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GE Healthcare

MAC 400
Resting ECG Analysis System
Version - Product Code SCT

Service Manual
2036039-001 Revision D

NOTE
The information in this manual applies to MAC 400 resting ECG analysis systems with product code SCT.
Due to continuing product innovation, specifications in this manual are subject to change without notice.
MUSE, CASE, MAC, MARS, and 12SL are trademarks owned by GE Medical Systems Information Technologies,
a General Electric Company going to market as GE Healthcare. All other trademarks contained herein are the property
of their respective owners.
2007, 2008. General Electric Company. All Rights reserved.

T-2

MAC 400

2036039-001D
21 August 2008

Contents
1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Manual information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Manual purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Contraindications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Responsibility of the manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Equipment symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Service information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Equipment identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Serial number format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Serial number label (non-China version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Serial number label (China version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Product label (non-China version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Product label (China version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
CE marking information (non-Chinese only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

Equipment Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1


General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Description of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Mechanical structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Description of the functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Power supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Main PCB assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Internal interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Preparation for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
The Setup menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16
Setting options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
Printing settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18
Restoring options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-19

2036039-001D

MAC 400

Diagnostic tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19


Power on self test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-19
Device tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-20

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Recommended maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Required tools and supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Inspections and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Interior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Electrical safety tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Leakage current tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Earth leakage (AC line) current test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Enclosure (chassis) leakage current test . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Patient leakage current tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Patient leakage current to ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Patient leakage current, mains on applied part . . . . . . . . . . . . . . . . . . . . . . . .3-8
Replacing components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Replacing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Replacing the primary fuses in the power inlet module . . . . . . . . . . . . . . . . . . . .3-11
Opening the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Replacing the thermal printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Replacing the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Replacing the PCB assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Replacing the RTC battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
Replacing the OTPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Replacing the 12V power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
Replacing the power inlet module along with the toroid assembly . . . . . . . . . . . .3-19
Adjustment instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
Functional checkout procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Tools needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Functional checkout procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Operational checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Diagnostic tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Electrical safety checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Device connected to mains but does not turn on . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Green LED does not light up and device does not turn on . . . . . . . . . . . . . . . . . . .4-2
Green LED lights up and device does not turn on . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Battery only connection and device does not turn on . . . . . . . . . . . . . . . . . . . . . . .4-4
Blank display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Errors detected during self test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

ii

MAC 400

2036039-001D

Errors detected during printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5


Battery error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Printer door open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Paper problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Paper is moving but not printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Data does not print on the upper or lower edges of paper . . . . . . . . . . . . . . . . . .4-10
Printing only baselines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11

Parts List and Replacement . . . . . . . . . . . . . . . . . . . . . . . .5-1


Ordering parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Accessory kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Patient Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
Writer paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
Service manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
Operators guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Power cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
MAC 400 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Field replaceable units (FRUs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . A-1


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Electromagnetic compatibility (not applicable for China) . .


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Guidance and manufacturers declaration- electromagnetic emissions . . . . . . . B-2
Guidance and manufacturers declaration-electromagnetic immunity . . . . . . . . . B-3
Recommended separation distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

2036039-001D

MAC 400

iii

iv

MAC 400

2036039-001D

2036039-001D

Introduction

MAC 400

1-1

Introduction

Manual information
Revision history
The document part number and revision letter are on the bottom of each page. The
revision letter identifies the documents update level. The revision history of this
document is summarized in the following table.
Table 1-1: Revision history, PN 2036039-001
Revision

Date

Comment

2 July 2007

5 November 2007

2 January 2008

Added special content for China systems.

21 August 2008

Added new product label for non-China units; added Intended


Use and Contraindication; removed Equipment Symbols and
added a reference to the Operator's Guides; added a Functional
Checkout procedure.

Initial release of this document.


Edited FRU part number.

Manual purpose
This manual provides technical information for service representatives and technical
personnel so they can maintain the equipment to the assembly level. It serves as a
guide for maintenance and electrical repairs that are considered field-repairable.
Where necessary, the manual identifies additional sources of relevant information
and/or technical assistance. See the operator guides for the instructions necessary to
operate the equipment safely in accordance with its function and intended use.

Intended audience
This manual is intended for the person who maintains or troubleshoots this
equipment.

Intended use
The MAC 400 device is intended for use under the direct supervision of a licensed
healthcare practitioner. The system is intended to acquire, measure, and record
information from adult and pediatric populations. The basic system delivers 3channel ECG recordings in automatic and arrhythmia modes and 1- or 3-channel
ECG recordings in manual mode. The arrhythmia detection provides the
convenience of automatic documentation. It is not designed to provide alarms for
arrhythmia detection.

1-2

MAC 400

2036039-001D

Introduction

Contraindications
This system is not intended for use as a vital signs physiological monitor or for use
during patient transport.
This device is not intended for use with high-frequency surgical units. Disconnect
the patient from the device before using the high-frequency surgical units.
This device is not intended for use with direct cardiac applications.

Conventions
Table 1-2: Conventions
Bold text

Indicates keys on the keyboard, text to be entered, or


hardware terms such as buttons or switches on the
equipment.

Italicized text

Indicates terms that identify menu items or options in the


system display.

Safety information
Definitions
The terms Danger, Warning and Caution are used throughout this manual to point
out hazards and to designate a degree or level of seriousness. Familiarize yourself
with their definitions and significance.
Hazard is defined as a source of potential injury to a person.
Table 1-3: Hazard terms
Term

2036039-001D

Definition

DANGER

Indicates an imminent hazard which, if not avoided, will result in


serious injury or death.

WARNING

Indicates a potential hazard or unsafe practice which, if not


avoided, could result in serious injury or death.

CAUTION

Indicates a potential hazard or unsafe practice which, if not


avoided, could result in minor personal injury or product/property
damage.

NOTE

Provides application tips or other useful information to assure that


you get the most from your equipment.

MAC 400

1-3

Introduction

Safety messages
Additional safety messages that provide appropriate operation information may be
found throughout this manual.
DANGER
EXPLOSION HAZARD Use near flammables may cause
explosion.
Do not use in the presence of flammable anesthetics, vapors or
liquids.

WARNING
CONNECTION TO MAINS The mains plug must be
connected to an appropriate power supply.
Operate the unit from its battery if the integrity of the protective
earth conductor is in doubt.

Responsibility of the manufacturer


GE Medical Systems Information Technologies (GE) is responsible for the effects of
safety, reliability and performance only if:

Assembly operations, extensions, readjustments, modifications or repairs are


carried out by persons authorized by GE.

The electrical installation of the relevant room complies with the requirements
of the appropriate regulations.

The equipment is used in accordance with the instructions for use.

General
Failure on the part of the responsible individual, hospital, or institution using this
equipment to implement a satisfactory maintenance schedule may cause undue
equipment failure and possible health hazards.
To ensure patient safety, use only parts and accessories manufactured or
recommended by GE.
Parts and accessories used must meet the requirements of the applicable IEC 60601
series safety standards and essential performance standards.
The use of ACCESSORY equipment not complying with the equivalent safety
requirements of this equipment may lead to a reduced level of safety. Consideration
relating to the choice should include:

1-4

Use of the accessory in the PATIENT VICINITY; and

Evidence that the safety certification of the ACCESSORY has been performed
in accordance to the appropriate IEC 60601-1 harmonized national standard.

MAC 400

2036039-001D

Introduction

Equipment symbols
See the MAC 400 Resting ECG Analysis System Operators Guides for
information about the symbols used on this product and its packaging.

Service information
Refer equipment servicing to GE authorized service personnel only.
Any unauthorized attempt to repair equipment under warranty voids that warranty.
It is the users responsibility to report the need for service to GE or to one of their
authorized agents.

Equipment identification

025

Every GE device has a unique serial number for identification.


The serial number is formatted as shown in the following section.
NOTE
The following examples are representative only. Your product label may vary.

2036039-001D

MAC 400

1-5

Introduction

Serial number format

026

Table 1-4: Serial number description


Section

Description

Product Code for MAC 400 device

Year of manufacture

Fiscal week of manufacture

Production sequence number

Manufacturing site code

Miscellaneous characteristic

This manual applies to MAC 400 with product code SCT.

Serial number label (non-China version)

027

1-6

MAC 400

2036039-001D

Introduction

Table 1-5: Label format (non-China version)


Section

Description

Date of manufacture in the format YYYY-MM

Part number of product

Product code description

Serial number described above

Barcode representation of serial number

Serial number label (China version)

E
D
C
B
A

F
G

079

Table 1-5: Label format (China version)


Section

Description

Date of manufacture in the format YYYY-MM

Part number of product

Production license

Registration of product standards

Product register number

Serial number

Barcode representation of serial number

Product label (non-China version)


The product label is located on the rear side of the device next to the power inlet
module.

2036039-001D

MAC 400

1-7

Introduction

028

Product Label (Non-China Version)

Table 1-6: Product label (Non-China Version)


Section

Description

Product name (MAC 400)

Site of manufacture

Rating of 12V power supply

Dimension and rating of fuse

See the MAC 400 Resting ECG Analysis System Operators


Guides for information about the symbols used on this
label.

Product label (China version)


The product label is located on the rear side of the device next to the power inlet
module.

A
B
C
D

E
080

Product Label (China Version)

1-8

MAC 400

2036039-001D

Introduction

Table 1-6: Product label (China Version)


Section

Description

Product name

Company name

Company address

Rated current

Fuse

Type

CE marking information (non-Chinese only)


The MAC 400 device bears CE mark 0459 indicating its conformity with the
provisions of the Council Directive 93/42/EEC concerning medical devices and
fulfills the essential requirements of Annex I of this directive. The product is in
radio-interference protection class A in accordance with EN 55011.The country of
manufacture can be found on the equipment labeling. The product complies with the
requirements of standard EN 60601-1-2 Electromagnetic Compatibility - Medical
Electrical Equipment.

EMC: immunity performance


Users should be aware of known RF sources, such as radio or TV stations and handheld or mobile two-way radios, and consider them when installing a medical device
or system. Adding accessories or components, or modifying the medical device or
system may degrade the EMI performance. Consult with qualified personnel
regarding changes to the system configuration.

