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JOINT OPERATING BODY

PERTAMINA - TALISMAN JAMBI MERANG

DOCUMENT NO:
PGFW-CL-C-003

PT. TEGMA ENGINEERING

PROJECT NO:
4500002122
8 Pages

UPGRADE FIRE WATER SYSTEM (PULAU GADING)

CALCULATION FOR SERVICE PLATFORM AND PUMP SHELTER STRUCTURE

PERTAMINA TALISMAN Jambi Merang


DOCUMENT REVIEW STATUS
Review Code :
A.
B.
C.
D.

Accepted
Accepted as Noted Resubmit Required
Not Accepted
Information Only

THIS REVIEW OF THIS DOCUMENT DOES NOT


RELIEVE THE CONTRACTOR OR VENDOR FROM
ITS OBLIGATION TO COMPLETE ALL THE WORKS,
INCLUDING
THE
RESPONSIBILITY
FOR
ENGINEERING AND DETAIL DESIGN.
JOB PERTAMINA
TALISMAN
JAMBI MERANG

23/03/2016

Issued For Review

Rev.

Date

Description

DATE

BY

TDR

ADT

LPP

BY

CHK'D
CONTRACTOR

APP'D

APP'D
CLIENT

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Date:

23/03/2016
Page 1 of 8

REVISION TABLE
REVISION

PAGE
A

REVISION

PAGE
2

REVISION

ATTACHMENT
2

ATTACHMENT A

ATTACHMENT B

ATTACHMENT C

ATTACHMENT D

________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Date:

23/03/2016
Page 2 of 8

RECORD OF REVISION
Rev No
A

Section
All

Page
All

Company Comment

Implemented (Y/N)

Explanation

________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)

Doc.No: PGFW-CL-C-003

Rev : A

23/03/2016
CALCULATION FOR SERVICE PLATFORM AND PUMP Date:
SHELTER STRUCTURE
Page 3 of 8
TABLE OF CONTENTS

1.0 INTRODUCTION .
4
1.1 Project Overview.4
1.2 Scope.
4
1.3 Definitions..
4
2.0 CODES, STANDARD & REFERENCE
4
3.0 UNITS ..
4
4.0 MATERIALS
5
4.1 Quality of Material..5
4.2 Unit Weight of Material..
5
5.0 ABREVIATION .. 5
6.0 DESIGN METODOLOGY .
7
6.1 Design Criteria.
7
6.2 Design Loading.
7
6.3 Load Combination
7
7.0 CALCULATION .
8
7.1 Design Loading..
8
7.2 STAADPRO Structural Model & Input
8
7.3 Stress Ratio and Deflection Check
8
7.4 Connection Design. 8
8.0 SUMMARY .
8
ATTACHMENT
A.
Design Loading
B.
STAADPRO Structural Model & Input
C.
Stress Ratio and Deflection Check
D.
Connection Design

________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

23/03/2016
Date:
Page 4 of 8.

1.0

INTRODUCTION

1.1

Project Overview
The Jambi Merang Block is located onshore in the South Sumatra region of Indonesia. PT PERTAMINA
(PERSERO) (PERTAMINA) is the operator; TALISMAN LIMITED (TALISMAN) is the assistant operator;
and PACIFIC OIL & GAS (PACIFIC) make up the interest holders in the Block. The parties have
established the PERTAMINA TALISMAN Joint Operating Body (herein after referred to as COMPANY) to
conduct petroleum operations under a Production Sharing Contract (PSC) term. Jambi Merang has been
producing natural gas and condensate from Pulau Gading (PG) and Sungai Kenawang (SK). Pulau Gading
(PG) Field Facility has fire water protection which is designed based on dry ring main concept. The existing
fire water supply is from Lalang River and the water flows to Fire Water Pump pit via intake channel.
Particularly during dry season, water is at the lowest level below fire water intake canal which cause fire
water pump cannot be operated due to water unavailability.
Refer to the safety concern above, JOB PTJM intends to have fire water storage modification to support PG
Fire Water System

1.2

Scope
This document presents the calculation of structure service platform for upgrade fire water system.

