Vibraciòn

MANUAL - Vibration System Field Equipment (Seq # 36400)
TABLE OF CONTENTS
ITEM
1
2
3
4
DESCRIPTION
DOC TYPE
TQ402 & TQ412 PROXIMITY TRANSDUCERS / EA 402 EXTENSION CABLE / IQS 450 SIGNAL CONDITIONManual
TQ402 & TQ412 PROXIMITY TRANSDUCERS / EA 402 EXTENSION CABLE / IQS 450 SIGNAL CONDITIONData Sheet
INDUSTRIAL HOUSING TYPE ABA 151
Data Sheet
SIGNAL CONDITIONER TYPE IPC 704
Data Sheet
REV
5
TITLE PAGE
Instruction Manual
PROXIMITY SYSTEM
TQ 400 SERIES PROXIMITY TRANSDUCER WITH
IQS 45X SIGNAL CONDITIONER
MAPROX400/E
EX
This document contains important information

about products that are intended for use in
potentially explosive atmospheres.
Instruction Manual MAPROX400/E

Edition 5
REVISION RECORD SHEET
Edition
Date
Written by
of Issue /Modified by
PM
No.
Description
Signature
26.06.95
R. Meyer
Original edition
---
09.04.97
R. Meyer
Page 5-21 : Cabling diagram modified (-24 V on

GSI 123)
15.07.97
R. Meyer / ew
Section 2.2 and Appendix A : All data sheets revised
03.08.99
R. Meyer / jlb
Cable layout diagrams modified to better show

grounding technique (Figs 5-17, 5-18, 5-19).
Removed references to TQ 407 and TQ 417.
02.07.04
R. Meyer
General revision.
Updated Ex information according to directive
94/9/CE.
Master copy stored at : Technical Publications Department
Department
Name
Peer reviewed by
Technical Publications
P. Frossard
Technical content approved by
Development
M. Weber
Document released by
R. Meyer
ii
Date
Signature
14.07.95

Edition 5
COPYRIGHT
Copyright Vibro-Meter S.A., 1995-2004

All rights reserved
Published and printed by Vibro-Meter S.A. in Fribourg, Switzerland
The names of actual companies and products mentioned
herein may be the trademarks of their respective owners.
The information contained in this document is subject to change without notice.
This information shall not be used, duplicated or disclosed, in whole or in part,
without the express written permission of Vibro-Meter.

Edition 5
iii
THIS PAGE INTENTIONALLY LEFT BLANK
iv

Edition 5
TABLE OF CONTENTS
TABLE OF CONTENTS
TITLE PAGE
REVISION RECORD SHEET
ii
COPYRIGHT
iii
TABLE OF CONTENTS
PREFACE
ix
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix

Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
SAFETY
xi
Symbols and Styles Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi

Important Remarks on Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Location of Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Additional Remarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
General Handling Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
Handling Precautions for Electrostatic Sensitive Devices . . . . . . . . . . . . . . . . . . . . . . . . . xiv
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1
Equipment Used in Potentially Explosive Atmospheres . . . . . . . . . . . . . . . . . . . . 1-1
1.2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
2 SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1
Measurement Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2
Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3
Measuring Chain Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.3.1
Protection of the Integral Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3.2
Two-Wire and Three-Wire Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3.3
Intrinsically Safe Versions (Ex i). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Edition 5
TABLE OF CONTENTS
2.4
Measuring Chain Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2.4.1
TQ 4XX Proximity Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.4.2
Integral Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.4.3
JB 118 Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.4.4
EA 40X Extension Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.4.5
IQS 45X Signal Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.4.6
ABA 15X Industrial Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.4.7
Transmission Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.4.8
Galvanic Separations and Safety Barriers . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.4.9
Machinery Protection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
3 FACTORS INFLUENCING THE PROXIMITY SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1
Influence of the Target Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2
Influence of Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3
Runout Effects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.4
Mounting Constraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.4.1
Free Space Around Head of Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4.2
Distance Between Head of Transducer and Mounting Support . . . . . . . . . 3-3
3.4.3
Distance Between Two Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.4.4
Transducer/Shoulder Distance (Radial Measurement). . . . . . . . . . . . . . . . 3-5
3.4.5
Transducer/Shoulder Distance (Axial Measurement) . . . . . . . . . . . . . . . . . 3-6
3.4.6
Transducer/Shaft End Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.4.7
Shaft Diameter for a Single Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.4.8
Shaft Diameter for Two Transducers Mounted at 90 . . . . . . . . . . . . . . . . 3-9
4 MOUNTING, CONNECTING AND CALIBRATING THE PROXIMITY SYSTEM . . . . . . . 4-1

4.1
vi
Introductory Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1.1
Requirements for Equipment Used in Potentially Explosive Atmospheres 4-1
4.1.2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.3
System Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.4
Characterizing the Proximity System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Edition 5
TABLE OF CONTENTS
4.2
Mechanical Aspects of the Proximity System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.2.1
TQ 4XX Proximity Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.2
EA 40X Extension Cable and System Length . . . . . . . . . . . . . . . . . . . . . . 4-5
4.2.3
The IQS 45X Signal Conditioner and ABA 15X Industrial Housing . . . . . . 4-6
4.3
Mechanical Adjustment of the Initial Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.4
Mounting Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4.4.1
Supports Used Inside the Machine Housing . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.4.2
Probe Adaptors (Mounting Through the Machine Housing). . . . . . . . . . . 4-11

4.4.2.1
Mounting a PA 113 Probe Adaptor . . . . . . . . . . . . . . . . . . . . . 4-12
4.4.2.2
Mounting a PA 103 Probe Adaptor . . . . . . . . . . . . . . . . . . . . . 4-14
4.5
SG 1XX Cable Feedthroughs (Stuffing Glands) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.6
The Junction Box (Protection of Connectors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.7
Cabling Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.8
ABA 15X Industrial Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
4.9
Transmission Cables and Galvanic Separation / Safety Barrier . . . . . . . . . . . . . . 4-22
4.10 Connecting the Elements of the Proximity System . . . . . . . . . . . . . . . . . . . . . . . . 4-22

4.10.1 With an MMS Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4.11 Electrical Adjustment of the Initial Gap (Zero Setting) . . . . . . . . . . . . . . . . . . . . . 4-26
4.11.1 System Connected to an MMS Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
5 CHARACTERIZING AND CHECKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1
5.2
Characterizing the Proximity System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1.1
System Using Two-Wire Transmission Technique (Current Modulation) . 5-3
5.1.2
System Using Three-Wire Transmission Technique (Voltage Modulation) 5-4
Checking the Proximity System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

5.2.1
When Connected to an MMS Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

5.2.1.1
Checking the Output of the IQS 45X Conditioner . . . . . . . . . . . 5-5
5.2.1.2
Checking the Raw Voltage on the Processing Module . . . . . . . 5-6
5.2.1.3
Reading the GAP Signal on the PLD 772 Module . . . . . . . . . . . 5-7

Edition 5
vii
TABLE OF CONTENTS
6 MAINTENANCE AND REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.2
Requirements for Equipment Used in Potentially Explosive Atmospheres 6-1
6.2
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3
Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Appendices
A EC TYPE EXAMINATION CERTIFICATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
B CSA CERTIFICATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
PRODUCT DEFECT REPORT
DOCUMENT EVALUATION FORM
viii

Edition 5
PREFACE
ABOUT THIS MANUAL
PREFACE
About This Manual

This manual provides information on proximity systems using Vibro-Meters TQ 400 series of
proximity transducers and matching IQS 45X signal conditioners. It describes the installation
and general use of these systems.
Who Should Use This Manual

This manual is written for operators of process monitoring/control systems using
Vibro-Meters proximity systems for position measurement, relative vibration measurement,
etc. These proximity systems form the "front end" of the overall monitoring/control system,
which usually also includes a modular monitoring system (based on, for example,
Vibro-Meters MMS or VM 600 range).
The operator is assumed to have the necessary technical training in electronics and
mechanical engineering (professional certificate/diploma, or equivalent) to enable him to
install the proximity system and operate the monitoring system and the controlled system.
Related Documentation
Table 1 lists the data sheets that concern the proximity systems described in this manual.
Data sheets for associated equipment are listed in Table 2.
Document
Doc. Ref.
Number
Proximity System : TQ 401 Proximity Transducer,

EA 401 Extension Cable, IQS 451 Signal Conditioner
265-061
Proximity System : TQ 402 & TQ 412 Proximity Transducer, EA 402

Extension Cable, IQS 452 Signal Conditioner
265-062
Proximity System : TQ 403 Proximity Transducer,

265-063
Proximity System : TQ 422 & TQ 432 Pressure-Proof Proximity

Transducers, EA 402 Extension Cable, IQS 452 Signal Conditioner
265-064
Proximity System : TQ 423 Pressure-Proof Proximity Transducer,

265-065
Table 1 : Related documentation (proximity systems)

Edition 5
ix
PREFACE
RELATED DOCUMENTATION
Product
Doc. Ref.
Number
Description
ABA 150
Industrial housing
265-421
ABA 151
Industrial housing
265-422
ABA 152-153
Industrial housing
265-423
ABA 154-155
Industrial housing
265-424
GSI 122
GSI 130
Galvanic separation units
262-855
GSI 123
Galvanic separation unit
262-642
GSV 14X
IS power supply and safety barrier unit
265-851
JB 118
Junction box
265-402
K 209
Transmission cable
262-581
K 210
Transmission cable
262-591
K 309
Transmission cable
265-581
K 310
Transmission cable
265-591
KS 106
Flexible protection tube
262-651
PA 103
Probe mounting adapter
265-361
PA 113
Probe mounting adapter
265-362
SG 102
Cable feedthrough
265-352
SG 118
Cable feedthrough
265-353
Table 2 : Related documentation (associated equipment)

Edition 5
SAFETY
SYMBOLS AND STYLES USED IN THIS MANUAL
SAFETY
Symbols and Styles Used in This Manual

The following symbols are used in this manual where appropriate :
The WARNING safety symbol
THIS INTRODUCES DIRECTIVES, PROCEDURES OR PRECAUTIONARY MEASURES WHICH
MUST BE EXECUTED OR FOLLOWED. FAILURE TO OBEY A WARNING CAN RESULT IN
INJURY TO THE OPERATOR OR THIRD PARTIES.
The CAUTION safety symbol

This draws the operator's attention to information, directives or procedures
which must be executed or followed. Failure to obey a caution can result in
damage to equipment.
The ELECTROSTATIC SENSITIVE DEVICE symbol

This indicates that the device or system being handled can be damaged by
electrostatic discharges.
Refer to Handling Precautions for Electrostatic Sensitive Devices on page
xiv for further information.
NOTE : This is an example of the NOTE paragraph style. This draws the operators attention
to complementary information or advice relating to the subject being treated.

Edition 5
xi
SAFETY
IMPORTANT REMARKS ON SAFETY
Important Remarks on Safety

Read this manual carefully and observe the safety instructions before
using the equipment described.
Location of Safety Symbols

The following safety symbols are found on the pages specified below :
THIS SYMBOL IS FOUND ON THE FOLLOWING PAGES:
1-1, 4-1, 6-1
This symbol is found on the following pages:

xii, xiii, 4-1, 4-6, 4-22
This symbol is found on the following page:

xiv
Additional Remarks
Every effort has been made to include specific safety-related procedures in this manual using
the symbols described above. However, operating personnel are expected to follow all
generally accepted safety procedures.
Safety procedures should be communicated to all personnel who are liable to operate the
equipment described in this manual.
Vibro-Meter does not accept any liability for injury or material damage caused by failure to
obey any safety-related instructions or due to any modification, transformation or repair
carried out on the equipment without written permission from Vibro-Meter. Any modification,
transformation or repair carried out on the equipment without written permission from
Vibro-Meter will invalidate any warranty.
xii

Edition 5
SAFETY
GENERAL HANDLING PRECAUTIONS
General Handling Precautions

Vibro-Meters transducers are rugged devices which can withstand a certain amount of
careless handling. Nevertheless, certain precautions should be taken when handling.
Read the following
transducers.
recommendations
carefully
before
handling
Do not drop the transducer onto a hard surface or subject it to violent shocks.
Protect the body/head of the transducer with plastic protective netting when it is being
handled, stored or transported. Remove this protection only when mounting the
transducer or when inspecting/testing it.
Check for dents when inspecting the transducer as this is a sign that it could have
suffered a physical shock by impact. This may have caused damage to components
within the transducer.
Do not excessively bend the transducer cable or associated cables. Respect the
minimum bending radius quoted in the appropriate data sheet.
When storing and using the equipment, respect the environmental specifications
(temperature, humidity) quoted in the appropriate data sheet.
Refer also to Handling Precautions for Electrostatic Sensitive Devices on page xiv.

Edition 5
xiii
SAFETY
HANDLING PRECAUTIONS FOR ELECTROSTATIC SENSITIVE DEVICES
Handling Precautions for Electrostatic Sensitive Devices

Certain devices used in electronic equipment can be damaged by electrostatic discharges
resulting from built-up static electricity. Because of this, special precautions must be taken to
minimize or eliminate the possibility of these electrostatic discharges occurring.
Read the following recommendations carefully before handling electronic
circuits, printed circuit boards or modules containing electronic
components.
xiv
Before handling electronic circuits, discharge the static electricity from your body by
touching and momentarily holding a grounded metal object (e.g. a pipe or cabinet).
Avoid the build-up of static electricity on your body by not wearing synthetic clothing
material, as these tend to generate and store static electric charges. Cotton or cotton
blend materials are preferred because they do not store static electric charges.
Do not handle electronic circuits unless it is absolutely necessary. Only hold modules by
their front panel handles.
Do not touch printed circuit boards, their connectors or their components with conductive
devices or with your hands.
Put the electronic circuit, printed circuit board or module containing electronic
components into an antistatic protective bag immediately after removing it from the
system rack.

