Documente Academic
Documente Profesional
Documente Cultură
FS-C5200DN
FS-C5100DN
SERVICE
MANUAL
Published in March 2009
2HNSM061
Rev.1
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF
USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
It may be illegal to dispose of this battery into the municipal waste stream. Check with your local
solid waste officials for details in your area for proper disposal.
ATTENTION
IL Y A UN RISQUE DEXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE
TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.
Il peut tre illgal de jeter les batteries dans des eaux dgout municipales. Vrifiez avec les fonctionnaires municipaux de votre rgion pour les dtails concernant des dchets solides et une mise
au rebut approprie.
Revision history
Revision
Date
Replaced pages
5 March 2009
Remarks
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.
General warning.
Warning of risk of electric shock.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action.
Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the copier.
1.Installation Precautions
WARNING
Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. .............................................................................................
Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. ............................................................................................................................
CAUTION:
Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......
Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................
Do not install the copier near a radiator, heater, other heat source or near flammable material.
This may cause fire. .........................................................................................................................
Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........
Always handle the machine by the correct locations when moving it. ...............................................
Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ...........................................................
Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical
attention. ......................................................................................................................................
Advice customers that they must always follow the safety warnings and precautions in the copiers
instruction handbook. .....................................................................................................................
Always remove the power plug from the wall outlet before starting machine disassembly. ...............
Always follow the procedures for maintenance described in the service manual and other related
brochures. .......................................................................................................................................
Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. .....................................................................................................................
Always check that the copier is correctly connected to an outlet with a ground connection. .............
Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. ..............................................................
Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...........................................................................................................................
Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ............................................................................................................
CAUTION
Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. ..........................................................
Use utmost caution when working on a powered machine. Keep away from chains and belts. ........
Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ........................................................................................................
Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................
Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. .....................................................................................................
Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. .............................................................................................
Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........
Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................
After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. ...................................................................................................
Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. ......................................
Handle greases and solvents with care by following the instructions below: .....................................
Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
Ventilate the room well while using grease or solvents.
Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.
Always wash hands afterwards.
Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. .......................................................................................................................
Should smoke be seen coming from the copier, remove the power plug from the wall outlet immediately. ............................................................................................................................................
3.Miscellaneous
WARNING
Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. .....................................................................................
CONTENTS
1-1 Specifications
1-1-1 Specifications..........................................................................................................................................1-1-1
1-1-2 Parts names............................................................................................................................................1-1-7
(1) Overall ...............................................................................................................................................1-1-7
(2) Operation panel.................................................................................................................................1-1-9
1-1-3 Machine cross section ..........................................................................................................................1-1-10
1-2 Installation
1-2-1 Installation environment ..........................................................................................................................1-2-1
1-2-2 Unpacking ...............................................................................................................................................1-2-2
(1) Unpacking .........................................................................................................................................1-2-2
(2) Removing the tape ............................................................................................................................1-2-4
1-2-3 Installing the expansion memory modules (option).................................................................................1-2-5
1-2-4 Installing the memory card (option).........................................................................................................1-2-6
1-2-5 Installing the hard disk (option for 26/28 ppm [500-sheet] model only) ..................................................1-2-7
1-4 Troubleshooting
1-4-1 Paper misfeed detection .........................................................................................................................1-4-1
(1) Paper misfeed indication ...................................................................................................................1-4-1
(2) Paper misfeed detection condition ....................................................................................................1-4-1
1-4-2 Self-diagnostic function...........................................................................................................................1-4-2
(1) Self-diagnostic function .....................................................................................................................1-4-2
(2) Self diagnostic codes ........................................................................................................................1-4-3
1-4-3 Image formation problems ....................................................................................................................1-4-21
(1) No image appears (entirely white)...................................................................................................1-4-22
(2) No image appears (entirely black)...................................................................................................1-4-23
(3) A specific color is printed solid. .......................................................................................................1-4-23
(4) The back side gets dirty. .................................................................................................................1-4-23
(5) Image is too light. ............................................................................................................................1-4-24
(6) The background is colored. .............................................................................................................1-4-24
(7) White streaks are printed vertically. ................................................................................................1-4-25
(8) Black streaks are printed vertically..................................................................................................1-4-25
(9) Streaks are printed horizontally.......................................................................................................1-4-25
(10) Spots are printed. ............................................................................................................................1-4-25
(11) The leading edge of image begins to print too early or too late. .....................................................1-4-26
(12) Paper is wrinkled. ............................................................................................................................1-4-26
(13) Offset occurs. ..................................................................................................................................1-4-26
(14) Part of image is missing. .................................................................................................................1-4-26
(15) Fusing is loose. ...............................................................................................................................1-4-27
(16) Colors are printed offset to each other. ...........................................................................................1-4-27
1-4-4 Electric problems ..................................................................................................................................1-4-28
1-4-5 Mechanical problems ............................................................................................................................1-4-31
1-6 Firmware
1-6-1 Downloading firmware ............................................................................................................................1-6-1
(1) Firmware file......................................................................................................................................1-6-1
(2) Downloading the firmware from the USB memory ............................................................................1-6-2
(3) Downloading the firmware from the memory card.............................................................................1-6-4
2-4 Appendixes
2-4-1 Appendixes .............................................................................................................................................2-4-1
(1) Wiring diagram ..................................................................................................................................2-4-1
(2) Repetitive defects gauge...................................................................................................................2-4-3
(3) Maintenance parts list .......................................................................................................................2-4-4
2HL/2HM/2HN
1-1 Specifications
1-1-1
Specifications
1-1-1
2HL/2HM/2HN
Resolution....................................... 600 dpi
Operating systems.......................... Microsoft Windows 2000/XP/Vista, Windows Server 2003
Apple Macintosh OS X
Interface.......................................... USB: Hi-Speed USB
Network: 10 BASE-T/100 BASE-TX
KUIO-LV slot
Option: Hard disk
Memory card slot ............................ 1 (CompactFlash, 4 GB or less)
Margin............................................. 4 mm (left, right, top and bottom)
Operation environment ................... Temperature: 10 to 32.5C/50 to 90.5F
Relative humidity: 15 to 80%
Altitude 2,500 m (8,202 feet) maximum
Illumination 1,500 lux maximum
Dimensions (W D H) ................. 345 518 480 mm
13 5/8 20 2/5 18 9/10"
Weight............................................. Approx. 29.5 kg (65 lbs)
Power source.................................. 120 V, 60 Hz, max. 9.2 A (U.S.A./Canada)
220-240 V, 50 Hz/60 Hz, max. 4.7 A (European countries) Max.
Allowable voltage fluctuation: 10% Max.
Allowable frequency fluctuation: 2%
Power consumption ........................ Maximum 1,233 W or less
During printing: 477 W
During standby: 79 W
During sleep mode: 7 W
Power off: 0 W
Operating noise*2 ............................ During printing: LpA = 53 dB (A)
During standby: LpA = 36 dB (A)
During sleep mode: Immeasurably low
*1: When using CUSTOM 1 (to 8), use the MP tray for paper sizes smaller than 105 148 mm (4 1/8 5 13/16").
The MP tray can be used with paper sizes over 70 138 mm (2 3/4 5 7/16").
*2: Sound pressure level at bystander position [front] in accordance with EN ISO 7779.
1-1-2
2HL/2HM/2HN
21/23 ppm (500-sheet) model
Type ................................................ Desktop
Printing method............................... Electrophotographic four color (CMYK) printing using tandem (4) drum system
Paper weight................................... Cassette: 60 to 120 g/m2
MP tray: 60 to 220 g/m2
Paper types*1 .................................. Cassette:
Plain, preprinted, bond, recycled, rough, letterhead, color, prepunched, high quality,
and custom
MP tray:
Plain, transparency, preprinted, labels, bond, recycled, vellum, rough, letterhead,
color, prepunched, envelope, cardstock, coated, thick, high quality, and custom
Paper sizes ..................................... Cassette:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, ISO B5, A6, Envelope C5, 16K, and Custom
MP tray:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, A6, B6, ISO B5, Env. Monarch, Envelope #10, Envelope #9,
Envelope #6, Envelope DL, Envelope C5, 16K, Hagaki, Oufuku Hagaki, Youkei 2,
Youkei 4, and Custom
Printing speeds ............................... Cassette:
A4: 21 ppm
B5, A5, A6: 23 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 23 ppm
Legal: 17 ppm
MP tray:
A4: 19 ppm
B5, A5, A6: 20 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 20 ppm
Legal: 17 ppm
Duplex printing speed ..................... A4: 11 ppm
B5, A5, A6: 11 ppm (After 16 pages the printing speed becomes 7 ppm)
Letter: 11 ppm
Legal: 8 ppm
First print out time ........................... B/W: 10.5 seconds or less
Color: 12 seconds or less
(Sleep: 35 seconds or less)
Warm-up time (23C, 60%RH) ....... Power on: 44 seconds or less
Sleep (within 3 hours): 25 seconds or less
Paper feed source capacity ............ Cassette: 500 sheets (80 g/m2)
MP tray: 150 sheets (80 g/m2)
Output tray capacity ........................ Top tray: 250 sheets (80 g/m2)
Photoconductor............................... OPC drum (diameter 30 mm)
Printing method............................... Semiconductor laser (1 beam)
Charging system............................. Scorotoron plus charging
Developing system ......................... Dual component interactive touch down developing system
Toner replenishing: Automatic from the toner container
Transfer system .............................. Primary transfer: Elasticity intermediate transfer belt (DC bias)
Secondary transfer: Transfer roller (DC bias)
Separation system .......................... Small diameter separation, discharger brush
Fixing system.................................. Heat fusing with a heat roller and a pressure roller
Charge erasing system................... Exposure by eraser lamp (LED)
Cleaning system ............................. Drum: Counter blade
Controller ........................................ PowerPC440-533 MHz
Memory........................................... Standard: 256 MB
Maximum: 1280 MB
1-1-3
2HL/2HM/2HN
Resolution....................................... 600 dpi
Operating systems.......................... Microsoft Windows 2000/XP/Vista, Windows Server 2003
Apple Macintosh OS X
Interface.......................................... USB: Hi-Speed USB
Network: 10 BASE-T/100 BASE-TX
KUIO-LV slot
Memory card slot ............................ 1 (CompactFlash, 4 GB or less)
Margin............................................. 4 mm (left, right, top and bottom)
Operation environment ................... Temperature: 10 to 32.5C/50 to 90.5F
Relative humidity: 15 to 80%
Altitude 2,500 m (8,202 feet) maximum
Illumination 1,500 lux maximum
Dimensions (W D H) ................. 345 518 480 mm
13 5/8 20 2/5 18 9/10"
Weight............................................. Approx. 29 kg (64 lbs)
Power source.................................. 120 V, 60 Hz, max. 9.2 A (U.S.A./Canada)
220-240 V, 50 Hz/60 Hz, max. 4.7 A (European countries) Max.
Allowable voltage fluctuation: 10% Max.
Allowable frequency fluctuation: 2%
Power consumption ........................ Maximum 1,221 W or less
During printing: 420 W
During standby: 70 W
During sleep mode: 7 W
Power off: 0 W
Operating noise*2 ............................ During printing: LpA = 53 dB (A)
During standby: LpA = 36 dB (A)
During sleep mode: Immeasurably low
*1: When using CUSTOM 1 (to 8), use the MP tray for paper sizes smaller than 105 148 mm (4 1/8 5 13/16").
The MP tray can be used with paper sizes over 70 138 mm (2 3/4 5 7/16").
*2: Sound pressure level at bystander position [front] in accordance with EN ISO 7779.
1-1-4
2HL/2HM/2HN
21/23 ppm (250-sheet) model
Type ................................................ Desktop
Printing method............................... Electrophotographic four color (CMYK) printing using tandem (4) drum system
Paper weight................................... Cassette: 60 to 120 g/m2
MP tray: 60 to 220 g/m2
Paper types*1 .................................. Cassette:
Plain, preprinted, bond, recycled, rough, letterhead, color, prepunched, high quality,
and custom
MP tray:
Plain, transparency, preprinted, labels, bond, recycled, vellum, rough, letterhead,
color, prepunched, envelope, cardstock, coated, thick, high quality, and custom
Paper sizes ..................................... Cassette:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, ISO B5, A6, Envelope C5, 16K, and Custom
MP tray:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, A6, B6, ISO B5, Env. Monarch, Envelope #10, Envelope #9,
Envelope #6, Envelope DL, Envelope C5, 16K, Hagaki, Oufuku Hagaki, Youkei 2,
Youkei 4, and Custom
Printing speeds ............................... Cassette:
A4: 21 ppm
B5, A5, A6: 23 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 23 ppm
Legal: 17 ppm
MP tray:
A4: 19 ppm
B5, A5, A6: 20 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 20 ppm
Legal: 17 ppm
Duplex printing speed ..................... A4: 11 ppm
B5, A5, A6: 11 ppm (After 16 pages the printing speed becomes 7 ppm)
Letter: 11 ppm
Legal: 8 ppm
First print out time ........................... B/W: 10.5 seconds or less
Color: 12 seconds or less
(Sleep: 35 seconds or less)
Warm-up time (23C, 60%RH) ....... Power on: 44 seconds or less
Sleep (within 3 hours): 25 seconds or less
Paper feed source capacity ............ Cassette: 250 sheets (80 g/m2)
MP tray: 150 sheets (80 g/m2)
Output tray capacity ........................ Top tray: 250 sheets (80 g/m2)
Photoconductor............................... OPC drum (diameter 30 mm)
Printing method............................... Semiconductor laser (1 beam)
Charging system............................. Scorotoron plus charging
Developing system ......................... Dual component interactive touch down developing system
Toner replenishing: Automatic from the toner container
Transfer system .............................. Primary transfer: Elasticity intermediate transfer belt (DC bias)
Secondary transfer: Transfer roller (DC bias)
Separation system .......................... Small diameter separation, discharger brush
Fixing system.................................. Heat fusing with a heat roller and a pressure roller
Charge erasing system................... Exposure by eraser lamp (LED)
Cleaning system ............................. Drum: Counter blade
Controller ........................................ PowerPC440-533 MHz
Memory........................................... Standard: 256 MB
Maximum: 1280 MB
1-1-5
2HL/2HM/2HN
Resolution....................................... 600 dpi
Operating systems.......................... Microsoft Windows 2000/XP/Vista, Windows Server 2003
Apple Macintosh OS X
Interface.......................................... USB: Hi-Speed USB
Network: 10 BASE-T/100 BASE-TX
KUIO-LV slot
Memory card slot ............................ 1 (CompactFlash, 4 GB or less)
Margin............................................. 4 mm (left, right, top and bottom)
Operation environment ................... Temperature: 10 to 32.5C/50 to 90.5F
Relative humidity: 15 to 80%
Altitude 2,500 m (8,202 feet) maximum
Illumination 1,500 lux maximum
Dimensions (W D H) ................. 345 518 455 mm
13 5/8 18 1/2 17 9/10"
Weight............................................. Approx. 28 kg (61 lbs)
Power source.................................. 120 V, 60 Hz, max. 9.2 A (U.S.A./Canada)
220-240 V, 50 Hz/60 Hz, max. 4.7 A (European countries) Max.
Allowable voltage fluctuation: 10% Max.
Allowable frequency fluctuation: 2%
Power consumption ........................ Maximum 1,231 W or less
During printing: 405 W
During standby: 69 W
During sleep Mode: 7 W
Power off: 0 W
Operating noise*2 ............................ During printing: LpA = 53 dB (A)
During standby: LpA = 36 dB (A)
During sleep mode: Immeasurably low
: When using CUSTOM 1 (to 8), use the MP tray for paper sizes smaller than 105 148 mm (4 1/8 5 13/16").
The MP tray can be used with paper sizes over 70 138 mm (2 3/4 5 7/16").
*2: Sound pressure level at bystander position [front] in accordance with EN ISO 7779.
1-1-6
2HL/2HM/2HN
1-1-2
Parts names
(1) Overall
21/23 ppm (500-sheet) model and 26/28 ppm (500-sheet) model
21/23 ppm
(500-sheet) model
11
12
13
14
26/28 ppm
(500-sheet)
model
16
10
10
6
17
10
10
15
2
9
8
1
3
4
24
5
7
21
18
22
23
20
19
Figure 1-1-1
1.
2.
3.
4.
5.
6.
7.
8.
Operation panel
Front cover
Top cover (Top tray)
Paper stopper
MP tray
Cassette
Power switch
Left cover
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
Envelope switch
USB memory slot
USB interface
AC inlet
Optional interface slot
Network indicators
Network interface
Right cover
1-1-7
2HL/2HM/2HN
21/23 ppm (250-sheet) model
11
12
13
14
16
10
10
17
10
10
15
2
9
8
1
3
4
24
5
7
21
18
22
23
20
19
Figure 1-1-2
1.
2.
3.
4.
5.
6.
7.
8.
1-1-8
Operation panel
Front cover
Top cover (Top tray)
Paper stopper
MP tray
Cassette
Power switch
Left cover
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
Envelope switch
USB memory slot
USB interface
AC inlet
Optional interface slot
Network indicators
Network interface
Right cover
2HL/2HM/2HN
(2) Operation panel
2 3 5
Figure 1-1-3
1.
2.