1.3

Definitions
PROJECT
COMPANY
CONTRACTOR
VENDOR
MIGAS

Pulau Gading Fire Water Intake and Storage System Modification


JOB PERTAMINA TALISMAN JAMBI MERANG
PT. TEGMA ENGINEERING
A company providing specific materials or services required for the construction of
the Facility
Indonesian Government Board Responsibility issuing approvals and licenses of oil
and gas facilities

2.0

Codes, Standards, and References


Upgrade Fire Water System Project, PGFW-SP-C-001 "Design Specification for Civil and Structural"
1.
Upgrade Fire Water System Project, PGFW-SP-C-002 "Specification for Civil Work"
2.
3.
ASCE 7-05 "Minimum Design Loads for Buildings and Other Structures"
4.
Day W, "Geotechnical Earthquake Engineering Handbook."
5.
Wai-Fah Chen."Earthquake Engineering Handbook", 2003.
6.
PGFW-DS-M-002 Data Sheet for Centrifugal Pump

3.0

Units
All Units are in SI Unit, unless noted otherwise.

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UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

4.0
4.1

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Material
Quality of Material
Table 4.1 Quality Material
Material
Structural Concrete
Leveling Concrete
Reinforcing Bar :
Gr. 60 ( ASTM A615 ) Deformed Bar
Gr. 40 ( ASTM A615 ) Plain bar
Anchor Bolt ASTM A307 Grade C

Structural Steel / Plate


ASTM A-36
Weld electrode
AWS D1.1. E70

4.2

f'c =
f'c =

Strength (MPa)
28.00
14.00

fy =
fy =
fy =
ft all =
fv all =

413.00
275.00
240.00
137.30
68.60

fy =
fu =

240.00
400.00

fv-all =
fu =

144.00
480.00

Unit Weight of Material


Table 1.5.1 Unit Weight of Material
Material
Reinforced Concrete (gc)
Lean Concrete (gpc)
Steel (gst)
Water (gw)
Soil (gs)

5.0

23/03/2016
Date:
Page 5 of 8.

Unit Weight (kN/m3)


23.60
21.60
77.00
9.81
16.50

Abbreviation
b
b
b1
bo
c
d
d
D
d
d rebar
db

:
:
:
:
:
:
:
:
:
:
:

height factor (1.2 for beam, 1.35 for slab)


width of tributary
concrete factor
length of punching shear critical area
soil cohesion
angle of friction between soil and wall
concrete effective thickness
dead load of concrete
effective depth of slab
diameter of flexural reinforcement
bolt diameter

dc
DL

:
:

thickness of concrete cover


dead load of equipment ( empty condition )

E
DT

:
:

dead load of equipment (operating condition)


dead load of equipment (test condition)

EQ
LL
Wx
Wz

:
:
:
:

earthquake load
live load
wind load x direction
wind load z direction

________________________________________________________________________________________

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UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

23/03/2016
Date:
Page 6 of 8.

6.0

DESIGN METHODOLOGY

6.1

Design Criteria
1. Unfactored loading combination is used for steel design, deflection and support reactions for
foundation design.
No.
1
2
3
4
6

6.2

Description
Earthquake Load
Wind Load
Structure type
Analysis
Steel Design

Remarks
UBC 1997
ASCE 7-05
Steel structure, moment resisting frame
Static
AISC-ASD

Design Loading
The following loads and forces are considered in the design of pile foundation :
1.
2.
2.1

3.
4.

5.
6.

Earthquake Load (EQ)


Load due to earthquake load, depending on zone, soil properties, Z, and structure type
Dead Load (DL)
Selfweight of structure including, but not limited to, structural steel member, footing and pedestal.
Structure Selfweight
The weight of beams, columns and other main structure weight are automatically
calculated by STAAD Pro. by using Selfweight Y -1.1 command.
Grating and Handrail (SIDL)
The weight of grating and handrail at stair and landing.
Equipment Load (E)
The equipment load is the weight of the equipment or machinery including load of the piping attached
to the equipment.
Live Load (LL)
Loading caused by personnel
Wind Load (W)
The loads and force caused by wind with direction Wx and Wy.

