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Mounting Options
100
Acceptance by Motor
Manufacturers
US and foreign motor manufacturers
have tested and retested the SINPAC
Switch for reliability and quality. Today,
many of these manufacturers have
begun installing SINPAC Switches on
their standard motor lines with more
companies ready to make the
changeover.
UL Recognition
Most SINPAC Switches have already
been recognized under the Component
Program of Underwriters Laboratories,
Inc. (E-71115). In addition, all switches
have internal surge protection which is
tested according to ANSI/IEEE
C62.41 1991 Category A3. CSA
Certification LR-6254.
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Electrically Protected. Designed to filter out electrical noise, so there is no concern of random
switch malfunction.
Reduced Installation Time. Easy accessible 1/4 inch terminals and mounting, reduce the
amount of time required to install SINPAC Switches or to change out mechanical switches.
Restart Capability. When motor speed drops below 50% of synchronous speed, the start
winding is brought back into the circuit to reinitiate starting torque.
Soldered Heat Sink. High cycling.
Transient Protection. Transient protection tested per ANSI/IEEE C62.41 - 1991 Category A3.
Universal Design. 50/60 Hz operation. Will work on 2, 4 or 6 pole motors of any manufacturer.
Reduced inventory.
Line Voltage Compensation. No modifications or changes are required for line voltage
variations. SINPAC Switches will operate in areas susceptible to brown-outs or low voltage due to
long wiring runs.
ADDITIONAL FEATURES
Operating Temperature: -40C to 65 C (-40 F
to 149F) [for operation between 65C and 85C
(149F and 185F), consult factory.]
Typical Applications
Stearns SINPAC Switches are ideal
for applications requiring reliable
switching of the start circuit in singlephase motors.
Mechanical switches are prone to
various problems including
mechanical fatigue, tolerances,
tolerance build-ups and vibration
which can lead to performance
inconsistency.
Electronic SINPAC Switches solve all
those problems which reduce
production downtime in hundreds of
applications. Some of these
applications are illustrated below:
Grain Dryers
Water Equipment
Power Tools
Commercial Dryers
Commercial Washing Machines
Ice Makers
Gas Pumps
Floor Washers
Bottle Washing Machines
Floor Sanders
Poultry Feeding Systems
Fans, Blowers
Grinding Machines
Milking Machines
Winches
50/60 Hz
Paint Sprayers
Pressure Sprayers
Vibrators
Auger Drives
Door Openers
Sump Pumps
Diaphragm Pumps
Hermetic Motors
Rotary Compressors
Refrigeration Compressors
Heat Pumps
Jet Pumps
Food Processing
Gate lifts
Hoists
Air
compressors
Door and
partition systems
Submersible
pumps
Vacuum pumps
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Motor hp ratings are typical. For an accurate selection procedure, measure start winding current during a normal start or at locked
rotor and select a SINPAC Switch with higher maximum current rating than that measured.
1. Be sure switch series matches motor type.
2. Be sure switch voltage rating matches (start) circuit voltage rating.
3. Selection can be based on actual measurement of start winding current ortwo times the motor nameplate FLA rating.
4. Switch current rating must match or exceed the motor start winding current requirements. Always select a SINPAC Switch with
the next higher current rating for:
a) High cycling applications.
b) Long acceleration time.
c) High ambients: Greater than 55C.
5. To assure proper motor operation, the voltage across the start winding must reach the SINPAC Switch cut in reference
voltage between 70% to 85% of motors synchronous speed.
Caution: SINPAC Switches are line voltage compensated. Changes in the line voltage will not effect system operation unless
an overload condition causes reduced running speed, along with reduced voltage across the start winding.
6. Higher current switches can be used in place of lower rated switches of the same series.
472101611U01
Electronics
7 = SINPAC Switch
1
2
3
4
=
=
=
=
102
long
long
long
long
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Line Voltage
120
30
110
60
100
Cut In Voltage
PV
50/60 Hz, Typical
90
0
20
10
40
30
Start Winding Volts
60
50
130
130
120
147
Line Voltage
Line Voltage
120
CV and
VR
110
165
100
130
110
147, 165
100
90
120
140
150
160
Start Winding Volts
130
170
Cut In Voltage
CV and VR
50/60 Hz, Typical
90
180
25
30
35
40
45
50
55
130
130
130
120
147
Line Voltage
CVR
Line Voltage
120
110
165
100
120
140
130
150
170
160
Cut In Voltage
CVR
50/60 Hz, Typical
90
180
25
30
40
35
50
45
55
260
260
260V
240
Line Voltage
240
Line Voltage
2CV ,
2VR , and
2CVR
130
165
110
100
90
147
310V
220
260V,
310V
220
200
200
180
300
200
180
80
70
60
500
400
Cut In Voltage
2CV, 2VR, 2CVR
50/60 Hz, Typical
90
100
110
130
130
130
120
Line Voltage
120
Line Voltage
IR
SERIES
147
110
165
130
110
165
100
100
Cut Out Voltage
IR
50/60 Hz, Typical
90
120
130
150
160
140
Start Winding Volts
170
180
Cut In Voltage
IR
50/60 Hz, Typical
147
90
25
30
40
45
Start Winding Volts
35
50
55
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Basic Operation
Bidirectional motors - those that can rotate in either direction are
of two classes: 1. Reversing motors, which can change from full
speed in one direction to full speed in the opposite direction.
2. Reversible motors, which can be reversed only when the motor
is not running, or is running below cut out speed. Some motor
manufacturers distinguish between quick reversing and instant
reversing. A quick reversing motor requires a time delay of
approximately 1/25th of a second or more for the switching circuitry
to react. An instant reversing motor requires absolutely no time
delay. The standard SINPAC Switch can be used on reversible and
reversing motors. The SINPAC IR Series Switch provides the
function of a direction sensing centrifugal switch and makes a
reversible capacitor start motor into an instant reversing motor.
In order to reverse a single-phase motor, it is necessary to reverse
the polarity of either the start or main winding, but not both at the
same time. The reversal of the winding is accomplished with an
Typical
Maximum
Motor hp
1/2
1/2
1/2
115
Volts
12
12
12
115/230
Volts
12/6
12/6
12/6
2
2
2
20
20
20
20/10
20/10
20/10
Catalog
Number
Part Number
Cut Out
Voltage
Typical
Cut In
Voltage
Typical
Package
Style
25
25
25
115
115
115
IR-25-130
IR-25-147
IR-25-165
4-7-51025-15-UA1
4-7-51025-15-UB1
4-7-51025-15-U01
130
147
165
30
33
37
15
15
15
40
40
40
115
115
115
IR-40-130
IR-40-147
IR-40-165
4-7-51040-15-UA1
4-7-51040-15-UB1
4-7-51040-15-U01
130
147
165
30
33
37
15
15
15
Wiring Diagram
Catalog
Number
IR-25
IR-40
Connect
to Instant
Reverse
Start
Motors
SINPAC
Switch
Rating
115 Volts
CS Start capacitor, M Motor main winding, ST Motor start winding, F Forward, R Reverse
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