HONDA Fit Specs

2008 Honda Fit
2007-08 GENERAL INFORMATION Specifications - Fit
2007-08 GENERAL INFORMATION

Specifications - Fit
STANDARDS AND SERVICE LIMITS

ENGINE ELECTRICAL
ENGINE ELECTRICAL SPECIFICATIONS
Item
Measurement
Qualification
Ignition coil
Rated voltage
Firing order
Spark plug
Type
Ignition timing
Drive belt NOTE:

At engine cold
condition
Gap
At idle Check the red M/T(in neutral)
mark
A/T(in N or P
position)
Deflection with 98 N With A/C
(10 kgf, 22 lbf)
applied mid way
Without A/C
between pulleys
Tension (measured
with belt tension
gauge)
Alternator
Starter
Output
At 13.5 V and
normal engine
temperature
Coil (rotor) resistance At 68F (20C)
Slip ring O.D.
Brush length
Brush spring tension
Output
Commutator mica
depth
Commutator runout
Commutator O.D.
Brush length
Brush spring tension
Standard or New
Service Limit
12V
1-3-4-2
NGK: IZFR6K13
DENSO: SKJ20DR-M13
1.2-1.3 mm (0.042-0.051 in.)
8 2 BTDC
8 2 BTDC
Used belt: 5.5-8.5 mm (0.22-0.33 in.)
New belt: 3.5-5.0 mm (0.14-0.20 in.)
Used belt: 7.5-10.5 mm (0.30-0.41 in.)
New belt: 4.5-6.0 mm (0,18-0.24 in.)
Used belt: 441-588 N (45-60 kgf, 99132 lbf)
New belt: 980-1,078 N (100-110 kgf,
220-242 lbf)
90 A
1.84-2.10 ohms
22.7 mm (0.89 in.) 21.2 mm (0.83 in.)
19.0 mm (0.75 in.) 5.0 mm (0.20 in.)
3.3-4.1 N (0.34-0.42 kgf, 0.75-0.93 lbf)
1.0 kW
0.50-0.80 mm
0.20 mm (0.008
(0.020-0.031 in.)
in.)
0.02 mm (0.001 in.) 0.05 mm (0.002
max.
in.)
28.0 mm (1.10 in.) 27.0 mm (1.06 in.)
14.0-14.5 mm
9.0 mm (0.35 in.)
(0.55-0.57 in.)
13.7-17.7 N (1.40-1.80 kgf, 3.09-3.97
lbf)
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9:33:56 AM
Page 1
2005 Mitchell Repair Information Company, LLC.
2008 Honda Fit

ENGINE ASSEMBLY
ENGINE ASSEMBLY SPECIFICATIONS
Item
Measurement
Compression
Qualification
Pressure Check the engine with the starter

cranking
Standard or New
Minimum
980 kPa (10.0 kgf/cm2 ,

142 psi)
Maximum
variation
200 kPa (2.0 kgf/cm2 , 28

psi)
CYLINDER HEAD
CYLINDER HEAD SPECIFICATIONS
Item
Measurement
Qualification
Warpage
Head
Camshaft-to-holder oil
clearance
Total runout
0.03 mm (0.001 in.) max.
End play
Cam lobe height
Clearance (cold)
Valve
0.07 mm (0.0028 in.)

119.9-120.1 mm (4.7204.728 in.)
0.05-0.25 mm (0.002-0.010
in.)
0.045-0.084 mm (0.00180.0033 in.)
Height
Camshaft
Standard or New
Stem O.D.
Stem-to-guide clearance
Valve seat Width
Intake, primary 35.3799 mm (1.39291 in.)

