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Class IV (Part B) Oral Questions & Answers
FUNCTION 6:- Marine Engineering Repair at Operational Level
1. Procedure for Overhaul of A/E.
a. Check whether all tools and spares are available or not.
b. If so, then start the Stand by generator.
c. Check all parameters are normal.
d. Now share the load with the help of synchroscope.
e. Again check all the parameters are within normal range.
f. Put full load on the Stand by generator.
g. Stop the generator on which work has to be carried out.
h. Put MEN AT WORK tag.
i. Shut the air starting valve, fuel oil inlet & outlet valves and isolate the system.
j. Let lube oil priming pump run for half hour after then stop it.
k. Drain the jacket water.
l. Remove the cylinder head cover.
m. Remove high pressure pipe.
n. Take out the injector using its tool.
o. Open the rocker arm bolts & remove it from its place.
p. Remove the Jacket water outlet pipe.
q. Disconnect the scavenge & exhaust manifold from the cylinder head.
r. Open the cylinder head bolts using the Torque spanner or hydraulic jack(As
provided on your vessel).
s. Check the lifting gear( Crane & chain block, Eye bolt, etc.)
t. Lift the cylinder head & put it at a suitable place.
u. Open the crankcase door.
v. Bring the piston to TDC position & attach eye-bolt on it and Attach hook of
chain block to it.(Before bringing Piston to TDC, the top part of liner needs to be
cleaned)
w. Bring the piston to BDC and open the bottom-end bolts & remove bottom end
bearing.
x. As load of piston is now on Lifting gear, so take it out & put it on the piston
stand.
y. Remove the piston rings using ring extractor.
z. Remove the circuit from the gudgeon pin & take out the gudgeon pin, so
connecting rod can be taken out.
2. How do you decide if piston rings should be changed or not?
a. Butt clearance increased then its normal range.
b. Axial clearance increased.
c. Visual condition of piston ring.
3. How you check lifting gear.
a. Check the condition of wire rope & grease it.
b. Check the visual condition of chain.
c. Check the limit switches in the forward, aft, Port & starboard direction are
working.
d. Check that emergency button is working.
e. Check the visual condition of the insulated cover is satisfactory.
f. Check overload trip is working satisfactorily.
g. Check the visual condition of chain block, no cracks should be there.
h. Check that safety latch is there on chain block.
Rev. 03/2010
Insufficient pre-purging.
Blower not working.
Accumulation of oil.
Leaky solenoid valve.
Dripping of burner.
f.
Action:-
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46. How to overhaul gear pump and centrifugal pump? And clearance to take.
47. How to take out connecting road?
Rev. 03/2010
Precautions
i.
Ensure nobody is near the ship side blow down valve.
ii.
Not to be carried out in drydock or alongside.
iii.
Valve sequence to be followed.
iv.
Boiler shouldnt be left unattended during blow down.
v.
Monitor the end of blow down. Long blow down to be avoided.
vi.
Dont blow down to the E/room bilges.
Procedure
i.
Ship side valve 1 is opened followed by valve 2.
ii.
Valve 2 is NR which is fully opened to avoid cutting off seat.
iii.
Rate of blow down controlled by Valve 3.
iv.
For scum blow down valve 4 & 5 are used.
53. Action to be taken, if chloride content is excess?
Blow down of boiler to be carried out.
54. How to blow through boiler Gauge Glass?
Procedure:
i.
Make sure drain line is clear
ii.
Close the steam outlet valve.
iii.
Close the water outlet valve.
iv.
Open the drain valve.
v.
Open the water out valve & let water flow thru it and
close the valve after blowing down with water.
vi.
Open the steam out valve and blow thru with steam.
vii.
Close steam valve.
viii.
Close the drain valve.
ix.
Now, open the water side valve.
x.
Let water fill up 3/4th gauge glass.
xi.
Open the steam valve slowly.
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10
Procedure of tightening:
i.
First tighten all the bolts by hand slightly without putting any pressure.
ii.
Now, tighten bolt 1 & 2 equally. Then 3 & 4.
iii.
Tighten bolt 5 & 6. then 7 & 8 equally.
iv.
Tighten bolt 9 & 10.
v.
Now again tighten 7 & 8. Then 5 & 6.
vi.
Tighten bolt 3 & 4. then 1 & 2.
Or you can say we first tighten outward bolts of both side & then inward side.
Then we move in opposite steps. i.e. tight inward bolts & then outward bolts.
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