6.3 Load Combination


6.3.1 Unfactored Load Combination
The following unfactored load combination is used to check structural capacity by allowable stress design
LC
21
22
23
24
25
26

Description
1.0 D (DL + SIDL + E)
1.0 D (DL + SIDL + E)
1.0 D (DL + SIDL + E)
1.0 D (DL + SIDL + E)
1.0 D (DL + SIDL + E)
1.0 D (DL + SIDL + E)

+ 1.0 LL
+ 1.0 LL + Wx
+ 1.0 LL + Wz
+ 1.0 LL + 1.0 EQx
+ 1.0 LL + 1.0 Eqz

Increase in Allowable Stress Remarks


Permanent
0%
Permanent
0%
Temporary
33%
Temporary
33%
Temporary
33%
Temporary
33%

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UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

7.0

CALCULATION

7.1

Design Loading
Please refer to attachment A.

7.2

STAADPRO Structural Model & Input


Please refer to Attachment B.

7.3

Stress Ratio and Deflection Check


Please refer to Attachment C.

7.4

Connection Design
Please refer to Attachment D.

8.0

SUMMARY
a.
Steel member:
Beam 1

H-Beam (150x150x7)

Beam/Rafter

23/03/2016
Date:
Page 7 of 8.

UNP (100x50x5)

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UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Column

b.

c.

d.

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

H-Beam (100x100x6)

Bracing

Estimated maximum horizontal deflection (max) Platform is :


- Beam (H 150x150x7)
Length =
860 mm
max =
0.1 mm
all =
4.3 mm

23/03/2016
Date:
Page 8 of 8.

L (100x100x7)

Refer to Attachement C

- Beam (L 100x100x7)

Length
max
all

=
=
=

2500 mm
0.67 mm
12.5 mm

Refer to Attachement C

- Rafter ([ 100x50x7)

Length
max
all

=
=
=

1720 mm
0.63 mm
8.6 mm

Refer to Attachement C

Estimated maximum vertical deflection (max) Platform is :


- Column (H 100x100x6)
Length = 2500 mm
max =
3.22 mm
all =
12.5 mm
Connection type : welding connection

Refer to Attachement C

Refer to Attachement C

________________________________________________________________________________________

..////

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


Date:
PUMP SHELTER STRUCTURE

23/03/2016

ATTACHMENT A
Design Loading

________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Date:

23/03/2016

Page 1 of 7

ATTACHMENT A - DESIGN LOADING


A.1 Plan and Section

Figure 1. Layout plan platform

Figure 2. Section Platform

______________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

A.2

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Date:

23/03/2016

Page 2 of 7

Loading Calculation
1.
Dead Load
The steel structure dead load of fresh water pump structure is generated from STAAD with contigency
factor of 1.10.
- Platform
Self weight of handrail
Self weight of grating

=
=

0.20
0.40

kN/m
kN/m2

- Shelter
Weight of purlin
Max. purlin distance

=
=

0.02
0.50

kN/m
m

Self weight of purlin


Self weight of metal sheet roof

=
=

Length of rafter
Load on rafter

=
=

0.03
0.20
0.23
2.32
0.54

kN/m2
kN/m2
kN/m2
m
kN/m

2.

Live Load
Calculation of live load (according to PGFW-SP-C-001 Sec. 5.3)
Operating / Maintenance platform
=
3.92
kN/m2

3.

Equipment Load
- Pump Load
Diameter of Fresh Water Pump
Height of Fresh Water Pump
Length of Fresh Water Pump

D
H
L

=
=
=

Figure 3. Dimension Pump


Empty weight of water pump
=
Operating weight of water pump
=

157 mm
435 mm
900 mm

1.32
1.76

kN
kN

______________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

4.

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

-Pipe Load
Pipe 4"
Length
Box valve 4"
Total load

=
=
=
=

0.23
0.89
1.22
1.42

kN/m
m
kN
kN

Pipe 3"
Length
Box valve 3"
Total load

=
=
=
=

0.15
1.42
0.42
0.63

kN/m
m
kN
kN

Date:

23/03/2016

Page 3 of 7

Wind Load
Wind load is calculated in accordance with ASCE 7-05 as follows:
Basic wind speed
V
=
28
m/sec
K
Wind directionality factor
=
0.85
d
Building Category
=
IV
Importance factor
I
= 1.15
Struct. height above ground level
H
=
4.38
m
Exposure category
=
C
Kz
Velocity pressure exposure coef.
=
0.9
Kzt
Topographic factor
=
1
Gust effect factor
G
=
0.85
qz
Velocity pressure
= 422.80
N/m2
Roof angle
Building length about X-dir
Height profile of column
about Z-dir