Intake,
30.5291 mm (1.20193 in.)
secondary
Exhaust
35.3877 mm (1.39321 in.)
0.15-0.19 mm (0.006-0.0007
Intake
in.)
0.26-0.30 mm (0.010-0.012
Exhaust
in.)
5.48-5.49 mm (0.2157Intake
0.2161 in.)
5.45-5.46 mm (0.2146Exhaust
0.2150 in.)
0.020-0.050 mm (0.0008Intake
0.0020 in.)
0.050-0.080 mm (0.0020Exhaust
0.0031 in.)
0.850-1.150 mm (0.0335Intake
0.0453 in.)
1.250-1.550 mm (0.0492Exhaust
0.0610 in.)
Service Limit
0.08 mm (0.003
in.)
0.5 mm (0.02 in.)
0.100 mm (0.004
in.)
0.04 mm (0.002
in.)
5.45 mm (0.215
in.)
5.42 mm (0.213
in.)
0.08 mm (0.003
in.)
0.11 mm (0.004
in.)
1.60 mm (0.063
in.)
2.00 mm (0.079
in.)
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2008 Honda Fit

46.1-46.5 mm (1.815-1.831
in.)
46.2-46.6 mm (1.819-1.835
in.)
50.52 mm (1.989 in.)
57.37 mm (2.259 in.)
5.51-5.53 mm (0.217-0.218
in.)
5.51-5.53 mm (0.217-0.218
in.)
15.85-16.35 mm (0.6240.644 in.)
15.85-16.35 mm (0.6240.644 in.)
0.019-0.058 mm (0.00070.0023 in.)
0.019-0.058 mm (0.00070.0023 in.)
Intake
Stem installed height
Exhaust
Valve
spring
Free length
Intake
Exhaust
Intake
I.D.
Exhaust
Valve
guide
Intake
Installed height
Exhaust
Intake
Rocker arm Arm-to-shaft clearance

Exhaust
46.8 mm (1.843
in.)
46.9 mm (1.846
in.)
5.55 mm (0.219
in.)
5.55 mm (0.219
in.)
0.08 mm (0.003
in.)
0.08 mm (0.003
in.)
ENGINE BLOCK
ENGINE BLOCK SPECIFICATIONS
Item
Measurement
Qualification
Warpage of deck
Bore diameter
Block
Standard or New
0.07 mm (0.003 in.)
max.
73.00-73.02 mm
(2.8740-2.8748 in.)
Bore taper
Reboring limit
Skirt O.D. at 16 mm (0.6 in.)

from bottom of skirt
72.98-72.99 mm
(2.8732-2.8736 in.)
0.010-0.040 mm
(0.0004-0.0016 in.)
1.050-1.060 mm
(0.0413-0.0417 in.)
1.220-1.230 mm
(0.0481-0.0484 in.)
2.005-2.020 mm
(0.0789-0.0795 in.)
0.065-0.090 mm
(0.0026-0.0035 in.)
Clearance in cylinder
Piston
Top
Ring groove width
Second
Oil
Ring-to-groove clearance
Top
Service Limit
0.10 mm
(0.004 in.)
73.07 mm
(2.8767 in.)
0.05 mm
(0.002 in.)
0.25 mm (0.01
in.)
72.97 mm
(2.8728 in.)
0.05 mm
(0.002 in.)
1.08 mm
(0.043 in.)
1.250 mm
(0.0492 in)
2.050 mm
(0.0807 in.)
0.15 mm
(0.006 in.)
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Page 3
2008 Honda Fit

Second
Top
Piston ring
Ring end gap
Second
Oil
O.D.
Piston pin
Pin-to-piston clearance
Pin-to-rod interference
Connecting rod
Small-end bore diameter

Large-end bore diameter
End play installed on crankshaft
Main journal diameter
Rod journal diameter
0.030-0.055 mm
(0.0012-0.0022 in.)
0.15-0.30 mm (0.0060.012 in.)
0.35-0.50 mm (0.0140.020 in.)
0.20-0.70 mm (0.0080.028 in.)
17.996-18.000 mm
(0.7085-0.7087 in.)
0.010-0.018 mm
(0.0004-0.0007 in.)
0.020-0.036 mm
(0.0008-0.0014 in.)
17.964-17.977 mm
(0.707-0.708 in.)
43.0 mm (1.69 in.)
0.15-0.30 mm (0.0060.012 in.)
49.976-50.000 mm
(1.9676-1.9685 in.)
39.976-40.000 mm
(1.5739-1.5748 in.)
Rod/main journal taper
0.005 mm (0.0002 in.)
Rod/main journal out-of-round
0.005 mm (0.0002 in.)
Crankshaft
0.10-0.35 mm (0.0040.014 in.)
0.03 mm (0.0012 in.)
max.
0.018-0.036 mm
(0.0007-0.0014 in.)
0.020-0.038 mm
(0.0008-0.0015 in.)
End play
Runout
Crankshaft
bearing
Main bearing-to-journal oil

