Edo-cal-me-gnr-Int-xxx-014-216-244-Rev.a-heating Coil and Suction Heater Calculatin Report For Crude Oil Storage Tank

A
05.02.2014
ISSUED FOR INFORMATION
Rev.
No.
Date
Description
M.C.
Z.K.
E.D.
Prepared
Checked
Contr. By
Onay
ORIGINATOR
EDOPEC
Published by
.
EDOPEC ENERJ PETROL MHENDSLK SANAY VE TCARET
LMTED RKET
Document Title
HEATING COIL AND SUCTION HEATER CALCULATIN REPORT FOR CRUDE
OIL STORAGE TANK
Head Office :
Palmiye Mah. Adnan menderes Bulv.
Oktay Sitesi No: 9/8 PK = 33100
Yeniehir /Mersin TURKEY
P:+90 324 3260595
F:+90 324 3260596
www.edopec.com. info@edopec.com
Document No.
EDO
216
CAL
ME
GNR
INT
XXX
014
Co. Org.
Doc
Disc.
Unit
Prj.
Prj.
Prj.
Pro.Doc.
Cod
Type
Code
Code
type
NO
Year
Seq.No
244
Rev
DCC
Seq.
No
Page
Scale
13
TS EN IS
SO 9001:2008 ;TS EN IS
SO 14001:2005
TS OHSAS 180
001:2008 ; Certificate No
o: 764/01/02/03
Page
P
O
OF
13
INDEX
X
1.
IN
NTRODUC
CTION ...................................................................................................... 3
2.
D
DESIGN
CO
ONDITION
NS AND ST
TANDARD
DS ............................................................ 4
3.
H
HEAT
LOS
SSCALCUL
LATION ................................................................................... 5
3.1.
D
DESIGN
DA
ATA ......................................................................................................... 5
3.2.
H
HEAT
LOS
SS THROU
UGH INSUL
LATED TA
ANK BODY
Y .............................................. 6
3.3.
H
HEAT
LOS
SS THROU
UGH EART
TH FOUND
DATION .................................................... 9
3.4.
H
HEAT
LOS
SS THROU
UGH ACCE
ESSORIES
S ............................................................... 9
3.5.
O
OVERALL
HEAT LOSS ......................................................................................... 10
4.
C
COIL
LENG
GTH CALC
CULATION
N (Ethylene
eGlycol) .................................................. 10
4.1.
D
DESIGN
DA
ATA ....................................................................................................... 11
4.2.
C
CALCULAT
TION...................................................................................................... 11
5.
R
RESOLUTI
ION SHEE
ET ........................................................................................... 13
Project:
EDOPEC EN
NERJ
Document Title:
HEATING COIL
C
AND SUCTION HEA
ATER CALCULATIN REP
PORT FOR
CRUDE OIL STORAGE TANK
Revision:
Date: 05.02.2014
Prj. Identificatio
on:
Document No.:
EDO-CAL
L-ME-GNR-INT-XXX-014
4-216-244-REV.A-HEATING
COIL
AND SUC
CTION HEATER CALCU
ULATIN REPORT FOR CRUDE OIL
STORAGE TANK
TS EN IS
SO 9001:2008 ;TS EN IS
SO 14001:2005
TS OHSAS 180
o: 764/01/02/03
Page
P
O
OF
13
1. INT
TRODUC
CTION
This rep
port include
es the hea