X
Z

=
=
=

8
2.5
0.15

degree
m
m

The side of builiding is opened, so the area that used for determine "a" is using height of column.
0.4h
10% Z or X
a

=
=
=

1.75
0.02
0.02

Figure 4. Building Surface for Wind Pressure about X-Direction

______________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
CALCULATION FOR SERVICE PLATFORM AND
PUMP SHELTER STRUCTURE

Rev : A

Doc.No: PGFW-CL-C-003

Date:

23/03/2016

Page 4 of 7

Figure 5. Building Surface for Wind Pressure about Z-Direction

Figure 6. Building Surface for Wind Pressure about Z-Direction


- Calculation of wind pressure
Wind Load = q = qz * (Gcpf - Gcpi)
Velocity pressure

qz

422.80

N/m2

Roof Wind Pressure


No.

Surface

Gcpf

Gcpi

Gcpf - Gcpi

1
2

2
3

-0.69
-0.39

0.55
0.55

-1.24
-0.94

Wind Pressure
(kPa)
-0.524
-0.397

Front Wall Wind Pressure


No.

Surface

Gcpf

Gcpi

Gcpf - Gcpi

-0.43

0.55

-0.98

Wind Pressure
(kPa)
-0.414

Side Wall Wind Pressure


No.

Surface

Gcpf

Gcpi

Gcpf - Gcpi

-0.45

0.55

-1.00

Wind Pressure
(kPa)
-0.423

______________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Rev : A

Doc.No: PGFW-CL-C-003

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

- Calculation of wind load about X-direction


Distance about X-dir
dz
Distance about Z-dir
dx

=
=

2.5
0.15

Date:

23/03/2016

Page 5 of 7

m
m

Side Wall Wind Pressure


No.

Surface

1
2

6
6

Surface-6
Wind Load
dx (m)
(kN/m)
1.25
-0.529
1.25
-0.529

Roof Wall Wind Pressure


No.

Surface

No.

Surface

Surface-2
Wind Load
Wind Load
(kN/m)
dz (m)
(kN/m)
1.25
-0.655
-0.655
Surface-3
Wind Load
Wind Load
(kN/m)
dz (m)
(kN/m)
1.25
-0.497
-0.497

- Calculation of wind load about Z-direction


Distance about Z-dir
dz
Distance about X-dir
dx

=
=

2.5
0.15

m
m

Front Wall Wind Load


No.

Surface

Surface-1
Wind Load
Wind Load
(kN/m)
dx (m)
(kN/m)
1.25
-0.518
-0.518

Roof Wall Wind Pressure


No.

Surface

Surface-2
Wind Load
Wind Load
(kN/m)
dx (m)
(kN/m)
1.25
-0.819
-0.819

5. Earthquake Load
a. Pump Shelter
Earthquake load is calculated in accordance to UBC 1997 as follows:
Vs
=
2.5
x
Ca
R
Zone
=
Seismic zone factor
z
=
2A
Seismic acceleration
=
0.15
Soil specification
= Soft soil
Seismic coefficient
Ca
=
0.3
Numerical coefficient
R
=
5.6
Total weight
Wi
=
4.6
kN
Important factor
I
= 1.25
Vs
=
0.77
kN

Wi

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UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

b. Pipe Support
Zone
Seismic zone factor
Seismic acceleration
Soil specification
Seismic coefficient
Numerical coefficient
Total weight
Important factor

A.3

Ca
R
Wi
I
Vs

=
=
=
=
=
=
=
=
=

2A
0.15
Soft soil
0.3
5.6
0.8
1.25
0.14

A
tf
tw
d
bf

=
=
=
=
=

4010
10
7
150
150

mm2
mm
mm
mm
mm

H-Beam (100x100x6)
Cross Sectional Area
Thickness flange
Thickness web
Height
Width

A
tf
tw
d
bf

=
=
=
=
=

2190
8
6
100
100

mm2
mm
mm
mm
mm

UNP (100x50x5)
Cross Sectional Area
Thickness flange
Thickness web
Height
Width

A
tf
tw
d
bf

=
=
=
=
=

1192
7.5
5
100
50

mm2
mm
mm
mm
mm

UNP (150x75x6.5)
Cross Sectional Area
Thickness flange
Thickness web
Height
Width

A
tf
tw
d
bf

=
=
=
=
=

1192
7.5
5
100
50

mm2
mm
mm
mm
mm

L (100x100x7)
Cross Sectional Area
Thickness flange
Thickness web
Height
Width

A
tf
tw
d
bf

=
=
=
=
=

1362
7
7
100
100

mm2
mm
mm
mm
mm

Structure Dimensions
1.
H-Beam (150x150x7)
Cross Sectional Area
Thickness flange
Thickness web
Height
Width
2.

