CDC PO No.

: 1402/3588/2016 MS#4560
QP No. : 4500102357
DOCUMENT NUMBER

DOCUMENT TITLE

5803695.005

FUNCTIONAL TEST PROCEDURE

Page:

1 of 5

Rev.:

01

Date:

21-Mar-2016

PROJECT REFERENCE

QP No. : 4500102357

P.O. NO.

CDC PO No. : 1402/3588/2016 MS#4560

COMPANY

QATAR PETROLEUM

CONTRACTOR

--

DOCUMENT

FUNCTIONAL TEST PROCEDURE

VENDOR DOCUMENT NO.

5803695.005

DOCUMENT REVISION
STATUS

REV 01

DOCUMENT CLASS

ISSUED FOR APPROVAL

Revision and Authorization Record

01

21-Mar-2016

Rev.

Date
(DD-MMM-YYYY)

Issued for Review & Approval

Description

HT

PEA

PEA

By

Chkd

Approved
By

Vendor

PM
ENGG

PM
CONTR

PMC

Approved

COMPANY

FCDME-F03 and the same will be submitted to the customer during FAT.
Blank format of the FCDME-F03 is attached for your review.

Flow Control Division

Final Inspection Checklist for MOV

Standard Procedures
Procedure

Serial Number :

SPP

Date

Valve Tag Number :

Emp.No.

Valve Model:

Assembled

Valve Size & Rating :

Customer P.O :

Actuator Seal
Upper

Bench Set PSI

(Diaphragms Only)

Check valve against factory copy of Work Order and all change Orders
attached for the following features

Lower

Functional

All Valves :

Calibration

Identification,Quantity & Customer Tag requirements.

(Multiple valves require individual serial plates)

Valve Diagnostic Testing

Unit ID_______________

Body-Style, Size,Material,Markings(Size,Natl.,Pressure rating cast are stamped)

PMI

Body Face-to-Face Length,Face finish, and no damage to gasket surfaces

Hydro"H" stamp. Bodies,weld fabricated bonnets,external sleeves metal

Seat Leak
Class

Fluid

SPP

DATE

bellows housing and rotary extended bonnets

Emp.No.
5

Bonnet Style & Material. Purge Required.Purge plug installed.

Required Pressure

Correct grade & engagement of Body Bolting.

Allowable Leakage

Separable flange identification.(Size, Matl.,Pressure Class)

Actual Leakage

(Collars for 6"-12" MaxFlo flanges Valves )

Pressure Gauge No.

Packing (gland) as per Order Requirement.

Actuator Pressure

Air action & flow direction Marking.(Common port marked on 3-way valves)

Assembled Hydro

10

Actuator size,spring,tubing & fitting requirements.Orientation.

11

Handwheel requirements and Orientation.

Class

Fluid

SPP

DATE

Emp.No.

12

Actuator stickers - Valtek,air pressure limit & Safety Stickers.Air Filter tag.

Test Pressure

PSI

13

Correct installation of cylinder retaining ring.

Hold Time

min

14

Positioner type & Calibration correct gauges.All linkages fastners are tight.

15

Accessories(Accrssory serial plates match order description)

Pressure Gauge No.

Calibration Results
Signal

Desired Pos. Observed Position in %

Manual Valves Open and Closed. Valve with Limit switch

functioning found to be smooth and satisfactory.

16

Tightness of bolting, tube fittings,gauges,brackets,accessories

17

Certified Traveler required.(Completed to correct operation)

18

All required tests completed & signed.

19

Air & Electrical connection accessible for field installation. Make sure
all Open, threaded electrical and air connections are properly plugged

Signal Increase

Signal Decrease

20

Valve Diagnostic testing completed. Documentation distributed as required.

21

Additional features & testing.

22

Valve packed securely as per SPP-700

Stroke Speed

Linear Valves only :

Open Time

23

Trim requirements. Installation of seat retainer. Marking on Plug stem.

Close Time

24

Bonnet flange material.

25

Correct installation of rubber Stem Boot.

For Flowserve
For TPI /
Customer

Flowserve Gulf FZE

Middle East Headquarters

Rotary Valves Only

26

Disk/Ball/Plug pins or Wedge secured. Stop alignment.

27

Bearing & packing requirement.

28

Disk/Ball/Plug Specification (Plated, Matl.,Pressure Cl.) No Damage.

29

Seat Specification(Metal, Soft,Firesafe) No Damage

30

Partial stoke testing of 10% Opening/Closing done with PST device

31

Valve tested with Volume Tank for 3strokes(1 closed 1 open & 1 closed = 3 strokes)

South Zone, Jebel Ali FZE

PO Box 17678, Dubai, UAE
www.flowserve.com

Form No:FCDME-F03/R3
Tel: +971 48153300
Fax : +971 48807190