. Test switch, push button type.
4.7. Indicating lamps, ac - Green, dc - Red.
4.8. Terminals for remote indication
Cable lugs, compression type cable glands, name-plates, circuit numbers, earthing
lugs and remote indication wiring upto substation 415V a.c. control board, to make the
board complete in all respects.
The main emergency lighting board shall have an automatic changeover switch to
energise the dc lighting system in the event of AC power failure. It shall have voltagesensing relays to perform the changeover automatically when AC voltage of any one
phase falls below 60 percent of 240 volts and continues at that low level for more than

Page 5 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR ILLUMINATION SYSTEM

10 seconds. These shall changeover from DC to AC again when 70 percent of 240 volt
is restored and this continues for 10 seconds.
Local Emergency Lighting Pillar shall be identical in details to Lighting Distribution Pillar
specified in above para except that it shall have two pole isolating switchfuse unit on the
incoming side and only two busbars and shall be without neutral links.

5. LUMINAIRES
5.1.Luminaires for use in normal and emergency illumination systems in the substation are
suggested below. In case the bidder intends to use luminaires of different types, he
shall clearly furnish the advantages and reasons for the proposed luminaires in his bid.
All the luminaires shall be supplied complete with all accessories and lamps.

Sl.No.

Area/Type of
Illumination System

1.

Outdoor

Water-tight flood Philips SNF14 light with SONT (PLUS)


250 W Lamp or equivalent

2.

Roads

Philips SRP-51 water-tight


street light fitting with SONT
(PLUS)150W lamp or equiv.

3.

Specific spots
flood light

4.

Indoor

Water-tight fitting Philips SVF12 with SON 250 W or


equivalent.
With 2 X 36 watt Fluroscent Tube
Fitting with reflector and energy
Efficient electronic ballast.

Types of fittings & Lamps

5.2.The flood light luminaires in the substation shall be fixed at suitable height on the
substation structures/ building, so as to provide the specified average illumination in the
substation area without causing any glare to the operational/ maintenance staff working
in the substation. While fixing the luminaires it shall be ensured that the stipulated
electrical clearances are not violated. The Contractor shall supply and install suitable
type of non-mettalic street light poles or octagonal galvanished poles required for
installing the fittings for illuminating the roads, fence boundary wall etc.
5.3.Substation lighting circuits in the substation shall be divided into two or three sections
and provided with time switches of suitable ratings.
6. WIRING
All lighting fixtures and 5A convenience outlets shall be wired with 1.1 KV grade PVC
insulated extra flexible, multistranded, copper conductor cables of size not less than 2.5
sq.mm.

Page 6 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR ILLUMINATION SYSTEM

For 15A heavy-duty outlets copper conductor cables of size not less than 6 sq. mm
shall be used.
The wiring shall consist of phase, neutral and ground. For grounding the lighting
fixtures/convenience outlets etc., GI wire of size not less than 14 SWG shall be used.
The phase and neutral conductor shall be suitably colour coded.
Supply shall be looped between the lighting fixtures of the same circuit by using junction
boxes. For this purpose one (1) 100 mm x 100 mm square junction box shall be
provided for each lighting fixture. For recessed lighting fixtures, supply shall be
extended from the junction boxes to the fixtures by means of flexible conduits. While for
stem-mounted/wall-mounted lighting fixtures the junction box shall be mounted below
one of the mounting stems.
For lighting branch circuits the nos. of lighting switches shall be decided keeping in mind
the ease of control, as well as to limit the current to 2.5A per circuit.
For convenience outlets, the bidder shall design the wiring scheme so as to limit 6 nos.
of 5A outlets per branch circuit and two nos. of 15A outlets per branch circuit.
All wiring materials such as terminals, crimping lugs, ferrules etc. shall also be provided
by the Contractor.
No section of the conduit shall be filled with more than 70% of its area. Any
consumable material that is required for pulling the wires through conduit shall also be
provided by the Contractor.
Lighting fixtures coming in one area shall be evenly distributed between three phases
so that tripping of one phase or two phases does not cause total loss of illumination in
that area.

7. JUNCTION BOXES/WALL BOXES


100 mmx 100 mm junction boxes and wall boxes of standard size shall be provided.
Wall boxes and junction boxes shall be made of FRP with a thickness of 2.0mm.
Necessary conduit termination fittings such as bushings, locknuts etc.also be provided.

8. AUTOMATIC LIGHTING CONTROLLER


Contractor shall provide microprocessor based automatic lighting controller for
controlling switching arrangement of indoor and outdoor lighting. The controller shall
have provision of setting 52 week ON / OFF time as per astronomical clock or as per
user requirement. All abnormal events shall be recorded in the controller. Secure /
Genus or equivalent are approved makes.

Page 7 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR ILLUMINATION SYSTEM

9.

DEVIATION
Deviation from this specification, if any, shall be clearly bought out in the offer.
Unless owner explicitly accepts such deviations, it shall be constructed that the offer
fully complies with the specification.

Page 8 of 8

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR CABLE INSTALLATION AND ACCESSORIES

TECHNICAL SPECIFICATION
FOR
CABLES INSTALLATION
AND
ACCESSORIES

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR CABLE INSTALLATION AND ACCESSORIES

INDEX

1.0
2.0

CODES & STANDARDS ................................................................................... 3


CABLE GLANDS, LUGS & ACCESSORIES .................................................... 5

Page 2 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR CABLE INSTALLATION AND ACCESSORIES

1.0

CODES & STANDARDS

1.01

The cable shall be laid as per IS 1255. The Contractor shall prepare cable
schedules for all the cable circuits associated with the equipment in the
substation showing length, size and routing of each cable which shall be given
suitable code numbers and submit the same for Owners/Engineers information.
Cable and Conduit laying shall be done strictly in accordance with the cable
schedules.

1.02

The control and power cables in the outdoor area shall be laid in conduits, HDPE
pipes, RCC ducts, trays unless indicated otherwise. The power and control
cables shall be laid in different trays. Cables shall be cleated with nylon tie to the
cable tray after proper dressing.

1.03

Ducts shall be provided wherever cable trenches cross roads with provision of
one spare duct for future use.

1.04

Power Transformer to outdoor GIS connection shall be done with bus duct. Bus
duct shall be as per power grid / NTPC specification.

1.05

In case of indoor GIS cable cellar shall be considered for cable laying along with
pre-fabricated cable tray system.

1.06

The Contractor shall supply and install all the surface mounted/ embedded, rigid
and flexible conduits, their connections, and associated clamps, bushings,
lock-nuts, caps etc required in the cabling work.

1.07

All conduits with diameters upto 50 mm and their accessories shall be made of
galvanized heavy gauge steel. The conduits with diameters above 50 mm shall
be made of CI gas pipe with threads as per BIS Specifications. The internal bore
of all pipes shall be smooth and suitable for pulling PVC sheathed cables without
damage. All conduit accessories shall be galvanized.

1.08

The Contractor shall supply all fittings including inspection and ordinary tees and
elbows, check nuts, male and female fittings, pull boxes, junction boxes, conduit
outlets, outlet boxes, splice boxes, terminal boxes, gaskets and box covers,
saddles and all supporting steel work and all such arrangements which are
required to complete the conduit installations.

1.09

Pre-fabricated junction boxes, conduit boxes and conduits shall be shop


fabricated out of malleable iron or steel plates and shall be galvanized and
provided with galvanized malleable iron or steel plate covers and rubber gaskets.

1.10

All the apparatus, connections and cable work shall be designed and arranged
to eliminate the risk of fire and minimize damage which might be caused in the
event of fire. Wherever cables pass through floor or wall openings or other
partitions, suitable bushes of approved type shall be supplied and put in position
by the Contractor.

1.11

Standard cable grips, reels and rollers shall be utilized for cable pulling.
Page 3 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR CABLE INSTALLATION AND ACCESSORIES

1.12

Each cable, whether power or control, shall be provided with a metallic or plastic
tag of an approved type, bearing cable reference number indicated in the cable
schedule prepared by the Contractor, at every 10 metre run and at both ends of
the cable, adjacent to the terminations as well as where cables enter or leave
ducts. Cable routing shall be so done that cables are accessible for identification
and maintenance easily, and are arranged neatly.

1.13

In no case the cables shall be bent sharply or kinked with the radius of bending
falling below 15D where D is the overall diameter of the cable.

1.14

When power cables are laid in the proximity of communication cables, the
minimum horizontal and vertical separation between power and communication
cables shall be 400 mm. Wherever possible the power and communication
cables shall be located as far from each other as possible. The power and
communication cables shall cross each other at right angles.

1.15

Wherever cables cross roads, water, oil, sewage or steam-lines, special care
shall be taken while designing the trenches/ducts for protection of the cables.

1.16

In each cable run, some extra length shall be provided at a suitable location to
enable making of one or two straight-through joints for carrying out repairs if the
cable develops fault at a later date.

1.17

The termination of cables at the various equipment shall be carefully made in


accordance with the manufacturer's instructions and detailed connection
diagrams.
Termination materials for all cables shall match with the type of cable insulation
and have thermal and electrical ratings and chemical properties similar to those
of the associated cable.
All terminating materials except for those already supplied with the electrical
equipment shall be provided by the Contractor.

1.18

Control cable terminations shall be made in accordance with the colour code
marked wiring diagrams of control circuits. Multi-conductor control cable jackets
shall be removed as required to train and terminate the conductors. The cable
jacket shall be left on the cable, to the extent possible. The insulated conductors
from which the jacket is removed shall be neatly trained in bundles and
terminated. The bundles shall be firmly, but not tightly, tied utilizing plastic or
nylon ties or specially treated fungus-proof cord.

1.19

The connectors for control cables shall preferably terminate in Ross Courteny
terminals and washers and be covered with transparent insulating sleeves so as
to prevent accidental contact with ground or adjacent terminals. The insulating
sleeves shall be fire resistant and shall be long enough to overlap the conductor
insulation.

1.20

When control cables are to be fanned out and tied together with cord, the
Contractor shall make connections to terminal blocks and test the equipment for
proper operation before tying the cables together with cord.
Page 4 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR CABLE INSTALLATION AND ACCESSORIES

1.21

Jointing of cables shall be made in accordance with the applicable Bureau of


Indian Standards Code of practice, Owners approval and manufacturer's special
instructions. The materials and tools required for cable jointing work shall be in
the Contractor's scope.

1.22

The supply of joint boxes shall include all hardware fittings, compounds, tapes
and other materials required for making the joints.
Special tools, clips and saddles, glands, seals, PVC sealing compound, locknut,
etc, required for connection and termination of cables shall be in the Contractor's
scope.

1.23

All cables shall be megger-tested before jointing. After jointing is completed all
L.V cables shall be megger-tested.
Cable cores shall be tested for :

2.0

a.

Continuity

b.

Absence of cross-phasing

c.

Insulation resistance to earth

d.

Insulation resistance between conductors

CABLE GLANDS, LUGS & GIS ACCESSORIES

2.01

The cable shall be terminated using double compression type cable glands. The
cable glands shall confirm to BS 6121 and of robust construction capable of
clamping the cables and armour firmly without injury to the insulation. The cable
glands shall be made out of heavy duty brass machine finished and nickel
chrome plated. The thickness of plating shall not be less than 10 micron. The
rubber component shall be made out of neoprene and tested quality.

2.02

The trefoil clamps for single core cables shall be pressurized die cast aluminum
or fibre glass or nylon and shall include necessary fixing accessories such as GI
bolts and nuts. Trefoil clamps shall have adequate mechanical strength to
withstand the forces generated by short circuit current.

2.03

All cable termination accessories at 66KV GIS shall be as per bidder specification
suitable for cable size as per tender specification.

Page 5 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 415V ACDB

TECHNICAL SPECIFICATION
FOR
415V AC DISTRIBUTION BOARD

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 6

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 415V ACDB

INDEX

1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0

CONSTRUCTION ................................................................................................ 3
CONFIGURATION .............................................................................................. 3
BUSBARS ........................................................................................................... 4
TERMINALS AND WIRING................................................................................. 4
METERS, INDICATIONS AND PUSH BUTTONS .............................................. 4
NAME PLATES & MARKINGS ........................................................................... 5
FINISH ................................................................................................................. 5
DEVIATIONS....................................................................................................... 6

Page 2 of 6

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 415V ACDB

1.0

CONSTRUCTION

1.1

General construction

Board shall be of modular construction with provision for


complete compartmentalization of all feeders. It shall be
free-standing type comprising dust-tight and vermin-proof
sheet steel cabinets suitable for indoor installation with
IP-54 degree of protection. Necessary busbar support
insulators, cable glands, cable supports and terminal
blocks etc. The board shall preferably be of single front
type.

1.2

Material

1.3

Equipment Mounting

1.4

Busbar housing

1.5

Cable alleys

1.6

Cable entry

The Board shall be made out of at least 2.0 mm thick cold


rolled steel sheet, suitably reinforced to provide flat level
surfaces. No welds, rivets, hinges or bolts shall be visible
from outside.
All switches provided on the distribution board shall be on
front side of the cabinets, operable from outside. All
instruments and control devices shall be mounted on the
front of cabinets and fully wired to the terminal blocks.
The busbars shall be housed in totally enclosed busbar
chambers. Incoming connections from the busbar to
various feeders shall be designed so as not to disturb
cable connections. Busbar arrangement should ensure
safety of the operation/maintenance personnel and
facilitate working on any outgoing module without the need
for switching off in-feed to the adjacent modules, as far as
possible
A cable alley preferably 230 mm wide shall be provided in
each vertical section for taking cables into the
compartments. Cable alleys shall be provided on sides of
busbar chamber
Cable entry should be from bottom

1.7

Cable glands

1.8

Gland Plate

1.9

Doors

2.0

Compression type cable glands shall be provided to hold


the cables to avoid any pressure or tension on the terminal
block connections.
Gland plate shall be 3.0mm thick.
The doors of cabinets shall be lockable and shall be fitted
with double lipped gaskets.

CONFIGURATION

2.1

Incomers

Two incomers each having electrically operated 630A


MCCB of category B. MCCB shall have over current and
earth fault release. Auto changeover shall be provided
between the two incomers alongwith necessary electrical
interlocks

2.2

Outgoing feeders

2.3

Number of outgoings

All outgoing feeders shall have MCCB / MCB of


appropriate rating. Number of outgoing feeders shall be
adequate to provide separate feeder for each substation
equipment and 20% feeders shall be spare for future use.
Number of outgoing along with current rating shall be
Page 3 of 6

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 415V ACDB

decided by bidder considering all the outlets, no feeder


shall have two cables terminated. A minimum of 2 nos
100 ampere, 4 nos 63 ampere, 8 nos 32 ampere and 12
nos 25/16 ampere shall be provided.
3.0

BUSBARS

3.1

Material

Busbar shall be of tinned electrolytic copper or aluminium.

3.2

Size

3.3

Supports

3.4

Sleeves and shrouds

Suitable for carrying the rated continuous and short circuit


current. Busbars shall be continuous throughout the panel.
Temperature rise should be limited to 40 degrees over
ambient.
The busbar shall be supported by means of durable
non-hygroscopic, non-combustible and non-tracking
polyester fibreglass material or porcelain. Supports shall
be capable of withstanding the maximum short circuit
stresses
Busbars shall be encased in heat-shrinkable sleeves of
insulating material which shall be suitable for the operating
temperature of busbars during normal service. The busbar
joints shall be provided with removable thermosetting
plastic shrouds.

4.0

TERMINALS AND WIRING

4.1

Wiring

4.1.1

Grade and type

4.1.2

Ferruling

4.2

Terminals

4.2.1

Grade

4.2.2

Power Terminals type

1100 V grade, PVC insulated, FRLS type stranded


flexible copper wire.
Each wire shall bear an identifying ferrule or tag at each
end or connecting point.
Terminals of appropriate size shall be provided inside
each cabinet for incoming and outgoing cables.
1100 V grade, moulded piece terminals complete with
insulated barriers, washers, nuts and lock nuts.
Stud type, nut driver operated

4.2.3

Control terminals type

Stud type, screw driver operated

4.2.4

Spare terminals

4.2.5

Accessibility

4.2.6

Marking

20% spare terminals should be provided in each terminal


block.
Placement of terminals shall enable proper cable
termination. Terminals shall be readily accessible for
inspection and maintenance.
The terminals shall be serially numbered to facilitate
installation and maintenance.

5.0

METERS, INDICATIONS AND PUSH BUTTONS

5.1
5.1.1

Meters
Ammeter

5.1.2

Voltmeter

Shall be provided for current monitoring of incomer


feeders.
Shall be provided for voltage monitoring of incomer
Page 4 of 6

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 415V ACDB

5.1.3

Type

5.2
5.2.1
5.2.2
5.2.3
5.3

Indicating lamps
Incomer/ Outgoing On
Incomer/ Outgoing Off
Incomer/ Outgoing Trip
Push buttons

6.0

NAME PLATES & MARKINGS

6.1

Panel nameplate

6.2

Feeder nameplate

6.3

Equipment nameplate

6.4

Material

6.5

Fixing

6.6

Markings

7.0

feeders.
Digital type, connected through instruments transformers
of suitable rating.
Indicating lamps shall be of low wattage cluster LED type.
Red
Green
Amber
For manual operation of incomer MCCBs

Panel shall have a nameplate clearly indicating the


following: Customer Name BSES Delhi; PO No. &
date; Drawing Reference No. etc.
Large and bold name plate carrying the feeder
identification shall be provided on the top of each
module.
a. All equipment mounted on front side as well as
equipment mounted inside the panels shall be provided
with individual name plates with equipment designation
engraved.
b. All front mounted equipment shall be also provided at
the rear with individual name plates engraved with tag
numbers corresponding to the one shown in the panel
internal wiring to facilitate easy tracing of the wiring.
Non-rusting metal or 3 ply lamicoid. Nameplates shall be
black with white engraving lettering. Stickers are not
allowed.
All nameplates/rating plates shall be riveted to the
panels at all four corners. Bolting/screwing is not
acceptable.
Each switch shall bear clear inscription identifying its
function. Similar inscription shall also be provided on
each device whose function is not other wise identified.
If any switch or device does not bear this inscription
separate nameplate giving its function shall be provided
for it. Switch shall also have clear inscription for each
position indicating e.g. Trip-Neutral close, ON-OFF etc.

FINISH

7.1

Primer

Two coats

7.2

Paint

7.3

Paint thickness

Two finishing coats of epoxy based paint of Shade RAL


7032 with glossy finish.
50 microns (minimum)

Page 5 of 6

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR 415V ACDB

8.0
8.1

DEVIATIONS
Deviation

Deviations from this Specification shall be stated in


writing with the tender by reference to the Specification
clause/GTP/Drawing and a description of the alternative
offer. In absence of such a statement, it will be assumed
that the bidder complies fully with this specification. No
deviation will be acceptable post order.

Page 6 of 6

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR EARTHING

TECHNICAL SPECIFICATION
FOR

GROUNDING AND LIGHTNING

PROTECTION SYSTEM

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4TH JULY 2013

PAGE

1 OF 7

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR EARTHING

1.00

GROUNDING AND LIGHTNING PROTECTION SYSTEM

1.01

GROUNDING SYSTEM
Earthing installation shall be carried out as per IS 3043/IEEE-80-2000. The
station ground mat shall be designed to meet touch and step voltage criteria
and shall be tested after installation to ensure the resistance of earth mats to be
less than 0.5ohms. Bare conductors to be installed below grade spaced in a
grid pattern. Each junction of the grid shall be bonded by an electric arc welding
process. Earthing and grounding requirement for GIS shall be as per IEEE
guidelines.
All ground wires shall be installed in conduit.
Equipment shall be provided with minimum two separate ground pads with
tapped holes, bolts, nuts and spring washers etc.
Equipment ground
connections, after being checked and tested shall be coated with anti-corrosive
paint.
Metallic frame of all electrical equipment shall be earthed by two separate and
distinct connection to earthing system, each of 100% capacity. Steel columns,
metallic stairs, hand rails etc. of the building housing electrical equipment shall be
connected to the nearby earthing grid conductor by one earthing. Metallic
sheaths, screens, and armour of all multi core cables shall be earthed at both
ends. Sheaths and armour of single core cables shall be earthed at switchgear
end only unless otherwise instructed by Owner. Every alternate post of the
metallic fence shall be connected to earthing grid by one GS flat and gates by
flexible lead to the earthed post. Rail for transformers within the plant area shall
be bonded across fish plate and connected to earthing grid at several locations.
For prefabricated cable trays, a separate ground conductor shall run along the
entire length of cable tray and shall be suitably clamped on each cable tray at
periodic intervals. Each continuous laid out lengths of cable tray shall be
earthed at regular interval of 15M by G.S. flats to main earth mat. Wherever
earthmat is not available Contractor shall do the necessary connections by
driving an earth electrode in the ground.
Neutral points of transformer shall be solidly earthed by means of 2 Nos
75X10mm GI flat. Each earthing lead from the neutral of the Transformers shall
be directly connected to two electrodes in treated earth pits which in turn shall
be connected to station earthing grid.
Neutral connections and metallic conduits/pipes shall not be used for the
equipment earthing. Lightning protection system down conductors shall not be
connected to other earthing conductors above the ground level.
Connections between earth leads and equipment shall normally be of bolted
type. Contact surfaces shall be thoroughly cleaned before connections.
All ground conductor connections shall be made by electric arc welding and all
equipment earth connections shall be made by bolting with the earthing pads
through flexible insulated cable leads. Ground connections shall be made from
Page 2 of 7

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR EARTHING

nearest available station ground grid risers. Suitable earth risers approved by
Engineer shall be provided above finished floor/ground level, if the equipment is
not available at the time of laying of main earth conductor.
Resistance of the joint shall not be more than the resistance of the equivalent
length of conductor. For rust protection the welds should be treated with red lead
compound and afterwards thickly coated with bitumen compound.
Earthing conductors buried in ground shall be laid minimum 600 mm below
grade level unless otherwise indicated in the drawing. Earthing conductors
crossings the road shall be installed at 1000 mm depth and where adequate
earth coverage is not provided it shall be installed in hume pipes. Earthing
conductors embedded in the concrete floor of the building shall have
approximately 50mm concrete cover.
Minimum earth coverage of 300mm shall be provided between earth conductor
and the bottom of trench/foundation/underground pipes at crossings. Wherever
earthing conductor crosses on runs at less than 300mm distance along metallic
structures such as gas, water, steam pipe lines, steel reinforcement in concrete,
it shall be bonded to the same.
Earthing conductors along their run on columns, walls, etc. shall be supported
by suitable welding/cleating at interval of 1000mm.
Electrodes shall be embedded below permanent moisture level. Minimum
spacing between electrodes shall be 6000mm. Chemically treated Earth pits
shall be provided for earthing. The earth pit electrode shall be copper claded
steel with diameter not less than 20mm or as per design to meet fault current
requirement. The chemical used shall be soil resistivity enhancing material with
maintenance free characteristics. The complete earthing system shall have
minimum 25 years of guaranteed life.
On completion of installation, continuity of earth conductors and efficiency of all
bonds and joints shall be checked. Earth resistance at earth terminations shall
be measured in presence of Owner's representatives. Thickness of galvanising
shall be at least 610gm/sq.m or 86 microns for all galvanised steel conductors.
1.02

1.03

1.04

Ground Electrode shall be 3M long MS rod of required size. These are to be


fabricated and driven into the ground by the side of mat conductors. All
connection to the conductors shall be done by arc welding process.
Risers are required for connecting the equipment and structures with the ground
mat. These will be MS flat, laid from ground mat to above ground level properly
clamped or supported along the outer edge of the concrete foundation.
Connection to the ground mat shall be done by arc welding and the other end is
to be kept free, at least 300 mm above ground level.
All steel Structures are required to be grounded from ground mat. Laying
supporting and connection at both end are within the scope of this specification.

All vertical earth pits provided at the grid substation shall be interconnected
with each other by 40 mm MS Rod only. The GI flat shall be buried in the
earth at a minimum depth of 300 mm. Minimum ground coverage of 300mm
shall be maintained between main earth grid and bottom of trench, tunnels,
underground pipes other services / foundations. The earth grid conductor
shall be run along the building column wall etc. with adequate and suitable
Page 3 of 7

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR EARTHING

supports at 750mm interval, if site conditions warrant so. The riser for
equipment earthing shall be 75X10 mm GI flat. The orientation of these risers
shall be such that minimum earthing strip is consumed for equipment
earthing.
All the further joints / connection of GI Flat shall be arc welded.
1.05

To ensure good welding, it should be carried out only after scratching off the
galvanization, dirt, grease etc by thorough cleaning of contact surface. After
welding it will be made with anticorrosive zinc rich paint.
The equipment connection with GI Flat shall be bolted connection. Each bolted
connection shall be taken through two numbers bolts at each joint to ensure
tightness and avoid loosening with passage of time.
All Power transformers neutral shall be connected to earth with two independent
grounding conductors (75 x 10 mm), connected to two separate and distinct
earth pits.
In case the GI flat is to cross any obstruction, it shall be laid below the
obstruction. At the crossing of building walls, floors etc the earth conductor shall
pass through PVC conduit. Both ends of conduits shall be sealed after laying of
conductor to prevent ingress of water.
Contractor shall use GI strip of following specification: The GI flat will have minimum 610 gm/sq M Zinc coating and minimum 86
microns thickness. The galvanization provided shall be as per IS 2629. The
galvanized surface shall consist of a continuous and uniform thick coating of
zinc, firmly adhering to the surfaces of steel. The finished surface shall be clean
and smooth and shall be free from defects like discolored patches, bare spots,
and unevenness of coating, spiky deposits, and blistered surfaces, flaking or
peeling off.
All hardware like bolts, nuts, spring and flat washers shall be galvanized,
Stainless Steel or Zinc passivated shall be arranged by contractor.

2.0

EQUIPMENT EARTHING
Contractor for Equipment Earthing shall follow following guidelines: -

1. The table below provided the guidelines for selection of earth conductor for
each equipment: Sr.
No.
1

Description/location
Earth mat

2
3
4
5
6

Power Transformer
Station transformer
11KV Switchgear
415V panel
Lighting panel

Size
40 mm (min) to be selected by the
contractor based on the calculations.
75 X 10mm GI flat
50x6mm GI flat
50x6mm GI flat
50x6mm GI flat
25x3 mm GI flat
Page 4 of 7

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR EARTHING

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Junction box
Street lighting pole
Metallic fence
Transformer yard fence and
gate
HV/LV/ LV Neutral cable box
OLTC Drive mechanism body
Battery charger panel
DCDB
Capacitor Bank Structure
Capacitor unit and reactors
Outdoor Circuit breaker, CT, PT
& CVT
Secondary terminal Box of
outdoor CT, PT & CVT
Isolator Mechanism box, earth
switch box
Gantry tower and structure
Electronic Earthing

7/8 SWG GI flat


25x3 mm GI flat
25x3 mm GI flat
50x6 GI flat with the help of flexible
copper braid.
50x6 GI flat
25X3 GI flat
25X3 GI flat
25X3 GI flat
50 X 6 GI flat
50 x 6 GI flat
50 X 6 GI flat
25 X 6 mm GI flat
25 X 6 mm GI flat
75 X 10 mm GI flat
As per recommendation of SCADA
vendor

2. For switchgear rooms, a local earth conductor of size 50x 6 mm GI flat may be
run around the room below floor to facilitate earthing of equipments in switchgear
room. This grid shall be connected to the main earth grid at minimum two points.
Risers in this case shall be of size 50 x 6 mm GI flat.
3. It is to be ensured that all the switchgears and transformers earth points/
connections are connected to earth grid and all the main and auxiliary earth grids
are interconnected at minimum two points. With the above arrangement, the
return path to the respective transformer neutral will have a predominantly
metallic path. (i.e. Cable armour >>switchgear earth bus>>external earth
flat>>earth grid>>transformer neutral.)
4. Where a 66 kV overhead line terminates at the substation, a metallic continuity
between the end tower and the substation earth grid should be established with
two independent connections.
5. The GI Flat shall be laid minimum 300 mm below the ground level except for the
indoor location, where it can run over the finished floor level.
6. The GI flat shall be welded after scratching off the galvanization locally and
thorough cleaning of contact surface. After welding or bolting arrangement the
joint shall be provided with anticorrosive Bitumen compound or zinc Phosphate
paint. Wherever bolted connection is taken, it shall be taken through two bolts at
each joint to ensure tightness and avoid loosening with passage of time.
7. Details of welding, bolting arrangement for various types of joints shall be as per
Indian Standard.
8. Two separate and distinct earth connections shall be used for safety earthing of
non-current carrying metallic enclosure of all equipments.
9. Two separate and distinct earth connections shall be used for earthing of
Lightning / surge absorber.
10. Neutral bushing of oil/dry type Station transformer shall be connected to two
independent earth pits by two nos separate GI strips.
11. Transformer yard fence, structures shall also be connected with the earth mat by
50X6 GI Flat with the help of flexible copper braid.
Page 5 of 7

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR EARTHING

12. All damages to the galvanized finishes shall be made perfect with zinc rich or
bitumen paint.
13. RTU, marshalling box of SCADA or any other equipment installed in substation
for SCADA shall not be connected to the earth grid.
3.0

LIGHTNING PROTECTION

DESIGN OF LIGHTNING PROTECTION


3.1

Direct stroke lightning protection (DSLP) shall be provided in the EHV switchyard
by shield wires. The final arrangement shall be decided after approval of the
DSLP calculations. The Contractor is required to carry out the DSLP calculations
and submit the same to the Owner for approval of the same at detailed
engineering stage after award of contract.

3.2

The lightning protection system shall not be in direct contact with underground
metallic service ducts and cables.

3.3

A 40 mm dia. 3000mm long MS earth electrode with test links, CI frame & Cover
shall be provided to connect down conductor of towers with peak. The test joint
shall be directly connected to the earthing system.

3.4

Conductors of the lightning protection system shall not be connected with the
conductors of the safety earthing system above ground level.

3.5

Down conductors used for lightning protection shall be cleated on the structures
at 2000mm interval.

3.6

Connection between each down conductor and rod electrodes shall be made via
test joint (pad type compression clamp) located approximately 150 mm
aboveground level.

3.7

Lightning conductors shall not pass through or run inside G.I. conduits.

3.8

All metallic structures within a vicinity of 2000 mm in air and 5000mm below
ground shall be bound to the conductors of lightning protection system.

3.9

Constructional Features

3.9.1

Galvanized Steel (Applicable for exposed G.S. flats)


a)

Steel conductors shall be galvanized according to IS: 2629.

b)
The minimum weight of zinc coating shall be 610gm/sq. m. and
minimum thickness shall be 86 microns.
c)
The galvanized surfaces shall consist of a continuous and uniformly
thick coating of zinc, firmly adhering to the surfaces of steel. The finished
surface shall clean and smooth and shall be free from defects like discolored
patches, bare spots, unevenness of coating, spelter which is loosely attached
to the steel globules, spiky deposits, blistered surfaces, flaking or peeling off
Page 6 of 7

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR EARTHING

etc. The presence of any of these defects noticed on visual or microscopic


inspection shall render the material liable to rejection.
3.10

Tests

3.10.1

The Contractor shall perform all tests and inspection to ensure that material and
workmanship are according to the relevant standards. Contractor shall have to
demonstrate all tests as per specification and equipment shall comply with all
requirements of the specification.
The galvanized steel shall be subjected to four one-minute dips in copper
sulphate solution as per IS: 2633.

a)

b)

Zinc Coating thickness : As per IS: 4759

c)

Uniformity of zinc coating : As per IS: 2633

d)

Adhesion Test : As per IS: 2629

e)

Mass of zinc coating : As per IS: 6745

f)

Chemical Analysis: As per IS: 513 & IS: 1079

3.4.2

The accessories for GSS Groundwire such as Tension Clamps, Copper


braided wire etc. shall conform to & meet the test requirements of IS: 2121.

4.0

Assumptions , if any , on which design of the direct stroke lightning protection


offered is based shall be clearly stated in the bid.

