Documente Academic
Documente Profesional
Documente Cultură
Department of Design
Indian Institute of Technology Guwahati
Guwahati- 781039, Assam
Dedicated To My Parents
prakriti
interior
2009
Swaroop Roy
M.Des
Departmant of Design, IIT Guwahati
May 2009
base on
prakriti
Approval sheet
Project Examiner 1
Project Examiner 2
Project Examiner 3
prakriti
acknowledgement
This 3rd and 4th semester saw me under take this project ;
the detail of which are as recorded in the following pages .
I could not have completed this project with out the help and
guidance of certain individuals to whom I am very
grateful.
prakriti
Abstract
this is base on
Prakriti is a vehicle to restore the balance in the emotional elements
of daily life, this conceptual vehicle is representing relaxation with
mutual interaction within the passengers. The vehicle's exterior
aesthetic is juxtaposed with a welcoming interior. Conch shell , peacock
and lotus are visible influences on this contrasting theme for styling.
Its soothing interior space can be occupied by four people in a
comfortable relaxing arrangement,its a symbol of femininity and nature.
prakriti
Contents
1. Introduction 1
2. Background 2,3
this is base on
2.1 Context 4
3. Methodology 5
3.1. Research 6
3.1.1. State of Art 7 - 27
3.1.2. Literature Survey 28
3.1.3. User study 29
3.2. User persona 30
3.3. Scenario 31 - 34
3.4. Design brief 35
3.5. Mood boards 36
3.6. Benchmarkings 37 - 40
3.7. Niche Graph 41
3.8. Concept generation 42 - 66
3.9. Concept finalisation 67
3.10. Views and Final renderings 68 - 73
3.11. Detailings
3.11.1. Specifications 74
3.11.2. Occupant Package 75
3.11.3. Drivetrain mechanism 76
3.11.4. Door opening 77
3.11.5. Door lock 78
3.11.6. Sitting Modes 79 - 82
3.11.7. Features
3.11.7.1. Peacock tail 83 - 84
3.11.7.2. Meditation mode 85
3.12. Prototyping 86 - 89
prakriti
Contents
4. Analysis
4.1. Sementics of 3D form 90
4.2. Form 91 - 93
4.3. Mythological 94
4.4. Styling 95 - 99
7. Presentation renderings *
8. Reference *
9. Appendix *
Appendix 1
Appendix 2
Appendix 3
1o. Biodata *
prakriti
1. Introduction
this is base on
We are moving towards the age of Technology and intelligence,
which are reaching sky high,inturn every thing around us are transforming
according to the needs and requirement,and all this things are making
our life better.
Each and every profession have its own contribution towards this
drastic developement.Now if we look at the life of the software professional ,
we could find that they dedicate almost half of their life towards their work.
They all work in a very tight schedule and lack space for their family,so in
every weekend they try to spend some time with their family by going for
some small outings to share happyness and to feel relaxed.
They use their private vehicle or a public transport for this purpouse,
but both does not allow them to feel relaxed and interact comfortably
while having a ride.
All in all its a vehicle that retains the smile on the face of a busy
working family.
prakriti 1
2. Background
Artificial parents
prakriti 2
2. Background
prakriti 3
2. Background
2.1. Context
this is base on * There has been a healthy growth in the number of India's IT
professionals over the1985-86, the number increased to 522,000
software and services professionals by the end of 2001-02.
It is estimated that out of these 522,000 knowledge workers,
almost 170,000 are working in the IT software and services export
industry; nearly 106,000 are working in the IT enabled services and
over 220,000 in user organizations.[26]
prakriti 4
3. Methodology
this is baseOver
on view
Detailed
Planing 1 . Research.
ona 2 . User Persona
3. Scenario
Research & User study
Finalisation
Benchmarking
5 . Key words and Mood boards.
Prototyping
Design brief
6 . User persona and scenario.
Detailing
Concept &
& Niche
7 . Benchmarkings.
and
8 . Niche Graph.
9 . Concept generation.
10 . Concept finalisation.
o
12 . Detailings.
Sce
13 . Prototyping.