3.

4.

5.

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Date:

23/03/2016

Page 6 of 7

kN
kN

______________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

6.

Rev : A

L (50x50x4)
Cross Sectional Area
Thickness flange
Thickness web
Height
Width

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

A
tf
tw
d
bf

=
=
=
=
=

389
4
4
50
50

Date:

23/03/2016

Page 7 of 7

mm2
mm
mm
mm
mm

______________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


Date:
PUMP SHELTER STRUCTURE

23/03/2016

ATTACHMENT B
Model And Load Assign STAAD Pro v8.i

________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Rev : A

Doc.No: PGFW-CL-C-003

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Date:

23/03/2016

Page 1 of 6

B.1 STAAD.PRO v8.i MODEL

Fig. B.1 Modification Platform Pulau Gading 3D view.


Plant
North

True
North

Fig. B.2 Modification Platform Pulau Gading plan view

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UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Date:

23/03/2016

Page 2 of 6

Fig. B.3 Modification Platform Section - A


Member Properties
No.
Material
1.
H 150x150x7
2.
H 100x100x6
3.
UNP 150x75x6.5
4.
UNP 100x50x5
5.
L 100x100x7
6.
L 50x50x4

Specification
Structural Steel A-36
Structural Steel A-36
Structural Steel A-36
Structural Steel A-36
Structural Steel A-37
Structural Steel A-37

Remark
Beam
Column
Column, Beam
Beam
Bracing, Beam, Rafter
Bracing

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UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Date:

23/03/2016

Page 3 of 6

B.2 STAAD.PRO v8.i LOAD ASSIGN


B.2.1 Dead Load
The weight of beams, columns and other main structure weight are automatically calculated by STAAD Pro.
by using Selfweight Y -1.0 command. The weight of grating and handrail uniformly assign to beam.

Fig. B.4 Modification Platform Selfweight Dead Load

Fig. B.5 Modification Platform Superimposed Dead Load

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UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Date:

23/03/2016

Page 4 of 6

Fig. B.5 Modification Platform Equipment Load

B.2.2 Live Load

Fig. B.6 Modification Platform Live Load

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UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Date:

23/03/2016

Page 5 of 6

B.2.3 Wind Load

Fig. B.7 Modification Platform Wind Load X-dir

Fig. B.8 Modification Platform Wind Load Z-dir

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UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Date:

23/03/2016

Page 6 of 6

B.2.3 Earthquake Load

Fig. B.9 Modification Platform Earthquake Load X-dir

Fig. B.10 Modification Platform Earthquake Load Z-dir

________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


Date:
PUMP SHELTER STRUCTURE

23/03/2016

ATTACHMENT C
STAAD Pro v8.i STRESS RATIO AND DEFLECTION

________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Date:

23/03/2016

Page 1 of 4

ATTACHMENT C - STAAD Pro v8.i STRESS RATIO AND DEFLECTION


C.1

BEAM & NODE NUMBER

Beam Number

Node Number

_________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

C.2

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Date:

23/03/2016

Page 2 of 4

STRESS RATIO
Beam Design Property
19
21
30
32
33
44
52
53
54
55
56
57
58
61
62
63
64
65
67
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
110
111
112
113
114
115
116
117
118
119
120
121
122

H150X150X7
L100X100X7
H100X100X6
C100X50X5
C100X50X5
H150X150X7
C100X50X5
H100X100X6
H150X150X7
H150X150X7
H150X150X7
H150X150X7
H150X150X7
L100X100X7
C150X75X6.5
C150X75X6.5
C150X75X6.5
C150X75X6.5
L100X100X7
H150X150X7
H150X150X7
H150X150X7
L100X100X7
L100X100X7
L100X100X7
L100X100X7
L100X100X7
L100X100X7
L100X100X7
H150X150X7
C150X75X6.5
C150X75X6.5
C150X75X6.5
H150X150X7
H150X150X7
C150X75X6.5
C150X75X6.5