Page 7 of 7

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR EXHAUST AND VENTILATION SYSTEM

TECHNICAL SPECIFICATION
FOR
EXHAUST
AND
VENTILATION SYSTEM

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR EXHAUST AND VENTILATION SYSTEM

Contents
1. INTENT OF SPECIFICATION ........................................................................................... 3
2. SCOPE OF SUPPLY ............................................................................................................ 3
3. GENERAL REQUIREMENT .............................................................................................. 3
4. DESIGN CRITERIA ............................................................................................................ 3
5. DEVIATION ........................................................................................................................ 4

Page 2 of 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR EXHAUST AND VENTILATION SYSTEM

1. INTENT OF SPECIFICATION
This specification is intended to cover the design, manufacture, assembely, testing at
manufacturers works, supply & delivery, properly packed for transport FOR site of Air
Conditioning system and Ventilation system for substation control room building complete
with all materials and accessories for efficient and trouble free operation.
In the event of any discrepancy with the listed documents, the stipulation of this
specification shall govern.
2. SCOPE OF SUPPLY
The following equipment shall be furnished with all accessories: 2.1. Exhaust and supply air fans for ventilation
2.2. 2Tons of two 5 star rated split air-conditioner for control room only.
2.3. All necessary components for operation of the above equipment.
2.4. All wiring & accessories to complete the installation.
2.5. All relevant drawings, data & instruction manuals.
3. GENERAL REQUIREMENT
3.1. All equipment and material shall be designed, manufactured and tested in accordance
with the latest applicable Indian Standards except where modified and/or
supplemented by this specification.
3.2. Equipment and materials conforming to any other standard, which ensures equal or
greater quality, may be accepted. In such case copies of the English version of the
standard adopted shall be submitted along with the bid.
In particular, the following standards and specifications are applicable.
3.3. This specification shall be read and constructed in conjunction with the bid documents
and annexure to determine the scope of work.

4. DESIGN CRITERIA
4.1. Exhaust system
Industrial type Axial Exhaust fan of minimum propeller type / axial type shall be
provided for rooms with suitable drive motor, DOL starter, rain protection cowl with
screen, grouting bolts etc. Fan for battery room shall be bifurcated type spark proof
construction. The quantity shall be based on calculation.
Exhaust fan shall be supplied in:
a. Switchgear room 3 nos heavy duty with sweep of 900mm
b. Battery Room 2 nos with sweep of 600mm
Page 3 of 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR EXHAUST AND VENTILATION SYSTEM

c. Toilet 1 no (200mm domestic exhaust fan)


d.
Number and details of wall mounted fan:
a. The wall mounted fan shall be industrial type
b. Battery room 1 No, air circulator 600mm
c. Control room 3 Nos, domestic 450mm sweep
d. Switchgear Room 4 Nos, air circulator 750mm
4.2. Power Point & socket
Each room shall be provided with at least 2 Nos 5 / 15 Ampere Switch socket and 2
nos 5 ampere switch sockets. Two nos industrial 16 ampere points shall be provided
in switchgear room.

4.3. Air Conditioner


2 nos 2 ton split air conditioner shall be provided in control room building of Daikin /
carrier / Hitachi make.
All equipment, accessories and wiring shall have fungus protection, involving special
treatment of insulation and metal against fungus, insects and corrosion.
In case control and protection panels are installed outdoor along with 66KV GIS any
air conditioning, ventilation system required for safe operation @ 50 DEG C shall be
in scope of bidder.

5. DEVIATION
Deviation from this specification, if any, shall be clearly bought out in the offer. Unless owner
explicitly accepts such deviations, it shall be constructed that the offer fully complies with the
specification.

Page 4 of 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR FIRE DETECTION AND ALARM SYSTEM

TECHNICAL SPECIFICATION
FOR
FIRE DETECTION
AND
ALARM SYSTEM

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR FIRE DETECTION AND ALARM SYSTEM

Contents
1. INTENT OF SPECIFICATION ........................................................................................ 3
2. SCOPE OF WORK ........................................................................................................... 3
3. DESIGN CRITERIA ......................................................................................................... 4
4. DEVIATIONS ................................................................................................................... 5

Page 2 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR FIRE DETECTION AND ALARM SYSTEM

1. INTENT OF SPECIFICATION
This specification is intended to cover the design, manufacture, assembly, testing at
manufacturers works, supply & delivery, properly packed for transport FOR site of Fire
and smoke Detection & Alarm System for substation control room building complete with
all materials and accessories for efficient and trouble free operation.
In the event of any discrepancy with the listed documents, the stipulation of this
specification shall govern.
2. SCOPE OF WORK
2.1. scope of supply
The following equipment shall be furnished with all accessories : Smoke and heat detectors and installation.
manual call point for the substation building
Fire detection alarm panels which shall be SCADA compatible.
All wiring & accessories to complete the installation
All installation hardware.
All relevant drawings, data & instruction manuals.
2.2. General Requirement
2.2.1. Codes and standards
All equipment and material shall be designed, manufactured and tested in
accordance with the latest applicable Indian Standards except where modified
and/or supplemented by this specification.
Equipment and materials conforming to any other standard which ensures equal
or greater quality may be accepted. In such case copies of the English version of
the standard adopted shall be submitted along with the bid.
In particular, the following standards and specifications are applicable.
Indian Elecrtricity Rules
Indian electricity act
CBIP manual
IS 2189
Code of practice for selection, installation & maintenance of
automatic fire alarm system.
IS 2190
Selection, installation & maintenance of first aid, fire extinguisher.
Tariff Advisory Committee Manual
IS 1646
Code for practice for fire safety of buildings
This specification shall be read and constructed in conjunction with the bid
documents and annexure to determine the scope of work.
Page 3 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR FIRE DETECTION AND ALARM SYSTEM

3. DESIGN CRITERIA
3.1. General
The fire detection system shall consist of various types of fire detectors, control
cabling, fire alarm panels, central monitoring station, annunciation/control panels
and local panels.
The fire detection and alarm system shall be microprocessor based, analogue
addressable system.
A central monitoring system shall be provided in the control room covering complete
substation.
The control system shall be compatible to be interfaced with SCADA system on IEC
103 or open modbus protocol.

3.2. Location
Fire detectors shall be provided for the entire substation building including control
room, switchgear room, battery charger, corridors etc in the ground floor only. Fire
detectors shall be located at strategic location in various rooms of the building. The
spacing shall be as per TAC norms.

3.3. Operation
The operation of any of the fire detectors / manual call point should result in the
following:

A visual signal exhibited in the alarm panel indicating the area where the fire is
detected.
An audible alarm sounded in the panel.
An external alarm sounded in the building, location of which shall be decided
during detailed engineering.
An alarm should be signaled to the control room.

3.4. Detection & Alarm system


Each zone shall be provided with two zone cards in the panel so that system will
remain healthy even if one the cards become defective.The control panel shall be
suitable for 230V AC and 220V DC as power supply.

3.5. Cabling

Page 4 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR FIRE DETECTION AND ALARM SYSTEM

The detector cable and the other control cable shall be armoured, screened and
twisted FRLS type in external areas and shall be of unarmoured FRLS type inside
building (in metallic conduits)
3.6. Tests
All equipment shall be completely assembled wired, adjusted and routine tested at
the factory as per relevant standards.
Following tests shall be performed on the system
Response characteristics of fire detectors.
Performance test on fire extinguisher as required in the code.
A comprehensive visual and functional check for the fire alarm panel.
Verification of wiring as per approved schematic.
Testing of fire detection panel as per BS-3116 Part IV.
3.7. Site Test

All the detectors installed shall be tested for actuation by bringing a suitable
smoke source near the detector creating a stream smoke over the detector. After
each test smoky atmosphere should be cleared so that the detector shall reset.
Certify proper operation of all detectors and call points.
One of each type of extinguisher shall be tested for its performance.

4. DEVIATIONS
Deviation from this specification, if any, shall be clearly bought out in the offer. Unless
owner explicitly accepts such deviations, it shall be constructed that the offer fully
complies with the specification

Page 5 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR FIRE EXTINGUISHERS

TECHNICAL SPECIFICATION
FOR
FIRE EXTINGUISHERS

PREPARED BY

APPROVED BY

GS

DS

REV

00

DATE

4th JULY 2013

PAGE

1 OF 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR FIRE EXTINGUISHERS

Contents
1. INTENT OF SPECIFICATION ................................................................................................... 3
2. SCOPE OF SUPPLY .................................................................................................................... 3
3. CODES AND STANDARDS ...................................................................................................... 3
4. DESIGN CRITERIA .................................................................................................................... 4
5. DEVIATIONS .............................................................................................................................. 4

Page 2 of 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR FIRE EXTINGUISHERS

1. INTENT OF SPECIFICATION
This specification is intended to cover the design, manufacture, assembly, testing at
manufacturers works, supply & delivery, properly packed for transport FOR site of Portable
wall and trolley mounted Fire extinguisher and fire buckets for substation control room building
complete with all materials and accessories for efficient and trouble free operation.
In the event of any discrepancy with the listed documents, the stipulation of this specification
shall govern.
2. SCOPE OF SUPPLY
The following equipment shall be furnished with all accessories: a. Wall mounted fire extinguisher
b. Trolley mounted fire extinguisher
c. Sand buckets with stand.
d. All installation hardware.
e. All relevant drawings, data & instruction manuals.
f. Mandatory spares.
g. Nitrogen purging system (see power transformer specification)
h. Any fire suppression system required for GIS shall be in scope of bidder.
3. CODES AND STANDARDS
All equipment and material shall be designed, manufactured and tested in accordance with the
latest applicable Indian Standards except where modified and/or supplemented by this
specification.
Equipment and materials conforming to any other standard, which ensures equal or greater
quality, may be accepted. In such case copies of the English version of the standard adopted
shall be submitted along with the bid.
In particular, the following standards and specifications are applicable.
Indian Elecrtricity Rules
Indian electricity act
IS 2190
Selection, installation & maintenance of first aid, fire extinguisher.
Tariff Advisory Committee Manual
IS 1646
Code for practice for fire safety of buildings
IS 940
Portable fire extinguisher, Water type - specification
IS 2878
Fire extinguisher CO2 type
IS 2171
Specification for fire extinguisher dry powder.
IS 10204
Specification for fire extinguisher Mechanical foam type.

Page 3 of 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR FIRE EXTINGUISHERS

This specification shall be read and constructed in conjunction with the bid documents and
annexure to determine the scope of work.

4. DESIGN CRITERIA
4.1. General
The contractor shall supply the required type and quantities of fire extinguisher and Sand
buckets. The quantity shall be as per TAC recommendations.
4.2. Location
Fire extinguisher and sand buckets shall be installed in Control room, battery room,
switchgear room, ACDB & battery charger room, Cable cellar, Transformer yard, Outdoor
switchyard and Capacitor bank.
4.3. Distribution
The fire extinguishers in various locations shall be as per the guidelines of TAC-India. The
maximum distance between placement of fire extinguishers shall be as per TAC rules.

4.4. Tests
All equipment shall be completely assembled wired, adjusted and routine tested at the
factory as per relevant standards.

5. DEVIATIONS
Deviations from this Specification shall be stated in writing with the tender by reference to the
Specification clause/GTP/Drawing and a description of the alternative offer. In absence of such
a statement, it will be assumed that the bidder complies fully with this specification. No
deviation will be acceptable post order.

Page 4 of 4

Volume I Technical Specification


Civil Works
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

TECHNICAL SPECIFICATION
FOR
CIVIL WORK

PREPARED BY

Akhilesh kumar

REV :2

APPROVED BY

Devender Sharma

27

Volume I Technical Specification


Civil Works
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

1.0

INTENT
The specification covers the following:

1.1

Design, engineering, and construction of all civil works at 66/11KV


Substation. All civil works shall also satisfy the general technical
requirements specified in other Sections of this Specification and as detailed
below.

1.2

They shall be designed to the required service condition / loads as specified


elsewhere in this Specification or implied as per National and International
Standards.
All civil works shall be carried out as per applicable Indian Laws, Standards
and Codes. All materials shall be of best quality conforming to relevant Indian
Standards and Codes.

1.3

The Contractor shall furnish all design, drawings, labour, tools, equipment,
materials, temporary works, constructional plant and machinery, fuel supply,
transportation and all other incidental items not shown or specified but as
may be required for complete performance of the Works in accordance with
approved drawings, specifications and direction of Owner.

1.4

The work shall be carried out according to the design/drawings to be


developed by the Contractor and approved by the Owner based on Tender
Drawings supplied to the Contractor by the Owner.' For all building,
structures, foundations etc. necessary layout and details shall be developed
by the Contractor keeping in view the functional requirement of the substation
facilities and providing enough space and access for operation, use and
maintenance based on the input provided by the Owner. Certain minimum
requirements are indicated in this specification for guidance purposes only.
However, the Contractor shall quote according to the complete requirements.

2.0

GEOTECHNICAL INVESTIGATION
The Owner will carry out Geo Technical Investigation for the entire Substation including switchyard. The copy of the report will be given as input to
the successful contractor for his Civil Design work.

3.0
3.1

SITE PREPARATION
SCOPE
This clause covers the design and execution of the work for site preparation,
such as clearing of the site, the supply and compaction of fill material,
excavation and compaction of backfill for foundation, road construction,
drainage, trenches and final topping by stone (broken hard stone).

Page 2 of 27

Volume I Technical Specification


Civil Works
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

3.2

GENERAL

3.2.1

The Owner shall hand over the substation land on as is basis, the bidder
shall visit the substation site to ascertain the quantum of work, present
condition of the land. No request for commercial changes will be entertained
post award of work due to any claim related to site condition / plot condition.
The layout and levels of all structure etc shall be made by the Contractor at
his own cost from the general grids of the plot and benchmarks set by the
Contractor and approved by the Owner in presence of engineer in charge.

3.2.2

The Contractor shall give all help in instruments, materials and personnel to
the Owner for checking the detailed layout and shall be solely responsible for
the correctness of the layout and levels.

3.2.3

The Contractor shall develop the site area to meet the requirement of the
intended purpose. The site preparation shall conform to the requirements of
relevant sections of this specification or as per stipulations of standard
specifications.

3.2.4

If fill material is required, the fill material shall be suitable for the above
requirement as per level specified in the tender specification. The fill shall be
such a material and the site so designed as to prevent the erosion by wind
and water of material from its final compacted position or the in-situ position
of undisturbed soil.

3.2.5

Material unsuitable for founding of foundations shall be removed and


replaced by suitable fill material and to be approved by the Owner.

3.2.6

Backfill material around foundations or other works shall be suitable for the
purpose for which it is used and compacted to the density described under
Compaction. Excavated material not suitable or not required for backfill, shall
be disposed off in area's as directed by Owner.

3.3
3.3.1.
3.3.2.

EXCAVATION AND BACKFILL


Excavation and backfill for foundations shall be in accordance with the
relevant code.
Whenever water table is met during the excavation, it shall be dewatered and
water table shall be maintained below the bottom of the excavation level
during excavation, concreting and backfilling.

3.3.3.

When embankments are to be constructed on slopes of 15% or greater,


benches or steps with horizontal and vertical faces shall be cut in the original
slope prior to placement of embankment material. Vertical face shall measure
not more than 1 m in height.

3.3.4.

Embankments adjacent to abutments, culverts, retaining walls, curb stone


and similar structures shall be constructed by compacting the material in
successive uniform horizontal layers not exceeding 15 cm in thickness. (of
loose material before compaction). Each layer shall be compacted as
required by means of mechanical tampers approved by the Owner. Rocks
larger than 10 cm in any direction shall not be placed in embankment
Page 3 of 27

Volume I Technical Specification


Civil Works
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

adjacent to structures.
3.3.5.

3.4

Earth embankments of roadways and site areas adjacent to buildings shall be


placed in successive uniform horizontal layers not exceeding 20 cm in
thickness in loose stage measurement and compacted to the full width
specified. The upper surface of the embankment shall be shaped so as to
provide complete drainage of surface water at all times.
COMPACTION

3.4.1.

The density to which fill materials shall be compacted shall be as per,


relevant IS and as per direction of Owner. All compacted sand filling shall be
confined as far as practicable. Backfilled earth shall be compacted to
minimum 95% of the Standard Proctor's density at OMC. The sub grade for
the roads and embankment filling shall be compacted to minimum 95% of the
Standard Proctor's density at OMC. Cohesion less material sub grade shall
be compacted to 70% relative density (minimum).

3.4.2.

At all times unfinished construction shall have adequate drainage. Upon


completion of the roads surface course. Adjacent shoulders shall be given a
final shaping, true alignment and grade.

3.4.3.

Each layer of earth embankment when compacted shall be as close to

3.4.3.

Optimum moisture content. Embankment material which does not contain


sufficient moisture to obtain proper compaction shall be wetted. If the material
contains any excess moisture, then it shall be allowed to dry before rolling.
The rolling shall begin at the edges overlapping half the width of the roller
each time and progress to the center of the road or towards the building as
applicable. Rolling will also be required on rock fills. No compaction shall be
carried out in rainy weather

3.5

REQUIREMENT FOR FILL MATERIAL UNDER FOUNDATION


The thickness of fill material under the foundations shall be such that the
maximum pressure from the footing, transferred through the fill material and
distributed onto the original undisturbed soil will not exceed the allowable soil
bearing pressure of the original undisturbed soil. For expansive soils the fill
materials and other protections etc.to be used under the foundation is to be
got approved by the Owner. All the area excavated in due course of
construction must be filled by vendor. The area of future bay must be filled by
vendor up to the proper level of yard .

4.0
4.1
4.1.1

ANTIWEED TREATMENT & STONE SPREADING or PCC


SCOPE
The Contractor shall furnish all labour, equipment and materials required for
complete performance of the work in accordance with the drawings
specification and direction of the Owner.
Page 4 of 27

Volume I Technical Specification


Civil Works
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

4.1.2

The contractor shall prepare the yard before stone spreading . PCC must be
carried out in yard, in future bay area, capacitor bank area and Aux.
transformer area in two layers. First layer of 75 mm thickness nominal of
grade 1:4:8 concreting and second layer of 75 mm thickness of grade 1:2:4
cement concrete.

4.1.3

Along with PCC Stone spreading of 100mm thickness shall be done in the
Outdoor substation area, Power Transformer, Capacitor Bank, station
transformer and wherever equipments and or structures are to be provided
under present scope of work.
GENERAL REQUIREMENT
The material required for site surfacing/stone filling shall be free from all types
of organic materials and shall be of standard quality, and as approved by the
Owner.
The material to be used for stone filling/site surfacing shall be
uncrushed/crushed/broken stone of 20 mm nominal size (ungraded single
size) conforming to Table 2 of IS:383 - 1970. Hardness, Flakiness shall be as
required for wearing courses are given below:

Sieve Analysis limits (Gradation)


(IS: 383 - Table - 2)

Sieve

% passing by weight

Size

100

40mm

85 100

20mm

0 20

10mm

05

'One Test' shall be conducted for every 500 Cu.m.


Hardness
Abrasion value (IS: 2386 Part-IV) - not more than 40%
Impact value (IS: 2386 Part-IV) - not more than 30% and frequency shall be
one test per 500 cum with a minimum of one test per source
Flakiness Index
One test shall be conducted per 500 cum of aggregate as per IS:2386 PartI
and maximum value is 25%

Page 5 of 27

Volume I Technical Specification


Civil Works
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

S.No.

Materials

Make of Material

Cement

Ordinary Portland Cement from Ambuja / Ultratech

Water

Water used for both mixing and curing shall be clean and
free from injurious amounts of deleterious materials
which are likely to affect the strength or durability of
concrete. Water containing any sugar shall not be
allowed for use. Water is to be tested in accordance with
I.S. 456 of latest edition.

Steel

Fe-415 from TATA/SAIL

4.1.4

After all the structures/equipments are erected and antiweed treatment is


complete, the surface of the substation area shall be maintained,
rolled/compacted to the lines and grades as decided by Engineer-in-Charge.
De-weeding including removal of roots shall be done before rolling is
commenced. Engineer-in-Charge shall decide final formation level so as to
ensure that the site appears uniform devoid of undulations. The final
formation level shall however be very close to the formation level using
manual or machine roller with suitable water sprinkling arrangement to form a
smooth and compact surface

4.1.5

A base layer of uncrushed/crushed/broken stone of 20 mm nominal size


(ungraded single size) shall be spread, and rolled/compacted by using half
ton roller with 4 to 5 passes and water sprinkling to form a minimum 50 mm
layer on the finished ground level of the specified switchyard area excluding
roads, drains, cable trench and tower and equipment foundations as indicated
in the drawing.

4.1.6

Over the base layer of site surfacing material, a final surface course of
minimum 50 mm thickness of 20 mm nominal size (single size ungraded)
broken stone as specified above shall be spread and compacted. The water
shall be sprinkled in such a way that bulking does not take place.

4.1.7

Before taking up stone filling, antiweed treatment shall be applied in the


switchyard area wherever gravel filling is to be done, and the area shall be
thoroughly de-weeded including removal of roots. The recommendation of
local agriculture or horticulture department shall be sought wherever feasible
while choosing the type of chemical to be used. Nevertheless the
effectiveness of the chemical shall be demonstrated by the contractor in a test
area of 10M x 10M (approx.) and monitored over a period of two to three
Page 6 of 27

Volume I Technical Specification


Civil Works
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

weeks by the Engineer-in-Charge. The final approval shall be given. by


Engineer-in-Charge and final approval given based in the results.
4.1.8

5.0
5.1

The antiweed chemical shall be procured from reputed manufacturers. The


dosage and application of chemical shall be strictly followed. as per
manufacturer's recommendation. The contractor shall be required to maintain
the area free of weeds for a period of 1 year from the date of application of
1st dose of antiweed chemicals.
SITE DRAINAGE
Adequate site drainage system shall be provided by the Contractor.
The
Contractor shall design the storm water drainage system. On the basis of
maximum rainfall intensity of (culverts, ditches, drains etc..) to accommodate
run off due to the most intense rainfall that is likely to occur over the
catchments area in one hour period on an average of once in ten years. The
surface of the site shall be sloped to prevent the ponding of water. Outfall of
drainage shall be suitably selected. The depth of drains in drawings should
not be less then 60cm from below the natural ground level.

5.2

The maximum velocity for pipe drains and open drains shall be limited to
2.4m/see and 1.8m/sec. respectively. However, minimum non-silting velocity
of 0.6m/sec shall be ensured. Longitudinal bed slope not milder than 1 in
1000 shall be provided.

5.3

Before brick work of drains a bed soiling of concrete of thickness 200 mm


must be laid in which 100 mm nominal of 1:4:8 and 100 mm concrete of
1:2:4 grade must be laid . Brick work must be carried out in first class brick .

5.4

For design of RCC pipes for drains and culverts, IS:456 and IS:783 shall be
followed

5.5

The Contractor shall ensure that water drains are away from the site area and
shall prevent damage to adjacent property by this water. Adequate protection
shall be given to site surfaces, roads, ditches, culverts, etc. to prevent erosion
of material by water.

5.6

The drainage system shall be adequate without the use of cable/pipe


trenches. A main drain must be made to connect all the internal drains to
main MCD drain .

5.7

For pipe drains, concrete pipe of class NP2 shall be used. However, for road
crossings etc. higher strength pipe of class NP3 shall be provided. For rail
crossings, pipes conforming to railway loading standards or at least NP4
class shall be provided. Manholes shall be provided at every 30m interval, at
connection points and at every change of alignment.

5.8

Open surface drains shall be provided with Cement Concrete 1:2:4 of


minimum thickness of 100 mm or more as per design condition.

5.9

Pipe drains shall be connected through manholes at an interval of max. 30m.


Page 7 of 27

Volume I Technical Specification


Civil Works
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

Effluents shall be suitably treated by the Contractor to meet all the prevalent
statutory requirements and local pollution control norms and treated effluents
shall be conveyed to the storm water drainage system at a suitable location
for its final disposal.
5.10

Invert of the drainage system shall be decided in such a way that the water
can easily be discharged above the High Flood Level (HFL) outside
substation boundary at suitable location upto a maximum SOM beyond
boundary wall of substation or actual whichever occurs earlier and approved
by Owner.

5.11

All internal site drainage system, including the final connection/disposal to


Owner acceptance points shall be part of contractors scope including all
required civil work, mechanical & electrical systems. The Contractor shall
connect his drain(s) at one or more points to outfall points as feasible at site.
The work related to drainage of the substation building will be carried out by
the contractor.

5.12

The drainage scheme and associated drawings shall be got approved.

5.13

All the drains must have pre-cast drain cover of at least 75 cm thickness
made up of concrete of grade not less than M-35 with proper load bearing
capacity and adequate reinforcement.

6.0

ROADS AND CULVERTS

6.1.

Within substation fencing, roads to be provided for access to equipment and


building are in the scope of bidder. Layout of the roads shall be based on
Layout drawing for the substation. Parking areas shall be provided for Site
personnel and visitors as per layout drawing. Adequate turning space for
vehicles shall be provided and bend radius shall be set accordingly. It has to
be connected suitably with roads and internal connecting road must be
connected from main access road.

6.2.

All substation roads be constructed so as to permit transportation of all heavy


equipment upto 50MT. The roads shall be provided of PAVER Blocks. The
paver blocks used for the roads shall be minimum 80mm thick with
compressive strength not less than 450Kg/cm2.

6.3.

Road construction shall be as per IRC standards.

6.4.

Adequate provision shall be made for road drainage.

6.5.

All the culverts and its allied structure (required for road/rail, drain trench
crossings etc.) shall be designed for class AA loading (70 tone)as per IRC
standard/IS code

6.6.

All roads shall be designed for class 'E' of traffic as per IRC-37 Guidelines for
the design of flexible pavements.

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7.0

CABLE & PIPE TRENCHES

7.1

The cable trenches and precast removable RCC cover (with lifting
arrangement) shall be constructed using RCC of M35 grade. Cable trench
details are as below:
11 KV Switchgear Panel Trench Detail

- Refer Annexure-A

Indoor Cable Trench Typical Section

- Refer Annexure-B

Outdoor control cable detail

- Refer Annexure-C

Power Cable trench detail

- Refer Annexure-D

Cable trench detail

- Refer Annexure-E

Trench cover must be of pre-cast concrete of grade not less than M-35 of
appropriate load bearing capacity.
7.2

Cable trench crossing the road/rails shall be designed for class AA. Loading of
IRC/relevant IS Code and should be checked for transformer loading.

7.3.

Trenches shall be drained. Necessary sumps be constructed and sump pumps


if necessary shall be supplied. Cable trenches shall not be used as storm water
drains

7.4.

The top of trenches shall be kept at least 100 mm above the finished ground level.
The top of cable trench shall be such that the surface rain water do not enter the
trench.

7.5.

All metal parts inside the trench shall be connected to the earthing system

7.6.

Cables from trench to equipments shall run in hard conduit pipes.

7.7.

Trench wall shall not foul with the foundation. Suitable clear gap shall be
provided.

7.8.

The trench bed shall have a slope of 1/500 along the run & 1/250
perpendicular to the run.

7.9.

All the construction joints of cable trenches i.e. between base slab to base slab
and the junction of vertical wall to base slab as well as from vertical wall to wall
and all the expansion, joints shall be provided with approved quality PVC water
stops of approx. 230 x 5 mm size for those sections where the ground water table
is expected to rise above the junction of base slab and vertical wall of cable
trenches.

7.10.

Cable trenches shall be blocked at the ends if required with brick masonry in
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cement sand mortar 1:6 and plaster with 15mm thick 1:6 cement and mortar
7.11.

Sealing of cable trench must be made in such a manner that no rain water can
accumulate in it.

8.0

FOUNDATION /RCC CONSTRUCTION

8.1

GENERAL

8.1.1.

Work covered under this Clause of the Specification comprises the design
and construction of foundations and other RCC constructions for switchyard
structures, equipment supports, trenches, drains, jacking pad, pulling block,
Control cubicles, bus supports, Power transformer/Reactors, marshalling
kiosks and auxiliary equipments, tanks or for any other equipment. or service
and any other foundation required to complete the work. This clause is as
well applicable to the other RCC constructions. It may also be noted by the
contractor that all existing equipment foundations in the outdoor area shall be
dismantled by him.

8.1.2.

Concrete shall conform to the requirements mentioned in IS: 456 and all the
tests shall be conducted as per relevant Indian Standard Codes as
mentioned in Standard field quality plan appended with the specification. A
minimum grade of M-25 concrete shall be used for all structural/load bearing
members as per latest IS: 456 (latest revision).

8.1.3.

If the site is sloppy, the foundation height will be adjusted to maintain the
exact level of the top of structures to compensate such slopes.

8.1.4.

The switchyard foundation's plinths shall be minimum 900mm above 0.00


reference level of outside MCD road.

8.1.5.

Minimum 100mm thick lean concrete (1:4:8) shall be provided below all
underground structures, foundations, trenches etc. to provide a base for
construction.

8.1.6.

Concrete made with Portland slag cement shall be carefully cured and
special importance shall be given during the placing of concrete and removal
of shuttering.

8.1.7.

The design and detailing of foundations shall be done based on the approved
soil data and sub-soil conditions as well as for all possible critical loads and
the combinations thereof. The Spread footings foundation or pile foundation
as may be required based on soil/sub-soil conditions and superimposed
loads shall be provided.

8.1.8.

If pile foundations are adopted, the same shall be cast-in-situ driven/bored


or precast or under reamed type as per relevant. Parts of IS Code 2911. Only
RCC piles shall be provided. Suitability of the adopted pile foundations shall
be justified by way of full design calculations. Detailed design calculations
shall be submitted by the bidder showing complete details of piles/pile groups
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proposed to be used. Necessary initial load test shall also be carried out by
the bidder at their cost to establish the piles design capacity. Only after the
design capacity of piles have been established, the Contractor shall take up
the job of piling. Routine tests for the piles shall also be conducted. All the
work (design & testing) shall be planned in such a way that these shall not
cause any delay in project completion. The contractor shall go for vertical
load testing or lateral load testing. The contractor may choose static or
dynamic load testing upon site condition and time constraint.
8.1.9.

Fly Ash Bricks should be used for all the construction work for Green Building
Concept.

8.2

DESIGN

8.2.1

All foundation shall be of reinforced cement concrete. The design and


Construction of RCC structures shall be carried out as per IS :456 and
minimum grade of concrete shall be M-25.

8.2.2

Limit state method of design shall be adopted unless specified otherwise in


the specification..

8.2.3

For detailing of reinforcement IS: 2502 and SP: 16 shall be followed. Cold
twisted deformed bars conforming to IS: 1786 shall be used as reinforcement.
However, in specific areas mild steel (Grade I) conforming to IS:432 can also
be used. Two layers of reinforcement (on inner and outer face) shall be
provided for wall & slab sections having thickness of 150 mm and above.
Clear cover to reinforcement towards the earth face shall be minimum 40 mm.

8.2.4

RCC water retaining structures like storage tanks, etc. shall be designed as
uncracked section in accordance with IS: 3370 (Part I to IV) by working stress
method. However, water channels shall be designed as cracked section with
limited steel stresses as per IS: 3370 (Part I to IV) by working stress method.

8.2.5.

The procedure used for the design of the foundations shall be the most
critical loading combination of the steel structure and or equipment and/or
superstructure and other conditions, which produces the maximum stresses
in the foundation or the foundation component and as per the relevant IS
Codes of foundation design. Detailed design calculations shall be submitted
by the bidder showing complete details of piles/pile groups proposed to be
used.

8.2.6.

Design shall consider any sub-soil water pressure that may be encountered
following relevant standard strictly.

8.2.7.

Necessary protection to the foundation work. If required shall be provided to


take care of any special requirements for aggressive alkaline soil. Black
cotton soil or any other type of soil, which is detrimental / harmful to the
concrete foundations.

8.2.8.

RCC columns shall be provided with rigid connection at the base.


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8.2.9.

All sub-structures shall be checked for sliding and overturning stability during
both construction and operating conditions for various combinations of loads.
Factors of safety for these cases shall be taken as mentioned in relevant IS
Codes as stipulated elsewhere in the Specifications, For checking against
overturning. weight of soil vertically above footing shall be taken and inverted
frustum of pyramid of earth on the foundation should not be considered.