3.
4.
5.
6.
7.
8.
9.
Message display
Ready indicator
Data indicator
Attention indicator
Arrow keys
MENU key
OK key
GO key
CANCEL key
1-1-9
2HL/2HM/2HN
1-1-3
14
18
8
15
19
9
20
16
10
21
17
11
7
25
24
22
23
Light path
Paper path
Paper path
(optional)
12
26
13
Figure 1-1-4
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
1-1-10
Cassette
MP tray
Duplex unit B
Drum unit M
Drum unit C
Drum unit Y
Drum unit K
Main charger unit M
Main charger unit C
Main charger unit Y
Main charger unit K
Laser scanner unit MC
Laser scanner unit YK
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
Developing unit M
Developing unit C
Developing unit Y
Developing unit K
Toner container M
Toner container C
Toner container Y
Toner container K
Intermediate transfer unit
Transfer roller unit
Fuser unit
Front cover
Controller box
2HL/2HM/2HN
21/23 ppm (250-sheet) model
14
18
8
15
19
9
20
16
10
21
17
11
7
25
24
22
23
Light path
Paper path
12
26
13
Paper path
(optional)
Figure 1-1-5
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Cassette
MP tray
Duplex unit B
Drum unit M
Drum unit C
Drum unit Y
Drum unit K
Main charger unit M
Main charger unit C
Main charger unit Y
Main charger unit K
Laser scanner unit MC
Laser scanner unit YK
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
Developing unit M
Developing unit C
Developing unit Y
Developing unit K
Toner container M
Toner container C
Toner container Y
Toner container K
Intermediate transfer unit
Transfer roller unit
Fuser unit
Front cover
Controller box
1-1-11
2HL/2HM/2HN
1-1-12
2HL/2HM/2HN
1-2 Installation
1-2-1
1.
2.
3.
4.
5.
6.
Installation environment
Temperature: 10 to 32.5C/50 to 90.5F
Humidity: 15 to 80%RH
Power supply: 120 V AC, 220 - 240 V AC
Power source frequency: 50 Hz 0.3%/60 Hz 0.3%
Installation location
Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or
other strong light when removing paper jams.
Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt
change in the environmental temperature; and cool or hot, direct air.
Avoid places subject to dust and vibrations.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1).
Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a well-ventilated location.
Allow sufficient access for proper operation and maintenance of the machine.
Machine front: 600 mm/23 5/8"
Machine rear: 200 mm/7 7/8"
Machine right: 250 mm/9 13/16"
Machine left: 400 mm/15 3/4"
Machine top: 400 mm/15 3/4"
400 mm
15 3/4"
400 mm
15 3/4"
250 mm
9 13/16"
200 mm
7 7/8"
600 mm
23 5/8"
Figure 1-2-1
1-2-1
2HL/2HM/2HN-1
1-2-2
Unpacking
(1) Unpacking
220-240 V AC model
5
4
3
16
24
23
2
24
24
15
1
24
5
26/28 ppm
(500-sheet) model
4
3
24
2
24
24
24
17
9
7
14
240 V AC model
20
18
10
19
13
22
21
230 V AC model
11
12
1-2-2
Printer
Toner container (Yellow)
Toner container (Black)
Toner container (Cyan)
Toner container (Magenta)
Waste toner box
Power cord
Main pad
Bottom pad
10.
11.
12.
13.
14.
15.
2HL/2HM/2HN-1
120 V AC model
14
26/28 ppm
(500-sheet) model
21/23 ppm
(500-sheet) model
13
19
5
4
21
12
3
2
21/23 ppm
(250-sheet) model
21/23 ppm
(500-sheet) model
22
22
13
21/23 ppm
(250-sheet)
model
15
22
22
26/28 ppm
(500-sheet) model
16
5
4
6
7
20
22
22
17
22
22
19
18
8
11
9
10
Printer
Toner container (Yellow)
Toner container (Black)
Toner container (Cyan)
Toner container (Magenta)
Waste toner box
Power cord
Document tray
Upper left cushion
Upper right cushion
Outer case
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
1-2-3
2HL/2HM/2HN-1
(2) Removing the tape
<Procedure>
1. Remove the tape-A.
1. Remove two tapes-B and then remove the
installation guide and desiccating agent.
Tape-B
Installation guide
Tape-B
Desiccating agent
Tape-A
Figure 1-2-4
1-2-4
2HL/2HM/2HN
1-2-3
<Procedure>
1. Turn off printer power switch.
Caution:
Do not insert or remove expansion memory
modules while printer power is on.
Doing so may cause damage to the printer
and the expansion memory modules.
2. Remove the two screws and then remove
the main PWB.
Screw
Main PWB
Screw
Figure 1-2-5
3. Insert the expansion memory modules into
the expansion memory socket so that the
notches on the memory align with the corresponding protrusions in the slot.
4. Refit the main PWB.
5. Print a status page to check the memory
expansion (See page P.1-3-2).
If memory expansion has been properly performed, information on the installed memory
is printed with the total memory capacity has
been increased.
Standard memory capacity: 256 MB
Main PWB
Expansion
memory socket
Expansion
memory module
Figure 1-2-6
1-2-5
2HL/2HM/2HN
1-2-4
<Procedure>
1. Turn off printer power switch.
Caution:
Do not insert or remove memory card while
printer power is on.
Doing so may cause damage to the printer
and the memory card.
2. Remove the two screws and then remove
the main PWB.
Screw
Main PWB
Screw
Figure 1-2-7
3. Insert the memory card into the memory
card slot. Push it in all the way.
4. Refit the main PWB.
Main PWB
Memory card
Figure 1-2-8
1-2-6
2HL/2HM/2HN
1-2-5
Installing the hard disk (option for 26/28 ppm [500-sheet] model only)
<Procedure>
1. Turn off printer power switch.
Caution: Do not insert or remove hard disk
unit while printer power is on.
Doing so may cause damage to the printer
and the hard disk.
2. Remove two screws and then remove the
option interface slot cover.
3. Insert the hard disk into the option interface
slot. Push it in all the way.
4. Secure the hard disk by using two screws.
Option interface
slot cover
Screw
Screw
Option
interface
slot
Hard disk
Figure 1-2-9
1-2-7
2HL/2HM/2HN
1-2-8
2HL/2HM/2HN-1
1-3 Maintenance Mode
1-3-1
Maintenance mode
The printer is equipped with a maintenance function which can be used to maintain and service the machine.
(1) Executing a maintenance item
Message display
Ready
>
>
>Restart
Printer
>Service
>>Print
Status Page
>>Print Network
Status Page
>>Print
Test Page
>>Write Data
>>DEV-CLN
1-3-1
2HL/2HM/2HN-1
(2) Service mode
Service items
Description
Printing a status page for service purpose
Description
Prints a status page for service purpose. The status page includes various printing settings
and service cumulative.
Purpose
To acquire the current printing environmental parameters and cumulative information.
Procedure
1. Enter the service mode [>>Print Status Page].
2. Press the OK key. [Print Status Page?] will be displayed.
3. Press the OK key. Two pages will be printed.
Completion
>>Print
Status Page
Controller Information
Memory Status
Standard Size
Option Slot
Total Size
500.0 kB
500.0 kB
1000.0 kB
Time
Local Time Zone
Time Server
+01:00 Amsterdam
10. 183. 53. 13
Installed Options
Paper Feeder2
Paper Feeder3
Paper Feeder4
Paper Feeder5
Memory Card
Hard Disk
Installed
Installed (Multi purpose)
Not Installed
Not Installed
Installed
Installed
Y6
FRPO Status
Default Pattern Switch
Default Font Name
B8
V3
00
Courier
[XXXXXXXXXXXXXXXX]
Figure 1-3-1
1-3-2
2HL/2HM/2HN-1
Service items
Description
Detail of service status page (1)
No.
Items
Description
Firmware version
Used memory
Presence or absence of
the optional paper feeder
1
Presence or absence of
the optional paper feeder
2
Presence or absence of
the optional paper feeder
3
(Presence or absence of
the paper feeder 4)
Presence or absence of
the optional memory card
Installed: Presence
Not Installed: Absence
Presence or absence of
the optional hard disk unit
Installed: Presence
Not Installed: Absence
Black/Cyan/Magenta/Yellow
FRPO settings
Machine number
1-3-3
2HL/2HM/2HN-1
Service items
Description
Service status page (2)
Engine Information
NVRAM Version
MAC Address
XXXXXXXXXXX
00:00:00:00:00:00
1/2
100/100
1/5
0/0/0/0/0/0/0
0/0/0/0/0/0/0
0/0/0/0/0/0/0/0/
0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/
0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/
F00/U00/0/0/0/0/30/30/70/70/00/00/ABCDE/
0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/
0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/
0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E
0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/
0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/
000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000/
000000000000000000000000000000000000000000000000/
0000000000000000000000000000000000000000/0000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
XXXXXXXX
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
[ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ]
[ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFG][ABCDEFGHIJ]
ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/
0000/0000/0000/0000/ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/
[XXXXXXXXXXXXXXXX]
Figure 1-3-2
1-3-4
2HL/2HM/2HN-1
Service items
Description
Detail of service status page (2)
No.
Items
NVRAM version
Description
_ 1F3 1225 _ 1F3 1225
(a) (b) (c) (d) (e) (f)
a) Consistency of the present software version and the database
_ (underscore): OK
* (Asterisk): NG
(b) Database version
(c) The oldest time stamp of database version
(d) Consistency of the present software version and the ME firmware version
_ (underscore): OK
* (Asterisk): NG
(e) ME firmware version
(f) The oldest time stamp of the ME database version
Normal if (a) and (d) are underscored, and (b) and (e) are identical with (c)
and (f).
Mac address
Destination information
Area information
Code conversion
Margin settings
Top margin/Left margin
B
Low Power modeAsettings
0
1
Top offset for each paper
source
D
E
F
G
H
I
J
-C
2
3
4
5
6
7
8
9
MP tray/Paper feeder 1/Paper feeder 2/Paper feeder 3/ - /Duplex/
Page rotation
L value settings
0: Off
1: Partial lock
2: Full lock
USB information
0: Not connected
1: Full-Speed
2: Hi-Speed
1-3-5
2HL/2HM/2HN-1
Service items
No.
1-3-6
Description
Items
Description
Temperature (machine
inside)
Relative temperature
(machine outside)
Absolute temperature
(machine outside)
LSU information
LSU2 information
Weight settings
0: Light
1: Normal 1
2: Normal 2
3: Normal 3
4: Heavy 1
5: Heavy 2
6: Heavy 3
7: Extra Heavy
Fuser settings
0: High
1: Middle
2: Low
3: Vellum
Duplex settings
0: Disable
1: Enable
SPD information
Calibration information
Calibration information
Calibration information
Calibration information
Calibration information
Calibration information
Calibration information
Calibration information
Calibration information
Calibration information
RFID information
2HL/2HM/2HN-1
Service items
No.
Description
Items
Description
Black/Cyan/Magenta/Yellow/
Drum unit ID
Black/Cyan/Magenta/Yellow/
Black/Cyan/Magenta/Yellow/
NOTE:
Code conversion
A
1-3-7
2HL/2HM/2HN
Service items
>>Print Network
Status Page
Description
Printing a status page for network
Description
On the status page for network, detailed network setting information is printed.
Procedure
1. Enter the service mode [>>Print Network Status Page].
2. Press the OK key. [>>Print Network Status Page?] will be displayed.
3. Press the OK key. Three sheets of network status page will be printed.
Completion
>>Print
Test Page
16/256
Density*
24/256
Black
32/256
Cyan
Magenta
Green*
(Yellow)
*1: Since focusing in yellow is hardly readable, yellow is mixed with cyan for more readability,
resulting in green.
2: Each portion of colors has three different magnitude of halftones (bands). If focus is
*
excessively lost, dots are not recognizable with the 16/256 band, resulting in uneven
density. It also results in vertical streaks in the 24/256 and/or 32/256 bands.
Figure 1-3-3 Test page
1-3-8
2HL/2HM/2HN-1
Service items
>>Write Data
>>Maintenance
Description
Write data (USB memory data write)
Description
To write data into a USB memory.
Procedure
Install the USB memory before attempting to write data.
1. Enter the service mode [>>Write Data].
2. Press the OK key. [>>Write Data?] will be displayed.
3. Press the OK key. [Data waiting] is displayed and the printer waits for data to be written.
4. When the data is sent, [Processing] appears and the data is written to USB memory.
When data writing ends, the display returns to [Ready].
Completion
Counter reset for the maintenance kit
Description
The "Install MK" message means that maintenance kit should be replaced at 200,000 pages
of printing. The interval counter must be manually reset using this service item.
Maintenance kit includes the following units:
Drum unit 4
Developing unit M, C, Y and K
Fuser unit
Intermediate transfer roller
Paper feed roller assembly
Retard roller assembly
Ozone filter
Purpose
To reset the life counter for the drum units, developing units, intermediate transfer unit, and
fuser unit included in maintenance kit.
Procedure for replacing the maintenance kit
Drum unit 4 (See page 1-5-15)
Developing unit M, C, Y and K (See page 1-5-13)
Fuser unit (See page 1-5-26)
Intermediate transfer unit (See page 1-5-17)
Paper feed roller assembly (See page 1-5-8)
Retard roller assembly (See page 1-5-10)
Ozone filter (See page 1-5-40)
Procedure
1. Enter the service mode [>>Maintenance].
2. Press the OK key. [>>Maintenance?] will be displayed.
3. Press the OK key twice. The counter for each component is reset immediately.
Completion
Note:
Occurrences of resetting the maintenance kits are recorded on the service status page in
number of pages at which the maintenance kit was replaced (See page 1-3-2).
This may be used to determine the possibility that the counter was errorneously or unintentionally reset.
1-3-9
2HL/2HM/2HN-1
Service items
>>DEV-SET
Description
Entering initial value (6-digit data) for replacing the developing unit
Description
After replacing the developing unit, enter the initial value (6-digit data) assigned on a label
attached to the package or developing unit.
Procedure
1. Enter the service mode [>>DEV-SET].
2. Press the OK key.
[>>DEV-SET 000000] will be displayed.
3. Enter the initial value (6-digit data) with cursor keys.
6-digit data is assigned on a label attached to the package or developing unit.
128F1E
Label
DV560Y
128F1EDV560M
Developing unit
Package
Message display
>>DEV-SET
000000
Arrow keys
Example
6-digit data: 128F1E
128F1E
Label
DV560Y
Notes
0: 35/37 ppm printer
(EUR/USA model)
1: 40/42 and 45/47 ppm printer
(EUR/USA model)
4.
0: Magenta
1: Cyan
2: Yellow
3: Black
1-3-10
2HL/2HM/2HN
Service items
>>DEV-CLN
Description
Developer refreshing
Description
The laser output of the image data for developer refreshing is carried out, and operation to
exposure, developing, and primary transfer is performed by 10 pages. (Paper is not fed)
Purpose
To perform cleaning when faulty images occur and a line appears longitudinally.
Procedure
1. Enter the service mode [>>DEV-CLN].
2. Press the OK key. [>>DEV-CLN?] will be displayed.
3. Press the OK key. Developer refreshing will be started.
Completion
A4 paper size
33 mm
200 mm
Toner image on the transfer belt
>>LSU/Charger
1-3-11
2HL/2HM/2HN
Service items
>>Drum
1-3-12
Description
Drum surface refreshing
Description
Rotates the drum approximately 2 minutes with toner lightly on the overall drum using the
high-voltage output control of the engine PWB. The cleaning blade in the drum unit scrapes
toner off the drum surface to clean it.
Purpose
To clean the drum surface when image failure occurs due to the drum. This mode is effective
when dew condensation on the drum occurs.
Method
1. Enter the service mode [>>Drum].
2. Press the OK key. [>>Drum?] will be displayed.
3. Press the OK key. Drum surface refreshing will start and finish after approximately 2
minutes.
Completion
2HL/2HM/2HN
(3) Printing a event log (EVENT LOG)
Service items
Printing an event log
(EVENT LOG)
Description
Printing an event log (EVENT LOG)
Description
Prints a history list of occurrences of paper jam, self-diagnostics, toner replacements, etc.
Purpose
To allow machine malfunction analysis based on the frequency of paper misfeeds, self diagnostic errors and replacements.
Procedure
1. Connect the USB or network cable between printer and PC (network).
2. Connect the power cord.
USB interface
Network interface
USB cable
Network cable
Power cord
Figure 1-3-5
3. Turn printer power on. Make sure the printer is ready.
4. Send the following PRESCRIBE command sequence from the PC to the printer.
!R!KCFG"ELOG";EXIT;
Note: To send a PRESCRIBE command sequence to the printer, use COMMAND
CENTER (the printer's embedded web) while the printer is connected to the PC via its
network interface.
A sheet of event log will be printed.
Completion
1-3-13
2HL/2HM/2HN-1
Service items
Description
Detail of event log
Event Log
Printer
Firmware Version 2HN_3000.000.000 2009.01.27
Count.
9999999
8888888
7777777
6666666
5555555
4444444
3333333
2222222
1111111
999999
888888
777777
666666
555555
444444
1
Event Descriptions
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
#
8
7
6
5
4
3
2
1
(b)
(c)
(d)
Service Code
00. 0000
00. 0000
00. 0000
00. 0000
00. 0000
00. 0000
00. 0000
00. 0000
Maintenance Log
#
Count.