Configuration of instrument part number


There are four instrument part numbers associated with the MAC 400 device
two for non-Chinese systems and two for Chinese systems. The language is
determined at the configuration centers and there are no language-specific variants.
Table 1-7: Instrument part numbers (non-China systems)
Instrument Part
Number

2036039-001D

Description

2033547-001

MAC 400 resting ECG analysis system, 3-channel electrocardiograph for mains and battery
operation with measurement feature (non-Chinese only)

2033547-002

MAC 400 resting ECG analysis system, 3-channel electrocardiograph for mains and battery
operation with measurement and interpretation feature (non-Chinese only)

MAC 400

1-9

Introduction

Table 1-7: Instrument part numbers (China systems)


Instrument Part
Number

1-10

Description

2033547-003

MAC 400 resting ECG analysis system, 3-channel electrocardiograph for mains and battery
operation with measurement feature (China only )

2033547-004

MAC 400 resting ECG analysis system, 3-channel electrocardiograph for mains and battery
operation with measurement and interpretation feature (China only )

MAC 400

2036039-001D

2036039-001D

Equipment Overview

MAC 400

2-1

Equipment Overview

General description
The MAC 400 resting ECG analysis system is a 12-lead, 3-channel system with a
2-line x 16 character display, passive patient cable and battery operation.

Top view

029

Table 2-1: Top view


Name

2-2

Description

Keyboard

Press the keyboard keys to power on the system, change


operating parameters or control operations.

Display

View lead/lead group, heart rate, mode of operation, speed,


gain, and filter settings.

MAC 400

2036039-001D

Equipment Overview

Side view

030

Table 2-2: Side view


Name
A

2036039-001D

ECG signal input connector

MAC 400

Description
Connect the patient cable.

2-3

Equipment Overview

Rear view

031

Table 2-3: Rear view


Name

Description

Product label

Displays product name, site of manufacture,


power supply specification, fuse specification
and relevant symbols.

AC mains connector

Connect the power cord to charge the battery.

Description of the device


The MAC 400 resting ECG analysis system is a portable electrocardiograph with an
integrated thermal printer and motor assembly. It is designed to acquire, process and
record ECG signals. This manual describes the version 1 of the software. A power
supply unit and battery are integrated into the device. It is designed primarily for
operating from the battery power source, and the print function only works on
battery power. The battery is a lithium-ion rechargeable battery, and charges when
the device is connected to mains.
The hardware consists of the following:

2-4

Power block

Battery detection circuit

Battery low indication circuit

MAC 400

2036039-001D

Equipment Overview

Battery Charging Indication Circuit (Chinese systems only)

Keyboard interface

Thermal printer and motor assembly interface

Display interface

Clocks

PCB assembly

CPU

Strobe compensation circuit

VCC monitor

Memory block

Over-temperature detection circuit

Thermal printer voltage VTPH control

Field-programmable gate array (FPGA)

Audible tone generator

The available functions and operation of the MAC 400 system are described in the
operators guides.

Mechanical structure
The major mechanical components of the MAC 400 device are the top and bottom
covers. The bottom cover is the basic element housing the following sub-assemblies:

Power inlet module with fuses

Aluminum plate with a power supply module and toroid assembly on the
bottom and the PCB assembly on the top. The display, the keyboard connector,
printer connector and patient cable connector are mounted to the PCB assembly

Battery pocket, battery cover and battery

Thermal printer and motor assembly

Paper pocket, paper lifting tape, and printer door

The top cover houses the display window, paper cutter and keyboard, which is
linked to the main PCB assembly via a flexible cable.

Description of the functionality


The following block diagram details the main PCB assembly containing all of the
circuitry for the MAC 400 resting ECG analysis system. The power line supply,
battery, thermal printer, keyboard and display are not on the main PCB assembly.
The PCB assembly is divided in to two sectionsisolated and non-isolated.
The patient is directly connected to the isolated section of the device with the patient
cable. This section of the device is electrically isolated from the mains power supply
that is connected to the non-isolated section. The circuitry on the isolated side
acquires ECG data, amplifies it and converts it to digital format. Then, the line
frequency component and the muscle artifacts from the ECG data are filtered, and
opto-couplers transmit the digitized ECG data from the isolated side to the nonisolated side. The transformer transfers power from the non-isolated side to the
isolated side.

2036039-001D

MAC 400

2-5

Equipment Overview

The circuitry on the non-isolated section processes, analyses and interprets digitized
ECG data. The non-isolated section interfaces with the keyboard, display and
thermal printer.

032

2-6

MAC 400

2036039-001D

Equipment Overview

Power supply module


The power supply module is mounted on the aluminum plate on the bottom cover.
The power supply module is comprised of the power inlet and +12V power supply.

Power inlet
The power inlet includes a three-pin IEC plug and fuse holder for two 2-pole
5x20mm fuse links. This system inlet has a snap fitting.

+12V power supply


The AC/DC power supply is a customized module designed for a universal range of
input voltages. The output supply is in the range of 12V +/- 2%. The specifications
of the power supply are outlined in Table 2-4: Power supply specifications on
page 2-7.
Table 2-4: Power supply specifications
Input voltage range

100-240V AC

Frequency

50-60Hz

Full load current

1.67A

Output voltage

12V

Line regulation

12V +/-0.5%

Load regulation

12V +/-2%

Battery
A customized, rechargeable Lithium-Ion battery with built-in 2S protection is
mounted to the battery pocket in the bottom cover. A dedicated battery charger is
used to charge the battery. The battery specifications are listed in Table 2-5: Battery
specifications on page 2-7.
Table 2-5: Battery specifications
Rated voltage

7.2V

Battery voltage

5.4-8.4V

The MAC 400 system can print only when the battery is connected to the device.
With a fully charged battery (8.3-8.4V), approximately 100 ECGs can be recorded in
auto mode.
NOTE
If the device cannot produce at least fifty ten-second ECG reports sequentially
on a fully charged battery, we recommend replacing the battery. For instructions
on replacing the battery, see Replacing the battery on page 3-10.

2036039-001D

MAC 400

2-7

Equipment Overview

Main PCB assembly


The MAC 400 systems main PCB assembly contains all the circuitry for the device
except the power supply line, battery, thermal printer, keyboard and display. The
circuitry can be grouped by functionality.

Voltage supply and monitoring


The device requires several regulated voltages for operation of its various
components. Voltage supply and monitoring includes on/off electronics, 5V DC-DC
converter, +3.3V LDO and battery charger.
On/off electronics turn the device power on and off. The input voltage monitoring
circuit monitors the battery voltage.

A yellow LED on the keyboard indicates when it falls below 6.8V +/- 2%.
(non-Chinese systems)

A yellow LED will illuminate continuously, When battery is fully charged or


not charging. It will flash when battery voltage falls below 6.8V +/- 2%.
(Chinese systems only)

If the voltage falls below 6.3V +/- 2%, the unit turns off automatically. (all
systems)

The output of the power supply is connected to an SMD2016 polyfuse resettable


1.5A fuse for over-current protection.
A Lithium-Ion charge management IC charges the battery when the device is
connected to mains. +12V is the input to the battery charger. LED DS1 and DS2
(shown in the component view in the following graphic) as outlined in Table 2-6:
Charging conditions on page 2-8 indicate the charging conditions.

070

Table 2-6: Charging conditions


Charger operation

2-8

DS2

DS1

Charge in progress

ON

OFF

Charge complete

OFF

ON

Charge suspend, timer fault, over voltage, sleep mode, batter


absent

OFF

OFF

MAC 400

2036039-001D

Equipment Overview

CPU Motorola MC68832


The Motorola MC68832 (CPU) 32-bit micro controller is the core of the MAC 400
resting ECG analysis system. The CPU interacts with SRAM, PROM, EEPROM,
RTC, FPGA, thermal printer interface, keyboard interface, display interface, audible
tone and DSP (isolated side). A 32.768KHz crystal provides the reference clock
signal for the clock synthesizer of the CPU.

Memory
Memory on the MAC 400 system includes SRAM, PROM, and Serial EEPROM.
PROM stores the code for the CPU and serial EEPROM stores configuration data.

Real-time clock (RTC)


The RTC4574 has an internal 32.768KHz crystal unit. Serial communication
between CPU and RTC4574 through the I/O port of the CPU is used to exchange
time and date information between the CPU and RTC. RTC has an accuracy of +/one minute per month. When the device is turned off, the RTC battery powers the
RTC to keep track of the time and date. The battery is a 3V Lithium Ion coin battery
with 255mAH capacity, which can supply power to the clock for a minimum of five
years.

Audible tone (beep) generator


The audible tone generator is F/TCW 05 manufactured by DIGISOUND. The CPU
controls the beep by enabling it under the following circumstances:

The beep sounds once when the self-test is complete.

The beep sounds once every five seconds when the leads are not connected.

The beep sounds once every five seconds to indicate the printer door open,
battery and paper error conditions.

The beep sounds once for every QRS peak detected when the heart rate is
within the specified limits.

NOTE
Pressing the QRS beep key disables the audible tone. Turning off the QRS beep
in configuration settings also disables the audible tone for QRS complex.

Keyboard
The keyboard contains the following control keys: up cursor, down cursor, right
cursor, left cursor, enter, config, lead selection, copy, QRS beep, print start/stop.
The on/off key is not part of the matrix.
There are two LEDs on the keyboard one green and one yellow.

2036039-001D

The green LED indicates that the system is connected to active mains.
(all systems)

On non-Chinese systems, the yellow LED indicates that the battery voltage is
below 6.8V +/- 2%.

MAC 400

2-9

Equipment Overview

A yellow LED will illuminate continuously when battery is fully charged


or not charging. It will flash when battery voltage falls below 6.8V +/- 2%.
(Chinese systems only)

Display
The alphanumeric interface displays on a 16X2 character liquid-crystal display
powered by +5V supply. The character format is 5X7 dots plus the cursor, and the
viewing angle is six oclock. The display type is a reflective green STN.

FPGA
The CPU-thermal printer interface, CPU-display enable logic, CPU-motor driver IC
interface are all implemented in FPGA. The CLKOUT signal is the clock signal for
logic implemented and has an output frequency of 16.7MHz.

Thermal printer and motor assembly interface


The device is equipped with a Fujitsu thermal printer and motor assembly with 576
dots, thermistor for thermal printhead temperature, paper cue sensor and door platen
sensor. There is a serial data interface between the thermal printer and the FPGA.
The strobe compensation circuit modulates the strobe pulse width in accordance
with battery voltage, speed and temperature of the thermal printhead. The strobe
pulse width decides the time for which the dots are heated. The voltage supply to the
printhead and motor is cut off when the battery voltage falls below 6V and the
thermal printhead is overheated, or by the CPU control in case of error conditions.
The motor is a bipolar stepper powered by an IC driver that moves the paper at
speeds of 5, 25 or 50mm/s.

