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1.0 PURPOSE
This procedure establishes the requirements for Ultrasonic Thickness Measurement
of materials using pulse-echo, A-scan, and digital thickness gauges.
2.0 SCOPE
ABC Inspection and Consultants will follow this procedure when a customer
requests Ultrasonic Thickness Examination to be performed in accordance with
ASME Section V Article 4.
3.0 RESPONSIBILITIES
3.1. Personnel performing Ultrasonic Thickness Measurement will be certified to at
least Level I in accordance with ABC Inspection and Consultants Written Practice for
Qualification and Certification of Inspection Personnel.
3.2. UT Level I, II, and III personnel may perform all operations necessary in
accordance with this procedure to process the objects being examined.
3.3. Interpretation and evaluation of ultrasonic examination results will be
accomplished by personnel certified as UT Level II or III.
4.0 DEFINITIONS
A-scan - a method of data presentation utilizing a horizontal baseline that indicates
distance, or time, and a vertical deflection from the baseline, which indicates
amplitude.
Attenuation - a factor that describes the decrease in ultrasound intensity with
distance. Normally expressed in decibel per unit length.
Couplant - a substance used between the search unit and test surface to permit or
improve transmission of ultrasonic energy.
Indication - that which marks or denotes the presence of a reflector.
Probe - see search unit
Pulse echo method - an inspection method in which the presence and position of
a reflector are indicated by the echo amplitude and time.
Search unit - an electro-acoustic device used to transmit or receive ultrasonic
energy, or both. The device generally consists of a nameplate, connector, case,
backing, piezo-electric element, wearface, or lens, or wedge.
Transducer - an electroacoustical device for converting electrical energy into
acoustical energy and vice versa. See also crystal.
Ultrasonic - pertaining to mechanical vibrations having a frequency greater than
approximately 20,000 Hz.
5.0 EQUIPMENT AND MATERIALS
5.1 The following are the requirements for the Ultrasonic Thickness Measurement
Examination Equipment:
5.1.1 The instrument will be of the pulse-echo type and may have a digital or CRT
display.
5.1.2 The instrument shall be calibrated at intervals no longer than 3 months to
reference standards traceable to the National Bureau of Standards.
5.1.3 Any frequency and size search unit may be selected as long as it is capable of
resolving the thickness range being measured.
5.1.4 The search unit may be either a single element, delay line, or dual element
contact transducers.
5.2 Couplants may be water, glycerin, cellulose gel (gum), oil, grease, or specially
formulated commercially available materials.
7.4.3 Place the search unit on the thicker step (which is greater than or equal to
the maximum thickness being examined) and, if adjustment is needed to get the
instrument to read the same as the thickness of the step, go back to the thinner
step and readjust if needed.
7.4.4 Repeat the operations described in paragraphs 5.3.1 and 5.3.2 until both the
thin and thick steps read correctly without further adjustment.
7.4.5 A third step with a thickness between the thin and thick step will be used,
when available, to verify calibration.
a) If the third step reading and the instrument reading differ 1%, then the
instrument will be recalibrated.by more than