8.2.10.

Earth pressure for all underground structures shall be calculated using coefficient of earth pressure at rest. Co-efficient of active or passive earth
pressure (whichever is applicable). However, for the design of substructures
of any underground enclosures, earth pressure at rest shall be considered.

8.2.11.

In addition to earth pressure and ground water pressure etc., a surcharge


load of 2T/Sq.m shall also be considered for the design of all underground
structures including channels, sumps, tanks, trenches, and substructure of
any underground hollow enclosure etc, for the vehicular traffic in the vicinity
of the structure.

8.2.12.

Following conditions shall be considered for the design of water tank in


pumps house, channels, sumps, trenches and other underground structures:
a

Full water pressure from inside and no earth pressure & ground water
pressure & surcharge pressure from outside (application only to
structures, which are liable to be filled up with water or any other liquid).

Full earth pressure, surcharge pressure and ground water pressure from
outside and no water pressure from inside.

Design shall also be checked against buoyancy due to the ground water
during construction and maintenance stages. Minimum factor of safety of
1.5 against buoyancy shall be ensured ignoring the superimposed
loadings.

8.2.13.

Base slab of any underground enclosure shall also be designed for empty
condition during construction and maintenance stages with maximum ground
water table (GWT). Minimum factor of safety of 1.5 against buoyancy shall be
ensured ignoring the super-imposed loadings.

8.2.14.

Base slab of any underground enclosure like water storage tank shall also be
designed for the condition of different combination of pump sumps being
empty during maintenance stages with maximum GWT. Intermediate dividing
piers of such enclosures shall be designed considering water in one pump
sump only and the other pumps sump being empty for maintenance.

8.2.15.

The foundations shall be proportioned so that the estimated total and


differential movements of the foundations are not greater than the
movements that the structure or equipment is designed to accommodate.

8.2.16.

The foundations of transformer shall be of block type foundation. Minimum


reinforcement shall be governed by IS: 2974 and IS: 456.

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8.2.17.

The equipment foundations shall be checked for a factor of safety of 2.2 for
normal condition and 1.65 for short circuit condition against sliding,
overturning and pullout. The same factors shall be used as partial safety
factor over loads in limit state design also.

8.3

ADMIXTURES & ADDITIVES

8.3.1.

Only approved admixtures shall be used in the concrete for the Works. When
more than one admixture is to be used, each admixture shall be batched in
its own batch and added to the mixing water separately before discharging
into the mixer. Admixtures shall be delivered in suitably labeled containers to
enable identification.

8.3.2.

Admixtures in concrete shall conform to IS: 9103. The waterproofing cement


additives shall conform to IS: 2645. Owner shall approve concrete
Admixtures/ Additives.

8.3.3.

The contractor may propose and the Owner may improve the use of a waterreducing set-retarding admixture in some of the concrete. The use of such an
admixture will not be approved to overcome problems associated with
inadequate concrete plant capacity or improperly planned placing operations
and shall only be approved as an aid to overcoming unusual circumstances
and placing conditions.

8.3.4.

The water-reducing set-retarding admixture shall be an approved brand of


Ligno-sulphonate type admixture.

8.3.5.

The waterproofing cement additives (like Dr Fixit) shall be used on the roof
top. After water treatment half brick bed shoaling must be done and white
ceramic tiles should be laid on the finished top surface layer of roof slab.

8.3.6.

CHAIN LINK FENCING, GATE

9.0

GENERAL
Fencing shall be designed for the most critical loading combination taking care
of wind force, stability, tension on wires, minimum requirements as per this
clause and relevant IS recommendations.

9.1

AREAS REQUIRING FENCING


FRP Fencing shall be providing for the following areas:
1.

Site fencing for the complete Outdoor substation to isolate it from rest
of the installation / area is must. Gates shall be provided for men and
machine / equipment to be taken out of the substation. The clear size
of gate shall be as per width of road.

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9.2

2.

Capacitor bank cage, which shall be part of the capacitor bank supply.
Wherever necessary anti-reptile fixture/arrangement shall be provided
along with fencing.

3.

Fencing of Aux. Substation Transformer.

PRODUCT MATERIALS
The minimum requirements are as follows:
1.

2.

Chain Link fence fabric in accordance to IS-2721


1.

Size of FRP mesh

2.

Nominal size

3.

Width of chain link

25X75mm
6 mm
2400mm dia

FRP Posts :
Intermediate Straining
posts Stay post

Angle Section

: ISMC 100X50
: L 50 x 50 x 6
The Chain Link fabric shall be fixed to the post at the top ,middle and
bottom of the fence by welding/fixing 50 mm MS flat all through its
length at a spacing of 500 mm from both the side top and bottom .
Refer Annexure G & H for the Intermediate & End Post Fencing detail.
9.3

INSTALLATION
1.

Fence shall be installed along all switchyard / three transformers


periphery such that complete switchyard is isolated from rest of
installation.

2.

Post holes shall be excavated by approved methods.

3.

intermediate posts shall be spaced 1.5 m apart measured parallel to


ground surface

4.

Straining posts shall be installed at equal intervals not exceeding


15.0 m.

5.

Straining posts shall be installed at sharp changes in grade, at


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6.
7.

8.
9.

9.4

GATES
1.
2.
3.

4.
5.
6.

10.0

comers. at change of direction and where directed.


All corner post will have two stay post and every tenth post will have a
transverse stay post
Posts shall be set in 1:2:4 plain cement concrete Blocks of minimum
dimension 400 mm x 400 mm x 1500 mm deep Concrete work shall
conform to relevant clause. Post shall be braced and held in plumb
position and true alignment and elevation until concrete has set.
Fence fabric shall not be installed until concrete has cured a minimum
of 7 days.
Toe wall of Brick masonry, with notches over 75 mm thick PCC (1:4:8
) shall be provided below all fencing and shall be minimum 450 mm
above and 450 mm below finished ground level. All exposed surfaces
of brick toe wall shall be provided with 1:6 cement sand plaster and
coated with two coats of colour wash with a base coat of white wash
with lime.

The Gate frame shall be made of medium duty MS pipe conforming to


relevant IS with welded joints.
The gates shall be fabricated with welded joints to achieve rigid
connections. The gate frames shall be painted with one coat of
approved steel primmer and two coats of synthetic enamel paint.
Gates shall be fitted with approved quality iron hinges, latch and latch
catch. Latch and latch catch shall be suitable for attachment and
operation of pad lock from either side of gates. Hinges shall permit
gates to swing through 180 degree back against fence.
Gates shall be fitted with galvanized chain hook or gate hold back to
hold gates open. Double gates shall befitted with centre rest and drop
bolt to secure gates in closed position.
Gates shall be installed in locations shown on drawings. Next to the
main gate, a men gate (1.25 m wide, Single leaf) shall also be
provided
Bottom of gates shall be set approximately 40mm above ground
surface and necessary guiding mechanism shall be fitted.

BUILDINGS GENERAL REQUIREMENTs


The scope include the design. engineering and construction including antitermite treatment, plinth protection DPC of Building including sanitary, water
supply, electrification false ceiling etc. of control room building. The building
shall be of RCC framed structure of concrete of M-25 grade (Min.)

10.1

CONTROL ROOM BUILDING

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Minimum floor area requirements have been given in tender drawings, which
may be increased at the time of detailed engineering to suit project
requirements.
An open space of 1 m minimum shall be provided on the periphery of the
rows of panel and equipment generally in order to allow easy operator
movement and access as well as maintenance.

10.1.1

Any future possibility of annex building shall be taken care of while finalising
the layout of the control room building.
DESIGN
(a) The buildings shall be designed for Ground+2floor:
1.
To the requirements of the National Building Code of India and
the standards quoted therein. The contractor shall also arrange
approval of building from any local authorities such as MCD or
fire officer if required so. The official fees shall be born by
BSES.

b)

2.

For the specified climatic & loading conditions.

3.

To adequately suit the requirements of the equipment and


apparatus contained in the buildings and in all respects to be
compatible with the intended use and occupancy.

4.

With a functional and economical space arrangement.

5.

To be aesthetically pleasing. Different buildings shall show a


uniformity and consistency in architectural design.

6.

To allow for easy access to equipment and maintenance of the


equipment.

7.

With, wherever required, fire retarding materials for walls,


ceilings and doors, which would prevent supporting or
spreading of fire.

8.

With materials preventing dust accumulation. Walls skirting


must be done by kota stone with edge notching.

9.

Minimum cover to reinforcement is 40mm in columns,beams &


slabs and 50mm(top & bottom) in pedestals & footings

10.

Height of mumty considered to be 3m & Room Height should


be 4.5m clear

Suitable expansion joints shall be provided in the longitudinal direction


wherever necessary with provision of twin columns and gap must be
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filled with thermocoal and fitted with steel plate

10.1.2

c)

Individual members of the buildings frame shall be designed for the


worst combination of forces such as bending moment, axial force,
shear force, torsion etc.

d)

Permissible stresses for different load combinations shall be taken as


per relevant IS Codes and American standards..

e)

Cable cellar shall be considered against option # A at the ground floor.

f)

The building lighting shall be designed in accordance with the


requirements of relevant section.

g)

The building auxiliary services like exhaust and ventilation systems,


fire protection and detection systems and all other miscellaneous
services shall be designed in accordance with the requirements
specified in relevant section or elsewhere in this Specification.

h)

Two nos. of emergency exists shall be provided in the building and


cable cellar room (Option # A) .

i)

parafet wall of control room building must be made by load bearing


brick .

j)

Bars of coloum must must be treated for rusting and packed with brick
and plastered.

k)

Drawing of window and door must be in such a manner that it should


not have any gap between leltral and it.

l)

Adequate arrangement of electrical fan as per engineer in-charge


direction must be maid.

m)

Tiles and grainite in pantry and bath room must be fitted .

n)

Main connecting stairs to control room building must have granite


fittings.

DESIGN LOADS
Building structures shall be designed for the most critical combinations of
dead loads, super- imposed loads, equipment loads, crane load, wind loads,
seismic loads, and temperature loads
Dead loads shall include the weight of structures complete with finishes,
fixtures and partitions and should be taken as per IS:1911.
Super-imposed loads in different areas shall include live loads, minor
equipment loads, cable trays, small pipe racks & hangers and erection,
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operation and maintenance loads. Equipment loads shall constitute, if


applicable, all load of equipments to be supported on the building frame
The wind loads shall be computed as per IS 875, Seismic Coefficient method
shall be used for the seismic analysis as per IS 1893 with importance factor
1.5.
For temperature loading, the total temperature variation shall be considered
as 2/3 of the average maximum annual variation in temperature. The average
maximum annual variation in temperature for the purpose shall be taken as
the difference between the mean of the daily minimum temperature during
the coldest month of the year and mean of daily maximum temperature
during the hottest month of the year. The structure shall be designed to
withstand stresses due to 50% of the total temperature variation. . Wind and
Seismic forces shall not be considered to act simultaneously.
Floors/slabs shall be designed to carry loads imposed by equipment. Floors
shall be designed for live loads as per relevant American standards. Cable
and piping loads, shall also be considered additionally for floors where these
loads are expected.
In addition. beams shall be designed for any incidental point loads to be
applied at any point along the beams, The floor loads shall be subject to
Owners approval .
For consideration of loads on structures. IS: 875, the following minimum
superimposed live loads shall. however. be considered for the design.
a.

Roof

2.5 KN/M2
0.75 KN/M2

for accessible roofs for


in-accessible roofs

b.

RCC-Floor

(i) 5 KN/M2
(ii) 15 KN/M2 (minimum)

for offices for equipment


floors or actual
requirement, if
higher than 15KN/M2
based on equipment
Component weight and
Layout plan.

c.

Stairs
& balconies

5 KN/M2

d.

Toilet Rooms

2 KN/M2

Chequered plate floor

4 KN/M2

Walkways

3 KN/M2

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Any additional load coming in the structure shall be calculated as per IS: 875.
10.1.3

SUBMISSION
The following information shall be submitted for review and approval to the
Owner:
1.

Design criteria shall comprise the codes and standards used.


Applicable climatic data including wind loads, earthquake factors
maximum and minimum temperatures applicable to the building
locations, assumptions of dead and live loads, including equipment
loads, impact factors. Safety factors and other relevant information.

2.

Structural
design
calculations
and
drawing
(including
construction/fabrication) for all reinforced concrete and structural steel
structures.

3.

Fully, dimensioned concept plan including floor plans. cross sections,


longitudinal sections, elevations and perspective view of each building.
These drawings shall be drawn at a scale not smaller than I : 50 and
shall identify the major building components.

4.

Fully dimensioned drawings showing details and sections drawn to


scales of sufficient size to clearly show sizes and configuration of the
building components and the relationship between them.

5.

Product information of building components and materials, including


walls partitions flooring ceiling, roofing, door and windows and building
finishes.

6.

A detailed schedule of building finishes including colour schemes.

7.

A door & window schedule showing door types and locations, door
lock sets and latch sets and other door hardware.

Approval of the above information shall be obtained before ordering materials


or starting fabrication or construction as applicable.

10.1.4

FINISH SCHEDULE The finishing schedule is given in subsequent clauses.

10.1.5

FLOORING
Flooring in various rooms of control room building shall be as for detailed
schedules given in Table 1

10.1.6

WALLS
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Control room buildings shall be of framed superstructure. All walls shall be


non-load bearing walls. Min. thickness of external walls shall be 230 mm (one
brick) with 1:6 cement coarse sand mortars.
10.1.7

PLASTERING
All internal walls shall have minimum 12mm thick 1:6 cement sand plaster.
The ceiling shall have 6mm thick 1:4 cement sand plaster.

10.1.8

FINISHING
All external surfaces shall have washed stone grit (with groves formed) (DSR
13.112) finish over, 12mm thick cement sand plaster 1:4 (1 cement:4 coarse
sand) mixed with water proofing compound in the ratio 8S recommended by
the manufacturer. Suitable pigment shall be added to render the surface
aesthetically pleasing as per directions of Engineer-in-charge

10.1.9

UNDERDECK INSULATION
The method of fixing shall consist of slotted M.S. angles 75 x 50 x 4 mm fixed
to soffit of RCC roof slab at 600mm centers in both directions by Rawl plugs
of adequate strength. The slots shall have 14 GG.I. Tie wire drawn through
them.
50mm thick insulation mat Fiberglass Crown - 100 or equivalent shall, be
made out of fiber-glass or approved equivalent conforming to IS:8183,
backed with 34G aluminum foil and 22G x 12mm mesh wire netting. The net
shall be stretched tightly across the slotted angles or slotted plates holding it
in place by means of Wires. The joints of the wire netting shall be butted and
tightly laced down with 14G G.I. wire. The system shall be got approved

10.1.10

DOORS AND WINDOWS


The details of doors and windows of the control room building shall be as per
finish schedule Table-l and tender drawing with the relevant IS, code. Rolling
steel shutters and rolling shutters grills shall be provided as per layout and
requirement of buildings. Paints used in the work shall be of best quality
specified in CPWD specification.

10.1.11

PARTITION
Partition made of anodized aluminum frame provided with 6.0 mm thick clear
glass shall be supplied and installed at locations shown in tender drawings.

10.1.12

PLUMBING & SANITATION


(i)

All plumbing and sanitation shall be executed to comply with the


requirements of the appropriate bye-laws, rules and regulations of the
Local Authority having jurisdiction over such matters. The Contractor
shall arrange for all necessary formalities to be met in regard to
inspection, testing, obtaining approval and giving notices etc.

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(ii)

PVC syntex or equivalent make Roof water tank of adequate capacity


depending on the number of users for 24 hours storage shall be
provided. Minimum 2 Nos. 1500 liters capacity shall be provided.

(iii)

Galvanized MS pipe of medium class conforming to IS:1239 shall be


used for internal & external piping work for potable water supply.

(iv)

Sand CI pipes with lead joints:confonning to IS: 1729 shall be used


for sanitary works above ground level.
Each toilet shall have the following minimum fittings.
a)
WC (Western type) 390 mm high with toilet paper roll holder and
all fittings or WC (Indian Type) Orissa Pattern (580 x 440 mm)
with all
fittings. (both types of WCs shall be provided at alternate
locations)
(b)
Urinal (430 x 260 x 350 mm size) with all fittings.
(c)
Wash basin (550 x 400 mm) with all fittings.
(d)
Bathroom mirror (600 x 450 x 6 mm thick) hard board backing
(e)
CP brass towel rail (600 x 20 mm) with C. P. brass brackets
(f)
Soap holder and liquid soap dispenser.

(v)

(vi) Water cooler for drinking water with adequate water storage facility shall
be provided and located near control room instead of near toilet block.
(vii)

An Eye & face fountain conforming to IS: 1052 shall be provided for
battery room.

(viii)

I no, stainless steel kitchen sink with Drain board (510 x 1040 x 178
mm bow I depth) for pantry shall be provided.

(ix)
(x)

10.1.13

All fittings. Fastener, grating shall be chromium plated.


All sanitary fixtures and fittings shall be of approved quality and type
manufactured by well known manufacturers. All items brought to site ma

Water Proofing Treatment


Water Proofing Roof Treatment is mentioned in Annexure-F.
For floor tiles 3 mm spacers Including filling the joints with MYK Laticrete
products (Aquashield bright white along with grout Admixture 1776) or pidilite
RTM white along with RTM liquid additive) etc. will be used including filling of
Polyurethene sealant of make Bostic/Sika in the provided grove in tiles of size
15 mm wide and 25 mm deep after every 25 tiles.

11.0

STORM WATER DRAINAGE FOR CONTROL BUILDINGS

Page 21 of 27

Volume I Technical Specification


Civil Works
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

The building drain shall be provided for the collection of storm water from the
roofs. This water shall be collected in junction boxes and these boxes shall
drain to the main drainage system of the station.
Cast Iron rain water down comers conforming to IS:1230 with water tight lead
joints shall be provided to drain off the rain water from the roof. These shall
be suitably concealed with masonry work of cement concrete or cladding
material. The number and size of down comers shall be governed by IS:1742
and IS:2527.
All drains inside the buildings shall have minimum 40 mm thick grating covers
and in areas where heavy equipment loads would be coming, precast RCC
covers shall be provided in place of steel grating.
For all buildings, suitable arrangement for draining out water collected from
equipment blow down, leakages, floor washings fire fighting etc. shall be
provided for each floor.
12.0

MISCELLANEOUS GENERAL REQUIREMENT


Dense concrete with controlled water cement ratio as per IS-code shall
be used for all underground concrete structures such as pump-house,
tanks, water retaining structures, cable and pipe trenches etc. for
achieving water-tightness. Minimum 16mm dia foundation bolts should be
used

12.1
All joints including construction and expansion joints for the water retaining
structures shall be made water tight by using PVC ribbed water stops with central bulb.
However, kicker type (externally placed) PVC water stops shall be used for the base slab
and in other areas where it is required to facilitate concreting. The minimum thickness of
PVC water stops shall be 5 mm and minimum width shall be 230 mm.
12.2
All mild steel parts used in the water retaining structures shall be hot-double
dip galvanized. The minimum coating of the zinc shall be 610 gm/sq. m. for galvanized
structures and shall comply with IS:2629 and IS:2633. Galvanizing shall be checked and
tested in accordance with IS:2633. The galvanizing shall be followed by the application of
an etching primer and dipping in black bitumen in accordance with BS:3416.
12.3
A screed concrete layer not less than 100 mm thick and of grade not weaker
than M10 conforming to IS: 456-1978 shall be provided below all water retaining structures.
A sliding layer of bitumen paper or craft paper shall be provided over the screed layer to
destroy the bond between the screed and the base slab concrete of the water retaining
structures.
12.4

Bricks having minimum 75-kglcm2 compressive strength can only be used for
masonry work. Contractor shall ascertain himself at site regarding the
availability of bricks of minimum 75 i\:g/cm2 compressive strength before
submitting his offer.

12.5

Doors and windows on external walls of the buildings (other than areas
Page 22 of 27

Volume I Technical Specification


Civil Works
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

provided, with insulated metal claddings) shall be provided with RCC sunshade over the openings with 300 mm projection on either side of the
openings. Projection of sunshade. from. The wall shall be minimum 450mm
over window openings and 750 mm over door openings.
..
12.6

All stairs shall have maximum riser height of 150 mm and a minimum tread
width of 300 mm. Minimum width of stairs shall be 1500 mm. Service ladder
shall be provided for access to all roofs. RCC fire escape staircase shall be
provided in control buildings.

12.7

Angles 50x50x6 mm (minimum) with lugs shall be provided for edge


protection all round cut outs/openings in floor slab, edges of drains
supporting grating covers, edges of RCC cable/pipe trenches supporting
covers, edges of manholes supporting covers, supporting edges of manhole
pre-cast cover and any other place where breakage of comers of concrete is
expected.

12.8

Anti termite chemical treatment shall be given to column pits, wall trenches,
foundations of buildings, filling below the floors etc. as per IS:6313 and other
relevant Indian Standards.
Hand-railing minimum 900mm high shall be provided around all floor/roof
openings, projections/balconies walk ways, platforms, steel stairs etc. All
handrails and ladder pipes shall be 32 mm nominal bore MS pipes (medium
class) and shall be galvanized (medium-class as per IS:277). All rungs for
ladder shall also be galvanized as per IS: 277 medium class.
For RCC stairs, hand railing with 20 mm square MS bars, balustrades with
suitable MS flats & aluminum handrails shall be provided.

12.9

12.10

The details given in tender drawings shall be considered along with details
available in this section of the specification while deciding various
components of the building.
Items/components of buildings not explicitly covered in the specification but
required for completion of the project shall be deemed to be included in the
scope.

13.0

INTERFACING
The proper coordination & execution of all interfacing civil works activities like
fixing of conduits in roofs/walls/floors, fixing of lighting fixtures, fixing of
supports/embedments, provision of cutouts etc for indoor illumination,
ventilation & Air conditioning shall be the sole responsibility of the Contractor.
He shall plan all such activities in advance and execute in such a manner that
interfacing activities do not become bottlenecks and dismantling, breakage
etc. is reduced to minimum.

14.0

RAIN WATER HARVESTING SYSTEM

Page 23 of 27

Volume I Technical Specification


Civil Works
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

Rain water harvesting system should be designed for Entire Grid station
which consists of a Control Room Building & Electric Grid Tower portion. The
broad scope of rain water harvesting work includes detailed study of the site,
collection of secondary data related to rainfall, building maps, water
requirement etc, designing & drawing of all major components of rain water
harvesting system, supervision & suggesting site specific guidelines for
monitoring & operation. Based on the site condition, data analysis & rooftop
RWH system was adopted for control room building where the water
collected from roof top was stored in underground sumps & can be utilized for
toilet flushing & cleaning purposes. Whereas for the electric grid portion,

where the water stored in underground sump was used for fountain &
horticultural purposes.
Average daily rainfall of the peak rainfall month (i.e. August) of the year
should be considered in designs. All the surface area measurements, plan
layout & conveyance system of rainwater harvesting were made using the
drawing layout provided by BSES.
15.0

WATER SUPPLY
i)

ii)
iii)

iv)

16.0

Water shall be made available by Owner at any feasible point near


scope boundary at single point to the contractor. Contractor shall state
the total water requirement both in terms of quantity and head to the
Owner.
The Contractor shall carry out all the plumbing/erection works required
for supply of water in control room building beyond the single point as
at (i).
A scheme shall be prepared by the Contractor indicating the layout
and details of water supply which shall be got approved by the Owner
before actual start of' work including all other incidental items not
shown or specified but as may be required for complete performance
of the works.
Bore wells and pumps for water supply is not in the scope of
contractor. Although contractor shall provide a underground water
reservoir inside a room, near the gate of minimum 50 M3 or sufficient
capacity for refill of one fire tender. The water reservoir shall be
provided with a high-pressure pump and single point fire hydrant
outlet outside the room for refilling the fire tender in case of fire and
emergency. Necessary valve shall be provided in the outlet

SEWERAGE SYSTEM
(i) Sewerage system shall be provided for control room building.
(ii) The Contractor shall construct septic tank and soak pit suitable for
50 users.
Page 24 of 27

Volume I Technical Specification


Civil Works
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

(iii) The system shall be designed as per relevant IS Codes.


16.0

STATUTORY RULES

16.1

Contractor shall comply with all the applicable statutory rules pertaining to
factories act (as applicable far the State). Fire Safety Rules of Tariff Advisery
Committee. Water Act for pollution control etc.
Provisions for fire proof doors, no. of staircases, fire separation wall.
plastering on structural members (in fire prone areas) etc. shall be made
according to the recommendations of Tariff Advisory Committee.
Statutory clearance and norms of State Pollution Control Board shall be
followed as per Water Act for effluent quality from plant.
Foundation system adopted by Bidder shall ensure that relative settlement
and other criteria shall be as per provision in IS: 1904 and other Indian
Standards.
All water retaining structures designed as uncracked section shall also be
tested for water tightness at full water level in accordance with clause no. 10
of IS :33 70 (Part-I).
Construction joints shall be as per IS: 456.

16.2

16.3
16.4

16.5

16.6
16.7

All underground concrete structures like basements, pumps houses, water


retaining structures etc. shall have plasticizer cum water proofing cement
additive conforming to 18:9103. In addition, limit on permeability as given in
18:2645 shall also be met with. The concrete surface of these structures in
contact with earth shall also be provided with two coat of bituminous painting
for water/damp proofing.
In case of water leakage in the above structures, Injection Method shall be
applied for repairing the leakage.

17.0

Sl.
No

.
1

DEVIATIONS
a) Deviation from this specification, if any, shall be clearly bought out in the
offer. Unless owner explicitly accepts such deviations, it shall be constructed
that the offer fully complies with the specification.
Location

Control
room

TABLE I
Flooring

Homogenous
PVC tiles roll
2mm
thick.

INTERNAL FINISH SCHEDULE


Ceiling
Doors, Windows,
Wall Internal
Ventilat
Ventilators
ors

Oil bound
washable
distemper
on
smooth surface
applied
with
Page 25 of 27

White wash

Anodised aluminium
Indal or equivalent
extruded sections as
per IS 733 & 1285.
Glazing drawn sheet

Volume I Technical Specification


Civil Works
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

POP putty

Reception/L
ob by

Kota stone

Oil
bound
washable
distemper
on
smooth surface
applied
with
POP putty
DADO tiles
2.1m high.
Paint above
2.1m upto
ceiling

White wash

White wash

White wash

Battery
Room

Kota Stone

IPS flooring

Cable
cellar
Toilet,

Glazed
DADO glazed
ceramic tiles tile 2.1m high
with
white for toilet for
cement.
pantry above
working
platform upto
750mm.
Kota stone

Stair
7

Other
areas not
specified
Switchgear
room

Ceramic
glazed
tiles
with
white
cement
Ironite flooring
with epoxy
paint

Dry distemper

Oil
bound
washable
distemper
on
smooth surface
applied
with
POP putty

White wash

White wash

Waist
slab bottom
face white
wash inside
White wash

glass (Min 55mm


thick) double glazing
with 12mm gap
hermetically sealed.
Anodised Alum.
Extruded Sections
as at 1.0 for
entrance with
glazing.
Steel door 45mm
double sheet 18G
steel suitably
reinforced and filled
with mineral wool.
Hot rolled steel
framed glazed
window and
ventilators.
Steel door double
sheet as above.
Ventilators as at
5.0
Anodised aluminium
Indal or equivalent
extruded sections as
per IS 733 & 1285.
Glazing drawn sheet
glass (Min 55mm
thick)

Anodised aluminium
Indal or equivalent
extruded sections as
per IS 733 & 1285.
Glazing drawn sheet
glass (Min 55mm
thick) double glazing
with 12mm gap
hermetically sealed.
All external surfaces shall have washed stone grit(with grooves formed)

10

Page 26 of 27

White wash

ANNEXURE-I

Analysis of Rainfall
Data of the region

Measurement of
catchment area

Building area

Studing the site


condition

Grid area

Designing & drawing of rainwater harvesting


system for building & grid area separately

Supervision of
implementation work

Report/Document
formulation and
submission

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR RTU AND SCADA INTERFACE WORK

TECHNICAL SPECIFICATION
FOR
RTU & SCADA INTERFACE WORK

PREPARED BY

APPROVED BY

GS

AV

REV

00
th

DATE

4 JULY 2013

PAGE

1 OF 6

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR RTU AND SCADA INTERFACE WORK

INDEX

1.0
2.0
3.0
4.0
5.0

SCOPE............................................................................................................ 3
RTU CONFIGURATION.................................................................................. 3
SCADA INTERFACE PHILOSOPHY ............................................................. 4
CABLES, GLANDS & SUPPORTS ................................................................ 6
DEVIATIONS .................................................................................................. 6

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR RTU AND SCADA INTERFACE WORK

1.0

SCOPE
a. This specification is intended to cover the supply, erection, testing and
commissioning of RTU panel, marshalling panel, associated hardware/software (like
protocol converters), cables, accessories and other material required for interfacing
of all electrical equipments with SCADA for efficient and trouble free operation.
b. This specification shall be used in conjunction with all specifications, data sheets,
single line diagrams, and other drawings attached to the specification / purchase
requisition.

2.0

RTU CONFIGURATION

2.1

RTU

2.1.1

Digital inputs

2.1.2

Digital outputs

2.1.3

Analog Inputs

2.1.4

Control voltage

2.1.5

Air-conditioning

2.1.6

Front door

RTU panel should be multi processor based having


required no of co processor and main processor. The
power supply & main processor should be redundant.
The co processors are responsible to communicate all
IEDs on RS485 connectivity. The co processors
should have the licenses of IEC103, MODBUS RTU
MASTER & PLC. Main Processor will be connected to
LAN Switch (To be provided by BSES) for
communication with Master Control Centre. These are
responsible for communication between the RTU with
MCC. The protocol for two way communication
between RTU & MCC should be IEC 104.
RTU Panel should have 48 Digital inputs. All Inputs
should be suitable for 48V DC. They will be connected
to potential free contact from field.
RTU Panel should have 80 Digital outputs. Output to
be connected to CMRs of 48 V DC mounted in RTU
Panel. Its potential free contact will be connected in
the field.
RTU panel should have 16 analog inputs. Analog
signals are to be configurable either 0-10 V DC or 4-20
mA as required.
Control Voltage to be provided to RTU panel will be
48/220 V DC, converter to be provided for converting
220V DC to 48V DC in the RTU Panel in case the
control voltage is 220VDC.
RTU Panel should have air conditioner and the panel
should be double door front open able.
The RTU hardware mounted in the panel should be
visible from glass door/window without opening the
panel door.