ECG recording and pre-processing


The ECG acquisition side is isolated from the non-isolated side by 8mm of
separation. There is no electrical conduction path between the isolated and nonisolated sections, except a 68M-ohm resistor provided as a path for the leakage
current. Opto-couplers provide communication between the CPU and DSP. The
transformer provides magnetic coupling between non-isolated +5V supply and
+5V_ISO and +3.3V_ISO for power transfer. The main components of the isolated
side are:

2-10

ECG lead connector

Electrostatic discharge protection and conductive noise immunity

Probe ID circuit

Lead fail bias circuit

Right leg drive circuit

Instrumentation amplifiers

Multiplexer

ADC

Voltage reference

DSP

MAC 400

2036039-001D

Equipment Overview

Serial EEPROM

Clocks

Opto-couplers

Transformer

+5V_ISO

+3.3V_ISO

+1.8V

A step-up transformer is used to transfer power from the non-isolated side to the
isolated side. The voltages generated on the acquisition side are +5V_ISO,
+3.3V_ISO and +1.8V. Communication between DSP and CPU follows SPI
protocol by transmitting signals optically using Opto-couplers.
Connector J1 connects the ECG leads to the MAC 400 system. The system supports
10 leadwire ECG cables. Diodes connected in series offer electrostatic discharge
protection. A probe ID circuit detects whether the cable is connected. A lead-fail
bias circuit detects when a particular lead is not connected. The right leg drive
circuit generates the reference signal for all the leads. Instrumentation amplifiers
provide the required gain. An 8:1 multiplexer selects the eight channels one by one.
The ADC samples each sample and sends the digitized data to CPU. The signal
chain in DSP includes notch filter, DC filter, low pass filter, down sampling and line
frequency filter. Serial EEPROM is used to store DSP code. A 20MHz external
crystal provides the reference clock signal to DSP.

Internal interfaces
This section describes the interface signals between the PCB assembly and external
modules.

Signal flow between 12V power supply and PCB assembly


J10 is a 4-pin horizontal snap-fit connector and connects a 12V power supply to the
PCB assembly. The mechanical structure of the connector does not allow reverse
connection of the power supply to the PCB. The connector signals are identified in
Table 2-7: J10 connector signals on page 2-11. Input output (I/O) is with respect
to the MAC 400 system PCB.

Table 2-7: J10 connector signals

2036039-001D

Connector

Signal Name

I/O

J10-1

GND

J10-2

GND

J10-3

+12V

J10-4

+12V

MAC 400

2-11

Equipment Overview

Signal flow between battery and PCB assembly


J11 is a compression connector that connects the battery to the PCB. See Table 2-8:
J11 interface signals on page 2-12 for details.

Table 2-8: J11 interface signals


Connector

Signal Name

I/O

J11-1

VBAT +

J11-2

VBAT +

J11-3

VBAT -

J11-4

VBAT -

Signal flow between display and PCB assembly


J8 connects the display to the PCB. Table 2-9: J8 connector signals on page 2-12
identifies the signals involved in the interface between the display and the PCB.

Table 2-9: J8 connector signals

2-12

Connector Pin

Function

Description

J8-1

GND

Ground pin of display

0V

J8-2

+5V

VCC of display

5V

J8-3

CONTRAST

CPU generates this signal as a PWM


wave integrated by a low pass filter to DC
voltage in the range of 0-2V

0-2V

J8-4

ADR [0]

This is the LSB of the address bus. It is


used to select between data and
instruction register

TTL/active high

J8-5

R/W*

CPU generates R/W* signal. This signal


decides whether data is read from the
display or written into the display

TTL/active high

J8-6

DISPLAY

The display enable signal generated by


CPU and further processed by FPGA
logic

3.3V/active high

J8-7

DATA [8]

Part of the 16-bit bidirectional data bus

J8-8

DATA [9]

Part of the 16-bit bidirectional data bus

J8-9

DATA [10]

Part of the 16-bit bidirectional data bus

J8-10

DATA [11]

Part of the 16-bit bidirectional data bus

MAC 400

Level/Polarity

2036039-001D

Equipment Overview

Table 2-9: J8 connector signals


Connector Pin

Function

Description

Level/Polarity

J8-11

DATA [12]

Part of the 16-bit bidirectional data bus

J8-12

DATA [13]

Part of the 16-bit bidirectional data bus

J8-13

DATA [14]

Part of the 16-bit bidirectional data bus

J8-14

DATA [15]

Part of the 16-bit bidirectional data bus

J8-15

Unused

This pin is not used

J8-16

Unused

This pin is not used

Signal flow between thermal printer and PCB assembly


J7 is a positive lock 30-pin MOLEX connector, which connects the thermal printer
to the PCB. Table 2-10: J7 connector symbols on page 2-13 defines the J7
connector symbols.
Table 2-10: J7 connector symbols
Connector Pin

Function

I/O

Description

Level

J7-1

PHK

The cathode of LED in the cue mark


sensor

0-3.8V

J7-2

VSEN

The VCC of cue mark sensor and is


equal to 5V

5V

J7-3

VHE

The output of cue mark sensor


connected to the input of the
comparator, which is part of the cue
mark sensor circuit

800mV-5V

J7-4

SW

One terminal of the door sensor


input to door sensing circuit

J7-5

SW

Other terminal of door sensor


connected to ground

J7-6

VH

Print head voltage supply

6-8.4V

J7-7

VH

Print head voltage supply

6-8.4V

J7-8

DI

Data input to shift register

TTL

J7-9

CLK

Clock input to shift register

TTL, L->H

J7-10

GND

Ground

0V

J7-11

GND

Ground

0V

J7-12

STB 5

2036039-001D

MAC 400

Strobe signal

TTL/active high
0V

TTL, active high

2-13

Equipment Overview

Table 2-10: J7 connector symbols


Connector Pin

Function

I/O

Description

Level

J7-13

STB 4

Strobe signal

TTL, active high

J7-14

STB 3

Strobe signal

TTL, active high

J7-15

VDD

VCC for logic

5V

J7-16

TM

Thermistor

J7-17

STB 2

Strobe signal

TTL, active high

J7-18

STB 1

Strobe signal

TTL, active high

J7-19

AEO2

Heater elements block select

TTL, active low

J7-20

AEO1

Heater elements block select

TL, active low

J7-21

GND

Ground

0V

J7-22

GND

Ground

0V

J7-23

LAT

Latch signal

TTL, active low

J7-24

DO

Data out signal

TTL

J7-25

VH

Print head voltage supply

6-8.4V

J7-26

VH

Print head voltage supply

6-8.4V

J7-27

MT A

One end of phase A winding

6-8.4V

J7-28

MT A*

Other end of phase A winding

6-8.4V

J7-29

MT B

One end of phase B winding

6-8.4V

J7-30

MT B*

Other end of phase B winding

6-8.4V

Signal flow between PCB assembly and keyboard


J9 is an 18-pin molex vertical mount connector that connects the keyboard to the
main PCB. Reverse voltage protection is implemented mechanically. Interface
signals between the keyboard and the PCB are identified in Table 2-11: J9
connector signals on page 2-14.
Table 2-11: J9 connector signals

2-14

Connector Pin

Function

J9-1

GND

J9-2

Not connected

J9-3

Not connected

J9-4

GND

I/O

MAC 400

Description

Level

Ground connection

0V

Ground connection

0V

2036039-001D

Equipment Overview

Table 2-11: J9 connector signals


Connector Pin

Function

I/O

Description

J9-5

On/Off switch

On/Off switch independent of matrix

J9-6

ROW1

Row 1 connection

J9-7

ROW2

Row 2 connection

J9-8

ROW3

Row 3 connection

J9-9

ROW5

Row 5 connection

J9-10

COLUMN5

Column 5 connection

J9-11

COLUMN1

Column 1 connection

J9-12

COLUMN2

Column 2 connection

J9-13

ROW4

Row 4 connection

J9-14

COLUMN3

Column 3 connection

J9-15

COLUMN4

Column 4 connection

J9-16

GND

J9-17

Main indication LED

Connected to the green LED which


lights up when a valid mains is
connected to the device

J9-18

Battery indication
LED

Non-Chinese systems:
Connected to the yellow LED which
lights up when the battery voltage
goes below 6.8V +/- 2%

Ground connection

Level

0V

Chinese systems:
Connected to yellow LED which will
illuminate continuously when battery
is fully charged or not charging or it
will flash when battery voltage falls
below 6.8V +/- 2%.

ECG lead connector


J1 is a 14-pin connector, which connects ECG leads to the MAC 400 system PCB.
The interface signals are identified in Table 2-12: J1 interface signals on page 216.

2036039-001D

MAC 400

2-15

Equipment Overview

Table 2-12: J1 interface signals


Connector pin

Function

J1-1

V2

J1-2

V3

J1-3

V4

J1-4

V5

J1-5

V6

J1-6

Cable shield

J1-7

Cable shield

J1-8

GND

J1-9

RA

J1-10

LA

J1-11

LL

J1-12

V1

J1-13

Not connected

J1-14

RL

Preparation for use


The MAC 400 resting ECG analysis system does not require installation. However,
you may want to customize the system settings. Once the operating parameters are
set, the system saves the settings as the default parameters and activates them each
time the system is turned on.

The Setup menu overview


Use the setup menu to navigate between system settings and select the options you
want.

2-16

1.

Press the
configuration key to access the setup menu. The first menu
item is Language.

2.

Use the

up/down cursor to select a menu item.

3.

Use the

left/right cursor to select the desired setting.

MAC 400

2036039-001D

Equipment Overview

4.

Press

enter to confirm your selection.

5.

Press the

configuration key to save settings and exit the setup menu.

Setting options
Operating parameters can be customized using the setup menu. To change or set
options, follow the steps for each menu item. Following are several of the most
common settings. For more information about setting operating parameters, see the
MAC 400 Resting ECG Analysis System Operators Guide.
To access the options menu and initiate any of the following setting selections, press
the

configuration key.

Selecting a language
You can select the language for the display text and printed ECG reports.
1.

Use the

up/down cursor to select Language.

2.

Use the

right/left cursor to choose your preferred language.

3.

Press

enter to confirm your selection.

NOTE
When you choose Chinese or Russian, changes only affect printed reports. The
display remains in English.

Selecting the lead notations


There are two different lead notation options: AHA and IEC.
1.

Use the

up/down cursor to select Notation.

2.

Use the

right/left cursor to select AHA or IEC.

3.

Press

enter to confirm your selection.

Setting the date and time for printed ECG reports


To set the date:
1.

2036039-001D

Use the

up/down cursor to select Date.

MAC 400

2-17

Equipment Overview

2.

Use the

3.

Press

right/left cursor to set the date.


enter to confirm your selection.