Edition 5
INTRODUCTION
EQUIPMENT USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES
INTRODUCTION
1.1
Equipment Used in Potentially Explosive Atmospheres

THIS MANUAL COVERS EQUIPMENT THAT CAN BE USED IN POTENTIALLY EXPLOSIVE
ATMOSPHERES, AS WELL AS EQUIPMENT THAT CANNOT BE USED IN POTENTIALLY
EXPLOSIVE ATMOSPHERES.
A PRODUCT THAT CAN BE USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES IS
IDENTIFIED BY SPECIAL MARKING. THIS MARKING MUST CORRESPOND TO THE
MARKING DESCRIBED IN THE EC TYPE EXAMINATION CERTIFICATE FOR THE
PRODUCT.
REFER
TO APPENDIX
INFORMATION.
1.2
A - EC TYPE EXAMINATION CERTIFICATE
FOR FURTHER
General
Vibro-Meters proximity systems are intended for the contactless measurement of the relative
displacement of machine elements. Such systems are particularly suitable for measuring the
relative vibration and axial position of machine shafts, such as those found in steam and gas
turbines, alternators, turbocompressors and centrifugal pumps. This manual describes
proximity systems based around the TQ 4XX series of proximity transducers.
Like all passive transducers, the TQ 4XX requires a complementary signal conditioner
(oscillator/demodulator). The TQ 4XX series of proximity transducers operate with the
IQS 45X series of signal conditioners. The IQS 45X provides the TQ 4XX with a
high-frequency stimulus and also conditions the proximity signal for processing by other
electronic modules.
The TQ 4XX is equipped with an integral cable. An EA 40X extension cable can be
connected, if necessary, to link the proximity transducer to the signal conditioner. In any given
configuration the total length must be :
either
5m
(5 m integral cable or
integral cable + extension cable totalling 5 m)
or
10 m
(10 m integral cable or

integral cable + extension cable totalling 10 m)
Table 1-1 and Table 1-2 show the correspondence between the various elements (TQ 4XX,
IQS 45X and EA 40X), and also the measuring range and sensitivity of the overall proximity
system. The table also indicates the special versions of the TQ 4XX transducers, i.e. the
high-pressure versions (TQ 422, TQ 423, TQ 432) and the reverse mount versions (TQ 412,
TQ 432).
Further information can be found in the relevant data sheets. Table 1-1 and Table 1-2 provide
the data sheet reference numbers. For example, document 265-061 should be consulted for
the TQ 401.

Edition 5
1-1
INTRODUCTION
OVERVIEW
1.3
Overview
Transducer Type
TQ 401
TQ 402/412
Signal conditioner
IQS 451 Ver. 0XX /

IQS 451 Ver. 1XX
IQS 452 Ver. 2XX /

IQS 452 Ver. 3XX
IQS 452 Ver. 0XX /

IQS 452 Ver. 1XX
Sensitivity
8 mV/m with
IQS 451 Ver. 0XX
8 mV/m with
IQS 452 Ver. 2XX
4 mV/m with
IQS 452 Ver. 0XX
2.5 A/m with

IQS 451 Ver. 1XX
2.5 A/m with

IQS 452 Ver. 3XX
1.25 A/m with

IQS 452 Ver. 1XX
Measuring range &

measuring limits
2 mm
0.2 to 2.2 mm
2 mm
0.15 to 2.15 mm
4 mm
0.3 to 4.3 mm
Coil diameter
5 mm
8 mm
8 mm
Extension cable
EA 401
EA 402
EA 402
Remarks
TQ 401 = standard
version
TQ 402 = standard
version
TQ 412 = reverse
mount version
TQ 402 = standard
version
TQ 412 = reverse
mount version
See data sheet
265-061
265-062
265-062
Table 1-1 : Summary of hardware and main specifications

for TQ 401 and TQ 402/412
1-2

Edition 5
INTRODUCTION
OVERVIEW
Transducer Type
TQ 403
TQ 422/432
TQ 423
Signal conditioner
IQS 453 Ver. 0XX /

IQS 453 Ver. 1XX
IQS 452 Ver. 0XX /

IQS 452 Ver. 1XX
IQS 453 Ver. 0XX /

IQS 453 Ver. 1XX
Sensitivity
1.33 mV/m with

IQS 453 Ver. 0XX
4 mV/m with
IQS 452 Ver. 0XX
1.33 mV/m with

IQS 453 Ver. 0XX
0.417 A/m with

IQS 453 Ver. 1XX
1.25 A/m with

IQS 452 Ver. 1XX
0.417 A/m with

IQS 453 Ver. 1XX
Measuring range &

measuring limits
12 mm
0.75 to 12.75 mm
4 mm
0 to 4.0 mm
12 mm
0.15 to 12.15 mm
Coil diameter
18 mm
8 mm
18 mm
Extension cable
EA 403
EA 402
EA 403
Remarks
TQ 403 = standard
version
TQ 422 = high
pressure version
TQ 432 = high
pressure + reverse
mount version
TQ 423 = high
pressure version
See data sheet
265-063
265-064
265-065
Table 1-2 : Summary of hardware and main specifications

for TQ 403, TQ 422/432 and TQ 423

Edition 5
1-3
INTRODUCTION
OVERVIEW
1-4

Edition 5
SYSTEM DESCRIPTION
MEASUREMENT PRINCIPLE
SYSTEM DESCRIPTION
2.1
Measurement Principle
The proximity system uses a non-contacting measurement technique based on the eddy
current effect. Using this technique, it is possible to measure the distance between a moving
(vibrating) object and the transducer. The latter is mounted on another object that is
stationary and normally non-vibrating. The proximity system provides a signal that is directly
proportional to the relative movement between the object and the transducer.
This technique is different from that used by seismic devices such as accelerometers and
velocity transducers. These devices produce a signal that is proportional to the absolute
movement of the object on which they are mounted.
The non-contacting technique is particularly suitable for monitoring various types of rotating
machinery. The principal applications are:
2.2
1)
Monitoring the axial displacement of a machine shaft or rotor. This can be used to
measure the relative shaft expansion or the condition (degree of wear) of thrust bearings.
This corresponds to a static measurement.
2)
Monitoring the relative vibration of a machine shaft in a radial direction. These radial
vibrations are caused by shaft eccentricity, by the presence of an imbalance in the rotor
or by resonance.
This corresponds to a dynamic measurement.
Operating Principle
A basic proximity system is shown in Figure 2-1, with the corresponding equivalent electrical
diagram shown in Figure 2-2. The following elements can be seen:
1)
The TQ 4XX proximity transducer
2)
The EA 40X extension cable
3)
The complementary IQS 45X signal conditioner
4)
The target (object whose movement is to be measured)

Edition 5
2-1
SYSTEM DESCRIPTION
OPERATING PRINCIPLE
TQ 4XX
proximity transducer
EA 40X
extension cable
IQS 45X
signal conditioner
Figure 2-1: A basic proximity system
TQ 4XX
EA 40X
extension cable
IQS 45X
signal conditioner
Measuring
coil
Target
Figure 2-2: Equivalent electrical diagram of the basic proximity system
The tip of the proximity transducer contains a coil, forming part of an oscillating circuit. When
this is excited by a high frequency signal provided by the IQS 45X signal conditioner, a
magnetic field is emitted by the coil. If an electrically conducting material is moved into this
field, the characteristics of the magnetic circuit change. This causes a variation in the
amplitude of the HF signal present in the coil. The amplitude is proportional to the distance
separating the tip of the transducer and the target.
The HF signal is rectified by the IQS 45X signal conditioner, so as to provide a DC voltage
proportional to the target distance. In general, the voltage-distance characteristics are as
shown in Figure 2-3 (the characteristics for a specific transducer can be found in the relevant
data sheet). The linear part of the voltage-distance characteristics defines the measuring
range of the proximity system.
2-2

Edition 5
SYSTEM DESCRIPTION
OPERATING PRINCIPLE
Target
distance (d)
Linear part of
measuring range
Output
voltage (V)
Figure 2-3: Voltage output by the proximity system

as a function of target distance (d)
When the transducer is installed it should be positioned at the optimum distance from the
target. This is usually in the middle of the linear part of the measuring range and is called the
initial gap. This setting causes the system to output a voltage of about -9 V (see Figure 2-4).
If the target vibrates, the distance separating it from the transducer varies with time. This is
seen as an AC voltage component superimposed on the DC component corresponding to the
initial gap (Figure 2-4).

Edition 5
2-3
SYSTEM DESCRIPTION
OPERATING PRINCIPLE
100 mpp
Initial gap
Vibration
of target
Target
distance (d)
Output voltage for
initial gap = 9 V
Dynamic component =
400 mVpp
Linear part of
measuring range
Output
voltage (V)
Figure 2-4: Example showing voltage output by the proximity system

as a function of target distance (d)
Example:
A system employs a TQ 402 proximity transducer and IQS 452 signal conditioner. The target
material is VCL 140 steel and the corresponding system sensitivity is 4 mV/m. The initial
gap is set to provide an output voltage of -9 V.
If the target now vibrates periodically with a displacement of 100 m peak-peak about the
initial position, this gives rise to an AC component having an amplitude of:
100 m peak-peak x 4 mV/m = 400 mV peak-peak.
The signal conditioner output therefore varies between -8.8 V and -9.2 V.
2-4

Edition 5
SYSTEM DESCRIPTION
MEASURING CHAIN CONFIGURATIONS
2.3
Measuring Chain Configurations

Figure 2-5 shows various configuration possibilities. The choice of configuration depends on
various factors:
The type of protection required for the integral cable.
The distances involved. This may determine whether a 2-wire or 3-wire transmission
technique is used.
The design of the machine being monitored. This determines whether the proximity
transducer can be mounted inside the housing, or if it must be mounted through the
housing using a probe adaptor.
The need for intrinsically safe (Ex i) versions of the equipment.
2.3.1
Protection of the Integral Cable

The transducers integral cable may need additional protection, depending on the
environment in which it is located. Types of protection include :
2.3.2
1)
BOA stainless steel armour sheathing.

This offers mechanical protection against objects falling on the cable, etc.
It is not leaktight, so doesnt offer protection against water, oil, etc.
2)
BOA stainless steel armour sheathing enclosed in a KYNAR heat shrinkable sleeve.
The KYNAR sleeve may be used to electrically insulate the BOA sheathing if the latter
has to be tethered to a machine element at a different electrical potential.
The KYNAR sleeve is not intended to offer protection against water, oil, etc.
3)
KS 106 protection tube.

This is fabricated in galvanized steel. It offers mechanical protection as well as protection
against dust, water, acids, alkaline solutions, gasoline, oils (IP 67 protection class).
Two-Wire and Three-Wire Transmission

The distance separating the measurement point from the area where the machinery
monitoring system is located will determine whether a 2-wire or a 3-wire transmission
technique may be used:
1)
2-wire transmission may be used up to a distance of 1000 m.
2)
3-wire transmission may be used up to a distance of 200 m.
The 2-wire technique uses a current modulation method. A galvanic separation (e.g.
GSI 123) is required to provide a voltage-modulated signal that can be processed by the
modules in the machinery monitoring system. This galvanic separation is required
irrespective of whether intrinsically safe (Ex i) versions of equipment are used, or not.
The 3-wire technique uses a voltage modulation method, so is therefore directly compatible
with the modules in the machinery monitoring system.

Edition 5
2-5
SYSTEM DESCRIPTION
2.3.3
Intrinsically Safe Versions (Ex i)

If the transducer is to be used in a potentially explosive environment it is essential to use
intrinsically safe versions of the equipment. All front-end components (proximity transducers,
signal conditioners, transmission cables, galvanic separations, junction boxes, probe
adaptors) are available in Ex i versions.
If the 2-wire technique is used, a K 210 transmission cable and GSI 123 galvanic separation
are required.
If the 3-wire technique is used, a K 310 transmission cable and GSV 14X power supply and
safety barrier are required.
2-6

Edition 5

Edition 5
TQ 4XX
Reverse
mounted
transducer
TQ 4XX
TQ 4XX
Integral
cable
TQ 4XX
TQ 4XX
Proximity
transducer
EA 40X
Extension cable
IQS 45X
Signal conditioner
ABA 15X
Industrial housing
2-wire current modulation

Max. length 1000 m
Transmission cable
K 209 or K 210 (Ex i)
3-wire voltage modulation

Max. length 200 m
K 310 Transmission
cable (Ex i)
3-wire voltage modulation

Max. length 200 m
K 309 Transmission cable
Figure 2-5: Some measuring chain possibilities
EA 40X
Extension cable
KS 106
Protection tube
Stuffing gland
SG 102, SG 118
Movable
BOA sheathing
JB 118
Junction
box
Integral cable
Length 5 m or 10 m
GSI 123
Galvanic
separation
GSV 14X
Safety
barrier
VM600
Machinery
monitoring
system
VM600
SYSTEM DESCRIPTION
2-7
SYSTEM DESCRIPTION
MEASURING CHAIN DESCRIPTION
2.4
Measuring Chain Description
2.4.1
TQ 4XX Proximity Transducer

The proximity transducers making up the TQ 4XX series are indicated below, along with the
matching signal conditioners:
TQ 401
matched with
IQS 451
TQ 402, TQ 412, TQ 422, TQ 432
matched with
IQS 452
TQ 403, TQ 423
matched with
IQS 453
The transducer (Figure 2-6, Ref. 1) has a stainless steel body and a tip made of a non
conducting material. The main feature of the transducer is the measuring coil, which is
housed in the tip of the device.
2.4.2
Integral Cable
The integral cable (Figure 2-6, Ref. 2) is a low impedance coaxial cable having EPF
insulation. It is terminated by a male miniature coaxial connector
Depending on the needs of the environment, the cable can be given a stainless steel BOA
sheathing protection, or a BOA sheathing with KYNAR heat shrinkable sleeve (see
2.3.1 - Protection of the Integral Cable).
Refer to the individual data sheets for more details.
2.4.3
JB 118 Junction Box

The JB 118 junction box (Figure 2-6, Ref. 3) offers IP 65 class protection to the connection
between the integral cable and the extension cable. It is fabricated in polyester and is
equipped with two PG7 stuffing glands for passing the cables into the box.
2.4.4
EA 40X Extension Cable

The EA 40X extension cable (Figure 2-6, Ref. 4) is used to connect the TQ 4XX proximity
transducer to the IQS 45X signal conditioner. The distance between these two elements must
be either 5 m or 10 m. For example, if the integral cable has a length of 1 m, the EA 40X must
have a length of either 4 m or 9 m. In some applications, the TQ 4XX may have been
delivered with an integral cable having a length of 5 m or 10 m. In this case, no EA 40X
extension cable is necessary.
Like the integral cable, the EA 40X extension cable is a low impedance coaxial cable having
EPF insulation. It may also be given a stainless steel BOA sheathing protection, or a BOA
sheathing with KYNAR heat shrinkable sleeve (see 2.3.1 - Protection of the Integral Cable).
2-8

Edition 5
SYSTEM DESCRIPTION
VM600
VM600
Figure 2-6: Typical proximity system measuring chain
2.4.5
IQS 45X Signal Conditioner

The IQS 45X signal conditioner (Figure 2-6, Ref. 5) contains an electronic circuit acting as HF
modulator / demodulator for the proximity transducer. In the non Ex i version, this circuit is
lacquered to keep out moisture and dirt, and enclosed in an aluminium housing. In the Ex i
version, the circuit is also potted in silicone within the housing.
The TQ 4XX proximity transducer / EA 40X extension cable is connected to the IQS 45X
conditioner via a female coaxial socket. The IQS 45X contains a screw terminal strip used to
output the processed signal and to connect the power supply (provided by the machinery
monitoring system) to the conditioner.