Page 3 of 6

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR RTU AND SCADA INTERFACE WORK

3.0
3.1

3.2

3.3

3.4

3.4.1

SCADA INTERFACE PHILOSOPHY


Status/Alarm
RTU

signals

to RTU will read all the signals coming from IEDs (MFMs,
Numerical relays, Transformer REGDA relays, Battery
Charger) as Soft signals on standard protocols.
Commands from RTU
RTU will execute commands from SCADA as soft
commands through numerical relays on standard
protocol.
Numerical relay integration Numerical relays should be IEC 103 compatible. All
the hardware required to extend the relay signals to
the RTU shall be supplied along with the switchboards.
All hardware or protocol converters required for
compatibility with SCADA shall be in bidders scope.
Signals and Commands
Following signals are to taken from the various devices
to the RTU. This list is indicative and signals should
not be limited to this. Additional signals can be taken
based on requirement
Soft signals from numerical
a. On line Currents / Voltage/Power/Pf
relays
to
RTU
b. Relay General Trip signal
(Status/Alarms)
c. Relay Internal Fault
d. Post Fault currents (R, Y and B phase
separately)
e. Unbalance Current (In case of Neutral
displacement relay of capacitor feeders)
f. Breaker closed
g. Breaker Opened
h. LOCAL/SCADA enabled.
i. Isolator Close and open
j. Earth Switch close and open
k. Auto Trip
l. Trip circuit healthy
m. Breaker in Test / Service ( for indoor breakers
only)
n. SF6 Gas pressure low & lockout
o. Spring charged
p. All relay alarms when tripped on specific fault.
q. VT fuse Failure
r. Differential relay operated
s. REF / back up earth fault relay operated
t. Distance relay operated
u. WTI Alarm
v. WTI Trip
w. OTI Alarm
x. OTI Trip
y. Buch Alarm
z. Buch Trip
Page 4 of 6

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR RTU AND SCADA INTERFACE WORK

3.4.2

Soft Commands from RTU


to numerical relays

3.4.3

Status/Alarm signals from


battery charger controller
to RTU

3.4.4

Status/Alarm signals from


Transformer
monitoring
relay to RTU
Soft commands from RTU
to Transformer monitoring
relay
Communication hardware

3.4.5

3.5

3.6

Configuration
and Tools

Software

3.7

Marshalling panel

3.8

Interface work details

aa. MOG
bb. OSR Main Tank
cc. PRD Trip
dd. OLTC OSR
ee. Main DC Fail
ff. Under/Over voltage relay operated
gg. Neutral displacement relay operated(for
capacitor banks)
hh. All relay internal fault
ii. DC fail
jj. AC fail
a. Breaker close
b. Breaker Open
c. Isolator close
d. Isolator open
e. Relay reset
a. Battery/Charger Load current
b. Battery/Charger Load Voltage
c. Battery charger main fail
d. Battery charger failure
e. DC system earth fault
f. Charger on Battery/on Boost charge
a. Transformer Tap Position
b. Transformer WTI
c. Transformer OTI
a. Xmer Tap Raise
b. Xmer Tap Lower
c. Fan Control
All hardware like Star coupler, FO glass/plastic,
cables, RS 485 Belden class cables and protocol
converters required for interfacing IEDs like protection
relays, multifunction meters, transformer monitoring
relays, battery charger controllers etc. to RTU should
be included in scope of supply.
All software and configuration tools required for
configuration of RTU and Network, should be included
in scope of supply.
The Marshalling box to be supplied by the vendor, if
required.
a. Installation, testing and commissioning of RTU
and Marshalling Panel.
b. Laying & termination of control cable
c. Laying and termination of communication cable
through PVC conduit pipe
d. Installation testing commissioning of protocol
converter, connection converter, star coupler
Page 5 of 6

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR RTU AND SCADA INTERFACE WORK

etc
e. Testing & commissioning of IEDs, Multifunction
meters, transformer monitoring relays and
Battery charger controllers etc.

4.0

CABLES, GLANDS & SUPPORTS

4.1

Cable Grade

4.2

Cable sizes

4.3

Glands

4.4

Cable tray and support

5.0
5.1

Cables shall be 650/1100V grade single and multiple


pair cable having high conductivity annealed tinned
stranded copper conductor insulated with PVC, overall
and individually shielded, twisted pair, extruded PVC
inner sheathed and overall sheathed with FRLS-PVC.
The following types of cables may be required for
extending the DI/DO/AI signals from equipments such
as Outdoor equipments, 11KV Switchgear, Power
Transformer, Capacitor Bank, Battery Charger &
REGDA relay to RTU panel
a. 20 C x 1.5 sqmm for DI
b. 5C x 2.5 sqmm for DO
c. 5P x 1.5 sqmm for AI
d. 2Cx 2.5 sqmm for Auxiliary supply
Single compression type for cable entry into the RTU
panel and other electrical equipments. Size should be
as per requirement
Perforated/ ladder type 300 mm x 50 mm x 2 mm
(galvanized) for laying the cables.

DEVIATIONS
Deviation

Deviations from this Specification shall be stated in


writing with the tender by reference to the Specification
clause/GTP/Drawing and a description of the
alternative offer. In absence of such a statement, it will
be assumed that the bidder complies fully with this
specification. No deviation will be acceptable post
order.

Page 6 of 6

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SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

TABLE OF CONTENTS
1.0.0

GENERAL ....................................................................................................................................... 2

2.0.0

QUALIFYING CRITERIA ................................................................................................................ 3

3.0.0

STANDARDS .................................................................................................................................. 3

4.0.0

CLIMATIC CONDITIONS ............................................................................................................... 4

5.0.0

RATINGS AND FEATURES ........................................................................................................... 4

6.0.0

GENERAL REQUIREMENTS ........................................................................................................ 5

7.0.0

CIRCUIT BREAKER ....................................................................................................................... 8

8.0.0

DISCONNECTING SWITCHES .................................................................................................... 10

9.0.0

CURRENT TRANSFORMER ....................................................................................................... 13

10.0.0

VOLTAGE TRANSFORMER ....................................................................................................... 14

11.0.0 SURGE ARRESTER..................................................................................................................... 15


12.0.0 BUSBAR AND TEE-OFF CONNECTION .................................................................................... 16
13.0.0 CABLE TERMINATION ................................................................................................................ 17
14.0.0 CONTROL EQUIPMENT .............................................................................................................. 17
15.0.0 RELAYS AND PROTECTIONS .................................................................................................... 18
16.0.0 GAS MONITORING SYSTEM ...................................................................................................... 18
17.0.0 STEEL STRUCTURES ................................................................................................................. 18
18.0.0 SF6 GAS PROCESSING UNIT .................................................................................................... 19
19.0.0 GROUNDING ................................................................................................................................ 19
20.0.0 QUALITY ASSURANCE............................................................................................................... 20
21.0.0 DOCUMENTATION TO BE SUBMITTED .................................................................................... 20
22.0.0 INSPECTION & TESTING ............................................................................................................ 21
23.0.0 SHIPMENT, STORAGE AND INSTALLATION ........................................................................... 24
24.0.0 RECOMMENDED SPARE PARTS AND TOOLS .......................................................................... 25
25.0.0 TRAINING ..................................................................................................................................... 25

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TECHNICAL SPECIFICATION DESIGN CRITERIA

1.0.0

GENERAL

1.1.0

Preamble

BSES Yamuna Power Limited (herein after referred to as the purchaser/owner/BYPL)


proposes to install 66kV GIS receiving stations at Sub-Transmission network in Mandoli
Jail Complex at Delhi to meet the companys growing power demand. The scope of this
specification covers the design, engineering, manufacture, supply, erection, testing and
commissioning of the 72.5kV GIS. For other equipments and civil work related
specification shall be referred.
1.2.0

Scope of work

Design, engineering, manufacture, fabrication, inspection, testing at manufacturers


works, delivery, unloading at site, storage, erection, testing and commissioning at site
of the required number of bays of 72.5KV, 2000A, double bus configured, Outdoor or
Indoor Gas Insulated Switchgear (GIS) as per Single Line Diagram along with
associated equipment, accessories as specified in the following sections of this
document, on a total turnkey basis.
The GIS shall be modular type design with all the components as per SLD. It shall be
extensible type for adding additional bays in future on either side. The Incomer and bus
coupler feeder shall be rated for 2000A, three nos transformer feeders shall be rated for
800A minimum.
The Bill of Quantity (BOQ) is indicated in Annexure-1, enclosed.
The apparatus to be supplied by the bidder shall include but not be limited to the
following:
1. Circuit breakers
2. Disconnect switches
3. Maintenance earthing switches
4. Voltage detector
6. Current transformers
7. Bus and elbow sections
8. Cable end enclosures
9. Ground connection to the station ground grid
10. Auxiliary material to complete the GIS installation (like density switches, secondary
cable and bolts, etc.)
11. Support structures for the GIS
12. Terminal boxes, junction boxes, marshalling boxes as required.
13. Insulating SF6 gas
14. Local Control Cubicle
15. Special tools for installation and maintenance
16. Spare parts for start up and for minimum 5 years of operation.
17. Technical direction for site assembly and testing by a competent service engineer
18. All documentation as required in the specification
19. Training of 6 Engineers of BYPL at GIS factory including all expenses
20. 66KV End Termination kit supply and installation

Page 2 of 25

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SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

1.3.0

Apparatus and Services not in the scope of GIS vendor

Laying and supply of 66KV infeed cable.


1.4.0

Layout and Civil Design Information

Special attention shall be given to an optimized GIS design with minimum space
requirements. The contractor shall propose as part of this contract with the layout
design of the GIS building to ensure that the most suitable arrangement is obtained for
housing, supporting and fixing of the GIS. The bidder shall also provide a complete floor
plan detailing the fixing points, size of foundation, required cable trenches, wall
openings, doors, transport ways and lay down areas. All static and dynamic loads plus
dimensional tolerances shall be given on these drawings to enable the civil works
design to be optimized.
Supplier shall furnish all materials, necessary hardwares, special tools for
installation and maintenance, drawings and instructions for the construction of the
complete and ready to operate 72.5kV part of the substation
The following attached drawings are part of this Specification: a) SLD for 66/11KV Mandoli Jail Complex
b) Proposed Layout of 66/11KV Akshardham GIS Sub Station,
Option#1 outdoor installation.
c) Layout for 66KV GIS Indoor installation shall be submitted by bidder
along with the bid.

2.0.0

PERFORMANCE
The manufacturers whose 72.5 kV SF6 aluminium enclosure gas insulated switchgear
are offered should have designed, manufactured, type tested as per IEC/IS and
supplied the same for the system voltages of 72.5KV or above and which are in
satisfactory operation for at least 5 (five) years as on the date of bid opening. The bidder
shall furnish such performance certificate from the past users of these equipments.
The bidder or his principle should be the manufacturer of 72.5KV GIS.

3.0.0

STANDARDS
The design, manufacturing, testing and performance of 72.5 kV SF6 gas insulated
switchgear covered under this specification shall comply with latest IS/IEC mentioned
below. However, the list of standards given below is not exhaustive and shall not be
considered as limiting. The equipment furnished under this specification shall be of best
design and sound engineering practice.

3.1.0

Performance, testing and rating of the switchgear shall conform to the following
standards:

Page 3 of 25

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

IEC 62271-203
IEC 60376
IEC 62271-100
IEC 62271-1
IEC 62271-102
IEC 60137
IEC 62271-209
IEC 60480
IEC 60099-1/4
IEC 61439
IEC 62271-101
IEEE 80
3.2.0

Gas insulated metal enclosed switchgear for rated voltage above


52KV
New sulphur hexafluoride
High voltage alternating current circuit breakers.
Common clauses for high voltage switchgear and control gear
standards.
Alternating current disconnectors and earthing switches.
Bushing for alternating voltages above 1000V
Cable connection for gas insulated switchgear
Guide to checking of sulphur hexafluoride taken from electrical
equipment.
Non-linear resistor type arrestors for AC systems
Factory built assemblies of low voltage switchgear and control gear.
Report on synthetic testing of high voltage alternating current circuit
breaker
Guide for safety in A.C. substation grounding

Deviation

The Bidder shall carefully check this specification and submit an itemized list of all
exceptions, deviations or comments for clarification with the proposal.
4.0.0

CLIMATIC CONDITIONS
The equipment covered under this specification is for indoor installation and the climatic
conditions that are prevailing at the sites in Delhi. All equipments and components shall
be rated for an ambient of 50DEG C as reference temperature for design, other details
are as follows: 1.
Maximum ambient air temp
50 deg C
2.
Maximum
daily
average
40 deg C
ambient temp
3.
Relative Humidity - Max
100%
4.
Relative Humidity - Min
10%
5.
Average annual rainfall
750 mm
6.
Average No. of Rainy Days
50
per annum
7.
Average no. of the thunder
40
Storm days per annum
8.
Altitude
Not
exceeding
300
meters
9.
Rainy Months
June to October
10.
Wind pressure
195 Kg/m up to 30
meters elevation as per
IS 875- 1975.
The atmosphere is heavily polluted laden with mild acid and dust in suspension during
the dry months and is subjected to fog in cold months. Heavy lightning occurs in the
area during rainy months.

5.0.0

RATINGS AND FEATURES


The 72.5 kV SF6 gas insulated switchgear shall be designed to comply with the
following general ratings: Page 4 of 25

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

Rated voltage
Number of phases
Lightning impulse withstand voltage
Power frequency withstand voltage
Rated frequency
Rated normal current
Bus bar
Incomer & bus coupler bays
Transformer bays
Rated short time withstand current
Rated peak withstand current
Degree of protection for auxiliary and control circuit
Trip Coil & Closing coil Aux. Supply

6.0.0

66kV
3
325 kV(peak)
140 kV(rms)
50 Hz
2000 A
2000 A
800 A
31.5kA (rms) for 3 sec
100 kA (peak)
IP5X
- 220V+10/-20%, DC

GENERAL REQUIREMENTS
Manufacturers standard products that conform to the specification shall be supplied.
Minor modifications may be made in the relative location of grounding switches and
instrument transformers in order to conform to the manufacturers standard
construction. The construction principle of the switchgear shall be in accordance with
the latest modern engineering practice, in order to ensure optimum performance, safety
of operation and maintenance personnel and continuity of spare part supply.
1.
2.
3.
4.
5.

6.
7.
8.
9.
10.
11.
12.
13.
14.

6.1.0

Type of GIS encapsulation


Location
Rated Voltage
Rated frequency
Rated continuous current rating at design
ambient of 50 DEG C
i) Bus Bar, Bus coupler and incomer
ii) Transformer bay
Rated burn through time of enclosure due to
internal arc to short circuit current (ms)
Rated lightning impulse (1.2/50/ micro sec.)
withstand voltage
One minute power frequency withstand voltage
(KV rms)
Rated short time withstand current for 3 seconds
Minimum thickness of enclosure (mm)
Material of bus bar conductor
Material of Control Cabinet
Gas losses per gas compartment per year
Grounding

Three phase encapsulated


Indoor / Outdoor
72.5KV
50 HZ

2000 Ampere
800 ampere
According to IEC
325 KV Peak
140 KV rms
31.5 KA
As per IEC / Cenelec
Aluminium / copper
SS 314L
Less than 0.5%
Effectively earthed

Capitalization of SF6 Gas Losses

The Contractor shall guarantee the maximum gas losses of 0.5% per year for a period
of five (5) years after release of the Performance Security.

Page 5 of 25

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SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

Each refilling which becomes necessary due to excessive gas losses or a gas alarm
within five years after the Final Acceptance Certification, the contractor will be
penalized at a rate of THB 100,000 /failure.
If the Contractor will not carry out the refilling and/or repairs free of cost to the
satisfaction of owner, the refilling and/or repairs shall be carried out by others and the
costs there of shall be borne by the Contractor.
To ensure that the gas system has not been opened, either for unattended refilling or
for other reasons, all the refilling valves shall be sealed by mutually agreed measures in
presence of owner. The Contractor or his representative shall be present at site within
24 hours in case of emergency. Otherwise owner will be authorized to break the seal.
The switchgear shall be of compact design, aluminium alloy three phase enclosure and
of the sulphur-hexafluoride (SF6) insulated type. It shall be constructed for a double
busbar system. Switchgear shall be built on a modular basis with uniform spacing of
connecting flanges to permit a larger degree of freedom in choosing the switchgear
arrangements. At least the following components of the switchgear such as:
-

circuit breaker,
voltage transformers,
cable sealing ends,
busbars

shall be encapsulated in the separate gas tight compartments.


The switchgear shall be subdivided into gas-tight compartments. Each gas
compartment shall be provided with at least the following: a)

Gas supply connection for filling, topping-up or removal of the SF6 gas. Above
equipment to be arranged in one common cubicle for each bay except for
manufacturer standard design such that gas monitoring devices can be easily
readable and accessible.

b)

A gas density monitoring device complete with 2-stage contacts. The first stage
contact shall be used for initiating the alarm circuit. The second stage contact
shall be used for
Lockout

for circuit breaker compartment

Alarm or lockout

for other compartment.

Above equipment to be arranged in one common cubicle for each bay except for
manufacturer standard design that gas monitoring devices can be easily readable and
accessible.
c)

Suitable absorbent to control the moisture content


decomposition product only in circuit breaker modules.

and

absorb

the

External gas pipes between different gas compartments as well as any kind of
centralized gas supply and / or gas control system are not acceptable.

Page 6 of 25

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SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

Rupture diaphragms shall be provided in each compartment to allow for pressure relief
under fault conditions. In such event, hot gases will be discharged in such a way that
the operating / inspection personnel in the gangway will not be in danger.
The switchgear shall be designed for continuous operation under all system operating
conditions including sudden change of load and voltage and short circuits within its
ratings and under atmospheric condition prevailing at site. The equipment shall
withstand rated voltage even if the inside gas pressure should decrease to atmospheric
pressure.
The temperature rise limits shall conform to IEC 517. The maximum temperature rise of
the external surface of enclosure accessible during normal operations shall not exceed
10o C.
Related circuit breakers, disconnectors and earthing switches shall be fully interlocked
to prevent mal-operation.
The space for the GIS shall be as shown on the related drawings. The lay-out of the
switchgear shall not cause any changes in the building structure such as relocation or
modification of beams, foundation, etc. In case such modification is desired, the
supplier shall inform BYPL during technical negotiations.
The switchgear shall have proper earthing system to prevent hazardous potential
difference within the installation. Earthing terminals shall also be provided at as many
points as possible to be connected to substation earth leads.
All special tools necessary for maintenance of the GIS shall be supplied. Tool list
indicating the names and sketches if possible and the quantities to be supplied shall be
attached. The price of each tool in the list shall be indicated in bid.
All the exposed parts of GIS shall be treated to prevent corrosion and the process
applied shall be described in the bid. The colour of the finished coat of paint shall be
agreed upon with the successful bidder.
The bidders shall also quote the prices of the following equipment and attach to the bid,
the catalogs, principle of operations, applications etc.
a)

SF6 gas moisture meter with proper connectors to check the moisture in the gas
compartment.

b)

SF6 gas refill and evacuating cart to be used for evacuating and refilling or
topping-up of the SF6 gas into the gas compartment. The cart shall comprise
one cylinder of not less than 39 kg SF6 gas, a vacuum pump and all necessary
devices for the specified purpose such as regulators, valves, gauges, hose, etc.
The assembled unit required here can be supplied by any acceptable supplier
and not necessary to be the GIS supplier.

c)

SF6 gas storage and maintenance unit which comprise gas storage tank, a
vacuum pump and all necessary devices for draining and storing the gas from
the gas compartment during maintenance period and then refill the gas into
the compartment again when the maintenance work is completed.

Page 7 of 25

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

d)

SF6 gas leak detector suitable for detecting the gas leak from the GIS.

e)

SF6 gas checker for checking whether or not the SF6 gas in the gas
compartment contains the decomposed products.

Owner reserves the right not to purchase any of the above equipment.
The Gas insulated switchgear shall have facilities of measuring resistance of the main
circuit, injecting of primary current for current transformer testing, HV test of the busbar
and components, measuring operating time characteristic of circuit breaker and
measuring of contact resistance of circuit breaker, test probe(s) or test adapter(s) shall
also be supplied in enough quantity to do the measurement in any paths of the main
circuit.
7.0.0

CIRCUIT BREAKER

7.1.0

Constructional Features

Each circuit breaker shall comprise three metal-clad breaker poles (Puffer type / auto
puffer type). They shall be designed for installation in SF6 gas-insulated metal-clad
Switchgear, and shall use SF6 gas for both insulation and arc quenching
The SF6 gas-insulated circuit breakers shall conform to latest IEC and have the
following performance characteristics and ratings.
1.0

Design feature

2.0

General feature

3.0

Operating Mechanism

4.0

Indicators

5.0
6.0
7.0

Closing Coil
Tripping Coil
Remote / Local closing &
Tripping

8.0

Manual spring charging

The circuit breaker shall be puffer type designed for


installation in SF6 gas insulated metal clad
switchgear and shall use SF6 gas for both
insulation and arc quenching.
The breaker shall be capable for switching duties
for internal faults, short line faults, out of phase
switching and interruption of small inductive and
magnetizing current of transformers.
The breaker shall be operated by spring drive /
hydraulic spring drive only. The mechanism shall
be trip free and have anti pumping feature under
every method of closing. Failure of any auxiliary
spring shall not prevent breaker tripping. The
mechanism shall always be ready for one close
open operation after failure of power supply.
Each breaker shall be equipped with a local
mechanical position indicator visible from front.
Remote indication shall be provided on control
cubicle. Spring charged discharged indication shall
be available. Operation counter a must.
Shall be rated for 220V DC +10% -20%
Two coils are must rated for 220V DC +10% -20%
Closing and opening of breaker shall be from local
(electrically as well as mechanically) Control
cubicle shall have provision with TNC switch for
breaker operation. SCADA interface is must for
breaker. In maintenance mode all remote / SCADA
/ local ON OFF signals shall be blocked.
Emergency trip a must at local.
Provision for charging mechanism mechanically
shall be provided.
Page 8 of 25

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TECHNICAL SPECIFICATION DESIGN CRITERIA

7.2.0

9.0

Motors

Motors shall be Universal type capable of


satisfactory operation for the application and duty
as required by the driven equipment. Motor shall be
rated for 240 Volts AC.
1. The circuit breaker shall be restrike free as per
IEC under all duty conditions and shall be
capable of performing their duties.
2. The circuit breaker shall meet the duty
requirements for any type of fault or fault
location also for line switching when used on a
72.5 kV effectively grounded system, and
perform make and break operations as per the
stipulated duty cycles satisfactorily
3. Interrupting line-charging current as mentioned
in this specification without any restrike
4. Clearing short line fault with source impedance
behind the bus equivalent to symmetrical fault
current specified.
5. Breaking 25% of the rated fault current at twice
rated voltage under phase opposition condition.
6. The circuit breaker shall be capable of Breaking
the steady and transient magnetizing current
corresponding to transformers Breaking line
charging currents as per IS 2165 (Part-II sec.2)
with a temporary over voltage of 3.5 PU without
the use of opening resistors.
15%
5%
& 15%

10.0

Duty requirement

11.0
12.0
13.0
14.0

Supply Voltage Variation


Frequency variation
Combined
voltage
frequency
Interlocks

15.0

Interchangeability

16.0

Recovery voltage and power


factor

17.0

Terminal connector pad

18.0

Terminal block and wiring

1. The circuit breaker shall be interlocked


electrically and mechanically with associated
Disconnectors.
2. A temperature compensated gas density monitor
with two stage alarm shall be provided. Gas
density monitor for arc quenching and insulating
Sf6 gas shall be provided separately.
Breaker of similar rating shall be mechanically and
electrically identical and interchangeable.
The CB shall be capable of interrupting rated power
frequency with recovery voltage equal to the rated
maximum line to service voltage at rated frequency
and power factor as per IEC.
The CB terminal pads shall be made of electrolytic
copper.
All internal and external wiring shall be through
conduit terminated on Nylon 66 terminals properly
ferruled at both ends.

Technical Parameters
1.
2.
3.
4.

Type
No. of Phase
Frequency
System neutral earthing
Rated continuous current at design
Page 9 of 25

SF6, single pressure


3
50Hz
Effectively grounded

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

5.

8.
9.
10.
11.

12.
a)

b)

13.

8.0.0

ambient temperature of 50 Deg C


- Bus coupler
- Incomer
- Transformer
Rated breaking current capacity
i) short circuit current withstand capacity
for 3 sec
ii) Line charging current
iii) Cable charging current
iv) Small inductive breaking current
Rated short time making current capacity
Rated operating duty cycle
Total closing time (ms)
Rated voltage
Rated normal current @ 50 DEG C
-Line bays, and bus coupler Bay
-Transformer Bay
Rated Insulation Levels:
Maximum allowable lightning impulse
withstand voltage (kVp)
-between line terminal and ground

2000 Ampere
2000 Ampere
800 Ampere
-31.5 kA with % DC component as
per IEC.
- 50 ampere rms
- 160 ampere rms
10 ampere rms
80 KA peak.
O-0.3s - CO-3 min-CO
Not more than 100
72.5 kVrms
2000 A
800A

+/-325 kVp

-between terminals with circuit breaker


open
One minute power frequency withstand
voltage (wet and dry)

+/-325 kVp

-between line terminal and ground

140 kVrms

-between terminals with circuit breaker 140kVrms


open
Maximum breaking time at rated breaking 60 ms
capacity

DISCONNECTING SWITCHES
The disconnecting switches shall be of the 3-phase, single-pole, group-operated type.
The disconnectors shall be electric motor operated, and shall be equipped with a
manual operating mechanism for emergency use.
The disconnector shall be capable of switching small value of current such as charging
current for circuit breaker grading capacitors and the capacitance of 66 kV SF6 GIS bus
without producing excessive transient over voltage which may cause control circuit over
voltage or transient ground rise on the enclosure etc.
Bus disconnectors shall be capable for loop current switching (on and off) in case of
load transfer by means of bus coupler bay without interruption of any bay.
Operating mechanism for each disconnector shall be common motor operated for three
phase operation.
Inspection window and a reliable mechanical position indicator for checking the position
of the disconnector shall be provided.
Page 10 of 25

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SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

The provision for blocking and padlocking the disconnector in both fully open and
closed position shall be furnished.
Each disconnector shall be provided with 10 Nos N/O and N/C auxiliary contacts each.
The disconnector operation shall be interlocked electrically with the associated circuit
breakers such that the disconnector control is inoperative if the circuit breaker is closed.
Actuation of the emergency manual operating device shall also disable the electrical
control. Disconnectors in open condition shall be secured against reclosure.
Signaling of the disconnector open position shall not take place unless the movable
contacts have reached a position such that the clearance between the contacts is at
least 80percent of the rated isolating distance.
Disconnecting switches and adjacent safety grounding switches shall have electrical
interlocks to prevent closure of the grounding switches when the disconnecting
switches are in the closed position and to prevent closure of the disconnecting switch
when the grounding switch is in the closed position. The disconnector shall be pad
lockable in the close, open or electrical position.
Disconnecting switches having adjacent high-speed fault making grounding switches
shall be interlocked such that the fault making switches close first to discharge the line
charging currents before the respective disconnectors may be opened.
Each disconnector switch shall have a clearly identifiable local, positively driven
mechanical position indicator, together with remote position indicator on the bay
module control cabinet and provision for SCADA.
Each disconnector shall be fitted with an optical indicator per pole located between the
pole and the driving rod so that the open or closed contacts of the disconnector are
visible from the floor level.
Control cabinets/ operating mechanism box shall be provided for each bay isolator.
A Local / Remote / SCADA selector switch and a set of open / close push buttons
shall be provided on the Control cabinet of the isolator to permit its operation from local
or remote control panel.
Motor shall be an AC motor conforming to the requirements of relevant Indian
Standards/International Standard. Gear should be of forged material suitably chosen to
avoid ending/ jamming on operation after a prolonged period of non-operation.
8.1.0

Technical Parameters
1.
2.
3.
4.
5.
6.
7.
8.

Type
Operation
Rated Frequency
System neutral earthing
Number of poles/phase
Normal system voltage
Highest System Voltage
Basic Insulation level

Page 11 of 25

SF6 Gas insulated


3 phase
50 Hz.
Effectively grounded
1
66 kVrms
72.5 kVrms

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

a)

Lightning impulse withstand voltage


i) between line terminal and ground
ii) between terminals with isolator open

b)

9.

10.
11.
12.
13.
8.2.0

+/-325 kVp
+/-375 kVp

Power frequency withstand voltage


i) Between line terminal and ground
140 kVrms
ii) Between terminals with isolator open
160 kVrms
Rated current at 50 Deg C ambient for
Line
- 2000A
Bus coupler
- 2000 A
Transformer
- 800A
Rated short time withstand current of isolator and 31.5KA for 3 sec.
earth switch
Rated short time making current capacity (KA peak) 80
Operating mechanism
Motor
Operating time
Less than 12 sec.

Earthing Switch

Two types of earthing switches are required: High speed earthing switches for earthing the 66 kV incoming cable circuits shall be
capable of closing onto full short circuit fault without any damage and after that it shall
still retain its full insulation strength.
Three-pole, group-operated, work-in-progress maintenance earthing switches shall also
be provided. Each earthing switch group shall be electric motor operated. A means of
emergency manual operation shall also be provided.
In order to provide test facilities, certain earthing switches may require to be insulated
from the enclosures and have easily removable ground connections.
8.3.0

Maintenance earthing Switches


Each maintenance-earthing switch shall be electrically interlocked with its associated
disconnecting switch and circuit breaker such that it can only be closed if both the
circuit breaker and disconnecting switch are open. Once closed it shall be secured
against re-opening.
Maintenance earthing switch shall be operable locally from the bay module control
cabinet only; SCADA operation not required.
Positive mechanical position indication through reliable optical indicator shall be
provided locally.
Interlocks shall be provided such that manual operation of the switches or insertion of
the manual operating device will disable the electrical control circuits.
Each earthing switch shall be fitted with 4 NO and 4 NC auxiliary switches.

Page 12 of 25

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SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

Provision shall be made for padlocking the earthing switches in either the open or
closed positions.
All portions of the earthing switch and operating mechanism-requiring grounding shall
be connected together utilizing flexible copper conductors.
On opening, the line-earthing switch should be able to break current induced by parallel
lines according to IEC provisions.
8.4.0

High Speed earthing switches

Grounding switches for line circuits shall be of the high-speed and shall be used to
discharge the respective charging currents, in addition to their safety grounding
function. These grounding switches shall also be capable of interrupting the inductive
and capacitive currents and to withstand the associated TRV.
The switches shall be fitted with a stored energy closing system to provide fault-making
capability.
The short-circuit making current rating of each ground switch shall be at least equal to
its peak withstand current rating.
Each switch shall have a positive local mechanical position indicator and a remote
indicator.
These high-speed grounding switches shall be electrically interlocked with line side
disconnectors / associated circuit breakers for safety. The grounding switches shall be
required to close before the disconnector switches are opened in order to dissipate the
trapped charges, when the lines are taken out of service for maintenance, etc.
Interlocks shall be provided such that insertion of the manual operating devices will
disable the electrical control circuits.
Each high-speed grounding switch shall be fitted with 6 NO and 6 NC auxiliary switches
for use by others, over and above those required for local interlocking and position
indication. All contacts shall be wired to terminal blocks in the local bay control cabinet.
Provision shall be made for padlocking the grounding switches in either the open or
closed position.
All portions of the grounding switches and operating mechanism requiring connection to
ground shall be connected together utilizing flexible copper conductor.
9.0.0

CURRENT TRANSFORMER
Current transformer may be module type in the GIS or ring type placed around the
power cable right after the GIS cable ending module. The secondary windings is
preferred to be embedded in cast resin to secure them against slip-off. The CTs shall
have multicores with multi-ratio, which shall be changeable by means of taps on the
secondary side. All current transformers shall have effective electromagnetic shields to
protect against high frequency transients.
All CTs shall comply to IEC. The ratings shall be: Page 13 of 25

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TECHNICAL SPECIFICATION DESIGN CRITERIA

Rated Voltage
Rated frequency
System neutral earthing
Maximum temperature rise over ambient
of 50 Deg C
One minute power frequency withstand
voltage between secondary terminal and
earth
Partial discharge level
Rated insulation levels
i) 1.2/50 micro seconds impulse voltage
ii) 1 minute power frequency withstand
voltage

A)

72.5KV
50 Hz
Effectively earthed
AS per IEC 60044-1
5 KV rms

10 pico coulombs
325 KV peak
140 KV rms

Line Bay and Outgoing bay

Core

Application

Accuracy class

1.

Distance Protection

PS

2.

Bus differential

PS

3.
4.

Metering
Back up O/C and E/F protection

0.2s
5P20

B)

Transformer Bay

Core

Application

Accuracy class

1.

Transformer Diff. Protection

PS

2.

Transformer REF Protection

PS

3.
4.
5.

O/C & E/F Protection


Metering
Bus Differential

5P20
0.2s
PS

C)
Core

Bus Coupler Bay


Application

Accuracy class

1.

O/C & E/F Protection

5P20

2.

Bus Differential

PS

The manufacturer shall provide the wiring between each current transformer core and
the marshaling terminal box.
Suitable provision shall be made for primary current injection testing of current
transformer circuits.
The current transformer shall be furnished with shorting arrangement.
10.0.0 VOLTAGE TRANSFORMER
Voltage transformer shall be inductive module type with graded insulation, and shall be
effectively shielded against high frequency electromagnetic transients, fully
encapsulated in the gas compartment segregated from the adjacent compartments,
complying with IEC, having the ratings: Page 14 of 25

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

Line Voltage Transformer / Bus Voltage Transformer


Sl.No.
1.
2.
3.