To set the time:


1.

Use the

up/down cursor to select Time.

2.

Use the

right/left cursor to set the time.

3.

Press

enter to confirm your selection.

Selecting heart rate limit values


1.

Use the

up/down cursor to select HR control.

2.

Use the
right/left cursor to change the low limit value in increments of 5
BPM, between 30 and 120 BPM.

3.

Press

4.

Use the
240 BPM).

5.

Press

enter to confirm your selection.


right/left cursor to change the high limit value (between 80 and

enter to confirm your selection.

NOTE
After setting these options, you must press

configuration to save the

options and exit the setup menu.

Printing settings
It is recommended that you print the current settings of the system before
performing any maintenance.

2-18

1.

Press

configuration to enter the setup menu.

2.

Use the

3.

Select Yes and press


settings.

up/down cursor to navigate to Print.

MAC 400

enter to confirm your selection and print the

2036039-001D

Equipment Overview

Restoring options
When the main PCB assembly is replaced, you need to restore the original options.

Restoring the serial number


When the main PCB is replaced, the serial number needs to be restored.
1.

Turn off the power.

2.

Press and hold the


enter and
copy keys together and turn on the
device. Keep the key combination depressed until Enter serial number displays.

3.

Use the

left/right cursor keys to enter the alphanumeric serial number

and select the characters with the

start/stop key. After you enter the

entire 13 digits, the display briefly goes blank and then displays Ser. No. Stored.

Restoring the interpretation option


When the main PCB is replaced, use the option activation code to restore the
original option. The option code label is located on the side of the device near the
patient cable connector.
1.

Turn off the power.

2.

Press and hold the


lead selection key and
left cursor together and
turn on the device. Keep the key combination depressed until Option code
displays.

3.

Use the
left/right cursor keys to enter the 12-digit numeric option code.
After you enter the entire code, the display briefly goes blank and then displays
Option Enabled.

To confirm that you have restored options, print the configuration list as described in
Printing settings on page 2-18.

Diagnostic tests
All messages displayed during self tests are in English. The system menu guides you
through the functions and testing.

Power on self test


When the MAC 400 system is initially turned on, the Self-TestPlease wait screen
displays in English. The Self-test includes the following tests:

2036039-001D

ROM test

MAC 400

2-19

Equipment Overview

RAM test

DSP test

If any of these tests fail, the corresponding error code displays the message: Test
failed...4 ROM (2 RAM, 5 DSP) error.

Device tests
The device test function tests various modules of the system and is conducted
through the keyboard interface. To initiate device tests, press and hold the right
cursor and configuration key together until Device test displays. Press the right/
left cursor keys to display the previous/next test.
1.

Key test (with beep test)

2.

Display test

3.

Motor test

4.

Recording test

5.

Results test

Key test
Device test KEY TEST displays. Press the enter key to initiate the key test. During
the test mode, when each key is pressed the corresponding name of that key
displays. The names are identified in the following table.

Table 2-13: Key names


Key

2-20

Display message

Enter

KEY_ENTER

Up cursor

CUR_UP

Down cursor

CUR_DOWN

Right cursor

CUR_RIGHT

Left cursor

CUR_LEFT

Lead selection

KEY_LEAD

Copy

KEY_COPY

QRS Beep

KEY_BEEP (accompanied by a beep sound)

Config

KEY_CONFIG

Start/Stop

Exits key test and displays Device test and moves to next
test

MAC 400

2036039-001D

Equipment Overview

Display test
Device test DISPLAY TEST displays. To test the display:
1.

Press the enter key to start the display test.

2.

Press the right cursor key. Two rows of 16 black squares display.

3.

Press the left cursor key to clear the display.

4.

Press the enter key to exit and move to the next test.

Motor test
Device test MOTOR TEST displays. To test the speed of the motor:
1.

Press enter to start the motor test.

2.

Press the up/down cursor keys to select the speed: 5, 25, or 50 mm/s.

3.

Press the start/stop key to begin printing short lines on the edges of the paper.
The distance between consecutive short lines indicates the selected speed.

4.

Press the start/stop key to stop the printing.

5.

Press the enter key to move to the next test.

Recording test
Device test RECORDING TEST displays. To test the recording:
1.

Press the enter key to start the recording test.

2.

Press the up/down and right/left cursor keys to select the speed 5, 25, or 50
mm/s and the gain 5, 10, or 20mm/mV.

3.

Press the enter key to print the two channel wave form.

4.

Press the start/stop key to stop printing.

5.

Press the enter key to move to the next test.

Results test
Device test RESULTS displays. Press the start/stop key to print one page results.
The printed output supplies data on the software contained in the unit (reference
number, version number, and date of preparation of the firmware), the results of the
tests carried out during power-up, and details on the connected patient lead.
To exit the device diagnostic tests, press the config key and the left cursor together.

2036039-001D

MAC 400

2-21

Equipment Overview

2-22

MAC 400

2036039-001D

2036039-001D

Maintenance

MAC 400

3-1

Maintenance

Recommended maintenance
A regular equipment maintenance program helps prevent unnecessary equipment
and power failures and reduces possible health hazards. This chapter contains
instructions for the following recommended maintenance:

Inspecting and cleaning the device.

Electrical safety

Ground continuity test to verify all exposed metal is properly grounded.

Leakage tests to verify the equipment does not propose any health hazard.
WARNING
PROPER MAINTENANCE REQUIRED Failure to
implement the recommended maintenance schedule may cause
equipment failure and possible health hazards.
All responsible individuals employing the use of this device
assume the responsibility for performing the recommended
maintenance unless an Equipment Maintenance Agreement exists.

Required tools and supplies


In addition to a standard set of hand tools, you need the following items:

Multimeter

Leakage current tester

Anti-static wrist strap

Inspections and cleaning

Check the device and accessories for mechanical defects, which can impair
their functioning.

Perform a functional check as detailed in Device tests on page 2-20.

Ensure that the labels and inscriptions on the device relating to safety are clearly
legible.

Ensure that the fuses comply with the vendors specifications.

Check that the patient cable and lead wires are not defective or broken.

Check that the electrodes are not out of date.

Inspect cords and cables for fraying or other damage.

Check the case and display for cracks or other damage.

Inspect the keys and keyboard to make sure they have correct markings on them
and to ensure proper operation.

Visual inspection

3-2

MAC 400

2036039-001D

Maintenance

Confirm the Green LED is glowing when the power cord is connected to the AC
line and the AC switch is On.

Exterior cleaning
Clean the exterior surfaces once per month, and more frequently if needed.

Use a clean, soft cloth and water with a mild detergent. Wring excess water
from the cloth and wipe down the exterior surfaces of the device.

Dry the surfaces with a clean cloth or paper towel.

Interior cleaning
Check for dust on the interior components and clean as needed with commercially
available compressed air.
Clean the thermal printhead periodically to ensure good print quality and long
printer life. To clean the thermal printhead:
1.

Use a disposable wrist strap to avoid static electricity.

2.

Open the printer door and separate the platen from the printhead.

3.

Wipe the glazed surface of the thermal printhead gently with cotton swabs and
ethyl alcohol.

4.

When the surfaces are dry, fix the platen in place and close the printer door.

NOTE
Do not hit the thermal printhead with anything hard.
Do not use sand paper on the thermal printhead.
Do not add any unnecessary force on the thermal printhead.

Electrical safety tests


The suggested safety analysis tests comply to the international standard IEC 606011. The tests should be performed with safety testing instruments with measuring
circuits calibrated according to IEC 60601-1. To ensure personal safety, refer to the
testing instruments user documentation.
Perform the tests under normal ambient conditions of temperature, humidity and
pressure, with line voltage.
The leakage currents correspond to 110% of rated voltage for the tested unit. If this
is not taken into account when performing leakage tests, the measured values must
be calculated.
When performing the electrical tests, you can connect the ground probe of the safety
tester to the printer mounting base (A) or the aluminum insulation plate (B) as
indicated in the following graphic.

2036039-001D

MAC 400

3-3

Maintenance

071

Recommended test equipment

Safety tester for measurements according to 60601-1.

Testing connector as described for the individual tests.

GE recommended test schedule

After initial setup.

Once every 12 months thereafter as part of a regular maintenance plan.

Whenever power sources are affected by servicing.

Ground resistance test


This test determines whether the device has a power ground fault per IEC 60601-1
(Ed. 2.1), section 3, clause 18.

3-4

This test measures the ground resistance from the device power inlet ground
terminal to any exposed conductive part of the device.

Test circuit specifications: AC current source 50 Hz/60 Hz of 25A or 1.5 times


the rated current (whichever is greater) with a limited no-load output of 6V.

Per IEC 60601-1, test the devices power inlet ground terminal. Any resistance
greater than 100 mOhm results in failure.

MAC 400

2036039-001D

Maintenance

Leakage current tests


The following electrical diagram shows the Measuring Circuit [M] required for
leakage current. The reading in mV corresponds to mA (leakage current). The safety
tester instruments generally work with this Measuring Circuit [M] and the displayed
values are converted to leakage current.

033

Earth leakage (AC line) current test

078

This test measures leakage current of the devices internal power supply. The device
has to be turned on and off, and connected to your safety-testing equipment.
Measurements should be taken under the following conditions (refer to the safety
tester diagram):

2036039-001D

Device in ON state

Polarity switch NORM and RVS

S1 (neutral) closed and open

GND switch open

MAC 400

3-5

Maintenance

The test has failed if the measured values are greater than:
N.C.

S.F.C.

Polarity: NORM & RVS

Polarity: NORM & RVS

S1 (neutral): closed

S1 (neutral): open

GND: open

GND: open

Total tests/combinations: 2

Total tests/combinations: 2

500 uA (IEC)

1,000 uA (IEC & UL)

300 uA (UL)

Enclosure (chassis) leakage current test

034

This test measures leakage current from the chassis to ground during normal
condition (N.C.) and single fault conditions (S.F.C.). In all cases, the leakage current
is measured from any exposed conductive parts to ground; the device has to be
turned on and off, and connected to your safety-testing instrument.
During N.C., measurements should be taken under the following conditions (refer to
the safety tester diagram):

Device in ON state

Polarity switch NORM and RVS

GND switch GND closed

S1 (neutral) closed

During S.F.C., measurements should be taken under the following conditions (refer
to the following safety tester diagram):

Device in ON state

Polarity switch NORM and RVS

GND switch closed, S1 (neutral) open

GND switch open, S1 (neutral) closed

The test has failed if the measured values are greater than:

3-6

MAC 400

2036039-001D

Maintenance

N.C.

S.F.C.

