Documente Academic
Documente Profesional
Documente Cultură
IM-TE91A880-EN6
Date of issue: July 3, 2012
First published: August 2009
Handling of loads
Warning:
Contents
Handling of loads .......................................................................................................1
Contents ....................................................................................................................1
Introduction ................................................................................................................3
Intended Use .............................................................................................................4
Rating plate ................................................................................................................4
Patents and trademarks.............................................................................................4
General description....................................................................................................5
Four main parts ................................................................................................................... 5
Flow of the cleaning fluid .................................................................................................... 5
Gear Unit ............................................................................................................................ 6
Inlet Housing ....................................................................................................................... 6
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 1
Introduction
This manual is intended to assist in the handling and operation of the Gunclean Toftejorg i65 D tank cleaning
system and has been prepared as a guide for the persons who will be operating and maintaining your tank
cleaning machine. The key to long life for your tank cleaning machine will always be a system of carefully planned
maintenance; you will appreciate that a tank cleaning machine which has a rough and dirty job to do will need
more frequent attention than one working in ideal conditions.
Note: Get the best and most economical performance from your tank cleaning machine. Insufficient preventive
maintenance means poor performance, unscheduled stops, shorter lifetime and extra costs. Good preventive
maintenance on the contrary means good performance, no unscheduled stops and superior total economy.
You will find the information contained in this manual simple to follow, but should you require further assistance,
our Customer Service Department and world-wide net of Distributors will be pleased to help you. Please quote the
type and serial number with all your enquiries; this will help us to help you. The type and serial number are placed
on the gear house of the tank cleaning machine.
Note: The illustrations and specifications contained in this manual were effective at the date of printing.
However, as continuous improvements are our policy, we reserve the right to alter or modify any unit
specification on any product without prior notice or any obligation.
Warning:
Caution:
Danger:
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 3
Intended Use
It is to be verified by the end-user:
-
that the tank cleaning machine is in conformity with respect to tank, vessel or container size in which it will be
used.
that the construction materials (both metallic and non-metallic) are compatibility with product, flushing media,
cleaning media, temperatures and pressure under the intended use.
Rating plate
The Rating plate contains all identifications for the machine. The information is very useful, e.g. when ordering
service or spare parts.
Alfa Laval
Tank Equipment
65D700
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN5
General description
Four main parts
1.
Gear unit
2.
Inlet housing
3.
Down pipe
4.
Cleaner head
i65 D - Main parts
Gear unit
Inlet valve
Inlet housing
Down pipe
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 5
General description
The Gunclean Toftejorg i65 D tank cleaning machine consists of two main parts, a Cleaner head and a Gear Unit.
Gear Unit
The Gear Unit is the drive and operation unit and is mounted on the inlet housing.
Inlet Housing
Above deck the inlet housing with the turbine is fitted to the deck flange. The down pipe is fitted to the deck flange. The
down pipe protrudes into the tank and thereby it allows the cleaner head with the nozzle to spray cleaning fluid on all the
inner surfaces of the tank. The rotation speed normally varies between 1-2 rpm, depending on the nozzle diameter and
the line pressure at the inlet. The nozzle unit consists of a housing and two nozzles with flow guides.
The rotation of the house and nozzles is transferred by a drive shaft.
Page 6
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN5
General Description
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 7
Technical Description
Performance Data, without nozzle extension
Flow rate
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN5
Technical Description
Performance Data, with nozzle extension
Flow rate
Page 9
Technical Description
General Data
Weight
:
:
66 kg
8,2 kg
Servicing space
R = 250
incl.
900 mm
Material
(std. version)
Spare part
Material
Inlet housing
Main pipe
Lower assembly
Cover
AISI 316L
AISI 316L
AISI 316L
Stainless steel
mm valve not
Sealings
Supply Data
3
Gunclean Toftejorg i65 D is operated with a supply of cleaning fluid at a flow of approximately 8-65 m /hour and at an
inlet pressure of 0.6-1.2 Mpa.
Rotating Speed
The rotating speed can vary between 0-2 rpm.
Page 10
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN5
- Blank page -
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 11
Technical Description
390
245
2" Valve w.
Camlock as shown
or w. thread
580
Inlet Flange
Shown without valve
185
18
185
60
102
11x4
22x8
Deck flange
Shown with Stiffners
Bolt Holes/Pitch dim.
acc. to:
ISO 7005-1
DN150 PN16
Type 01A
Option: JIS
L = (Lenght of gun)
200
D-D
deck opening
min. 185
Stiffners
only if length
of gun > 2000 mm
135
Yard Supply:
Stud, Washer, Nut
Gasket
Welding ring
18
18
180
240
285
A-A
Max. 275
Min. 170
65D000
Page 12
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN5
Technical Description
390
245
2" Valve w.