Actual Ratio

All. Ratio

0.04
0.08
0.01
0.00
0.00
0.02
0.00
0.02
0.02
0.04
0.04
0.04
0.05
0.10
0.18
0.19
0.18
0.19
0.08
0.04
0.06
0.04
0.15
0.13
0.09
0.01
0.01
0.01
0.01
0.02
0.02
0.02
0.01
0.03
0.03
0.01
0.01
0.15
0.15
0.13
0.13
0.09
0.10
0.10
0.10
0.07
0.07
0.10
0.09

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

L100X100X7
L100X100X7
L100X100X7
L100X100X7
C150X75X6.5
C150X75X6.5
C150X75X6.5
C150X75X6.5
L50X50X4
L50X50X4
L50X50X4
L50X50X4
_________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

Max.
Actual
0.062
0.023
0.193
0.00
0.15
0.099

Properties
H 150x150x7
H 100x100x6
UNP 150x75x6.5
UNP 100x50x5
L 100x100x7
L 50x50x4
C.3

All. ratio

Remark

1
1
1
1
1
1

OK
OK
OK
OK
OK
OK

Date:

23/03/2016

Page 3 of 4

DEFLECTION
H
Max X
Min X
Max Y
Min Y
Max Z
Min Z
Max rX
Min rX
Max rY
Min rY
Max rZ
Min rZ
Max Rst

X mm
Node
L/C
20 13 1.0 D + 1.0 L + 0.714 EQX + 0.214 EQZ 7.6
60 12 1.0 D + 1.0 LL
-0.6
70 10 1.0 D + 1.0 WX
4.3
69 15 1.0 D + 1.0 LL + 1.0 WX
4.2
59 11 1.0 D + 1.0 WZ
0.0
59 12 1.0 D + 1.0 LL
-0.6
70 14 1.0 D + 1.0 L + 0.714 EQZ + 0.214 EQX 0.3
2 12 1.0 D + 1.0 LL
0.0
39 10 1.0 D + 1.0 WX
4.3
71 12 1.0 D + 1.0 LL
-0.5
55 12 1.0 D + 1.0 LL
0.0
19 13 1.0 D + 1.0 L + 0.714 EQX + 0.214 EQZ 7.6
20 13 1.0 D + 1.0 L + 0.714 EQX + 0.214 EQZ 7.6

Y mm Z mm

0.0
0.0
0.6
-0.9
-0.2
0.0
-0.1
-0.3
0.0
-0.1
-0.6
0.0
0.0

0.1
-0.1
0.0
-0.1
1.2
-0.6
1.0
0.0
-0.1
-0.5
0.0
0.1
0.1

R
mm

7.6
0.6
4.4
4.3
1.2
0.9
1.0
0.3
4.3
0.7
0.6
7.6
7.6

Rotational
rY rZ

rX
rad
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

rad
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

rad
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Displacement Control of Beam, Column, Rafter and Bracing


Vertical Displacement
1.
Beam (H 150x150x7)
Critical Beam Length
L
=
860
mm

Allowable displacement
=
4.3
mm
all
max =
Max. displacement
0.1
mm
Remarks of "max < all"
PASS

2.

Beam (L 100x100x7)
Critical Beam Length
Allowable displacement
Max. displacement
Remarks of "max < all"

L
all
max

=
=
=

2500
12.5
0.67
PASS

mm
mm
mm

_________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

3.

Rev : A

Rafter ([ 100x50x7)
Critical Beam Length
Allowable displacement
Max. displacement
Remarks of "max < all"

Horizontal Displacement
1.
Column (H 100x100x6)
Critical Beam Length
Allowable displacement
Max. displacement
Remarks of "max < all"

CALCULATION FOR SERVICE PLATFORM AND


PUMP SHELTER STRUCTURE

L
all
max

L
all
max

=
=
=

1720
8.6
0.63
PASS

mm
mm
mm

=
=
=

2500
12.5
3.22
PASS

mm
mm
mm

Date:

23/03/2016

Page 4 of 4

_________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)
Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM AND


Date:
PUMP SHELTER STRUCTURE

23/03/2016

ATTACHMENT E
Connection Design

________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)

Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM Date :


AND PUMP SHELTER STRUCTURE

23/03/2016

Page 1 of 6..............