Particulars
Rated primary voltage
(kV rms)
Rated frequency
System neutral earthing

4.
5.
6.

Type
No. of secondary
Rated voltage factor

7.
8.
9.

Voltage ratio (kV)


Accuracy
Output burden (VA)
(minimum)
Highest System Voltage
Basic Insulation Level (BIL)
Power Frequency Withstand Voltage

10.
11.
12.

66
50Hz
Effectively earthed
Electromagnetic
2
1.2 continuous
1.5 - 30 seconds
66/3 / 110/3
0.2 and 3P
50 VA for line PT (100 for Bus VT)
72.5 KV
325 KVp
140 KV

The voltage transformers shall be located in a separate bay module on the bus, and
shall be connected phase-to-ground to the phase buses and shall be used for
protection, metering and synchronizing.
The voltage transformer shall be furnished with MCB on the secondary circuit.
11.0.0 SURGE ARRESTER
The gapless arrester shall conform to IEC and shall have the following technical
performance characteristics and ratings
Highest system Voltage

72.5KV

Rated Arrester Voltage


System neutral earthing
Continuous operating Voltage
Type
Long duration class
Frequency
Lightning impulse withstand voltage
for insulation
Power frequency withstand voltage
for insulation
Nominal discharge current with 8/20
micro-sec wave
Discharge current at which
insulation coordination will be done
Minimum discharge capability

60 kV
Effectively earthed
60 KV
Gapless type / metal zinc oxide
Class 3
50 Hz
325 kV

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

13.

140 kV
10 kA
20 kA or 8/20 micro sec wave
5 kJ/kV referred to rated arrester voltage
and at minimum discharge characteristics
whichever is higher

Maximum switching surge residual


voltage (1 KA)
Page 15 of 25

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SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION DESIGN CRITERIA

14.

15.
16.
17.
18.
19.

Maximum residual voltage


i)
5 KA
ii)
10KA
Current for pressure relief test
Pressure relief class
Prospective
symmetrical
fault
current
Low current long duration test value
(2000 micro sec.)
Discharge counter and leakage
current meter to be provided

As per IEC
A
40 KA rms for 0.2 sec.
As per IEC
Yes

It is preferred to go with air insulated LA instead of gas insulated, bidder should clearly
state if they have any reservation issue while going with air insulated LA.
12.0.0 BUSBAR AND TEE-OFF CONNECTION
Busbar shall have ratings of 2000 ampere at an ambient of 50 DEG C.
Busbar conductor and enclosure shall have provision for absorbing thermal expansion
and contraction. No mechanical stress shall be allowed to impose on insulating parts.
Arrangement of the busbar compartments shall be designed in such a way that future
extension and maintenance of any busbar compartment shall be made without shut
down the power distribution system.
The SF6 single-phase encapsulated busbars and busducts shall be mounted in
horizontal configuration to suit the switchgear layout and shall be single phase
encapsulated.
The conductors of the busbars shall be fabricated of Aluminum Alloy tubular sections of
cross sectional area suitable to meet the current rating requirements. The tubular bus
sections shall be housed in an aluminum alloy enclosure, filled with pressurized SF6
gas. The conductors shall be supported from the enclosures by homogeneous epoxy
resin insulators shaped to ensure uniform electrical field distribution at rated voltage.
Metal bellow type compensators with adjustable tensioners shall be provided, where
required. The enclosures shall be designed to eliminate as much as possible all
external effects of the flux created by normal and fault currents. The induced voltages
on the enclosures shall not be allowed to exceed reasonable limits of safety for
operating personnel. The Supplier shall furnish supporting calculations in respect of
induced voltage and losses guaranteed for the enclosure.
Bus end connections shall be made with multi-contact connectors to allow for axial
thermal expansion of the bus. Enclosure end connections shall be flanged.
The common point of the two bus bars should be in a separate enclosure with an
earthing switch in order to ensure availability of one busbar in service at all times. Each
end of the busbar shall be designed for convenient future extension of the Switchgear.

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TECHNICAL SPECIFICATION DESIGN CRITERIA

13.0.0 CABLE TERMINATION


Each circuit of the underground cable shall consist of 3 (three) single core Aluminium
cable one per phase) 1000 mm2, 66 kV, compact round concentric lay stranded or
compact round segmental stranded conductor, cross-linked polyethylene insulated, with
Aluminium corrugated metallic sheath and HDPE outer sheath. The cable will be
supplied from owner stock.
Supplier shall supply complete terminating kit including gas partitioning for every
incoming and outgoing terminal for terminating the cable to the switchgear cable-ending
module. No part shall be furnished by owner except the cable.
Cable termination shall be designed in such a way that DC voltage test of the cable can
be carried out safely and conveniently.
Supplier shall provide test bushing and associated devices in order that power
frequency high voltage test can be carried out after completion of the installation.
14.0.0 CONTROL EQUIPMENT
The owner has its own SCADA system, all the equipments shall be SCADA compatible.
All-important analogue and digital signals shall be available for SCADA.
All control wiring and terminations internal to the switchgear, and connecting the
switchgear to the bay module control cabinets, shall be provided by manufacturer.
These cabinet shall be made out of stainless steel of grade not less than 314L. the
enclosure shall be IP56.
All control cables shall be shielded. Cable shields shall be grounded at both ends.
Grounding connections shall be as short and direct as possible and shall terminate at
the point of entry to cabinets or terminal boxes.
Co-axial type cable glands suitable for use with shielded cables shall be used at each
termination.
All control cables shall be installed and terminated in such a manner as to limit the
effects of transient electromagnetic voltages on the control conductors to an acceptable
level.
14.1.0 Bay Module Control Cabinets

Each Switchgear bay module shall be supplied with a main control cabinet of the floor
standing type. The cabinet shall have full height, hinged, gasketed, lockable double
doors. One door shall have a safety glass window through which the various
Switchgear controls can be viewed without opening the doors.
The cabinet will be utilized as both the Switchgear bay local control module and as the
terminating center for all power supply, control, annunciation and supervisory wiring
interfacing with Purchaser's systems.

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Detailed specification for control & relay panel please see Specification for Control and
Relay Panel
It is preferred to have complete protection and control panel as integrated part of gas
insulated switchgear provided bidder does not see have any reservation regarding
performance of these relays near high voltage gas module. Ambient temperature
outside shall also be taken into account. Else bidder shall go with separate CRP
installed inside building.
15.0.0 RELAYS AND PROTECTIONS
Approved make of protection relay and various component shall be as per CRP
specification.
16.0.0 GAS MONITORING SYSTEM
Each single phase, gas filled compartment, shall be fitted with a temperature
compensated pressure switch. It shall be directly secured on the enclosure, and shall
have two threshold levels to continuously monitor the gas density. With the first level
operating, the user shall refill the compartment with SF6 as soon as possible while
keeping GIS in service. On operation of the second level, the user shall quickly deenergise the compartment.
Each single phase gas filled compartment shall also be fitted with :
- one SF6 filling and draining valve with automatic shut off and quick coupling device;
-

one safety diaphragm designed to prevent any bursting of enclosure, should an


internal fault or an abnormal pressure increase occur;

- one absorbent filter to retain moisture.


Means shall be provided for routine testing of the gas density relay without draining the
gas section or de-energizing the primary equipment.
17.0.0 STEEL STRUCTURES
Manufacturer shall supply all equipment supporting structures required like access
ladders / stairway/ walkways, transverse and longitudinal beams and supporting
members, complete with all necessary hardware.
Non-corrosive metal or plated steel shall be used for bolts and nuts throughout the
work. Manufacturer shall provide suitable foundation channels and anchor bolts to
support the Switchgear assemblies. All mounting bolts, nuts and washers shall be
provided to fasten the Switchgear base frames to the foundation channels.
Foundation channels and anchor bolts shall be installed in the civil works by others in
accordance with instructions provided by manufacturer.

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18.0.0 SF6 GAS PROCESSING UNIT


An SF6 gas processing unit suitable for evacuating, liquefying, evaporating, filling,
drying and purifying SF6 gas during the initial installation, subsequent maintenance and
future extension of GIS, if required, shall be provided. The cart shall be equipped with
rubber wheels and shall be easily maneuverable by two workers within the GIS
building.
The unit shall be self-contained (except for additional gas storage bottles and external
power supply at 415 V AC, 3-phase, 50 Hz) and fully equipped with an electric vacuum
pump, gas compressor, gas drier, gas filter, refrigeration unit, evaporator, gas storage
tank, full instrumentation for measuring vacuum, compressor inlet temperature, tank
pressure and temperature, valving and piping to perform the following operations as a
minimum requirement:
Evacuation from a gas filled compartment using the vacuum pump,
Transfer of SF6 gas from a system at some positive or negative pressure to the
storage tank via the gas drier and filter;
Recirculation of SF6 gas in the storage tank through the drier,
Recirculation of SF6 gas in any Switchgear or bus duct compartment through the
drier and filter ;
Evaporating and filling SF6 gas,
drawing off and liquefying SF6 gas,
a combination operation of filling SF6 gas into a gas system and evacuating a
second, gas system using the vacuum pump.
19.0.0 GROUNDING
GIS will be housed inside common building for substation but in separate room. From
station ground mat, required number of risers will be provided by the owner.
The Supplier shall supply entire material for ground bus of GIS viz. conductor, clamps,
joints, operating and safety platforms etc. The Supplier is also required to supply all
earthing connectors and associated hardware material for:
i)
ii)

Connecting all GIS equipment, busducts, enclosures, control cabinets,


supporting structures etc. to the ground bus of GIS, and
Connecting ground bus of GIS to the ground mat.

The grounding arrangement of GIS shall ensure that touch and step voltages are
limited to safe values. The enclosures of the GIS shall be grounded at several points
such that there shall be a grounded cage around all live parts. The ground continuity
between each enclosure shall be affected over flanges without links or straps. The
metallic expansion bellows shall, however be bridged by Copper/Aluminum straps.
Where operating mechanism cabinets are mounted on the Switchgear, the grounding
shall be made by separate conductor. Local control cabinets and marshalling boxes
shall be grounded through a separate conductor.
All conduits and control cable sheaths shall be connected to the control cabinet or
marshalling box grounding bus. All steel structures shall be grounded.

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Each removable section of catwalk shall be bolted to the support structure for ground
continuity.
19.1.0 Painting, surface finish

All enclosures shall be painted externally as per manufacturers painting procedure.


The painting procedures as followed shall be enclosed with the bid. The paint shall be
carefully selected to withstand tropic heat and extremes of weather conditions.
The manufacturer shall ensure that any surface finish that may be used shall not
deteriorate and peel off when exposed to the SF6 gas and arc products, etc., that
may be present inside the enclosure They shall not contain any substances which
could contaminate the enclosed SF6 gas or affect its insulating properties over the life
time of the installation.
Anti fungus paint & treatment shall be used.
The colour scheme of the exterior surface must approve by owner.
Gas monitoring and service piping, including all fittings shall be made of copper, brass
or stainless steel.

20.0.0 QUALITY ASSURANCE


The Contractor shall have established a comprehensive and effective quality assurance
(QA) - system for engineering, design, manufacturing and installation in close relation
to QA standard ISO 9001, representing the highest level of quality system. The
equipment shall be designed, manufactured and assembled according to IEC and ISOstandards. All steps of manufacturing of main equipment are done under guidelines
and control of a standard inspection plan. The bidder shall submit a copy of the
detailed quality plan followed in his own manufacturing plant and sub-contactors plant
in the quotation for purchasers review.
After award of contract the QA plan shall be reviewed and approved by the purchaser
indicating the inspection hold points which purchaser may like to witness during
manufacturing.
21.0.0 DOCUMENTATION TO BE SUBMITTED
The document to be submitted by the Vendor shall include but not limited to the
following. All documentation and application drawings and diagrams shall be in
English.

Along with the quotation:


Primary equipment:
1.
2.
3.
4.
5.

Scope.
Guaranteed Technical data particulars.
Deviation with respect to the specification
General arrangement drawing
Single line diagram
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6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.

Gas schematic diagram


Bill of material
Description of system components
Technical brochures
Details pertaining to GIS inherent self supervision /fault location
Details to effect bay extensibility
Details pertaining to gas handling equipment, gas treatment plant
List of recommended spare parts
List of special tools or fixtures required for installation, testing, maintaining and
operating the equipment.
Type test reports
Estimated time schedule for installation and commissioning.
List of previously supplied GIS, along with contact address (e-mail)
Shipping dimension, weights and space required for handling parts for
maintenance
QA Plan
Cable side termination arrangement.
Details pertaining to filters, painting etc.

After award of contract:


A For approval

R for reference

Primary equipment:
1. Electrical Single line diagram (A)
2. Guaranteed Technical Particulars (A)
3. General arrangement drawings, plans, sections, elevations (A)
4. Foundation drawings including static and dynamic load and all civil requirements (R)
5. QA plan (R/A)
6. One line and gas schematic (R)
7. Gas system alarm elementary diagram (R)
8. Wiring Interface diagrams (A)
9. Voltage transformer documentation (R)
10.Current transformer documentation (R)
11.Terminal / marshalling box GA and wiring diagrams
12.Local control cubicle GA and wiring diagrams
13.Cable side terminal arrangement details (A)
14.Nameplate drawing (A)
15.Factory routine test reports (A)
16.Test reports for on site tests (
17.Instruction manuals for installation, commissioning operation and maintenance. (R)
18.Environmental Guide for handling of SF6 and decommissioning (R)
19. Any other drawings/documents as required by the system

22.0.0 INSPECTION & TESTING


22.1.0 Type tests

The equipment offered must be of type-tested quality. It shall conform to the type tests
in accordance with the latest relevant IEC Standards. The list of type tests conducted
by the bidder shall be listed out and the type test reports submitted by the bidder
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along with the quotation. The type test reports shall be for the tests conducted within
the last five (5) years. The purchaser may like to conduct any of the type tests
repeated. The price for conducting the type tests in such cases shall be indicated in
the offer
The following type tests should be submitted for the GIS / CB / other equipments as
applicable.
1. Dielectric voltage withstand tests
Power frequency withstand voltage
Impulse withstand voltage
2. Making and breaking capability test
3. Short time current test and peak current test
4. Electrical / Mechanical endurance test
5. Continuous current carrying and temperature rise test
6. Current path resistance measurement
7. Pressure Tests
8. Partial discharge test
9. Internal arc tests
10. Proof tests for enclosures
a)

Circuit breakers (in accordance with IEC 56)


Tests to prove performance when breaking line charging currents.
Tests to prove performance when breaking small inductive currents.
Mechanical and environmental test

b)

Gapless Surge Arresters (in accordance with IEC 99 - 4)


Insulation withstand test
Residual voltage test
a) Steep current test
b) Lightning current test
c) Switching current test
Long duration current impulse withstands test
Operating duty test

c)

Disconnectors and Earthing Switches (in accordance with IEC 1259)


bus charging current switching test

d)

Current Transformers (in accordance with IEC 185)

e)

Potential Transformer (in accordance with IEC 186)

Pressure Vessel Test


Test according to Pressure Vessel Code of the country of origin or CENELEC standards
shall be performed on the enclosures.
22.2.0 Inspection / Tests during manufacturing
Shall be carried out as per the approved QA plan

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22.3.0 Routine tests


All the routine shall be carried out by the manufacture as per relevant IEC standards.
22.4.0Witnessing of tests
The purchaser will witness the tests as identified in the approved QA plan, arrangement
for inspection by 5 engineer shall be in scope of the bidder.
22.5.0 Site tests
The following tests shall be performed on the completely assembled switchgear at site
after installation. Test results as well as test conditions like ambient temperature, gas
pressure, dew point etc. shall be documented and the results compared with the relevant
instructions and factory test reports. A final site test report shall be supplied to the owner
within 3 weeks after the tests have been finished.
The vendor shall arrange all the required test equipments.
1.

Visual inspection, checks and verifications. The following shall be inspected and
verified:
-

Conformity of the assembly with the manufacturer's drawings and


instructions.
Tightening of all pipe junctions, bolts and terminal connections.
Visual check of all control circuits, PT circuits, and CT circuits.
Proper function of the control, measuring, protective and regulating
equipment including heating and lighting by means of the relevant
commissioning reports.
Mechanical operation tests of Circuit Breaker, Disconnecting switch,
earthing switch and fast acting earthing switch.
Rated SF6 gas pressure and control voltage:
O-C-O operation.
Maximum control voltage: O-C-O operation
Minimum control voltage: O-C-O operation

2.

SF6 gas leakage test. The following parts shall be checked, using a leakage
detector for SF6 gas indication:
each flange connection installed on site
each gas coupling
each bursting disc

2a

Internal fault location after arching

3.

DC resistance measurement of the main circuits:

4.

Gas density monitor check

5.

Interlock test

6.

Measurement of moisture content:


The moisture test (dew point measuring) shall be made on > 10% of the SF6
gas compartments 3-4 weeks after gas filling. The moisture level shall then be
within the specified level.
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7.

Manual operating check of circuit breaker, disconnect switch, earthing switch


and fault making earthing switch.

8.

Power frequency withstand of main circuit:


After the completion of installation the GIS shall be tested with 80% of the AC
voltage applied for the factory routine tests. Test duration shall be 1 minute.
These tests shall be performed by means of special HV testing equipment
connected to the GIS. The special testing equipment and special test adapters
for flange connection (if required) shall be supplied by the manufacturer for
temporary use during the tests.

9.

Power frequency test of control circuit at 2 kV r.m.s. (1 min)

6. Any other tests to be recommended by the manufacturer.

23.0.0 SHIPMENT, STORAGE AND INSTALLATION


Packing, Shipment and Storage
All equipment shall be suitably packed and protected during shipment. Each shipping
unit, after passing all specified manufacturing tests, shall be sealed in a clean dry
condition with leak-tight shipping covers securely mounted for shipment. All covers to
be removed during installation shall be clearly marked. Each shipping section shall be
carefully sealed and filled with dry gas to a slightly positive pressure to prevent the
entrance of moisture and contamination. The Vendor shall notify the user whether the
shipping sections contain SF6 or an other type of dry gas.
The packing method for the GIS equipment shall meet the manufacturers or
international packing standard and it shall be guaranteed that each component of the
equipment will not be damaged, deformed or lost during shipping.
On each packing case the following details shall be provided:
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)

Individual serial number


Purchaser's name
PO number
Destination
Supplier's name
Name and address of supplier's agent
Description and numbers of contents
Manufacturers name
Country of origin
Case dimensions
Gross and net weights in kilograms
All necessary slinging and stacking instructions.

The Vendor shall supply instructions for storage of the equipment at site and for long
term storage. Components requiring indoor storage shall be so identified. The
instructions shall outline any special precautions required for adequate storage
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including identification of components required to be stored indoors or in heated


environments.
23.1.0 Installation, testing and commissioning
All assembly, installation, testing and commissioning of the GIS shall be done by the
vendor under direct technical supervision of the manufacturers qualified and
experienced engineer.
All tools and equipment required for assembly, installation, testing and commissioning
of the GIS shall be in Vendors scope.
24.0.0 RECOMMENDED SPARE PARTS AND TOOLS
The Vendor shall include in his proposal the recommended spare parts for operation,
testing and maintenance of GIS for next 5 years. Following tools / test equipment shall
be supplied as a minimum:-

Precision pressure gauge 2nos


Tools for gas handling - 1 set
Gas Leakage detector - 2 piece
SF6 filling and evacuating device - 1 set
Greasing tools and grease if required for greasing gasket ring for 2 years.
UHF Sensor spectrum analyzer (if GIS fitted with partial discharge sensors )
Electronic moisture/SF6 gas humidity tester with dew point
Circuit breaker analyzer one No.

25.0.0 TRAINING
a)

Training on installation, commissioning, operation and maintenance of GIS


shall be included in the proposal or quoted as optional items.
-

at factory
at site after installation

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1.00

PACKING AND TRANSPORTATION

1.01

Packing shall be sturdy and adequate to protect all assemblies, components


and accessories from injury by corrosion, dampness, heavy rains, breakage
and vibration encountered during transportation, handling and storage at the
plant site. All accessories, which are likely to get damaged during transit if
transported mounted on the equipment, shall be removed, adequately packed
and shipped separately. All openings shall be sealed. Spare parts shall be
packed separately and clearly marked. They shall be specially packed for long
storage without injury.

1.02

The bidder shall after proper painting, pack and crate all plant equipment for
sea shipment/air freight in a manner suitable for export to a tropical humid and
saline air borne climate region as per Internationally accepted export practice in
such a manner so as to protect it from damage and deterioration in transit by
road, rail and/or sea and during storage at site till the time of erection. The
bidder shall be held responsible for all damages due to improper packing.

1.03

The bidder shall give complete shipping information concerning the weight,
size, contents of each package including any other information the Owner may
require. The weight and size of the package shall be such that they can be
easily transported from the maker's works to the plant site by ship/air, road
ways and railways.

1.04

The bidder shall ascertain at an early date and definitely before the
commencement of manufacture, any transport limitations such as weights,
dimensions, road culverts, overhead lines, free access etc. from the
manufacturing plant to the project site; and furnish to the Owner confirmation
that the proposed packages can be safely transported, as normal or oversize
packages, upto the plant site. Any modifications required in the infrastructure
and cost thereof in this connection shall be done and borne by the bidder.

1.05

The bidder shall prepare detailed packing list of all packages and containers,
bundles and loose materials forming each and every consignment despatched
to 'site'. The bidder shall further be responsible, for making all necessary
arrangements for loading, unloading and other handling right from his works;
and from Indian port for equipment under the Off-shore Supply till the 'site' and
also till the equipment is erected, tested and commissioned. The bidder shall be
solely responsible for proper storage and safe custody of all equipment.

1.06

All packages must be marked consecutively from number one upwards


covering all shipments until completion of the plant equipment execution without
repeating the same number. Each box, crate, case bundle or each piece of lose
material shall be painted with a combination of one white band and one yellow
band of a least 4 cm wide each, round the body of the box, crates, etc as the
case be for easy identification.

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2.00

MATERIALS, WORKMANSHIP AND TESTS

2.01

GENERAL
All materials used in the manufacture of the offered plant equipment shall be of
high grade, free from defects and imperfections, of recent manufacture and
unused. Materials not specifically described elsewhere, shall as far as
applicable and practicable conform to the latest specification of ISS where
applicable and equivalent International Standards. Liberal factors of safety shall
be used throughout the design for all parts of plant equipment when subjected
to the most severe operating conditions. The working stress in all parts of the
plant equipment shall be bestowed with ample margins for possible
overstressing due to shock.
All work shall be performed and completed in accordance with the best modern
shop practice in manufacture of high grade equipment.
Castings shall be free from blow-holes, flaws, cracks or other defects; and shall
be smooth, close-grained and of true form and dimensions. No plugged or
filled-up holes or other defects will be accepted. No casting shall be burned,
plugged, patched or welded; and no repairs or defects will be accepted.
All materials, supplies, parts and assemblies supplied under this specification
shall be tested as far as reasonably practical.
All welded joints shall be free from defects such as blow-holes, slag inclusions,
lack of penetrations, under-cuts, cracks etc; and shall be made by qualified and
tested welders. Slag shall be ground after joint completion; and well reinforced
smooth welds shall be made.

2.02

INSPECTION AND TESTING PROGRAMMES AND NOTIFICATIONS


Before manufacture commences, the contractor shall submit an outline of the
proposed inspection and testing programmes (Quality Assurance Programme QAP) for all major stages during manufacturing of major equipment. This
inspection and testing programme shall include for the various items, the
designation number, the kind of test, test standard and the extent of witness by
the Owner/Engineer or third party.
The notification of the individual witness inspections made by the
Owner/Engineer or the third party, shall be given by the contractor using
facsimile or telex or e-mail in a format to be agreed upon. The contractor shall
notify the Owner/Engineer within 21 days prior to the date on and the place at
which item shall be ready for testing. If any postponement becomes necessary,
the contractor shall provide written notification of same at least 72 hours prior to
the originally scheduled date.
If the Owner/Engineer does not attend the test at the place and at the date
which the contractor has stated in his notification, the contractor shall proceed
with the test, which shall be deemed to have been made in their presence and
shall forthwith forward to them duly certified copies of the test readings.
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Before erection commences, the contractor shall submit an outline of the


proposed erection inspection and test programme during the erection of major
systems. The individual testing procedure shall be submitted as progress of
erection work of the equipment, systems and/or units, coordinated with relevant
work of the complete plant.
Before commissioning commences, the contractor shall submit an outline of the
proposed commissioning test procedure. The test programmes shall be
maintained by the contractor during erection and commissioning.
2.03

Tests : General
a.

During manufacture, the Owner's representative shall have the right to


expedite and/or inspect design, materials, workmanship and progress of
manufacture of the contractor's and his sub-contractor's plant system
equipment and may reject any defective materials considered
unsuitable for the intended purpose or which does not comply with the
intent of this specification. The contractor, upon any such rejection by
the Owner or his representative, shall rectify or replace the defective or
unsuitable material. The contractor shall provide every reasonable
inspection facility to the Owner's inspector or representative at his own
and his sub-contractor's works.

b.

Material being furnished against this order shall only be shipped when
factory inspection satisfactory to the Owner and/or his representative
has been conducted. Such inspection and acceptance for shipment
shall not however, relieve the contractor from entire responsibility for
furnishing the plant system equipment conforming to the requirement of
this specification nor shall prejudice any claim, right or privilege which
the Owner may have, because of the use or supply of defective or
unsatisfactory materials for the plant system equipment. Should the
inspection be waived by the Owner, such waival shall not also relieve
the contractor in any way, from his entire obligations under this order.

c.

The plant system equipment shall at factory or after installation be


demonstrated capable of performing satisfactorily upto the contractor's
guaranteed performance. All tests required by this specification,
including retests and inspection, that may be necessary owing to failure
to meet any tests specified, shall be made at the contractor's expense.
Additional tests, as necessary, shall be made to locate any such failure
and after determining the causes of failure and rectifying it, specified
tests shall be repeated to establish that the rebuilt plant system
equipment meets with the specification in every respect. Should the
equipment ultimately fail to pass the tests specified, the Owner will have
the option to reject the unit.

d.

The bidder shall state in the proposal, the shop testing facilities
available. Should full capacity testing equipment be not available, the
bidder shall state the method proposed to be adopted with detailed
computations and justification for adopting such a method to reliably
ascertain the equipment characteristics corresponding to full capacity
testing.
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2.04

TEST CERTIFICATE
In accordance with approved QCP, the results of the tests shall be certified by
the Owner/Engineer or independent agency as applicable. As and when the
item of the plant equipment has passed the tests, the Owner/Engineer shall
furnish to the contractor a certificate in writing to that effect. The Quality Control
Plan (QCP) shall be issued by the contractor within 1 months after NTP.
Document files containing material certificates, test reports, etc shall be
compiled for each QCP item of plant equipment; and shall be suitably identified
(including equipment classification reference) and bound. Copies of compiled
file shall be submitted as per distribution schedule.

2.05

TESTS AT MANUFACTURER'S WORKS

2.06

The major equipment of the plant to be supplied under this contract shall be
subjected to shop inspection and tests. After NTP, the contractor shall issue
within 1 months a QCP indicating the kind and extent of inspection and tests to
be carried out on the offered plant equipment components to prove whether the
equipment fulfills the requirement of the contract in view of :

safety conditions

consideration of the applied standards and regulations

execution of workmanship.

3.00

SITE TESTS

3.01

Tests conducted at sites shall be indicated by bidder.

4..00

SERVICE AFTER SALES

4.01

The bidder shall furnish in detail about his organization for rendering service
after sales, covering deployment of personnel and supply of spares, for
ensuring efficient operation and maintenance of the offered plant equipment.
The details of spares and service facilities possessed by them should be
elaborated.

4.02

The bidder shall guarantee furnishing of the following in respect of after sales
services including spares:i.

Providing services of his specialists on indent from the Owner for


periodical or special maintenance of the plant; as well as for identifying
sources of trouble, if any, reported and measures for immediate
rectification.

ii.

The bidder shall guarantee maintenance of adequate spares at his


works to be supplied on indent from the Owner at short notice during the
life of the plant.

Page 4 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR PACKING & TRANSPORTATION

5.00

BID DATA, DRAWINGS AND INFORMATION REQUIRED


Technical data sheets, drawings, schedules with supporting information
incorporating the details in compliance to spec but not limited to the following
shall be furnished along with the proposal :

5.01

Duly filled in 'Schedule of Guaranteed and other Technical Particulars


Schedules C except for data which cannot be finally furnished with the Bid.
The Price and Delivery Schedule-B duly filled in.

5.02

Dimensioned outline drawings of the offered overall plant and separately for
equipment including cross-sectional drawings showing dimensions, net weights,
shipping weights and suggested arrangement layout of proposed plant &
equipment with auxiliaries etc. Technical Literature/leaflets of the above plant
equipment.
Manufacturers' catalogues showing the construction details of various
equipments should be furnished indicating clearly the technical preference of
the offered equipment over the specified equipment.

5.03

List of users of comparable plant equipment with the year in which the Desal
plant and other critical plant equipment was put actually into service. For
technical acceptability of the bid, proven experience of the bidder in
manufacture and satisfactory and trouble free performance of the critical plant
equipment for at least three (3) years is essential for which the bidder shall
furnish necessary documents in support of the above.

5.04

A bar chart of design, engineering, procurement, manufacture, testing, delivery,


installation, commissioning and site testing including civil structural and
architectural works of the proposed plant equipment.

5.05

Technical description of the proposed plant equipment and materials


particularly outlining any additional list out features proposed for safety &
reliability. List out items of work & services not included and which has to be
provided by the Owner for satisfactory commissioning of the offered plant
equipment supplied.

5.06

The bid shall not be considered if the bidder fails to submit all the details asked
for. Proposal should be complete without ambiguity and should be clearly
written against each item.

5.07

Bidder shall furnish Quality Assurance Programme for design, manufacture,


assembly, erection, testing & commissioning including civil, structural and
architectural works along with the proposal for all equipment covered under this
specification whether manufactured by the bidder or procured from other
sources.

5.08

Technical deviations from the specification, if any, shall be clearly listed in the
Schedule-E. In absence of any deviation given in Schedule-E and accepted by
Owner, it will be bidder's responsibility and his contractual obligation to supply
the Plant equipment as per specification to Owner/Engineer's approval.

5.09

List of shop and site tests, the bidder proposes to carry out including those
pertaining to their sub-suppliers works shall be clearly brought out in ScheduleG. In addition to above tests, the bidder shall conduct any other tests, to
Page 5 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR PACKING & TRANSPORTATION

Owner/Engineer's approval, which are considered important for satisfactory


operation of plant equipment.
5.10

Bidder shall furnish all required mandatory and startup commissioning spare
parts as well as maintenance tools and tackles with unit prices for the offered
plant equipment.

6.00

POST CONTRACT DATA AND DRAWINGS


The contractor shall submit within thirty (30) days from the date of the order and
Notice to Proceed (NTP) certified dimensioned drawings and technical
schedules giving every detail of the offered plant equipment particularly the
following:

6.01

Completely filled in schedule of guaranteed particulars and other technical


particulars.

6.02

Single line diagrams; logic diagrams, dimensioned general arrangement and


equipment layout drawings showing front and side elevations, plan and
sectional views of the offered equipment forming part of the contractor's supply;
The drawings should also indicate structures & supporting details including
foundation outline and loading data etc.

6.03

Final version of all drawings and data submitted along in the proposal
mentioned above.

6.04

Structural, thermodynamic and pressure part calculations showing compliance


with specifications and codes as and when required.

6.05

Any other drawings/details not specified herein and required by the


Owner/Engineer to correctly coordinate the offered plant equipment with other
contractor's work.

6.06

Civil design calculations.

6.07

Detailed specifications and data sheets of the plant equipment with auxiliaries.

6.08

Detail drawings of critical equipment units, assemblies, parts etc. as deemed


necessary

6.09

Design calculations of conductor sizing, cable sizing, main equipment sizing


etc.