Polarity: NORM & RVS

Polarity: NORM & RVS

S1 (neutral): closed

S1 (neutral): closed I open

GND: closed

GND: open I closed

Total tests/combinations: 2

Total tests/combinations: 2

100 uA (IEC & UL)

500 uA (IEC)
300 uA (UL)

Patient leakage current tests


These tests measure leakage current of the devices floating inputs
(patient connections) to ground.

Patient leakage current to ground

077

This test measures leakage current from the floating input (patient connection) to
ground during normal condition (N.C.) and single fault condition (S.F.C.). In all
cases, the leakage current is measured from the floating input to ground: The device
has to be turned on and off, and connected to your safety testing instrument.
During N.C., measurements should be taken under the following conditions (refer to
the safety tester diagram):

Device in ON state

Polarity switch NORM and RVS

GND switch GND closed

S1 (neutral) closed

During S.F.C., measurements should be taken under the following conditions (refer
to the safety tester diagram):

2036039-001D

Device in ON state

MAC 400

3-7

Maintenance

Polarity switch NORM and RVS

GND switch closed, S1 (neutral) open

GND switch open, S1 (neutral) closed

The test has failed if the measured values are greater than:

N.C.

S.F.C.

Polarity: NORM & RVS

Polarity: NORM & RVS

S1 (neutral): closed

S1 (neutral): closed I open

GND: closed

GND: open I closed

Total tests/combinations: 2

Total tests/combinations: 4

10 uA (IEC & UL)

50 uA (IEC & UL)

Patient leakage current, mains on applied part

035

WARNING
PERSONAL SAFETY MAINS VOLTAGE is applied to
floating input (patient connection) and patient cables/test plug
conductors and safety tester PATIN JACK.
For the protection of the person performing these tests, the
following values of resistor R may be used:

Type CF 100 kOhm (220 to 240 V)

Disconnect safety tester from line voltage before connecting


patient cable/test plug to device.

After line voltage has been disconnected, connect the patient


cable/test plug to device.

This test performs leakage current tests during single fault conditions (S.F.C.) with
line voltage applied to the floating (patient connection) inputs.

3-8

MAC 400

2036039-001D

Maintenance

In all cases, the leakage current is measured from the floating (patient) inputs jack of
the device to ground. To setup this leakage current test:
1.

Disconnect the safety tester from the line voltage

2.

Ground all signal input/output connections (all SIPs/SOPs connected to ground)

3.

Connect the patient cable/test plug to device

4.

Connect the patient cable/test plug to the safety tester

5.

Ensure that the person/tester in not touching the patient cable/test plug or
floating (patient) input or device conductive surfaces

6.

Connect safety tester to line voltage see warning on previous page.

During S.F.C, measurements should be taken under the following conditions (refer
to safety tester diagram):

Device in ON state

Polarity switch NORM and RVS

S1 (neutral) open

GND switch closed

The test has failed if the measured values are greater than:
N.C.
N/A

S.F.C.
Polarity: NORM & RVS
S1 (neutral): open
GND: closed

Total tests/combinations: 0

Total tests/combinations: 2

N/A

50 uA (IEC & UL)

After completing this test, disconnect the safety tester from line voltage before
disconnecting the patient cable/test plug and/or the device.

Replacing components
When it is determined that a component is faulty, refer to the following instructions
for replacement. Follow the safety instructions when replacing components.
WARNING
OPERATOR SAFETY Repairing device when powered on
may cause injury.
Turn off the device before replacing components.

2036039-001D

MAC 400

3-9

Maintenance

Safety instructions
When repairing the MAC 400 device, the following considerations apply:

Only approved personnel may conduct repairs.

Before opening the device, turn off the power and disconnect the mains plug
from the power inlet module. Never connect the mains plug when the device is
open.

Before opening the device or completing any servicing, remove the battery.

Before replacing the primary fuses in the power inlet module, turn off the power
and disconnect the mains plug.

Only the original GE Healthcare components identified in the FRU list may be
used.

When replacing electronic components, implement ESD protection.

Defective or empty LI-Ion batteries should be disposed of in accordance with


the applicable legal stipulations or returned to the factory.

Replacing the battery

036

3-10

MAC 400

2036039-001D

Maintenance

1.

Remove the screw fastening the battery cover to the bottom cover.

2.

Slide and raise the battery cover and remove the battery from its compartment.

3.

Place the new battery in to the battery compartment with the battery label facing
downwards, and the battery terminals facing the battery contacts on the PCB.
Reverse voltage protection is implemented mechanically.

Replacing the primary fuses in the power inlet module

037

1.

Depress the latch and slide the fuse holder from the power inlet module.

2.

Remove the two fuses from the fuse holder.

3.

Insert the two new fuses.

4.

Secure the fuse holder back into its position.


CAUTION
EQUIPMENT PERFORMANCE Use of unapproved
components may interfere with device performance.
Only use fuses indicated on the product label.

2036039-001D

MAC 400

3-11

Maintenance

Opening the device

038

1.

Remove the battery as described inReplacing the battery on page 3-10.

2.

Turn the device upside down and remove the four fastening screws on the
bottom.

3.

With the keyboard facing up, open the printer door along with the platen.

4.

Raise the top cover of the housing and disconnect the keyboard cable from the
J9 connector.
The display remains fixed on the PCB.
NOTE
If you need to replace the top cover assembly, dispose of the faulty (old)
one and reassemble with the new top cover assembly.

3-12

MAC 400

2036039-001D

Maintenance

Replacing the thermal printer

039

1.

Open the device and printer door as described in Opening the device on
page 3-12.

2.

Open connector J7 to disconnect the flat ribbon printer cable.

3.

Remove the platen from the printer door.

4.

Remove the two screws fastening the base of the printer to the printer bracket.

5.

Align the mounting holes of the new printer with those on the printer bracket.

6.

Use the screws to fasten the printer onto the printer enclosure.

7.

Connect the flat ribbon cable to the printer connector on the PCB.

8.

Align the platen on the printer door and press it into position.
NOTE
Ensure that the platen gear aligns with the gears of the thermal printer.

2036039-001D

MAC 400

3-13

Maintenance

Replacing the display

040

3-14

1.

Open the device as described in Opening the device on page 3-12.

2.

Disconnect the display cable connector from the J8 connector on the main PCB.

3.

Remove the four screws fastening the display to the display mounting bracket.

4.

Align the new display mounting holes to those on the display mounting bracket
and fasten the display with the screws.

5.

Connect the display cable connector to the J8 connector on the main PCB.

MAC 400

2036039-001D

Maintenance

Replacing the PCB assembly

041

NOTE
If possible, print out the current settings before replacing the PCB assembly. For
information about the configuration settings, see Printing settings on page 218.
1.

Open the device as described in Opening the device on page 3-12.

2.

Disconnect the power supply connector from J10.

3.

Disconnect the display cable from J8.

4.

Remove the two screws fastening the display bracket assembly and remove it.

5.

Disconnect the printer cable from J7.

6.

Remove the four screws fastening the PCB assembly to the aluminum plate.
NOTE
Return the PCB assembly to the factory in ESD packaging.

2036039-001D

7.

Orient the new main PCB assembly, align the mounting holes with those in the
aluminum plate, and fasten the new PCB assembly to the plate with the screws.

8.

Re-fasten the display and display bracket to the PCB and plate with the screws.

MAC 400

3-15

Maintenance

9.

Re-connect the printer cable to J7, the power supply cable to J10, the keyboard
cable to J9 and the display cable to J8.

10. Re-attach the upper section of the device to the lower section with the four
screws.
11. Replace the battery in the battery pocket, slide on the cover and re-fasten with
the screw.
12. Turn on the device and enter the settings as described in Setting options on
page 2-17.
13. Enter the serial number and option code (optional) as described in Restoring
options on page 2-19.
14. Adjust the display contrast as described in Adjustment instructions on page 320.
15. Adjust the time and date.
16. If possible, set the configuration to the previous user settings. If not, select the
default settings.

Replacing the RTC battery

042

1.

Remove the PCB assembly as instructed in steps 1-6 of Replacing the PCB
assembly on page 3-15.

2.

With the display connector at the top and facing upwards, locate the RTC
battery BT1 on the left side of the PCB.

3.

Turn the PCB assembly over and de-solder the battery contacts to remove the
battery.
NOTE
Dispose of battery according to local municipal waste guidelines.

3-16

MAC 400

2036039-001D

Maintenance

4.

Remove the two solder patches.

5.

Solder the new battery into position on the PCB.

6.

Replace the two solder patches.

7.

Turn on the device and when you see the main menu, press the configuration
key.

8.

Adjust the time and date.

Replacing the OTPROM

075

2036039-001D

1.

Remove the PCB assembly as instructed in steps 1-6 of Replacing the PCB
assembly on page 3-15.

2.

With the display connector at the top and facing upwards, locate the OTPROM
in the upper center of the PCB.

3.

Remove the OTPROM from the board.

4.

Insert the new OTPROM and fit it into position.

MAC 400

3-17

Maintenance

Replacing the 12V power supply

0432

1.

Remove the main PCB as instructed in steps 1-6 of Replacing the PCB
assembly on page 3-15.

2.

Remove the five screws fastening the aluminum plate to the bottom cover.

3.

Remove the two screws on the power inlet module bracket.

4.

Remove the screw fastening the ground wire to the printer bracket.

5.

Turn over the aluminum plate and disconnect the yellow/green wire from the
yellow/green wire of the toroid.

6.

Disconnect the white and black wires from the power inlet module.

7.

Remove the four screws to unfasten the power supply from the mounting plate.

8.

Align the new power supply mounting holes to the power supply mounting
plate and replace the four screws.

9.

Connect the yellow/green wire of the power supply to the yellow/green wire of
the toroid.

10. Connect the black wire of the power supply to the terminal marked N of the
power inlet module, and connect the white wire to the terminal marked L.
11. Complete steps 11-15 ofReplacing the power inlet module along with the
toroid assembly on page 3-19.

3-18

MAC 400

2036039-001D

Maintenance

Replacing the power inlet module along with the toroid assembly

044

1.

Remove the main PCB assembly as instructed in steps 1-6 of Replacing the
PCB assembly on page 3-15.

2.

Remove the power supply shield as described in steps 1-6 of Replacing the
12V power supply on page 3-18.

3.

Disconnect the yellow/green connector from the power inlet module.

4.

To remove the power inlet from the mounting bracket, depress the locking tabs
on the top and bottom and slide the inlet out.

5.

Insert the new power inlet into the bracket and snap into place.

6.

Replace the toroid:


a.

Pry the adhesive-backed holder from the shield.

b.