ating coil and
a
suction heater calculations
c
s of 50000
0 BBL(795
50
m3)(Sup
ported Con
ne Roof Crude
C
Oil Storage
S
Ta
ank which is ordered
d to Deresc
com by Gu
ulf
Keystone Petroleum
m Ltd.
Project:
EDOPEC EN
NERJ
Document Title:
HEATING COIL
C
AND SUCTION HEA
ATER CALCULATIN REP
PORT FOR
Revision:
Date: 05.02.2014
Prj. Identificatio
on:
Document No.:
EDO-CAL
COIL
AND SUC
CTION HEATER CALCU
STORAGE TANK
TS EN IS
SO 9001:2008 ;TS EN IS
SO 14001:2005
TS OHSAS 180
o: 764/01/02/03
Page
P
O
OF
13
2. DE
ESIGN CO
ONDITIONS AND STANDA
ARDS
Calculatio
ons are mad
de accordingg to below lissted standards and conditions.
Design Code :
1.Ashrea
a handbookk fundemen
ntals (ASHREA,2009))
2.Heat Transfer
T
A practical
p
Ap
pproach.(Y
YunusA.en
ngel,second
d edition)
3.Handb
book of Petroleum Pro
ocessing.(D
Davit S.J Jo
ones and Peter R.Puja
ado)
Project:
EDOPEC EN
NERJ
Document Title:
HEATING COIL
C
AND SUCTION HEA
ATER CALCULATIN REP
PORT FOR
Revision:
Date: 05.02.2014
Prj. Identificatio
on:
Document No.:
EDO-CAL
COIL
AND SUC
CTION HEATER CALCU
STORAGE TANK
TS EN IS
SO 9001:2008 ;TS EN IS
SO 14001:2005
TS OHSAS 180
o: 764/01/02/03
Page
P
O
OF
13
3. HE
EAT LOSS
SCALCU
ULATION
N
3.1. DESIGN
D
D
DATA
DESIGN
NDATA
TankDiameter
TankHeigght
Minimum
mAmbientTeemperature
Assumed
dSoilTemperature
CrudeO
OilMaintainTTemperaturee
Isolationmaterialmineralrockw
woodthicknesss
Maximum
mWindSpeeed
Project:
EDOPEC EN
NERJ
Document Title:
HEATING COIL
C
AND SUCTION HEA
ATER CALCULATIN REP
PORT FOR
Revision:
Date: 05.02.2014
D
H
Ta
Ts
Tm
ti
Vs
29,2
13
16
16
60
0,05
135
m
m
o
C
o
C
o
C
m
Km/h
Prj. Identificatio
on:
Document No.:
EDO-CAL
COIL
AND SUC
CTION HEATER CALCU
STORAGE TANK
TS EN IS
SO 9001:2008 ;TS EN IS
SO 14001:2005
TS OHSAS 180
o: 764/01/02/03
Page
P
O
OF
13
3.2. HEAT
H
LO
OSS THRO
OUGH IN
NSULATE
ED TANK
K BODY
C
Calculating
the Qv (Heat Loss th
hrough Ins
sulated Tan
nk Body) re
equires the
e following
g
ta
ank informa
ation:
Maintain te
emperaturre (Tm)
Minimum ambient
a
te
emperature
e (Ta)
Insulation thickness
Calculation
C
n Procedu
ure:
U the Ma
Use
aintain and minimum ambient te
emperature
es to arrive
e at the tem
mperature
differential.
W the T
With
T and the in
nsulation thickness, calculate
c
the Qv:
Obtain T
T by subtra
acting the minimum
m
ambient
a
tem
mperature (Ta) from the
t
m
maintain
tem
mperature(Tm):
= (Tm) (Ta)
T
Determine
e the heat loss rate (Q
Qv) for the
e applicatio
on. Table 1 shows the
e heat-losss
ra
ates(Qv) fo
or typical te
emperature
e differentiials and inssulation thicknesses..
Determine
e the insula
ation adjusstment facttor. Table 10
1 provides insulation factors
fo
or themostt commonlyy used tank insulations.
Calculate the total heat loss th