Edition 5
2-9
SYSTEM DESCRIPTION
2.4.6
ABA 15X Industrial Housing

The ABA 15X industrial housing (Figure 2-6, Ref. 6) offers IP 65 class protection to the
IQS 45X signal conditioner. The housing is fabricated in polyester and is equipped with
stuffing glands for passing the cables into the box.
The following versions are available:
2.4.7
ABA 150
for 1
IQS 45X unit
ABA 151
for up to 3
IQS 45X units
ABA 152
for up to 3
IQS 45X units and a terminal strip
ABA 153
for up to 6
IQS 45X units
ABA 154
for up to 5
ABA 155
for up to 10
IQS 45X units
ABA 156
for up to 7
ABA 157
for up to 14
IQS 45X units
Transmission Cable
The type of transmission cable (Figure 2-6, Ref. 7) used to link the signal conditioner to the
machinery monitoring system depends on various factors:
K 209 cable
A 2-core cable with PVC outer sheath and common tinned copper
braid shielding. It is intended for 2-wire transmission (current
modulation method) in non-Ex i applications.
K 210 cable
A 2-core cable with PUR outer sheath and common tinned copper
braid shielding. It is intended for 2-wire transmission (current
modulation method) in Ex i applications.
K 309 cable
A 3-core cable with PVC outer sheath and common tinned copper
braid shielding. It is intended for 3-wire transmission (voltage
modulation method) in non-Ex i applications.
K 310 cable
A 3-core cable with PUR outer sheath and common tinned copper
braid shielding. It is intended for 3-wire transmission (voltage
modulation method) in Ex i applications.
All cable types have low capacitance and resistance and are suitable for transmission over
long distances:
2 - 10
K 209, K 210
Transmission in 2-wire mode up to 1000 m
K 309, K 310
Transmission in 3-wire mode up to 200 m

Edition 5
SYSTEM DESCRIPTION
2.4.8
Galvanic Separations and Safety Barriers

A GSI 123 galvanic separation (Figure 2-6, Ref. 8) will be required when the 2-wire
transmission technique (current modulation method) is used. This may be used in Ex i and
non-Ex i environments. It is used to electrically isolate the front end of the measuring chain
(transducer and conditioner) from the rest of the monitoring system. The GSI 123 is supplied
by the monitoring system (-24 VDC) and provides the supply to the IQS 45X signal
conditioner. The GSI 123 converts the current-based signal output by the IQS 45X into a
voltage-based signal. This signal is proportional to the distance between the tip of the
transducer and the target.
A GSV 14X power supply and safety barrier is needed when the 3-wire transmission
technique (voltage modulation method) is used and when the front end components are in a
potentially explosive environment, necessitating the use of Ex i versions of equipment. The
unit is used to provide a fully-floating (galvanically separated from mains) DC voltage-limited
and current-limited supply to the front end elements.
2.4.9
Machinery Protection System

The machinery protection system (Figure 2-6, Ref. 9) is typically housed in a 19" rack. This
usually contains cards to monitor various vibration parameters, rotational speed and phase
information (1/REV). Alarm levels can be programmed. Relay outputs can be used to signal
problems to the operator and to control the system being monitored.

Edition 5
2 - 11
SYSTEM DESCRIPTION
2 - 12

Edition 5
FACTORS INFLUENCING THE PROXIMITY SYSTEM

INFLUENCE OF THE TARGET MATERIAL

A number of factors may cause the actual characteristics of the proximity system to differ from
the theoretical characteristics. These are principally:
The target material used
The ambient temperature
Mechanical and electrical imperfections (see 3.3 - Runout Effects)
Violation of certain mounting constraints (minimum distances)
3.1
Influence of the Target Material

The proximity transducer requires an electrically conducting target material in order to
function. This can be steel, copper, aluminium, etc.
The system sensitivity and the linear part of the measuring range are heavily dependent on
the type of target material used. Refer to the corresponding data sheet for further information.
3.2
Influence of Temperature
The electrical conductivity and permeability of the target material as well as the cable
capacitance and other factors are dependent on the ambient temperature. For this reason the
temperature can affect the precision of results.
Refer to the corresponding data sheet for further information on the maximum temperature
drift.
3.3
Runout Effects
The runout is the sum of two error sources stemming from a non-ideal target:
1)
The mechanical runout, which is caused by mechanical imperfections in the target. In a

rotating shaft this could be due to lack of perfect coaxiality or circularity. It is also a
function of the surface state, in that unsmoothness of the shaft surface (scratches, etc)
will cause mechanical runout.
2)
The electrical runout, which is mainly due to an unequal distribution of the electrical
conductivity of the shaft surface (presence of magnetic spots).
During measurements with proximity transducers, these runout effects appear to show a
vibration signal that does not in fact exist, and hence falsify the measurement. These effects
can be eliminated digitally.

Edition 5
3-1

MOUNTING CONSTRAINTS
3.4
Mounting Constraints
It is important when mounting the transducer to observe that certain minimum distances are
respected, otherwise the performance of the proximity system will be impaired.
3.4.1
Free Space Around Head of Transducer
Transducer
Type
Minimum value for

full measuring range (mm)
Minimum value for

half measuring range (mm)
TQ 401
20
30
16
26
TQ 402/412
34
13
46
24
10
36
TQ 403
70
23
130
54
10
70
Figure 3-1: Minimum free space around the head of the transducer
3-2

Edition 5

3.4.2
Distance Between Head of Transducer and Mounting Support
GAP
Min. value of X
(mm)
TQ 401
TQ 402/412
TQ 403
For full measuring range
34
13
46
For half of measuring range
70
23
130
Figure 3-2: Minimum distance between the head of the transducer

and the mounting support

Edition 5
3-3

Distance Between Two Transducers
GAP
3.4.3
Min. value of X
(mm)
TQ 401
TQ 402/412
TQ 403
26
51
105
21
30
61
Figure 3-3: Minimum distance between two transducers
3-4

Edition 5

3.4.4
Transducer/Shoulder Distance (Radial Measurement)
Min. value of X
(mm)
TQ 401
TQ 402/412
TQ 403
18
Figure 3-4: Minimum distance between the transducer and shoulder

for radial measurements

Edition 5
3-5

3.4.5
Transducer/Shoulder Distance (Axial Measurement)
Min. value of X
(mm)
TQ 401
TQ 402/412
TQ 403
14
28
18
Figure 3-5: Minimum distance between the transducer and shoulder

for axial measurements
3-6

Edition 5

3.4.6
Transducer/Shaft End Distance
Min. value of X
(mm)
TQ 401
TQ 402/412
TQ 403
14
28
18
Figure 3-6: Minimum distance between the transducer and the shaft end

Edition 5
3-7

Shaft Diameter for a Single Transducer
GAP
3.4.7
Transducer
Type
Error (%) when

GAP = (GAPmax ) / 2
Error (%) when

GAP = GAPmax
Diameter Diameter Diameter Diameter Diameter Diameter

80 mm
50 mm
20 mm
80 mm
50 mm
20 mm
TQ 401
2.5
3.5
5.5
1.5
TQ 402/412
2.5
10
1.5
3.5
TQ 403
Not used
Not used
Figure 3-7: Measurement error for a single transducer

as a function of shaft diameter
3-8

Edition 5

Shaft Diameter for Two Transducers Mounted at 90
GAP
3.4.8
Transducer
Type
Noise (mpp) when

GAP = GAPmax
Noise (mpp) when

GAP = (GAPmax ) / 2
Diam.
90 mm
Diam.
70 mm
Diam.
50 mm
Diam.
30 mm
Diam.
80 mm
Diam.
60 mm
Diam.
40 mm
Diam.
20 mm
TQ 401
3.3
15
0.8
0.9
18
TQ 402/412
11
32
320
1.6
230
TQ 403
Not used
Not used
Figure 3-8: Influence of shaft diameter on crosstalk noise

between 2 transducers mounted at 90

Edition 5
3-9

3 - 10

Edition 5
MOUNTING, CONNECTING AND CALIBRATING THE PROXIMITY SYSTEM

INTRODUCTORY REMARKS
MOUNTING, CONNECTING AND CALIBRATING THE

PROXIMITY SYSTEM
4.1
Introductory Remarks
4.1.1
Requirements for Equipment Used in Potentially Explosive Atmospheres

TO ENSURE THAT THE EQUIPMENT CAN SAFELY BE USED IN POTENTIALLY EXPLOSIVE
ATMOSPHERES, IT IS ESSENTIAL TO RESPECT THE CRITERIA MENTIONED IN THE EC
TYPE EXAMINATION CERTIFICATE.
AN X OR A U PLACED AFTER THE CERTIFICATE NUMBER INDICATES THAT THE
EQUIPMENT IS SUBJECT TO SPECIAL CONDITIONS FOR SAFE USE. THESE CONDITIONS
ARE MENTIONED IN THE SCHEDULE SECTION OF THE CERTIFICATE.
REFER TO APPENDIX
INFORMATION.
4.1.2
FOR FURTHER
General
Care should be taken when mounting the various elements of the proximity system in order
to guarantee the long-term reliability of the system.
Do not to violate the constraints mentioned in 3.4 - Mounting Constraints
when mounting the proximity transducer.
The performance of the proximity system may be impaired if this is not
respected.
The proximity transducers may be mounted inside the machine or through its housing,
depending on the characteristics of the machine. A number of mounting accessories are
available for this purpose. Only standard accessories are mentioned in this chapter. These
will not, of course, be suitable for all applications and certain modifications may need to be
made so that the accessory doesnt interfere with the measurement process. Please consult
Vibro-Meter for further information on adapting an accessory to suit your needs.
4.1.3
System Calibration
The calibration of the system should be done in two stages:
1)
A mechanical adjustment should be done while the TQ 4XX proximity transducer is being
installed. This consists of setting the initial gap, i.e. the distance between the tip of the
proximity transducer and the target when the machine to be monitored is at rest.
This is described in 4.3 - Mechanical Adjustment of the Initial Gap.
2)
An electrical adjustment should be done once the proximity system is fully mounted and
connected. This is done only in systems where relative position or expansion are
measured, and is not necessary for systems measuring relative vibration or eccentricity.
This is described in 4.11 - Electrical Adjustment of the Initial Gap (Zero Setting).

Edition 5
4-1

INTRODUCTORY REMARKS
4.1.4
Characterizing the Proximity System

A procedure in Chapter 5 - Characterizing and Checking explains how to characterize the
proximity system, i.e. how to obtain the precise voltage-distance characteristics for the
system in question, from which the true measuring range of the transducer may be found.
This operation may be useful if the customers machine shaft is made of a non-standard
material. Otherwise, the characterization is unnecessary as the characteristics may be found
from the graph in Figure 5-1.
NOTE : If considered necessary, this operation should be done before the installation of the
system is finalized (i.e. before the proximity transducer is fixed in its support with
LOCTITE 241, before the integral cable is clamped, etc). This is because it is necessary to
vary the transducer-target distance.
4-2

Edition 5

MECHANICAL ASPECTS OF THE PROXIMITY SYSTEM
4.2
Mechanical Aspects of the Proximity System

The basic proximity system consists of the following 3 elements (see also Figure 4-1) :
The TQ 4XX proximity transducer
The EA 40X extension cable
The IQS 45X signal conditioner
TQ 4XX
EA 40X
extension cable
IQS 45X
signal conditioner
Figure 4-1: Basic proximity system using eddy current effect
4.2.1
TQ 4XX Proximity Transducers

The mechanical aspects differ depending on the type of mounting method used:
1)
Standard mounting (refer to Figure 4-2):

The entire body of the transducer is threaded.
This is the case for the TQ 401, TQ 402, TQ 403, TQ 422.
2)
Reverse mounting (refer to Figure 4-3):

The body of the transducer is partly threaded and has an integral retaining nut.
This is the case for the TQ 412, TQ 432.
Refer to specific data sheets for further information.

Edition 5
4-3

Figure 4-2: Aspect of transducer having entire body threaded
Figure 4-3: Aspect of transducer having integral retaining nut

(for reverse mounting method)
4-4

Edition 5

4.2.2
EA 40X Extension Cable and System Length

The proximity systems must have an overall length of either 5 m or 10 m, measured between
the TQ 4XX proximity transducer and the IQS 45X signal conditioner. The following
possibilities exist:
1)
System having an overall length of 5 m

Integral cable measuring 5 m.
Integral cable measuring x m used with an EA 40X extension cable measuring
(5-x) m.
2)
System having an overall length of 10 m

Integral cable measuring 10 m.
Integral cable measuring x m used with an EA 40X extension cable measuring
(10-x) m.
NOTE : Refer to specific data sheets for possibilities concerning the lengths of the integral
and extension cables.
TQ 4XX
EA 40X
extension cable
5 m, 10 m or x m
(5-x) m or (10-x) m
(or absent altogether)
IQS 45X
signal conditioner
Figure 4-4: Lengths of elements in the proximity system
In some applications it may be necessary to provide mechanical protection for the

FEP-covered integral cable and extension cable. The type of protection depends on the
environment in which they are used. Available as options from Vibro-Meter are:
A BOA stainless steel sheathing.
A BOA sheathing with KYNAR heat-shrinkable insulating sleeve.

Otherwise, the method generally used at the customers site may be used.

Edition 5
4-5

Never shorten or lengthen the integral cable or the extension cable.