Camlock as shown
or w. thread
580
Inlet Flange
Shown without valve
185
18
185
60
102
11x4
22x8
Deck flange
Shown with Stiffners
Bolt Holes/Pitch dim.
acc. to:
ISO 7005-1
DN150 PN16
Type 01A
Option: JIS
L = (Lenght of gun)
200
D-D
deck opening
min. 185
Stiffners
only if length
of gun > 2000 mm
135
Yard Supply:
Stud, Washer, Nut
Gasket
Welding ring
18
18
180
240
285
A-A
Max. 275
Min. 170
65D100
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 13
Technical Description
Leakage
A small leakage will appear at the places shown below in order to provide the bearing with water for lubrication and
cleaning.
This is normal and can amount to about 0.5% of the total flow of the maximum design capacity.
Consequently, the percent leakage will increase with decreased nozzle flow rate. The leakage will also alter with
pressure, flow rate as well as temperature of the cleaning media.
Page 14
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN5
Start up
To prevent over-speeding, adjust the speed with the speed adjuster (see page 18) to about 1.5 rpm.
Starting procedure
Pressurize the supply line up to the inlet valve closest to the machine. Then slowly open the valve.
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 15
1st cycle
2nd cycle
3rd cycle
4th cycle
The number of cycles needed to perform an effective cleaning depends on type of soilage, distance, cleaning
procedure, cleaning agent and the peripheral speed of the jet over the surface. For substances that are easily
mobilised, i.e. are easy to remove, one cycle with relatively high rotation speed could be sufficient while in cases of
more heavy soilage (high viscous, sticky substances, etc.) a more dense pattern/more cycles and slower rotation
speed will be needed.
Apart from the jet flow through the nozzles, fluid is leaking between the Down pipe and Cleaner head, at the hub
and through the bottom.
Page 16
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN5
Valve
Open/Close
Supply line
Pressurize the supply line up to the inlet valve closest to the machine.
2.
Close valve.
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 17
Recommended speed:
1 2 rpm
Lock nut
Page 18
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
- Blank page -
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 19
Gunclean Toftejorg i65 all versions. Major Service Kit for Drive Unit, ref. TE55T610 contains
Page 20
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
General recommendations
Always read the instruction and maintenance manuals before undertaking the service.
Some kit contains a small quantity of parts not need for each tank cleaning machine model.
These are not included in the price and may be disregarded.
Always use only proper tools. Use the Alfa Laval Tank Equipment standard tool kit. Never force,
hammer or pry components together or apart. Always perform all assembly/disassembly steps in the
order described in this manual. Never assemble components without previous cleaning. This is
especially important at all mating surfaces. Work in a clear, well-lighted work area.
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 21
Loosen drain plug and check for the presence of water. Drain if necessary.
Check that all the moving parts are well-greased. If not, all parts must be greased (see
recommended grease below).
Check rust protection. All parts inside the Gear Unit must be greased.
Check for leakage during operation.
Drain plug
Check valve
Recommended grease
Make
Grease
Mobil
Texaco
Shell
BP
Statoil
Page 22
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Unscrew the hand crank screw and the screw for cover and remove the upper cover.
2.
D102557
Caution:
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 23
2.
3.
Caution:
Page 24
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Torque for screws (turbine cover) must be 25 Nm in order to secure optimal tightness.
All screws must be tightened crosswise.
The gasket is made of PTFE and after short while the gasket will float and the torque will be reduced.
However, the torque is still high enough to secure tightness.
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Page 26
Drwg.No
TE65D3XX
TE73A310
TE51T180
TE65D3XX
TE65D311
TE65D3XX
TE910569
TE51B024
TE51A519
TE73A759
TE156
TE73A758
TE651
TE50B0XX
TE52F0XX
TE65D700
TE51C151
TE51C232
TE916319
TE65S514
TE918335
TE910250
TE448
TE51A500
TE52D588
TE73M640
TE50B101
Description
Down pipe for x m machine
Cleaner head
Gasket on spool
Drive shaft assy for x m machine
Gear unit
Inlet housing assy
Screw
Spring washer
Nut
Screw with hole for locking wire
Spring washer
Screw with hole for locking wire
Locking wire
Nozzle size 6 12 mm
2 valve
Rating plate
Drive rivet
Cylinder stift
O-ring
Top hat for lifting/rotating rod
Seal
Screw
Split pin
Nut
Screw
Screw
Nozzle extension 3/5
Pcs.