clearance
Rod bearing clearance
0.13 mm
(0.005 in.)
0.60 mm
(0.024 in.)
0.65 mm
(0.026 in.)
0.80 mm
(0.031 in.)
0.40 mm
(0.016 in.)
0.010 mm
(0.0004 in.)
0.010 mm
(0.0004 in.)
0.45 mm
(0.018 in.)
0.04 mm
(0.0016 in.)
0.050 mm
(0.0020 in.)
0.050 mm
(0.0020 in.)
ENGINE LUBRICATION
ENGINE LUBRICATION SPECIFICATIONS
item
Measurement
Capacity
Engine
Qualification
Service
Limit
Standard or New
Engine overhaul
4.2 L (4.4 US qt)
Oil change including
3.6 L (3.8 US qt)
oil filter
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2008 Honda Fit

oil
Oil change without

oil filter
Relief
valve
Pump housing-to-outer rotor

clearance
Pump housing-to-rotor axial
clearance
Relief valve, oil pressure with oil
temperature at 176F (80C)
0.02-0.14 mm (0.001 0.20 mm

-0.006 in.)
(0.008 in.)
0.10-0.18 mm (0.004- 0.20 mm
0.007 in.)
(0.008 in.)
0.02-0.06 mm (0.001- 0.15 mm
0.002 in.)
(0.006 in.)
Inner rotor-to-outer rotor clearance

Oil
pump
3.4 L (3.6 US qt)
At idle
At 3,000 rpm
70 kPa (0.7 kgf/cm2 , 10 psi) min.

340 kPa (3.5
kgf/cm2 , 50 psi) min.
COOLING SYSTEM
COOLING SYSTEM SPECIFICATIONS
Item
Measurement
Radiator
Coolant
reservoir
Coolant capacities (Including engine,

heater, hoses, and reservoir)
Use Honda Long Life Antifreeze/Coolant
Type 2
Qualification
M/T: engine
overhaul
M/T: coolant
change
A/T: engine
overhaul
A/T: coolant
change
Coolant capacity
5.4 L (1.43 US gal)

3.8 L (1.00 US gal)
5.3 L (1.40 US gal)
3.7 L (0.98 US gal)
0.4 L (0.11 US gal)
Radiator cap Opening pressure

Thermostat
Standard or New
Begins to open
Fully open
Opening temperature
Valve lift at fully open
93-123 kPa (0.95-1.25

kgf/cm2 , 14-18 psi)
176-183F (80 -84C)
203F (95C)
8.0 mm (0.31 in.) min.
FUEL AND EMISSIONS

FUEL AND EMISSIONS SPECIFICATIONS
Item
Measurement
Qualification
Fuel pressure
Pressure with fuel pressure gauge connected
regulator
Fuel tank
Capacity
Standard or
New
320-370 kPa
(3.3-3.8 kgf/cm2 ,
47-54 psi)
41 L (10.8 US
gal)
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2008 Honda Fit

Engine idle
(USA
models)
Engine idle
(Canada
models)
Idle speed without load
M/T (in neutral),

A/T (in N or P
position)
750+50 rpm
Idle speed with high electrical load (A/C switch

ON, temperature set to Max Cool, blower fan on
High, rear window defogger ON, and headlights
on high beam)
M/T (in neutral),

A/T(in N or P
position)
850 50 rpm
Idle speed without load
M/T (in neutral).

A/T (in N or P
position)
850 50 rpm
Idle speed with high electrical load (A/C switch

ON, temperature set to Max Cool, blower fan on
High, rear window defogger ON, and headlights
on high beam)
M/T (in neutral),

A/T(in Nor P
position)
850 50 rpm
CLUTCH
CLUTCH SPECIFICATIONS
item
Measurement
Qualification
Height from floor
163 mm (6.42 in.)