The original system length (5 m or 10 m) must be conserved, otherwise the
calibration of the proximity system will be lost.
NOTE : If the distance between the TQ 4XX transducer and the JB 118 junction box is
shorter than the length of the integral cable, you should loop the cable round the box and
attach it with cable clamps.
Do likewise if the distance between the JB 118 junction box and the IQS 45X signal
conditioner (or ABA 15X industrial housing) is shorter than the length of the extension cable.
4.2.3
The IQS 45X Signal Conditioner and ABA 15X Industrial Housing
The IQS 45X signal conditioner supplies the electronic processing modules with a
measurement signal (either voltage-based or current-based) that is proportional to the
distance between the transducer and the target. The electronic circuitry used to do this is
contained within the IQS 45X units aluminium casing.
An industrial housing (type ABA 15X) is normally used to provide mechanical protection to
the IQS 45X. The ABA 15X also provides protection against hostile environments (dust,
water, oil, etc.). The ABA 15X is equipped with stuffing glands to allow the cables to be
passed to the IQS 45X while still keeping the housing leakproof.
Additional information on the ABA 15X units is given in the relevant data sheet.
4-6

Edition 5

MECHANICAL ADJUSTMENT OF THE INITIAL GAP
4.3
Mechanical Adjustment of the Initial Gap

This mechanical adjustment should be done while the TQ 4XX proximity transducer is being
installed. It consists of setting the initial gap, i.e. the distance between the tip of the proximity
transducer and the target when the machine to be monitored is at rest.
For proper functioning of the proximity system it is clear that the transducer-target distance
must always lie within the measuring range of the proximity transducer. It is therefore
necessary to know approximately the magnitude of the relative movement between the
transducer and the target, as well as the direction of movement.
If the direction of movement alternates (as is the case for relative vibration measurement),
the initial gap should be set in the middle of the transducers measuring range. This is
illustrated for a TQ 402 transducer in Figure 4-5, Ref A.
If the direction of movement tends to be in one direction only (as is the case for axial position
measurement), the initial gap should be set at one end of the transducers measuring range,
depending on the direction of movement anticipated. This is illustrated for a TQ 402
transducer in Figure 4-5, Ref B.
In either case, it is important to leave a sufficient safety margin to prevent the transducer
touching the target. The following values should be taken:
TQ 401, TQ 402 / TQ 412 (sensitivity 8 mV/m)
0.2 mm
TQ 402 / TQ 412 (sensitivity 4 mV/m), TQ 422 / TQ 432
0.4 mm
TQ 403, TQ 423
1.2 mm
As the measuring range of the transducer is known (refer to the specific data sheet), the
mechanical adjustment can be performed simply by inserting a feeler gauge of the required
thickness between the tip of the transducer and the target.
Refer to 4.11 - Electrical Adjustment of the Initial Gap (Zero Setting) for information on
electrical adjustment of the gap value.

Edition 5
4-7

MECHANICAL ADJUSTMENT OF THE INITIAL GAP
Direction of movement
(A) Direction of movement

alternates
(relative vibration
measurement)
Direction of
movement
Direction of
movement
(B) Movement in one

direction
(axial position
measurement)
Figure 4-5: Adjustment of the initial gap.

(Example for TQ 402 (sensitivity 4 mV/m) with VCL 140 target)
4-8

Edition 5

MOUNTING SUPPORTS
4.4
Mounting Supports
4.4.1
Supports Used Inside the Machine Housing

The mounting supports used inside a machine housing may take many forms. Figure 4-6 to
Figure 4-9 show some examples.
In the examples shown in Figure 4-6 and Figure 4-7, the mounting support has been drilled
and threaded to accommodate the transducer. Only one retaining nut is required in this case.
In the case of a reverse mounted transducer such as the TQ 412 and TQ 432, the transducer
already has an integral retaining nut (Figure 4-7).
In the example shown in Figure 4-8 the mounting support has been drilled but not threaded.
Two retaining nuts are required in this case.
Figure 4-9 shows another variant in which the transducer is simply clamped.
Figure 4-6: Mounting support (drilled and threaded)

for standard transducer.
Figure 4-7: Mounting support (drilled and threaded)

for reverse mounted transducer

Edition 5
4-9

MOUNTING SUPPORTS
Figure 4-8: Mounting support (drilled but not threaded)

requiring two retaining nuts
Figure 4-9: Mounting support using clamp principle
4 - 10

Edition 5

MOUNTING SUPPORTS
4.4.2
Probe Adaptors (Mounting Through the Machine Housing)

In some instances the layout of a machine does not allow a transducer to be mounted inside
the housing. In this case, a probe adaptor may be used to allow mounting through the
machine housing.
Two types of probe adaptor are available:
1)
Adaptor having a protective housing (PA 113 probe adaptor). This type will be used when
it is necessary to protect the connection between the transducers integral cable and the
EA 40X extension cable.
2)
Adaptor having a stuffing gland (PA 103 probe adaptor). This type is used when the
TQ 4XX transducer is connected directly to the IQS 45X conditioner by its integral cable,
without the use of an extension cable.
Both these adaptors allow the transducer-target distance to be adjusted and the transducer
to be replaced from outside the machine housing. In this way, the machine does not have to
be stopped or disassembled.
NOTE : The PA 103 and PA 113 probe adaptors can only be used with reverse mount
proximity transducers, for example the TQ 412.

Edition 5
4 - 11

MOUNTING SUPPORTS
4.4.2.1
Mounting a PA 113 Probe Adaptor

The procedure below explains how to mount a PA 113 probe adaptor on a machine housing
(refer also to Figure 4-10):
1)
Feed the reverse mount transducers integral cable through the adaptor (Ref. 3), the
probe adaptor rod (Ref. 2), the nut (Ref. 4) and into the protective housing (Ref. 5). The
cable may also be fed through the threaded plate (Ref. 6) and the second nut (Ref. 7).
2)
Coat the threaded part of the transducer (Ref. 1) in industrial adhesive such as
LOCTITE 241.
NOTE : LOCTITE 241 adhesive can be used to secure elements that are susceptible to
vibrations, in order to stop them becoming loose. It nevertheless allows these elements to be
disassembled at a later stage should this be necessary.
3)
Screw the transducer (Ref. 1) into the tip of the probe adaptor rod (Ref. 2) and ensure it
is tightened.
4)
Screw the nut (Ref. 4) onto the adaptor (Ref. 3).
5)
Place the threaded plate (Ref. 6) in the position intended for it inside the protective
housing (Ref. 5).
6)
Screw the adaptor (Ref. 3) to the threaded plate (Ref. 6).
7)
Block the nut (Ref. 4) against the protective housing (Ref. 5). This assures the housing
is securely fixed.
8)
Bore a threaded, conical hole (3/4" NPT specification) in the machine to match the
adaptor (Ref. 3).
9)
A piece of Teflon should be applied to the conical thread of the adaptor (Ref. 3) before it
is screwed into the machine housing. This will improve the leakproof quality of the
adaptor.
10) Screw the adaptor (Ref. 3) into the machine housing and ensure it is tight.
11) Screw the nut (Ref. 7) onto the probe adaptor rod (Ref. 2), without tightening it for the
moment.
12) The transducer-target distance should now be set by moving the probe adaptor rod
(Ref. 2). Once the required distance is obtained, tighten the nut (Ref. 7) to secure the
rod.
13) Screw the stuffing gland (Ref. 8) into the protective housing (Ref. 5).
14) Feed the EA 40X extension cable through the stuffing gland (Ref. 8) and tighten the
gland to ensure the protective housing is leakproof.
15) Connect the EA 40X extension cable (Ref. 9) to the transducers integral cable.
16) Screw the cover onto the protective housing (Ref. 5).
4 - 12

Edition 5

MOUNTING SUPPORTS
Figure 4-10: Assembling a PA 113 probe adaptor

Edition 5
4 - 13

MOUNTING SUPPORTS
4.4.2.2
Mounting a PA 103 Probe Adaptor

The procedure below explains how to mount a PA 103 probe adaptor on a machine housing
(refer also to Figure 4-11):
1)
Feed the reverse mount transducers integral cable through all the elements of the
probe adaptor (Refs. 2 to 7).
2)
Coat the threaded part of the transducer (Ref. 1) in industrial adhesive such as
LOCTITE 241.
NOTE : LOCTITE 241 adhesive can be used to secure elements that are susceptible to
vibrations, in order to stop them becoming loose. It nevertheless allows these elements to be
disassembled at a later stage should this be necessary.
3)
Screw the transducer (Ref. 1) into the tip of the probe adaptor rod (Ref. 2) and ensure it
is tightened.
4)
Screw the stuffing gland holder (Ref. 6) to the probe adaptor rod (Ref. 2).
5)
Screw the stuffing gland (Ref. 7) into the stuffing gland holder (Ref. 6). This ensures the
transducers integral cable is gripped and also ensures the assembly is leakproof.
6)
Screw the nut (Ref. 4) onto the probe adaptor rod (Ref. 2), without tightening it for the
moment.
7)
Screw the probe adaptor rod (Ref. 2) to the adaptor (Ref. 3).
8)
Bore a threaded, conical hole (3/4" NPT specification) in the machine to match the
adaptor (Ref. 3).
9)
A piece of Teflon should be applied to the conical thread of the adaptor (Ref. 3) before it
is screwed into the machine housing. This will improve the leakproof quality of the
adaptor.
10) Screw the adaptor (Ref. 3) into the machine housing and ensure it is tight.
11) The transducer-target distance should now be set by moving the probe adaptor rod
(Ref. 2). Once the required distance is obtained, tighten the nut (Ref. 4) to secure the
rod.
4 - 14

Edition 5

MOUNTING SUPPORTS
Figure 4-11: Assembling a PA 103 probe adaptor

Edition 5
4 - 15

SG 1XX CABLE FEEDTHROUGHS (STUFFING GLANDS)
4.5
SG 1XX Cable Feedthroughs (Stuffing Glands)

When a proximity transducer is mounted inside the machine housing, its integral cable must
pass through the housing in a leakproof manner. The SG 1XX series of cable feedthroughs
(Fig. 5-12) is available for this purpose :
SG 102
for
TQ 402, TQ 403, TQ 412, TQ 422, TQ 432
SG 118
for
TQ 401
These cable feedthroughs offer IP 68 class protection. They are available with a single
stuffing gland if it is necessary just to pass a BOA protective sheathing, or a double stuffing
gland to secure a coaxial cable and a BOA protective sheathing.
The machine housing should be prepared with a threaded, conical hole to match the cable
feedthroughs adaptor. Refer to the SG 1XX data sheet for the dimensions of the adaptor, and
any additional information.
A piece of Teflon should be applied to the conical thread of the SG 1XX adaptor before it is
screwed into the machine housing. This will improve the leakproof quality of the cable
feedthrough.
Stuffing gland
Machine housing
Figure 4-12: An SG 1XX1XX cable feedthrough
4 - 16

Edition 5

THE JUNCTION BOX (PROTECTION OF CONNECTORS)
4.6
The Junction Box (Protection of Connectors)

The TQ 4XX transducers integral cable is easily connected to the EA 40X extension cable
as both are fitted with matching miniature coaxial connectors (AMP type). It is important to
enclose these connectors in a protective housing. Two possibilities exist:
A protective housing connected to the PA 113 probe adaptor (Figure 4-13).
A JB 118 junction box (Figure 4-14).

Both possibilities offer IP 65 class protection and are available in an intrinsically safe (Ex i)
version.
The screening of the coaxial cable is electrically connected to the outer casing of the coaxial
connector. The casing of this connector must not come into contact with an electrically
earthed element such as the machine housing, a metallic junction box, etc, as this could lead
to the measured signal being perturbed.
NOTE : When connecting the cables in a metallic junction box, care should therefore be
taken to ensure their connectors do not touch the box. Insulating the connectors with a
heat-shrinkable sleeve will prevent this. In the case of the JB 118 and PA 113 this is not
necessary as these boxes are made of polyester.
However, irrespective of whether a metallic junction box is used or not, it is in any case
advisable to use a heat-shrinkable sleeve to ensure that the connectors do not become loose.
This may happen when the connectors are in close proximity to the machine being measured
and are susceptible to vibrations produced by the machine.

Edition 5
4 - 17

THE JUNCTION BOX (PROTECTION OF CONNECTORS)
Figure 4-13: Protective housing mounted on a PA 113 probe adaptor
Figure 4-14: JB 118 junction box
4 - 18

Edition 5

CABLING TECHNIQUES
4.7
Cabling Techniques
The cables linking the TQ 4XX proximity transducer to the IQS 45X signal conditioner must
be carefully protected against external harmful influences.
If the proximity transducer is mounted inside the machine housing, its integral cable (with or
without flexible BOA sheathing) must be fixed every 100 to 200 mm by cable clamps (see
Figure 4-15).
Outside the machine housing, the cable should have a flexible BOA sheathing and be fixed
every 100 to 200 mm. Alternatively, it can be fed through a rigid metal cable duct.
The following points must be observed:
1)
The cable must be fixed every 100 to 200 mm by cable clamps.
2)
The minimum bending radius of the cable should be respected. This is 40 mm for the
integral cable and extension cable.
3)
Under no circumstances should the integral cable or the extension cable be shortened.
Any excess cable should be passed in a loop before the protective housing and fixed with
cable clamps.
4)
The transducer mounting support and the transducer should not be disassembled once
the proximity system has been installed, otherwise the transducer-target distance will be
altered and the cable twisted.
5)
The conical thread of the SG 1XX cable feedthrough should be made leaktight by adding
a strip of Teflon to it before screwing it into the machine housing.