ATTACHMENT D - CONNECTION DESIGN


D.1

Summary of Maximum Member Force

Type
1
2
3
4

Connection
B1 to B1
C1 to B1
C2 to B2
Br1 to B1

Beam 1

Beam 2

Column

Bracing

Type of Connection
Beam to Beam
Column to Beam
Column to Beam
Bracing to Beam

Profil
H 150x150x7
UNP 150x75x6.5
H 100x100x6
L 100x100x7

V (kN)
5.643
1.42
0.16
0.11

T (kN)
5.31
1.61
0.55
9.20

M (kNm)
2.11
1.61
0.16
0.08

_________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)

Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM Date :


AND PUMP SHELTER STRUCTURE

23/03/2016

Page 2 of 6..............

D.2
Connection Capacity Calculation
D.2.1 Connection Capacity
Fy
Fb = 0.6* Fy
Fv = 0.4 * Fy
Fu
tf
tw
d
Sx
r
A
Aw = d * tw
a
g
Lwf
Lww

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Type of weld
=
T = 0.707 * a * Lw * 0.3 Fu (fillet)
=
T = Lw * tf * 0.6Fy (groove)
=
M1 = Fb * Sx
=
*M2 = T * (d - tf)
=
V1 = Aw * Fv
=
V2 = 2*0.707*g*(d-2*tf-2*r)*0.3 Fu
=
T1 = A * 0.6 Fy
=
T2 = (Lwf*tf* 0.6Fy)+(0.707*g*Lww*0.3Fu)

1
240
144
96
400
10
7
150
219000
8
4010
1050
10
6
150
180

2
240
144
96
400
8
6
100
77000
9
2190
600
8
6
100
88

3
240
144
96
400
7.5
5
100
37600
9
1192
500
5
5
100
90

4
240
144
96
400
7
7
100
28990
9
1362
700
5
5
100
90

Unit
MPa
MPa
MPa
MPa
mm
mm
mm
mm3
mm
mm2
mm2
mm
mm
mm
mm

groove
127
216
32
30
101
116
577
524

groove
67.872
115.2
11.088
10.5984
57.6
67.19328
315.36
275.1955

groove
42.42
108
5.4144
9.99
48
56.8428
171.648
254.178

groove
42.42
100.8
4.17456
9.3744
67.2
57.6912
196.128
239.778

kN
kN
kN.m
kN.m
kN
kN
kN
kN

*Since it's calculation for allowable moment due to tension on welding, So consider only the top flange
welding restrains the tension force.
Fy
Fb
Fv
Fu
Lw
tf
Sx
A
Aw
a
g
Lwf
Lww

=
=
=
=
=
=
=
=
=
=
=
=
=

Yield Strength of Steel Beam


Bending Stress
Allowable shear stress
Specified Tensile strength of the welding (E60XX)
length of weld
flange thickness
Section Modulus of Steel Beam
Cross section area of the member
Area of web
leg of fillet weld on flange of beam
leg of fillet weld on web of beam requirement due to shear stress
length of weld on flange
length of weld on web

T
M1
M2
V1

=
=
=
=

Tension of Welding
Allowable Moment Capacity of the member
Allowable Moment Capacity due to Tension on Welding
Allowable Shear Capacity of The Member

_________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)

Doc.No: PGFW-CL-C-003

V2
T1
T2

Rev : A

CALCULATION FOR SERVICE PLATFORM Date :


AND PUMP SHELTER STRUCTURE

23/03/2016

Page 3 of 6..............

Allowable Shear Capacity of Welding


Allowable Tension Capacity of The Member
Allowable Tension of Welding

D.2.2 Combination of Moment and Tension


Tension and moment of the member shall conform the below formula:
M
Mall
Where :
M
T
Mall
Tall

=
=
=
=

Mall
Tall

=
=

T
Tall

Moment
Tension force
Allowable moment capacity
Allowable tension capacity
30.24 kN.m
523.63 kN

So, the inner forces of the member shall conform the below formula
M
T
+

1
30.24
523.63
D.2.3 Summary
Beam
Member
H 150x150x7

Capacity
V1 V2 T1 T2 M1 M2
(kN)
(kN)
(kN.m)
101 116 577 524 32
30

Allowable Capacity *
Shear
Tension
Moment
(kN)
(kN)
(kN.m)
100.80
523.63
30.24

* Allowable capacity in the table is for permanent load (live and dead load), for temporary load
(wind and earthquake load) the allowable value can be increased by 33%
The inner forces of the member shall be checked with the below formula:
M
T
+