Designing
prakriti 5
3.1. research
this is base on
Lifestyle
prakriti 6
3.1.1. State of Art
this is base on
Lifestyle
Architecture Technology
Future car
2019
Styling Fashion
trends trends
prakriti 7
3.1.1. State of Art
Lifestyle
Technology
this is base on Technology
Architecture
Styling Fashion
trends trends
prakriti 8
3.1.1. State of Art
Lifestyle
Technology
this is base on Technology
Architecture
Future car
This is basically a table-size computer with 30inch touchscreen
2019 where you can interact with the computer through your fingers,
such as arrange your pictures, download pictures from phones and
put on top of it, draw with your fingers. Awesome, but let’s hear your
thought after you actually see and play with them.[8]
Styling Fashion
trends trends
prakriti 9
3.1.1. State of Art
Lifestyle
Technology
this is base on Technology
Architecture
This two seater sports car design is targeted for the year 2028,
Future car
2019 a good two decades from now! The body shape is simple, and is
an all electric power source, and uses high performance batteries
which are charged by fuel cell and the car shall be emitting water.
The interiors has intelligent driver aids to warn the driver of hazards
Styling Fashion
and an advanced cruise control with even no need of involvement
trends trends for the driver.[10]
prakriti 10
3.1.1. State of Art
Lifestyle
Future car
2019
The fashion is rapidly changing every year,and in a 10 year span
a pattern is visible which shows that it is evolving from vibrant colours
to elegance[15]
Styling Fashion
trends trends
prakriti 11
3.1.1. State of Art
Lifestyle
prakriti 12
3.1.1. State of Art
Fashion Trends
prakriti 13
3.1.1. State of Art
Lifestyle
Styling Fashion
trends trends
prakriti 14
3.1.1. State of Art
Lifestyle
Styling Fashion
trends trends
prakriti 15
3.1.1. State of Art
Lifestyle
Future car
2019 * sharp feature lines
and shoulder lines
* aerodynamic
Styling Fashion
forms
trends trends
prakriti 16
3.1.1. State of Art
Lifestyle
Styling Fashion
trends trends
prakriti 17
3.1.1. State of Art
Lifestyle
Future car
2019
Styling Fashion
trends trends
prakriti 18
3.1.1. State of Art
Lifestyle
Future car
2019
Styling Fashion
trends trends
prakriti 19
3.1.1. State of Art
Lifestyle
Future car
2019
Styling Fashion
trends trends
prakriti 20
3.1.1. State of Art
Lifestyle
Future car
2019
Styling Fashion
trends trends
prakriti 21
3.1.1. State of Art
Lifestyle
Future car
2019
Styling Fashion
trends trends
prakriti 22
3.1.1. State of Art
Lifestyle
Future car
2019
Styling Fashion
trends trends
prakriti 23
3.1.1. State of Art
Lifestyle
Future car
2019
Styling Fashion
trends trends
prakriti 24
3.1.1. State of Art
Lifestyle
Future car
2019
Styling Fashion
trends trends
prakriti 25
3.1.1. State of Art
Lifestyle
Styling Fashion
trends trends
prakriti 26
3.1.1. State of Art
Lifestyle
Styling Fashion
trends trends
prakriti 27
3.1.2. Literature study
Lifestyle
Technology
this is base on Technology
Architecture
Future car
2019
* ‘Self driven cars’ , researches are going on in The University of
Washington .[9]
* Eco-friendly vehicles
* Mass customisation
* Inclusive design
* Regulations
prakriti 28
user study
A) 7am - 8am
B) 8am - 9am
C) 9am - 10am
this is base on D) 10am - 11am
A) 5pm - 6pm
B) 6pm - 7pm A) Yes
C) 7pm - 8pm B) No
D) 8pm - 9pm
A) Yes
B) No
A) Yes
B) No
prakriti 29
3.2. user Persona
prakriti 30
3.3. scenario
prakriti 31
3.3. scenario
after reaching
office its a very
tough and
stressful time
through out
the day for both
Mr and Mrs.Jain.
Children return
in the evening
from their school.