Place the new toroid into position on the shield, remove the plastic from the
adhesive-backed holder and place as shown in drawing.
NOTE
Ensure that the toroid is centered between the mounting holes.

2036039-001D

MAC 400

3-19

Maintenance

7.

Connect the yellow/green wire of the toroid to the yellow/green wire of the
power supply.

8.

Connect the yellow/green wire terminal to the power inlet terminal marked

9.

Connect the white wire to the terminal marked L and the black wire to the
terminal marked N of the power supply to the power inlet module.
NOTE
Use care to ensure that the power inlet connections are properly assembled
as indicated in drawing.

10. Connect the earthing cable of the toroid supply to the thermal printer base
mounting hole.
11. Replace the shield and power supply assembly by turning it over and aligning
the screw holes.
NOTE
Before tightening the shield screws, confirm that the power supply cable
and grounding cable are properly positioned.
12. Replace the screws fastening the power inlet bracket to the lower housing.
13. Replace the screw holding the ground cable to the printer bracket.
14. Replace the screws on the shield.
15. Replace the main PCB assembly as described in Replacing the PCB assembly
on page 3-15.

Adjustment instructions
No adjustment of components is required for the MAC 400 device.
When the PCB assembly or display is exchanged, the contrast of the display must be
adjusted to optimum contrast. To adjust the contrast:
1.

Press the configuration key.

2.

Press the up/down cursor until contrast displays.

3.

Use the left/right cursor to adjust the contrast.

4.

When you set the desired contrast level, press the configuration key to exit the
setup menu.

Functional checkout procedure


These checkout procedures apply to all MAC 400 systems. See Replacing
components on page 3-9 for FRU replacement procedures.

3-20

MAC 400

2036039-001D

Maintenance

FRU Replacement
Visual Inspection

Electrical Safety
Test

FRU Description

Tools

Checkout Procedure

Power Inlet module assembly

1 to 6 and 8

1,3,5

1, 2

Battery assembly

1, 3, 9

N/A

1, 5

Power supply module assembly

1 to 6 and 8

1, 2

1 and 8 to 12

Bracket kit assembly

1, 3

N/A

Main PCB assembly

1 to 6 and 8

1, 2

1 to 12

Software OTPROM assembly

1, 2, 3, 8

N/A

1, 11

LCD assembly with cable and


connector

1. 2. 3

N/A

1, 4, 9

Printer module assembly

1, 3, 8

N/A

1, 10

Printer door assembly

1, 3, 8

N/A

1, 10

Top cover assembly

1, 3, 8

3, 4, 5

N/A

1, 8, 11

Bottom cover assembly

1 to 6 and 8

1, 2

1 to 12

Hardware kit

1, 3

N/A

Fuse kit

1, 3

N/A

Clock battery assembly

1, 2, 3, 7, 8

N/A

1, 6

Axle for paper roll assembly

N/A

N/A

Other Service Events


FRU Description

Tools

Visual Inspection

Electrical Safety
Test

Checkout Procedure

No parts replaced

3,5

N/A

Software update - Enable interpretation


option

N/A

N/A

Post Installation Checkout

2, 3, 4, 5, 6, 8

2, 3

1, 2

1, 11

Annual Electrical Safety tests

2, 3, 4, 5, 6, 8

1, 2

1, 11

Tools needed

2036039-001D

1.

Phillips screwdriver

2.

Anti-static wrist strap

3.

Service manual as needed for reference

MAC 400

3-21

Maintenance

4.

Safety tester for measurements according to 60601-1

5.

Testing connector as described in service manual for the individual electrical


safety tests

6.

Multi-meter

7.

Soldering iron

8.

ECG simulator

9.

MAC 400 Resting ECG Analysis System Operators Guides for reference

Visual inspection
Verify the following items have passed inspection.

Fuses. See Fuse kit, PN 2034042-001 on page 5-13.

Cable/lead wires. See Visual inspection on page 3-2.

Electodes. See Visual inspection on page 3-2.

Part, cord, or cables. See Visual inspection on page 3-2.

Case and display. See Visual inspection on page 3-2.

Keys and keyboard. See Visual inspection on page 3-2.

Green LED. See Visual inspection on page 3-2.

Functional checkout procedures


Perform the functional checkout procedures that are applicable to the procedure that
was performed.

Operational checks

3-22

1.

Verify the power-up self-test passed. See Power on self test on page 2-19.

2.

Verify the serial number restored successfully. See Restoring the serial number
on page 2-19.

3.

For units with the interpretation option enabled, verify the interpretation option
restored successfully. See Restoring the interpretation option on page 2-19.

4.

Verify the contrast adjustment was successful. See Adjustment instructions on


page 3-20.

5.

Verify that the new battery was charged successfully. See the MAC 400 Resting
ECG Analysis System Operators Guides.

6.

Verify the time and date were set successfully. See Setting the date and time for
printed ECG reports on page 2-17.

7.

Verify that the last ECG was copied successfully. See the section Automatic Mode
in the MAC 400 Resting ECG Analysis System Operators Guides.

MAC 400

2036039-001D

Maintenance

Diagnostic tests
8.

Verify the keyboard test was successful. See Key test on page 2-20 for more
information.

9.

Verify the display test was successful. See Display test on page 2-21 for more
information.

10.

Verify the printer motor test was successful. See Motor test on page 2-21 for
more information.

11.

Verify the recording test was successful. See Recording test on page 2-21 for
more information.

12.

Verify the results test was successful. See Results test on page 2-21 for more
information.

Electrical safety checks


Verify the current leakage test results meet the requirements. Perform electrical
safety checks when indicated. All indicated electrical safety checks require a pass/
fail indication for the steps performed. Record the measurement values in your
debrief.
1.

Verify the equipment does not propose any health hazard. See Earth leakage
(AC line) current test on page 3-5,Patient leakage current tests on page 3-7,
and Enclosure (chassis) leakage current test on page 3-6 for more
information.

2.

Verify all exposed metal is properly grounded. See Ground resistance test on
page 3-4 for more information.

Electrical Safety Checks


Step

Condition1

UUT - ON2

Result

Leakage Current Limits

Earth Leakage Current


1

Forward Polarity

NC

______

Pass/Fail

300

Neutral Open, Forward Polarity

SFC

______

Pass/Fail

1,000

Neutral Open, Reverse Polarity

SFC

______

Pass/Fail

1,000

Reverse Polarity

NC

______

Pass/Fail

300

Enclosure Leakage Current


1

Forward Polarity

NC

______

Pass/Fail

100

Neutral Open, Forward Polarity

SFC

______

Pass/Fail

300

Ground Open, Forward Polarity

SFC

______

Pass/Fail

300

2036039-001D

MAC 400

3-23

Maintenance

Electrical Safety Checks


Step

Condition1

UUT - ON2

Result

Leakage Current Limits

Ground Open, Reverse Polarity

SFC

______

Pass/Fail

300

Neutral Open, Reverse Polarity

SFC

______

Pass/Fail

300

Reverse Polarity

NC

______

Pass/Fail

100

Patient Leakage Current To Ground


1

Forward Polarity

NC

______

Pass/Fail

10

Neutral Open, Forward Polarity

SFC

______

Pass/Fail

50

Ground Open, Forward Polarity

SFC

______

Pass/Fail

50

Ground Open, Reverse Polarity

SFC

______

Pass/Fail

50

Neutral Open, Reverse Polarity

SFC

______

Pass/Fail

50

Reverse Polarity

NC

______

Pass/Fail

10

Ground Resistance
1

3-24

AC mains power cord ground prong to


exposed metal surface (ground lug)

Resistance
N/A

NC = Normal Condition; SFC = Single Fault Condition; N/A = Not Applicable

UUT = Unit Under Test

______

MAC 400

Pass/Fail

Less than 200m

2036039-001D

2036039-001D

Troubleshooting

MAC 400

4-1

Troubleshooting

This section contains troubleshooting instructions for specific problems. When a


particular problem is observed, the service personnel should follow the sequence
described to pinpoint the area of failure.
Only approved personnel may conduct repairs. For safety information, refer to
Safety instructions on page 3-10.

Device connected to mains but does not turn on


There are two scenarios that might exist when the device does not power on. Refer
to the information for the one that you have observed, and follow the steps outlined
in the flow chart to pinpoint the faulty component.

Green LED does not light up and device does not turn on
When valid mains is connected to the MAC 400 device, the green LED on the
keyboard lights up. When the device is connected to mains and it does not turn on,
follow the steps in the following flowchart to pinpoint the defective component. To
replace components, see Opening the device on page 3-12.

045

4-2

MAC 400

2036039-001D

Troubleshooting

Green LED lights up and device does not turn on


When the device is connected to valid mains, the green LED on the keyboard lights
up. If the device is connected to mains, and the green LED lights up but the unit does
not turn on, follow the steps in the following flowchart to pinpoint the defective
component. Refer toOpening the device on page 3-12 when replacement is
required.

046

2036039-001D

MAC 400

4-3

Troubleshooting

Battery only connection and device does not turn on


The MAC 400 system only prints/records ECGs when a battery is installed. If the
device does not turn on, use the following flowchart to diagnose the problem.

047

4-4

MAC 400

2036039-001D

Troubleshooting

Blank display
If the device is on and the audible tone (beep) sounds but the display is blank, follow
the steps in the following flowchart to pinpoint the faulty component.

048

Errors detected during self test


If any errors are detected during self-test, the error message Test failed in addition
to the error code and brief description display.

Errors detected during printing


There are several errors that can occur when the device is printing. Refer to the error
on the display and use the troubleshooting flowcharts to determine the reason for the
error.

2036039-001D

MAC 400

4-5

Troubleshooting

Battery error
The MAC 400 device can only print when it is powered by the battery. When
Battery Error displays, follow the steps identified in the following flowchart.

049

4-6

MAC 400

2036039-001D

Troubleshooting

Printer door open


The thermal printer has a micro-switch which detects when the printer door is
closed. When Door Open displays, follow the steps outlined in the following
flowchart.

050

2036039-001D

MAC 400

4-7

Troubleshooting

Paper problem
When a problem occurs with the thermal paper, Paper Problem displays. Follow the
steps outlined in the following flowchart to diagnose the problem.

051

4-8

MAC 400

2036039-001D

Troubleshooting

Paper is moving but not printing


If the paper is progressing but no data is printed on it, follow the steps outlined in the
following flowchart to diagnose the problem.

052

2036039-001D

MAC 400

4-9

Troubleshooting

Data does not print on the upper or lower edges of paper


Follow the steps outlined in the following flowchart to determine why the printing is
incomplete.