Item
Log Data Nothing...
Count.
1111111
999999
888888
777777
666666
555555
444444
1
#
5
4
3
2
1
(e)
Count.
1111111
999999
888888
777777
666666
Item
00. 00
00. 00
00. 00
00. 00
00. 00
Counter Log
(f)
J00:
0
J01:
1
J02: 11
J03: 222
J04:
1
J05:
1
J06:
1
J07:
1
J08:
1
J09:
1
J10:
1
J12: 999
J13:
J14:
J15:
J16:
J17:
J18:
J19:
J20:
J21:
J22:
J23:
J24:
1
1
1
1
1
1
1
1
1
1
1
1
J25:
J26:
J27:
J28:
J29:
J30:
J31:
J32:
J33:
J34:
J35:
J36:
1
1
1
1
1
1
1
1
1
1
1
1
(g)
C0000:
C0001:
C0002:
C0003:
C0004:
C0005:
C0006:
C0007:
C0008:
C0009:
C0010:
C0011:
0
1
2
3
4
5
6
7
8
9
10
11
C0012:
C0013:
C0014:
C0015:
C0016:
C0017:
C0018:
C0019:
C0020:
C0021:
C0022:
C0023:
12
13
14
15
16
17
18
19
20
21
22
23
(h)
T00: 10
T01: 20
T02: 30
T03: 40
T04: 50
T05: 999
[XXXXXXXXXXXXXXXX]
Figure 1-3-6
No.
1-3-14
Items
Description
Firmware version
Detail
Machine No.
2HL/2HM/2HN-1
Service items
No.
cont.
Description
Items
Paper
Jam
Log
Description
#
Count.
Event
Remembers 1 to 16 of occurrence.
If the occurrence of the previous
paper jam is less than 16, all of the
paper jams are logged. When the
occurrence excessed 16, the oldest occurrence is removed.
1-3-15
2HL/2HM/2HN-1
Service items
No.
cont.
Description
Items
Paper Jam Log
Description
Jam location
1-3-16
2HL/2HM/2HN-1
Service items
No.
cont.
Description
Items
Paper Jam Log
Description
(b) Detail of paper source (Hexadecimal)
00: MP tray
01: Paper cassette 1 (printer)
02: Paper cassette 2 (paper feeder 1)
03: Paper cassette 3 (paper feeder 2)
04: Paper cassette 4 (paper feeder 3)
05: -
0C: Ledger
0D: A5R
8D: A5E
0E: A6
0F: B6
10: Commercial #9
11: Commercial #6
12: ISO B5
13: Custom size
1E: C4
1F: Postcard
20: Reply-paid postcard
21: Oficio II
22: Special 1
23: Special 2
24: A3 wide
25: Ledger wide
26: Full bleed paper
(12 8)
27: 8K
28: 16K-R
A8: 16K-E
32: Statement-R
B2: Statement-E
33: Folio
34: Western type 2
35: Western type 4
0A: Color
0B: Prepunched
0C: Envelope
0D: Cardstock
0E: Coated
0F: 2nd side
10: Media 16
11: High quality
15: Custom 1
16: Custom 2
17: Custom 3
18: Custom 4
19: Custom 5
1A: Custom 6
1B: Custom 7
1C: Custom 8
Service Call
(Self diagnostic
error) Log
Count.
Service Code
Remembers 1 to 8 of
occurrence of self diagnostics error. If the
occurrence of the previous diagnostics error is
less than 8, all of the
diagnostics errors are
logged.
1-3-17
2HL/2HM/2HN-1
Service items
No.
Description
Items
Maintenance
Log
NOTE:
It is not logged if
100 or more
counts are not
added to the
count at the last
occurrence of
replacement.
Description
#
Count.
Item
Remembers 1 to 8 of
occurrence of replacement. If the occurrence of
the previous replacement
of toner container is less
than 8, all of the occurrences of replacement
are logged.
Unknown Toner
Log
NOTE:
It is not logged if
100 or more
counts are not
added to the
count at the last
error.
Counter Log
Comprised of
three log
counters including paper jams,
self diagnostics
errors, and
replacement of
the toner container.
NOTE:
It is not logged if
100 or more
counts are not
added to the
count at the last
error.
1-3-18
Count.
Item
Remembers 1 to 5 of
occurrence of unknown
toner detection.
First byte
01: Fixed (Toner container)
Second byte
00: Black
00: Cyan
00: Magenta
00: Yellow
(f) Jam
Example
C6000: 4
Self diagnostics error
6000 has happened four
times.
T: Toner container
00: Black
00: Cyan
00: Magenta
00: Yellow
M: Maintenance kit
00: (Fixed)
Example
T00: 1
The (black) toner container has
been replaced once.
This is virtually logged as the
occurrence of the Toner Empty
or Install MK condition.
2HL/2HM/2HN
1-4 Troubleshooting
1-4-1
Paper jam
Printer
Figure 1-4-1
(2) Paper misfeed detection condition
Registration sensor
Figure 1-4-2
1-4-1
2HL/2HM/2HN
1-4-2
Self-diagnostic function
Error code
Call service
6000:012345
Error code
Call service
F000
Error code
Error.power off.
F030
Figure 1-4-3
1-4-2
2HL/2HM/2HN-1
(2) Self diagnostic codes
Code
Remarks
Contents
Causes
0100
Defective main
PWB.
0110
Defective main
PWB.
0120
Defective main
PWB.
0150
Defective engine
PWB.
0170
Defective main
PWB.
0420
Defective harness
between PF main
PWB (YC3, YC5)
and paper feeder
interface connector, or improper
connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).
Defective PF main
PWB.
Replace the PF main PWB (Refer to the service manual for the paper feeder).
Defective harness
between engine
PWB (YC33) and
paper feeder interface connector, or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective engine
PWB.
0600
Check the installation of the expanded memory (DIMM) and remedy if necessary.
0610
Defective
expanded memory
(DIMM).
Defective main
PWB.
1-4-3
2HL/2HM/2HN-1
Code
Remarks
Contents
Causes
0640
0930
1010
1020
1030
1040
Defective hard
disk.
Defective main
PWB.
Defective RFID.
Defective drum
PWB (EEPROM).
Defective engine
PWB (EEPROM).
Defective main
PWB.
Defective engine
PWB.
Defective bottom
plate elevation
mechanism in the
cassette.
Defective drive
transmission system of the lift
motor.
Defective engine
PWB.
Defective harness
between PF lift
motor and PF main
PWB (YC7), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).
Defective bottom
plate elevation
mechanism in the
cassette.
Defective drive
transmission
system of the PF
lift motor.
Defective PF lift
motor.
Replace the PF lift motor. (Refer to the service manual for the paper feeder).
Defective PF lift
limit sensor.
Replace the PF main PWB (Refer to the service manual for the paper feeder).
Defective PF main
PWB.
Replace the PF main PWB (Refer to the service manual for the paper feeder).
Defective engine
PWB.
1-4-4
2HL/2HM/2HN
Code
1500
1520
1540
1510
1530
1550
Remarks
Contents
Causes
Defective harness
between PF warm
air fan motor 2 and
PF main PWB
(YC11), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).
Shorted PF thermistor 2.
Defective PF warm
air fan motor 2.
Defective PF main
PWB.
Replace the PF main PWB (Refer to the service manual for the paper feeder).
Defective engine
PWB.
Defective harness
between PF warm
air fan motor 1 and
PF main PWB
(YC11), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).
Shorted PF thermistor 1.
Defective PF warm
air fan motor 1.
Defective PF main
PWB.
Replace the PF main PWB (Refer to the service manual for the paper feeder).
Defective engine
PWB.
1-4-5
2HL/2HM/2HN
Code
1600
1620
1640
1-4-6
Remarks
Contents
Causes
Defective harness
between PF warm
air heater 2 and PF
warm air heater
driver PWB (YC2),
or improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).
Defective harness
between PF warm
air heater driver
PWB (YC3) and
PF main PWB
(YC13), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).
Defective harness
between PF thermistor 2 and PF
main PWB (YC12),
or improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).
PF thermistor 2
installed incorrectly.
Defective PF thermistor 2.
PF thermal cutout
2 triggered.
Broken PF warm
air heater 2.
Defective PF warm
air heater driver
PWB.
Defective PF main
PWB.
Replace the PF main PWB (Refer to the service manual for the paper feeder).
Defective engine
PWB.
2HL/2HM/2HN
Code
1610
1630
1650
Remarks
Contents
PF warm air heater (side blower)
error*
(Option paper feeder)
An external temperature higher than
+5C/+41F is not detected when one
minute elapses after PF warm air heater
2 is turned on.
*
Causes
Defective harness
between PF warm
air heater 1 and PF
warm air heater
driver PWB (YC1),
or improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).
Defective harness
between PF warm
air heater driver
PWB (YC3) and
PF main PWB
(YC13), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.(Refer to the
service manual for the paper feeder).
Defective harness
between PF thermistor 2 and PF
main PWB (YC12),
or improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).
PF thermistor 1
installed incorrectly.
Defective PF thermistor 1.
PF thermostat 1
triggered.
Broken PF warm
air heater 1.
Defective PF warm
air heater driver
PWB.
Defective PF main
PWB.
Replace the PF main PWB (Refer to the service manual for the paper feeder).
Defective engine
PWB.
1-4-7
2HL/2HM/2HN-1
Code
2102
2250
2500
1-4-8
Remarks
Contents
Developing motor MCY error
The ready signal cannot be detected
within 5 seconds after the developing
motor MCY turns on.
Causes
Defective harness
between developing motor MCY and
engine PWB
(YC27), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective drive
transmission
system of the
developing motor
MCY.
Defective engine
PWB.
Defective harness
between main
charger cleaning
motor and engine
PWB (YC36), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective drive
transmission system of the main
charger cleaning
motor.
Defective main
charger cleaning
motor.
Defective engine
PWB.
Defective harness
between paper
feed motor and
engine PWB (YC3/
YC4), or improper
connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective drive
transmission system of the paper
feed motor.
Defective paper
feed motor.
Defective engine
PWB.
2HL/2HM/2HN-1
Code
2610
2620
2630
2830
4001
Remarks
Contents
Causes
Defective harness
between PF paper
feed motor and PF
main PWB (YC6),
or improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).
Defective PF paper
feed motor drive
transmission
system.
Defective PF main
motor.
Defective PF main
PWB.
Replace the PF main PWB (Refer to the service manual for the paper feeder).
Defective printers
engine PWB.
Defective harness
between developing motor K and
engine PWB
(YC26), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness (Refer to the
service manual for the paper feeder).
Defective drive
transmission
system of the
developing motor
K.
Defective engine
PWB.
Defective harness
between polygon
motor YK and
engine PWB
(YC29), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective laser
scanner unit YK.
Defective engine
PWB.
1-4-9
2HL/2HM/2HN-1
Code
4002
4201
4202
4203
1-4-10
Remarks
Contents
Polygon motor MC error
The polygon motor MC ready input is not
given for 10 seconds during the polygon
motor MC is ON.
Causes
Defective harness
between polygon
motor MC and
engine PWB
(YC30), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective laser
scanner unit MC.
Defective engine
PWB.
Defective harness
between APC
PWB K and engine
PWB (YC29), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective APC
PWB K.
Defective PD PWB
K.
Defective engine
PWB.
Defective harness
between APC
PWB C and engine
PWB (YC30), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective APC
PWB C.
Defective PD PWB
C.
Defective engine
PWB.
Defective harness
between APC
PWB M and engine
PWB (YC30), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective APC
PWB M.
Defective PD PWB
M.
Defective engine
PWB.
2HL/2HM/2HN-1
Code
4204
4600
4700
Remarks
Contents
Laser output error (Yellow)
The pin photo signal (PDN) is not output
from PD PWB Y for one second while
laser is emitted.
Causes
Defective harness
between APC
PWB Y and engine
PWB (YC29), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective APC
PWB Y.
Defective PD PWB
Y.
Defective engine
PWB.
Defective harness
between LSU
cleaning motor and
engine PWB
(YC37), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective drive
transmission system of the LSU
cleaning motor.
Defective LSU
cleaning motor.
Defective engine
PWB.
Faulty connection
of the connector
between the main
PWB and engine
PWB.
Defective main
PWB.
Defective engine
PWB.
1-4-11
2HL/2HM/2HN-1
Code
5301
5302
5303
1-4-12
Remarks
Contents
Broken eraser lamp K wire
When the eraser lamp K is driven, the
eraser lamp K over-current detection signal is detected continuously for 10 times
(1 s) at 100 ms intervals.
Causes
Defective harness
between drum unit
K and drum relay
PWB (YC2/YC3),
or improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective eraser
lamp K.
Defective engine
PWB.
Defective harness
between drum unit
C and drum relay
PWB (YC8/YC9),
or improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective eraser
lamp C.
Defective engine
PWB.
Defective harness
between drum unit
M and drum relay
PWB (YC11/
YC12), or improper
connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective eraser
lamp M.
Defective engine
PWB.
2HL/2HM/2HN-1
Code
5304
6000
Remarks
Contents
Broken eraser lamp Y wire
When the eraser lamp Y is driven, the
eraser lamp Y over-current detection signal is detected continuously for 10 times
(1 s) at 100 ms intervals.
Causes
Defective harness
between drum unit
Y and drum relay
PWB (YC5/YC6),
or improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective eraser
lamp Y.
Defective engine
PWB.
Defective harness Reinsert the connector. Also check for contibetween fuser ther- nuity within the connector harness. If none,
mistor and paper
remedy or replace the harness.
exit PWB (YC4), or
improper connector insertion.
Defective harness
between paper exit
PWB (YC1) and
engine PWB
(YC20), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Fuser thermistor
installed incorrectly.
Broken fuser
heater lamp wire.
Defective engine
PWB.
1-4-13
2HL/2HM/2HN-1
Code
Remarks
Contents
Causes
6020
6030
6400
1-4-14
Defective engine
PWB.
Defective harness Reinsert the connector. Also check for contibetween fuser ther- nuity within the connector harness. If none,
mistor and paper
remedy or replace the harness.
exit PWB (YC4), or
improper connector insertion.
Defective harness
between paper exit
PWB (YC1) and
engine PWB
(YC20), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Fuser thermistor
installed incorrectly.
Broken fuser
heater lamp wire.
Defective engine
PWB.
Defective harness
between power
source PWB
(YC103) and
engine PWB
(YC19), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective power
source PWB.
Defective engine
PWB.
2HL/2HM/2HN-1
Code
7001
7002
7003
Remarks
Contents
Toner motor K error
When the toner motor K is driven, the
toner motor K over-current detection signal is detected continuously for 50 times
(5 s) at 100 ms intervals.
Causes
Defective harness
between toner
motor K and
engine PWB
(YC22), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective drive
transmission
system of the toner
motor K.
Defective toner
motor K.
Defective engine
PWB.
Defective harness
between toner
motor C and
engine PWB
(YC24), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective drive
transmission
system of the toner
motor C.
Defective toner
motor C.
Defective engine
PWB.
Defective harness
between toner
motor M and
engine PWB
(YC25), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective drive
transmission
system of the toner
motor M.
Defective toner
motor M.
Defective engine
PWB.
1-4-15
2HL/2HM/2HN-1
Code
7004
7401
7402
1-4-16
Remarks
Contents
Toner motor Y error
When the toner motor Y is driven, the
toner motor Y over-current detection signal is detected continuously for 50 times
(5 s) at 100 ms intervals.
Causes
Defective harness
between toner
motor Y and
engine PWB
(YC23), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective drive
transmission
system of the toner
motor Y.
Defective toner
motor Y.
Defective engine
PWB.
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective toner
sensor K.
Defective engine
PWB.
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective toner
sensor C.
Defective engine
PWB.
2HL/2HM/2HN-1
Code
7403
7404
7411
Remarks
Contents
Developing unit M non-installing error
No density detection signal is output
from toner sensor M in developing unit
M.
Causes
Faulty connection
of the connector
between the developing PWB M and
drum relay PWB.
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective toner
sensor M.
Defective engine
PWB.
Faulty connection
of the connector
between the developing PWB Y and
drum relay PWB.
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Defective toner
sensor Y.
Defective engine
PWB.
Faulty connection
of the connector
between the drum
PWB K and drum
relay PWB.
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Installation of
incompatible drum
unit K.
Defective drum
PWB K.
Defective engine
PWB.
1-4-17
2HL/2HM/2HN-1
Code
7412
7413
1-4-18
Remarks
Contents
Drum unit C non-installing error
The EEPROM of drum PWB C does not
communicate normally.
Incompatible drum unit C is installed.
Causes
Faulty connection
of the connector
between the drum
PWB C and drum
relay PWB.
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Installation of
incompatible drum
unit C.
Defective drum
PWB C.
Defective engine
PWB.
Faulty connection
of the connector
between the drum
PWB M and drum
relay PWB.
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Installation of
incompatible drum
unit M.
