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METRIC
See it in action
Economical Solution
Absolute Price/Performance advantage over
ver existing technology
Simplified Machining
Easy set-up and use on standard 3.5 axis CNC milling machines
Major Applications
GEAR
SPLINE
The VARDEX Spline
milling tools are suitable
for machining both
involute or straightsided profiles, covering
modules from 0.5-6.0mm
or DP 48/96 - 4/8.
RACK
Gears, Splines and Racks can be machined with either Shell Mills, End Mills or Disc Mills.
End Mill
Shell Mill
Disc Mill
U Style
3 Cutting Edges
UT Style
1 Cutting Edge
3
Circular Pitch
L
IC
IC
Module = Pitch /
DP = 25.4 / Module
Module
Insert
Size
0.5-1.0
26-52
1/4U
11
Cutting
Edges
Toolholder
Page
5,9
GMD12N D85-22-2U 215/...
Gear
17-26
3/8"U
16
5,6,9
GMS7N D48-22-3U 215/...
GMD12N D90-22-3U 215/...
Rack
1.75-2.0
13-16
1/2"U
22
3.0-3.5
7.5-9
1/2"UT
22
2.25-2.75
9.5-12
5/8"U
27
3.5-6
4.5-7
5/8"UT
27
1/4U
11
5,9
GMD12N D85-22-2U 215/...
GME5N 32W36-80-3U 215/...
Spline
20/40; 16/32
3/8"U
16
5,6,9
GMS7N D48-22-3U 215/...
GMD12N D90-22-3U 215/...
2.0-3.0
1/2"U
22
4.0-5.0
6/12; 5/10
1/2"UT
22
3.0-4.0
8/16; 6/12
5/8"U
27
5.0-8.0
5/10; 4/8
5/8"UT
27
L2
D2
D1
L3L1
L1
Ordering Code
IC
1/4U
Spare Parts
No. of
Flutes
Dimensions (mm)
L
L1
116
50
25
D1
(max)
30
D2
(ref)
32
*L2
(ref)
8.0
Z
5
Insert
Screw
SN2T
Insert
Torx Key
HK2T
Stopper
Stopper Stopper
Screw
Key
5LST
SN5LTR
K7T
D
L2
L3L1
L1
D2
D1
L
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Ordering Code
IC
3/8U
Spare Parts
No. of
Flutes
Dimensions (mm)
L
L1
151
80
32
D1
(max)
35
D2
(ref)
36
*L2
(ref)
10.0
Z
5
Insert
Insert
Stopper Stopper
Screw Torx+ Key Stopper Screw
Key
SR3FIP8
KIP8
2TM1ST M3x7.5
KIP8
* L2 is measured from the center of the profile to the end of the toolholder. The L2 value is for reference purposes only.
For an exact measurement, please use the Controller pre-settings.
D2
d(H6) D1
D2
L2
H
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Ordering Code
3/8U
Dimensions (mm)
D1
(max)
IC
3
Spare Parts
No. of
Flutes
D2
(ref) d (H6)
41
42
16
*L2
(ref)
Insert
Insert
Stopper Stopper
Screw Torx + Key Stopper Screw
Key
44.5
9.7
SR3FIP8
KIP8
2TM1ST M3x7.5
KIP8
Holder
Screw
M8x1.25x40
D2
d(H6) D1
D2
L2
H
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Ordering Code
D1
(max)
GMS7N D48-22-3U 215/... 47
Spare Parts
No. of
Flutes
Dimensions (mm)
D2
(ref) d (H6)
48
22
H
48
*L2
(ref)
10.0
Z
7
Insert
Insert
Stopper Stopper
Holder
Screw Torx + Key Stopper Screw
Key
Screw
SR3FIP8
KIP8
2TM1ST M3x7.5
KIP8
M10x1.5x35
* L2 is measured from the center of the profile to the end of the toolholder. The L2 value is for reference purposes only.
For an exact measurement, please use the Controller pre-settings.
D2
d(H6) D1
L2
D2
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Ordering Code
Dimensions (mm)
D1
D2
(max) (ref) d (H6)
IC
1/2U
Spare Parts
No. of
Flutes
69
70
27
*L2
(ref)
Insert
Insert
Stopper Stopper
Screw Torx + Key Stopper Screw
Key
54
12.8
SR3FIP8
KIP8
2TM2ST
M3x7.5
KIP8
Holder
Screw
M12x1.75x40
D2
d(H6) D1
D2
L2
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Insert
Cutting
Edges
Ordering Code
IC
1/2UT
Spare Parts
No. of
Flutes
Dimensions (mm)
D1
(max)
83
D2
(ref)
85
d (H6)
27
50
*L2
(ref)
9.9
Insert Screw
SN4T
Insert
Torx + Key
HK4T
Holder Screw
M12x1.75x40
* L2 is measured from the center of the profile to the end of the toolholder. The L2 value is for reference purposes only.
For an exact measurement, please use the Controller pre-settings.
D2
D2
d(H6) D1
L2
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Ordering Code
Dimensions (mm)
D1
D2
(max) (ref) d (H6)
IC
5/8U
Spare Parts
No. of
Flutes
79
80
27
*L2
(ref)
Insert
Insert
Screw Torx + Key
62
17.5
SN2T
Stopper
Stopper Stopper
Screw
Key
HK5T
3ST
SN3TM
K3T
Holder
Screw
M12x1.75x40
d(H6) D1
D2
D2
L2
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Insert
Cutting
Edges
Ordering Code
IC
5/8UT
Spare Parts
No. of
Flutes
Dimensions (mm)
D1
(max)
78
D2
(ref)
80
d (H6)
27
50
*L2
(ref)
12.5
Insert Screw
SN5TM
* L2 is measured from the center of the profile to the end of the toolholder. The L2 value is for reference purposes only.