Edition 5
4 - 19

CABLING TECHNIQUES
Machine housing
Cable clamp
Min. bending
radius 40 mm
100 to
200 mm
Machine shaft
Stuffing gland
TQ 4XX proximity transducer
Support for proximity

transducer
Figure 4-15: Example of cabling inside the machine housing and

use of an SG 1XX cable feedthrough
4 - 20

Edition 5

ABA 15X INDUSTRIAL HOUSING
4.8
ABA 15X Industrial Housing

The ABA 15X industrial housing is used to provide mechanical and environmental protection
(Class IP 65) to the IQS 45X signal conditioner(s). Figure 4-16 shows an ABA 154, which is
intended for five IQS 45X conditioners and also contains a terminal strip.
The ABA 15X contains an insulating plate (with prepared holes) on which the IQS 45X should
be mounted. The insulating plate ensures that earth loop problems are avoided.
The cables are passed to/from the IQS 45X conditioner via stuffing glands that ensure the
industrial housing is leakproof.
Refer to specific data sheets for further information on stuffing glands, dimensions for
mounting, etc.
Figure 4-16: ABA 154 Industrial housing

Edition 5
4 - 21

TRANSMISSION CABLES AND GALVANIC SEPARATION / SAFETY BARRIER
4.9
Transmission Cables and Galvanic Separation / Safety Barrier

The IQS 45X signal conditioners used in a system are connected to the electronic processing
modules by a transmission cable. This cable must pass through a galvanic separation or
safety barrier unit in the following cases:
If the 2-wire transmission technique is used (current modulation method).
If the TQ 4XX / IQS 45X are mounted in an explosive environment (whether the current
modulation or voltage modulation method is used).
The galvanic separation or safety barrier units are often mounted in a cabinet housing the
racks of electronic processing modules. Further information on mounting these units can be
found in the relevant instruction manual.
If a system uses several IQS 45X conditioners, it is possible to use a multi-core transmission
cable having a common shielding. Otherwise, the K 209, K 210, K 309, K 310 cables
available from Vibro-Meter should be used. Irrespective of the type of cable used, the
shielding should be connected to the chassis earth in the cabinet or rack housing the
electronic processing modules.
The maximum length of the transmission cable is determined by the type of transmission
method used:
Transmission in 2-wire mode
up to 1000 m (using K 209, K 210 cable)
Transmission in 3-wire mode
up to 200 m (using K 309, K 310 cable)
Do not place a transmission cable in a cable duct that is used for power
distribution cables. The measured signal may be perturbed if this is done.
4.10
Connecting the Elements of the Proximity System
4.10.1
With an MMS Rack

The various cabling possibilities are shown in Figure 4-17 to Figure 4-19.
4 - 22

Edition 5
Proximity
transducer

Edition 5
Connector
(56 pins)
Chassis
earth
Shielding
Signal
Supply
MMS RACK
Electronic processing
system
Figure 4-17: Cabling for a proximity system employing 3-wire transmission technique
(non-intrinsically safe equipment)
The transducer body is not connected to the shield of the integral cable
Cable assembly
(e.g. EU 1XX)
On rear panel
Chassis
earth
Configuration for rack

in a cubicle
0 V / earth link
(factory made)
Transmission cable
The conditioner must be mounted on an insulating plate
Screw terminal strip

(in cubicle)
Transmission cable
(e.g. K 3XX)
Signal conditioner
(IQS 45X)
Open screening
Junction box
Integral cable
Extension cable
Industrial housing
Integral cable
(with extension cable)

CONNECTING THE ELEMENTS OF THE PROXIMITY SYSTEM
4 - 23
4 - 24
DIN rail
Chassis
earth
0 V / earth link
(factory made)
earth
Chassis
Shielding
Supply (not used)
Signal
MMS RACK
system
Figure 4-18: Cabling for an intrinsically safe (Exi) proximity system employing 3-wire transmission technique
The customer must provide a power supply for the GSV 14X units
Transmission cable
(e.g. K 3XX)
Connector
(56 pins)
Cable assembly
(e.g. EU 1XX)
On rear panel
Extension cable
Safety barrier
(GSV 14X)
Junction
box
Signal conditioner
(IQS 45X)
Open screening
Integral cable
Industrial housing
Integral cable
Integral cable
Proximity
transducer

Edition 5

Edition 5
0 V / earth link
(factory made)
Chassis
earth
Shielding
Supply (not used)
Signal
MMS RACK
system
Figure 4-19: Cabling for a proximity system employing 2-wire transmission technique
DIN rail
Chassis
earth
Connector
(56 pins)
Cable
assembly
(e.g. EU 1XX)
On rear panel
Transmission cable
(e.g. K 2XX)
Galvanic
separation
(GSI 123
Extension cable
Signal conditioner
(IQS 45X)
Open screening
Integral
cable
Junction
box
Industrial housing
Integral cable
Integral cable
Proximity
transducer

4 - 25

ELECTRICAL ADJUSTMENT OF THE INITIAL GAP (ZERO SETTING)
4.11
Electrical Adjustment of the Initial Gap (Zero Setting)
4.11.1
System Connected to an MMS Rack

An electrical adjustment may be done once the proximity system is fully mounted and
connected. This is done only in systems where relative position or expansion are measured,
in order to set the zero reference, and is not necessary for systems measuring relative
vibration or eccentricity.
NOTE : This description concerns only the following types of MMS modules:
UVV 694, UVV 695, UVV 750, UVV 767
All the expansion processors and position processor modules available from Vibro-Meter
contain a zero adjust circuit that allows the zero reference to be set electrically, by adjusting
a potentiometer in the module. In this way, the zero may be set more easily and accurately
than by mechanically adjusting the transducer-target distance. However, the zero adjust
circuit is usually effective over only a part of the measuring range of the transducer. For this
reason the original mechanical adjustment should be as accurate as possible, and the
electrical adjustment reserved for fine tuning.
The zero reference is set by adjusting the appropriate potentiometer on the processing
module until a voltage of 0 V is measured on the level detector output pin (usually named
OUTPUT FOR LD, or similar, on Vibro-Meters MMS family of modules) or the display output
pin (usually named DISPLAY OUTPUT, or similar).
NOTE : Refer to the instruction manual for the relevant processing module for information on
which potentiometers to adjust.
4 - 26

Edition 5
CHARACTERIZING AND CHECKING

CHARACTERIZING THE PROXIMITY SYSTEM
5.1
Characterizing the Proximity System

Figure 5-1 shows the voltage-distance characteristics for targets made of VCL 140 steel and
other metals. In practice, the customers target will probably be made of a different alloy and
will have its own unique voltage-distance characteristics.
It can be useful for the customer to know the true measuring range of his proximity system,
so that the initial gap can be accurately set in the middle of the range. It is also useful to know
the characteristics of the system so that it can be checked at a later stage. The procedures
below explain how the system can be characterized.
NOTE : If the customer wishes to characterize his system, he should perform the
appropriate procedure below before the installation is finalized (that is, before the proximity
transducer is fixed in its support with LOCTITE 241, before the integral cable is clamped, etc).
This is because it is necessary to vary the transducer-target distance.

Edition 5
5-1
5-2
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
Sensitivity (mV/m)
TQ 401
TQ 402
TQ 403
8.0
4.0
1.33
9.5
4.75
1.63
9.8
4.85
1.66
9.9
4.9
1.67
10.3
5.1
1.72
11.1
5.5
1.84
12.6
6.1
2.01
13.0
6.2
2.04
VCL 140
Titanium
Inconel 600
Nimonic 90
Remanit
Bronze
Aluminium
Copper
Metal
Figure 5-1: System calibration curves for VCL 140 steel and other metals
Transducer Gap (mm)
1
2
3
4
5
6
7
8
Curve
1.7225
3.7035
2.4816
2.4969
1.4571
Std No
Steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Non-ferrous
Non-ferrous
Non-ferrous
Metal Group
The TQ + IQS system is designed for use with VCL 140 (1.7225) steel target or equivalent
materials like A 37.11 (1.0065), AFNOR 40 CD4, AISI 4137, 41 CrMo4. If special
calibration is required, the alloy has to be defined precisely or a sample of it has to be
supplied (TQ 401: 30 mm, TQ 402: 50 mm, TQ 403: 60 mm, 10 mm thick).
Generally said, a steel which does not contain more than 2% of Ni+Cr+Mo+Va has the
same characteristics as the VCL 140. The target surface should not be galvanized with
materials like NZn, Cr or Ni. The non-homogeneity of the surface can cause unwanted
signal variations. The roughness of the surface should be lower than the required
measurement precision.
The figure below shows the calibration curves for three commonly used groups of metals:
steel, stainless steel and aluminium.
System Calibration Curves
TQ 401 : 8 mV/m
TQ 402 : 4 mV/m
or
: 8 mV/m
TQ 403: 1.33 mV/m
Conditioner Output (volts)

Edition 5

5.1.1
System Using Two-Wire Transmission Technique (Current Modulation)

1)
Connect a power supply delivering -24 VDC between the -24 VDC and COM terminals
of the IQS 45X signal conditioner, as shown in Figure 5-2.
2)
Connect an ammeter in series with the power supply.
3)
Examine the data sheet for the specific type of transducer used and note the theoretical
limits of the (linear) measuring range. For example, the theoretical limits for a TQ 402
transducer used with a target made of VCL 140 steel are 0.3 mm and 4.3 mm.
4)
Using a set of feeler gauges, set the transducer-target distance to the theoretical
minimum and maximum values, and to several values in between. Measure the current
at each setting and draw up a table showing the current-distance characteristics.
NOTE : If using electrically conducting feeler gauges, remember to remove them from the
gap between the transducer and the target before reading the current, otherwise the
measurement will be false.
5)
In the actual proximity system the current is subsequently converted into a voltage by the
GSI 123 galvanic separation. This has the following transfer function:
At minimum GAP
Current = -15 mA
Voltage = -1.2 V
At maximum GAP
Current = -20 mA
Voltage = -17.2 V
The transfer function can also be expressed as follows:

Voltage (V) =
3.2 (V/mA) x Current (relative value in mA) + 46.8 (V)
Convert the measured current values found in (4) into voltage values using the formula
above, then plot the distance-voltage characteristics.
The linear part of the measuring range and the system sensitivity (mV/m) may now be
evaluated from the graph.
DC power
supply
Gap
Target
Proximity
transducer
Junction
box
Extension
cable
Signal
conditioner
Ammeter
Figure 5-2: Setup to characterize a system using 2-wire transmission technique

Edition 5
5-3

5.1.2
System Using Three-Wire Transmission Technique (Voltage Modulation)

1)
Connect a power supply delivering -24 VDC between the -24 VDC and COM terminals
of the IQS 45X signal conditioner, as shown in Figure 5-3.
2)
Connect a voltmeter between the COM and OUTPUT terminals.
3)
Examine the data sheet for the specific type of transducer used and note the theoretical
limits of the (linear) measuring range. For example, the theoretical limits for a TQ 402
transducer used with a target made of VCL 140 steel are 0.3 mm and 4.3 mm.
4)
Using a set of feeler gauges, set the transducer-target distance to the theoretical
minimum and maximum values, and to several values in between. Measure the voltage
at each setting, then plot the distance-voltage characteristics.
NOTE : If using electrically conducting feeler gauges, remember to remove them from the
gap between the transducer and the target before reading the current, otherwise the
measurement will be false.
The linear part of the measuring range and the system sensitivity (mV/mm) may now be
evaluated from the graph.
Voltmeter
Gap
Target
Proximity
transducer
Junction
box
Extension
cable
Signal
conditioner
DC power
supply
Figure 5-3: Setup to characterize a system using 3-wire transmission technique
5-4

Edition 5

CHECKING THE PROXIMITY SYSTEM
5.2
Checking the Proximity System
5.2.1
When Connected to an MMS Rack

The proximity system may be checked in the following three ways:
By checking the output of the IQS 45X signal conditioner.
By checking the raw voltage on the processing module.
By reading the signal on the PLD 772 level detector and display module.
5.2.1.1
Checking the Output of the IQS 45X Conditioner

The manner in which this is done depends on whether the 2-wire transmission technique
(current modulation) or 3-wire transmission technique (voltage modulation) is used.
1)
If the 2-wire technique is used, the system may be checked by using the setup shown in
Figure 5-2. Proceed as follows:
a. Check the actual transducer-target distance using feeler gauges.
b. Read the current and convert it into an equivalent voltage by applying the formula
for the transfer function of the GSI 123 galvanic separation:
Voltage (V) =3.2 (V/mA) x Current (relative value in mA) + 46.8 (V)
Example: if a current of -17 mA is measured, this corresponds to a voltage of
-7.6 VDC.
c. Compare this voltage to the expected voltage. The expected voltage can be found
from consulting Figure 5-1, or from the customers own voltage-distance graph
produced by following the characterization procedure in 5-2 - Setup to characterize
a system using 2-wire transmission technique.
2)
If the 3-wire technique is used, the system may be checked by using the setup shown in
Figure 5-3. Proceed as follows:
a. Check the actual transducer-target distance using feeler gauges.
b. Read the voltage and compare it to the expected voltage. The expected voltage can
be found from consulting Figure 5-1, or from the customers own voltage-distance
graph produced by following the characterization procedure in 5-2 - Setup to
characterize a system using 2-wire transmission technique.