130-140 mm (5.125.51 in.)
6-20 mm (0.24-0.79
in.)
Stroke
Clutch
pedal
Play
Flywheel
Disengagement height
from the floor
Runout on clutch mating
surface
Rivet head depth
Clutch disc
Thickness
Pressure
plate
Service
Limit
Standard or New
Warpage
Height of diaphragm
spring fingers
Measure with feeler gauge

and special tool
72 mm (2.83 in.)
0.05 mm (0.002 in.)

max.
1.1-1.6 mm (0.0430.063 in.)
7.25-7.95 mm
(0.285-0.313 in.)
0.03 mm (0.001 in.)
max.
0.8 mm (0.03 in.)
max.
0.15 mm
(0.006 in.)
0.2 mm (0.08
in.)
5.0 mm (0.20
in.)
0.15 mm
(0.006 in.)
1.0 mm (0.04
in.)
MANUAL TRANSMISSION AND M/T DIFFERENTIAL

MANUAL TRANSMISSION AND M/T DIFFERENTIAL SPECIFICATIONS
Item
Manual
Measurement
Capacity Use Honda MTF
Qualification Standard or New

Fluid change
Service
Limit
1.5L(1.6 US qt)
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2008 Honda Fit

transmission fluid
Overhaul
End play
Diameter of ball bearing contact area
(clutch housing side)
Diameter of distance collar contact
area
Mainshaft
Diameter of needle bearing contact

area
(transmission housing side)
Diameter of pilot bearing contact area
Runout
I.D.
3rd gear
Mainshaft 3rd and End play

4th gear
4th gear
3rd gear
Thickness
4th gear
I.D.
Mainshaft 5th gear
End play
Thickness
Diameter of needle bearing contact
area (clutch housing side)
Countershaft

(transmission housing side)
1.6L(1.7 US qt)
0.11-0.18 mm
(0.004-0.007 in.)
25.9826.000 mm
(1.0231-1.0236
in.)
28.992-29.005
mm (1.14141.1419 in.)
34.984-35.000
mm (1.37731.3780 in.)
25.977-25.990
mm (1.02271.0232 in.)
14.870-14.890
mm (0.58540.5862 in.)
0.02 mm (0.001
in.) max.
39.009-39.025
mm (1.53581.5364 in.)
0.06-0.21 mm
(0.002-0.008 in.)
0.06-0.19 mm
(0.002-0.007 in.)
27.92-27.97 mm
(1.099-1.101 in.)
27.02-27.07 mm
(1.064-1.066 in.)
39.009-39.025
mm (1.53581.5364 in.)
0.06-0.19 mm
(0.002-0.007 in.)
28.92-28.97 mm
(1.139-1.141 in.)
34.000-34.015
mm (1.33861.3392 in.)
24.980-24.993
mm (0.98350.9840 in.)
Adjust
25.93 mm
(1.021 in.)
28.93 mm
(1.139 in.)
34.93 mm
(1.375 in.)
25.92 mm
(1.021 in.)
0.05 mm
(0.002 in.)
39.07 mm
(1.538 in.)
0.33 mm
(0.013 in.)
0.31 mm
(0.012 in.)
27.85 mm
(1.096 in.)
26.95 mm
(1.061 in.)
39.07 mm
(1.538 in.)
0.31 mm
(0.012 in.)
28.85 mm
(1.136 in.)
33.95 mm
(1.337 in.)
24.93 mm
(0.981 in.)
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2008 Honda Fit

37.984-38.000
mm (1.49541.4961 in.)
0.02 mm (0.001
in.) max.
37.934
mm (1.493
in.)
0.05 mm
(0.002 in.)
43.070
43.009-43.025
mm
mm (1.6933(1.6957
1.6939 in.)
in.)
0.03-0.12 mm
0.24 mm
(0.001-0.005 in.) (0.009 in.)
26.89-26.94 mm 26.86 mm
(1.059-1.061 in.) (1.057 in.)
45.009-45.025
45.07 mm
mm (1.7720(1.774 in.)
1.7726 in.)
0.04-0.12 mm
0.24 mm
(0.002-0.005 in.) (0.009 in.)
27.41-27.46 mm 27.36 mm
(1.079-1.081 in.) (1.077 in.)
34.000-34.010
34.04 mm
mm (1.3386(1.340 in.)
1.3390 in.)
39.989-40.000
39.93 mm
mm (1.5744(1.572 in.)
1.5748 in.)
27.53-27.56 mm 27.51 mm
(1.084-1.085 in.) (1.083 in.)
29.014-29.024
29.06 mm
mm (1.1423(1.144 in.)
1.1427 in.)
34.989-35.000
34.93 mm
mm (1.3775(1.375 in.)
1.3780 in.)
Diameter of 1st gear contact area