After returning
both brother and
sister plays video
games or watch
cartoons.
prakriti 32
3.3. scenario
plants. She is very fond of nature and flowers. She the prepares the dinner.
prakriti 33
3.3. scenario
Mr. Jain returns around 9pm from his office , after getting fresh he likes to have a cup of tea and
reading news paper and watching NDTV.Then the Jain family have their dinner and go to bed.
And this routine continues five days a week.
prakriti 34
3.4. Design Brief
prakriti 35
3.5. M00dboards
prakriti 36
3.6. Benchmarking
Chevrolet Captiva
Hyundai i20
Mahindra Xylo
prakriti 37
3.6. Benchmarking
Chervolet Captiva [19]
Body Steering
Sport Utility Vehicle Min. Turning Radius 5.8 m
Type -
Brakes
Front Ventilated Disc Suspension
Rear Ventilated Disc Front McPherson strut with Twin tube gas pressure strut
Rear Multi link level ride with Twin tube gas pressure strut
Dimension & weight
Front Track - Transmission
Fuel Tank capacity - Transmission Type 5 Speed manual
Gross Vehicle Weight -
Ground Clearance 197 mm Tyres & Wheels
Kerb weight 1820 kg Tyres 235/60 R17 (Standard)
Overall Height 1755 mm Wheel size 7J x 17 (Alloy standard)
Overall Length 4660 mm
Overall Width 1870 mm
Rear track -
Wheelbase 2705 mm
Engine
Bore x stroke -
Compression ratio 17.5:1
Displacement 1991 cc
Fuel System Common rail direct injection
No. cylinders / arrangement / Valves 16V / SOHC 4 Cylinder VCDi
Performance
Max. Power 150Ps @ 4000rpm
Max. Torque 320Nm @ 2000rpm
prakriti 38
3.6. Benchmarking
Hyundai i20 [20]
Body Steering
2 Box 4 door Hatchback Min. Turning Redius -
Type -
Brakes
Front Disc Suspension
Rear Drum Front Mc Pherson Strut with Coil Spring
Rear Coupled Torsion Beam Axle with Coil Spring
Dimension & weight
Front Track 1505 mm Transmission
Fuel Tank Capacity 45 ltr Transmission Type 5-Speed Manual
Gross Vehicle Weight -
Ground Clearance - Tyres & Wheels
Kerb Weight - Tyres Tubeless Steel wheel
Overall Height 1505 mm Wheel Size 175/70 R14
Overall Length 3940 mm
Overall Width 1710 mm
Rear Track 1503 mm
Wheelbase 2525 mm
Engine
Bore X Stroke -
Compression Ratio -
Displacement 1197 cc
No. cylinders / arrangement / Valves 4 cylinders 16 Valves
Type DOHC
Performance
Max. Power 80ps @ 5200rpm
Max. Torque 11.4kgm @ 4000rpm
prakriti 39
3.6. Benchmarking
Mahindra Xylo [21]
Body Steering
2 box, 5 Door SUV Min. Turning Redius 5.4 m
Type Power Assisted, Rack & Pinion
Brakes
Front Ventilated Disc Suspension
Rear Drum Front Independent, Coil springs, Double Wishbone type
with Anti-roll bar
Dimension & weight Rear Multi-link, Coil springs
Front Track -
Fuel Tank Capacity 55 ltr Transmission
Gross Vehicle Weight 2475 kg (2WD) Transmission Type 5-Speed Manual
Ground Clearance 186 mm
Kerb Weight 1830 kg (2WD) Tyres & Wheels
Overall Height 1895 mm Tyres 6.0J X 15 (Steel and Alloy type)
Overall Length 4520 mm Wheel Size 215/75 R15
Overall Width 1710 mm
Rear Track -
Wheelbase -
Engine
Bore X Stroke -
Compression Ratio -
Displacement 2498 cc
No. cylinders / arrangement / Valves 4 cylinders
Type m-Eagle CRDe
Performance
Max. Power 112bhp @ 3800 rpm
Max. Torque 24 kgm @ 1800-3000 rpm
prakriti 40
3.7 niche graph
prakriti
* I had targeted the intersection if the suv’s and the hatch back segment of cars.
