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Raw Materials
The guitar industry is in virtual agreement on the woods used for the various
parts of the instrument. The back and sides of the guitar's body are usually built
with East Indian or Brazilian rosewood. Historically, Brazilian rosewood has been
the choice of connoisseurs. However, in an attempt to preserve the wood's
dwindling supply, the Brazilian government has placed restrictions on its export,
according to raising the price and making East Indian rosewood the current wood
of choice. Less expensive brands use mahogany or maple, but the sound quality
suffers in guitars constructed with those types of wood.
The top (or soundboard) of the guitar is traditionally constructed of Alpine spruce,
although American Sika spruce has become popular among U.S. manufacturers.
Cedar and redwood are often substituted for spruce, although these woods are
soft and easily damaged during construction.
The neck, which must resist distortion by the pull of the strings and changes in
temperature and humidity, is constructed from mahogany and joins the body
between the fourteenth and twelfth frets. Ideally, the fingerboard is made of
ebony, but rosewood is often used as a less expensive alternative. Most modern
guitars use strings made of some type of metal (usually steel).
Bookmatching
1 The wood for the top of the guitar is cut from lumber using a process called
bookmatching. Bookmatching is a method by which a single piece of wood is
sliced into two sheets, each the same length and width as the original but only
half as thick. This gives the sheets a symmetrical grain pattern. The two sheets
are matched to ensure continuity in the grains and glued together. Once dry, the
newly joined boards are sanded to the proper thickness. They are closely
inspected for quality and then graded according to color, closeness and regularity
of grain, and lack of blemishes.
2 The next step is to cut the top into the guitar shape, leaving the piece of wood
oversized until the final trimming. The soundhole is sawed, with slots carved
around it for concentric circles that serve as decorative inlays around the
soundhole.
Strutting
3 Wood braces are next glued to the underside of the top piece. Strutting, as this
process is often called, serves two purposes: brace the wood against the pull of
the strings and control the way the top vibrates. An area of guitar construction
that differs from company to company, strutting has a great affect on the guitar's
tone. Many braces today are glued in an X-pattern originally designed by the
Martin Company, a pattern that most experts feel provides the truest acoustics
and tone. Although companies such as Ovation and Gibson continue to
experiment with improvements on the X-pattern style of strutting, Martin's
original concept is widely accepted as producing the best sound.
4 The back, although not as acoustically important as the top, is still critical to
the guitar's sound. A reflector of sound waves, the back is also braced, but its
strips of wood run parallel from left to right with one cross-grained strip running
down the length of the back's glue joint. The back is cut and glued similar to the
topand from the same piece of lumber as the top, to ensure matching grains
using the bookinatch technique.
guitar doesn't crack if hit from the side. Two endblocks (near the neck and near
the bottom of the guitar) are also used to join the top, back and neck.
6 Once the sides are joined and the end-blocks are in place, the top and the back
are glued to the sides. The excess wood is trimmed off and slots are cut along the
side-top and side-back junctions. These slots are for the body bindings that cover
the guitar's sides. The bindings are not only decorative, they also keep moisture
from entering through the sides and warping the guitar.
Tuning machine
10 The tuning machine is next fitted to the guitar head. This machine is one of
the most delicate parts of the guitar and is usually mounted on the back of the
head. The pegs that hold each string poke through to the front, and the gears
that turn both the pegs and the string-tightening keys are housed in metal
casings.
11 Finally, the guitar is strung and inspected before leaving the factory. The
entire process of making a guitar can take between three weeks and two months,
depending on the amount of decorative detail work on the guitar top.