6.10

Schematic wiring diagrams along with write-ups for control, interlocks,


instrumentation, protection, circuits. Terminal blocks and terminals arrangement
drawings showing power & control cable connections.

6.11

Owner/Engineer will return to the contractor one (1) print of each drawing either
(a) stamped approved or (b) marked up with the comments. In case of (a), no
further submission of a drawing will be required. In case of (b), the contractor
shall correct his original drawings to conform to comments made by the
Owner/Engineer and resubmit within two (2) weeks of receipt of comments in
the same manner as stated in the Distribution Schedule. The Owner/Engineer's
Page 6 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR PACKING & TRANSPORTATION

approval shall not relieve the contractor from any of his obligation and
responsibility to manufacture and supply equipment conforming to this
specification, unless a written amendment to the specification is issued by the
Owner.
6.12

After approval of the drawings, reproducible of each drawing shall be supplied.


Final drawings shall be certified as Approved for Construction. Should any
minor revision be made after approval the contractor shall re-distribute prints
and reproducible as per the Distribution Schedule. Every revision shall be
marked by a number, date and subject in a revision block provided in the
drawing.

6.13

Reproducible shall be of quality to produce clear and legible prints and any
inferior reproducible will be returned by the Owner for replacement with suitable
reproducible. All reproducible shall be mailed rolled (not folded) on the outside
of regular mailing tubes except for small sizes which can be mailed unfolded in
envelope with a cardboard backing. The prints and reproducible shall be mailed
in the most expeditious manner and shall be accompanied with a letter of
transmittal.

7.00

INSTRUCTION MANUALS

7.01

At least one (1) month prior to the despatch of the plant equipment, fifteen (15)
copies of installation, testing and adjustments after installation, operation and
maintenance manuals shall be furnished. These manuals shall be sturdily
bound volumes and shall contain every drawings and information required for
installation, testing, setting and adjustment of all components after installation,
operation and maintenance of the equipment and all its components. Separate
tabs shall be used for such instructions concerning each equipment control
components, electricals and other accessories. The other data needed for
servicing the components and ordering their spare parts.

7.02

Marked erection prints identifying the components parts of the equipment, as


transported, with its assembly drawings.

7.03

Detailed dimensioned assembly and cross sectional drawings and description


of all the plant system equipment with auxiliaries and drawings identifying all
spare parts for re-order.

7.04

DOCUMENTATION
Correspondence, drawings, progress reports, schedules, tests reports and
instruction manuals shall be mailed in requisite copies in accordance with
Distribution Schedule.

8.00

WORK SCHEDULE

8.01

a.

Time being the essence of the proposal, preference will be given for the
offers quoting earlier deliveries. The bidder shall include in his proposal
his programme for furnishing and erecting the offered plant &
equipment.

Page 7 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR PACKING & TRANSPORTATION

b.

The programme shall be in the form of master network identifying the


key phases in various areas of total plant work, such as design work,
procurement of raw materials, manufacture of components & subassemblies; complete erection of equipment and all other field activities.
The master network shall conform to completion of trial operation from
the date of Letter of Award within a period of 4 months. The trial
operations shall commence any day within 15 days prior to the date of
completion indicated above.

c.

This master network shall be discussed and agreed before the issue of
letter of award. Engineering drawings as well as technical data sheets
submission schedule shall also be discussed and finalized before the
issue of letter of award. Provisions of the liquidated damages leviable
for delays in completion of trial operation shall become effective after
the above mentioned date.

d.

After the contract award, the contractor shall plan the sequence of work
of manufacture and erection including associated civil works to meet the
Owner's power plant commissioning requirements; and shall ensure that
all work/manufacture, shop testing, inspection & shipment of the
equipment in accordance with the required construction/erection
sequence.

e.

Within seven (7) days of acceptance of the letter of award, the


contractor shall submit, for review and approval, two copies (1
reproducible and 1 print) of Detailed Network schedules, based on the
Master Network (mutually agreed by the Owner & contractor) to the
Owner/Engineer showing the logic & duration of the activities in the
following areas:i.

Engineering, Procurement, Manufacturing & Supply:


Detailed engineering activities in regard to procurement of raw
materials including bought out items, manufacture, despatch/
shipment & receipt at site.

ii.

Civil, Structural & Architectural Works:


Detailed engineering activities in regard to civil & structural
works execution based on the offered equipment and approved
drawings including detailed execution of execution activities
covering the complete scope of work.

iii.

Erection, Testing and Commissioning:


Detailed erection, testing and commissioning activities, covering
the complete scope of work of the offered plant equipment
coordinated with the civil and structural works executed.

8.02

DETAILED MANUFACTURING PROGRAMME


Page 8 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR PACKING & TRANSPORTATION

Detailed manufacturing PERT/PRIMAVERA programme for all the


manufacturing activities of the offered plant equipment at contractor's/subcontractor's works shall be furnished within 7 days of letter of award.
The manufacturing network shall be supported by detailed procurement
programme for critical bought out items/raw materials.
Pre-erection Activity Programme
A.
B.
C.

Manpower Deployment
Tools and plant mobilization plan
Detailed Site Mobilization Plan

8.03

Within a week of approval of the Network schedule, the contractor shall forward
to the Owner/Engineer copies of the Computer initial run data in an acceptable
manner.

8.04

The network shall be updated every month; or as frequency as possible to


mutual agreement. Within seven (7) days following the monthly review, a
progress meeting shall be held at the work (possible) wherein the major items
of the plant or equipment are being produced. The meeting will be attended by
the Owner/Engineer and responsible representatives of the contractor. The
contractor shall be responsible for minuting the proceedings of the meeting, a
report of which shall reach the Owner or the Owner/Engineer not later than 7
days following the meeting.

8.05

Access to the contractor's and/or sub-contractor's work shall be granted to the


Owner/Engineer at all reasonable times for the purpose of ascertaining the
progress.

9.00

PROGRESS REPORTS
During
execution
of
the
contract
either
in
manufacture
or
erection/commissioning, the contractor shall furnish monthly progress report to
the Owner or the Owner/Engineer in a format as specified indicating the
progress achieved during the month, and total progress upto the month as
against scheduled and anticipated completion dates in respect of key phase of
work or manufacture and shipment such as release of drawings for fabrication,
procurement of raw materials, inspection and testing. If called for by the
Owner/Engineer, the contractor shall also furnish to the Owner or the
Owner/Engineer resources data in a specified format and time schedule. The
contractor shall also furnish any other information necessary to ascertain
progress if called for by the Owner/Engineer.

10.00

LIST OF APPROVED VENDORS OF MAIN COMPONENTS


1.
2.

11KV Switchgear
Power Transformer

ABB, Siemens, Schneider


Bharat Bijlee, CGL, EMCO, ABB,
Schneider
Page 9 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
TECHNICAL SPECIFICATION FOR PACKING & TRANSPORTATION

3.

66KV GIS

4.
5.
6.
7.

DC Batteries
Battery Chargers
Illumination fixtures
LT Power & Control Cables

8.

Cable Trays

9.
10.

Capacitor Bank
Relays

ABB, Alstom, Siemens or equivalent as


approved by owner.
HBL nife, Amco
Chhabi, Hirel, Caldyne, Masstech
Bajaj, Philips, CGL, Wipro, GE
UCL,Finolex,Paramount, Polycab,
KEI, Gemscab, HVPL
Sintex,
Indiana,
Dolphin,
Patni,
Metalemm, Techno-fab, Globe
ABB, L&T, EPCOS
ABB, Schneider/ Alstom, Siemens

Page 10 of 10

VOLUME II SCHEDULES & ANNEXURES


TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

VOLUME II
SCHEDULE AND ANNEXURE

Page 1 of 1

VOLUME II SCHEDULES & ANNEXURES


Schedule A
TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

SCHEDULE - A
GENERAL PARTICULARS
(This shall form part of Technical Bid)
1.0

Bidder :

1.1

Name

1.2

Postal Address

1.3

Telegraphic Address

1.4

Telex number/Answer back code

1.5

Phone(s)

1.6

Name and designation of the person who


should be contacted for expeditious
clarifications/details etc. of the Bid

1.7

Name and designation of the person who


should be contacted in case of clarifications/
details etc. not received expeditiously from
the officer mentioned in item 1.6 above

1.8

Brief write-up giving details of the


organisation, years of establishment and
commercial production activities, manufacturing, fabrication, shop testing,
erection, testing, commissioning and
after-sales service facilities, key personnel
with their qualifications and experience,
collaboration agreements, if any number of
employees in various categories and last three
(3) years turn-over

2.0

Bid Validity

3.0

All the Schedules filled-in

Page 1 of 2

Yes

VOLUME II SCHEDULES & ANNEXURES


Schedule A
TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

4.0

All the Deviations brought out in


Schedules-E1 and E2

Yes

5.0

All the drawings, write-ups, literature,


leaflets, calculations, details, etc as
called for in the specification attached

Yes

6.0

Is the Bidder agreeable to undertake this


Contract, if deviations stipulated by him
Are not acceptable to the Purchaser ?

Yes/No

Page 2 of 2

Volume II SCHEDULES & ANNEXURES


Schedule E 1
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

SCHEDULE E1
TECHNICAL DEVIATIONS FROM THE SPECIFICATION
(This shall form part of technical bid)
All the technical deviations from the tender specification shall be listed out by the Bidder, para by
para in this schedule. Deviations taken in covering letter, standard terms and/or body of the Bid
but not listed herein will make the Bid liable for rejection as Irresponsive.

S.No.
1

Section/Sub-section
2

Part
3

Para

Deviation

Justifications
6

Certified that above are the only technical deviations from the tender Specification.

Page 1 of 2

Volume II SCHEDULES & ANNEXURES


Schedule E 1
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 66KV KONDLI SUBSTATION
AT DELHI

SCHEDULE E2
COMMERCIAL DEVIATIONS FROM THE SPECIFICATION
(This shall form part of technical bid)
All the commercial deviations from the tender specification shall be listed out by the Bidder, para
by para in this schedule. Deviations taken in covering letter, standard terms and/or body of the
Bid but not listed herein will make the Bid liable for rejection as Irresponsive.

S.No.
1

Section/Sub-section
2

Part
3

Para

Deviation

Justifications
6

Certified that above are the only technical deviations from the tender Specification.

Page 2 of 2

VOLUME II SCHEDULES & ANNEXURES


Schedule F, G & H
TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

SCHEDULE - F
LIST OF DRAWINGS ENCLOSED WITH BID
(This shall form part of Technical Bid)

S.No.
1

Drawing No.
2

Title
3

Page 1 of 3

VOLUME II SCHEDULES & ANNEXURES


Schedule F, G & H
TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

SCHEDULE - G
SCHEDULE OF TESTS
(This shall form part of Technical Bid)
Tests as per the relevant Indian Standard except as modified and/or as additionally called for in
the tender specification shall be performed. Detailed list of the type test certificates enclosed for
the various equipments offered shall be listed in this schedule.
___________________________________________________________________________
S.No.
Type of Tests
Equipment
Description
Place where
Place of
type testing
further
conducted
testing and
already
inspection
1
2
3
4
5
6

1.0

TYPE TESTS

2.0

TESTS
- DURING MANUFACTURE

3.0

ROUTINE TESTS
- ON COMPLETION OF MANUFACTURE

SCHEDULE - H

Page 2 of 3

VOLUME II SCHEDULES & ANNEXURES


Schedule F, G & H
TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

LIST OF INSTRUMENTS, TESTING EQUIPMENTS, TOOLS AND TACKLES


FOR ERECTION AND MAINTENANCE
(This shall form part of Technical Bid)
S.No. Description
Capacity
Quantity
Delivery
___________________________________________________________________________(
1)
(2)
(3)
(4)
(5)

1.0

INSTRUMENTS, TESTING EQUIPMENT, TOOLS AND TACKLES FOR


ERECTION
(To be taken back by Bidder after completion of job)

2.0

INSTRUMENTS, TESTING EQUIPMENT, TOOLS AND TACKLES FOR


MAINTENANCE
(To be taken back by the Bidder after completion of job)

3.0

SPECIAL INSTRUMENTS, TESTING EQUIPMENT, TOOLS AND TACKLES FOR


ERECTION
(To be retained by the Purchaser)

4.0

SPECIAL INSTRUMENTS, TESTING EQUIPMENT, TOOLS AND TACKLES FOR


MAINTENANCE
(To be retained by the Purchaser).

Page 3 of 3

VOLUME II SCHEDULES & ANNEXURES


Schedule I
TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

SCHEDULE-I
LIST OF INSTALLATIONS
(This shall form part of Technical Bid)

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------S.No. Purchaser
Project
PF Ref.
Brief
Value Target
CommiPerformance Person to
Remarks
Description
Commissioning
ssioned
whom refMay be made
With contact
details

-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------1
2
3
4
5
6
7
8
9
10
11
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Page 1 of 1

VOLUME II SCHEDULES & ANNEXURES


Schedule J
TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

SCHEDULE J
DELIVERY TERMS AND CONDITIONS
(This shall form part of Technical Bid)
1.0

Quoted for all the items and in the manner


as called for in Specification

1.1

If not, furnish details of deviations

2.0

Price FOR site delivery basis

2.1

Freight :
1
Applicable rate

*Not included/included

*Not included/included

*Not included/included

Applicable rate

*Not included/included

2.5

Are quoted prices firm

*Yes/No

3.0

Delivery from LOI

3.1

Supply

3.2

Erection

3.3

Testing & commissioning

3.4

Whether penalty clause acceptable

4.0

Validity

5.0

Terms of payment :

5.1

As per tender specification

5.2

If not, give details

2.2

Transit Insurance including forty five (45)


days storage :
1

2.3

Applicable rate

Excise duty :
1

2.4

*Yes/No

Applicable rate

Sales tax :
1

Page 1 of 2

*Yes/No

*Yes/No

VOLUME II SCHEDULES & ANNEXURES


Schedule J
TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

6.0

Guarantee period

minimum 36 months

6.1

Is it as per the tender specification

*Yes/No

6.2

If not, state alternative guarantee period


acceptable

7.0

Earnest Money furnished

*Yes/No

8.0

Agreeable to furnish security deposit as


per the tender specification

*Yes/No

8.1

If not, state alternative security deposit


which shall be furnished

*Yes/No

9.0

Agreeable to furnish performance Bank


Guarantee as per the tender specification

*Yes/No

10.0

Correspondence, drawings, test certificates,


instruction manuals, BAR/PERT Charts, progress
reports etc shall be Furnished in number of
copies as per Distribution Schedule attached
to the Tender specification

*Yes

11.0

Agreeable to approval of above


documents in our (4) weeks from date of
receipt as per tender specification

Yes

12.0

Agreeable to commercial as well as technical


terms & conditions of the tender Specification,
unless listed deviations are Accepted

Yes

13.0

Commencing and completion of


submission of drawings from LOI

*Strike out whichever is not applicable.

Page 2 of 2

VOLUME II SCHEDULES & ANNEXURES


Schedule K
TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

SCHEDULE K
SCHEDULE OF RECOMMENDED SPARES
Bidder shall offer the prices for spares for destination, rate of taxes & duties to be considered shall be indicated.
S.No.
1

Description
2

Quantity
3

UnitPrice
4

TotalPrice
5

Page 1 of 1

VOLUME II SCHEDULES & ANNEXURES


Schedule L
TECHNICAL SPECIFICATION FOR 72.5KV MANDOLI JAIL COMPLEX

SCHEDULE - L
DECLARATION
(This shall form part of Technical Bid)
I,_____________________________certify that all the typed data and information pertaining to
the subject tender specification are correct and are true representation of the equipment
covered by our formall Bid No.___________dated______________.
I hereby, certify that I am duly authorised representative of the Bidder whose name appears
above my signature.
Bidders Name

:______________

Authorised RepreSentative Signature

:______________

Authorised Repre:______________
Sentatives Name (Typed)
Authorised Repre:______________
Sentatives Designation
Seal of Company
Bidders Intent

The Bidder hereby agrees to fully comply with the requirements


and intents of the subject tender specification for the price(s)
indicated.

Authorised Representatives Signature

Page 1 of 1

:____________

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

GUARANTEED TECHNICAL PARTICULARS FOR 11KV SWITCHGEAR (DATA BY BIDDER)

1.0

SWITCHGEAR ASSEMBLY

1.1

Make

1.2

Type

1.3

Reference Standard

1.4

Voltage (Normal/Max.) kV

1.6

Frequency (Hz)

1.7

Short Circuit Rating

1.7.1

Short

time

current

and

duration.
1.8

Internal

Arc

Classification

and ratingAs pera


1.8.1

Classification

1.8.2

Rating

with

gas

ducts/deflectors
1.8.3

Rating

without

gas

ducts/deflectors
1.9

Insulation Level

1.9.1

Impulse Withstand ( kV peak )

1.9.2

1 minute 50 Hz. Voltage


Withstand ( kV rms )

2.0

CONSTRUCTION

2.1

Metal Clad Construction


Yes/No

2.2

Degree of protection :

2.3

Minimum thickness of sheet


metal used ( mm )

2.4

Draw out feature provide for


Page 1 of 22

Outgoing/

Coupler

Bus

Incomer

No.

Transformer

Feeder Panel Type

Capacitor

Description

Station Trafo

Sr.

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

2.4.1

Breaker with Service, Test &


Isolated position -Yes/No

2.4.1

Voltage Transformer :
Yes/ No

2.4.3

Protective relays : Yes/ No

2.5

Breaker Cubicle

2.5.1

Cubicle door can be closed


with breaker in Test and
isolated position : Yes/ No

2.5.1

Working zone units from


floor level (mm )

2.6

All meters, switches &


relays flush mounted type:
Yes/No

2.7

Minimum clear space required

2.7.1

Front for breaker withdrawal


(mm)

2.7.2

Rear ( mm )

2.8

Typical Vertical Section

2.8.1

Overall Dimensions

a.

Length ( mm )

b.

Breadth ( mm )

c.

Height ( mm )

2.8.2

Weight ( kg )

3.0

BUS BAR

3.1

Make

3.2

Material & Grade


Page 2 of 22

Outgoing/

Coupler

Bus

Incomer

No.

Transformer

Feeder Panel Type

Capacitor

Description

Station Trafo

Sr.

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

3.3

Reference Standard

3.4

Cross Sectional area (mm2)

3.5

Bus connection (Joints)

3.5.1

Silver Plated

3.5.2

Conventional made with anti


oxide grease

3.6

Yes/No

Yes/No

Rated Continuous Current


Amps

3.7

Maximum temperature rise


at rated continuous current
C

3.8

Short time current and


duration (KA and secs)

3.9

D.C. Resistance at 85C


(/m/ )

3.10

Minimum clearance of bus


bar and connection

3.10.1

Phase to phase ( mm )

3.10.2

Phase to earth ( mm )

3.11

Bus Bar provided with

3.11.1

Insulation Sleeve

3.11.2

Phase barriers

3.11.3

Cast Resin shrouds for joints

3.12

Bus bar support spacing


(mm)

3.13

Bus support insulators

3.13.1

Make
Page 3 of 22

Outgoing/

Coupler

Bus

Incomer

No.

Transformer

Feeder Panel Type

Capacitor

Description

Station Trafo

Sr.

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

3.13.2

Type

3.13.3

Reference Standard

3.13.4

Voltage Class ( kV )

3.13.5

Min. creepage distance


(mm)

3.13.6

Cantilever strength Kg/mm2

3.13.7

Net Weight ( kg )

4.0

CIRCUIT BREAKER

4.1

Make

4.2

Type

4.3

Reference Standard

4.4

Rated Voltage

4.5

Rated Frequency

4.6

Rated Current

4.6.1

Rated

Current

reference

and

its

ambient

temperature.
4.6.2

Continuous current to limit


the maximum temperature
rise to 55 Deg C for silver
plated connections and 40
Deg

for

conventional

connections.
4.7

Rated operating Duty

4.8

Symmetrical

Breaking

capacity at rated voltage &


operating duty KA rms
Page 4 of 22

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

4.9

Rated making Current (KAp)

4.10

Short

time

current

and

duration ( KA and secs)


4.11

Insulation Level

4.11.1

Impulse voltage withstand on


1/50 full wave

4.11.2

1 minute 50 Hz. Voltage


withstand

4.12

Maximum over voltage factor


when switching off

4.12.1

Un loaded transformer

4.12.2

Loaded transformer

4.12.3

Un loaded cables

4.12.4

Capacitors

4.12.5

Motors

4.13

Opening time maximum No


load condition ( ms )

4.14

Number of permissible
breaker operations under
vacuum loss

4.15

At 100% Breaking capacity

4.15.1

Opening time-Max. ( ms)

4.15.2

Arcing time-Max ( ms)

4.15.3

Total break time ( ms)

a.

Make time (Max) ( ms)

b.

Total closing time ( ms)

4.17

Total length of contact travel


Page 5 of 22

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

( mm)
4.18

No. of breaker operations


permissible without requiring
inspection, replacement of
contacts and other main
parts.

4.18.1

At 100% rated current

4.18.2

At 100% rated breaking


current

4.19

Type of contacts

4.20

Material of contact

4.21

Minimum clearance in air


(mm) from live part

4.21.1

Between phases

4.21.2

Between live parts and


ground

4.22

Type of arc control device


provided

4.23

Operating mechanismclosing

4.23.1

Type

4.23.2

No. of breaker operations


stored

4.23.3

Trip free or fixed trip

4.23.4

Anti pumping features


provided

4.24

Operating mechanismPage 6 of 22

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

tripping
4.24.1

Type

4.24.2

No. of breaker operations


stored

4.24.3

Trip free or fixed trip ( V )

4.24.4

Anti pumping features


provided ( % )

4.25

Spring Charging motor

4.25.1

Rating ( kW )

4.25.2

Make

4.25.3

Voltage and permissible


variation ( % )

4.26

Closing coil

4.26.1

Voltage ( V )

4.26.2

Permissible voltage variation


( %)

4.26.3

Closing current at rated


voltage ( A )

4.26.4

Power at rated voltage ( W )

4.27

Tripping Coil

4.27.1

Voltage

4.27.2

Permissible voltage variation


(%)

4.27.3

Tripping Current at rated


Voltage ( A )

4.27.4

Power at rated voltage ( W )

4.28

Breaker/Accessories
Page 7 of 22

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

Accessories such as control


switch indication lamps etc.
furnished as specified:
(Please attach separate
sheet giving details of all
accessories, inter locks and
safety shutters)
4.28.1

Mechanical Safety Interlock

4.28.2

Automatic Safety Interlock

4.28.3

Operational Interlock

4.28.4

Emergency manual trip

4.28.5

Operation counter

4.28.6

Change/discharge indicator

4.28.7

Manual spring charging


facility

4.28.8

Auxiliary switch with 6NO+ 6


NC for Owners use.

4.28.9

Contacts wear indicator

4.29

Auxiliary Switch

4.29.1

Switch contacts type

4.29.2

Contacts rating at

a.

Make & Continuous ( Amps )

b.

Break (Inductive) ( Amps )

4.30

Net weight of the breaker


(Kg)

4.31

Impact load foundation


design (to include dead load
Page 8 of 22

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

plus impact value on


opening at maximum
interrupting rating) ( kG )
4.32

On Vacuum loss ( Amps )

4.32.1

Possible load current


breaking ( Amps )

4.32.2

Possible fault current


breaking ( Amps )

4.33

Overall Dimensions

4.33.1

Length ( mm )

4.33.2

Breadth ( mm )

4.33.3

Height ( mm )

4.34

Type test report on identical


breaker furnished

5.0

CONTROL & INDICATIONS

5.1

Push Buttons
Make

5.1.1

Type & Catalog No.

5.1.2

Contact rating at 110V /


220V D,C,

5.1.3

Make & continuous (Amps )

5.2

LED lamps:
Make :

5.2.1

Type & Catalog No.

5.2.2

Watts/Voltage

5.2.3

Lamps & Lens replaceable


from front with glass cover
Page 9 of 22

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

5.3

Selector switch:
Make

5.3.1

Type & Catalog No.

5.3.2

Contact rating.

5.3.3

Make & continuous (Amps)

5.3.4

Break (inductive) (Amps)

6.0

CURRENT TRANSFORMER

6.1

Make

6.2

Type & voltage level

6.3

Reference standard

6.4

C.T. ratio as specified

6.5

Short circuit withstand


Short time current for 1 Sec.
- kA rms
Dynamic current - kA peak

6.6

Class of insulation

6.7

Temperature rise

6.8

Basic insulation level

6.9

For metering & protection

6.9.1

CT Ratio

6.9.2

Class of accuracy

6.9.3

Rated burden VA

6.9.4

Knee point voltage V

6.9.5

Excitation current at Vk/4

6.9.6

Rated saturating current


Amp
Page 10 of 22

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

6.10

For differential protection

6.10.1

CT Ratio

6.10.2

Class of accuracy

6.10.3

Rated burden VA

6.10.4

Knee point voltage V

6.10.5

Excitation current at Vk/4


Amps

6.10.6

Rated saturating current


Amp

6.10.7

Secondary resistance ( )

6.11

For restricted earth fault


protection

6.11.1

CT Ratio

6.11.2

Class of accuracy

6.11.3

Rated burden VA

6.11.4

Knee point voltage V

6.11.5

Excitation current at Vk/4

6.11.6

Amps

6.11.7

Rated saturating current


Amp

6.11.8

Secondary resistance ( )

6.12

For stand by earth fault


protection

6.12.1

CT Ratio

6.12.2

Class of accuracy

6.12.3

Rated burden VA
Page 11 of 22

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

6.12.4

Knee point voltage V

6.12.5

Excitation current at Vk/4


Amps

6.12.6

Rated saturating current


Amp

6.12.7

Over current rating


Continuous % over load (%)

6.13

For

sensitive

earth

fault

protection (CBCT) CT Ratio


6.13.1

Class of accuracy

6.13.2

Rated burden VA

6.13.3

Knee point voltage V

6.13.4

Excitation current at Vk/4


Amps

6.13.5

Rated saturating current


Amp

6.13.6

Over current rating


Continuous % over load (%)

7.0

POTENTIAL
TRANSFORMER

7.1

Make

7.2

Type and voltage level

7.3

Reference Standard

7.4

Voltage Ratio

7.5

Accuracy

7.5.1

Winding-1

7.5.2

Winding-2
Page 12 of 22

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

7.6

Rated Burden ( VA )

7.6.1

Winding-1

7.6.2

Winding-2

7.7

Over voltage factor

7.7.1

Continuous

7.7.2

30 seconds

7.8

Class of Insulation

7.9

Temperature rise over


ambient ( C )

7.10

Basic Impulse level ( kV


peak )

7.11

Winding connection

7.11.1

Primary

7.11.2

Secondary

7.12

Fuses

7.12.1

Continuous rating HV/LV


(Amp)

7.12.2

Symmetrical fault rating


HV/LV kA rms

7.12.3

Make

7.13

Maximum ratio error at

7.13.1

90% to 100% of rated


voltage and 25% to 100% of
rated secondary burden at
Unity Power factor.

Page 13 of 22

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

7.13.2

90% to 106% of rated


voltage and 10% to 50% of
rated secondary burden at
0.2 p.f.

7.14

Maximum phase difference


at

7.14.1

90% to 100% of rated


voltage and 25% to 100% of
rated secondary burden at
unity p.f.

7.14.2

90% to 106 of rated voltage


and 10% to 50% of rated
secondary burden at 0.2 p.f.

7.15

Weight ( kg )

8.0

RELAYS

8.1

Manufacturer

8.2

Model Type

8.3

Draw out type with built in


test facilities. Yes/No

8.4

Built in test facility . Yes/No

8.5

Type of mounting

8.6

Reference standard

8.7

All relays furnished as per


drawing and specification

8.8

All relevant relay leaflets and


catalogue furnished

8.9

Communication port type


Page 14 of 22

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

8.10

Auxiliary supply

8.11

Measurement and data


acquisition feature.

8.12

Control and supervision

IEC protocol

Open protocol feature

Programming facility

Separate output for


individual element

Event recording facility


Number of events

Required softwares offered

8.13

C.T. secondary current

8.14

Self diagnostic feature

8.15

Modular design

8.16

Relay details:-

8.16.1

Overcurrent

Make

Type

Characteristics available

Range of settings
a) Current
b) Time

Range of settings
a) Current
b) Time

Rated burden
Page 15 of 22

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Station Trafo

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

8.16.2

Synchronizing check relay (if


applicable) :

Make

Type

Setting range

8.16.3

Earth fault

Make

Type

Characteristics available

Range of settings
a) Current
b)Time

Rated burden

8.16.4

Over current (Directional) if


applicable

Make

Type

Characteristics available

Range of settings
a) Current
b) Time

Rated burden

8.16.5

Earth fault (Directional) If


applicable

Make

Type

Characteristics available
Page 16 of 22

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Station Trafo

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

Range of settings
a) Current
b)Time

Rated burden

8.16.6

Neutral unbalance relay

Make

Type

Characteristics available

Range of settings
Current
Time

Rated burden

8.16.7

Under Voltage Relay

Make

Type

Range of setting

Rated burden

8.16.8

Over Voltage Relay

Make

Type

Range of setting

Rated burden

8.16.9

Busbar Differential Relay

Make

Type

High impedance /Low


impedance
Page 17 of 22

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Station Trafo

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

Facility for CT ratio


adjustment possible through
software.

Yes/No

CT supervision facility
available.

Yes/No

8.16.10 Transformer Differential


Relay
a

Make

Type

High impedance /Low


impedance

Facility for CT ratio


adjustment possible through
software.

Yes/No

Facility of transformer vector


group adjustment through
software. Yes/No

Setting range.

Rated burden.

8.16.11 Restricted earth fault relay


a

Make

Type

Combined with differential


relay.

Yes/No

Setting range

Rated burden.

8.16.12 Standby earth fault relay


Page 18 of 22

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Station Trafo

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

Make

Type

Characteristics

Setting range

Rated burden

8.17

Terminal block for relay


testing provided ( Yes / No )

9.0

METERS

9.1

Ammeter

Make

Type

Reference standard

Size

Accuracy class

9.2

Voltmeter

Make

Type

Reference standard

Size

Accuracy class

10.0

SECONDARY WIRING

10.1

Type and insulation

10.2

Voltage grade

10.3

Conductor material

10.4

Conductor size (minimum)


and insulation wiring
Page 19 of 22

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Station Trafo

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

10.4.1

Potential circuit

10.4.2

Control & current circuit

11.0

TERMINAL BLOCK

11.1

Make

11.2

Type

11.3

Catalog No.

11.4

20% Spare terminals


furnished

12.0

CABLE TERMINATIONS

12.1

Clearance for power cable


termination

12.2

Removable gland plate

12.2.1

Material for multi core cable

12.2.2

Material for single core cable

12.2.3

Thickness of the plate

13.0

NAME PLATE

13.1

Material

13.2

Thickness

13.3

Size for

13.3.1

Breaker cubicle

13.3.2

Instruments/devices

14.0

Space Heater/Plug Socket

14.1

Cubicle Heater

14.1.1

Thermostat controlled

14.1.2

Wattage

14.1.3

Voltage

14.1.4

Resistance ( ohms )
Page 20 of 22

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

14.1.5

Thermostat range

14.2

Plug Socket

14.2.1

Type

14.2.2

Rating

14.3.

Cubicle heater & plug socket


circuit provided with MCBs

15.0

A.C/D.C Supply

15.1

Isolating Switches for


incoming supply

15.1.1

A. C. Type & rating

15.1.2

D.C. Type & rating

15.2

Isolating Switch at each


cubicle

15.2.1

A. C. Supply-type & rating

15.2.2

D.C. Supply-type & rating

16.0

Tropical Protection

16.1

Any special treatment for


tropical protection

17.0

Painting

17.1

Finish of Switchgear

17.1.1

Inside

17.1.2

Outside

18.0

No. of Accessories
Furnished

18.1

Breaker lifting & handling


trolley

18.2

Any other
Page 21 of 22

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TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV INDOOR SWITCHGEAR

19.0

TESTS

19.1

Reference Standard

19.2

Routine tests to be

Outgoing/

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Station Trafo

Sr.

performed on Switchgear
19.3

Type Tests certificates


submitted

20.0

Drawing/Data

20.1

General arrangement for


Panel Board

20.2

Foundation plan

20.3

Bill of material

20.4

Cross Sectional drawing for


every type of switchgear
(Add sheets if necessary)

Place

Printed Name :
Business Address

Name & Address of the Principal Officer

Signature

Designation

(Including Telex, Telephone & Telefax No.)