prakriti 41
3.8. concept generation
Metaphors
Organic
Futuristic
Modern
prakriti 42
3.8. concept generation
Organic
prakriti 43
3.8. concept generation
Organic
prakriti 44
3.8. concept generation
Organic
prakriti 45
3.8. concept generation
Organic
prakriti 46
3.8. concept generation
Organic
prakriti 47
3.8. concept generation
Organic
prakriti 48
3.8. concept generation
Oeganic
prakriti 49
3.8. concept generation
Futuristic
prakriti 50
3.8. concept generation
Futuristic
prakriti 51
3.8. concept generation
Futuristic
prakriti 52
3.8. concept generation
Futuristic
prakriti 53
3.8. concept generation
Futuristic
prakriti 54
3.8. concept generation
Futuristic
prakriti 55
3.8. concept generation
Modern
prakriti 56
3.8. concept generation
Modern
prakriti 57
3.8. concept generation
Modern
prakriti 58
3.8. concept generation
Modern
prakriti 59
3.8. concept generation
Modern
prakriti 60
3.8. concept generation
Modern
prakriti 61
3.8. concept generation
prakriti 62
3.8. concept generation
Concept 2
prakriti 63
3.8. concept generation
Concept 3
prakriti 64
3.8. concept generation
Concept 4
prakriti 65
3.8. concept generation
Concept 5
prakriti 66
3.9 Concept finalisation
* Concept 2 is finalised.
prakriti 67
3.10. views & renderings
prakriti 68
3.10. views & renderings
prakriti 69
3.10. views & renderings
prakriti 70
3.10. views & renderings
prakriti 71
3.10.views & renderings
prakriti 72
3.10. views & renderings
prakriti 73
3.11. Detailing
3.11.1 Specifications
Length : 3940 mm
Height : 1950 mm
Width : 1870 mm
prakriti 74
3.11. detailing
prakriti 75
3.11. Detailing
prakriti 76
3.11. Detailing
3.11.4 Door opening
prakriti 77
3.11. Detailing
3.11.5 Door lock
2. Rod Secure Redesign: replace the current clip with a plastic rod clip to
make the installation easier and save money
3. Striker Redesign: remove the metal spacer and the mylar washer, modify
the base of the striker by making it thicker and adding coating on the
surface that contacts the metal
prakriti 78
3.11. Detailing
3.11.6. Sitting Modes
prakriti 79
3.11. Detailing
3.11.6 Sitting Modes
* in this mode the rear seats can be rotated 360 degree and the passangers can enjoy the rear view.
prakriti 80
3.11. Detailing
3.11.6. Sitting Modes
* in this mode there is another feature, the roof opening . the passengers can also enjoy the stars in the
night sky or the rain droplets durain rain.
prakriti 81
3.11. detailing
3.11.6. Sitting Modes
Chatting Modes
* in this mode where the passangers can sit in a cross manner so that they can interact with each other
and also can have food materials or play games (cards ) .There is a drop down table system which
expands from the door panel.
prakriti 82
3.11. Detailing
3.11.6. Features
When the car will move in the rainy days , the drops of
rain when passes through the roof surface, flows
forward due to the aerodynamics creating a tail like
feature.
prakriti 83
3.11. Detailing
3.11.7.1. Peacock tail
prakriti 84
3.11. Detailing
prakriti 85
3.12. Prototyping
prakriti 86
3.12. Prototyping
prakriti 87
3.12. Prototyping
prakriti 88
Finished Model
3.12. Prototyping
prakriti 89
4. Analysis
Encoders
prakriti 91
4. Analysis
4.2. Form
prakriti 92
4. Analysis
4.2. Form
prakriti 93
4. Analysis
4.3. Mythological
prakriti 94
4.4. Styling features
4. Analysis
prakriti 95
4. Analysis
4.4. Styling features
prakriti 96
4. Analysis
4.4. Styling
Front graphics
The front graphics of thr car is just like a face, its gives
the identity to the car , so here i tried to explore it
keeping the inspiration of peacock eye and fish in my
mind.
