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TABLE 1 : TYPICAL DPFC-GRP INSPECTION AND TEST PLAN

Test Type

Product Type

SN

Component

Applicable Standard
(Procedure)

Test Designation / Method

Frequency

1. RAW MATERIAL
1.1

Reactivity

(QC-1)

Each lot

Viscosity

(QC-2)

Each lot

Visual

N/A

Each lot

Textural

(QC-10)

Each lot

1.5

Moisture Content

(QC-5)

Each lot

1.6

Sieve Analysis

(QC-3)

Each lot

Moisture Content

(QC-4)

Each lot

Resin

1.2
1.3
On Receipt

Raw Material

1.4

Glass Reinforcement

Silica Sand

1.7

2. PIPES & COUPLINGS


2.1

Resin

Gel Time

(QC-1)

Each Production

2.2

Wall Thickness

Pipe Wall Thickness

ASTM D3567 (QC-16)

Each side of Pipe

2.3

Pipe Laminate

Laminate Thickness

ASTM D3567

Each production

2.4

Spigot Dimensions

Min. / Max O.D.

ASTM D3567 (QC-16)

Each Pipe

2.5

Pipe Visual

Interior & Exterior Defects

ASTM D2563 (QC-17)

100%

2.6

Pipe Dimensions

Dimensions Control

ASTM D3567 / BS 5480(QC-16) 100%

2.7

Barcol Hardness

Resin Curing

ASTM D2583 (QC-12)

100%

2.8

Impact Test

Impact Resistance

BS 5480 (QC-24)

1 in 30 Pipes or in a Shift

2.9

Hydrostatic Pressure

Pressure Test

BS 5480 (QC-13)

100% for pressure, For


gravity 1 in 30
Pipes/coupling or in one
Shift (Other upon request)

2. 10 Material Composition

Loss on Ignition

ASTM D2584 (QC-9)

1 in 30 Pipes or in a Shift

2.11

Hoop Flexural

Stiffness

ASTM D2412 / BS 5480 (QC-7)

1 in 30 Pipes or in a Shift

2.12

Hoop Tensile

Hoop Tensile Strength

ASTM D2290 / BS 5480 (QC-6)

1 in 30 Pipes or in a Shift

2.13

Axial Strength

Axial Tensile Strength

ASTM D638 / BS 5480 (QC-8)

1 in 30 Pipes or in a Shift

Pipe & Coupling

2.14

Stenciling

Marking

QP-5

100%

Pipe & Coupling

2.15

Visual

Visual

ASTM D2563 (QC-17)

100%

In-Process
Pipe & Coupling Pipe
NonDestructive
Pipe

Pipe & Coupling


Destructive

Pipe

Final Product

3. FITTINGS
PreFabrication

Pipe

3.1

Visual

Visual

100%

3.2

Length

Dimensional

100%

3.3

Dimensional

100%

Dimensional

100%

3.5

Internal Lay-up length


External lay-up Bond
Length
Barcol Hardness

Resin Curing

100%

3.6

Stenciling

Marking

100%

3.7

Final Dimensional

Dimensional

100%

3.4
Final Product

Fitting

3. MANHOLE LINERS

In-Process
Manhole Liner Pipe
NonDestructive
Destructive
Cover Slab
In-Process
Lamination

Final Product

Manhole Liner

4.1

Resin

Gel Time

(QC-1)

Each production

4.2

Wall Thickness

Pipe Wall Thickness

ASTM D3567 (QC-16)

Each side of Pipe

4.3

Pipe Laminate

Laminate Thickness

ASTM D3567

Each production

4.4

Inside Diameter

Dimensional

ASTM D3567 (QC-16)

Each Production

4.5

Pipe Visual

Interior & Exterior Defects

ASTM D2563 (QC-17)

100%

4.6

Length

Dimensional

ASTM D3567 / BS 5480(QC-16) 100%

4.7

Barcol Hardness

Resin Curing

ASTM D2583 (QC-12)

100%

4.8

Material Composition

Loss on Ignition

ASTM D2584 (QC-9)

1 in 30 Pipes or in a Shift

4.9

Visual

4.10

Dimensions

4.11

Barcol Hardness

4.12
4.13

Internal & External


Dimensions

4.14

Visual

4.15

Barcol Hardness

4.16

Length

Resin Curing

Resin Curing

Visual

100%

Dimensional

100%

ASTM D2583 (QC-12)

100%

Bond Length

100%

Visual

100%

ASTM D2583 (QC-12)


Dimensional

4.17 Stenciling
Marking
Note: QC-1 to 17 and QP-5 are internal work instructions documented in the Quality System Manual

311396406.xls

100%

Thickness

100%
100%
100%

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