Defective drum
PWB M.
Defective engine
PWB.
2HL/2HM/2HN-1
Code
7414
Remarks
Contents
Drum unit Y non-installing error
The EEPROM of drum PWB Y does not
communicate normally.
Incompatible drum unit Y is installed.
Causes
Faulty connection
of the connector
between the drum
PWB Y and drum
relay PWB.
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness.
Installation of
incompatible drum
unit Y.
Defective drum
PWB Y.
Defective engine
PWB.
9530
F0
F000
Defective main
PWB.
F010
Defective main
PWB.
F020
Defective main
memory (RAM) on
the main PWB.
Defective main
PWB.
F030
1-4-19
2HL/2HM/2HN-1
Code
Remarks
Contents
Causes
F040
F050
F186
Faulty connection
of the connector
between the main
PWB and engine
PWB.
Defective main
PWB.
Defective engine
PWB.
Defective engine
PWB.
Defective main
PWB.
1-4-20
2HL/2HM/2HN
1-4-3
(6)The background is
colored.
(12)Paper is wrinkled.
(14)Part of image is
missing.
(15)Fusing is loose.
1-4-21
2HL/2HM/2HN
(1) No image appears (entirely white).
Print example
Causes
No trans- Defective harness
fer
between high voltage
charging. PWB and engine PWB
(YC16), or improper connector insertion.
1-4-22
No laser
beam
output.
No
developing bias
output.
Defective harness
between high voltage
PWB and engine PWB
(YC16), or improper connector insertion.
Image
synchronization
signal
failure.
Defective harness
between engine PWB
(YC31) and main PWB
(YC6), or improper connector insertion.
2HL/2HM/2HN
(2) No image appears (entirely black).
Print example
Causes
No main Defective harness
charging. between high voltage
PWB and engine PWB
(YC16), or improper connector insertion.
The laser
is activated
simultaneously
for all
colors.
Causes
Causes
1-4-23
2HL/2HM/2HN
(5) Image is too light.
Print example
Causes
Defective
developing bias
output.
Replace the developing unit for the color that causes an error.
Dirty drum.
Defective
developing bias
output.
Insufficient toner.
If the display shows the message requesting toner replenishment, replace the container.
Paper damp.
Causes
Defective color calibration.
Defective
developing bias
output.
Check the four colors of image by using the test page of service mode. If the defect appears on a particular color, replace
the developer for that color (See page 1-5-13).
1-4-24
2HL/2HM/2HN
(7) White streaks are printed vertically.
Print example
Causes
Check the image by using the test print of service mode. If the
white line appears on a particular page, replace the developer
for that color (See page 1-5-13).
Perform the LSU dust shield glass cleaning (See page 1-3-11).
Causes
Causes
Flawed drum.
Check the installation of the drum unit. If it operates incorrectly, replace it (See page 1-5-15).
Causes
1-4-25
2HL/2HM/2HN
(11) The leading edge of image begins to print too early or too late.
Print example
Causes
Paper feed clutch or registration
clutch operating incorrectly.
Causes
Paper curled.
Paper damp.
Causes
1-4-26
Causes
Paper damp.
Paper creased.
Drum condensation.
2HL/2HM/2HN
(15) Fusing is loose.
Print example
Causes
Replace the heat roller and press roller (See page 1-5-26).
Causes
Defective calibration.
1-4-27
2HL/2HM/2HN
1-4-4
Electric problems
Problem
1-4-28
Causes
Check the contact between the power plug and the outlet.
Defective harness or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Drum motor M/C/Y/K - Engine PWB (YC18)
Duplex motor - Engine PWB (YC17)
Fuser motor - Engine PWB (YC39)
Defective motor.
Check for continuity across the coil. If none, replace the fan
motor.
Defective harness or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Power source fan motor - Engine PWB (YC8)
Ozone fan motor - Engine PWB (YC11)
Developing fan motor 1 - Engine PWB (YC10)
Developing fan motor 2 - Engine PWB (YC41)
Fuser fan motor 1 - Paper exit PWB (YC2)
Fuser fan motor 2 - Engine PWB (YC44)
Check for continuity across the coil. If none, replace the clutch.
Defective harness or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Paper feed clutch - Engine PWB (YC26)
Registration clutch - Engine PWB (YC26)
Developing clutch K - Engine PWB (YC26)
Duplex clutch - Engine PWB (YC3)
Intermediate clutch - Engine PWB (YC3)
Check for continuity across the coil. If none, replace the solenoid.
Defective harness or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
MP paper feed solenoid - Engine PWB (YC40)
ID solenoid - Engine PWB (YC43)
Duplex solenoid - Engine PWB (YC3)
2HL/2HM/2HN
Problem
(6)Main charging is
not performed.
Causes
Defective harness or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the high voltage PWB
(See page 1-5-35).
High voltage PWB - Engine PWB (YC16)
Defective harness or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the high voltage PWB
(See page 1-5-35).
High voltage PWB - Engine PWB (YC16)
Defective harness or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the high voltage PWB
(See page 1-5-35).
High voltage PWB - Engine PWB (YC16)
(9)The message
requesting paper to
be loaded is shown
when paper is
present in the cassette.
Check the bending of the actuator lever of the paper sensor 1/2 if
there is trouble, remedy or replace.
(10)The message
requesting paper to
be loaded is shown
when paper is
present in the MP
tray.
Defective harness or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
MP tray sensor - Engine PWB (YC21)
Defective harness or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Cassette size switch - Engine PWB (YC9)
(7)No developing
bias is output.
(8)Transfer charging
is not performed.
1-4-29
2HL/2HM/2HN
Problem
(13)The message
requesting front
cover to be closed is
displayed when the
front cover is closed.
(14)The message
requesting cover to
be closed is displayed when the top
cover is closed.
(15)The message
requesting left cover
to be closed is displayed when the left
cover is closed.
(16)Defective waste
toner box detecting.
(17)Others.
1-4-30
Causes
Defective harness or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Front cover open/close switch - Paper exit PWB (YC5)
Paper exit PWB (YC1) - Engine PWB (YC20)
Defective harness or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Interlock switch - Engine PWB (YC13)
Defective harness or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Left cover switch - Engine PWB (YC14)
Defective harness or
improper connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Waste toner full sensor - Engine PWB (YC12)
2HL/2HM/2HN
1-4-5
Mechanical problems
Problem
Causes/check procedures
Corrective measures
Check if the surfaces of the paper feed roller, Clean with isopropyl alcohol.
MP paper feed roller are dirty with paper powder.
Check if the paper feed roller, MP paper feed
roller are deformed.
(7)Abnormal noise is
heard.
(4)Multiple sheets of
paper are fed at one
time.
(5)Paper jams.
1-4-31
2HL/2HM/2HN
1-4-32
2HL/2HM/2HN
1-5 Assembly and Disassembly
1-5-1
(1) Precautions
Be sure to turn the power switch off and disconnect the power plug before starting disassembly.
When handling PWBs, do not touch connectors with bare hands or damage the PWB.
Use only the specified parts to replace the fuser unit thermostat. Never substitute electric wires, as the machine may be
seriously damaged.
Do not touch any PWB containing ICs with bare hands or any object prone to static charge.
When removing the hook of the connector, be sure to release the hook.
Take care not to get the wire caught.
(2) Drum
Note the following when handling or storing the drum.
When removing the drum unit, never expose the drum surface to strong direct light.
Keep the drum at an ambient temperature between 0 C/32 F and 40 C/104 F and at a relative humidity not higher than
90% RH. Avoid abrupt changes in temperature and humidity.
Avoid exposure to any substance which is harmful to or may affect the quality of the drum.
Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.
(3) Toner container
Store the toner container(s) in a cool, dark place.
Avoid direct light and high humidity.
1-5-1
2HL/2HM/2HN
(4) How to tell a genuine Kyocera Mita toner container
As a means of brand protection, the Kyocera Mita toner container utilizes an optical security technology to enable visual
validation. A validation viewer is required to accomplish this.
Hold the validation viewer over the left side part of the brand protection seal on the toner container. Through each window
of the validation viewer, the left side part of the seal should be seen as follows:
A black-colored band when seen through the left side window
A shiny or gold-colored band when seen through the right side window
The above will reveal that the toner container is a genuine Kyocera Mita branded toner container, otherwise, it is a counterfeit.
See through
the left window
( marking)
See through
the right window
( marking)
Validation viewer
Validation viewer
Figure 1-5-1
The brand protection seal has an incision as shown below to prohibit reuse.
Incision
Cut
Figure 1-5-2
1-5-2
2HL/2HM/2HN-1
1-5-2
Outer covers
(1) Detaching and refitting the left rear cover, left upper cover and left front cover
Procedure
1. Open the left cover.
2. Remove the waste toner box.
3. Remove two screws.
Left cover
Screw
Screw
Figure 1-5-3
1-5-3
2HL/2HM/2HN
Top cover
Hooks
Hooks
Figure 1-5-4
1-5-4
2HL/2HM/2HN
Screw
Figure 1-5-5
1-5-5
2HL/2HM/2HN
(2) Detaching and refitting the right rear cover, right upper cover and right front cover
Procedure
1. Open the top cover.
2. Open the right cover.
3. Remove the two screws.
4. Release the five hooks and then remove the
right rear cover.
Hooks
Screw
Right cover
Screw
26/28 ppm (500-sheet) model
21/23 ppm (500-sheet) model
Right rear cover
Hooks
Right rear cover
Figure 1-5-6
1-5-6
2HL/2HM/2HN
Screws
Right upper cover
Front cover
Figure 1-5-7
1-5-7
2HL/2HM/2HN
1-5-3
(1) Detaching and refitting the paper feed roller assembly (paper feed roller and pickup roller)
Procedure
1. Remove the cassette.
Figure 1-5-8
1-5-8
Cassette
Cassette
2HL/2HM/2HN
Lever A
Lever B
Figure 1-5-9
4. Check or replace the paper feed roller
assembly and refit all the removed parts.
Spring
Figure 1-5-10
1-5-9
2HL/2HM/2HN
(2) Detaching and refitting the retard roller
Procedure
1. Remove the cassette (See page 1-5-8).
2. Push the bottom plate down until it locks.
21/23 ppm (500-sheet) model and 26/28
ppm (500-sheet) model only.
3. Release the two hooks and then remove the
retard guide (retard roller assembly).
Retard guide
Hook
Cassette
Bottom plate
Cassette
Hook
Hook
Retard guide
Hook
Hook
Cassette
Cassette
Hook
Hook
Figure 1-5-11
1-5-10
2HL/2HM/2HN
Retard guide
Figure 1-5-12
1-5-11
2HL/2HM/2HN
(3) Detaching and refitting the MP paper feed roller
Procedure
1. Open the front cover.
2. While releasing the hook and the slide the
MPF shaft.
3. Remove the MP paper feed roller.
4. Check or replace the MP paper feed roller
and refit all the removed parts.
Front cover
Hook
MPF shaft
Figure 1-5-13
1-5-12
2HL/2HM/2HN
1-5-4
Developing section
Lever
Developing unit
Developing unit M
Developing unit C
Developing unit K
Developing unit Y
Figure 1-5-14
1-5-13
2HL/2HM/2HN
Cap
Lever
Lever
Developing unit
Notch
Notch
Gear
Figure 1-5-15
1-5-14
2HL/2HM/2HN
1-5-5
Drum section
Drum unit
Drum unit M
Drum unit C
Drum unit Y
Drum unit K
Figure 1-5-16
1-5-15
2HL/2HM/2HN
(2) Detaching and refitting the main charger unit
Procedure
1. Open the left cover.
2. Remove the main charger unit (M,C,Y,K).
3. Check or replace the main charger unit and
refit all the removed parts.
Main charger
unit M
Left cover
Main charger
unit C
Main charger
unit Y
Main charger
unit K
Figure 1-5-17
1-5-16
2HL/2HM/2HN
1-5-6
Transfer/separation section
Toner container C
Toner container M
Toner container Y
Toner container K
Toner container C
Toner container M
Toner container Y
Toner container K
Top cover
Figure 1-5-18
1-5-17
2HL/2HM/2HN
Container guide C
Container guide Y
Container guide K
Container guide M
Figure 1-5-19
4. Remove the two screws.
5. Open the RFID holder.
Screw
Screw
RFID holder
Figure 1-5-20
1-5-18
2HL/2HM/2HN
Intermediate
transfer unit
Projection
Projection
Guide
Intermediate transfer unit
Guide
Figure 1-5-21
1-5-19
2HL/2HM/2HN
(2) Detaching and refitting the transfer roller unit
Procedure
1. Open the front cover.
2. Open the duplex unit B.
3. Release the two hooks and then remove the
transfer roller unit.
4. Check or replace the transfer roller unit and
refit all the removed parts.
Hook
Duplex unit B
Figure 1-5-22
1-5-20
2HL/2HM/2HN
(3) Detaching and refitting the duplex unit B
Procedure
1. Remove the outer covers (See page 1-5-3).
2. Remove the power source PWB (See page
1-5-27).
3. While releasing the hook and then pull the
MCH cleaning shaft.
Hook
Figure 1-5-23
4. Open the front cover.
5. Remove the screw and then remove the
front cover right stopper.
Screw
Front cover
Front cover
right stopper
Figure 1-5-24
1-5-21
2HL/2HM/2HN
Screw
Screw
Screw
Screw
Figure 1-5-25
7. Remove the four connectors.
YC4
YC39
YW
YC26
YC40
Connectors
Figure 1-5-26
1-5-22
2HL/2HM/2HN
Screw
Grounding terminals
Figure 1-5-27
10. Remove the axis of the front cover left stopper from the hole.
11. Remove the front cover.
Front cover
left stopper
Axis
Hole
Figure 1-5-28
1-5-23
2HL/2HM/2HN
Screw
MP paper feed
lower unit
Screw
Figure 1-5-29
13. Remove the three connectors.
Connector
Connector
Connector
Figure 1-5-30
1-5-24
2HL/2HM/2HN
Duplex unit B
Figure 1-5-31
1-5-25
2HL/2HM/2HN
1-5-7
Fuser section
Connector
Connector
Connector
Figure 1-5-32
3. Remove two screws.
4. Unhook the hook and then remove the fuser
unit.
5. Check or replace the fuser unit and refit all
the removed parts.
Screw
Fuser unit
Screw
Hook
Boss
Fuser unit
Figure 1-5-33
1-5-26
2HL/2HM/2HN
1-5-8
PWBs
Screw
Screw
Figure 1-5-34
3. Remove the connector.
4. Remove the two screws.
Connector
Screw
Screw
Figure 1-5-35
1-5-27
2HL/2HM/2HN
Connector
Connector
Figure 1-5-36
1-5-28
2HL/2HM/2HN
(2) Detaching and refitting the main PWB
Procedure
1. Remove the two screws.
2. Remove the main PWB.
3. Check or replace the main PWB and refit all
the removed parts.
Screw
Main PWB
Screw
Figure 1-5-37
1-5-29
2HL/2HM/2HN
(3) Detaching and refitting the engine PWB
Procedure
1. Remove the duplex unit B (See page 1-521)
2. Remove the connector.
Connector
Figure 1-5-38
3. Remove the seven screws and then remove
the feed housing.
Screw
Feed housing
Screw
Screw
Screw
Screw
Feed housing
Screw
Screw
Figure 1-5-39
1-5-30
2HL/2HM/2HN
4.
5.
6.
7.
FFC
Connector B
Connector B
Connector A
Figure 1-5-40
8. Remove the three FFCs.
9. Remove the two connectors.
FFC
FFC
FFC
Connector
Connector
Figure 1-5-41
1-5-31
2HL/2HM/2HN-1
Lever link
Lever link
Latch
Figure 1-5-42
11. Remove the twenty connectors.
YC39
YW
YC26
YC18
YC3
YC40
BK
YC17
YC22
YC33
BE
YC27 YC37 YC36
RD BE
GY
YC25 YC24 YC11 YC38
BK YW
YC44 YC23 YC15
YC28
Connectors
Figure 1-5-43
1-5-32
YC34
2HL/2HM/2HN
Screw
Screw
Screw
Figure 1-5-44
1-5-33
2HL/2HM/2HN-1
EEPROM
Screw
U4
Screw
Engine PWB
Engine PWB
assembly
Engine PWB
Printer
Harness bracket
Side of
Harness Engine PWB
bracket
Engine PWB
assembly
Insert
position
Figure 1-5-45
1-5-34
2HL/2HM/2HN
(4) Detaching and refitting the high voltage PWB
Procedure
1. Remove the all drum units (See page 1-515).
2. Remove the all developing units (See page
1-5-13).
3. Remove the engine PWB (See page 1-530).
4. Remove the screw and then remove the HV
terminal assembly K.
Screw
HV terminal assembly K
Figure 1-5-46
5. Remove the screw and then remove the
inner cover.
6. Remove the three HV bracket C assemblies.
Inner cover
Screw
HV bracket
C assembly
HV bracket
C assembly
HV bracket
C assembly
Figure 1-5-47
1-5-35
2HL/2HM/2HN
Screw
Terminal
Terminal
Screw
Terminal
Terminal
Terminal
Figure 1-5-48
10. Remove the screw.
Screw
Figure 1-5-49
1-5-36
2HL/2HM/2HN
Figure 1-5-50
12. Remove five screws and then remove the
high voltage PWB.