hrough the tank body:
Q = Ai.qv.ffi .fw
Qv
Table 1: Hea
at Loss Ratte through Insulated Tank Bodyy from Pag
ge 21(RAY
YCHEM-DG
GH5
56887)(
Adobe Acrobat
A
PDFXML Document
D
Project:
EDOPEC EN
NERJ
Document Title:
HEATING COIL
C
AND SUCTION HEA
ATER CALCULATIN REP
PORT FOR
Revision:
Date: 05.02.2014
Prj. Identificatio
on:
Document No.:
EDO-CAL
COIL
AND SUC
CTION HEATER CALCU
STORAGE TANK
TS EN IS
SO 9001:2008 ;TS EN IS
SO 14001:2005
TS OHSAS 180
o: 764/01/02/03
Page
P
O
OF
13
Graph 1:Hea
at Loss Ratte through Insulated Tank Bodyy ((RAYCH
HEM-DG-H
H56887) (
Adobe Acrobat
PDFX
XML Document
Table 2:
2 Insulatio
on Adjustm
ment Factorrs for Typiccal Insulatiions (Chro
omaloxTechnica
al -Page 6 )
Adobe Acrobat
Document
C
Calculation
n:
Project:
EDOPEC EN
NERJ
Document Title:
HEATING COIL
C
AND SUCTION HEA
ATER CALCULATIN REP
PORT FOR
Revision:
Date: 05.02.2014
Prj. Identificatio
on:
Document No.:
EDO-CAL
COIL
AND SUC
CTION HEATER CALCU
STORAGE TANK
TS EN IS
SO 9001:2008 ;TS EN IS
SO 14001:2005
TS OHSAS 180
o: 764/01/02/03
Page
P
O
OF
13
= (Tm) (Ta) = 60
T
0 (-16) = 76 C (136
6.8 FTD)
qv = 5.03 W
W/ft2From Table 1 orr Graph 1 for
f 136.8F
FTD
Aw = .D.H = .29.2.1
13 = 1192..55 m2
Figure 1: Dime
ensions of Cone
C
Rooff (in decim
meter)
At = .D.S/2
2 = .29.2
2 . 14.65/ 2 = 671.95 m2
Ai = Aw + At = 1192.55
5 + 671.95
5 = 1864.5 m2 (20069
9,3ft2)
fi = 1.176 from Table 2 for Rockk wood at Maintain
M
Te
emperature
e of 60C(140F)
fw = 1.15 (%
%5 for each
h 5 mph ovver 20 mph
h up to %15regardlesss of wind speed for
8 mph of Design
85
D
Win
nd Speed)
Q = Ai.qv.ffi .fw = 2006
Qv
69.3 . 5.03 .1.176 . 1.15 = 1365
523Watt
W
Where:
Aw is the Ta
ank Wall Surface Are
ea
S is the Rad
dius of Roo
of (Coned Top)
At is the Tank Top Surface Area
a
Ai is the Tottal Insulate
ed Surface
e Area
qv is the He
eat Loss Ra
ate
fi is the Insu
ulation Adju
ustment Fa
actor
fw is the Win
nd Speed Adjustmen
A
nt Factor
Qv is the He
eat Loss th
hrough Insu
ulated Tan
nk Body
Project:
EDOPEC EN
NERJ
Document Title:
HEATING COIL
C
AND SUCTION HEA
ATER CALCULATIN REP
PORT FOR
Revision:
Date: 05.02.2014
Prj. Identificatio
on:
Document No.:
EDO-CAL
COIL
AND SUC
CTION HEATER CALCU
STORAGE TANK
TS EN IS
SO 9001:2008 ;TS EN IS
SO 14001:2005
TS OHSAS 180
o: 764/01/02/03
Page
P
O
OF
13
3.3. HEAT
H
LO
OSS THRO
OUGH EARTH
E
FO
OUNDAT
TION
T
Table
3: He
eat Loss fo
or a Concrrete Slab or Earth Foundation (W
W) ((RAYC
CHEM-DGH5
56887) (
Ado
obe Acrobat
PDFX
XML Document
T
T = Tm Ts = 60 16 = 44C (7
79.2FTD)
FTD for a diameter
di
off 29.2 mete
ers
Qb = 4673 W at 79.2F
Wh
here:
Qb is the Hea
at Loss thro
ough Earth
h Foundation
3.4. HEAT
H
LO
OSS THRO
OUGH ACCESSO
A
ORIES
Ad
dobe Acrobat
Table 4: Heat Losss for a Manhole (W) ((RAYCHE