Runout
I.D.
Countershaft 1st
gear
End play
Thickness
I.D.
Countershaft 2nd
gear
End play
Thickness
I.D.
Countershaft 2nd
gear distance
collar
O.D.
Length
I.D.
Mainshaft 4th and O.D.

5th gear distance
collar
51.97-52.03 mm
(2.046-2.048 in.)
24.03-24.06 mm
(0.946-0.947 in.)
Length
Mainshaft MBS
distance collar
26.02-26.17 mm
(1.024-1.030 in.)
12.00-12.05 mm
(0.472-0.474 in.)
I.D.
Length
15.016-15.043
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2008 Honda Fit

I.D.
Reverse idler gear
Gear-to-reverse gear shaft clearance
Synchro ring
Ring-to-gear clearance
Finger thickness
Shift fork
Fork-to-synchro sleeve clearance
Pawl groove width
Reverse shift fork
Fork-to-reverse idler gear clearance
I.D.
Shift arm
Shift fork diameter at contact area

Shift arm-to-shift lever clearance
Select lever
Finger width
Shaft-to-select lever clearance
Change lever
Groove (to select lever)

Shaft-to-change arm clearance
M/T differential
Backlash
pinion gear
M/T differential 80 80 mm shim-to-bearing outer race
mm shim
clearance in transmission housing
mm (0.591215.08 mm
0.5922 in.)
(0.594 in.)
0.032-0.077 mm
0.14 mm
(0.0012-0.0030
(0.006 in.)
in.)
Ring pushed
0.85-1.10 mm
0.4 mm
against gear
(0.033-0.043 in.) (0.02 in.)
1st-2nd and 3rd- 7.4-7.6 mm (0.294th forks
0.30 in.)
6.7-6.9 mm (0.265th fork
0.27 in.)
0.35-0.65 mm
1.0 mm
(0.014-0.026 in.) (0.04 in.)
13.5-13.8 mm
(0.531-0.543 in.)
1.30-1.90 mm
2.5 mm
(0.051-0.075 in.) (0.098 in.)
13.973-14.000
mm (0.55010.5512 in.)
12.9-13.0 mm
(0.508-0.512 in.)
0.2-0.5 mm
0.62 mm
(0.008-0.020 in.) (0.024 in.)
12.80-12.95 mm
(0.504-0.510 in.)
0.05-- 0.35 mm 0.55 mm
(0.002-- 0.014 in.) (0.022 in.)
13.00-13.15 mm
(0.512-0.518 in.)
0.013-0.070 mm
0.1 mm
(0.0005-0.0028
(0.004 in.)
in.)
0.05-0.15 mm
(0.002-0.006 in.)
0-0.1 mm (0Adjust
0.004 in.)
AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATIONS
Item
Measurement
Qualification
Standard or New Service Limit
Automatic
transmission
Capacity Use Honda ATF-Z1
Fluid change
2.4 L (2.5 US qt)
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2008 Honda Fit

fluid
Overhaul
6.0 L (6.3 US qt)