13. Check or replace the high voltage PWB and
refit all the removed parts.
Screw
Screw
Screw
Screw
Screw
Figure 1-5-51
1-5-37
2HL/2HM/2HN
1-5-9
Others
Clamp
Wire
Clamp
Connector
Connector
Figure 1-5-52
5. Draw the two connectors into the printer
inside.
Connector
Connector
Figure 1-5-53
1-5-38
2HL/2HM/2HN
Screw
Laser scanner
unit YK
Screws
Screw
Screw
Screw
Laser
scanner
unit
Screw
Figure 1-5-54
1-5-39
2HL/2HM/2HN
(2) Detaching and refitting the ozone filter
Procedure
1. Open the right cover.
2. Remove the ozone filter.
3. Check or replace the ozone filter and refit all
the removed parts.
Right cover
Ozone filter
Figure 1-5-55
1-5-40
2HL/2HM/2HN-1
(3) Direction of installing the principal fan motors
When detaching or refitting the developing fan motor 1, developing fan motor 2, fuser fan motor 1 or ozone fan motor, be
careful of the airflow direction (intake or exhaust).
Intake
Intake
Intake
Developing
fan motor 1
(Rating label: Inside)
Developing
fan motor 2
(Rating label: Inside)
Exhaust
Figure 1-5-56
1-5-41
2HL/2HM/2HN
1-5-42
2HL/2HM/2HN-1
1-6 Firmware
1-6-1
Downloading firmware
Engine firmware
master download file
DL_ENGN.2HN
S2HN_1000000024.x
Extention
Software ID
Build number
Product code
2HN: 26/28 ppm (500-sheet) model
2HM: 21/23 ppm (500-sheet) model
2HL: 21/23 ppm (250-sheet) model
Update history
Classification (Normally: 0)
Pause (underscore)
System firmware
master download file
DL_CTRL.2HN
2HN_3000.000.088.bin
2HN_3100.000.004.hex
Product code
2HN: 26/28 ppm (500-sheet) model
2HM: 21/23 ppm (500-sheet) model
2HL: 21/23 ppm (250-sheet) model
Extention
Build number
Update history
Classification (Normally: 0)
Supplement (Normally: 00)
Pause (underscore)
Firmware category
30: System (Main)
31: System (BROM)
Figure 1-6-1
1-6-1
2HL/2HM/2HN-1
(2) Downloading the firmware from the USB memory
To download data written in a USB memory to the printer, proceed as explained in this section.
CAUTION
Downloading firmware takes several minutes. Do not turn power off during downloading.
Procedure
1. Turn printer power off.
2. Insert the USB memory to the PC's USB
slot.
3. Copy the firmware file to download to the
root directory of the USB memory.
4. Remove the USB memory from the PC's
USB slot.
5. Insert the USB memory into the printer's
USB memory slot.
USB memory
Figure 1-6-2
6. Turn printer power on.
7. When message display (1) is displayed to
detect firmware in the USB memory.
8. Message display (2) is displayed during
downloading.
9. When message display (3) is displayed to
indicate downloading is finished.
Message display
(1)
supervisor mode
(2)
supervisor mode
USB data reading
(3)
2HN_1000.000.024
[E1F9]
Product code
Firmware category
10: Engine
30: System
31: System (BROM)
Supplement (Normally: 00)
Classification (Normally: 0)
Update history
Build number
Checksum
Figure 1-6-3
1-6-2
2HL/2HM/2HN
USB memory
Figure 1-6-4
1-6-3
2HL/2HM/2HN
(3) Downloading the firmware from the memory card
To download data written in a memory card (CompactFlash) to the printer, proceed as explained in this section.
CAUTION
Downloading firmware takes several minutes. Do not turn power off during downloading.
Procedure
1. Turn printer power off.
2. Remove the two screws and then remove
the main PWB.
3. Insert the memory card into the memory
card socket.
4. Re fit the main PWB.
Screw
Main PWB
Screw
Memory card
socket
Memory card
Main PWB
Figure 1-6-5
5. Turn printer power on.
6. Press MENU key on the printer's operation
panel and carry out the memory card formatting procedure (1).
7. When formatting is complete, turn printer
power off.
Message display
Ready
>Memory Card
>
Press arrow key.
>>Format
Press OK key.
(1)
>>Format ?
Press OK key.
Processing
(Format information is
automatically printed.)
Ready
Figure 1-6-6
1-6-4
2HL/2HM/2HN
Screw
Main PWB
Screw
Memory card
socket
Memory card
Main PWB
Figure 1-6-7
10. Insert the memory card to the PC's slot or to
the adaptor.
11. Copy the firmware file to download to the
root directory of the memory card.
12. Remove the memory card from the PC's slot
or the adaptor.
Adapter
(Memory card reader)
Memory card
To PC
Figure 1-6-8
1-6-5
2HL/2HM/2HN-1
Screw
Main PWB
Screw
Memory card
socket
Memory card
Main PWB
Figure 1-6-9
15. Turn printer power on.
16. When message display (1) is displayed to
detect firmware in the memory card.
17. Message display (2) is displayed during
downloading.
18. When message display (3) is displayed to
indicate downloading is finished.
Message display
(1)
supervisor mode
(2)
supervisor mode
USB data reading
(3)
2HN_1000.000.024
[E1F9]
Product code
Firmware category
10: Engine
30: System
31: System (BROM)
Supplement (Normally: 00)
Classification (Normally: 0)
Update history
Build number
Checksum
Figure 1-6-10
1-6-6
2HL/2HM/2HN
Screw
Main PWB
Screw
Memory card
socket
Memory card
Main PWB
Figure 1-6-11
1-6-7
2HL/2HM/2HN
1-6-8
2HL/2HM/2HN
2-1 Mechanical Construction
2-1-1
Paper feed/conveying section consists of the paper feed unit that feeds paper from the cassette and the MP tray paper
feed unit that feeds paper from the MP tray, and the paper conveying section that conveys the fed paper to the transfer/
separation section.
(1) Cassette paper feed section
The cassette can contain 500/250 sheets. The sheet from the cassette is pulled out by rotation of the pickup roller and
sent to the paper conveying section by rotation of the paper feed roller. Also the retard roller prevents multiple feeding of
paper.
21/23 ppm (500-sheet) model
26/28 ppm (500-sheet) model
10
13
12
11
4
5
8
6
10
11
Pickup roller
Paper feed roller
Paper feed holder
Retard roller
Retard holder
Cassette base
Bottom plate
(8)
(9)
(10)
(11)
(12)
(13)
2-1-1
2HL/2HM/2HN
Engine PWB
Paper feed
clutch
FEDCLDRN
YC26-12
LMOTDRN
Lift motor
Paper sensor 1
YC28-1
Paper sensor 2
STFEBN
YC4-1
STFEAN
YC4-2
STFEB
STFEA
YC4-3
YC4-4
FEMOTRDYN
YC3-1
SPEEDSEL
YC3-2
FECLKCLK
REMOTREN
YC3-3
YC3-4
Paper feed
clutch
FEDCLDRN
YC26-12
Paper sensor 1
STFEBN
YC4-1
STFEAN
YC4-2
STFEB
STFEA
YC4-3
YC4-4
Paper sensor 2
2-1-2
2HL/2HM/2HN
(2) MP tray paper feed section
The MP tray can contain about 150 pages. Feeding from the MP tray is performed by the rotation of the MP paper feed
roller. Also, function of the MPF separation pad prevents paper from multiple feeding.
10
8
1
9
5
2
11
(5)
(6)
(7)
(8)
Engine PWB
MP paper
feed solenoid
MP tray
sensor
MPSOLDRN
YC40-2
MPHANDS
YC21-6
STFEBN
YC4-1
STFEAN
YC4-2
STFEB
STFEA
YC4-3
YC4-4
FEMOTRDYN
YC3-1
SPEEDSEL
YC3-2
FECLKCLK
REMOTREN
YC3-3
YC3-4
2-1-3
2HL/2HM/2HN
(3) Paper conveying section
The paper conveying section conveys paper to the transfer/separation section as paper feeding from the cassette or MP
tray, or as paper refeeding for duplex printing. Paper by feeding is conveyed by the middle roller to the position where the
registration sensor is turned on, and then sent to the transfer/separation section by the front registration roller and rear
registration roller.
5
6
4
2
3
1
2-1-4
Feed pulley
Middle roller
Registration sensor
Actuator (registration sensor)
Front registration roller
Rear registration roller
2HL/2HM/2HN
Engine PWB
Registration
clutch
REGCLDRN
Registration
sensor
REGPAP
YC7-3
STFEBN
YC4-1
STFEAN
YC4-2
STFEB
STFEA
YC4-3
YC4-4
Paper feed
motor
YC26-10
Paper feed
motor
FEMOTRDYN
YC3-1
SPEEDSEL
YC3-2
FECLKCLK
REMOTREN
Intermediate
clutch
MIDCLDRN
YC3-3
YC3-4
YC3-7
2-1-5
2HL/2HM/2HN
2-1-2
Drum section
4
2
1
3
6
2-1-6
Drum
Drum shaft
Main charger unit
Cleaning blade
Drum screw
Eraser lamp
2HL/2HM/2HN
STMBN
YC18-1
STMAN
YC18-2
STMB
YC18-3
STMA
YC18-4
Engine PWB
Drum unit M
STCBN
STCAN
STCB
STCA
EEPROM
EEPROM
ERASECDR
EEDATA
EECLK
DA1
DA0
YC8-2
YC8-1
YC8-3
YC8-7
YC8-8
ERASEYDR
YC6-2
ERASEYDR
EEDATA
EECLK
DA1
DA0
YC5-2
YC5-1
YC5-3
YC5-7
YC5-8
ERASEKDR
YC3-2
ERASEKDR
EEDATA
EECLK
DA1
DA0
YC2-2
YC2-1
YC2-3
YC2-7
YC2-8
Eraser lamp Y
EEPROM
Eraser lamp K
YC9-2
Drum
Drum unit Y
STKBN
STKAN
STKB
STKA
ERASECDR
Eraser lamp C
YC18-13
YC18-14
YC18-15
YC18-16
YC11-2
YC11-1
YC11-3
YC11-7
YC11-8
Drum motor C
Drum unit C
STYBN
STYAN
STYB
STYA
ERASEMDR
EEDATA
EECLK
DA1
DA0
Drum
YC18-9
YC18-10
YC18-11
YC18-12
YC12-2
Drum relay PWB
Eraser lamp M
YC18-5
YC18-6
YC18-7
YC18-8
ERASEMDR
Drum
EEPROM
ERASEMDR
ERASECDR
ERASEYDR
EECLK
EEDATA
ERASEKDR
YC1-1
YC1-3
YC1-5
YC1-7
YC1-9
YC1-11
2-1-7
2HL/2HM/2HN
(2) Main charger unit
The main charger unit consists of the main charger wire, the main charger grid, and the main charger shield, and charges
the drum for image forming. Also the main charger unit is equipped with a main charger cleaning motor to conduct cleaning automatically.
2
1
2-1-8
2HL/2HM/2HN
Drum unit M
Drum
High voltage
PWB
Grid
Engine PWB
Wire
Shield
Zener
PWB M
CN1-11
MMCNT
YC16-17
Drum unit C
Drum
Grid
Wire
Shield
Zener
PWB C
CN1-14
MCCNT
YC16-14
Drum unit Y
Drum
Grid
Wire
Shield
Zener
PWB Y
CN1-17
MYCNT
YC16-11
Drum unit K
Drum
Grid
Wire
Zener
PWB K
Shield
Main charger output K
CN1-20
MKCNT
YC16-8
Main
charger
cleaning
motor
MCHMOTA YC36-1
MCHMOTB YC36-2
2-1-9
2HL/2HM/2HN
2-1-3
Expose section
9
7
7
2
2-1-10
Polygon motor
Polygon mirror
F- lens A
F- lens B
Mirror A
(6)
(7)
(8)
(9)
Mirror B
Mirror C
LSU dust shield glass
LSU spiral
2HL/2HM/2HN
Drum
Drum
(8)
(9)
(10)
(11)
(12)
(13)
Mirror B
Mirror C
PD mirror
PD mirror
SOS lens
PD PWB (Pin photo diode sensor)
2-1-11
2HL/2HM/2HN
Engine PWB
Main PWB
APC PWB M
PD PWB M
THERMM
PDMN
YC2-2
YC2-3
YC1-2
YC1-3
YC1-4
YC1-5
YC1-7
YC1-8
YC1-9
LONBMN
ENBMN
VDOMP
VDOMN
VREFM
THERMM
PDMN
POLCLK0
POLRDYN0
POLONN0
Polygon
motor MC
YC30-2
YC30-3
YC30-4
YC30-5
YC30-7
YC30-8
YC30-9
YC31-A1
YC31-A2
YC31-A6
VDOMP
VDOMN
PDMN
YC6-A20
YC6-A19
YC6-A15
YC30-18
YC30-19
YC30-20
APC PWB C
PD PWB C
PDCN
YC2-2
YC1-2
YC1-3
YC1-4
YC1-5
YC1-7
YC1-9
LONBCN
ENBCN
VDOCP
VDOCN
VREFY
PDCN
YC30-11
YC30-12
YC30-13
YC30-14
YC30-16
YC30-17
YC31-B1
YC31-B2
YC29-2
YC29-3
YC29-4
YC29-5
YC29-8
YC29-9
YC31-A3
YC31-A4
YC31-B6
VDOCP
VDOCN
PDCN
YC6-B20
YC6-B19
YC6-B15
PD PWB Y
THERMY
PDYN
YC2-2
YC2-3
YC1-2
YC1-3
YC1-4
YC1-5
YC1-8
YC1-9
LONBYN
ENBYN
VDOYP
VDOYN
THERMY
PDYN
POLCLK1
POLRDYN1
POLONN1
Polygon
motor YK
YC31-A7
VDOYP
VDOYN
PDYN
YC6-A18
YC6-A17
YC6-A14
YC29-18
YC29-19
YC29-20
APC PWB K
PD PWB K
PDKN
YC2-2
YC1-2
YC1-3
YC1-4
YC1-5
YC1-7
YC1-9
LSU
cleaning
motor
LONBKN
ENBKN
VDOKP
VDOKN
VREFK
PDKN
YC29-11
YC29-12
YC29-13
YC29-14
YC29-16
YC29-17
YC31-B3
YC31-B4
YC31-B7
LSUMOTA YC37-1
LSUMOTB YC37-2
2-1-12
VDOKP
VDOKN
PDKN
YC6-B18
YC6-B17
YC6-B14
2HL/2HM/2HN
2-1-4
Developing section
The developing unit consists of the sleeve roller that forms the magnetic brush, the magnet roller, the developing blade
and the developing screws that agitate the toner. Also, the toner sensor checks whether or not toner remains in the developing unit.
21/23 ppm (250-sheet) model
5
7
Sleeve roller
Magnet roller
Developing blade
Developing screw A
(5)
(6)
(7)
Developing screw B
Sleeve cover
Toner sensor
2-1-13
2HL/2HM/2HN
Sleeve roller
YC25-2
Toner
motor M
TNMMDRN
Toner sensor M
Engine PWB
Developing
unit M
Developing PWB M
High
voltage
PWB
Sleeve roller
YC24-2
Developing sleeve
bias output C
Developing magnet
bias output C
Toner
motor C
TNMCDRN
Magnet roller
Toner sensor C
Developing
unit C
Developing PWB C
Sleeve roller
YC23-2
Developing sleeve
bias output Y
Toner
motor Y
TNMYDRN
Developing magnet
bias output Y
YC27-1
YC27-2
YC27-3
YC27-4
YC27-5
MOTREV
DLPMOTRDYN
SPEEDSEL
DLPMOTCLK
DLPMOTREN
YC22-2
TNMKDRN
Magnet roller
Toner sensor Y
Developing
motor
MCY
Developing
unit Y
Developing PWB Y
Sleeve roller
YC16-9
YC16-10
YC16-12
YC16-13
YC16-15
YC16-16
YC16-18
YC16-19
DLPTHERM
BKSCNT
BKMCNT
BYSCNT
BYMCNT
BCSCNT
BCMCNT
BMSCNT
BMMCNT
CN1-19
CN1-18
CN1-16
CN1-15
CN1-13
CN1-12
CN1-10
CN1-9
2-1-14
Developing
unit K
YC4-4
TNSENY
TNSENK
YC4-2
YC1-2
YC1-4
YC1-6
YC1-13
YC1-14
TNSENC
Developing
clutch K
YC7-2
TNSENM
TNSENC
TNSENY
TNSENK
DLPTHERM
Magnet roller
Developing PWB K
YC10-2
YC34-2
YC34-4
YC34-6
YC34-13
YC34-14
DLPCLDRN
Toner sensor K
Developing
motor K
TNSENM
YC26-1
MOTKREV
DLPMOTKRDYN
SPEEDSEL
DLPMOTKCLK
DLPMOTKREN
Developing
sleeve bias
output K
Developing
magnet bias
output K
YC13-2
YC26-3
YC26-4
YC26-5
YC26-6
YC26-7
Toner
motor K
2HL/2HM/2HN
2-1-5
Transfer/separation section
The transfer/separation section consists of the intermediate transfer unit and the transfer roller unit. The intermediate
transfer unit consists of the transfer cleaning unit, the transfer belt, and the four primary transfer rollers for respective color
drums, and forms a full-color toner image by superimposing and transferring single-color toner images formed on each
drum onto the transfer belt. Also with the left and right ID sensors mounted on the machine frame, the toner density on the
transfer belt is measured. The transfer cleaning unit collects toner remaining on the transfer belt after secondary transfer
and forwards it as waste toner to the waste toner box. The transfer roller unit consists of the secondary transfer roller
mounted to the paper conveying unit and the separation brush. To the secondary transfer roller, DC bias is applied from
the high voltage PWB. The toner image formed on the transfer belt is transferred to the paper by the potential difference
and the paper is separated by curvature separation.