053

4-10

MAC 400

2036039-001D

Troubleshooting

Printing only baselines


Follow the steps outlined in the following flowchart to diagnose the baseline only
problem.

054

2036039-001D

MAC 400

4-11

Troubleshooting

4-12

MAC 400

2036039-001D

2036039-001D

Parts List and


Replacement

MAC 400

5-1

Parts List and Replacement

Ordering parts
General information
This chapter identifies the FRU parts and FRU kits with part numbers and images.
You can order parts for the assemblies, stand-alone FRUs, and FRU kits that are
considered field-serviceable. Only items, assemblies, and kits which have part
numbers provided in this chapter are available as FRUs. To order parts, contact GE
Service or a GE approved vendor.

Accessory kits
Table 5-1. Accessory kits
Part number

Description

2035819-001

IEC starter kit (includes one ECG cable with lead wires,
four clamp electrodes, six bulb electrodes, one pack of zfold paper & gel).

2035819-002

AHA starter kit (includes one ECG cable with lead wires,
four clamp electrodes, six bulb electrodes, one pack of zfold paper & gel).

Patient Cables
Table 5-2. Patient Cables
Part number

Description

2029890-001

Patient cable, 10 leads, IEC

2029893-001

Patient cable, 10 leads, AHA

Electrodes
Table 5-3. Electrodes
Part number

5-2

Description

2029891-001

Clamp electrode for limb leads, IEC, set of 4, with labels

2029894-001

Clamp electrode for limb leads, AHA, set of 4, with labels

2029892-001

Bulb electrode for chest leads, set of 6, with labels

MAC 400

2036039-001D

Parts List and Replacement

Consumables
Table 5-4. Consumables
Part number
217 083 18

Description
Electrode cream, 250-ml refill bottle

Writer paper
Table 5-5. Writer paper
Part number

Description

2030887-001

Standard thermal recording paper, 80 mm x 90 mm (width),


10 Zfold
pads/case

2030888-001

Standard thermal recording paper, 80 mm x 15.7 m, 10


rolls/case

Service manual
Table 5-6. Service manual

2036039-001D

Part number

Description

Language

2036039-001

Paper/printed version of the MAC 400 service manual

English

2036039-002

Electronic PDF version of the MAC 400 service


manual and the 12SL Physicians Guide

English

MAC 400

5-3

Parts List and Replacement

Operators guides
Table 5-7. Operators guides

5-4

Part Number

Description

Language

2032589-001

MAC 400 operators guide

English (ENG)

2032589-002

MAC 400 operators guide

German (GER)

2032589-003

MAC 400 operators guide

French (FRE)

2032589-004

MAC 400 operators guide

Dutch (DUT)

2032589-005

MAC 400 operators guide

Italian (ITA)

2032589-006

MAC 400 operators guide

Spanish (SPA)

2032589-007

MAC 400 operators guide

Brazilian Portuguese (POR)

2032589-008

MAC 400 operators guide

Russian (RUS)

2032589-009

MAC 400 operators guide

Hungarian (HUN)

2032589-010

MAC 400 operators guide

Polish (POL)

2032589-011

MAC 400 operators guide

Czech (CZE)

2032589-012

MAC 400 operators guide

Chinese (CHS)

2032589-013

MAC 400 operators guide

Slovakian (SLO)

2032589-014

MAC 400 operators guide

Greek (GRE)

2032589-015

MAC 400 operators guide

Korean (KOR)

2032589-016

MAC 400 operators guide

Bulgarian (BUL)

2032589-017

MAC 400 operators guide

Turkish (TUR)

2032589-018

MAC 400 operators guide

Lithuanian (LIT)

2032589-019

MAC 400 operators guide

Latvian (LAT)

2032589-020

MAC 400 operators guide

Estonian (EST)

2032589-023

MAC 400 operators guide

Iberian Portuguese (POR PT)

2032589-024

MAC 400 operators manual

Chinese (China only)

MAC 400

2036039-001D

Parts List and Replacement

Power cords
Table 5-4: Power cords
Part Number

Description

Country

405535-006

Power supply cord RA Hospital Grade 13A 125 V 10 FT

North America/
Central America/
Japan

401855-018

Power Cord ST CHINA RA PLUG 10A 250V 2.5M

China

401855-101

Power Supply Cord ST CONT EURO 10A 250V 2.5M

Europe

401855-102

Power Supply Cord ST BRITISH 10A 250V 2.5M FSD

Britain

401855-103

Power Supply Cord ST ITALIAN 10A 250V 2.5M

Italy

401855-104

Power Supply Cord ST ISRAELI 10A 250V 2.5M

Israel

401855-107

Power Supply Cord ST SWISS 10A 250V 2.5M

Switzerland

2035953-001

Power Supply Cord ST INDIAN 6A 250V 2.5M

India

401855-109

Power Supply Cord ST DANISH 10A 250V 2.5M

Denmark

40185-110

Power Supply Cord ST AUSTRALIAN 10A 250V 2.5M

Australia

MAC 400 Options


Table 5-5: MAC 400 Options

2036039-001D

Part Number

Description

2037511-001

Upgrade MAC 400 system with measurement software feature to


12SL-based Interpretation and Analysis software.

MAC 400

5-5

Parts List and Replacement

Field replaceable units (FRUs)


Power inlet module assembly, PN 2035715-001

055

Item

5-6

Item description

Power inlet module

Fuse holder

Toroid assembly

MAC 400

2036039-001D

Parts List and Replacement

Lithium-ion battery, PN 2030912-001

056

Power supply AC/DC assembly, PN 2030890-001

057

2036039-001D

MAC 400

5-7

Parts List and Replacement

Bracket kit, PN 2034038-001

058

Item

5-8

Item description

Aluminum shield plate

Power supply mounting plate

Power in module holder

Printer mounting base

Display mounting bracket (small LCD)

Patient cable connector holder

Insulation board - shield plate AL

MAC 400

2036039-001D

Parts List and Replacement

Main PCB assembly, PN 2031342-001 (non-Chinese systems)

059

Main PCB assembly, PN 2031342-101 (Chinese systems only)

_____

2036039-001D

MAC 400

5-9

Parts List and Replacement

Software OTPROM, PN 2034041-002 (non-Chinese systems)

060

Item

Item description

IC PROM PDIP 16 MBIT (1MX16)

CODE CPU MAC400 V1.02

Software OTPROM, PN 2039125-001 (China systems only)

060

Item

Item description

IC PROM PDIP 16 MBIT (1MX16)

CODE CPU MAC400 V2.00 CHINA

LCD assembly with cable and connector, PN 2030892-001

061

5-10

MAC 400

2036039-001D

Parts List and Replacement

Printer module complete, PN 2030893-001

062

Printer door assembly, PN 2031344-001

063

Item

2036039-001D

Item description

Printer door part

Printer door hinge component (2)

MAC 400

5-11

Parts List and Replacement

Top cover assembly with keyboard, PN 2031345-001

064

Bottom cover kit, PN 2034039-001

065

Item

5-12

Item description

Bottom cover

Rubber foot - SJ5012, 12.7mm DIA, 3.5mm thick (4)

Battery cover

Paper lifting tape

MAC 400

2036039-001D

Parts List and Replacement

Hardware kit, PN 2034040-001

066

Item

Item description

SCR-DIN 7985-M3x10-4.8-Z-A2F (ISO7045) (24)

SCR-FH# 4-40 X 1/4 ZINC AHNL DIN 965 (2)

SCR-DIN 7985-M3x12-4.8-Z-A2F (ISO7045) (6)

SCR-DIN 7985-M2x6-4.8-Z-A2f (ISO7045) (6)

Fuse kit, PN 2034042-001


Fuse 2.0A SLO-BLO 250V 5x20mm (2)

067

2036039-001D

MAC 400

5-13

Parts List and Replacement

Clock battery, PN 2036001-001

068

Paper roll axle, PN 2030889-001

069

5-14

MAC 400

2036039-001D

2036039-001D

Technical Specifications

MAC 400

A-1

Technical Specifications

Instrument type

High cut-off frequency

150 Hz (-3-dB limits), 35 Hz or


20 Hz if muscle filter is enabled

Microprocessor augmented automatic electrocardiograph: 10leadwire acquisition with programmable lead configuration.

Common mode rejection

> 100 dB @ 50/60 Hz (AC filter


switched on)

Processing

Input impedance

> 10M

@ 10 Hz,

defibrillator protected
Acquisition and analysis

12 leadssimultaneous

Patient leakage

Signal input

Type CF according to IEC.


However, not intended for direct
cardiac application.

Operating modes

Automatic mode (12 lead data),


Manual (real-time data),
Arrhythmia (continuous
monitoring)

Digital sampling

>1000 samples/second/channel

Lead printout sequence

Standard (Einthoven), Cabrera

ECG analysis frequency

500 samples/second/channel

Report formats

Automatic: simultaneous (short


and long format), sequential
(with or without rhythm);
Manual: 1 or 3 channel real
time printout; Arrhythmia:
continuous monitoring with
event documentation

Dynamic range

AC differential +/-5 mV, DC


offset (Polarization voltage) +/300 mV

Heart rate meter

30 to 300 BPM 2% or 1
BPM, whichever is greater.
Heart rates outside this range
do not display.

Resolution

Baseline adjustment

Automatic adjustment of the


baseline to the optimal
recording range.