prakriti 97
4.4. Styling
4. Analysis
Roof Graphics
prakriti 98
4. Analysis
4.4. Styling
Rear Graphics
prakriti 99
5. interior
prakriti 100
5.1 seat
prakriti 101
5.1. seat
Analogy
*The seat can be rotated 360 degree while switching to the rear view mode.
prakriti 102
5.1. seat
Analogy
*The seat will be fxed at the roof , where it has two degree of freedom, it can rotate and move backwards.
prakriti 103
5.1. seat
Analogy
* Fluids will be used as the cushion for the seats because they can absorb vibrations .These materials can
also absorb the vibrations that one might experience in a car. The fluid used will be Viscoelastic fluid: a relatively
incompressible substance with viscous properties; viscous fluids do not flow as readily as water and include
maple syrup and grease. (Otto Bock Floam, Sunrise Medical Quickie JayFlo are viscoelastic fluids.) [24]
prakriti 104
5.2. Dash board
5.2.1. Concepts
prakriti 105
5.2. Dash board
Final concept
prakriti 106
5.2. Dash board
The center of the dash board contains a music player , the display of it is inspired from a Bird and
Indian embroidery . The bird is sitting on a branch and the leaves represents the volume, mode
and channel.
prakriti 107
5.2. Dashboard
prakriti 108
5.2. Dash board
5.2.2. Music player Interface
prakriti 109
5.2. Dash board
5.2.2. Music player Interface
prakriti 110
5.3. sTearing Wheel
5.3.1. Concepts
prakriti 111
5.3. sTearing wheel
Final concept
Mode button
start
accleration
prakriti 112
5.3. sTeering wheel
5.3.2. Details
Mode button
start
accleration
prakriti 113
5.3. sTeering wheel
5.3.3. Mode Shift
prakriti 114
5.3. sTeering wheel
5.3.4. Steering wheel Interface
prakriti 115
5.3. sTeering Wheel
5.3.4. Steering wheel Interface
prakriti 116
5.3. steering wheel
5.3.5. Ergonomics
* The negative profile of our hand can easily ne ocupied by the positive profile of the steering wheel providing
comfort to the driver
prakriti 117
5.3. Steering wheel
5.3.6. Usability
when a person sits in the driver seat, he then presses the start button (1) it starts
the battery on, then the welcome screen appears as shown in the fig , this face
greets the driver then the display moves to the manual mode.Then the driver
prees the Movement button (2) , here the car starts to move at a very low speed
say 15 km /h.This buttom also acts as the break too. Then the driver presses the
button (3) .i.e the Accleration button.The car can be acclerated or deccelerated
by this respective pair of buttons .
If the driver is feeling to shift to autopilot mode then , he /she presses the
button (4) , where it shifts to AP mode displaying the same screen.
prakriti 118
6. car usability Scenario
On a Saturday morning Mr.Jain decides to have an outing to spend time with his family after a hectic
working week. He then takes Prakriti and spends whole day enjoing with his family.
prakriti 119
final Scenario
prakriti 2
final Scenario
prakriti 2
final Scenario
prakriti 2
final Scenario
prakriti 2
8. Reference
prakriti
8. Reference
20. Hyundai i20 specifications[ a website for trusted automiles in India.Retrived september 26 ,from http://www.indiacar.com/techspec1.asp?
mcode=m00757&model=i20+Magna&bc=007&brand=HYUNDAI+MOTOR+INDIA &gotopg=%2Ftechspec1.asp&brandname=007&
modelname=m00757
21. Mahindra xylo specifications [a website for trusted automiles in India].Retrived september 29 ,from http://www.indiacar.com/techspec1.