:

Page 22 of 22

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR POWER TRANSFORMER

SCHEDULE-C2

POWER TRANSFORMER
Sr.No.
1.0
1.1
1.2

Particular
General
Make
Type

2.0
2.1

Nominal continuous rating, KVA


HV winding

2.2

LV winding

2.3
2.4

Type of Cooling
Rating available at differet cooling

3.0
3.1

Rated voltage (KV)


HV winding

3.2

LV winding

4.0
4.1
4.2
5.0
5.1

Rated current (Amps)


HV winding
LV winding
Connections
HV winding

5.2

LV winding

5.3

Vector group reference

6.0

Impedance at principal tap rated


current and frequency at 75 C with
100 % Rating (% )
Impedance (% )

6.1
6.2
6.3
6.4

6.5

7.0

Specified / Required

As per Annexure C of
specification
As per Annexure C of
specification
As per Annexure C of
specification
ONAN/ONAF
ONAN - 80%
ONAF-100%
As per Annexure C of
specification
As per Annexure C of
specification

As per Annexure C of
specification
As per Annexure C of
specification
As per Annexure C of
specification

As per Annexure C of
specification

Reactance (% )
Resistance (% )
Impedance at lowest tap rated
current and frequency at 75 C with
100 % Rating (% )
Impedance at highest tap rated
current and frequency at 75 C with
100 % Rating (% )
Resistance of the winding at 750Cat
principal tap (ohm)
Page 1 of 10

Offered

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR POWER TRANSFORMER

7.1
7.2
8.0
8.1
8.2
9.0

9.1

a) HV
b)LV
Zero sequence impedance ( ohm )
a) HV
b) LV
Guaranteed maximum losses at
principal tap at full load and 750 C
without any positive tolerance kW
No load losses (max.)

9.2

Load losses (max.)

9.3
9.4

Cooler fan losses (max.)


Total I2R losses of winding @ 75
deg C
Total stray losses @ 75 deg C
Total Load losses (max.)
No load loss at maximum
permissible voltage and frequency
(approx.) kW
Temperature rise over reference
design ambient of 50 0C
Top oil by thermometer 0C
Winding by thermometer 0C
Winding gradient at rated current 0C
HV
LV
Efficiency
Efficiency at 750 C and unity power
factor %
At 110% load
At 100% load
At 80% load
At 60% load
At 40% load
At 20% load
Efficiency at 750 C and 0.8 power
factor lag %
At 110% load
At 100% load
At 80% load
At 60% load
At 40% load
At 20% load
Maximum efficiency %
Load and power factor at which Max
efficiency occurs

9.5
9.6
9.7

10.0
10.1
10.2
10.3
10.3.1
10.3.2
11.0
11.1
11.1.1
11.1.2
11.1.3
11.1.4
11.1.5
11.1.6
11.2
11.2.1
11.2.2
11.2.3
11.2.4
11.2.5
11.2.6
11.3
11.4

As per Annexure C of
specification
As per Annexure C of
specification

400 C
450 C

Page 2 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR POWER TRANSFORMER

12.0
12.1
12.1.1
12.1.2
12.2
12.2.1
12.2.2
13.0
13.1
13.2
13.3

Regulation (%)
Regulation at full load at 750 C
At unity power factor
At 0.8 power factor lagging
Regulation at 110% load at 750 C
At unity power factor
At 0.8 power factor lagging
Tapping
Type
Capacity
Range-steps x % variation

13.4

15.1
15.2
15.3
16.0
16.1

Taps provided on HV winding


(Yes/No)
OLTC gear
Make
Type
Reference std
No of compartment
Mounting arrangement
Rated current Amp
Rated step capacity, kVA
Short circuit withstand for 2 secs, kA
Time required for one step change
sec.
Rated voltage for motor, V AC
Rating of motor
Rated voltage for auxiliaries V
Consumption of auxiliaries
OLTC features as per specification,
Yes/No
Does the overload rating of OLTC
match with that of the transformer
under all conditions Yes/No
Transformer Monitoring relay
REGDA
Make
Reference standard
Overall dimensions, mm
Cooling system
Type of cooling

16.2
16.3
16.4
16.5

No. of cooling unit groups


Capacity of cooling units
Mounting of radiators
Number of radiators and Size

14.0
14.1
14.2
14.3
14.4
14.5
14.6
14.7
14.8
14.9
14.10
14.11
14.12
14.13
14.14
14.15

15.0

As per Annexure C of
specification

Side mounted

As per Annexure C of
specification

Page 3 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR POWER TRANSFORMER

16.6
16.7
16.8
16.9
16.10
16.11
16.12
16.13
16.14
16.15
16.16
17.0
17.1

17.2
17.3
17.4
17.5

17.5.1
17.5.2

17.6
17.7
17.8

Type & size of radiator header main


valve
Type & size of individual radiator
valve
Total radiating surface, sq mm
Thickness of radiator tubes, mm
Schematic flow diagram of the
cooling system furnished (Yes/No)
Type and make of Fan motor
No. of fan motor per bank
(Working + Standby )
Rated Power Input ( kW)
Rated Voltage, Speed of Motor
Efficiency of motor at Full load(%)
Locked Rotor current(Amps)
Details of tank
Material

Thickness of sides mm
Thickness of bottom mm
Thickness of cover mm
Confirmation of tank designed and
tested for vacuum pressure (Ref:
CBIP manual ) (Yes/No)
Vacuum mm of Hg. / (kN/m2)
Pressure mm of Hg

18.0
18.1
18.2

Is the tank lid slopped?


Inspection cover provided (Yes/No)
Location of inspection cover
(Yes/No)
Min. dimensions of inspection cover
(provide list of all inspection cover
with dimension), mm x mm
Core
Type:
Core material grade

18.3

Thickness of lamination mm

18.4
18.5

Insulation between core lamination


Design flux density of the core at
rated condition at principal tap,Tesla

17.9

Minimum 1.2 mm

Robust mild steel plate


without pitting and low
carbon content

As per CBIP
Twice the normal head of
oil / normal pressure +
35 kN/m2 whichever is
lower , As per CBIP
Yes
As per clause No 3.2.1.5
As per clause No 3.2.1.5

Core
Premium grade minimum
M4 or better
Max. 0.27 mm with
insulating coating on
both sides

Page 4 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR POWER TRANSFORMER

18.6

18.7
18.8

18.8.1
18.8.2
19.0
19.1
19.2
19.3
19.4
19.5
19.5.1
19.5.2
19.6

19.7
19.7.1
19.7.2
19.7.3
19.7.4
19.8
19.8.1
19.8.2
19.8.3
19.8.4
20.0
20.1
20.2
20.3
20.4
20.5
20.6
20.7
20.8
21.0
21.1
21.1.1
21.1.2

Maximum flux density allowed in the


core at extreme overexcitation /
overfluxing , Tesla
Equivalent cross section area of
core, mm2
Guaranteed No load current at
90% / 100% / 110% rated voltage &
frequency ( Amp )
HV
LV
Type of winding
HV
LV
Conductor material
Maximum current density allowed,
Amp per mm2
Gauge/area of cross section of
conductor, mm2
HV
LV
Maximum current density achieved
in winding (LV/HV/HVT)
Amps/ mm2
Insulating material
HV turn
LV turn
LV- core
HV-LV
Insulating material thickness, mm
HV turn
LV turn
LV to core
HV to LV
Minimum design clearance , mm
HV to earth in air
HV to earth in oil
LV to earth in air
LV to earth in oil
Between HV & LV in Air
Between HV & LV in oil
Top winding and yoke
Bottom winding and yoke
Insulating oil
Quantity of oil Ltrs
In the transformer tank
In each radiator

Electrolytic copper as per


relevant standard
3.0 A/ mm2

Page 5 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR POWER TRANSFORMER

21.1.3
21.1.4
21.2
21.3

In OLTC chamber
Total quantity
10% excess oil furnished?
Type of oil

21.4

22.7.1

Oil preservation system provided


(Yes/No)
Bushing
Make
Type
Reference standard
Voltage class, kV
HV side bushing
LV side line and neutral bushing
Creepage factor for all bushing mm /
kV
Rated current , Amp
HV bushing
LV line and neutral bushing
Rated thermal short
current
HV bushing

22.7.2

LV line and neutral bushing

22.8
22.8.1
22.8.2
22.9
22.9.1
22.9.2
23.0
23.1

Weight Kg
HV bushing
LV line and neutral bushing
Free space required for bushing
removal, mm
HV bushing
LV line and neutral bushing
Terminal connections
HV

23.2

LV

23.3

LV Neutral

24.0
24.1

H.V. Cable box/Terminals


Suitable for cable/conductor type
size
Termination height , mm
Gland plate dimension mm x mm
Gland plate material

22.0
22.1
22.2
22.3
22.4
22.4.1
22.4.2
22.5
22.6
22.6.1
22.6.2
22.7

24.2
24.3
24.4

Yes
New insulating oil as per
IS: 335, and CI. 4.2.7 of
the specification
As per Annexure C of
specification

As per Annexure C of
specification

As per Annexure C of
specification
As per Annexure C of
specification

As per Annexure C of
specification
As per Annexure C of
specification
As per Annexure C of
specification
As per Annexure C of
specification
1000 mm , minimum
Aluminium

Page 6 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR POWER TRANSFORMER

24.5
24.5
24.6
25.0
25.1
25.2
25.3
25.4
25.5
25.6
25.7
26.0
26.1
26.2
26.3
26.4
26.5
26.6
26.7
27.0
27.1

28.0
28.1
28.2
28.3
28.4
28.5
28.6
28.7
28.8
28.9
28.10
29.0
29.1
29.2
29.3
29.4

Gland plate thickness , mm


Phase to clearance inside box /
terminals , mm
Phase to earth inside box / terminals
, mm
L.V line side cable box
Suitable for cable type , size
Termination height , mm
Gland plate dimension mm x mm
Gland plate material
Gland plate thickness , mm
Phase to clearance inside box /
terminals , mm
Phase to earth inside box , mm
LV Neutral cable box
Suitable for cable type , size
Termination height , mm
Gland plate dimension mm x mm
Gland plate material
Gland plate thickness , mm
Phase to clearance inside box , mm
Phase to earth inside box , mm
Marshalling box cubical provided as
per clause no. of spec. (Yes / no)
Mounting of marshalling box

Neutral Current Transformer (NCT)


Type
Make
Reference standard
CT Ratios
Burden ,VA
Class of Accuracy
KPV , volts , minimum
Resistance, ohm @ 75 deg C,
maximum
Magnetizing current @ Vk/4 , mA ,
maximum
Short time withstand current
Winding current transformer (WCT)
Type
Make
Reference standard
CT ratio

5 mm minimum

As per Annexure C of
specification
1000 mm , minimum
Aluminium
5 mm minimum

As per Annexure C of
specification

Aluminium
5 mm minimum

Project specific to be
filled up (Separate / tank
mounted )

PS

5P20

26.3 kA for 3 sec.

Page 7 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR POWER TRANSFORMER

29.5
29.6
30.0
30.1

34.0
34.1

Burden ,VA
Class of accuracy
Pressure release device
Minimum pressure the device is set
to rupture
For main tank
For OLTC
Alarm and trip contact ratings of
protective devices
Rated/making/ breaking currents ,
Amp @ voltage for
PRV for main tank
PRV for OLTC
Buchholz relay
Oil surge relay for OLTC
Sudden pressure relay
OTI
WTI
Magnetic oil gauge
Fittings accessories each
transformer furnished as per clause
No. (Bidder shall attach separate
sheet giving details, make and bill of
materials)
Painting: as per clause for the
transformer , cable boxes, radiator,
marshalling box, RTCC etc (Yes/No)
Over all transformer dimensions
Length , mm

34.2

Breadth , mm

34.3

Height , mm

35.0
35.1
35.2
35.3
36.0
36.1
36.2
36.3
37.0
37.1
37.2
37.3

Transformer tank dimensions


Length , mm
Breadth , mm
Height , mm
Marshalling box dimensions
Length , mm
Breadth , mm
Height , mm
Weight data
Core, kG
Frame parts, kG
Core and frame, kG

30.1.1
30.1.2
31.0
31.1
31.1.1
31.1.2
31.1.3
31.1.4
31.1.5
31.1.6
31.1.7
31.1.8
32.0

33.0

Manufacturer Std.
Manufacturer Std.

6.5 meters maximum


allowed
5.0 meters maximum
allowed
5.0 meters maximum
allowed

Page 8 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR POWER TRANSFORMER

37.4
37.5
37.6
37.7
37.8
37.9
37.10
37.11
37.12
37.13
37.14
37.15
37.16
37.17

38.0
38.1
38.2

38.3

38.4
38.5
38.6
38.7
39.0
39.1
39.2
40.0
40.1
40.2
40.3
40.4

Total winding, kG
Core and frame winding, kG
Tank, kG
Tank lid, kG
Empty conservator tank , kG
Each radiator empty , kG
Total weight of all radiator empty ,
kG
Weight of oil in tank , kG
Weight of oil in each conservator ,
kG
Weight of oil in each radiators , kG
Total weight of oil in radiator , kG
OLTC gear including oil , kG
Total transport weight of the
transformer , kG
Total transport weight of the
transformer with OLTC and all
accessories
Volume data
Volume of oil in main tank , liters
Volume of oil between highest and
lowest levels of main conservator
,liters
Volume of oil between highest and
lowest levels of OLTC conservator,
liters
Volume of oil in each radiator , liters
Total volume of oil in radiators ,
liters
Volume of oil in OLTC , liters
Transformer total oil volume , liters
Shipping data
Weight of heaviest package, kG
Dimensions of the largest package
(L x B x H) mm
Tests
All in process tests confirmed as per
Cl. (Yes /No)
All types tests confirmed as per
Cl. (Yes /No)
All in routine tests confirmed as per
Cl. (Yes /No)
All in special tests confirmed as per
Cl. (Yes /No)

Page 9 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR POWER TRANSFORMER

Page 10 of 10

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 66kV CONTROL AND RELAY PANEL

GUARANTEED TECHNICAL PARTICULARS FOR 66KV CONTROL AND RELAY PANEL

1
1.1
1.2
1.3
1.4
1.4.1
1.4.2
1.4.3
1.5
1.5.1
1.5.2
1.5.3
2
2.1
2.2
2.3
2.4
2.4.1
2.4.2
3
3.1
3.2
3.3
3.4
3.4.1
3.4.2
4
4.1
4.2
4.3
4.4
4.4.1
4.4.2
4.5
5
5.1
5.2

Parameter
CONTROL PANEL
Make
Type
Reference Standard
Construction
Degree of protection
Sheet metal thickness mm
Floor channel sills, vibration damping pads
and kick plate furnished ?
Painting
Type of finish
Colour Shade Inside/Outside
Details of painting procedure
BREAKER CONTROL SWITCH
Make
Type
Reference Standard
Contact Rating
Make & Continuous (A)
Break (inductive) (A)
ISOLATOR CONTROL SWITCH
Make
Type
Reference Standard
Contact Rating
Make & Continuous (A)
Break (inductive) (A)
PUSH BUTTON
Make
Type
Reference Standard
Contact Rating
Make & Continuous (A)
Break (inductive) (A)
Nos. & type of Contacts provided per button
LAMPS
Make
Type
1 of 5

Technical Particulars

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 66kV CONTROL AND RELAY PANEL

5.3
5.4
5.4.1
5.4.2
5.4.3
5.5
5.6
6
6.1
6.2
6.3
6.4
6.5
6.6
7
7.1
7.2
7.3
7.4
7.5
8
8.1
8.2
8.3
8.4
8.5
9
9.1
9.2
9.3
9.4
9.5
9.6
10
10.1
10.2
10.3
10.4
10.4.1
a

Parameter
Reference Standard
Rating
Volt
Watt
Series Resistance
10% Extra lamps furnished?
Size of lens
SEMAPHORE INDICATORS
Make
Type
Diameter of the Disc
Operating voltage
Burden (Watt DC)
Whether latch in type or supply Failure type
AMMETER
Make
Type/Model
Reference Standard
Accuracy Class
VA Burden
VOLTMETER
Make
Type/Model
Reference Standard
Accuracy Class
VA Burden
ANNUNCIATOR
Make
Type
Reference Standard
No. of Annunciator groups
No. of Windows per group
Overall Dimension of a group (mm)
PROTECTION RELAYS
Reference Standard
Communication Protocol
Programming software offered
Line Panel
Distance Relay/ Line Differential Relay
Make
2 of 5

Technical Particulars

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 66kV CONTROL AND RELAY PANEL

Parameter
b
c
d
e
f
g
h
10.4.2
a
b
c
d
e
f
g
h
10.5
10.5.1
a
b
c
d
e
f
g
h
10.5.2
a
b
c
d
e
f
g
h
10.6
10.6.1
a
b
c

Technical Particulars

Model
Protection functions offered
Measurement functions offered
Control functions offered, if any
Front communication port
Rear communication port
No. of DIs and DOs
Directional O/C & E/F Relay
Make
Model
Protection functions offered
Measurement functions offered
Control functions offered, if any
Front communication port
Rear communication port
No. of DIs and DOs
Transformer Panel
Differential Relay
Make
Model
Protection functions offered
Measurement functions offered
Control functions offered, if any
Front communication port
Rear communication port
No. of DIs and DOs
Backup O/C & E/F
Make
Model
Protection functions offered
Measurement functions offered
Control functions offered, if any
Front communication port
Rear communication port
No. of DIs and DOs
Bus coupler Panel
O/C & E/F Relay
Make
Model
Protection functions offered
3 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 66kV CONTROL AND RELAY PANEL

d
e
f
g
h
11
11.1
a
b
11.2
a
b
11.3
a
b
11.4
a
b
11.5
a
b
11.6
a
b
12
12.1
12.2
12.3
12.4
13
13.1
13.2
14
14.1
14.2
14.3
14.4
15
15.1

Parameter
Measurement functions offered
Control functions offered, if any
Front communication port
Rear communication port
No. of DIs and DOs
AUXILIARY RELAYS
Lockout relay
Make
Model
Contact Multiplication relays
Make
Model
Transformer trouble relays
Make
Model
DC fail relay
Make
Model
AC fail relay
Make
Model
TC supervision relay
Make
Model
PANEL NAMEPLATE
Material
Thickness
Size for equipment
Size for panel
MIMIC
Material
Width
INTERNAL ILLUMINATION
Volt
Watt
Door switch controlled (yes/no)
Provided with individual switch fuse unit
(yes/no)
SPACE HEATER
Volt
4 of 5

Technical Particulars

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 66kV CONTROL AND RELAY PANEL

Parameter
15.2
15.3
15.4
16
16.1
16.2
16.3
17
17.1
17.2
17.3
18
18.1
18.2
18.3
18.4
18.5
18.6
18.7
19
19.1
19.2
19.2.1
19.2.2
19.2.3
19.3
19.3.1
19.3.2
19.3.3
19.4
20
20.1
20.2

Technical Particulars

Watt
Thermostat range
Provided with individual switch fuse unit
(yes/no)
SOCKET
Universal type
Rating
Provided with individual switch fuse unit
(yes/no)
MCB TYPE & RATING
Incoming A.C. supply
Incoming D.C. supply
PT circuits
INTERNAL WIRING
Wire type
Voltage grade
Conductor material
Conductor size for current circuit
Conductor size for voltage circuit
Conductor size for control circuit
Wires identified at both ends with ferrules
TERMINAL BLOCK
Make
TBs for CT/PT circuits
Type
Size
Rating
TBs for other circuits
Type
Size
Rating
20% spare terminals furnished ?
GROUND BUS
Material
Size (mm)

5 of 5

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR BATTERY CHARGER

GUARANTEED TECHNICAL PARTICULARS FOR BATTERY CHARGER


Sr No

Description

2
3

Manufacturer equipment type


Conformance to design standards as per specification
Yes/No
Conformance to design features as per specification Yes/No
Submission of deviation sheet for each specification clause
no Yes/No
Panel dimension in mm (length x depth x height)
Panel weight in kg
Panel enclosure protection offered
Voltage regulation as per specification (value to be
specified)
Boost charging DC current adjustment range (value to be
specified)
Amount of Ripple in DC in %
- output with battery
- without battery
Charger efficiency offered
Max temperature rise above ambient
Power factor at rated load
Rectifier bridge as per specification
Heat generated by the panel in Kw
AC MCCB Make, rating
DC MCCB - Make, rating
Rectifier transformer- Make, rating
Semiconductor rectifier- Make, rating
DC contactor- Make, rating
DCDB integral part of charger or Separate?
MCB for DC distribution boards- Make, rating
Conformance to metering & indication as per specification
Conformance to make of component as per specification
Conformance to mimic diagram, labels & finish as per
specification

4
5
6
7
8
9
10
11

12
13
14
15
16
17
18
19
20
21
22.1
22.2
23
24
25
26
27
28
29
30
31
31.1
31.2

Submission of component catalogue- Yes/No


DC charger nominal output current (battery trickle charge+
DC load)
DC charger boost charge current
DC battery
DC battery duty cycle
DC distribution board outgoing DP MCB feeders required
63amp DP MCB
40amp DP MCB
Page 1 of 2

Data to be filled
by Manufacturer

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR BATTERY CHARGER

31.3
31.4
31.5

25amp DP MCB
16amp DP MCB
10amp DP MCB

Page 2 of 2

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR Ni-Cd BATTERY BANK

GUARANTEED TECHNICAL PARTICULARS FOR Ni Cd BATTERY BANK


Sr No.
1
2
3
4
5
6.1
6.2
7
7.1
7.2
8.1
8.2
8.3
9
10
11
12
13.1
13.2
14
15
16
17.1

17.2
18
19
20
21
22

Description
Battery (as per scope of supply annexure A)Yes/No
Manufacturer battery type
Conformance to design standards as per
specification clause no 2.0 Yes/No
Conformance to design feature as per
specification clause no 3.0 & 4.0 Yes/No
Submission of deviation sheet for each
specification clause no-Yes/No
Battery GA drawing submitted-Yes/No
Battery selection / sizing calculation
submitted Yes/No
Battery rating (C5) offered in Ahr
Rating at temperature 27 deg C as per IS
Rating at temperature 20 deg C as per IEC
Battery rack type offered steel or FRP
Number of steps in a tier
Number of tier in rack
Battery bank dimensions in mm (length x
depth x height)
Battery cell weight in kg
Battery cell anode - no. of plates & thickness
in mm
Battery cell cathode no. of plates &
thickness in mm
Battery cell nominal voltage
Battery cell float charge voltage
Battery cell maximum boost charge voltage
Battery cell end cell voltage
Total battery bank float charging voltage
required in volts
Total battery bank boost charging voltage
required in volts
Total time required for boost charging from
end cell voltage to rated voltage / capacity
Battery internal resistance (in Ohms) at fully
charged condition
Heat generated by battery at rated full load
(in Kw)
Electrolyte chemical name
Electrolyte specific gravity at 27 deg C
Recommended topping up frequency (in
weeks or months)

1 of 2

Data to be filled by Manufacturer

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR Ni-Cd BATTERY BANK

23
24
25
26
27

Amount of gas evolution in one full charge


discharge cycle (in litre /Ahr)
Type of separators used in battery cell
Shelf life period (to retain 90% of energy from
full charge condition at 27 deg C)
Total battery bank short circuit fault level (in
KA)
Battery bank terminal bus bar with insulating
shrouds-Yes/No

2 of 2

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR STATION TRANSFORMER

GUARANTEED TECHNICAL PARTICULARS FOR STATION TRANSFORMER


Sr.

Particulars

1.0

General

1.1

Make

1.2

Type

Specified / Required

Offered

Oil immersed, core type,


step down located
generally outdoor but may
be located indoor also with
poor ventilation. Bidder
shall confirm full rating
available in indoor location
also

2.0

Nominal Continuous Rating,


KVA

2.1
2.2

HV winding
LV winding

400 kva
400 kva

630

990

kva

kva

630

990

kva

kva

3.0

Rated voltage ( kV )

3.1

HV Winding

11 kv

3.2

LV Winding

433 volt

4.0

Rated current ( Amps )

400 kva

630 kva

990
kva

4.1

HV Winding

4.2

LV Winding

5.0

Connections

5.1

HV Winding

Delta

5.2

LV Winding

Star with neutral

5.3

Vector Group reference

6.0

Impedance at principal tap rated

Dyn11

Page 1 of 12

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR STATION TRANSFORMER

current and frequency, ohm


@75 deg C
6.1

Impedance

5.0 % with IS tolerance

6.2

Reactance

6.3

Resistance

6.4

Impedance at lowest tap at rated


current and frequency

6.5

Impedance at highest tap at


rated current and frequency

7.0

Resistance of the winding at 750


C in ohm

7.1

a) HV

7.2

b) LV

8.0

Zero sequence impedance in


ohm

8.1

a) HV

8.2

b) LV

9.0

Guaranteed maximum losses at


principal tap full load and 75C
without any positive tolerance,
kW

9.1

No load losses (max.)

as per rating from


Annexure C

9.2

Load losses (max.)

as per rating from


Annexure C

9.3

Cooler fan losses (max.)

9.4

Total I2R losses of windings @

Not applicable

75 deg C, KW
9.5

Total stray loses @ 75 deg C,


KW

9.6

Total losses (max.), KW

as per rating from


Annexure C
Page 2 of 12

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR STATION TRANSFORMER

9.7

No load loss at maximum


permissible voltage and
frequency (approx.), kW

10.0

Temperature rise over reference


ambient of 40 0C

10.1

Top oil by thermometer 0 C

40 0C

10.2

Winding by resistance 0 C

45 0C

11.0

Efficiency

11.1

Efficiency at 750C and unity


power factor

11.1.1

at 110% load

11.1.2

at 100% load

11.1.3

at 80% load

11.1.4

at 60% load

11.1.5

at 40% load

11.1.6

at 20% load

11.2

Efficiency at 750C and 0.8 power


factor lag

11.2.1

at 110% load

11.2.2

at 100% load

11.2.3

at 80% load

11.2.4

at 60% load

11.2.5

at 40% load

11.2.6

at 20% load

11.3

Maximum efficiency at 750C %

11.4

Load and power factor at which


it occurs

12.0

Regulation , (%)

12.1

Regulation at full load at 750 C

12.1.1

at unity power factor


Page 3 of 12

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR STATION TRANSFORMER

12.1.2

at 0.8 power factor lagging

12.2

Regulation at 110% load at 750


C

12.2.1

at unity power factor

12.2.2

at 0.8 power factor lagging

13.0

Tappings

13.1

Type

As per Cl. 32.0 of


Annexure C

13.2

Capacity

Full capacity

13.3

Range-steps x % variation

As per Cl. 32.0 of


Annexure C

13.4

Taps provided on HV winding

Yes.

(Yes / No)
13.5

Rated current of rotary switch

As per cl 32.0 of annexure


C

14.0

Cooling system

14.1

Type of cooling

ONAN

14.2

No. of cooling unit Groups

14.3

Capacity of cooling units

14.4

Mounting of radiators

14.5

Number of Radiators

14.8

Total radiating surface , sqmm

14.9

Thickness of radiator tubes, mm

15.0

Details of Tank

15.1

Material

Minimum 1.2 mm

Robust mild steel plate


without pitting and low
carbon content

15.2

Thickness of sides

mm

15.3

Thickness of bottom mm

15.4

Thickness of cover

15.5

Confirmation of Tank designed

mm

Page 4 of 12

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR STATION TRANSFORMER

and tested for Vacuum,


Pressure ( Ref: CBIP Manual ) ,
(Yes/ No)
15.5.1

Vacuum

mm of Hg. /

As per CBIP

mm of Hg.

Twice the normal head of

(kN/m )
15.5.2

Pressure

oil / normal pressure +


35kN/m2 whichever is
lower, As per CBIP
15.6

Is the tank lid sloped?

Yes

15.7

Inspection cover provided (Yes /

as per clause 4.2.1.5

No)
15.8

Location of inspection cover


(Yes / No)

15.9

Min. dimensions of inspection


cover ( provide list of all
inspection cover with
dimension), mm x mm

16.0

Core

16.1

Type:

Core

16.2

Core material grade

Premium grade minimum


M4

16.3

Core lamination thickness in mm

16.4

Insulation of lamination

With insulation coating on


both sides

16.5

Design flux density at rated


condition at principal tap, Tesla

16.6

Maximum flux density at 10 %

1.9 Tesla

overexcitation /overfluxing, Tesla


16.7

Equivalent cross section area


mm

16.8

Guaranteed No Load current at


100% rated voltage , Amps

16.8.1

HV
Page 5 of 12

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR STATION TRANSFORMER

16.8.2

LV

16.9

Guaranteed No Load current At


110% rated voltage, Amps

16.9.1

HV

16.9.2

LV

17.0

Type of Winding

17.1

HV

17.2

LV

17.3

Conductor material

Electrolytic Copper

17.4

Current density (HV/LV)

Maximum allowed 3.0 A


per sqmm.

17.5

Gauge/area of cross section of


conductor

17.5.1

a) HV

17.5.1

b) LV

17.6

Insulating material

17.6.1

HV Turn

17.6.2

LV Turn

17.6.3

LV Core

17.6.4

HV - LV

17.7

Insulating material thickness,


mm

17.7.1

HV Turn

17.7.2

LV Turn

17.7.3

LV to Core

17.7.4

HV to LV

18.0

Minimum design clearance, mm

18.1

HV to earth in Air

18.2

HV to earth in oil

18.3

LV to earth in Air
Page 6 of 12

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR STATION TRANSFORMER

18.4

LV to earth in oil

18.5

Between HV & LV in Air

18.6

Between HV & LV in oil

18.7

Top winding and yoke

18.8

Bottom winding and yoke

19.0

Insulating oil

19.1

Quantity of oil

19.1.1

In the Transformer tank

19.1.2

In each radiator

19.1.4

Total quantity

19.2

10% excess oil furnished?

Yes

19.3

Type of Oil

As per cl 4.2.7

20.0

Bushing / Support Insulator

20.1

Make

20.2

Type

20.2.1

HV side

Ltrs

As per Cl. 4.2.8.1 of the


spec

20.2.2

LV side

As per Cl. 4.2.8.2 of the


spec

20.3

Reference Standard

20.4

Voltage class, kV

20.4.1

HV side Bushing/ Support

12 kV

Insulator
20.4.2

LV side line and neutral bushing/

1.1 kV

Support Insulator
20.5

Creepage factor for all bushing /

31 mm / kV

Support Insulator mm/KV


20.6

Rated thermal short time current

20.6.1

HV bushing

25 times rated current for 2


secs.

20.6.2

LV line and neutral bushing

25 times rated current for 2


secs.

20.7

Weight, Kg
Page 7 of 12

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR STATION TRANSFORMER

20.7.1

HV bushing

20.7.2

LV line and neutral bushing

20.8

Free space required for bushing


removal, mm

20.8.1

HV bushing

20.8.2

LV line and neutral bushing

21.0

Terminal connections

21.1

HV

Cable size as per


annexure C 22.0

21.2

LV

Cable size as per


annexure C 23.0

21.3

LV Neutral

Cable size as per


annexure C 23.0

22.0

H.V. Cable box

Required

22.1

Suitable for cable type , size

As per annexure C cl. 22.0

22.2

Termination height, mm

750 mm, minimum

22.3

Gland Plate dimension, mm x


mm

22.4

Gland Plate material

Aluminium

22.5

Gland Plate Thickness, mm

5 mm minimum

22.5

Phase to phase clearance inside

180 mm

box, mm
22.6

Phase to earth inside box, mm

120 mm

22.7

HV Cable Box Protection Class

IP 55

23.0

L.V Cable termination

With cable box

arrangement
23.1

Suitable for cable type , size

Cable size as per


annexure C cl. 23.0

23.2

Termination height, mm

23.3

Gland Plate dimension, mm x

1000 mm, minimum

mm
23.4

Gland Plate material

Aluminium

23.5

Gland Plate Thickness, mm

5 mm minimum
Page 8 of 12

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR STATION TRANSFORMER

23.5

Phase to clearance inside box,

25 mm minimum

mm
23.6

Phase to earth inside box, mm

25 mm minimum

23.7

LV Cable Box Protection Class

IP 55

24.0

L.V neutral Cable termination

Separate cable box not

arrangement

required

25.0

Current

Transformer

on

LV

phases
25.1

Type

25.2

Make

25.3

Reference Standard

25.4

CT Ratio

As per annexure C cl 21.0

25.5

Burden, VA

As per Cl. 4.2.10.5 of the


spec.