Edition 5
5-5

5.2.1.2
Checking the Raw Voltage on the Processing Module

In this case, the procedure is the same irrespective of whether the 2-wire or 3-wire
transmission technique is used.
All position processing and vibration processing modules available from Vibro-Meter that can
be used with the TQ 400 series of proximity systems have BNC connectors on their front
panel. These allow the operator to analyze the raw voltage-based signal coming from the
front end components (TQ 4XX proximity transducer, IQS 45X signal conditioner and
GSI/GSV galvanic separation, if used).
NOTE : Refer to the instruction manual for the particular processing module used for further
information on its front panel BNC connectors.
Proceed as follows (refer to Figure 5-4):
1)
Check the actual transducer-target distance using feeler gauges.
2)
Connect a voltmeter to the appropriate BNC connector on the front panel of the
processing module.
3)
Read the voltage and compare it to the expected voltage. The expected voltage can be
found from consulting Figure 5-1, or from the customers own voltage-distance graph
produced by following the characterization procedure in 5-2 - Setup to characterize a
system using 2-wire transmission technique.
Proximity
transducer
Gap
Signal
conditioner
Target
BNC connector to measure

the raw signal
Vibration
processor
module
Figure 5-4: Measuring the raw voltage on the processing module
5-6

Edition 5

5.2.1.3
Reading the GAP Signal on the PLD 772 Module

This method assumes that the proximity system is connected to a position processor or
vibration processor module, which in turn is connected to a PLD 772 level detector and
display module. The method gives a very quick, but not very precise, indication of the
transducer-target distance on the PLD 772 bargraph display.
NOTE : The precision of this method is limited as the PLD 772 bargraph has a resolution of
2 %.
The position or vibration processing module contains input circuitry that converts the raw
signal coming from the IQS 45X conditioner (usually in the range 0 to -18 VDC) into a
normalized signal in the range 0 to +10 VDC. This normalized signal may be displayed on the
PLD 772 bargraph, with 0 % corresponding to the low end of the transducers measuring
range and 100 % corresponding to the high end.
Proceed as follows (refer to Figure 5-5):
1)
Check the actual transducer-target distance using feeler gauges.
2)
Set the GAP switch on the front panel of the position or vibration processing module to
the appropriate setting (depending on which channel the transducer is connected to).
3)
Read the value (%) on the PLD 772 bargraph display.Convert this into an effective
IQS 45X signal conditioner output voltage, based on the knowledge that a PLD 772
display of 100 % corresponds to an IQS 45X conditioner output of -18 VDC.
4)
Compare the calculated voltage to the expected voltage. The expected voltage can be
found from consulting Figure 5-1, or from the customers own voltage-distance graph
produced by following the characterization procedure in 5-2 - Setup to characterize a
system using 2-wire transmission technique.
Bargraph display
Gap
Vibration processor
module
Proximity
transducer
GAP select
switch
Target
Signal
conditioner
BNC connector to measure
the raw signal
PLD 772 level detector

and display module
Figure 5-5: Reading the GAP signal on the PLD 772 module

Edition 5
5-7

5-8

Edition 5
MAINTENANCE AND REPAIRS

MAINTENANCE
6.1
Maintenance
6.1.1
General
The calibration of the proximity system can be checked periodically by following the
instructions given in 5.2 - Checking the Proximity System.
NOTE : Any attempt by unauthorized personnel to modify or repair equipment still under
guarantee will invalidate the warranty.
Refer to 6.3 - Repairs for contact details for repairing defective hardware.
6.1.2
Requirements for Equipment Used in Potentially Explosive Atmospheres

ANY MAINTENANCE WORK PERFORMED ON VIBRO-METER EQUIPMENT THAT CAN BE
USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES MUST RESPECT THE CRITERIA
MENTIONED IN THE EC TYPE EXAMINATION CERTIFICATE.
REFER TO APPENDIX
INFORMATION.
FOR FURTHER
DO NOT ATTEMPT TO MODIFY OR REPAIR THESE PRODUCTS.

Edition 5
6-1

TECHNICAL SUPPORT
6.2
Technical Support
For technical advice, spare parts, troubleshooting site visits and general enquiries, customers
should contact their local I&M Division representative. Your nearest representative can be
found on the Vibro-Meter web site :
www.vibro-meter.com
Alternatively, customers can contact :
Vibro-Meter SA
Attn: I&M Customer Support
Route de Moncor 4
P. O. Box
CH-1701 Fribourg
Switzerland
Phone
+41 26 407 11 11
(Switchboard)
Fax
+41 26 407 15 55
(General Customer Support)
E-mail addresses :
6.3
support@vibro-meter.com
(General Customer Support)
techsupport.ch@vibro-meter.com
(Technical Support)
techpubs.ch@vibro-meter.com
(Technical Documentation)
Repairs
For warranty repairs and replacements, customers should contact their local I&M Division
representative. Your nearest representative can be found on the Vibro-Meter web site :
www.vibro-meter.com
Alternatively, customers can contact :
Vibro-Meter SA
Attn: Repairs Department
Route de Moncor 4
P. O. Box
CH-1701 Fribourg
Switzerland
6-2
Phone
+41 26 407 13 43
(Direct)
Fax
+41 26 407 17 05
(Direct)
E-mail
repairs.ch@vibro-meter.com

Edition 5
Appendices

Edition 5

Edition 5
EC TYPE EXAMINATION CERTIFICATE

Refer to Table A-1.
Product(s) covered
IQS 4XX / TQ 4XX
Certificate
LCIE 02 ATEX 6086 X
Table A-1 : Relevant EC Type Examination Certificate

Edition 5
A-1
A-2

Edition 5

Edition 5
A-3
A-4

Edition 5

Edition 5
A-5
A-6

Edition 5

Edition 5
A-7
A-8

Edition 5
CSA CERTIFICATE
CSA CERTIFICATE
Refer to Table B-1.
Product(s) covered
IQS 4XX / TQ 4YY
Certificate
1514309 (LR 62075-5)
Table B-1 : Relevant CSA Certificate

Edition 5
B-1
CSA CERTIFICATE
B-2

Edition 5
CSA CERTIFICATE

Edition 5
B-3
CSA CERTIFICATE
B-4

Edition 5
CSA CERTIFICATE

Edition 5
B-5
CSA CERTIFICATE
B-6

Edition 5

If you have any problems with your Vibro-Meter product would you please contact your Vibro-Meter
agent. You may need to return a defective unit to Vibro-Meter. If you do, please photocopy then fill in
this form (in English) and attach it to the defective unit. Your completed Product Defect Report is
important because it can help us rapidly solve the problem.
NOTE : Always provide a filled-in photocopy of the Product Defect Report for each defective unit. The
report must accompany the unit at all times.
Contact Details: You or the designated Contact Person for your company.
Name
Job Title
Company
Email
Address
Country
Post Code
Telephone
Fax
Signature
Date
Product Details: Plug-in modules display Product Detail information on a sticker stuck on the unit.
Module type:
Serial number (S/N):
Part number (P/N):
Vibro-Meter order number:

Date of purchase:
Site where used:
Problems Observed:
(Please continue on back of sheet if necessary)

Is the problem (put an where appropriate) :
Always evident ?

Edition 5
Intermittent ?
Temperature dependent?
Please use this space for any additional information:

Edition 5

Vibro-Meter welcomes your evaluation of this document. Your comments and suggestions help us
improve the quality of our documentation.
Document Title
Reference
TQ 400 Series Proximity Transducer with IQS 45X Signal Conditioner
MAPROX400/E
Edition
Date of Issue
02.07.04
Circle Yes or No to answer the following questions:

Is the document well organized?
Yes
No
Is the information technically accurate?
Yes
No
Would you like more technical detail?
Yes
No
Are the instructions clear and complete?
Yes
No
Are the descriptions easy to understand?
Yes
No
Are the examples and diagrams/photos helpful?
Yes
No
Are there enough examples and diagrams/photos?
Yes
No
Is the style/wording easy to read?
Yes
No
Is any information not included? (please list in Comments below)
Yes
No
Comments
(Please continue on back of sheet if necessary)
Contact Details: You or the designated Contact Person for your company:
Name
Job Title
Company
Email
Address
Signature
Date
Please mail, email or fax this document evaluation form to:
Vibro-Meter S.A.
Route de Moncor 4
1701 Fribourg, Switzerland
web: www.vibro-meter.com , email: techpubs.ch@vibro-meter.com, Fax: +41 (0)26 407 15 55

Edition 5
Please use this space for any additional comments:

Edition 5
TQ 402 & TQ 412 / EA 402 /

IQS 452
Proximity System :
TQ 402 & TQ 412 Proximity
Transducers
EA 402 Extension Cable
IQS 452 Signal Conditioner
FEATURES
Non-contacting measurement system based on

eddy current principle
Certified for use in potentially explosive

atmospheres
TQ 402 conforms to API 670 recommendations
5 m and 10 m systems
Temperature compensated system
Voltage or current output with protection against

short circuits
CHARACTERISTICS
Measuring range:
2 mm or 4 mm
t
f
a
r
d
t
s
r
i
F
TQ 412
Transducer temperature range:

-40C to +180C
TQ 402
Sensitivity:
IQS 452
4 mV/m or 8 mV/m
1.25 A/m or 2.5 A/m
]
Frequency response:
DC to 20 kHz (-3 dB)
Vibro-Meter SA / 265-062 / 06.06 / E
1 / 12
Proximity System
TQ 402 & TQ 412 / EA 402 / IQS 452
DESCRIPTION
This
proximity
system
allows
contactless
measurement of the relative displacement of moving
machine elements. It is particularly suitable for
measuring the relative vibration and axial position of
rotating machine shafts, such as those found in
steam, gas and hydraulic turbines, as well as in
alternators, turbo-compressors and pumps.
The system is based around a TQ 402 or TQ 412
non-contacting transducer and its matching IQS 452
signal conditioner. Together, these form a calibrated
proximity system in which each component is
interchangeable. The system outputs a voltage or
current proportional to the distance between the
transducer tip and the target (e.g. machine shaft).
The active part of the transducer is a coil of wire that
is moulded inside the tip of the device, which is made
of Torlon (polyamide-imide). The transducer body is
made of stainless steel. The target material must, in
all cases, be metallic.
SPECIFICATIONS
t
s
ir
The transducer body is available with metric or

English thread. The TQ 412 version is intended for
reverse-mount applications. The TQ 402/412 has an
integral coaxial cable, terminated with an AMP-type
connector. Various cable lengths (integral and
extension) may be ordered.
The IQS 452 signal conditioner contains an HF
modulator/demodulator that supplies a driving signal
to the transducer. This generates the necessary
electromagnetic field used to measure the gap. The
conditioner circuitry is made of high-quality
components and is mounted in an aluminium
extrusion.
a
r
d
t
f
The TQ 402/412 transducer can be matched with a

single EA 402 extension cable. Optional junction
boxes and housings offer mechanical protection of
the integral and extension cable connectors.
The proximity system is powered by associated
processor modules or a rack power supply.
Overall Proximity System

OPERATION
Sensitivity
Using IQS 452 Version 0XX
: 4 mV/m (100 mV/mil)
: 1.25 A/m (31.2 A/mil)
: 8 mV/m (200 mV/mil)
: 2.5 A/m (62.5 A/mil)
Linear measuring range (typical)

Using IQS 452 Version 2XX or
IQS 452 Version 3XX
: 0.15 - 2.15 mm, corresponding to
Using IQS 452 Version 0XX or

IQS 452 Version 1XX
: 0.3 - 4.3 mm, corresponding to
Linearity
: See system performance curves
Frequency response
: DC to 20 kHz (-3 dB)
Interchangeability of elements
: All components in system are interchangeable
Vibro-Meter SA / 265-062 / 06.06 / E
-1.6 V to -17.6 V output using IQS 452 Version 2XX

15.5 mA to 20.5 mA output using IQS 452 Version 3XX
-1.6 V to -17.6 V output using IQS 452 Version 0XX
15.5 mA to 20.5 mA output using IQS 452 Version 1XX
2 / 12
Proximity System
TQ 402 & TQ 412 / EA 402 / IQS 452
SPECIFICATIONS (Continued)
ENVIRONMENTAL
Use in explosive atmospheres
EC type examination certificate
: LCIE 02 ATEX 6086 X II 2 G (Zones 1, 2) EEx ib IIC T6 to T3
For specific parameters of the mode of protection concerned and special conditions for safe use, please refer to the EC type
examination certificate that is available from Vibro-Meter SA on demand.
CSA standard
: Certificate 1514309 (LR 62075-5),
Class I, Divisions 1 and 2, Groups A, B, C and D Ex ia
SYSTEM CALIBRATION
Calibration temperature
Target material
t
f
a
r
d
t
s
r
i
F
: +23C 5C
: VCL 140 steel (1.7225)
Note : If special calibration is required, please define the alloy precisely or supply a sample of alloy
(min. 50 mm / 1 cm thick)
TOTAL SYSTEM LENGTH (TSL)
Due to the characteristics of the coaxial cable, an "electrical trimming" of the nominal length of the integral and
extension cables is necessary to optimize the system performance and the transducer interchangeability.
TSL for a 5 m chain
TSL for a 10 m chain
Vibro-Meter SA / 265-062 / 06.06 / E
: 4.4 m minimum
: 8.8 m minimum
3 / 12
Proximity System
TQ 402 & TQ 412 / EA 402 / IQS 452
Performance Curves for TQ 402 / 412 Transducer with IQS 452 Version 0XX or Version 1XX Conditioner
Typical gap error

(m) referenced
to 4 mV/m line
a
r
d
Typical sensitivity
error referenced
to 4 mV/m
ini
u
Maximum
temperature
drift
lum
er,
A
Co
pp
Conditioner
output voltage
(VDC)
t
s
ir
t
f
ss
le
in
a
t
st
l
ee
4 mV/m
T = 23C
)
25
.7 2 t
1
0 ( rge
1 4 d ta
L
r
VC nda
a
t
s
GAP (mm)
Proximity transducer:
Signal conditioner:
Standard target material:
Equivalent materials:
TQ 402 / TQ 412
IQS 452 Version 0XX or IQS 452 Version 1XX
VCL 140 (1.7225)
A 37.11 (1.0065), AFNOR 40 CD4, AISI 4137
Vibro-Meter SA / 265-062 / 06.06 / E
4 / 12
Proximity System
TQ 402 & TQ 412 / EA 402 / IQS 452
Performance Curves for TQ 402 / 412 Transducer with IQS 452 Version 2XX or Version 3XX Conditioner
Typical gap error

(m) referenced
to 8 mV/m line
Typical sensitivity
error referenced
to 8 mV/m
t
f
a
r
d
t
s
r
i
F
pp
Co
Conditioner
output voltage
(VDC)
er,
Alu
m
i ni
um
Maximum
temperature
drift
ss
le
in
a
t
st
l
ee
8 mV/m
T = 23C
)
25
.7 2 t
1
0 ( rge
1 4 d ta
L
r
V C nda
a
t
s
GAP (mm)
Proximity transducer:
Signal conditioner:
Standard target material:
Equivalent materials:
TQ 402 / TQ 412
IQS 452 Version 2XX or IQS 452 Version 3XX
VCL 140 (1.7225)
A 37.11 (1.0065), AFNOR 40 CD4, AISI 4137
Vibro-Meter SA / 265-062 / 06.06 / E
5 / 12
Proximity System
TQ 402 & TQ 412 / EA 402 / IQS 452
TQ 402 / TQ 412 Proximity Transducer

GENERAL
Transducer input requirements
: High-frequency power source via matching conditioner type IQS 452
ENVIRONMENTAL
Temperature ranges
Transducer
: -40C to +180C with drift < 5% (operation)

+180C to +220C with drift > 5% (short-term survival)
Cable
: -100C to +200C
Connector
: -65C to +85C
Heat shrinkable sleeve

(modified Polyolefin)
: -55C to +135C
Protection class (according to

IEC 529 and DIN 40050)
: The tip of the transducer is rated IP 67

The connection between the transducer body and its integral cable is rated
IP 64
Transducer construction
: Wire coil 8 mm, Torlon (polyamide-imide) tip, encapsulated in stainless

steel body (AISI 316L) with high-temperature epoxy glue
Integral cable
: FEP covered 70 coaxial cable, 3.6 mm
Option
Connector
t
s
ir
a
r
d
t
f
: BOA stainless steel armour sheathing