Frequency response

0.01 to 150 Hz

Anti-drift system (ADS)

Automatic compensation of
baseline

Low cut-off frequency

0.01 Hz, 0.04 Hz, 0.08 Hz or


0.16 Hz (-3-dB limits), equivalent
to a time constant of 16s, 4s, 2s,
or 1s

Lead-fail indication

Audible and visual indication of


disconnected electrodes or line
break; each single electrode is
monitored except N/right leg

A-2

MAC 400

< 10

2036039-001D

Technical Specifications

Software options

Paper size

Marquette 12SL ECG-based


measurement package gives QRS,
QT/QTC, PR, P, RR/PP, and P/QRS/T

Z-fold length 90 mm, 280 sheets/


pack

Marquette 12SL ECG-based analysis


package for analysis and interpretation
Display

Width 80 mm

Roll paper length 15.7 m


Writer speeds accuracy

Typical +/- 1
Maximum +/- 5%

Type

LCD, 2 row x 16 character


alphanumeric with adjustable contrast

Writer amplitude
accuracy

Displayed data

Selected lead group, operation mode,


lead check, heart rate, AC filter,
muscle filter, gain (sensitivity), speed

Keyboard

Writer

Type

+/- 5%

Membrane keyboard with tactile


feedback

Writer technology

Thermal array printhead

Power supply

Resolution

Vertical 8 dots/mm

Ratings

100 to 240 V +/- 10%

Frequency

50/60 Hz +/-10%

Battery type

Lithium ion, 7.2 V

Horizontally 40 dots/mm at 25 mm/s


Number of traces

3 in automatic and arrhythmia modes


1 or 3 in manual mode
Annotations of device settings, date
and time in the margin of recording
strip

Writer speeds

5, 25, 50 mm/s
5mm/s is not available in auto mode

Writer sensitivity
(gain)

5, 10, 20 mm/mV

Battery charge time

Approximately 3 hours

Paper type

Z-fold, roll

Battery charging

Automatic battery charging via


built-in charger during line-power
operation

Battery capacity

100 automatic ECG recordings or


operating time recording of 4 hours
without recording

Physical specifications

Relative humidity

Transport/storage

25-95%
25-95%

Width

263 mm

Operating

Height

78 mm

Pressure

Depth

208 mm

Transport/storage

2036039-001D

MAC 400

500 to 1060 hPa

A-3

Technical Specifications

Weight

1.3 kg/2.86 lb. with battery

Operating

700 to 1060 hPa

Environmental specifications
Temperature (with battery)
Transport/storage

-15 C to + 50 C

Certifications:

Operating

+10 C to 40 C

China-specific certifications
a) SFDA Certificate
b) CCC Certificate
c) CMC Certificate
Certifications for all other countries
a) Complies to UL 60601-1 and CAN/CSA C22.2 No. 601.1
c) CB certified for IEC 60601-1, IEC 60601-2-25, IEC 60601-2-51
d) CE marking for Council l DIrective 93/42/EEC concerning
medical devices
e) Meets applicable AAMI EC-11 requirements
Warranty
Standard warranty is 1 (one) year.
Ordering information
Visit www.gehealthcare.com or contact your local GE representative

A-4

MAC 400

2036039-001D

2036039-001D

Electromagnetic
compatibility
(not applicable
for China)

MAC 400

B-1

Electromagnetic compatibility (not applicable for China)

Changes or modification to the MAC 400 system not expressly approved by GE


could cause EMC issues. This system is designed and tested to comply with
applicable regulation regarding EMC and needs to be installed and used according
to the EMC information stated as follows.
CAUTION
RADIO FREQUENCY INTERFERENCE Use of portable
phones or other radio frequency (RF) emitting equipment near the
system may cause unexpected or adverse operation.
Do not use RF emitting equipment near the device.

CAUTION
EQUIPMENT INTERFERENCE If adjacent or stacked use is
necessary, the equipment or system should be tested to verify
normal operation in that configuration.
The equipment or system should not be used adjacent to, or stacked
with, other equipment.

Guidance and manufacturers declarationelectromagnetic emissions


Emissions test
RF emissions

Compliance
Group 1

The MAC 400 uses RF energy for its internal function.


Therefore, its RF emissions are very low and are not likely to
cause any interference in nearby electronic equipment.

Class A

The MAC 400 is suitable for use in all establishments other


than domestic and those directly connected to the public lowvoltage power supply network that supplies buildings used for
domestic purposes.

EN 55011
RF emissions
EN 55011
Harmonic Emissions

Electromagnetic environment-guidance

Class A

EN 61000-3-2
Voltage fluctuations/Flicker emissions

Complies

EN 61000-3-3

B-2

MAC 400

2036039-001D

Electromagnetic compatibility (not applicable for China)

Guidance and manufacturers declarationelectromagnetic immunity


Immunity test

EN60601 test level

Compliance level

Electromagnetic environment-guidance

6 kV contact

6 kV contact

8 kV air

8 kV air

Floors should be wood, concrete or ceramic


tile. If floors are covered with synthetic
material, the relative humidity should be at
least 30%.

Electrical fast Transient/


burst

2 kV for power supply


lines

2 kV for power supply


lines

Mains power should be that of a typical


commercial or hospital environment.

EN 61000-4-4

1 kV for input/output lines

1 kV for input/output
lines

Surge

1 kV differential mode

1 kV differential mode

EN 61000-4-5

2 kV common mode

2 kV common mode

Voltage dips, short


interruptions and voltage
variations on power supply
input lines

<5% Ut (>95% dip in Ut)


for 0.5 cycles

<5% Ut (>95% dip in Ut)


for 0.5 cycles

40% Ut (60% dip in Ut) for


5 cycles

40% Ut (60% dip in Ut) for


5 cycles

70% Ut (30% dip in Ut) for


25 cycles

70% Ut (30% dip in Ut) for


25 cycles

<5% Ut (>95% dip in Ut)


for 5 sec

<5% Ut (>95% dip in Ut)


for 5 sec

3 A/m

3 A/m

Electrostatic discharge
(ESD)
EN 61000-4-2

EN 61000-4-11

Power frequency(50/60
Hz) magnetic field
EN 61000-4-8

2036039-001D

MAC 400

Mains power should be that of a typical


commercial or hospital environment.
Mains power should be that of a typical
commercial or hospital environment. If the
user of the MAC 400 requires continued
operation during power mains interruptions, it
is recommended that the MAC 400 be
powered from an uninterruptable power
supply or a battery.

Power frequency magnetic fields should be at


levels characteristics of a typical location in a
typical commercial or hospital environment.

B-3

Electromagnetic compatibility (not applicable for China)

Immunity test

EN60601 test level

Compliance level

Electromagnetic environment-guidance
Portable and mobile RF communications
equipment should be used no closer to any
part of the MAC 400, including cables, than
the recommended separation distance
calculated from the equation applicable to the
frequency of the transmitter.
Recommended separation distance

Conducted RF

3 Vrms

EN 61000-4-6

150 KHz to 80 MHz

d = 1.2

d = 1.2

80 MHz to 800 MHz


d = 2.3

800 MHz to 2.5 GHz

Radiated RF

3V/m

EN 61000-4-3

80 MHz to 2.5 GHz

where P is the maximum output power rating


of the transmitter in watts (W) according to the
transmitter manufacturer, and d is the
recommended separation distance in meters
(m).
Field strengths from fixed RF transmitters, as
determined by an electromagnetic site survey,
should be less than the compliance level in
each frequency range. Interference may
occur in the vicinity of equipment marked with
the following symbol:

Note: At 80 MHz and 800 MHz, the higher frequency range applies.
Note: These guidelines may not apply in all situations. Electromagnetic propagation is affected by reflection from structures, objects and
people.
a

Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radio, AM and
FM radio broadcast, and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due
to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the
equipment is used exceeds the applicable RF compliance level above, the equipment should be observed to verify normal operation. If
abnormal performance is observed, additional measures may be necessary, such as re-orienting or relocating the equipment.

B-4

Over the frequency range 150 KHz to 80 MHz, field strengths should be less than 3 V/m.

MAC 400

2036039-001D

Electromagnetic compatibility (not applicable for China)

Recommended separation distance


The following table provides the recommended separation distances (in meters)
between portable and mobile RF communication equipment and the MAC 400
system. The MAC 400 system is intended for use in the electromagnetic
environment on which radiated RF disturbances are controlled. The customer or the
user of the MAC 400 system can help prevent electromagnetic interference by
maintaining a minimum distance between portable and mobile RF communications
equipment (transmitters) and the MAC 400 system as recommended below,
according to the maximum output power of the communications equipment.
Separation distance in meters (m) according to frequency of transmitter
Rated maximum
output power of
transmitter in watts

150KHz to 80MHz
outside ISM bands
d = 1.2

150KHz to 80MHz
outside ISM bands
d = 1.2

80MHz to 800MHz
d = 1.2

800MHz to 2.5GHz
d = 2.3

0.01

0.12

0.12

0.12

0.23

0.1

0.38

0.38

0.38

0.73

1.2

1.2

1.2

2.3

10

3.8

3.8

3.8

7.3

100

12

12

12

23

At 80MHz and 800MHz the separation distance of high frequency range applies.
For transmitters rated at a maximum output power not listed above, the
recommended separation distance [d] in meters (m) can be estimated using the
equation applicable to the frequency of the transmitter, where P is the maximum
output power rating of the transmitter in watts (w) according to the transmitter
manufacturer.

These guidelines may not apply in all situations. Electromagnetic propagation is


affected by absorption and reflection from structures, objects and people.

2036039-001D

MAC 400

B-5

Electromagnetic compatibility (not applicable for China)

B-6

MAC 400

2036039-001D

Index

Index
C
CE marking information 9
E
equipment identification 5
equipment service information 5
equipment symbols 5
F
FRUs
bottom cover kit 12
clock battery 14
complete printer module 11
fuse kit 13
hardware kit 13
LCD assembly with cable and connector 10
lithium-ion battery 7
main PCB assembly 9
paper roll axle 14
power bracket kit 8
power inlet module assembly 6
power supply AC/DC assembly 7
printer door assembly 11
software OTP ROM 10
top cover assembly with keyboard 12
functionality, description 5
M
maintenance
monthly inspections 2
mechanical structure 5
P
parts
ordering 2
PCB assembly 8
power supply 7
R
replacing components 9

2036039-001D

12V power supply 18


adjustment instructions 20
battery 10
display 14
PCB assembly 15
power inlet module with toroid display 19
primary fuses 11
RTC battery 16
thermal printer 13
S
setup menu 16
symbols on equipment 5
T
testing
display 21
key and audible tone 20
self test 19
unit functions 20
troubleshooting
battery connection and no power 4
battery error 6
blank display 5
connected to mains but no power 2
green LED but no power 3
incomplete printing error 10
no green LED and no power 2
not printing error 9
paper problem error 8
printer door open error 7
printing only baselines error 11
self test errors 5
V
view, rear 4
view, side 3
view, top 2

MAC 400

Index-1

Index

Index-2

MAC 400

2036039-001D

GE Medical Systems
Information Technologies, Inc.
8200 West Tower Avenue
Milwaukee, WI 53223 USA
Tel: + 1 414 355 5000

1 800 558 7044 (US Only)


Fax: + 1 414 355 3790

www.gehealthcare.com

GE Medical Systems
Information Technologies GmbH
Munzinger Strae 3-5
D-79111 Freiburg
Germany
Tel: + 49 761 45 43 - 0
Fax: + 49 761 45 43 - 233

Asia Headquarters
GE Medical Systems
Information Technologies Asia; GE (China) Co., Ltd.
11th Floor, Shanghai MAXDO Center,
8 Xing Yi Road, Hong Qiao Development Zone
Shanghai 200336, Peoples Republic of China
Tel: + 86 21 5257 4650
Fax: + 86 21 5208 2008

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