For an exact measurement, please use the Controller pre-settings.
Insert
Torx + Key
HK5T
Holder Screw
M12x1.75x40
D1
L2
D2
H
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Spare Parts
Ordering Code
No. of
Flutes
Dimensions (mm)
D1
(max)
GMD12N D85-22-2U 215/...
84
D2
(ref)
85
d (H6)
22
25
*L2
(ref)
12.5
Insert
Insert
Stopper
Screw Torx + Key Stopper Screw Stopper Key
SN2T
HK2T
5LST
SN5LTR
K7T
Z
12
D1
L2
D2
Image for illustration only, final D2 and D1 values will be supplied with the toolholder
Ordering Code
IC
3/8U
Spare Parts
No. of
Flutes
Dimensions (mm)
D1
(max)
89
D2
(ref)
90
d (H6)
22
25
*L2
(ref)
12.5
Z
12
Insert
Insert
Screw Torx + Key
SR3FIP8
KIP8
Stopper
2TM2ST
Stopper
Screw
M3x7.5
Stopper
Key
KIP8
* L2 is measured from the center of the profile to the end of the toolholder. The L2 value is for reference purposes only.
For an exact measurement, please use the Controller pre-settings.
Vardex No.
Vc [m/min]
125
100-210
0.20-0.32
150
100-180
0.20-0.32
170
100-170
0.15-0.23
Non hardened
180
60-90
0.17-0.28
0.15-0.28
Unalloyed steel
Hardened
275
80-150
Hardened
350
70-140
0.15-0.25
Annealed
200
60-130
0.15-0.22
Hardened
325
70-110
0.13-0.21
200
100-170
0.15-0.22
0.12-0.22
8
9
10
11 Stainless steel
12 Ferritic
13 Stainless steel
14 Austenitic
Stainless
Steel
15 Stainless steel
16 Cast Ferritic
17 Stainless steel
18 Cast austenitic
28 Malleable
29 Cast iron
30
31
Cast Iron
32
33
N(K)
70-120
100-170
0.15-0.22
Hardened
330
100-170
0.16-0.23
Austenitic
180
70-140
0.15-0.25
Super Austenitic
200
70-140
0.12-0.20
Non hardened
200
70-140
0.16-0.24
Hardened
330
70-140
0.12-0.20
Austenitic
200
70-120
0.15-0.22
Hardened
330
70-120
0.12-0.20
130
60-130
0.16-0.24
230
60-120
0.15-0.22
180
60-130
0.15-0.22
260
60-100
0.15-0.22
Ferritic
160
60-125
0.10-0.20
Pearlitic
260
50-90
0.15-0.22
0.30-0.50
Non aging
60
100-250
100
100-180
0.28-0.50
36
Cast
75
150-400
0.28-0.50
90
150-280
0.25-0.40
Cast Si 13-22%
130
80-150
0.28-0.50
Aluminium alloys
39 Copper and
40 Copper alloys
Brass
90
120-210
0.30-0.50
100
120-210
0.28-0.50
19
200
20-45
0.09-0.15
20 High temperature
21 alloys
280
20-30
0.07-0.13
250
15-20
0.08-0.15
22
350
10-15
0.08-0.15
23
Pure 99.5 Ti
400Rm
70-140
0.07-0.13
+ alloys
1050Rm
20-50
0.07-0.13
45-50HRc
15-45
0.05-0.12
51-60HRc*
15-40
0.05-0.12
24
H(K)
225
200
Aged
37
Heat
Resistant
Material
34 Aluminium alloys
35 Wrought
Non-Ferrous
38 Aluminium alloys
Metals
S(M)
Titanium alloys
25
Extra hard steel
Hardened
Material
Feed f
[mm/tooth]
Steel
VBX
Hardness
Brinell HB
Material
26
* Note: Special tools, which are not listed in this catalog, are required for extra hard steel (51-60HRc).
Grades
Grade
VBX
Application
TiCN coated carbide grade.
Excellent grade for general use.
10
U Style
UT Style
Enquiry No.
From
Customer
* Please submit a completed version of this form with each request (a drawing is also recommended).
For Rack, Straight Spline, Worm or other special forms, a drawing must be supplied with all relevant dimensions!
Basic Dimensions
R (D2/2)
Limitation
6 | Helix Angle
Tool Radius (R) < Tool Exit Limitation
R (D2/2)
Max:
Min:
10 | Minor Diameter
Max:
Min:
Exit Arc
Fillet Root
Flat Root
Tool Radius (R) < Exit Arc
Max:
Min:
N:
Max:
Min:
Max:
Min:
Additional Information
15 | For Tool Exit Limitation, a detailed component drawing must be supplied!
16 | Exit Arc Radius (R)
Pin Diameter
Involute
Form Diameter
aj o
r(
Ou
t si
de
)D
iam
et
er
Fillet Radius
(R
Minor
o o t) D
Pi tc
Involute
Tooth Thickness
Fillet Radius
Form Diameter
Fillet Radius
hD
iamet
er
Measurement
Over Pins
iam
e te
Visit VARGUS
VARGUS Ltd.
mrktg@vargus.com
www.vargus.com
221-01164
METRIC EE
03/2015
EDITION 04/713