Document - No.

REV.

NITRIC ACID FACILITIES

SHEET:

HEAT EXCHANGER DATASHEET

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R
E
V
1

SERVIS:

Supplier:
Order No.:
Quantity:
1
Applicable to: Detail design
Size: 1850 x 5152
Surface/unit:
171 m2

2
2
2
2
2
2

E 102

Type:
tubular
Number shell unit:

Fluid allocation
Fluid name
Fluid quantity, total
Vapour
Liquid
Steam
Uncondensable
Temperature

ITEM:

Secondary air cooler

IN

Position:
horizontal
1
Surface/shell:
171
m2
PERFORMANCE OF ONE UNIT
Shell side
OUT
IN
Tube side
Steam condensate
Secondary air
32,000
43,430
43,430
32000

OUT

kg/h
kg/h
43,430
kg/h
32,000
kg/h
kg/h
C
50
94.2
215,7 (max.240)
84.3
kg/m3
971
Density (vap./liq)
Viscosity (vap./liq.)
(cP) mPa.s
0.39
0.023
Molecul weig. (vap./non condens.)
18.02
28.7
Specific heat (vap./liq.) kJ/kg.C
4.2
1.06
Thermal cond. (vap./liq.) W/m.C
0.664
0.036
Latente heat
kJ/kg
Inlet pressure
bar a
7
5.2
Velocity
m/s
Press. drop (allow./calc.)
bar
/ 0,02
/ 0,025
Fouling resistance
m2C/kW
0.086
0
Heat exchanged
kW:
1650
MTD corrected C:
69
Transfer rate
W.m-2.C
Service:
140
Clean:
CONSTRUCTION OF ONE SHELL
SKETCH (BUNDLE/NOZZLE ORIENTATION)
Shell side
Tube side
Operating temperature:
C
50/94,2
240/84,3
Operating pressure:
bar g
6
4.2
Allowable temperature TS:
C
135
270
Allowable pressure PS:
bar g
7
4.92
Calculating temperature
C
135
270
Calculating pressure:
bar g
7
4.92
See next pages
No. of passes
1
1
Corrosion allowance
mm
0
0
Connections
Inlet
see Sheet 2
see Sheet 2
size/rating
Outlet
see Sheet 2
see Sheet 2
Shell: Material:
1.4306
ID
875
Shell cover:
Integral:
Removable:
Tube:
606
OD 25.4 THK: 1.6 Length:
3540 - 1) Pitch:
32
60
90
45
Tube type:
welded
1.4306
(X2CrNi19-11)
Tube/tubesheet joint:
see 3)
Channel or bonnet:
1.4306
(X2CrNi19-11)
Channel cover:
Tubesheet stationary, Nb.:
1.4306, 2 pcs
Tubesheet floating,Nb.:
Floating head cover:
Impingement protection:
Baffles (cross), Nb.:
1.4306, 11 pcs
Type:
segmental % cut:
25 Spacing:
295.1 Inlet:
294.5
Baffles (long), Nb.:
none
Seal type:
Supports-tube:
(*)
U-Bend:
Expansion joint:
see 4)
Type:
Gaket - shell side:
Gasket - tube side:
Accessories:
Supports:
saddles
Lifting (Lugs/Trunnions):
Earthing:
yes
Painting:
yes
Insulation:
110 mm
Insulation of supports:
FABRICATION AND INSPECTION REQUIREMENTS
Code requirements:
AD 2000 Regelwerk
Stamp required:
Yes:
No:
TEMA class:
R
Category of vessel in accordance with 97/23/EC:
IV
Modul od Declaration of EC - conformity:
G
Non-destructive tests:
as per Code
Radiographic examination:
as per Code
Join efficiency:
(*)
Stress relieved:
as per Code
Tightness test:
Yes:
No:
Hydraulic test:
Yes:
No:
Test pressure:
as per code
WEIGHTS [kg]:
Weight
Shipping
(*)
Full of water:
(*)
Erection:
(*)
Bundle:
(*)
REMARKS:

(*)
1)
2)
3)
4)

REVISION:
DATE:
Prepared by:
Checked by:
Approved by:

shall be indicated by Manufacturer

Tube lenght (L=3540) - between tube sheets
deleted
Tube/tubesheet joint - strenght welded (2 passes) + lightly expanded in the tubesheet (no grooves)
Expansion bellow at shell - if necessary
0

PID No.
3

140290-1T-PID-0021-0003
4

Document - No.:

REV.

NITRIC ACID FACILITIES

SHEET:

HEAT EXCHANGER DATASHEET

R Supplier:
E Order No.:
V Quantity:

SERVIS:
1

Secondary air cooler

ITEM:

E 102

1
2
3
4
5
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20
21
22
23
24

TAG:

NB.:

DN

25

600

26

500

27 1

D1

25

40

WN

B1

EN1092-1

vertical

Drain

28 1

D2

25

40

WN

B1

EN1092-1

vertical

Drain (blinded)

29 1

D3

25

40

WN

B1

EN1092-1

vertical

Drain

30 1

U1

100

vertical

Condensate inlet

31 1

U2

100

vertical

Condensate outlet

32

V1

20

40

WN

B1

EN1092-1

vertical

Vent (blinded)

33

V2

20

40

WN

B1

EN1092-1

horizontal

Vent (blinded)

34

V3

20

40

WN

B1

EN1092-1

vertical

Vent (blinded)

PN

FLG. TYPE:

FACING:

NOZZLE PROJECT:

SERVIS:

welding connection

horizontal

Secondary air inlet

welding connection

horizontal

Secondary air outlet

welding connection
welding connection

35
36
37
38
39
40
41

REMARKS:

42
43
44
45
46
47
48
49
50

(*)

STANDARD

shall be indicated by Manufacturer