1
9
13
3
10
8
14
12 11
Tension roller
Drive roller
Primary transfer roller M
Primary transfer roller C
Primary transfer roller Y
Primary transfer roller K
Transfer belt
(8)
(9)
(10)
(11)
(12)
(13)
(14)
2-1-15
2HL/2HM/2HN
Transfer belt
Secondary
transfer roller
Primary
transfer
roller K
Right
ID sensor
LEDREFR
Primary transfer
bias output C
VOSL
LEDREFL
Primary transfer
bias output M
VOPL
Left ID sensor
VOSR
Primary
transfer
roller Y
Primary
transfer
roller C
VOPR
Primary
transfer
roller M
Cleaning
roller
CN1-21
T2RREMN
CN1-8
CLCNT
YC16-20
CN1-7
T1MCNT
YC16-21
CN1-6
T1CCNT
YC16-22
CN1-5
T1YCNT
YC16-23
CN1-4
T1KCNT
YC16-24
CN1-3
T2CNT
YC16-25
Engine PWB
YC6-5
YC6-4
YC6-2
YC5-5
YC16-7
2-1-16
YC5-4
YC5-2
2HL/2HM/2HN
2-1-6
Fuser section
The paper sent from the transfer/separation section is interleaved between the heat roller and the press roller. The heat
roller is heated by the fuser heater lamp, and the toner is fused by heat and pressure and fixed onto the paper because the
press roller is pressed by the fuser press spring. The surface temperature of heat roller is detected by the fuser thermistor
and controlled by the engine PWB. If the fuser section shows extremely high temperature, the power line will be shut off
and the fuser heater lamp is forced to turn off.
10
11
1
4
8
7
2
6
12
5
(7)
(8)
(9)
(10)
(11)
(12)
Fuser thermistor
Separators
Paper exit guide
Paper exit roller
Paper exit pulley
Envelope switch
2-1-17
2HL/2HM/2HN
Engine PWB
YC20-3
PDIRN
YC1-3
Fuser unit
YC6-2
Fuser thermistor
YC20-2
FTHERM
YC1-2
YC4-2
FTHERM
Fuser
heater lamp
Fuser
thermal cutout
Envelope
switch
YC103-1
YC19-3
ZCROSS
YC103-3
YC102-1
HEATREM
YC102-3
YC19-1
NEUTRAL
Fuser motor
LIVE
STFUBN
STFUAN
STFUB
STFUA
PDIRN
YC39-1
YC39-2
YC39-3
YC39-4
2-1-18
2HL/2HM/2HN
2-1-7
The paper exit/feedshift section consists of the conveying path which sends the paper that has passed the fuser section to
the top tray or the duplex section. The conveying path is switched by the change guide activated by the duplex solenoid.
13
10
7
6
1
12
5
11
8
14
3
(8)
(9)
(10)
(11)
(12)
(13)
(14)
FD roller
Middle pulley
Switchback roller
Middle pulley
Paper full sensor
Actuator (paper full sensor)
Top tray
2-1-19
2HL/2HM/2HN
Engine PWB
Paper full
sensor
YC1-6 FDFUL
YC20-6
Paper exit
sensor
YC1-4
Duplex
solenoid
DUREVDRN
YC3-2
Fuser motor
YC1-10
EXITPAP
DUREVDRN
STFUBN
STFUAN
STFUB
STFUA
2-1-20
YC20-4
YC20-10
YC39-1
YC39-2
YC39-3
YC39-4
2HL/2HM/2HN
2-1-8
Duplex/conveying section
The duplex/conveying section consists of conveying path which sends the paper sent from the eject section to the paper
feed/conveying section when duplex printing.
6
5
10
11
8
7
Duplex roller 1
Paper exit pulley
Duplex roller 2
Duplex pulley
Duplex roller 3
Duplex pulley
(7)
(8)
(9)
(10)
(11)
2-1-21
2HL/2HM/2HN
Duplex
solenoid
DUREVDRN
YC3-2
Duplex motor
Duplex
conveying
sensor
Duplex
clutch
YC1-10
Engnie PWB
DUREVDRN
YC20-10
STDUBN
YC17-1
STDUAN
YC17-2
STDUB
STDUA
YC17-3
YC17-4
DUREGPAP
DUCLDRN
YC21-3
YC3-9
2-1-22
2HL/2HM/2HN
2-2 Electrical Parts Layout
2-2-1
(1) PWBs
20
24
21
25
16
22
26
17
23
27
18
19
7
13
8
10
12
15
11
14
4
2
Machine left
3
Machine inside
Machine right
Main PWB .................................................... Controls the software such as the print data processing and provides the
interface with computers.
Engine PWB................................................. Controls printer hardware such as high voltage/bias output control, paper
conveying system control, and fuser temperature control, etc.
Power source PWB...................................... After full-wave rectification of AC power source input, switching for
converting to 24 V DC for output. Controls the fuser heater lamp.
High voltage PWB........................................ Generates main charging, developing bias, transfer bias and cleaning
bias.
Operation panel PWB .................................. Controls the LCD display. Consists the LCD display, LED indicators and
key switches.
Paper exit PWB............................................ Interconnects the engine PWB and the electrical parts (paper exit section).
Drum relay PWB .......................................... Interconnects the engine PWB and the drum units/developing units.
APC PWB M ................................................ Generates and controls the laser beam. (magenta)
APC PWB C................................................. Generates and controls the laser beam. (cyan)
APC PWB Y ................................................. Generates and controls the laser beam. (yellow)
APC PWB K ................................................. Generates and controls the laser beam. (black)
PD PWB M................................................... Controls horizontal synchronizing timing of laser beam. (magenta)
PD PWB C ................................................... Controls horizontal synchronizing timing of laser beam. (cyan)
PD PWB Y ................................................... Controls horizontal synchronizing timing of laser beam. (yellow)
2-2-1
2HL/2HM/2HN
15. PD PWB K ................................................... Controls horizontal synchronizing timing of laser beam. (black)
16. Drum PWB M ............................................... Relays wirings from electrical components on the drum unit M. Drum individual information in EEPROM* storage.
17. Drum PWB C ............................................... Relays wirings from electrical components on the drum unit C. Drum individual information in EEPROM* storage.
18. Drum PWB Y................................................ Relays wirings from electrical components on the drum unit Y. Drum individual information in EEPROM* storage.
19. Drum PWB K................................................ Relays wirings from electrical components on the drum unit K. Drum individual information in EEPROM* storage.
20. Zener PWB M .............................................. Adjusts the drum surface potential. (Magenta)
21. Zener PWB C............................................... Adjusts the drum surface potential. (Cyan)
22. Zener PWB Y ............................................... Adjusts the drum surface potential. (Yellow)
23. Zener PWB K ............................................... Adjusts the drum surface potential. (Black)
24. Developing PWB M...................................... Relays wirings from electrical components on the developing unit M.
25. Developing PWB C ...................................... Relays wirings from electrical components on the developing unit C.
26. Developing PWB Y ...................................... Relays wirings from electrical components on the developing unit Y.
27. Developing PWB K ...................................... Relays wirings from electrical components on the developing unit K.
*:
2-2-2
2HL/2HM/2HN-1
(2) Switches and sensors
12
11
22
20
21
2
17,18
13
14
15
16
10
19
3
8
9
23
5 6
4
Machine left
Machine inside
1
Machine right
2-2-3
2HL/2HM/2HN-1
21. Front cover open/close switch ..................... Detects open/close front cover.
22. Fuser thermistor........................................... Measures the heat roller temperature.
23. Polygon motor thermistor............................. Measures the polygon motor YK temperature.
2-2-4
2HL/2HM/2HN
(3) Motors
15
23
11
12
14
13
22
16
10
9
24
17
18
4
3
1
20
21
19
Machine left
2
Machine inside
Machine right
2HL/2HM/2HN
21.
22.
23.
24.
2-2-6
2HL/2HM/2HN
(4) Other electrical components
7
14
13
10
11
12
15
1
Machine left
Machine inside
Machine right
Paper feed clutch ......................................... Controls the paper cassette paper feed.
Registration clutch ....................................... Controls the secondary paper feed.
Intermediate clutch....................................... Controls the paper conveying at the conveying section.
Duplex clutch ............................................... Controls the paper conveying at the duplex section.
Developing clutch......................................... Detaches the drive transmission of developing units other than developing unit K at the time of B/W printing.
MP paper feed solenoid ............................... Controls the MPF bottom plate of the MP tray.
Duplex solenoid ........................................... Operates the change guide.
ID solenoid ................................................... Operates the ID sensors cleaning system.
Eraser lamp M.............................................. Eliminates the residual electrostatic charge on the drum. (Magenta)
Eraser lamp C .............................................. Eliminates the residual electrostatic charge on the drum. (Cyan)
Eraser lamp Y .............................................. Eliminates the residual electrostatic charge on the drum. (Yellow)
Eraser lamp K .............................................. Eliminates the residual electrostatic charge on the drum. (Black)
Fuser heater lamp........................................ Heats the heat roller.
Fuser thermal cutout .................................... Shuts off the power source to the fuser heater lamp when the heat roller
reaches extremely high temperature.
AC inlet ........................................................ Connects the AC power source.
2-2-7
2HL/2HM/2HN
2-2-8
2HL/2HM/2HN
2-3 Operation of the PWBs
2-3-1
YC102
1
YC103
1 YC101
Pin
1
Signal
LIVE
I/O
I
NEUTRAL
YC102
Connected
to the fuser
heater lamp.
NEUTRAL
2
3
N.C.
LIVE
YC103
Connected
to the
engine
PWB.
1
2
3
4
5
6
7
8
9
10
11
12
13
HEATREM
N.C.
ZCROSS
SLEEPN
+24V3
GND
GND
GND
GND
+24V1
+24V1
+24V1
+24V1
I
O
I
I
O
O
O
O
Voltage
120 V AC
220 - 240 V AC
120 V AC
220 - 240 V AC
120/0 V AC
220 - 240/0 V AC
120 V AC
220 - 240 V AC
24 V DC
0/3.3 V DC (pulse)
0/24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
Description
AC power input
AC power input
2-3-1
2HL/2HM/2HN
2-3-2
Engine PWB
YC9
YC7
1 4
YC10GY
11
10
YC20
YC21
2
6
9
3
YC12
22
21
YC32
6
7
22
2
1
YC29
YC30
21
YC41
YC1
YC31
YC14
A1
B1
YC13
YC43
2YC5 YC6
1
5 1
5
A20
B20
5
YC2
1
2
1
YC16
26
27
U4
3 YC41
2
YC42
13
YC26
YC18
15
1
2 YC17
YC40 3
11 2
4
BK
1
1
2
2 16
YC44
YC33
9
10
1
1
2
12
YC3
YC39 YW
3
4
2 BE 1 2
6
1 YC25 YC24 BE YC11 YC38
2 RD
GY
12
12
1 2
12
1
YC28
1
2
BK
1
YW
YC19
1
2-3-2
1
2
1 14
13
2HL/2HM/2HN
Connector
YC3
Connected
to the paper
feed motor,
intermediate clutch
and duplex
clutch
Pin
1
Signal
FEMOTRDYN
I/O
I
Voltage
0/3.3 V DC
Description
Paper feed motor ready signal
2
3
4
5
6
7
8
9
10
1
2
3
4
1
2
3
SPEEDSEL
FEMOTCLK
FEMOTREN
GND
+24V3
MIDCLDRN
+24V3
DUCLDRN
+24V3
STFEBN
STFEAN
STFEB
STFEA
+5V1
LEDREFL
GND
O
O
O
O
O
O
O
O
O
O
O
O
O
O
-
0/3.3 V DC
0/3.3 V DC (pulse)
0/3.3 V DC
24 V DC
0/24 V DC
24 V DC
0/24 V DC
24 V DC
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
5 V DC
Analog
-
4
5
1
2
3
4
5
1
2
3
VOPL
VOSL
+5V1
LEDREFR
GND
VOPR
VOSR
+3.3V2
GND
REGPAP
I
I
O
O
I
I
O
I
Analog
Analog
5 V DC
Analog
Analog
Analog
3.3 V DC
0/3.3 V DC
YC9
Connected
to the cassette size
switch
1
2
3
4
CAS2
CAS1
COM
CAS0
I
I
I
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
YC10
Connected
to the developing fan
motor 1
1
2
+24V1
DLPFANDRN
O
O
24 V DC
0/12/24 V DC
24 V DC power source
Developing fan motor 1: Full speed/Half speed/Off
YC11
Connected
to the ozone
fan motor
1
2
+24V1
OZFANDRN
O
O
24 V DC
0/12/24 V DC
24 V DC power source
Ozone fan motor: Full speed/Half speed/Off
YC12
Connected
to the waste
toner full
sensor
1
2
3
4
LEDA
LEDK
PTRE
PTRC
O
O
I
O
5 V DC
0/5 V DC (pulse)
Analog
5 V DC
5 V DC power source
Waste toner full sensor (emitter)
Waste toner full sensor (receiver)
5 V DC power source
YC4
Connected
to the paper
feed motor
YC5
Connected
to the left ID
sensor
YC6
Connected
to the right
ID sensor
YC7
Connected
to the registration sensor
2-3-3
2HL/2HM/2HN
Connector
YC13
Connected
to the interlock switch
Pin
1
2
3
YC14
Connected
to the left
cover switch
1
2
3
+24V3
N.C.
+24V4
O
I
24 V DC
24/0 V DC
YC16
Connected
to the high
voltage
PWB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1
2
3
4
GND
GND
HVCLKK
HVCLKY
HVCLKC
HVCLKM
T2RREMN
MKCNT
BKSCNT
BKMCNT
MYCNT
BYSCNT
BYMCNT
MCCNT
BCSCNT
BCMCNT
MMCNT
BMSCNT
BMMCNT
CLCNT
T1MCNT
T1CCNT
T1YCNT
T1KCNT
T2CNT
+24V4
+24V4
STDUBN
STDUAN
STDUB
STDUA
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
24 V DC
24 V DC
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
YC17
Connected
to the
duplex
motor
2-3-4
Signal
+24V1
N.C.
+24V2
I/O
O
I
Voltage
24 V DC
24/0 V DC
Description
24 V DC power source
Not used
24 V DC power source
Interlock switch: On/Off
24 V DC power source
Not used
24 V DC power source
Left cover switch: On/Off
Ground
Ground
Developing bias clock signal (Black)
Developing bias clock signal (Yellow)
Developing bias clock signal (Cyan)
Developing bias clock signal (Magenta)
Secondary transfer bias reverse signal
Main charger high voltage control voltage (Black)
Developing sleeve bias control voltage (Black)
Developing magnet bias control voltage (Black)
Main charger high voltage control voltage (Yellow)
Developing sleeve bias control voltage (Yellow)
Developing magnet bias control voltage (Yellow)
Main charger high voltage control voltage (Cyan)
Developing sleeve bias control voltage (Cyan)
Developing magnet bias control voltage (Cyan)
Main charger high voltage control voltage (Magenta)
Developing sleeve bias control voltage (Magenta)
Developing magnet bias control voltage (Magenta)
Cleaning bias control voltage
Primary transfer bias control voltage (Magenta)
Primary transfer bias control voltage (Cyan)
Primary transfer bias control voltage (Yellow)
Primary transfer bias control voltage (Black)
Secondary transfer bias control voltage
24 V DC power source
24 V DC power source
Duplex motor drive control signal (_B)
Duplex motor drive control signal (_A)
Duplex motor drive control signal (B)
Duplex motor drive control signal (A)
2HL/2HM/2HN
Connector
YC18
Connected
to the drum
motor M/C/
Y/K
YC19
Connected
to the power
source PWB
YC20
Connected
to the paper
exit PWB
YC21
Connected
to the
duplex conveying sensor and MP
tray sensor
YC22
Connected
to the toner
motor K
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
7
8
9
10
1
Signal
STMBN
STMAN
STMB
STMA
STCBN
STCAN
STCB
STCA
STYBN
STYAN
STYB
STYA
STKBN
STKAN
STKB
STKA
HEATREM
N.C.