Note : The BOA sheathing is not leaktight and the heat-shrinkable sleeve
is splashproof only
: Miniature coaxial male connector type AMP 1-330 723-0
NB : This should be hand-tightened only when connecting

OUTPUT CHARACTERISTICS
Voltage output, 3-wire configuration
Voltage at min. GAP
: -1.6 V
Voltage at max. GAP
: -17.6 V
Dynamic range
: 16 V
Output impedance
: 500
Short-circuit current
: 45 mA
Current output, 2-wire configuration

Current at min. GAP
: 15.5 mA
Current at max. GAP
: 20.5 mA
Dynamic range
: 5 mA
Output capacitance
: 1 nF
Vibro-Meter SA / 265-062 / 06.06 / E
6 / 12
Proximity System
TQ 402 & TQ 412 / EA 402 / IQS 452
: 100 H
Output inductance
SUPPLY
Voltage
: -20 V to -32 V
Current
: 13 1 mA (25 mA max.)
Supply input capacitance
: 1 nF
Supply input inductance
: 100 H
ENVIRONMENTAL CHARACTERISTICS
(According to DIN 40040)
Temperature range
Operation
Storage
Humidity
t
f
a
r
d
t
s
r
i
F
Operation and storage

Vibration
: -30C to +70C
: -40C to +80C
: Max. 95% non condensing
Operation and storage
: 2 g peak between 10 Hz and 500 Hz
Protection class
: IP 40
PHYSICAL CHARACTERISTICS
Construction material
: Injection moulded aluminium
ELECTRICAL CONNECTIONS
Input
Output and power
: Stainless steel coaxial female socket

: Screw terminal strip
WEIGHT
Standard version
: Approx. 140 g
Exi version
: Approx. 220 g
Vibro-Meter SA / 265-062 / 06.06 / E
7 / 12
Proximity System
TQ 402 & TQ 412 / EA 402 / IQS 452
DIMENSIONS AND ORDERING INFORMATION
TQ 402 Proximity Transducer

FEP coaxial cable, minimum
bending radius 20 mm
14 (HEX,) for M10x1 and 3/8-24UNF
17 (HEX,) for 1/2-20UNF
22 (HEX,) for others
7 (2 Flats)
Stainless steel
BOA protection,
minimum bending
radius 50 mm
Blue marker sleeves for

intrinsically safe version
Heat-shrinkable
sleeve
Movable BOA
for TQ 402
TQ 402
t
s
ir
a
r
d
Movable BOA protection
Optional stuffing gland, type SG 102

(see separate data sheet)
Ordering Number :
111 - 402 - 000 -
Environment (A)
Standard
Explosive
1
2
1
2
3
6
7
8
Body Length (C)

Each 1 mm,
from 20 to 250 mm
Min. 20 mm
020
Max. 250 mm
250
Total System
Length (H)
Unthreaded
Length (D)
05
10
Each 1 mm,
from 0 to 230 mm
Min. 0 mm
000
Max. 230 mm
230
Body
Thread (B)
M10x1
M14x1.5
M16x1.5
3/8-24UNF
5/8-18UNF
1/2-20UNF
t
f
5 m length
10 m length
BOA Length (G)
000
001
100
Each 0.1 m,
from 0 to 10.0 m
None
Min. 0.1 m
Max. 10.0 m
Integral Cable (E)

0.5 m length
1 m length
1.5 m length
2 m length
5 m length
10 m length
005
010
015
020
050
100
Cable Protection (F)

0
1
2
3
4
None
BOA
BOA + sleeve
Movable BOA
Movable BOA + sleeve
Notes :
(1) All dimensions are in mm.
(2) The total system length (dimension H ) is the sum of the lengths of the integral cable and the extension cable.
(3) For details on cable length tolerances, please refer to the section Total System Length (TSL) on page 3.
Vibro-Meter SA / 265-062 / 06.06 / E
8 / 12
Proximity System
TQ 402 & TQ 412 / EA 402 / IQS 452
DIMENSIONS AND ORDERING INFORMATION (Continued)
TQ 412 Proximity Transducer
Blue marker sleeves

for intrinsically safe
version
14 (HEX,) for M10x1 and 3/8-24UNF

Stainless steel
BOA protection,
minimum bending
radius 50 mm
10
(2 FLATS)
13/32 (2 FLATS)
FEP coaxial cable,

minimum bending radius 20 mm
Heat-shrinkable
sleeve
Movable BOA
for TQ 412
t
f
a
r
d
t
s
r
i
F
Movable BOA protection
Optional stuffing gland, type SG 102

(see separate data sheet)
TQ 412
Ordering Number : 111 - 412 - 000 - 01
Environment (A)
Standard
Explosive
Body Thread (B)
1
2
M10x1
3/8-24UNF
1
6
05
10
Integral Cable (E)

0.5 m length
1 m length
1.5 m length
2 m length
5 m length
10 m length
Total System
Length (H)
005
010
015
020
050
100
None
BOA
BOA + sleeve
Movable BOA
Movable BOA + sleeve
5 m length
10 m length
BOA Length (G)

0
1
2
3
4
000
001
100
Each 0.1 m,
from 0 to 10.0 m
None
Min. 0.1 m
Max. 10.0 m
Notes :
(1) All dimensions are in mm.
(2) The total system length (dimension H ) is the sum of the lengths of the integral cable and the extension cable.
EA 402 Extension Cable
Vibro-Meter SA / 265-062 / 06.06 / E
9 / 12
Proximity System
TQ 402 & TQ 412 / EA 402 / IQS 452
FEP coaxial cable,

minimum bending
radius 20 mm
Stainless steel
BOA protection,
minimum bending
radius 50 mm
on the
shrinksleeve
Blue marker sleeves

for intrinsically safe
version
t
s
ir
Ordering Number : 913 - 402 - 000 - 01
Environment (A)
Standard
Explosive
1
2
a
r
d
F
BOA Length (G)
Cable Length (E)
3.6
3.0 m
030
3.5 m
035
4.0 m
040
4.5 m
045
5.0 m
050
8.0 m
080
8.5 m
085
9.0 m
090
9.5 m
095
t
f
None
BOA
BOA + sleeve
0
1
2
000
None
028
2.8 m
033
3.3 m
038
3.8 m
043
4.3 m
048
4.8 m
078
7.8 m
083
8.3 m
088
8.8 m
093
9.3 m
Note :
(1) All dimensions are in mm unless otherwise stated.
Vibro-Meter SA / 265-062 / 06.06 / E
10 / 12
Proximity System
TQ 402 & TQ 412 / EA 402 / IQS 452

Power and signal terminal strip
Female connector to
To order please specify :
IQS Type
IQS 452,
versions
M0XX
or M1XX
IQS 452,
versions
M2XX
or M3XX
1)
t
f
a
r
d
t
s
r
i
F
Measuring
Range
4 mm
2 mm
Mode
Voltage
output,
3-wire
configuration
Current
output,
2-wire
configuration 1)
Voltage
output,
3-wire
configuration
Current
output,
2-wire
configuration 1)
Sensitivity
4 mV/m
1.25 A/m
8 mV/m
2.5 A/m
Total System
Length
5m
10 m
5m
10 m
5m
10 m
5m
10 m
5m
10 m
5m
10 m
5m
10 m
5m
10 m
Version
Ordering Number
Standard
Standard
Exi
Exi
Standard
Standard
Exi
Exi
Standard
Standard
Exi
Exi
Standard
Standard
Exi
Exi
204-452-000-01
204-452-000-02
204-452-000-03
204-452-000-04
204-452-000-11
204-452-000-12
204-452-000-13
204-452-000-14
204-452-000-21
204-452-000-22
204-452-000-23
204-452-000-24
204-452-000-31
204-452-000-32
204-452-000-33
204-452-000-34
Current output is used in conjunction with GSI 124 galvanic separation
Vibro-Meter SA / 265-062 / 06.06 / E
11 / 12
Proximity System
TQ 402 & TQ 412 / EA 402 / IQS 452
ACCESSORIES
JB 118
PA 151
PA 152
Junction box
Probe adapter
Probe adapter
PA 153
SG 102
Probe adapter
Cable feedthrough
a
r
d
t
s
r
i
F
t
f
In this publication, a dot (.) is used as the decimal separator and thousands are separated by spaces. Example : 12 345.678 90. Although care has been
taken to assure the accuracy of the data presented in this publication, we do not assume liability for errors or omissions. We reserve the right to alter any
part of this publication without prior notice.
Sales offices
Your local agent
Head office
Vibro-Meter SA
Vibro-Meter has offices in more than 30

countries. For a complete list, please visit
our website.
Rte de Moncor 4
P.O. Box
CH-1701 Fribourg
Switzerland
Tel: +41 26 407 11 11
Fax: +41 26 407 13 01
www.vibro-meter.com
Vibro-Meter SA / 265-062 / 06.06 / E
12 / 12
ABA 151
Industrial Housing
Type ABA 151
FEATURES
Choice of diecast polyester or aluminium

enclosure
Cover seal made of either polyurethane

(standard) or polysilicone (Ex version)
Fully insulated and corrosion-resistant
For up to three signal conditioners or one ILS air

gap conditioner
Protection against mechanical damage, water

and dust
Certified for use in explosive atmospheres
DESCRIPTION
These splash-proof housings are used for the

mechanical and environmental protection of up
to three Vibro-Meter signal conditioners. The
ABA 151 housing is supplied with one
nonconductive mounting plate and stuffing gland
inlets/outlets. Various input stuffing glands are
available depending on the front end inputs.
v
e
w
ie
These enclosures offer protection against the

possible splashing of oil, water or corrosive
substances encountered in severe industrial
environments,
such
as
off-shore
or
petrochemical applications.
The nonconductive mounting plate isolates the

electronic circuits of the conditioners, preventing
earth loop problems likely to occur where
potential differences exist between the 0 V
reference of the remote instrumentation and the
earth.
Vibro-Meter SA / 265-422 / 09.06 / E
y
p
o
The cover of the housing is equipped with

captive stainless steel screws and a gasket,
which guarantee a degree of protection IP 65
according to DIN 40050 (IEC 529). The housing
is mounted using Allan screws.
1/4
Industrial Housing
ABA 151
SPECIFICATIONS
ENCLOSURE (ORDERING OPTION A)

Material
Option A1 and A2
:
Option A3
:
Cover seal
Option A1 and A3
:
Option A2
:
Mounting
:
:
Dimensions
Polyester reinforced with glass fibre

Aluminium
Polyurethane
Polysilicone
M6 x 30 mm Allan screws
See drawing
y
p
o
INPUT/OUTPUT STUFFING GLANDS (ORDERING OPTIONS B AND C)

Type
: See ordering information
Material
: Nickel-plated brass
ENVIRONMENTAL
Protection class
Temperature range
Impact resistance
Chemical resistance
Option A1 and A2
Flammability
Option A1 and A2
: IP 66 according to EN 60529
: -40C to +100C
: 4 mJ/mm2 (DIN 53453)
v
e
w
ie
: Good resistance to seawater, acids, alkaline solutions, gasoline and

oils
: UL94V-0 self-extinguishing
Explosive atmospheres
Industrial housing
Available in Ex-approved version for use in hazardous locations
Environment
: II 2 G (Zones 1,2) EEx e II
Surface resistivity for Ex version
: < 109 (DIN 53482)
Stuffing glands
Environment
: II 2 G/D (Zones 1, 2) EEx e II
For specific parameters of the mode of protection concerned and special conditions for safe
use, please refer tothe EC type examination certificate that is available from Vibro-Meter SA
on demand.
Vibro-Meter SA / 265-422 / 09.06 / E
2/4
Industrial Housing
ABA 151
MECHANICAL DRAWING
ORDERING INFORMATION
To order please specify:
Type
Designation
Ordering number
w
ie
o
c
y
p
: ABA 151
: Industrial housing for up to three Conditioners (IQS / IPC / IVC) or one ILS Air Gap Conditioner
: 830-151-000-012-A -B1 -B2 -B3 -C1 -C2 -C3
v
e
NOTE: To order a non-standard option, such as a specification of NO HOLE for either the input or output cable
fittings (but not both), please contact your nearest Vibro-Meter sales office.
Vibro-Meter SA / 265-422 / 09.06 / E
3/4
Industrial Housing
ABA 151
v
e
w
ie
y
p
o
c
Sales offices
Your local agent
Head office
Vibro-Meter SA

our website.
Rte de Moncor 4
P.O. Box
CH-1701 Fribourg
Switzerland
Tel: +41 26 407 11 11
Fax: +41 26 407 13 01
www.vibro-meter.com
Vibro-Meter SA / 265-422 / 09.06 / E
4/4
IPC 704
Signal conditioner
FEATURES
For CA piezoelectric accelerometers

and CP dynamic pressure transducers
Configurable high-pass and low-pass filters
Frequency range: 0.5 Hz to 20 kHz
Optional integrator to give a velocity output
Optional 2-wire current or 3-wire voltage

transmission
Certified for use in potentially explosive

atmospheres
A range of installation options are available
DESCRIPTION
v
e
R
w
ie
A range of installation options are available for the