EM-DG-H5
56887) ( PDFXML Document )
Qm = 889 W at 79.2F
FTD
W
Where:
Qm is the Heat Loss From
F
Manh
hole
Project:
EDOPEC EN
NERJ
Document Title:
HEATING COIL
C
AND SUCTION HEA
ATER CALCULATIN REP
PORT FOR
Revision:
Date: 05.02.2014
Prj. Identificatio
on:
Document No.:
EDO-CAL
COIL
AND SUC
CTION HEATER CALCU
STORAGE TANK
TS EN IS
SO 9001:2008 ;TS EN IS
SO 14001:2005
TS OHSAS 180
o: 764/01/02/03
Page
P
10
O
OF
13
A
Adobe
Acrobat
Table 5: Heat Losss for a Han

ndhole (W)) ((RAYCHEM-DG-H5
56887) ( PDFXML Document )
Qh = 141 W at 79.2F
FTD
W
Where:
Qh is the He
eat Loss fo
or aHandho
ole
Qa = Qm + Qh = 889 +141
+
= 103
30 W at 79..2FTD
W
Where:
Qa is the He
eat Loss fo
or Accesso
ories
3.5. OVERALL
O
L HEAT LOSS
Qt = (Qv + Qb+ Qa) .fs = (136523
3 + 4673 +1030) . 1.2
2 = 170671
1 Watt (582
2354btu/h))
W
Where:
Qt is the Ovverall Heat Loss
fs is the Saffety Factorr (20%)
4. CO
OIL LENG
GTH CAL
LCULATION (EthyleeneGlycol)
Project:
EDOPEC EN
NERJ
Document Title:
HEATING COIL
C
AND SUCTION HEA
ATER CALCULATIN REP
PORT FOR
Revision:
Date: 05.02.2014
Prj. Identificatio
on:
Document No.:
EDO-CAL
COIL
AND SUC
CTION HEATER CALCU
STORAGE TANK
TS EN IS
SO 9001:2008 ;TS EN IS
SO 14001:2005
TS OHSAS 180
o: 764/01/02/03
Page
P
11
O
OF
13
4.1. DESIGN
D
D
DATA
D
DESIGNDA
ATA
EthyleneGlyycol(%50)ReesistanceFacctor(1/Heg)
EthyleneGlyycol(%50)Fo
oulingResistaanceFactor
T
TubeMetal
ResistanceFFactor
C
CrudeOilRe
esistanceFacctor
EthyleneGlyycol(%50)InletTemperature
C
CrudeOilMa
aintainTemp
perature
C
CrudeOilHe
eatTransferC
Coefficient
HeatingCoilOutsideDiameter
h
regg
rt
ro
Ti
Tm
Ho
Dc
0.000
05
0.002
20
0.000
05
0.005
50
176(8
80)
140(6
60)
28.30
0
0.2
h.ft.FF/Btu
h.ft.FF/Btu
h.ft.FF/Btu
h.ft.FF/Btu
F(C
C)
F(C
C)
btu/h.fft.F
ft
4.2. CALCULA
C
ATION
Hs = 1/(h + reg + rt + ro ) = 1/(0.0005 + 0.00
020 + 0.0005 + 0.005
50) = 125 btu/h.ft.F
b
F
W
Where:
Hs is the Ovverall Heatt Transfer Coefficient
C
t for Ethyle
ene Glycol Side
Tc = 169,35
5F (Assum
mption)
Qeg-c = Hs . (Ti Tc) = 125 . (176
6 169.354
4) = 830.7
75 btu/h.ft.F
Qc-eg = Ho . (Tc Tm) = 28.30 . (169.354 140) = 830
0.72 btu/h..ft.F
W
Where:
Tcis the Asssumed Coiil Outside Temperatu
T
ure
Qeg-c is the Heat Transferred Eth
hylene Gly
ycol to Coil
Qc-o is the Heat
H
Transsferred Coiil to Crude Oil
S that gettting nearly same resu
So
ults from Qeg-c andQc-o
c
c ,ourassumed Tcis correct.
T
Thus;
Qr = Qeg-c = Qc-o =830
0.75 btu/h.fft.F
Project:
EDOPEC EN
NERJ
Document Title:
HEATING COIL
C
AND SUCTION HEA
ATER CALCULATIN REP
PORT FOR
Revision:
Date: 05.02.2014
Prj. Identificatio
on:
Document No.:
EDO-CAL
COIL
AND SUC
CTION HEATER CALCU
STORAGE TANK
TS EN IS
SO 9001:2008 ;TS EN IS
SO 14001:2005
TS OHSAS 180
o: 764/01/02/03
Page
P
12
O
OF
13
W
Where:
Qr is the He
eat Transfe
erred Ethyllene Glyco
ol to Crude Oil
Ac = Qt / Qr = 582354// 830.75 = 701 ft2
Lc = Ac/(.D
Dc) = 701/ (.0.2)
(
=1116 ft (340
0mt)
W
Where:
Ac is the He
eat Transfe
er Area Re
equired
Qt is the Ovverall Heat Loss from
m Tank
Lc is the Length of 2 Sch40 Coiil Required
d to Mainta
ain Crude O
Oil Temperrature at
6
60C.
Project:
EDOPEC EN
NERJ
Document Title:
HEATING COIL
C
AND SUCTION HEA
ATER CALCULATIN REP
PORT FOR
Revision:
Date: 05.02.2014
Prj. Identificatio
on:
Document No.:
EDO-CAL
COIL
AND SUC
CTION HEATER CALCU
STORAGE TANK
5. RESOLUTION SHEET
COMMENTS RESOLUTION SHEET
Comments Sheet Number:

Subject: HEATING COIL AND SUCTION HEATER CALCULATIN REPORT FOR CRUDE OIL STORAGE TANK
Originated By:
Document /
Seq.
Rev.
COMMENTS
DESIGNER'S / CONTRACTOR'S RESPONSES
Drawing No.
No.
Please refer to all marked-up comments.
1
Page-2, Updete index table.
Index table corrected
2
Page-6, Provide reference for data. (Table-1)
RAYCHEM-DG-H56887, Page 21
3
Page-7, Provide reference for data. (Graph-1) RAYCHEM-DG-H56887, Page 22
4
Chromalox-Technical, Page I-11
5
Page-8, Provide the backup for this statement Chromalox-Technical, Page I-11
6
RAYCHEM-DG-H56887, Page 23
Page-10, Provide the backup for data
NAKA-E5F07, Page 10 (Thermal Resistance = 1/Heat Transfer
DER-CAL-CE7
(Ethylene Glycol %50 Resistance Factor)
Coefficient)
CNS-EPC-0013
Page-10, Provide the backup for data
2012-010-010http://www.hcheattransfer.com/fouling_factors2.html
(Ethylene Glycol %50 Fouling Resistance
8
Rev-B
Factor)
Page-10, Provide the backup for data (Tube
Handbook of Petroleum Processing, David S.J. Jones and Peter R.
9
Material Resistance Factor)
Pujado, Page 605
Page-10, Provide the backup for data (Crude
Handbook of Petroleum Processing, David S.J. Jones and Peter R.
10
Oil Resistance Factor)
Pujado, Page 541 (Heavy HC)
http://www.engineeringpage.com/technology/thermal/transfer.html#coil
Page-10, Provide the backup for data (Crude
11
(OrganicOrganic160w/m2K)
Oil Heat Transfer Coefficient)

Edo-cal-me-gnr-Int-xxx-014-216-244-Rev.a-heating Coil and Suction Heater Calculatin Report For Crude Oil Storage Tank

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Table 4: Heat Losss for a Manhole (W) ((RAYCHE

Table 5: Heat Losss for a Han

Comments Sheet Number:

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