1
1
1
1
1
1
4
6
6
1
4
4
2
2
1
1
4
1
1
1
1
1
1
1
1
4
2
Material
Stainless steel
Assy
Polymer
Stainless steel
Assy
Assy
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Elastomer
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 27
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Page 28
Drwg.No
Description
TE65S542
TE65S325
TE65S591
TE912051
TE65S327
TE65S326
TE65D333
TE65S546
TE65S526
TE65S507
TE65D528
TE51T213
TE910558
TE916319
TE916410
TE65D524
TE65S569
TE104224
TE910250
TE910573
TE65S324
TE914047
TE900181
TE51L142
TE65S610
TE51T126
TE51L145
TE916397
TE910568
TE900542
TE65S342
TE65S547
TE916315
TE51A509
Pcs.
1
1
1
2
1
1
1
2
1
1
1
1
3
1
1
1
1
2
1
1
1
1
1
6
1
1
1
1
4
2
1
1
1
1
Material
Stainless steel
Steel
Stainless steel
Stainless steel
Steel
Stainless steel / CK 45
Stainless steel
Elastomer
Elastomer
Elastomer
Bronze
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Bronze
Stainless steel
Elastomer
Bronze
Stainless steel
Stainless steel
Bronze
Elastomer
Stainless steel
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
65D311
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 29
Drwg.No
Description
1
2
4
5
6
7
8
9
10
11
TE65S523
TE65S332
TE51L142
TE51B061
TE51C233
TE65S554
TE65S534
TE65S336
TE51C059
TE65D343
Page 30
Pcs.
1
5
8
9
5
1
1
1
1
1
Material
Stainless steel
Bronze
Brass
Spring steel
Stainless steel
Stainless steel
Stainless steel
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
4
6
5
10
4
5
4
4
5
6
5
4
11
2
2
5
4
4
5
5
1
7
6
5
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 31
Drwg.No
Description
1
2
3
4
5
6
7
TE65S330
TE915024
TE65S548
TE914304
TE913169
TE65S629
TE51C233
Page 32
Pcs.
1
2
1
1
1
1
2
Material
Stainless steel
Elastomer
Spring Steel
Steel
Spring Steel
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
M65S325-iso
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 33
Drwg.No
Description
1
2
3
TE65S555
TE65S559
TE51A549
Page 34
Pcs.
1
1
6
Material
Stainless steel
Bronze
Steel
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
M65S342-iso
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 35
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Page 36
Drwg.No
Description
TE65S503
TE65S786
TE65S785
TE65S652
TE65S653
TE65S651
TE65S655
TE65S525
TE65S331
TE65S576
TE65S581
TE65S520
TE51T214
TE65S560
TE65S552
TE910566
TE65S550
TE918179
TE51T027
TE918227
TE918221
TE65S583
TE51F017
TE65S630
TE65S631
TE65S631-2
TE51A141
TE65S618
TE65S623
TE65S628
TE918178
TE51U229
TE51A013
TE914016
TE914130
TE51T180
TE910569
Pcs.
Material
1
1
1
1
1
1
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
1
1
1
3
1
1
1
1
4
1
1
1
1
1
2
2
1
1
1
8
1
1
1
1
1
2
6
6
1
4
Stainless steel
Stainless steel
Carbon
Polymer
Elastomer
Polymer
Stainless steel
Stainless steel
Stainless steel
Elastomer
Elastomer
Elastomer
Polymer
Alloyed steel
Ceramic
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Bronze
Technopolymer
Stainless steel
Stainless steel
Stainless steel
Polymer
Stainless steel
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
19
2
17
16
3
5
5
11
18
13
20
10
23
23
5
21
17
Red 12
16
6
22
9
27
8
1
Black
14
15
27
24
25
26
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 37
When carrying out assembly or repair please note that the valve must be closed. Otherwise,
the polymer-sealing can be damaged.
Part No.
Qty
Description
Material
TE51Y041
TE51Y163
TE52D008
TE51Y164
TE51Y033
TE51K031
TE51K001
TE51A223
TE51A517
TE51B014
TE51T202
TE59A024
1
1
1
1
1
4
1
4
4
4
1
1
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Polymer coated elastomer
Polymer
Part No.
Qty
Description
Material
TE51Y041
TE51Y169
TE52D011
TE51Y165
TE51N035
TE51K031
TE51K001
TE51A223
TE51A517
TE51B014
TE51T203
TE59A024
1
1
1
1
1
2
1
4
4
4
1
1
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Polymer coated elastomer
Polymer
Page 38
Part No.