1
30.24
523.63

Beam
Member
UNP 150x75x6.5

Capacity
V1 V2 T1 T2 M1 M2
(kN)
(kN)
(kN.m)
57.6 67.2 315 275 11 10.6

Allowable Capacity *
Shear
Tension
Moment
(kN)
(kN)
(kN.m)
57.60
275.20
10.60

* Allowable capacity in the table is for permanent load (live and dead load), for temporary load
(wind and earthquake load) the allowable value can be increased by 33%
The inner forces of the member shall be checked with the below formula:
M
T
+

1
10.60
275.20

_________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)

Doc.No: PGFW-CL-C-003

Beam
Member
H 100x100x6

Rev : A

CALCULATION FOR SERVICE PLATFORM Date :


AND PUMP SHELTER STRUCTURE

Capacity
V1 V2 T1 T2 M1 M2
(kN)
(kN)
(kN.m)
48.0 56.8 172 254 5.41 9.99

23/03/2016

Page 4 of 6..............

Allowable Capacity *
Shear
Tension
Moment
(kN)
(kN)
(kN.m)
48.00
171.65
5.41

* Allowable capacity in the table is for permanent load (live and dead load), for temporary load
(wind and earthquake load) the allowable value can be increased by 33%
The inner forces of the member shall be checked with the below formula:
M
T
+

1
10.60
275.20

Beam
Member
L 100x100x7

Capacity
V1 V2 T1 T2 M1 M2
(kN)
(kN)
(kN.m)
67.2 57.7 196 240 4.17 9.37

Allowable Capacity *
Shear
Tension
Moment
(kN)
(kN)
(kN.m)
57.69
196.13
4.17

* Allowable capacity in the table is for permanent load (live and dead load), for temporary load
(wind and earthquake load) the allowable value can be increased by 33%
The inner forces of the member shall be checked with the below formula:
M
T
+

1
10.60
275.20
D.3

Connection Check
H 150x150x7
1st check:
Check the inner forces with the allowable capacity.

Moment (kNm)
Shear (kN)
Tension (kN)

Allowable
30.24
100.80
523.63
Remarks

Type 1
2.112
5.643
5.31
PASS

2nd check
Check the combination of inner forces between the moment and tension.
Type 1a
M
T
+

1
30.24
523.63
2.112
30.24

5.31
523.63
0.08

<

OK

The connection for the profile can be used

_________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)

Doc.No: PGFW-CL-C-003

Rev : A

CALCULATION FOR SERVICE PLATFORM Date :


AND PUMP SHELTER STRUCTURE

23/03/2016

Page 5 of 6..............

UNP 150x75x6.5
1st check:
Check the inner forces with the allowable capacity.

Moment (kNm)
Shear (kN)
Tension (kN)

2nd check
M
30.24
1.61
30.24

Allowable
10.60
57.60
275.20
Remarks

Type 2
1.61
1.424
1.61
PASS

T
523.63

1.61
523.63

<

0.06

OK

The connection for the profile can be used

H 100x100x6
1st check:
Check the inner forces with the allowable capacity.

Moment (kNm)
Shear (kN)
Tension (kN)

2nd check
M
30.24
0.163
30.24

Allowable
5.41
48.00
171.65
Remarks

Type 3
0.16
0.16
0.55
PASS

T
523.63

0.551
523.63

<

0.01

OK

The connection for the profile can be used

L 100x100x7
1st check:
Check the inner forces with the allowable capacity.

Moment (kNm)
Shear (kN)
Tension (kN)

Allowable
4.17
57.69
196.13
Remarks

Type 4
0.08
0.11
9.20
PASS

_________________________________________________________________________________________

UPGRADE FIRE WATER SYSTEM


(PULAU GADING)

Doc.No: PGFW-CL-C-003

2nd check
M
30.24
0.083
30.24

Rev : A

CALCULATION FOR SERVICE PLATFORM Date :


AND PUMP SHELTER STRUCTURE

T
523.63

9.195
523.63

<

0.02

OK

23/03/2016

Page 6 of 6..............

The connection for the profile can be used

_________________________________________________________________________________________

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