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Production Engineering I
Introduction
Any oil or gas production well is drilled and completed to move
the oil or gas from the reservoir to the stock tank or sales line.
Transport of these fluids requires energy to overcome friction losses in
the production system. The fluids must travel through the reservoir and
the piping system and ultimately flow into a separator for gas-liquid
separation.
A production system can be relatively simple or can include many
components in which energy or pressure losses occur.
The selection and sizing of the individual components of the
production system is very important since all the components are
interrelated.
2
Production system
1 V
C=
V P T
Expansion of fluid may be written as
dV = C V dP
4
Vtotal Production = Co Vo P + C g Vg P + Cw Vw P
or
Production = P ( Co Vo + C g Vg + Cw Vw
1
Co = 15 10
psi
6 1
Cw = 8 10
psi
6 1
C g = 500 10
psi
6
( pR pwf )
The relationship between flow rate and pressure drop occurring in the
porous medium can be very complex and depends on parameters such
as rock properties, fluid properties, flow regime, fluid saturations,
compressibility of the fluids and rock, formation damage or stimulation
and drive mechanisms.
7
Inflow performance
Development of the bottomhole pressure gauge in the late 1920s led to
the practice of testing wells by simultaneous measurement of surface
production rate and bottomhole pressure. The obvious reason to test a
well is to determine what the production rate will be if a certain
backpressure is exerted at the wellhead.
The flow from the reservoir into the well has been called inflow
performance. A plot of producing rate versus bottomhole flowing is
called inflow performance relationship or IPR.
IPR
Since the early days of testing wells, most efforts have concentrated on
the formulation of simple questions expressing the relation between
the surface rate and bottomhole flowing pressure. The basic equation
which relates the pressure drop and rate in a porous media is Darcys
law.
8
Henry Darcy
In 1856, while performing experiments for the design of sand filter
beds for water purification, Henry Darcy proposed an equation relating
apparent fluid velocity to pressure drop across the filter bed.
h1-h2
Q
A
L
h4
h2
10
Darcys conclusion
Darcy concluded that rate goes through a sand pack are functions of
cross-sectional area, length, pressure difference and a coefficient K that
is a property of the sand pack and the fluid flows through it :
K A ( h1 h2 )
q=
L
11
Elements of coefficient K
K=
12
kA dP
q = vA =
dx
Linear and horizontal system
Constant cross section
Incompressible liquid
Laminar flow
Fully saturating nonreactive liquid
Single-phase system
Constant temperature
Fluid properties are constant with changing pressures
13
Linear flow
q
p1
p2
L
For linear flow (constant area flow), the equation may be integrated to
give the pressure drop occurring over distance L
k dP
q L
= dx
A 0
P2
P1
P2
P1
q L
dP =
dx
0
kA
14
k A( P1 P2 )
q=
L
where is a unit conversion factor. In Darcy units value of the
conversion factor is 1.0 and in the field units is 1.127 10-3. The
following table can be used as a guideline for the units :
Variable
Symbol
Darcy
Field
Flow rate
cc/sec
Bbl/day
Permeability
darcys
md
Area
cm2
ft2
Pressure
atm
psia
Viscosity
cp
cp
Length
cm
ft
15
PM
=
zRT
q = sc qsc
q PTsc
qsc =
=
q
sc PscT z
16
qsc PscT
Tsc
qsc PscT
Tsc
dL = kA
P2
P1
kA
dL =
z
dP
z
P2
P1
P dP
8.93 z TL
P P =
qsc
kA
2
1
2
2
Use field units with the above equation. T is in R and and z are
evaluated at the average reservoir pressure.
17
Radial flow
pw
re
pe
rw
h
Darcys law can be used to calculate the flow into a well where the fluid
is converging radially into a relatively small hole. In this case area open
to flow (A=2rh) is not constant and must be included in the
integration :
18
2 r h ko dP
qo Bo =
o dr
Pe
re dr
ko
2 h (
) dP = qo
Pwf B
rw r
o o
When integrating the previous equation, it is usually assumed that the
pressure function f (p)= ko/oBo is independent of pressure or it can be
evaluated at average pressure in the wells drainage volume.
19
2 ko h ( Pe Pwf )
qo =
re
o Bo ln( )
rw
For field units
0.00708 ko h ( Pe Pwf )
qo =
re
o Bo ln( )
rw
where r and h are in ft and Bo is in Bbl/STB.