900-960 kPa (9.2- 850 kPa (8.7
At 2,000 rpm in P or
Line pressure
9.8 kgf/cm2 , 130- kgf/cm2 , 120
N position
140 psi)
psi)
Sport and Fit At 2,000 rpm in 1st
890-970 kPa (9.1- 840 kPa (8.6
Sport
gear in S position
1st clutch
9.9 kgf/cm2 , 130- kgf/cm2 , 120
pressure
Except Sport At 2,000 rpm in 1
140 psi)
psi)
and Fit Sport position
Sport and Fit At 2,000 rpm in 2nd
890-970 kPa (9.1- 840 kPa (8.6
Sport
gear in S position
2nd clutch
9.9 kgf/cm2 , 130- kgf/cm2 , 120
pressure
Except Sport At 2,000 rpm in 2
140 psi)
psi)
and Fit Sport position
Pressure
Sport and Fit At 2,000 rpm in 3rd
890-970 kPa (9.1- 840 kPa (8.6
Sport
gear in S position
3rd clutch
9.9 kgf/cm2 , 130- kgf/cm2 , 120
pressure
Except Sport At 2,000 rpm in 3rd
140 psi)
psi)
and Fit Sport gear in D3 position
890-970 kPa (9.1- 840 kPa (8.6
At 2,000 rpm in 4th
2
2
4th clutch pressure
gear in D position 9.9 kgf/cm , 130- kgf/cm , 120
140 psi)
psi)
890-970 kPa (9.1- 840 kPa (8.6
At 2,000 rpm in 5th
2
2
5th clutch pressure
gear in D position 9.9 kgf/cm , 130- kgf/cm , 120
140 psi)
psi)
Stall speed Check with
2,450-2,750
Torque converter
2,600 rpm
vehicle on level ground
rpm
1.62-1.82 mm
1st
(0.064-0.072
in.)
0.5-0.7 mm
2nd
(0.020-0.028
in.)
Clutch end plate-to-top-disc
clearance
0.73-0.93 mm
3rd and 5th
(0.029-0.037
in.)
0.7-0.9 mm
(0.028-0.035
4th
in.)
34.5 mm (1.36
1st
35.2 mm (1.39 in.)
in.)
Clutch return spring free
37.4 mm (1.47
2nd and 4th
39.5 mm (1.56 in.)
length
in.)
45.15 mm (1.778 43.0 mm (1.69
3rd and 5th
in.)
in.)
1.94 mm (0.076
1st, 3rd, and 5th
in.)
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2008 Honda Fit

Clutch disc thickness
Clutch plate thickness
2nd and 4th
1.96 mm (0.077
in.)
1st and 4th
1.6 mm (0.063 in.)
2nd
2.3 mm (0.091 in.)
3rd and 5th
2.0 mm (0.079 in.)
Clutch waved-plate height

1st, 3rd, and 5th clutches
0.07-0.20 mm
(0.003-0.008 in.)
Mark 1
2.1 mm (0.083 in.)
Mark 2
2.2 mm (0.087 in.)
Mark 3
2.3 mm (0.091 in.)
Mark 4
2.4 mm (0.094 in.)
1st, 3rd, and 5th clutch endMark 5

plate thickness
2.5 mm (0.098 in.)
Mark 6
2.6 mm (0.102 in.)
Mark 7
2.7 mm (0.106 in.)
Mark 8
2.8 mm (0.110 in.)
Mark 9
2.9 mm (0.114 in.)
Mark AC or AM
2.1 mm (0.083 in.)
Mark AD or AN
2.2 mm (0.087 in.)
Mark AE or AP
2.3 mm (0.091 in.)
Mark AF or AQ
2nd and 4th clutch end-plate
thickness
Mark AG or AR
2.4 mm (0.094 in.)
Mark AH or AS
2.6 mm (0.102 in.)
Mark AJ or AT
2.7 mm (0.106 in.)
Mark AK or AU
2.8 mm (0.110 in.)
Clutch
2.5 mm (0.098 in.)
When
discolored
When
discolored
When
discolored
0.05 mm (0.002
in.)
When
discolored
When
discolored
When
discolored
When
discolored
When
discolored
When
discolored
When
discolored
When
discolored
When
discolored
When
discolored
When
discolored
When
discolored
When
discolored
When
discolored
When
discolored
When
discolored
When
discolored
me
Saturday, May 16, 2009 9:33:56 AM
Page 11
2008 Honda Fit

Mark AL or AV
ATF pump thrust clearance
ATF pump
ATF pump gear-to-body

clearance
Drive gear
Driven gear
ATF pump driven gear I.D.

ATF pump driven gear shaft
O.D.
Needle bearing contact I.D.
Stator shaft
Torque converter
side
ATF pump side
Sealing ring contact area I.D.

