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Fakhimi, A.
Department of Mineral Engineering, New Mexico Institute of Mining and Technology, Socorro, NM, USA &
School of Civil and Environmental Engineering, Tarbiat Modares University, Tehran, Iran
Copyright 2013 ARMA, American Rock Mechanics Association
This paper was prepared for presentation at the 47th US Rock Mechanics / Geomechanics Symposium held in San Francisco, CA, USA, 23-26
June 2013.
This paper was selected for presentation at the symposium by an ARMA Technical Program Committee based on a technical and critical review of
the paper by a minimum of two technical reviewers. The material, as presented, does not necessarily reflect any position of ARMA, its officers, or
members. Electronic reproduction, distribution, or storage of any part of this paper for commercial purposes without the written consent of ARMA
is prohibited. Permission to reproduce in print is restricted to an abstract of not more than 200 words; illustrations may not be copied. The
abstract must contain conspicuous acknowledgement of where and by whom the paper was presented.
ABSTRACT: Development of an inelastic zone ahead of a crack tip known as process zone is a common phenomenon observed in
many quasi-brittle materials. Some experimental and numerical efforts have been conducted to scrutinize the parameters affecting
the size of process zone. This study investigates the role of grain size on the process zone and size effect parameters by conducting
a discrete element simulation of rock fracture. A softening contact bond model is used to study the development of the process
zone around a notch tip in three-point bending tests. The numerical simulation is utilized to obtain nominal tensile strength,
apparent fracture toughness and width of process zone. Bazants size effect law parameters were obtained using the change in
nominal tensile strength with specimen size and it was found that by increasing the grain size, brittleness of the material decreases.
It is also shown that apparent fracture toughness is in general a function of specimen and grain size and it increases with the
increase in grain size .The change in process zone width with specimen size is investigated too. It is illustrated that for a less brittle
material, the impact of grain size on the width of process zone is greater. Based on dimensional analysis, for sufficiently large
specimens, a linear relationship between width of process zone and grain size is suggested.
1. INTRODUCTION
The existence of a localized zone of microcracking
which develops around and ahead of a crack tip is an
important subject in rock fracture studies. This process
zone is known to be responsible for deviations of the
governing equations from those governed by LEFM and
has an important role in prediction of intact rock failure
and safe design of structures. Therefore, many studies
have been conducted both experimentally and
numerically to characterize the dimensions of this
inelastic zone [1-5].
The extent of this damage zone can be influenced by
many factors such as specimen size, loading conditions,
temperature and porosity. Among different factors, the
role of microstructure is yet another important entity
which can play a significant role in controlling the size
of process zone. Despite the efforts on characterizing the
effect of size of inhomogeneities (grain or aggregate
size) on the fracture process zone dimensions in various
quasi-brittle materials, it is still not clear as to whether
the size of process zone depends on maximum grain or
Fn (Tension)
C
nb
D
Knp
Kn
2. NUMERICAL MODEL
Numerical modeling has been used extensively as a tool
for solving static and dynamic problems in rock
engineering. The discrete element method is one of the
numerical methods used to compute stresses and
displacements in a volume containing a large number of
interacting particles. It is a powerful technique capable
of solving problems with no limitation on the
deformation of rock.
In this study, the CA2 computer program, which
implements a slightly overlapped circular particles
interaction (SOCPI) model for two-dimensional analysis
of geomaterials, was used to simulate the failure process
in rock [11, 12 & 13]. The rock is modeled as a bonded
particle system [14] in which the rigid circular cylinders
interact through normal and shear springs to simulate
elasticity. In order to withstand tensile and deviatoric
stresses, these rigid circular cylinders are bonded
together at contact points. The micromechanical
constants at a contact point in this model are Kn, Ks
(normal and shear spring constants), nb, sb (normal and
shear bond strengths), and (friction coefficient). The
genesis pressure (0) that is the confining pressure
during the sample preparation, can affect the material
behavior too. In addition, the radius of cylinders is an
important micromechanical parameter. The significance
of these parameters has been discussed in a previous
study [15]. Since quasi-brittle materials such as rock and
concrete usually display tension softening during
fracturing, a softening contact bond feature was
implemented in the numerical model. In this softening