IPC 704 signal conditioner, including:
The current modulation technique allows transmission over a distance of up to 1 km. A GSI galvanic
separation unit is required for this configuration.
The electronic circuitry of the IPC 704 signal conditioner is incorporated into a moulded aluminium
enclosure. The signal conditioner has configurable
high-pass and low-pass filters and an optional inte-
Vibro-Meter SA / 262-710 / 06.06 / E
y
p
o
grator to give a velocity output. Furthermore, RFI filters protect the input and output against radiofrequency interference and other electromagnetic
influences.
The IPC 704 signal conditioner converts the chargebased signal from a piezoelectric transducer into a
current or a voltage signal. This current or voltage signal is transmitted to the processing electronics via a
standard 2-wire or 3-wire transmission cable.
1 / 10
A polyester enclosure providing environmental

protection against dust, oil and water jets
A mounting adaptor allowing the IPC 704 signal

conditioner to be mounted on a DIN rail
Signal conditioner
IPC 704
BLOCK DIAGRAM
U
I/P+
COM
I/P
I
or
U
U
or
symetrical
charge amp
LP and HP filters
Ground
amplifier or
integrator
SPECIFICATIONS
ENVIRONMENTAL CHARACTERISTICS
Specifications according to iec 68.2 recommendations
General
Temperature
Operation
Storage
Humidity
Protection class
Vibration
Shock
w
ie
+24V
COM
O/P
output
stage
o
C
y
p
-30C to +80C
-40C to +85C
Max. 95% non-condensing
IP 40 according to IEC classification
2 g peak between 10 and 500 Hz
15 g peak, 11 ms, half-sine pulse
v
e
R
Signal conditioner with industrial housing (ordering option G1)
Protection class
Impact resistance
Chemical resistance
Flammability
IP 66 according to EN 60529
> 4 mJ/mm2 (DIN 53453)
Good resistance to seawater, acids, alkaline solutions, gasoline and oils
UL94V-0 self-extinguishing
Explosive atmospheres
Without industrial housing (ordering options A2 and G0/G2)
EC type examination certificate

cCSAus certificate
LCIE 02 ATEX 6085 X II 2 G (Zones 1, 2)

EEx ib IIC T6 to T4
cCSAus 1243981 Class I, Div 1, Groups A, B, C, D Ex ia (T6 to T4)
With industrial housing and stuffing glands (ordering option A2 and G1)
Industrial housing
Environment
II 2 G (Zones 1, 2)EEx ia IIC T6
Surface resistivity for Ex version < 109 (DIN 53482)
Vibro-Meter SA / 262-710 / 06.06 / E
2 / 10
Signal conditioner
IPC 704
Stuffing glands
Environment
II 2 G/D (Zones 1, 2) EEx e II
For specific parameters of the mode of protection concerned and special conditions for safe use, please refer tothe EC type
examination certificate that is available from Vibro-Meter SA on demand.
TRANSFER CHARACTERISTICS (ORDERING OPTION B)

Transfer without integrator
0.1 to 10 mV/pC or 0.1 to 10 A/pC
Transfer with integrator
981 to 98 100 mV/(pC.s) or 981 to 98 100 A/(pC.s)
Linearity error
0.2%
Temperature stability
100 ppm/C typical
INPUT CHARACTERISTICS (ORDERING OPTION C)
Matching transducer
Any piezoelectric transducer, symmetrical or non-symmetrical, case grounded or
insulated
Dynamic range
100 000 pC peak
Input sensitivity
Accelerometer: 10 to 200 pC/g
Dynamic pressure transducer: 10 to 2000 pC/bar
Charge amplifier
Symmetrical
RFI filter
Symmetrical LC network
Resistance
50 k (transducer and cable)
Capacitance
10 nF (transducer and cable)
w
ie
OUTPUT CHARACTERISTICS (ORDERING OPTION D)

Voltage
18 to 30 VDC
Current
Max. 25 mA
RFI filter
v
e
R
2-wire current transmission
Dynamic signal
Standing current
Electrical connection
Output sensitivity
Max. dynamic range
y
p
o
Symmetrical LC network
Max. 5 mA peak
12 mA 0.5 mA
+24 V = +, COM = -
See ordering information
5 mAp / output sensitivity
3-wire voltage transmission
Dynamic signal
Standing voltage
Output sensitivity
Output impedance
Max. dynamic range
Max. 5 V peak
7.5 V 0.2 V
750 (3-wire configuration)
5 Vp / output sensitivity
The 3-wire voltage output without galvanic separation unit should only be used with piezoelectric transducers which are insensitive to frame
voltage. Dynamic pressure transducers should always be used with a GSI galvanic separation unit.
Vibro-Meter SA / 262-710 / 06.06 / E
3 / 10
Signal conditioner
IPC 704
FILTER CHARACTERISTICS (ORDERING OPTIONS E AND F)
High-pass filter
Cut-off frequencies (at -3 dB)
Slope
0.5, 1, 2, 5 and 10 Hz
24 dB/octave (4th order)
When selecting a high-pass filter, be careful to select an appropriae cut-off frequency of the change amplifier (see graphs below).
Low-pass filter
Cut-off frequencies (at -1 dB)
Slope
200, 500, 1000, 2000, 5000, 10 000, 20 000 Hz

12 dB/octave (2nd order)
Charge amplifier cut-off frequencies versus transfer unit

a) Accelerometer (acceleration output)
o
C
b) Accelerometer (velocity output)
Output sensitivity (mV/ips or A/ips)

25.4
50.8
1
1
10
20
50
100
1270
2540
50
100
.5
Hz
508
Hz
Hz
10
Hz
Hz
Hz
<0
10
20
254
<0
Hz
v
e
R
.5
20
Transducer sensitivity (pC/g)
50
50
127
Hz
100
Transducer sensitivity (pC/g)
w
ie
12.7
100
y
p
1
0.5
200
Output sensitivity (mV/g or A/g)
10
20
Output sensitivity (mV/mm/s or A/mm/s)
C) Pressure sensor
Output sensitivity (mV/psi or A/psi)
1.4
3.4
14
34
69
138
345
689
1379
<0
.
Hz
65.5
51.7
17.2
13.1
Hz
Hz
Hz
250
190
1.7
25
0.69
10
0.02
Transducer sensitivity (pC/psi)
Transducer sensitivity (pC/bar)
950
750
0.05
0.1
0.2
0.5
10
20
Output sensitivity (mV/mbar or A/mbar)
Vibro-Meter SA / 262-710 / 06.06 / E
4 / 10
Signal conditioner
IPC 704
PHYSICAL CHARACTERISTICS
Signal conditioner without industrial housing (ordering option G0)
Enclosure
Injection moulded aluminium, anodized
Mounting
2 or 4 x M4 screws
Weight
Standard version: 170 g
Exi version: 250 g (the signal conditioner is moulded into silicon)
Dimensions
Refer to mechanical diagram
Electrical connection (input)
3 screw terminals - wire section max. 2.5 mm2
Electrical connection (output)
3 screw terminals - wire section max. 2.5 mm2
Enclosure
Material
Cover seal
Mounting
Dimensions
Polyester reinforced with glass fibre

Silicone gasket
M6 x 30 mm Allan screws
Refer to mechanical diagram
Input/output stuffing glands (ordering options H and I)
Type
Material

Nickel-plated brass with viton seal
w
ie
Signal conditioner with mounting adaptor (ordering option G2)

Universal DIN rail holder type
TSH35
DIN rail type
EN50022-35 x 7.5 or EN50022-35 x 15
v
e
R
MECHANICAL DIAGRAMS
y
p
o
Signal conditioner without industrial housing (ordering option G0)
Vibro-Meter SA / 262-710 / 06.06 / E
5 / 10
Signal conditioner
IPC 704
MECHANICAL DIAGRAMS (Continued)
o
C
Signal conditioner with mounting adaptor (ordering option G2)
v
e
R
Vibro-Meter SA / 262-710 / 06.06 / E
w
ie
y
p
6 / 10
Signal conditioner
IPC 704
ORDERING INFORMATION
To order please specify:
Type and designation:
Ordering number:
Ordering number :
244 - 704 - 000 - 042
IPC 704 signal conditioner

Refer to the ordering instructions below
ENVIRONMENT (A)
Standard
Explosive
TRANSFER UNIT (B)

INPUT
OUTPUT
pC/g
A/g
01
pC/g
mV/g
02
pC/g
A/mm/s
03
pC/g
mV/mm/s
04
05
pC/g
A/in/s
pC/g
mV/in/s
06
pC/bar
A/mbar
07
pC/bar
mV/mbar
08
pC/psi
A/psi
09
INPUT SENSITIVITY (C)
pC/psi
mV/psi
10
Sensor sensitivity
w
ie
OUTPUT SENSITIVITY (D)

Value per mechanical unit
High-pass filter
0.5 Hz
1 Hz
2 Hz
5 Hz
10 Hz
v
e
R
Low-pass filter
200 Hz
500 Hz
1000 Hz
HP FILTER (E)
y
p
o
Value in Hz
LP FILTER (F)
Value in Hz
2000 Hz
INSTALLATION (G)
5000 Hz
Without industrial housing
10 000 Hz
With industrial housing
20 000 Hz
Mounted on mounting adaptor
INPUT CABLE FITTING (H)

(1) NO HOLE
M16 x 1.5 with plug
Cable gland M12 x 1.5 for cable 4 - 8 mm
OUTPUT CABLE FITTING (I)

(1): With option H0, only option I0 is available. For special options (ie. H1/3/4 and I0 or I1/3/4/8 and H0), please
contact your nearest Vibro-Meter sales office.
Vibro-Meter SA / 262-710 / 06.06 / E
(1) NO HOLE
M16 x 1.5 with plug
0
1
Adapter M16 x 1.5/PG9 with plug to be used

for KS 106 (flexible protection tube)
7 / 10
Signal conditioner
IPC 704
ACCESSORIES
Mechanical diagram: ABA 160 industrial housing
v
e
R
w
ie
o
C
y
p
Ordering information: ABA 160 industrial housing
Type and designation:

Ordering number:
Ordering number :
830 - 160 - 000 - 111
ABA 160 industrial housing

Refer to the ordering instructions below
B1
C1
ENVIRONMENT (A)
Standard polyester
Explosive polyester
CABLE FITTING OUTPUT (C)

(1) NO HOLE
CABLE FITTING INPUT (B)

(1) NO HOLE
00
M16 x 1.5 with plug
01
03
04
00
M16 x 1.5 with plug
01
Cable gland M12 x 1.5 for transducer cable

4 - 8 mm
03
Cable gland M16 x 1.5 for transducer cable

6 - 11 mm
04
Adapter M16 x 1.5/PG9 to be used for KS 106

(flexible protection tube)
08
(1): With option B00, only option C00 is available. For special options (ie. B01/03/04 and C00 or C01/03/04/08 and B00), please
contact your nearest Vibro-Meter sales office.
Vibro-Meter SA / 262-710 / 06.06 / E
8 / 10
Signal conditioner
IPC 704
ACCESSORIES (Continued)
Mechanical diagram: MA 130 mounting adaptor
UNIVERSAL DIN RAIL HOLDER
y
p
o
SELF-TAPPING CROSS
RECESS SCREWS.
TYPE: WN1411, KA40x10
MOUNTING TORQUE: 0,4 Nm
x 4 (SUPPLIED)
v
e
R
w
ie
Ordering information: MA 130 mounting adaptor
Type and designation

Ordering number
Vibro-Meter SA / 262-710 / 06.06 / E
MA 130 DIN rail mounting adaptor

809-130-000-011
9 / 10
Signal conditioner
IPC 704
ACCESSORIES (Continued)
Mechanical diagram: base plate for IPC 704 signal conditioner
This aluminium base plate can be used when an old IPC 620 unit is replaced by an IPC 704 signal conditioner. The
housing of the IPC 620 can be recuperated and the IPC 704 mounted on it.
w
ie
Ordering information: base plate for IPC 704 signal conditioner
Type and designation

Ordering number
v
e
y
p
o
C
Base plate for IPC 704 signal conditioner

244-620-002S034
Sales offices
Your local agent
Head office
Vibro-Meter SA

our website.
Rte de Moncor 4
P.O. Box
CH-1701 Fribourg
Switzerland
Tel: +41 26 407 11 11
Fax: +41 26 407 13 01
www.vibro-meter.com
Vibro-Meter SA / 262-710 / 06.06 / E
10 / 10
Blank Page
2008 Siemens Energy, Inc.

Vibraciòn

Încărcat de

Informații document

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Vibraciòn

Încărcat de

Drepturi de autor:

Formate disponibile

MANUAL - Vibration System Field Equipment (Seq # 36400)

This document contains important information

Instruction Manual MAPROX400/E

REVISION RECORD SHEET

Page 5-21 : Cabling diagram modified (-24 V on

Section 2.2 and Appendix A : All data sheets revised

Cable layout diagrams modified to better show

Master copy stored at : Technical Publications Department

Technical content approved by

Instruction Manual MAPROX400/E

Copyright Vibro-Meter S.A., 1995-2004

Instruction Manual MAPROX400/E

THIS PAGE INTENTIONALLY LEFT BLANK

Instruction Manual MAPROX400/E

REVISION RECORD SHEET

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix

Symbols and Styles Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi

Equipment Used in Potentially Explosive Atmospheres . . . . . . . . . . . . . . . . . . . . 1-1

2 SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Measurement Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Measuring Chain Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Protection of the Integral Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Two-Wire and Three-Wire Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Intrinsically Safe Versions (Ex i). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Instruction Manual MAPROX400/E

Measuring Chain Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

TQ 4XX Proximity Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Integral Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

JB 118 Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

EA 40X Extension Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

IQS 45X Signal Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

ABA 15X Industrial Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Transmission Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Galvanic Separations and Safety Barriers . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Machinery Protection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

3 FACTORS INFLUENCING THE PROXIMITY SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Influence of the Target Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Influence of Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Runout Effects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Mounting Constraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Free Space Around Head of Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Distance Between Head of Transducer and Mounting Support . . . . . . . . . 3-3

Distance Between Two Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Transducer/Shoulder Distance (Radial Measurement). . . . . . . . . . . . . . . . 3-5

Transducer/Shoulder Distance (Axial Measurement) . . . . . . . . . . . . . . . . . 3-6

Transducer/Shaft End Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Shaft Diameter for a Single Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Shaft Diameter for Two Transducers Mounted at 90 . . . . . . . . . . . . . . . . 3-9

4 MOUNTING, CONNECTING AND CALIBRATING THE PROXIMITY SYSTEM . . . . . . . 4-1

Introductory Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Requirements for Equipment Used in Potentially Explosive Atmospheres 4-1

System Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Characterizing the Proximity System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Instruction Manual MAPROX400/E

Mechanical Aspects of the Proximity System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

TQ 4XX Proximity Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

EA 40X Extension Cable and System Length . . . . . . . . . . . . . . . . . . . . . . 4-5

Mechanical Adjustment of the Initial Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Mounting Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Supports Used Inside the Machine Housing . . . . . . . . . . . . . . . . . . . . . . . 4-9

Probe Adaptors (Mounting Through the Machine Housing). . . . . . . . . . . 4-11

Mounting a PA 113 Probe Adaptor . . . . . . . . . . . . . . . . . . . . . 4-12

Mounting a PA 103 Probe Adaptor . . . . . . . . . . . . . . . . . . . . . 4-14