asp?mcode=m00760&model=Xylo+E2&bc=008&brand=MAHINDRA+AND+MAHINDRA&gotopg=%2Ftechspec1.asp&brandname=008&
modelname=m00760)car%20door%20lock%20system%20(http://gpd.engin.umich.edu/dfm_proj_car_lock.htm
22. [The hindu information website] Why is shankh blown before start of puja? , Retrived september 30 , from http://www.hindujagruti.org/hinduism
/knowledge/article/why-is-shankh-blown-before-start-of-puja.html
23. Francisco Aguado, Zsolt Bancila, Job Eliud Garcia, Noel Nava Gonzalez . April 28, 2004 , Passenger Car Door Locking System Redesign
[a gloval product developement website] Retrived october 3 , 2008 from, http://gpd.engin.umich.edu/dfm_proj_car_lock.htm
24. Stephen Sprigle, Ph.D., PT , Wheelchair Cushion Differences , [ a website for reffering cushions for wheelchairs] Retrived October 8 , 2008
from http://www.spinlife.com/spintips/details/k/Wheelchair%20Cushion%20Differences/a/107/c/89
25. [a website for doing online surveys] Retrived October10,2008 from http://freeonlinesurveys.com/rendersurvey.asp?sid=7ikai8p74qkvmzo585439
26. [The encyclopedia website] Software engineering demographics , Retrived October 11,2008, from http://en.wikipedia.org/wiki/Software_
engineering_demographics
27. Bharat , November 2008 ,Longer working hours for Computer Software Engineers, India, Rertived November 22 , 2008, from http://
www.saching.com/Article/Longer-working-hours-for-Computer-Software-Engineers--India/1088
28. Swati ,April 7 2009 , Stress in IT Industry. Depression & Stress among Software Engineers,Retrived April 23, 2008, from http://
www.saching.com/Article/Stress-in-IT-Industry--Depression---Stress-among-Software-Engineers/2330
29. Jan Fuglestvedt,Terje Berntsen,Gunnar Myhre,Kristin Rypdal,and Ragnhild Bieltvedt Skeie ,Climate forcing from the transport sectors,
October 5, 2007 (received for review March 30, 2007),Retrived October 7 2008,from http://www.pnas.org/content/105/2/454.full
30. Blog,July 16 (2007),Unwind, destress and relax with nature , Retrived october 9 , 2008, from http://www.think-rightnow.com/blog/
reducing-stress/unwind-destress-and-relax-with-nature/
31. [an online fashion forecasting trend reporting and news E- zine]Retrived October 9,2008, From http://www.fashiontrendsetter.com/
content/color_trends.html
prakriti
Survey provided by FreeOnlineSurveys.com
I am Swaroop Roy student of IIT Guwahati , Department of Design.I am doing my masters thesis
project and requesting your 3 mins from your busy schedule to undergo my survey.My project is to
designing a family car for software professionals.
Please contact me here ( roy.swaroop@gmail.com ) to share any kind of information.
Name
Designation
Age
Organisation
7am - 8am
8am - 9am
9am - 10am
10am - 11am
5pm - 6pm
6pm - 7pm
7pm - 8pm
8pm - 9pm
Yes
No
Yoga/Meditation
Have a walk outside and feel the Nature.
listen music
play with your children
Other (Please Specify):
Yes
No
6am - 7am
7am - 8am
8am - 9am
9am - 10am
Not applicable
4pm - 5pm
5pm - 6pm
Not applicable
* Can you spend time with your family during your working days ?
Yes
No
Yes
No
Yes
No
Can you talk or spend time with your family comfortably, while driving and sitting inside a car?
Yes
No
Not applicable
* Do you feel relax and soothing while sitting inside your car or Driving?
Yes
No
Not applicable
Yes
No
Not applicable
* Do you want a car which will provide pleasure , comfort and also a possibility to spend time
with your family while driving ?
Yes
No
PARTS LIST
3. LOCK LATCH ASSM – ASSM PROVIDED (BLACK BOX FOR THIS ANALYSIS)
a. LOCK LATCH SCREWS (3)
