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A PROJECT REPORT
Submitted by
S.AKASH
M.ARUNKUMAR
MECHANICAL ENGINEERING
DECEMBER 2015
BONAFIDE CERTIFICATE
Who carried out the project work under my supervision. Certified further, that
to the best of my knowledge the work reported herein does not form part of any other
project report or dissertation on the basis of which a degree or award was conferred
on an earlier occasion on this or any other candidate.
SIGNATURE
SIGNATURE
Mr.K.ASRAR AHAMED
Dr. M. MURUGAN
GUIDE
Assistant Professor
Department of Mechanical Engg.
B.S. Abdur Rahman University
Vandalur, Chennai 600 048
ABSTRACT
Table of Contents
1. Introduction
1.1 Electricity 6
1.1.1 Demand in India.6
1.1.2 Need for alternate source 7
1.1.3 Various Renewable resources.7
2. Analysis and statement8
3. Principle
9
4. Design of parts
4.1 Design of base plate10
4.2 Design of top
plate...13
4.3 Design of Rack and pinion.15
4.4 Design of
spring.17
5. Construction and
working.18
6. Bill of materials
19
7. Complete assembly of Regenerative speed breaker.
.20
8. Graphs and charts
8.1 Progress chart.....21
8.2 Schedule chart..
21
LIST OF FIGURES
1. INTRODUCTION
Fig 1.1.1 Growing power demand in India..6
4. DESIGN OF PARTS
Fig 4.1 Design of base plate.11
Fig 4.1.1 Dimensions of base plate...11
Fig 4.1.2 Dimensions of corner suspension tube12
Fig 4.1.3 Dimensions of centre suspension tube12
Fig 4.1.4 Dimensions of Motor supporting plate..13
Fig 4.2 Design of top plate
14
Fig 4.2.1 Dimensions of top plate..14
Fig 4.2.2 Dimensions of corner suspension rod..15
Fig 4.2.3 Dimensions of centre suspension rod..15
Fig 4.3 Design of rack and pinion..16
Fig 4.3.1 Dimensions of rack.16
Fig 4.3.2 Dimensions of pinion..16
Fig 4.3.3 Dimensions of large gear...17
Fig 4.3.4 Dimensions of gear shaft17
Fig 4.4 Dimensions of spring..18
1. INTRODUCTION
1.1 ELECTRICITY
Electricity is a little different from the other sources of
energy that we talk about. Unlike coal, petroleum, or solar energy, electricity is a
secondary source of energy. That means we must use other primary sources of
energy, such as coal or wind, to make electricity. It also means we cant classify
electricity as a renewable or nonrenewable form of energy. The energy source we
use to make electricity may be renewable or nonrenewable, but the electricity is
neither.
1.1.1 DEMAND IN INDIA
Expanding access to energy means including 2.4 billion
people: 1.4 billion that still have no access to electricity and 1 billion that only has
access to unreliable electricity networks. We need smart and practical approaches
because energy, as a driver of development, plays a central role in both fighting
poverty and addressing climate change. It is estimated that kitchen smoke leads to
around 1.5 million premature deaths every year, more than the number of deaths
from malaria each year. After gaining access to energy, households generate more
income, are more productive and are less hungry, further multiplying the Millennium
Development Goal's progress.
technologies.
density.
This generated power can be regulated by using Zener
diode for continuous supply. All this mechanism can be
housed under the dome like speed breaker, which is called
hump.
The generated power can be used for general purpose like
3. PRINCIPLE
10
It works on the principle that while moving, the vehicles possess some
kinetic energy and it is being wasted. This kinetic energy can be utilized to produce
power by using a special arrangement called POWER HUMP. It is an ElectroMechanical unit.
It utilizes both mechanical technologies and electrical techniques for the
power generation and its storage. POWER HUMP is a dome like device likely to be
speed breaker.
Whenever the vehicle is allowed to pass over the dome it gets
pressed downwards then the springs are attached to the dome is compressed and the
rack which is attached to the bottom of the dome moves downward in reciprocating
motion.
Since the rack has teeth connected to gears, there exists conversion of reciprocating
motion of rack into rotary motion of gears but the two gears rotate in opposite direction.
Whenever an armature rotates between the magnetic fields of south and north poles,
an E.M.F is induced in it. So, for inducing the E.M.F armature coil has to rotate, for
rotating this armature it is connected to a long shaft.
All this mechanism can be housed under the dome, like speed
breaker, which is called HUMP. The electrical output can be improved by arranging
these POWER HUMPS in series. This generated power can be amplified and stored by
using different electrical devices.
4. DESIGN OF PARTS
Fig 4.1 DESIGN OF BASE PLATE
11
12
13
14
15
Diameter: 10mm
Length: 140mm
Diameter: 20mm
Length: 140mm
16
Module: 1.5mm
Number of teeth: 10
Face width: 10mm
Pressure Angle: 0.5
17
Module: 1.5mm
Number of teeth: 36
Diameter: 5mm
Length: 60mm
18
DIMENSIONS
Middle diameter D: 35mm
Material diameter d: 5mm
Effective number of coils: 19
Pitch t: 12mm
Spring index c: 8.8
K=1.66
Helix angle: 5.0
19
sprocket drive.
The head of rack is brought up to level beneath the speed breaker
surface. When vehicle moves on the speed breaker, the rack it will be
pushed down.
The rack is attached with free wheel type pinion that rotates. The rack
it.
A generator produces electricity. In a generator, something causes the
shaft and armature to spin. This generated power is used for various
application required by different user.
6. BILL OF MATERIALS
20
S.N
O
PART
MATERIAL
SHEET
PLATE
CORNER TUBES
QUANTIT
Y
COST
240
STEEL
40
CORNER RODS
STEEL
20
CENTRE TUBES
STEEL
40
CENTRE ROD
STEEL
50
RACK
STEEL
120
PINION
STEEL
60
GEAR
STEEL
80
SPRING
STEEL
140
10
80
11
MOTOR
470
METAL
21
22
PHA
SE
WORK DONE
AUGUST
SEPTEMB
ER
OCTOBER
NOVEMBE
R
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3
PHA
SI I
PHA
SE II
Idea
Generation
Project
Finalization
Guide
signature
Abstract
Submission
Benchmarking
2-D Design
3-D Design
PHA
SE
III
Analysis
Optimization
Finalization
23
Labour charges are reduced and the overall production cost can
be reduced up to 50%
24
10. CONCLUSION
25