Qty
Description
Material
TE51Y041
TE51Y163
TE52D008
TE51K031
TE51K001
TE51A223
TE51A517
TE51B014
TE59A024
TE000137
TE000138
TE000305
TE000306
TE51A135
1
1
1
4
1
4
4
4
1
1
1
1
1
1
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Polymer
Stainless steel
Stainless steel
Polymer
Elastomer
Stainless steel
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Thread to be
sealed with:
12
10
11
5
14
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
10
13
12
11
Page 39
Page 40
Drwg.No
Description
TE65D318-XX
TE65D370-XX
TE65D371-XX
TE65D372-XX
TE65D373-XX
TE65D374-XX
TE65D375-XX
TE65D376-XX
TE65D380-XX
TE912227
Drive shaft
Down Pipe for Xm w. JIS 5K 200A flange
Down Pipe for Xm w. Onomischi standard flange
Down Pipe for Xm w. ISO DN150 PN16 flange
Down Pipe for Xm w. JIS 5K-250A flange
Down Pipe for Xm w. JIS 5K-150A flange
Down Pipe for Xm w. JIS 5K-300A flange
Down Pipe for Xm w. JIS 5K-550A flange
Down Pipe for Xm w. JIS 5K-200A flange
Pin
Pcs.
1
1
1
1
1
1
1
1
1
Remarks
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
D102561 v. 2
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 41
Page 42
Ref. no.
TE20G565
TE20G563
TE20G570
TE20G318
TE20G574
TE20G579
TE73A560
TE73A513
TE73B527
TE51C105
TE724-2-16
TE73B510
TE73B509
No./Unit
1
1
1
2
2
1
1
1
1
1
1
1
1
Description
Retainer spring
Retainer ring
Stem nut w. ball race
Ball retainer w. balls
Ball race
Liner
Stem
Body
Hub
Split pin
Hub nozzle part
Hub nut w. ball race
Lip seal
Material
Stainless steel
Stainless steel
Stainless steel
PFA/ Stainless
Stainless steel
Polymer
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Elastomer
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
12
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
13
11
4
9
10
Page 43
Service Kits
i65 all versions. Minor Service Kit for Drive Unit, ref. TE55T600 contains
Gunclean Toftejorg i65 all versions. Major Service Kit for Drive Unit, ref. TE55T610 contains
Page 44
Description
Ball retainer with balls
Ball race
Split pin
Lip seal
Locking wire 0.14m
See placement
Cleaner Unit
Cleaner Unit
Cleaner Unit
Cleaner Unit
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Wear Kits
I65 all versions. For Gear Unit, Article no. TE55T805
Qty. x Part no.
Description
See placement
1 x TE51L035
1 x TE51L045
2 x TE51B061
2 x TE51C233
2 x TE51C059
2 x TE915024
Roller clutch
One way clutch
Washer
Retaining washer
Tubular rivet
Ball bearing
Gear Unit
Gear Unit
Gear Unit
Gear Unit
Gear Unit
Magnet Unit Assy
I65 all versions. For Inlet Housing, Article no. TE55T810 contains
Qty. x Part no.
Description
See placement
2 x TE65S583
2 x TE51F017
2 x TE65S581
Plate
Ball
Carbon bushing for turbine
Inlet Housing
Inlet Housing
Inlet Housing
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 45
Tool Kit
Article no. TE55T900
Pos.
Part No.
Quantity
1
TE900080
2
TE900529
3
TE900600
4
TE900081
5
TE900082
6
TE900085
7
TE900086
8
TE918207
9
TE900090
10
TE81B111
11
TE59A230
12
TE65S421
TE81B556
* Not required for i65D
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
3
4
5 5
6
7
8
9
10
11
12
Page 46
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Claim Procedure
In case of failure that needs assistance from Alfa Laval Tank Equipment A/S, it is essential for our
evaluation that the problem as well as the working conditions of the machine is described as detailed
as possible.
For description of the working conditions, fill in copy of Claim Report - Working Conditions, which you
will find at the back of this manual.
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 47
Service Card
Type of Machine
Serial No.
Configuration
Date
No. of Working
Hours
0
Nozzle diameter
mm
Impeller
Guide
Maintenance Actions/
Exchanged Parts
Remarks
Sign.
V. 94.2
Page 48
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Machine/Cleaner Type
Serial No.:
Configuration
- Nozzles
- Turbine/Inlet Guide
mm
Working Conditions
Inlet pressure at machine/cleaner
Yes
No
Yes
No
hours
Cleaning Programme
Cleaning media and conc.
Temperature
Procedure (media/temp.)?
Time
Recirculation?
Yes
No
Yes
No
Time: __________
Temperature: __________
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Page 49
Clean
Chemicals/Solvents ___________________________
High viscous
Soluble
Sticky/tenacious
Low viscous
Solidifying
Crystallizing
Yes
Mesh size:
No
Yes
mm
No
Nature of material:
Volatile/explosive
Sticky/tenacious
Low viscous
Solidifying
High viscous
Crystallizing
Yes
No
Other information/Remarks
Date:
Sign.:
V. 98.1
Page 50
Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6