model, the normal bond strength at a contact point is
assumed to reduce linearly after the peak tensile contact
load (Fig. 1a). Therefore, a new microscopic constant,
the slope in the post peak region of the normal forcenormal displacement between two cylinders in contact
(Knp), is introduced in the model. As shown in Fig. 1b,
no modification in the relationship between the shear
force (Fs) and relative shear displacement (us) at a
contact point is considered; shear softening should not
play an important role when mode I fracturing is
dominant. The loading and unloading paths for both
1
Kn
Kn
Un
A
Fn (Compression)
(b)
Fs
sb
Fn
D
Us
Macromechanical
Micro-mechanical
Properties
Kn (GPa)
Ks (GPa)
Knp (GPa)
nb (N/m)
sb (N/m)
0/Kn
E (GPa)
c (MPa)
t (MPa)
R= 0.3
(mm)
22
5.5
1.83
2800
12300
0.5
0.1
13.3
0.19
60.5
6.1
R= 0.6
(mm)
22
5.5
1.83
5600
24600
0.5
0.1
13.6
0.18
63.6
6.1
R= 1.2
(mm)
22
5.5
1.83
11200
49200
0.5
0.1
13.2
0.18
71.0
6.2
a0
L
(b)
K ICA N D g (
a0
)
D
(a)
(1)
g ( )
(2)
The nominal tensile strength (N) of a beam in a threepoint bending test is easily calculated using the
following equation:
3Pmax l
2bD 2
(3)
(b)
(c)
B t
(4)
D
1
Do
K ICA N D g (
ao
)
D
B t
D
1
Do
Dg(
ao
)
D
1
a
B t g( o )2
D
2
1
a
2
B 2 t g ( o ) 2 D0
D
(b)
(5)
(a)
(c)
(6)
(d)
(e)
0.3
0.6
1.2
(f)
R = 0.3 mm
4.2
5.6
7.0
8.6
10.7
t (MPa)
R = 0.6 mm
4.9
6.1
6.5
8.1
9.8
R = 1.2 mm
5.4
6.1
6.8
8.7
10.6
Kn/Knp
0
10
20
50
100
0
10
20
50
100
0
10
20
50
100
B
2.147
1.181
1.289
1.384
1.463
1.046
1.328
1.454
1.610
1.644
1.140
1.128
1.392
1.431
1.400
Method II
D0 (mm)
KIC (MPa.m0.5)
3.8
0.49
11.4
0.63
16.8
1.04
51.2
2.41
81.5
4.00
22.2
0.68
12.7
0.82
27.6
1.40
57.4
2.78
129.7
5.20
40.3
1.10
60.8
1.52
81.9
2.42
176.5
4.67
876.9
12.40
W D
W
D
D0 (1
) (1 )
D0
1
1 D0 1
W W W D
(7)
(8)
(b)
Fig.9. (a) The linear relationship between 1/W and 1/D, (b)
fitting lines predicted by Eq.7 for variation of process zone
width with specimen size for R=0.6 mm and a0/D=0.25.
R=0.6 mm
R=0.3 mm
R=1.2 mm
2.8469
y-intercept
(mm-1)
0.1992
0.9523
14.3
5.0
1.8925
0.0179
0.9968
105.7
55.9
1.0949
0.9645
108.4
99.0
Do (mm)
W(mm)
Kn/Knp
Slope
20
50
100
R2
Do (mm)
W(mm)
Kn/Knp
Slope
20
1.8778
0.0101
y-intercept
(mm-1)
0.1
0.9803
18.8
10.0
50
1.6349
0.0143
0.9988
114.3
69.9
100
1.1765
0.9979
309.6
263.2
Do (mm)
W(mm)
0.9947
35.9
18.1
Kn/Knp
Slope
20
1.9772
0.0038
y-intercept
(mm-1)
0.0551
50
1.4093
0.0111
0.9740
127.0
90.1
100
1.2156
0.0018
0.9996
675.3
555.6
4. DISCUSSION OF RESULTS
Preceding discussions demonstrate that the width of
process zone increases as the radius of particles
increases and that this increase is a linear function of the
particle size. Experimental data support the results of the
numerical modeling. For example, Otsuka and Date [5]
used X-ray and three-dimensional Acoustic Emission
(AE) techniques to investigate the role of aggregate size
on process zone development in concrete. They
performed tensile tests on different sample sizes. All
specimens had a constant uniaxial compressive strength
of 20 MPa. Apart from some data scatter, the results of
these authors show an approximate linear relationship
between the width of damaged zone and the aggregate
size which supports the numerical simulation finding in
this paper [24]. It is important to realize that in the work
of Otsuka and Date, the same material with a constant
strength was used and only the aggregate sizes were
modified. This is consistent with the assumptions made
in this study as the tensile and compressive strengths of
the synthetic materials used in the numerical modeling
were almost constant (see Tables 1 & 2). The
experimental work of Brooks et al [25], using Nano
indentation testing, on the development of process zone
in two different Marbles with different grain sizes also
indicated an increase in size of fracture process zone as
the grain size increases.
Zietlow and Labuz [1] studied fracture process zone in
different rock types using acoustic emission
measurements. They suggested a linear relation between
normalized process zone width (=W/D) and logarithm
of the normalized average grain size (=dave/D). What
should be noted here from the work of Zietlow and
Labuz [1], is that their proposed equation was based on
the test results on four different rock types which in
general can have different bonding strengths between the
grains. The interfacial bond between particles has proven
to have a strong influence on the properties of composite
materials like concretes and rocks. Therefore, to study
the effect of grain size or aggregate size on fracture
process zone dimensions, one particular rock or concrete
but with different grain size or aggregate size should be
studied [26].
REFERENCES
1.
2.
3.
4.
5.
6.
7.
8.
9.
5. CONCLUSION
A two-dimensional discrete element model with tension
softening was used to study the effect of particle size on
fracture toughness and fracture process zone
development in rock. It was found that the width of
process zone is in general a function of specimen height
and particle size. As the material becomes more brittle,
this dependency on particle and specimen sizes is
reduced. Using Bazants size effect law and its
and
size
The
and