5. O/S HANDLE ROD CYLINDER - STEEL – METAL EXTRUSION AND FORMING (PRESS)
7. STRIKER ASSM
a. STRIKER –STEEL – METAL FORMING
b. METAL PLATE –STEEL – METAL FORMING
c. SCREWS (2) –STEEL – METAL FORMING
d. MYLAR WASHER (1) – MYLAR – DIE CUTTING
Page 4 of 45
MFG452 – Design for Manufacturability Final Paper April 28, 2004
9. ELECTRONIC REMOTE.
Page 5 of 45
MFG452 – Design for Manufacturability Final Paper April 28, 2004
8g
8f
8a
8j 6a
1f
8d
8h 6b
8b
1b
1g
8i 8c
2 1d
5 1c
4
1e 1a
6c
10
7a
Remote access
7b 9
7d
7c
3 3a
Page 6 of 45
MFG452 – Design for Manufacturability Final Paper April 28, 2004
Function Diagram
C.Provide information
B. Provide Power
Open or closed
Page 13 of 45
MFG452 – Design for Manufacturability Final Paper April 28, 2004
Transform
motion in action
Transform signal
for latch
Transform in action for lock
motion in action
for lock
Page 14 of 45
MFG452 – Design for Manufacturability Final Paper April 28, 2004
Function Structure
Power Actuator #3
Latch and Striker #3 #7
Door Lock #3
Page 15 of 45
MFG452 – Design for Manufacturability Final Paper April 28, 2004
• It is too difficult to close the door. A user has to apply too much effort to pull it fr om inside of the vehicle. Also, in the maximum
open position, the inside door handle is too far for an easy reach.
• The driver can accidentally lock the door when resting his elbow on the top of the inside trim panel.
• How would you feel if the door would close almost by itself once touched?
o Like (E)
• How would you feel if the door would require a strong pull in order to close?
o Don’t care
• How would you feel if the interior lock is moved from its current location (from on top of the trim panel, next to the inside handle)?
o Normal (L)
• How do you feel about having the door lock on top of the trim panel?
o Don’t like
The results of the questionnaire ar e showing clearly that the lock ing mechanism is a fairly Stat ic product. According to the co urse
material, we are in the right direction if we want to im prove the aesthetics and the ergonomics of the product, and reduce the cost –
these are typical activities for this status.
Page 9 of 45
MFG452 – Design for Manufacturability Final Paper April 28, 2004
Negative Question
Don't Care
Don't Like
The Kano matrix shows that we need to focus on the effort required to close the door:
The door locking mechanism should be also analyzed for the following:
• Reduced cost.
• Reduced part cost for ease of assembly.
• Better appearance.
Page 10 of 45
MFG452 – Design for Manufacturability Final Paper April 28, 2004
Parameters
Competition Currently New Product World Class
Best Produced Target
Performance
- lock force 50 N 48 N 50 N 50 N
- lock/unlock time 0.6 sec .8 sec 0.5 sec 0.5 sec
- mass 1.4 kg 1.65 kg 1.5 kg 1.3 kg
- remote range 55 m 30 m 50 m 60 m
Environment
- temperature range -40/+60 degC -40/+60 degC -40/+60 degC -40/+60 degC
- humidity 40-90% 40-90% 40-90% 40-90%
Target Product Cost USD 48.00 USD 55.00 USD 50.00 USD 40.00
Competition
- vehicles /yr 100,000 180,000 200,000 220,000
- market share 15% 27% 30% 35%
Maintenance
- regular maintenance intervals (lubricate) 12,000 km 10,000 km 10,000 km 12,000 km
Quality and Reliability
- acceptable % of defects 6 sigma 6 sigma 6 sigma 6 sigma
Ergonomics
- door open/close effort 5N 8N 5N 5N
MVSS (safety and Gov. reg.)
- FMVSS & CMVSS All All All All
Page 11 of 45
MFG452 – Design for Manufacturability Final Paper April 28, 2004
Shelf Life
- estimated average shelf life 6 mths 6 mths 6 mths 6 mths
Disposal
- % recycled parts 90% 90% 100% 100%
Company Constraints
- % of North American made components used
95% 90% 100% 100%
Time Scales
- product development time 1.1 yr 1.3 yr 1 yr 0.8 yr
Aesthetics, Appearance and Finish
- grain, gloss, etc specifications
Product Life Span
12 yrs or 180,000 10 yrs or 150,000 10 yrs or 150,000 15 yrs or 200,000
miles miles miles miles
Page 12 of 45
10. Biodata
Swaroop Roy
prakriti