20
0.00708 ko h ( PR Pwf )
qo =
re
o Bo ln(0.472 )
rw
It must be noted that in radial systems with a centered well in the
middle, the average reservoir pressure happens at 0.472 re under
stabilized flow conditions.
21
Pe
Pwf
PdP =
qsc gTPsc Z
2hk gTsc
dr
rw r
re
r
qsc gTPsc Z ln( e )
rw
2
2
Pe Pwf =
hk gTsc
In terms of average reservoir pressure
Flow types-1
Transient flow is defined as a flow condition which radius of pressure
wave propagation from wellbore has not reached the boundaries of the
reservoir. During the transient flow a small portion of the reservoir
contributes to production. Therefore the well behaves as if it is
producing from an infinitely large reservoir.
This condition is only applicable for a relatively short period after some
pressure disturbance has been created in the reservoir. In this case, both
the pressure and time derivative of pressure are themselves functions of
both position and time:
P = f (r , t )
P
= f (r , t )
t
23
162.6qo o Bo
ko
log t + log
Pwf = Pi
3.23 + 0.87 S
2
o ct rw
ko h
Pwf
Pi
qo
o
t
ko
h
ct
rw
24
Flow types-3
After an initial production period with transient well pressure and rate,
the outer boundary starts affecting production at the wellbore and flow
stabilizes.
When stabilization is reached, the constant pressure boundary at the
limits of the reservoir causes steady-state flow.
flow Wells producing under
steady-state conditions do not experience depletion, since average
reservoir pressure remains constant. In such reservoirs the volumetric
average reservoir pressure is approximately located at 0.61re.
Stabilized flow from wells with no-flow boundaries is usually referred
to as pseudosteady-state flow.
flow This type of production results from
depletion, and a major consequence is that average reservoir pressure
declines. In such reservoirs the volumetric average reservoir pressure is
approximately located at 0.472re.
25
Flow types-4
26
141.2qo o Bo
141.2qo o Bo
P = PR
ln(0.472 re ) +
ln( r )
ko h
ko h
For steady state flow
141.2qo o Bo
141.2 qo o Bo
P = PR
ln(0.61 re ) +
ln( r )
ko h
ko h
27
28
141.2 qo o Bo
m=
ko h
For gas flow, a plot of P2 versus ln(r) results in straight line of slope m,
m=
1422 qsc g z T
kgh
29
30
Productivity index
Earlier in the chapter it is stated that the flow into the wellbore depends
on the drawdown or pressure drop in the reservoir such a way that :
qo
( pR pwf )
Perhaps the simplest way to relate rate and pressure drop is to use a
straight-line IPR, which states that the rate is directly proportional to
pressure drawdown in the reservoir. The constant of proportionality is
called productivity index J . Then the above equation becomes
qo = J ( pR pwf )
31
J=
qo
PR Pwf
J=
0.00708 ko h
re
o Bo ln(0.472 )
rw
Above equations are valid only if the flowing wellbore pressure is above
the bubble point pressure.
32
qo
Js =
h ( PR Pwf )
Js =
0.00708 ko
re
o Bo ln(0.472 )
rw
33
qo + qw
JT =
( PR Pwf )
From Darcy equation total productivity index becomes
0.00708 h k
kw
o
JT =
+
B
ln(0.472 e ) o o
w w
rw
34
< 0.5
Low
Intermediate
> 1.5
High
PIs of 0.01 are not uncommon on the low side while PIs of 50-100 are
not uncommon on the high side.
35
36
Example #1
A well producing from a reservoir having an average pressure of 2085
psig produced at a rate of 282 STB/day when bottomhole pressure was
1765 psig.
Calculate :
1.
2.
3.
4.
Solution #1
qo
282
1. J =
=
= 0.88 STB / day psi
PR Pwf 2085 1765
2. q0 = J ( PR Pwf ) = 0.88 * ( 2085 1485) = 528 STB / day
3. Pwf = PR
qo
400
= 2085
= 1630 psig
J
0.88
38
39
0.00708 h PR ko
qo =
dP
re Pwf o Bo
ln(0.472 )
rw
PR
qo
ko
0.00708 h
J
=
dP
P
r
( PR Pwf ) ( P P ) ln(0.472 e ) wf o Bo
R
wf
rw
40