ZCROSS
SLEEPN
+24V3
GND
GND
GND
GND
+24V1
+24V1
+24V1
+24V1
+3.3V2
FTHERM
PDIRN
EXITPAP
GND
FDFUL
FEEDOPN
FUFANDRN
+24V1
DUREVDRN
+3.3V2
I/O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
I
O
O
I
i
I
I
O
I
I
I
I
I
O
O
O
O
Voltage
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
24 V DC
0/3.3 V DC (pulse)
0/24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
3.3 V DC
Analog
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/12/24 V DC
24 V DC
0/24 V DC
3.3 V DC
Description
Drum motor M drive control signal (_B)
Drum motor M drive control signal (_A)
Drum motor M drive control signal (B)
Drum motor M drive control signal (A)
Drum motor C drive control signal (_B)
Drum motor C drive control signal (_A)
Drum motor C drive control signal (B)
Drum motor C drive control signal (A)
Drum motor Y drive control signal (_B)
Drum motor Y drive control signal (_A)
Drum motor Y drive control signal (B)
Drum motor Y drive control signal (A)
Drum motor K drive control signal (_B)
Drum motor K drive control signal (_A)
Drum motor K drive control signal (B)
Drum motor K drive control signal (A)
Fuser heater lamp: On/Off
Not used
Zero-cross signal
Sleep mode signal: On/Off
24 V DC power source
Ground
Ground
Ground
Ground
24 V DC power source
24 V DC power source
24 V DC power source
24 V DC power source
3.3 V DC power source
Fuser thermistor detection voltage
Envelope switch: On/Off
Paper exit sensor: On/Off
Ground
Paper full sensor: On/Off
Front cover open/close switch: On/Off
Fuser fan motor 1: Full speed/Half speed/Off
24 V DC power source
Duplex solenoid: On/Off
3.3 V DC power source
2
3
4
5
6
GND
DUREGPAP
+3.3V2
GND
MPHANDS
I
O
I
0/3.3 V DC
3.3 V DC
0/3.3 V DC
Ground
Duplex conveying sensor: On/Off
3.3 V DC power source
Ground
MP tray sensor: On/Off
1
2
+24V3
TNMKDRN
O
O
24 V DC
0/24 V DC
24 V DC power source
Toner motor K: On/Off
2-3-5
2HL/2HM/2HN
Connector
YC23
Connected
to the toner
motor Y
Pin
1
2
Signal
+24V3
TNMYDRN
I/O
O
O
Voltage
24 V DC
0/24 V DC
Description
24 V DC power source
Toner motor Y: On/Off
YC24
Connected
to the toner
motor C
1
2
+24V3
TNMCDRN
O
O
24 V DC
0/24 V DC
24 V DC power source
Toner motor C: On/Off
YC25
Connected
to the toner
motor M
1
2
+24V3
TNMMDRN
O
O
24 V DC
0/24 V DC
24 V DC power source
Toner motor M: On/Off
YC26
Connected
to the developing clutch
K, developing motor K,
Registration
clutch and
paper feed
clutch
YC27
Connected
to the developing motor
MCY
YC28
Connected
to the lift
motor
2-3-6
DLPCLDRN
0/24 V DC
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
7
1
2
+24V3
MOTKREV
DLPMOTKRDYN
SPEEDSEL
DLPMOTKCLK
DLPMOTKREN
GND
+24V3
REGCLDRN
+24V3
FEDCLDRN
+24V3
MOTREV
DLPMOTRDYN
SPEEDSEL
DLPMOTCLK
DLPMOTREN
GND
+24V3
LMOTDRN
GND
O
O
I
O
O
O
O
O
O
O
O
O
I
O
O
O
O
O
-
24 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC (pulse)
0/3.3 V DC
24 V DC
0/24 V DC
24 V DC
0/24 V DC
24 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC (pulse)
0/3.3 V DC
24 V DC
0/24 V DC
-
24 V DC power source
Developing motor K drive switch signal
Developing motor K ready signal
Developing motor K speed selection signal
Developing motor K clock signal
Developing motor K: On/Off
Ground
24 V DC power source
Registration clutch: On/Off
24 V DC power source
Paper feed clutch: On/Off
24 V DC power source
Developing motor MCY drive switch signal
Developing motor MCY ready signal
Developing motor MCY speed switch signal
Developing motor MCY clock signal
Developing motor MCY: On/Off
Ground
24 V DC power source
Lift motor: On/Off
Ground
2HL/2HM/2HN
Connector
YC29
Connected
to the APC
PWB Y,
APC PWB K
and polygon motor
YK
YC30
Connected
to the APC
PWB M,
APC PWB C
and polygon motor
MC
Pin
1
Signal
+3.3V1
I/O
O
Voltage
3.3 V DC
Description
3.3 V DC power source
2
3
4
5
6
7
8
9
LONBYN
ENBYN
VDOYP
VDOYN
GND
VREFY
THERMY
PDYN
O
O
O
O
O
I
I
0/3.3 V DC
0/3.3 V DC
LVDS
LVDS
Analog
Analog
10
11
12
13
14
15
16
17
+3.3V1
LONBKN
ENBKN
VDOKP
VDOKN
GND
VREFK
PDKN
O
O
O
O
O
O
I
18
POLCLK1
19
20
21
22
1
POLRDYN1
POLONN1
GND
+24V3
+3.3V1
I
O
O
O
0/3.3 V DC
0/3.3 V DC
24 V DC
3.3 V DC
2
3
4
5
6
7
8
9
LONBMN
ENBMN
VDOMP
VDOMN
GND
VREFM
THERMM
PDMN
O
O
O
O
O
I
I
0/3.3 V DC
0/3.3 V DC
LVDS
LVDS
Analog
Analog
10
11
12
13
14
15
16
17
+3.3V1
LONBCN
ENBCN
VDOCP
VDOCN
GND
VREFC
PDCN
O
O
O
O
O
O
I
18
POLCLK0
19
20
21
22
POLRDYN0
POLONN0
GND
+24V3
I
O
O
2-3-7
2HL/2HM/2HN
Connector
YC31
Connected
to the main
PWB
YC32
Connected
to the operation panel
PWB
2-3-8
Pin
A1
Signal
VDOMP
I/O
I
A2
A3
A4
A5
A6
VDOMN
VDOYP
VDOYN
GND
PDMN
I
I
I
O
A7
PDYN
A8
A9
A10
A11
A12
A13
GND
FPDATA
FPDIR
+3.3V1
+3.3V1
SO
I/O
I
O
O
O
A14
A15
A16
A17
A18
SDIR
EGIRN
+5V1
+5V1
+5V1
O
O
O
O
O
A19
A20
B1
B2
B3
B4
B5
B6
RESETN
GND
VDOCP
VDOCN
VDOCP
VDOCN
GND
PDCN
O
I
I
I
I
O
B7
PDKN
B8
B9
B10
B11
B12
B13
GND
N.C.
FPCLK
FPRSTN
+3.3V1
SI
I
I
O
O
B14
SCLN
B15
B16
B17
SBSY
VSYNC
EEDAT
O
O
I/O
B18
EECLK
B19
GND
Ground
B20
1
2
3
4
5
6
7
GND
GND
FPCLK
FPDIR
FPDATA
+3.3V1
FPRSTN
+5V
0/3.3 V DC (pulse)
0/3.3 V DC
0/3.3 V DC
3.3 V DC
0/3.3 V DC
5 V DC
Ground
Ground
Operation panel PWB clock signal
Operation panel PWB communication direct signal
Operation panel PWB data signal
3.3 V DC power source
Operation panel reset signal
5 V DC power source
O
O
I/O
O
O
O
Voltage
LVDS
Description
Ground
Operation panel PWB data signal
Operation panel PWB communication direct signal
3.3 V DC power source
3.3 V DC power source
0/3.3 V DC (pulse) Main PWB serial communication data signal
0/3.3 V DC
Main PWB communication direction signal
0/3.3 V DC
Engine interrupt signal
5 V DC
5 V DC power source
5 V DC
5 V DC power source
5 V DC
5 V DC power source
0/3.3 V DC
LVDS
LVDS
LVDS
LVDS
-
0/3.3 V DC
0/3.3 V DC
3.3 V DC
Ground
Not used
Operation panel PWB clock signal
Operation panel reset signal
3.3 V DC power source
0/3.3 V DC (pulse) Main PWB serial communication data signal
0/3.3 V DC (pulse) Main PWB clock signal
0/3.3 V DC
0/3.3 V DC
2HL/2HM/2HN
Connector
YC33
Connected
to the option
paper feeder
Signal
GND
OPSCLK
OPRDYN
OPSDI
OPSDO
OP5V
GND
OPSEL0
OPSEL1
OPSEL2
OP24
ERASEMDR
TNSENM
ERASECDR
TNSENC
ERASEYDR
TNSENY
EECLK
I/O
O
I
I
O
O
O
O
O
O
O
I
O
I
O
I
O
8
9
GND
EEDATA
I/O
Description
Ground
Paper feeder clock signal
Paper feeder ready signal
Paper feeder serial communication data signal
Paper feeder serial communication data signal
5 V DC power source
Ground
Paper feeder selection signal
Paper feeder selection signal
Paper feeder selection signal
24 V DC power source
Eraser lamp M: On/Off
Toner sensor M detection voltage
Eraser lamp C: On/Off
Toner sensor C detection voltage
Eraser lamp Y: On/Off
Toner sensor Y detection voltage
0/3.3 V DC (pulse) EEPROM clock signal
Ground
0/3.3 V DC (pulse) EEPROM data signal
10
11
12
13
14
1
2
+3.3V1
ERASEKDR
+3.3V2
TNSENK
DLPTHERM
MCHMOTA
MCHMOTB
O
O
O
I
I
O
O
3.3 V DC
0/24 V DC
3.3 V DC
Analog
Analog
24/0 V DC
24/0 V DC
YC37
Connected
to the LSU
cleaning
motor
1
2
LSUMOTA
LSUMOTB
O
O
24/0 V DC
24/0 V DC
YC38
Connected
to the power
source fan
motor
+24V1
24 V DC
24 V DC power source
PSFANDRN
0/12/24 V DC
YC39
Connected
to the fuser
motor
1
2
3
4
1
2
STFUBN
STFUAN
STFUB
STFUA
+24V3
MPSOLDRN
O
O
O
O
O
O
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
24 V DC
0/24 V DC
YC34
Connected
to the drum
relay signal
YC36
Connected
to the main
charger
cleaning
motor
YC40
Connected
to the MP
paper feed
solenoid
Pin
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6
7
Voltage
0/5 V DC (pulse)
0/5 V DC
0/5 V DC (pulse)
0/5 V DC (pulse)
5 V DC
0/5 V DC
0/5 V DC
0/5 V DC
24 V DC
0/24 V DC
Analog
0/24 V DC
Analog
0/24 V DC
Analog
2-3-9
2HL/2HM/2HN
Connector
YC41
Connected
to the developing fan
motor 2
Pin
1
2
Signal
+24V1
DLPFANDRN
I/O
O
O
Voltage
24 V DC
0/12/24 V DC
Description
24 V DC power source
Developing fan motor 2: Full speed/Half speed/Off
YC43
Connected
to the ID
solenoid
1
2
+24V3
IDSOLDRN
O
O
24 V DC
0/24 V DC
24 V DC power source
ID solenoid: On/Off
YC44
Connected
to the fuser
fan motor 2
1
2
+24V3
SUBFANDRN
O
O
24 V DC
0/12/24 V DC
24 V DC power source
Fuser fan motor 2: Full speed/Half speed/Off
2-3-10
2HL/2HM/2HN
2-3-3
1
YC13
4
YC11
1
2
1
7
8
3
YC12
1
YC10
4
1
2
1
YC8
7
8
3
YC9
1
YC7
2
4 1
YC1
14
13
YC5
1
7
2
8
1
3
YC6
1
YC4
4
YC2
1
2
1
7
8
3
YC3
2-3-11
2HL/2HM/2HN
Connector
YC1
Connected
to the
engine
PWB.
YC2
Connected
to the drum
PWB K
YC3
Connected
to the drum
PWB K
YC4
Connected
to the developing PWB
K
YC5
Connected
to the drum
PWB Y
YC6
Connected
to the drum
PWB Y
YC7
Connected
to the drum
PWB C
2-3-12
Pin
1
2
3
4
5
6
7
Signal
ERASEMDR
TNSENM
ERASECDR
TNSENC
ERASEYDR
TNSENY
EECLK
I/O
I
O
I
O
I
O
I
Voltage
0/24 V DC
Analog
0/24 V DC
Analog
0/24 V DC
Analog
Description
Eraser lamp M: On/Off
Toner sensor M detection voltage
Eraser lamp C: On/Off
Toner sensor C detection voltage
Eraser lamp Y: On/Off
Toner sensor Y detection voltage
0/3.3 V DC (pulse) EEPROM clock signal
Ground
0/3.3 V DC (pulse) EEPROM data signal
8
9
GND
EEDATA
I/O
10
11
12
13
14
1
2
3
+3.3V1
ERASEKDR
+3.3V2
TNSENK
DLPTHERM
EEDATA
ERASEDR
EECLK
I
I
I
O
O
I/O
O
O
4
5
6
7
8
1
2
3
GND
+3.3V1
N.C.
DA1
DA0
GND
ERASEKDR
N.C.
O
O
O
O
-
1
2
3
4
GND
TNSENK
+3.3V2
TH_DLP
I
O
I
Analog
3.3 V DC
Analog
1
2
3
EEDATA
ERASEDR
EECLK
I/O
O
O
4
5
6
7
8
1
2
3
GND
+3.3V1
N.C.
DA1
DA0
GND
ERASEYDR
N.C.
O
O
O
O
-
3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/24 V DC
-
Ground
3.3 V DC power source
Not used
Data address signal
Data address signal
Ground
Eraser lamp Y: On/Off
Not used
1
2
3
4
GND
TNSENY
+3.3V2
N.C.
I
O
-
Analog
3.3 V DC
-
Ground
Toner sensor Y detection voltage
3.3 V DC power source
Not used
3.3 V DC
0/24 V DC
3.3 V DC
Analog
Analog
0/3.3 V DC (pulse)
0/24 V DC
Ground
Toner sensor K detection voltage
3.3 V DC power source
Developing thermistor detection voltage
2HL/2HM/2HN
Connector
YC8
Connected
to the drum
PWB C
YC9
Connected
to the drum
PWB C
YC10
Connected
to the developing PWB
C
YC11
Connected
to the drum
PWB M
YC12
Connected
to the drum
PWB M
YC13
Connected
to the developing PWB
M
Pin
1
2
3
4
5
6
7
8
1
2
3
Signal
EEDATA
ERASEDR
EECLK
GND
+3.3V1
N.C.
DA1
DA0
GND
ERASECDR
N.C.
I/O
I/O
O
O
O
O
O
O
-
Voltage
0/3.3 V DC (pulse)
0/24 V DC
0/3.3 V DC (pulse)
3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/24 V DC
-
Description
EEPROM data signal
Eraser lamp C: On/Off
EEPROM clock signal
Ground
3.3 V DC power source
Not used
Data address signal
Data address signal
Ground
Eraser lamp C: On/Off
Not used
1
2
3
4
GND
TNSENC
+3.3V2
N.C.
I
O
-
Analog
3.3 V DC
-
Ground
Toner sensor C detection voltage
3.3 V DC power source
Not used
1
2
3
4
5
6
7
8
1
2
3
EEDATA
ERASEDR
EECLK
GND
+3.3V1
N.C.
DA1
DA0
GND
ERASMCDR
N.C.
I/O
O
O
O
O
O
O
-
0/3.3 V DC (pulse)
0/24 V DC
0/3.3 V DC (pulse)
3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/24 V DC
-
1
2
3
4
GND
TNSENM
+3.3V2
N.C.