25.6

Class of Accuracy

As per Cl. 4.2.10.4 of the


spec.

25.7

CT terminal box size

As per Cl. 4.2.10.8.1 of the


spec.

26.0

Pressure release device

26.1

Minimum pressure the device is


set to rupture

26.1.1

For Main Tank

27.0

Fittings Accessories Each


Transformer furnished as per
Clause No 5. (Bidder shall
attach separate sheet giving
details, make and bill of
materials)

28.0

Painting: as per clause for the


transformer, cable boxes,
Page 9 of 12

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR STATION TRANSFORMER

radiator, Marshalling box


(Yes/No)
29.0

Over all transformer dimensions

29.1

Length, mm

29.2

Breadth, mm

29.3

Height, mm

30.0

Transformer Tank Dimensions

30.1

Length, mm

30.2

Breadth, mm

30.3

Height, mm

31.0

Weight data

31.1

Core, kG

31.2

Frame parts, kG

31.3

Core and frame, kG

31.4

Total Winding, kG

31.5

Core , Frame, Winding, kG

31.6

Tank, kG

31.7

Tank lid, kG

31.8

Empty conservator tank, kG

31.9

Each radiator empty, kG

31.10

Total weight of all radiators

As per annexure C cl 25.0

empty, kG
31.11

Weight of oil in Tank, kG

31.12

Weight of oil in Conservator, kG

31.13

Weight of oil in each Radiators,


kG

31.14

Total weight of oil in Radiators,


kG

31.15

Total Transport weight of the


transformer, kG

32.0

Volume Data
Page 10 of 12

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR STATION TRANSFORMER

32.1

Volume of oil in main tank, litres

32.2

Volume of oil between highest


and lowest levels of main
conservator, litres

32.4

Volume of oil in each radiator,


litres

32.5

Total volume of oil in radiators,


litres

32.7

Transformer total oil volume,


litres

33.0

Shipping Data

33.1

Weight of heaviest package, kG

33.2

Dimensions of the largest


package (L x B x H) mm

34.3

Tests

34.1

All in process tests confirmed as


per Cl. (Yes/ No)

34.2

All Type Tests confirmed as per


Cl. (Yes / No)

34.3

All Routine Tests confirmed as


per Cl. (Yes/ No)

34.4

All Special Tests confirmed as


per Cl. (Yes/ No)

GUARANTEED TECHNICAL PARTICLUARS OF TRANSFORMER OIL


Sr No
1
1.1
1.2
1.3
2

Item description
Manufacturer Name
Address
Contact person
Contact telephone no
Appearance of oil

Specification
requirement

Clear, transparent and


free from suspended
matter or sediments
Page 11 of 12

Data by Vendor

Yes / No

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR STATION TRANSFORMER

Sr No

Item description

3
4

Density at 29.50C Max.


Kinematics viscosity Max.

5
6

Interfacial tension at 270C


Flash point Pensky-Marten
(Closed), Min.
Pour Point, Max
Neutralization value
i) Total acidity, Max.
ii) Inorganic acidity/ Alkalinity
Corrosive sulfur
Electric strength breakdown
voltage
i) New unfiltered oil. Min.
ii) After filtration Min.
Dielectric dissipation factor
(tan ).
Specific resistance
i) At 900C, Min
ii) At 270C, Min
Oxidation stability
i) Neutralization value after
oxidation, Max.
ii) Total sludge, after oxidation,
Max.
iii) Max Tan delta
Ageing characteristics after
accelerated ageing
i) Specific resistance
(resistivity)
a) At 270C Min.
b) At 900C Min
ii) Dielectric dissipation factor
(tan )
iii) Total acidity, Max
iv) Total sludge, Max
Presence of oxidation inhibitor
Water content, Max
List of clients
PCA content
PCB content

7
8

9
10

11
12

13

14

15
16
17
18
19

Specification
requirement
0.89 g/cm3
16 cSt at 270C
11 cSt at 400C
0.04 N/m min
1400C
- 150C
0.03 mg KOH/g
Nil
Non-corrosive
Average value of six
samples
30 kV (rms) min.
60 kV (rms)
0.002 at 900C, Max
0.0005 at 270C, Max
(resistivity)
150 X 1012 ohm-cm
3000 X 1012 ohm-cm
0.15 mg KOH/g
0.03 % by weight
0.1 at 700C
(open breaker method
with copper catalyst)
27 X 1012 ohm-cm
2 X 1012 ohm-cm
0.10 at 900C Max
0.05 mg KOH/g
0.05 % by weight
no antioxidant additives
40 ppm
To be enclosed
3% max
Not detectable

Page 12 of 12

Data by Vendor

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV CAPACITOR BANK

GUARANTEED TECHNICAL PARTICULARS FOR 11KV CAPACITOR BANK


Sr. No.

Description

Data to be filled by
bidder

1.0

Manufacturer/ Make

2.0

Manufacturer equipment type

3.0
3.1

Conformance to design standards as per


specification clause no 2.0 Yes/No
Capacitor unit

3.2

Series Reactor

3.3

LA

3.4

Isolator

4.0

6.0

Conformance to capacitor design requirements as


per specification clause no 4.0 to 7.0 Yes/No
Submission of deviation sheet for each specification
clause no. Yes/No
Capacitor single phase unit

6.1

Enclosure sheet metal thickness in mm

6.2
6.3

Hermetic sealing method (pressure welding / gas


welding / sealant / if any other pl specify)
No. of series group / unit

6.4

No. of parallel elements / series group

6.5

No. of APP layers double / triple

6.6

Thickness of APP film

6.7

Thickness of Al foil

6.8

Maximum voltage stress per APP layer

6.9

Rated capacitance in micro farad

6.10

Output at rated system voltage (in KVAR)

6.11

Rated current in Ampere

7.0

Overall capacitor bank rating

7.1
7.2

At rated system voltage (in KVAR) ( requirement is


5.4MVAR at 11KV
Rated current in Ampere

7.3

Connection in double star? Yes / No

5.0

7.4
7.5
7.6
7.7

Space provided for future capacity addition as per


Annexure B clause 9.0? Yes/No
Accessories provided for future capacity addition as
per Annexure B cl: 9.0 ? Yes/No
Spare capacitor unit offered? Yes/No.
Series Reactor rating details
( bank rating 22kV }
Page 1 of 2

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR 11KV CAPACITOR BANK

Sr. No.

Description

Data to be filled by
bidder

8.0

Capacitor bank insulation level

8.1

Impulse withstand voltage (Kv peak)

8.2
9.1

One minute power frequency withstand voltage (Kv


rms)
Bus bar cross section in sq mm

9.2

Bus bar short time withstand capacity in KA for 3 sec

10.1

Bus bar support insulator make & type

10.2

Bus bar support insulator voltage class

12

Capacitor unit maximum temperature rise above


ambient in Deg Celsius
Capacitor unit power loss in kilowatt

13

Capacitor bank total power loss in kilowatt

11

14.1

Discharge device type & material

14.2
15.0

Minimum time gap required between capacitor


switching OFF & ON operation (in seconds)
Dimensions in mm

15.1

Capacitor unit width x breadth x height

15.2

Capacitor bank width x breadth x height

15.3

Enclosure - width x breadth x height

16.0

Weight in Kg

16.1

Capacitor Single Phase Unit

16.2

Steel enclosure & rack/structure

16.3

Total assembly

17.0

Neutral Current Transformer as per clause no 4.20


Yes / No
Conformance to labels & finish as per specification
clause no 7 Yes / No
Copy of type test certificate submitted? Yes / No

18.0
19.0
20.0

Submission of GA drawing / documentation as per


Annexure A clause 2.0 Yes/No.

Page 2 of 2

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR LT POWER CABLES

GUARANTEED TECHNICAL PARTICULARS FOR LT POWER CABLES


(For each size, separate GTP need to be furnished)
Sr.No.
1.0
2.0
3.0
4.0
4.1
4.2
5.0
5.1
5.2
5.3
5.4
5.5
5.6
6.0
6.1
6.2
6.3
7.0
7.1
7.2

Description
Make
Type (AS PER IS)
Voltage Grade
(KV)
Maximum Conductor temperature
Continuous ( C)
Short time ( C)
Conductor
Size
(mm2)
No. of wire in each conductor
Nos.
Dia. Of wires in each conductors
before compaction (mm)
Shape of Conductor
Diameter over conductor
(mm)
Maximum conductor resistance at
20 C (Ohm / Km)
Insulation
Nominal thickness (mm)
Minimum thickness (mm)
Diameter over Insulation (mm)
Approx
Inner Sheath
Minimum thickness

8.0

Approx. dia. Over sheath (mm)Apprx


Galvanized Steel Armour

8.1
8.2
8.3
9.0

Number of strips
Size (Thickness x width) in mm
Dia over Armour- Approx
Outer Sheath

9.1
9.2
9.3

Thickness (Minimum)
Colour
Weather proof paint (applicable
for 2c x 10 sqmm and 4c x 10
sqmm only)
Approx. overall dia (mm)
End Cap
Continuous current rating for

10.0
11.0
12.0

Buyers requirement
.
A2XFY (Multicore)
1.1
90 C
250 C
sq mm
As per Manufacturer
standard
As per Manufacturer
standard
As per specification
..
As per Table 2 of IS 8130

As per table 3 of IS-7098


Part-1
.
..

As per Table 5 of IS- 7098


Part-1
..
As per Table 6 of IS- 7098
Part-1
As per Manufacturer Std.
0.8 x 4
..
As per Table 8 of IS-7098
Part-1
..
Yellow
..

..
Required

Page 1 of 2

Sellers Data

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR LT POWER CABLES

Sr.No.
12.1
12.2
12.3
13.0
14.0
14.1
14.2
14.3
14.4
15.0
16.0
16.1
16.2
16.3
16.4
16.5
17.0
17.1
17.2
17.3
17.4
18.0

Description
standard I.S. condition laid Direct
In ground 30 C Amps
In duct 30 C
Amps
In Air
40 C
Amps
Short circuit current for 1 sec of
conductor. (KAmp)
Electrical Parameters at
Maximum Operating temperature:
Resistance (Ohm/Km) (AC
Resistance)
Reactance at 50 C/s (Ohm/Km)
Impedance (Ohm/Km)
Capacitance (Micro farad / Km)
Recommended minimum bending
radius
Derating factor for following
Ambient Temperature in
At 30 C
At 35 C
At 40 C
At 45 C
At 50 C
Group factor for following Nos. of
cables laid
3 Nos.
4 Nos.
5 Nos.
6 Nos.
Process of Cross linking of
Polyethylene

Buyers requirement
.
.
.
.

x O/D
Ground / Air

Touching Trefoil

Sioplas / Dry cure / Gas


Cure

Page 2 of 2

Sellers Data

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR CONTROL CABLES

GUARANTEED TECHNICAL PARTICULARS FOR CONTROL CABLES


(Separate GTP should be furnished for each size)
Sr.
1.0
2.0
3.0
4.0
4.1
4.2
5.0
5.1
5.2

Description
Make
Type (AS PER IS-1554 part-1)
Voltage Grade
(KV)
Maximum Conductor temperature
Continous ( C)
Short time ( C)
Conductor
Size (mm2)
No. of wire in each conductor Nos.

5.3

Dia. Of wires in each conductors


before compaction (mm)
Shape of Conductor
Maximum conductor resistance at 20
C (Ohm / Km)
Number of conductor core
Insulation
Nominal thickness (mm)
Minimum thickness (mm)
Diameter over Insulation (mm)
Approx
Inner Sheath
Minimum thickness

5.4
5.5
5.6
6.0
6.1
6.2
6.3
7.0
7.1
7.2
8.0

Approx. dia. Over sheath (mm)Apprx


Galvanized Steel Armour

8.1

Number of wire / strips

8.2
8.3
9.0
9.1

Size (Dia / thickness x width) in mm


Dia over Armour- Approx
Outer Sheath
Thickness (Minimum)

Buyers requirement

1.1
70 C
160 C
2.5 / 4 sq mm
As per Manufacturer
standard
As per Manufacturer
standard
As per the specification
As per Table 2 of IS
8130

As per CI & table 2 of


IS-1554 Part-1

As per Table 4 of IS1554 Part-1

As per CI 2.1.5 of
specification
As per Manufacturer
Std.

As per Table 7 of IS1554 Part-1

9.2
10.0
11.0
12.0

Colour
Approx. overall dia (mm)
End Cap
Drums provide with MS Spindle plate
& Nut bolts arrangement

Black
Required
Required

Page 1 of 2

Sellers Data

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR CONTROL CABLES

13.0
13.1
13.2
13.3
14.0

Continuous current rating for


standard I.S. condition laid Direct
In ground 30 C
Amps
In duct 30 C
Amps
In Air 40 C
Amps
Recommended minimum bending
radius

x O/D

Page 2 of 2

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR ILLUMINATION

ILLUMINATION SYSTEM
1.00.00 General
+1.01.00

Make

*1.02.00

Applicable Standards

*1.03.00

Degree of protection

2.00.00 Lighting Panel/Feeder Pillar Box


(LP/ELP/DLP/FPB/EPB/LDB/ELDB/)
Constructional Features
2.01.00

Make

2.02.00 Rated Voltage

:
(V)

*2.03.00

Busbar continuous current


rating

(A)

*2.04.00

Busbar material and cross-section

3.00.00

Miniature Circuit Breakers :

+3.01.00

Service

3.02.00

Make

+3.03.00

Type

*3.04.00

No. of poles

*3.05.00

Rated continuous current

(A)

*3.06.00

Short time current rating

(kA)

*3.07.00

Rated voltage

*3.08.00

Breaking current

4.00.00

Load Breaking Switches

4.01.00

Service

+4.02.00

Make

+4.03.00

Type

(V)

(kA)

:
:

Page 1 of 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR ILLUMINATION

*4.04.00

No. of poles

*4.05.00

Rated voltage

*4.06.00

Rated continuous current

*4.07.00

Rated making current (kA peak)

*4.08.00

Rated breaking current

(kA)

*4.09.00

Rated short time one (1)


second current

(kA)

*4.10.00

Rated dynamic current (kA peak)

5.00.00

Fuses

5.01.00

Service

+5.02.00

Make

*5.03.00

Type

*5.04.00

Standards applicable

*5.05.00

Rated voltage

*5.06.00

Rated current

*5.07.00

Fusing factor

*5.08.00

Category of duty

*5.09.00

Rupturing capacity
(prospective current)

6.00.00

Earth Leakage Circuit Breaker

+6.01.00

Make

+6.02.00

Type

*6.03.00

No. of poles

*6.04.00

Rated Continuous Current(Amps)

6.05.00

Short time current rating

6.06.00

Rated Tripping Current

(V)

:
(A)

:
(V)

:
(A)

(kA)

(kA)

:
Page 2 of 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR ILLUMINATION

7.00.00

Lighting Fixtures

+7.01.00

Manufacturer

+7.02.00

Type

7.03.00

Description of different types

*7.04.00

Type and wattage of lamp

*7.05.00

Rated life of the lamp

*7.06.00

Applicable standards

Type: A

Note: In case luminaries other than the ones specified in specification are
offered, all the deviations shall be listed out otherwise these shall be
considered as being fully in line with luminaries specified.
8.00.00
+8.01.00

Receptacles with Switches :


Make

1
:

+8.02.00

Type

+8.03.00

Rated voltage

(V)

*8.04.00

Rated current

(A)

8.05.00

Technical brouchures (Attach


:
brochures and state brouchure Nos.)

9.00.00

Cables/Wires

9.01.00

Service

+9.02.00

Make

+9.03.00

Type

*9.04.00

Voltage grade

(V)

*9.05.00

Conductor material

*9.06.00

Sizes of conductors

(mm) :

*9.07.00

Current rating of conductors (A)

9.08.00

Applicable Standards

10.00.00

Conduits and Accessories

10.01.00

Make

:
Page 3 of 4

TURNKEY EXECUTION OF 66/11KV


SUBSTATION AT MANDOLI JAIL COMPLEX
GUARANTEED TECHNICAL PARTICULARS FOR ILLUMINATION

10.02.00

Type

10.03.00

Material

10.04.00

Applicable Standards

11.00.00

Lamps and Luminaires

11.01.00

Make

11.02.00

Type

*11.03.00

Lumen output throughout life :


(Lumen)

*11.04.00

Derating factor due to temperature

*11.05.00

Derating factor due to aging :

12.00.00

Lighting Poles/Towers

12.01.00

Manufacturer

12.02.00

Applicable Standard

12.03.00

Material and Painting

12.04.00

Height

Incandescent
Lamps

FluoHPMV
rescent Lamps
Tubes _____

HPSV
Lamps
_____

:
:

Notes:
1.

Single asterisk (*) marked particulars are guaranteed.

2.

Other particulars are bonafide and may vary slightly upon completion
of detailed design.

3.

Particulars against items marked * and + shall be furnished with the


Bid.

Page 4 of 4


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

Proposed Technical Data for 72.5 kV SF6 Gas Insulated Switchgear


S.no

Description

Proposed Data

1.0 Manufacturer
2.0 Country of origin
3.0 Type designation
4.0 Indoor or outdoor
Applied standard, publication number
5.0 and year
Segregated-phase type or common
6.0 enclosure type
7.0 Rate voltage

kV rms

8.0 Number of phase


Rated lightning impulse withstand
9.0 voltage

kV peak

9.1 phase to earth


9.2 phase to phase
9.3 across open contact
Rated 1 min power-frequency
10.0 withstand voltage
Auxiliary circuit 50HZ, 1 min
11.0 withstand voltage

kV rms

12.0 Rated frequency

Hz

13.0 Rated short time withstand current

kA

14.0 Rated peak withstand current


Degree of protection for auxiliary and
15.0 control circuit
Rated supply voltage of closing and
16.0 opening device

kA

17.0 Permissible ambient temperature


Maximum temperature rise
18.0 at..................A

19.0 Material of enclosure

Al/alloy/steeI

19.1

mm.

- average thickness

Vdc

Page1of15


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

Guarantee SF6 gas losses per


20.0 compartment per year
Design life-time of moisture
21.0 absorbers

%
years

22.0 Design Maintenance period

years

23.0 Rated SF6 gas pressure at 20 0C


Minimum safe gas pressure at 200C
24.0 required for safe operation
Setting of pressure relief device ( 20
25.0 0C)
Emergency operation at rated voltage
26.0 and

bar abs.

27.0 Number of gas compartment


27.1

- bas bar

27.2

- feeder

bar abs.
bar abs.
yes/no
pcs.

28.0 Heat losses per feeder at rated power

kW

29.0 Bay width


Volume of gas contained in each
30.0 compartment
Burn through time of enclosure for
31.0 internal fault of 31.5KA

mm.

32.0 Weight per bay ( ready for operation )

kg

33.0 Heaviest part

kg

34.0 Net total weight


Packing detailed drawing number ( to
35.0 be attached )

kg

m3
sec

Schedule C 2 Circuit Breaker:


Proposed Data
S.No

Line and
bus
coupler
bays

Description

Page2of15

Transformer
bay


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

1.0 Manufacturer
2.0 Country of manufacture
3.0 Type designation, number of pole
4.0 Indoor or outdoor
Applied standard, publication number
5.0 and year
6.0 Catalog number (to be attached)
Outline drawing number (to be
7.0 attached)
8.0 Rated voltage
Rated lightning impulse withstand
9.0 voltage
Rated 1 min power-frequency
10.0 withstand voltage

kV

kV rms

11.0 Rated frequency

Hz

12.0 Rated normal current

13.0 Rated short-circuit breaking current

kA

14.0 Rated short-circuit making current

kA

15.0 Rated duration of short-circuit

kV peak

16.0 Rated operating sequence


17.0 Short-time withstand current, 3 sec

kA

18.0 Total break time

ms

19.0 Rated capacitive breaking current

20.0 Rated small inductive breaking current

21.0 Rated out-of-phase breaking current

22.0 Switching over current factor

pu

23.0 Rated characteristics of short line faults


23.1 TRV of supply circuit
23.2 TRV peak value uc
23.3 time delay td
24.0 Opening time
24.1 Maximum
Page3of15


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

24.2 Minimum
25.0 Maximum closing time
26.0 Maximum make time
27.0 Minimum dead time
28.0 Gas operating pressure
28.1 Rated pressure
28.2 Alarm pressure

at................... 0C

kg/cm

at................... C

kg/cm

28.2 Lock out pressure at................... C

kg/cm

29.0 Contacts
29.1 Type of contact
29.2

Material

29.3 Surface treatment


0

29.4 Maximum temperature rise at.......A


Guaranteed contact life in terms of
30.0 number of operation

31.0 Operating mechanism


31.1 Type
Method of operation (hydraulic,
31.2 pneumatic or
31.3 motor operated spring charging)
Mechanical life in terms of number of
31.4 operation
31.5 Method of interlocking
31.6 Number of auxiliary contacts, NO/NC
31.7 Rated voltage of tripping, closing and
31.8 interlocking coil

Vdc

32.0 Motor
32.1 Rated voltage

32.2 Voltage range in % of rated


32.3 Number of phase
32.4 Frequency

Hz
Page4of15


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

32.5 Power
Number of operations within one
33.0 maintenance period

33.1

recommend

At rated normal current

33.2
33.3

maximum
recommend

At rated breaking capacity

33.4

maximum

Accumulated current per one


33.5 maintenance

kA

33.6 Static weight, complete set

kg

33.7 Dynamic weight, complete set


Packing detailed drawing number ( to
33.8 be attached )

kg

Schedule C3 Conductor:

Proposed Data
S No

Description

Busbar

1.0 Manufacturer
2.0 Country of manufacturer
3.0 Type designation
Page5of15

Line and
bus coupler
bay

transformer
bay


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

4.0 Indoor or outdoor


Applied standard, publication number
5.0 and year
6.0 Catalog number (to be attached)
Outline drawing number (to be
7.0 attached)
8.0 Material
9.0 Rated voltage
Rated lightning impulse withstand
10.0 voltage
Rated 1 min power-frequency
11.0 withstand

kV
kV
peak
kv
rms

12.0 voltage
13.0 Rated normal current
Rated short time withstand current , 1
14.0 sec.

Hz

15.0 Rated peak withstand current

kA

16.0 Rated capacitive current

kA

17.0 Gas operating pressure


17.1 Rated pressure at.................. 0C
First stage alarm pressure
17.2 at.............. 0C
Second stage alarm pressure
17.3 at.......... 0C

kg/cm
kg/cm
kg/cm

17.4 Material ( copper or aluminum )


Packing detailed drawing number ( to
18.0 be attached )

Schedule C 4 Disconnector:

S No

Description

Proposed
Data

Page6of15


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

Bus

Other

disconnector disconnector
1.0 Manufacturer
2.0 Country of manufacturer
Type designation, number of poles, indoor
3.0 or outdoor
Applied standard, publication number and
4.0 year
5.0 Catalog number (to be attached)
6.0 Outline drawing number (to be attached)
7.0 Rated voltage

kV

8.0 Rated lightning impulse withstand voltage


8.1 To earth and between pole

kV peak

8.2 Across isolating distance


Rated power frequency withstand voltage,
9.0 1 min

kV peak

9.1 To earth and between pole

kV rms

9.2 Across isolating distance

kV rms

10.0 Rated frequency

Hz

11.0 Rated normal current

12.0 Rated short time withstand current , 3 sec.

kA

13.0 Rated duration of short circuit

14.0 Rated peak withstand current


Rated capacitive breaking current and
15.0 recovery voltage
Rated inductive breaking current and
16.0 recovery voltage

kA peak

17.0 Closed loop current switching

A, V

A, kV
A, kV

18.0 Gas operating pressure


Rated pressure
at................. 0C
First stage alarm pressure
18.2 at................. 0C
Second stage alarm pressure
18.3 at............... 0C
18.1

kg/cm
kg/cm
kg/cm

Page7of15


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

19.0 Contact
19.1 Type
19.2 Material
19.3 Surface treatment
19.4 Temperature rise at............................... 0C
20.0 Operating mechanism
20.1 Type
20.2 Method of operation
20.3 Method of interlocking
20.4 Operating time, close/open

20.5 Number of auxiliary contact, NO/NC


20.6 Power requirement

20.7 Rated supply voltage

Vac/phase

20.8 Rated supply frequency

Hz

21.0 Recommended maintenance period


Packing detailed drawing number ( to be
22.0 attached )

year

Schedule C 5 Earthing Switch:


S No
1.0
2.0
3.0
4.0
5.0

Description

Proposed Data
SlowHigh-speed
acting

Operating speed
Manufacturer
Country of manufacturer
Type designation, number of poles, indoor or
outdoor
Applied standard, publication number and year

Page8of15


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0

Catalog number (to be attached)


Outline drawing number (to be attached)
Rated voltage

kV

Rated lightning impulse withstand voltage


Rated power frequency withstand voltage, 1
min
Rated frequency

kV peak
kV rms
Hz

Rated short-circuit making current

Guaranteed number of short-circuit marking


operation
Rated short-time withstand current

kA

Rated duration of short circuit

Rated peak withstand current

kA

Gas operating pressure


at................. 0C

17.1

Rated pressure

17.2

First stage alarm pressure

17.3

Second stage alarm pressure

18.0

Contact

18.1

Type

18.2

Material

18.3

Surface treatment

18.4

Temperature rise at................................A

19.0

Operating mechanism

19.1

Type

19.2

Method of operation

at.................. 0C
at............. 0C

Page9of15


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

19.3

Method of interlocking

19.4

Operating time, close/open

19.5

Number of auxiliary contact, NO/NC

19.6

Power requirement

20.0
20.1

s
W
Vac/phase

Rated supply voltage

Vdc

20.2

Rated supply frequency

21.0

Interrupting capability

21.1

Inductive current

21.2

Interrupting current

21.3

Recovery voltage

kV

22.0

Capacitive current

22.1

Interrupting current

22.2

Recovery voltage

kV

23.0

Recommended maintenance period


Packing detailed drawing number ( to be
attached )

year

24.0

Hz

Schedule C6 Voltage Transformer:

S No

Description

Proposed Data

1.0 Manufacturer
2.0 Country
3.0 Type designation, number of phases
Applied standard, publication number and
4.0 year
5.0 Catalog number (to be attached)
6.0 Outline drawing number (to be attached)
7.0 Rated voltage

kV

8.0 Rated lightning impulse withstand voltage

kV peak

Page10of15


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

Rated power frequency withstand voltage,


9.0 1 min

kV rms

10.0 Rated frequency

Hz

11.0 Rated burden

VA

12.0 Rated second voltage

13.0 Metering core


13.1 Rated output and accuracy class
13.2 Rated transformation ratio
13.3 Rated voltage factor
14.0 Protective core
14.1 Rated output and accuracy class
14.2 Rated transformation ratio
14.3 Rated voltage factor
15.0 Class of insulation and material
Maximum temperature rise
16.0 at...........................A

17.0 Net weight

kg

18.0 Packing detailed drawing ( to be attached )


Schedule C7 Current Transformer:

S No

Description

Line
bay

1.0 Manufacturer
2.0 Country of manufacturer
3.0 Type designation, number of phases
Applied standard, publication number
4.0 and year
5.0 Catalog number (to be attached)
Outline drawing number (to be
6.0 attached)
Page11of15

Proposed Data
Bus
Transformer
Coupler
bay
bay


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

Mounted inside GIS enclosure or on


7.0 power cables
8.0 Ring type or bushing type
9.0 Rated voltage
Rated lightning impulse withstand
10.0 voltage
Rated power frequency withstand
11.0 voltage, 1 min

kV
kV
peak
kV
rms

12.0 Rated frequency

Hz

13.0 Rated primary current

14.0 Rated short time thermal current ( 3 s )

kA
kA
peak

15.0 Rated dynamic current


Rated continuous thermal current in
16.0 percentage of rated primary current

17.0 Class of insulation and material


Maximum temperature rise
18.0 at......................A

19.0 Metering core


19.1 Rated transformation ratio
19.2 Rated output and accuracy class
19.3 Instrument security factor
20.0 Protection core
20.1 Rated transformation ratio
20.2 Rated output and accuracy class
20.3 Accuracy limit factor
21.0 Net weight
Packing detailed drawing number ( to
22.0 be attached )

kg

Schedule C8 72.5 kV Sealing End:

Page12of15


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

S No

Description

Proposed Data

1.0 Manufacturer
2.0 Standards
3.0 Material
4.0 Rated power frequency voltage
4.1 ( 1 min/20

C)

kV

5.0 Breakdown dielectric stress

kV/mm

6.0 Maximum working dielectric stress

kV/mm

7.0 Impulse withstand voltage

kV

8.0 Creepage distance ( minimum )

mm

9.0 Expansion devices

yes/no

10.0 Splicing method of conductor


11.0 Compound for internal insulation
12.0 Nominal weight

kg/pc

13.0 Packing detailed drawing ( to be attached )

Schedule C 9 Bay Board:


S No

Description

Proposed Data

1.0

Manufacturer

2.0

4.0

Type
Applied standard, publication
number and year
Confirm to be supplied according
to specification

5.0

Material

5.1

Steel thickness ( minimum )

5.2

- door

mm

5.3

- side/top/near panels

mm

6.0

Surface finish

kV/mm

3.0

yes/no

Page13of15


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

6.1

- total paint thickness ( minimum


)

7.0

Dimension

7.1

- length

mm

7.2

- width

mm

7.3

- height

mm

8.0

Total net weight


Packing detailed drawing number
( to be attached )

kg

9.0

mm

Schedule C10 Type Test Certification:

Type Tests Made on Identical Designs of Equipment to Those Offered


a) Circuit breakers
Terminal faults: ( Test duties 1,2,3,4 and 5
to IEC 56 ) ( with a first phase to clear factor
of 1.5 )
Making current
Short-time current
Dielectric
Temperature rise
Mechanical endurance
Short-line faults ( 60%, 75%, 90% )
Out-of-Phase tests
Capacitance switching

- line
- cables

Low inductive switching


Special tests : Parallel switching
Partial discharges
Page14of15

Proposed Data


TURNKEY EXECUTION OF 66/11KV
SUBSTATION AT MANDOLI JAIL COMPLEX

GUARANTEED TECHNICAL PARTICULARS FOR 66KV GIS

b) Disconnectors
Short-time current

- one second
- three second

Peak current
Dielectric withstand
Temperature endurance
Capacitance switching
c)

Busbars and Connections


Short-time current

- one second
- three second

d) Earthing Switches
Short-time current

- one second
- three second

Peak current
Making current capability Dielectric
withstand
Dielectric withstand
Mechanical endurance
Type Tests Made on Identical Designs of
Equipment to Those Offered
Interrupting capability for line coupling
currents :
- capacitive currents
- inductive currents

Page15of15

GRID AREA

SHEET 2 OF 2

IMPORTANT PARAMETERS

Type of Footing

Depth from
Ground Level(m)

Width of the
Foundation(m)

Allowable Bearing
Capacity(Kg/cm2)

Isolated/Stripped footing
G+2 Structure/Building
Raft Foundation
Pile
Foundation
(Single
Bulb
Underreamed Pile with effective
length 15.0m & 60cm dia)

1.5
1.5
2

1
2
3

1.25
1.3
1.35

1.5

17

0.8

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