I
O
-
Analog
3.3 V DC
-
Ground
Toner sensor M detection voltage
3.3 V DC power source
Not used
2-3-13
2HL/2HM/2HN
YC4
WE
2-3-4
YC6
PH1
WE
WE
YC2
PH2
YC3
WE
BE
10
1
YC1
YC5
YC2
Connected
to the fuser
fan motor 1
YC3
Connected
to the
duplex solenoid
2-3-14
Pin
1
2
3
4
5
6
7
8
9
10
1
2
Signal
+3.3V2
FTHERM
PDIRN
EXITPAP
GND
FDFUL
FEEDOPN
FUFANDRN
+24V1
DUREVDRN
+24V1
FUFANDRN
I/O
I
O
O
O
O
O
I
I
I
O
O
Voltage
3.3 V DC
Analog
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/12/24 V DC
24 V DC
0/24 V DC
24 V DC
0/12/24 V DC
Description
3.3 V DC power source
Fuser thermistor detection voltage
Envelope switch: On/Off
Paper exit sensor: On/Off
Ground
Paper full sensor: On/Off
Front cover open/close switch: On/Off
Fuser fan motor 1: Full speed/Half speed/Off
24 V DC power source
Duplex solenoid: On/Off
24 V DC power source
Fuser fan motor 1: Full speed/Half speed/Off
1
2
+24V1
DUREVDRN
O
O
24 V DC
0/24 V DC
24 V DC power source
Duplex solenoid: On/Off
2HL/2HM/2HN
Connector
YC4
Connected
to the fuser
thermistor
Pin
1
2
Signal
+3.3V1
FTHERM
I/O
O
I
Voltage
3.3 V DC
Analog
Description
3.3 V DC power source
Fuser thermistor detection voltage
YC5
Connected
to the front
cover open/
close switch
1
2
FEEDOPN
GND
I
-
0/3.3 V DC
-
YC6
Connected
to the envelope switch
1
2
3
GND
PDIRN
+3.3V2
I
O
0/3.3 V DC
3.3 V DC
Ground
Envelope switch: On/Off
3.3 V DC power source
2-3-15
2HL/2HM/2HN
2-3-16
2-4-1
AC inlet
2 NEUTRAL
2
YC101
1 LIVE
Power switch
YC103
1
2
3
4
5
6
7
8
9
10
11
12
13
YC19
1
2
3
4
5
6
7
8
9
10
11
12
13
YC18
HEATREM
NC
ZCROSS
SLEEPN
+24V3
GND
GND
GND
GND
+24V1
+24V1
+24V1
+24V1
STCA
STCB
STCAN
STCBN
STCA
STCB
STCAN
STCBN
STYA
STYB
STYAN
STYBN
STYA
12
STYB
11
STYAN
10
STYBN
9
12
11
10
9
ASTK
STKB
STKAN
STKBN
ASTK
16
STKB
15
STKAN
14
STKBN
13
16
15
14
13
YC102
LIVE
3
2 NEUTRAL
1
YC38
Duplex
solenoid
1 1
2 2
3 3
Fuser
thermistor
YC21
YC22 YC23
Front cover
open/close switch
Fuser zener PWB
YC6
YC5
YC40
Engine PWB
Discharger brush
YC2
YC4
YC1
YC20
YC26
YC3
Paper sensor 2
Paper sensor 1
YC17
4
3
2
1
4
3
2
1
STMA
4
STMB
3
STMAN
2
STMBN
1
4
3
2
1
8
7
6
5
8
7
6
5
9
8
7
6
5
4
3
9
8
7
6
5
4
3
2 2
1 1
STDUA
STDUB
STDUAN
STDUBN
STMA
STMB
STMAN
STMBN
STDUA
STDUB
STDUAN
STDUBN
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1 1
2 2
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
Paper feed
clutch
1 1 Registration
2 2 clutch
+24V3
GND
DLPMOTKREN
DLPMOTKCLK
SPEEDSEL
DLPMOTKRDYN
MOTKREV
+24V3
DLPCLDRN
+24V3
1 1 MPSOLDRN
2 2
1
2
3
4
5
6
7
1
2
3
4
5
6
7
Developing
motor K
10
9
8
7
6
5
4
3
2
1
Developing
clutch K
1 1
2 2
MP paper
feed solenoid
1 1
2 2
YC24
Toner motor C
+24V3
1 1 TNMCDRN
2 2
Toner motor Y
+24V3
1 1
TNMYDRN
2 2
Toner motor K
+24V3
1 1
TNMKDRN
2 2
Cassette
size switch
YC9
YC7
Toner motor M
+24V3
1 1
TNMMDRN
2 2
YC39
YC11
Waste toner
full sensor
YC10
Lift limit
sensor
YC27
1
2
3
4
5
6
7
1
2
3
4
1
2
3
4
5
6
7
Left cover
switch
STFEA
4
STFEB
3
STFEAN
2
1 STFEBN
1
2
3
4
1
2
3
4
LMOTDRN
GND
YC3
YC16
+24V3
10 10 DUCLDRN
9 9
8 8
7 7
6
5
4
3
2
1
6
5
4
3
2
1
+24V3
MIDCLDRN
+24V3
GND
FEMOTREN
FEMOTCLK
SPEEDSEL
FEMOTRDYN
Lift motor
1 1
2 2
Duplex clutch
Intermediate
clutch
1 1
2 2
1
2
3
4
5
6
7
27/26
25/24
23/22
21/20
19/18
17/16
15/14
13/12
11/10
9/8
7/6
5/4
3/2
1
1
2
3
4
5
6
7
+24V4/+24V4
T2CNT/T1KCNT
T1YCNT/T1CCNT
T1MCNT/CLCNT
BMMCNT/BMSCNT
MMCNT/BCMCNT
BCSCNT/MCCNT
BYMCNT/BYSCNT
MYCNT/BKMCNT
BKSCNT/MKCNT
T2RREMN/HVCLKM
HVCLKC/HVCLKY
HVCLKK/GND
GND
YC28
Interlock
switch
YC14
YC4
YC13
Paper feed
motor
YC12
7
6
5
4
3
2
1
7
6
5
4
3
2
1
1
2
3
4
Fuser
motor
YC37
Main charger
cleaning motor
MCHMOTA
1 1 MCHMOTB
2 2
YC25 YC36
EEPROM
LSU cleaning
motor
LSUMOTA
1 1
LSUMOTB
2 2
+24V3
GND
DLPMOTREN
DLPMOTCLK
SPEEDSEL
DLPMOTRDYN
MOTREV
STFUA
4 STFUB
3 STFUAN
2
STFUBN
1
4
3
2
1
Developing
motor MCY
1
2
3
4
Duplex
motor
+24V1
1 1
PSFANDRN
2 2
+24V3
13 13
FEDCLDRN
12 12
+24V3
11 11
10 10 REGCLDRN
DUREVDRN
+24V1
FUFANDRN
FEEDOPN
FDFUL
GND
EXITPAP
PDIRN
FTHERM
+3.3V2
1
2
3
4
Drum
motor M
+24V1 1 1
DUREVDRN
2 2
10
9
8
7
6
5
4
3
2
1
4
3
2
1
1 1
2 2
3 3
Drum
motor C
+3.3V1
1 1
FTHERM
2 2
1 1 FEEDOPN 1 1
GND 2 2
2 2
REGPAP
3 3
GND
2 2
+3.3V2
1 1
CAS0
COM
CAS1
CAS2
1 1
2 2
3 3
Drum
motor M
+24V1 1 1
FUFANDRN
2 2
GND
1 1
PDIRN
2 2
+3.3V2
3 3
3 3
2 2
1 1
MPHANDS
6 6
GND
5 5
+3.3V2 4 4
1 1
2 2
3 3
MP tray
sensor
1 1
2 2
3 3
4
3
2
1
1
2
3
4
+24V1
1 1
DLPFANDRN 2 2
Developing
fan motor 1
+24V1
+24V2
+24V3
+24V4
Drum
motor M
Power source
fan motor
Fuser fan
motor 1
Envelope
switch
DUREGPAP
GND 3 3
+3.3V2 2 2
1 1
1 1
2 2
3 3
Duplex
conveying
sensor
Registration
sensor
1
2
3
4
+24V1
1 1
OZFANDRN 2 2
Ozone fan
motor
LEDA
LEDK
PTRE
PTRC
1/2
3/4
5/6
7/8
9/10
11/12
13/14
15/16
17/18
19/20
21/22
23/24
25/26
27
2-4-1
Appendixes
2-4 Appendixes
2HL/2HM/2HN
PD PWB Y
+3.3V1
1
PDN(Y)
2
3
4
GND
APC PWB Y
1
2
3
4
YC1
YC2
1
2
3
4
5
6
7
8
9
+3.3V1
LONBYN
ENBYN
VDOYN
VDOYP
GND
VREFY
1
2
3
4
5
6
7
8
9
PDYN
1
2
3
4
5
6
7
8
9
YC30
YC29
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
PD PWB K
APC PWB K
YC1
YC2
YC1
YC5
YC3
YC4
YC1
PD PWB M
YC2
YC2
Main PWB
PD PWB C
Memory card
socket
YC2
APC PWB C
YC1
1
2
3
4
+3.3V1
1
PDN(M)
2
3
GND
4
APC PWB M
YC1
Network
interface
(LAN)
USB
interface
USB
memory
slot (HOST)
Optional
interface
(KUIO)
1
2
3
4
5
6
7
8
9
+3.3V1
LONBCN
ENBCN
VDOCN
VDOCP
GND
VREFC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
+3.3V1
LONBMN
ENBMN
VDOMN
VDOMP
GND
VREFM
THERMC
PDMN
2
3
+3.3V1
1 PDN(K) 1
2 THERM1 2
3
3
GND
4
4
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
10
11
12
13
14
15
16
10
11
12
13
14
15
16
Polygon
motor YK
Polygon motor
thermistor
1
2
3
4
5
1
2
3
4
5
POLCLK1
POLRDYN1
POLONN1
GND
+24V3
18
19
20
21
22
+3.3V1
LONBKN
ENBKN
VDOKN
VDOKP
GND
VREFK
THERMK
PDKN
17 17
17 17
PDCN
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
+3.3V1
1 PDN(C) 1
2 THERM2 2
3
3
GND
4
4
Expand memory
socket (DIMM)
ID solenoid
Left ID sensor
YC5
YC1
Right ID sensor
YC6
GND/GND
GND/RESETN
EECLK /+5V1
EEDAT /+5V1
VSYNC /+5V1
SBSY / EGIRN
SCKN/SDIR
SI/SO
+3.3V1/+3.3V1
FPRSTN/+3.3V1
FPCLK/FPDIR
N.C/FPDATA
GND/GND
PDKN/PDYN
PDCN/PDMN
GND/GND
VDOKN/VDOYN
VDOKP/VDOYP
VDOCN/VDOMN
VDOCP/VDOMP
2
1
B1 / A1
B2 / A2
B3 / A3
B4 / A4
B5 / A5
B6 / A6
B7 / A7
B8 / A8
B9 / A9
B10/A10
B11/A11
B12/A12
B13/A13
B14/A14
B15/A15
B16/A16
B17/A17
B18/A18
B19/A19
B20/A20
YC6
1
2
+24V1
INSFANDRN
+24V1
SUBFANDRN
Developing
fan motor 2
Polygon
motor MC
YC2
YC43
1 1 +24V3
2 2 IDSOLDRN
YC41
Engine PWB
Temperature
sensor
Humidity
sensor
OP5V
OP24V
11
10
9
8
7
6
5
4
3
2
1
YC33
1
2
3
4
5
6
7
8
9
10
11
12
13
14
YC34
YC32
YC15
GND/GND
RESETN/GND
+5V1/EECLK
+5V1/EECLK
+5V1/VSYNC
EGIRN/SBSY
SDIR/SCKN
SO/SI
+3.3V1/+3.3V1
+3.3V1/FPRSTN
FPDIR/FPCLK
FPDATA/N.C +24V3
GND/GND
PDYN/PDKN
PDMN/PDCN
GND/GND
VDOYN/VDOKN +5V1
VDOYP/VDOKP
VDOMN/VDOCN
VDOMP/VDOCP
YC31
1
2
YC44
1
2
3
4
YC35
1
2
A20/B20
A19/B19
A18/B18
A17/B17
A16/B16
A15/B15
A14/B14
A13/B13
A12/B12
A11/B11
A10/B10
A9 / B9
A8 / B8
A7 / B7
A6 / B6
A5 / B5
A4 / B4
A3 / B3
A2 / B2
A1 / B1
1
2
1
2
1
2
3
4
5
+3.3V1
DBTXD
DBRXD
DBLKC
GND
18
19
20
21
22
18
19
20
21
22
18
19
20
21
22
POLCLK0
POLRDYN0
POLONN0
GND
+24V3
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
+5V1
LEDREFL
GND
VOPL
VOSL
1
2
3
4
5
1
2
3
4
5
+5V1
LEDREFR
GND
VOPR
VOSR
1
2
3
4
5
1
2
3
4
5
6
7
+3.3V1
VPP
WRSO
WRSI
WRSCK
RESETN
GND
1
2
3
4
1
2
3
4
+3.3V2
GND
RFDATA
RFCLK
4
3
2
1
4
3
2
1
7
6
5
4
3
2
1
+5V1
FPRSTN
+3.3V1
FPDATA
FPDIR
FPCLK
GND
7
6
5
4
3
2
1
2-4-2
11
10
9
8
7
6
5
4
3
2
1
OP24V
OPSEL2
OPSEL1
OPSEL0
GND
OP5V
OPSDO
OPSDI
OPRDYN
OPSCLK
GND
ERASEMDR
TNSENM
ERASECDR
TNSENC
ERASEYDR
TNSENY
EECLK
GND
EEDATA
+3.3V1
ERASEKDR
+3.3V2
TNSENK
DLPTHERM
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
1
8
1
2
3
8
1
3
2
1
GND
TNSEN1
+3.3V2
TH_DLP
GND 1 1
TNSENC 2 2
+3.3V2 3 3
4 4
YC13
GND 1 1
TNSENM 2 2
+3.3V2 3 3
4 4
YC10
1
2
3
4
Developing unit M
Developing unit C
Toner sensor K
Drum unit K
Eraser
lamp K
Toner sensor Y
+3.3V2
1
TNSEN1
2
GND
3
4
Developing unit K
1
2
3
4
1
2
Zener
PWB K
GND
1
ERASEDR1
2
+3.3V2
1
TNSEN1
2
GND
3
TH_DLP
4
Developing unit K
Developing
PWB K
Drum unit M
Drum unit C
Drum unit Y
1
2
GND 1 1 GND
TNSENY 2 2 TNSEN1
+3.3V2 3 3 +3.3V2 Developing
PWB Y
4 4
YC7
1
2
3
4
1
2
3
4
3
2
1
1
2
3
3
2
1
Grid
21/23 ppm
EEDAT
(500-sheet) model/
ERASEDR
26/28 ppm
EECLK
(500-sheet) model
GND
+3.3V1
EEPROM
N.C
1 1
DA1
2 2
DA0
Drum PWB K
1 GND
2 ERASEDR1
Drum PWB K
3
1
2
3
4
5
6
7
8
YC4
YC12
YC11
YC9
YC8
YC6
YC5
GND
TNSENK
+3.3V2
TH_DLP
EEPROM
1 YC1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
4
5
6
7
8
YC3
GND 3
ERASEKDR 2
1
EEDAT
ERASEDR
EECLK
GND
+3.3V1
N.C
DA1
DA0
YC2
Paper feeder
(Option)
YC2
2HL/2HM/2HN-1
2HL/2HM/2HN
(2) Repetitive defects gauge
98 mm (3 7/8") Drum
98 mm (3 7/8") Heat roller*2
2-4-3
2HL/2HM/2HN-1
(3) Maintenance parts list
220-240 V AC model
Maintenance part name
Name used in service manual
Maintenance kit MK-550
Part No.
Alternative
part No.
Fig.
No.
Ref.
No.
1702HM3EU0
072HM3EU
15
Drum unit
DK-550
302HM93010
2HM93010
302HN94201
2HN94201
Developing unit Y
DV-560(Y)
302HN93020
2HN93020
Developing unit K
DV-560(K)
302HN93010
2HN93010
Developing unit C
DV-560(C)
302HN93030
2HN93030
Developing unit M
DV-560(M)
302HN93040
2HN93040
Fuser unit
FK-560(E)
302HN93070
2HN93070
302HN93060
2HN93060
5AAVR0LL+051
2CL16130
TR-560
Retard roller
302F909170
2F909170
MK-560/MAINTENANCE KIT
1702HN3EU0
072HN3EU
15
302HN94201
2HN94201
Developing unit Y
DV-560(Y)
302HN93020
2HN93020
Developing unit K
DV-560(K)
302HN93010
2HN93010
Developing unit C
DV-560(C)
302HN93030
2HN93030
Developing unit M
DV-560(M)
302HN93040
2HN93040
Drum unit
DK-560
302HN93050
2HN93050
Fuser unit
FK-560(E)
302HN93070
2HN93070
TR-560
Retard roller
2-4-4
302HN93060
2HN93060
5AAVR0LL+051
2CL16130
302F909170
2F909170
2HL/2HM/2HN
120 V AC model
Maintenance part name
Name used in service manual
Maintenance kit MK-550
Part No.
Alternative
part No.
Fig.
No.
Ref.
No.
1702HM2US0
072HM2US
15
Drum unit
DK-550
302HM93010
2HM93010
302HN94201
2HN94201
Developing unit Y
DV-560 US (Y)
302HN93260
2HN93260
Developing unit K
DV-560 US (K)
302HN93250
2HN93250
Developing unit C
DV-560 US (C)
302HN93270
2HN93270
Developing unit M
DV-560 US (M)
302HN93280
2HN93280
Fuser unit
FK-560(U)
302HN93080
2HN93080
302HN93060
2HN93060
5AAVR0LL+051
2CL16130
TR-560
Retard roller
302F909170
2F909170
MK-560/MAINTENANCE KIT
1702HN2US0
072HN2US
15
302HN94201
2HN94201
Developing unit Y
DV-560 US (Y)
302HN93260
2HN93260
Developing unit K
DV-560 US (K)
302HN93250
2HN93250
Developing unit C
DV-560 US (C)
302HN93270
2HN93270
Developing unit M
DV-560 US (M)
302HN93280
2HN93280
Drum unit
DK-560
302HN93050
2HN93050
Fuser unit
FK-560(U)
302HN93080
2HN93080
TR-560
Retard roller
302HN93060
2HN93060
5AAVR0LL+051
2CL16130
302F909170
2F909170
2-4-5
2HL/2HM/2HN
2-4-6