Reverse shift
fork
Park gear and
pawl
Fork finger thickness
Shift fork shaft bore I.D.

Servo body
Shift fork shaft valve bore

I.D.
Regulator valve
Sealing ring contact I.D.
body
At stator shaft
Diameter of needle bearing
contact area
At 5th gear collar

At 3rd gear
5th gear
I.D. of gears
3rd gear
5th gear
End play
3rd gear
No. 1
When
discolored
0.03-0.06 mm
0.07 mm (0.003
(0.001 -0.002 in.) in.)
0.210-0.265 mm
(0.008-0.010 in.)
0.070-0.125 mm
(0.003-0.005 in.)
14.016-14.034 mm When worn or
(0.5518-0.5525 in.) damaged
(0.5504-0.5508 in.) damaged
(1.063-1.064 in.) damaged
29.000-29.021 mm
(1.1417-1.1426 in.)
29.000-29.021 mm 29.05 mm
(1.1417-1.1426 in.) (1.144 in.)
5.90-6.00 mm
5.40 mm (0.213
(0.232-0.236 in.) in.)
When worn or
damaged
(0.5512-0.5526 in.) damaged
37.000-37.039 mm 37.045 mm
(1.4567-1.4582 in.) (1.4585 in.)
29.000-29.021 mm 29.05 mm
(1.1417-1.1426 in.) (1.144 in.)
(0.9049-0.9055 in.) damaged
(1.2982-1.2989 in.) damaged
(1.8498-1.8503 in.) damaged
(1.4567-1.4573 in.) damaged
(2.0472-2.0478 in.) damaged
015-0.27 mm
(0.006-0.106 in.)
0.04-0.10 mm
(0.002-0.004 in.)
3.750 mm (0.1476 When worn or
in.)
damaged
2.9 mm (0.114 in.)
me
Saturday, May 16, 2009 9:33:56 AM
Page 12
2008 Honda Fit


in.)
damaged
No. 3
in.)
damaged
No. 4
in.)
damaged
No. 5
in.)
damaged
No. 6
in.)
damaged
40 x 63 mm thrust washer
thickness
No. 7
in.)
damaged
No. 8
in.)
damaged
No. 9
in.)
damaged
No. 10
in.)
damaged
No. 11
in.)
damaged
60.4-60.5 mm
5th gear collar length
(2.380-2.381 in.)
5th gear collar flange
3.70-3.85 mm
When worn or
thickness
(0.146-0.152 in.) damaged
1.91-1.97 mm
1.86 mm
Sealing ring thickness
(0.0752-0.0776 in.) (0.0732 in.)
2.025-2.060 mm 2.080 mm
Width of sealing ring groove
(0.0797-0.0811 in.) (0.0819 in.)
7.97-7.98 mm
7.95 mm (0.313
3rd clutch feed pipe O.D.
(0.3138-0.3142 in.) in.)
8.000-8.015 mm 8.030 mm
Feed pipe bushing I.D.
(0.3150-0.3156 in.) (0.3161 in.)
At torque converter 33.504-33.517 mm When worn or
housing
(1.3191-1.3196 in.) damaged
At 5th gear
contact area
(1.2987-1.2991 in.) damaged
Reverse selector hub
(1.4167-1.4173 in.) damaged
5th gear
(1.5354-1.5361 in.) damaged
I.D. of gears
Reverse gear
(1.6535-1.6542 in.) damaged
0.04-0.27 mm
5th gear
(0.002-0.011 in.)
No. 2
Mainshaft
Countershaft
me
Saturday, May 16, 2009 9:33:56 AM
Page 13
2008 Honda Fit

End play
Reverse gear
Reverse selector hub width

Collar, 33.2 x 40 x 26 mm
length
Reverse selector hub O.D.
1st gear
contact area
2nd gear
4th gear collar
1st gear
I.D. of gears
2nd gear
4th gear
1st gear
End play
2nd gear
4th gear
No. 1
No. 2
No. 3
No. 4
31 x 54 mm thrust washer
thickness
No. 5
No. 6
No. 7
No. 8
No. 9
0.10-0.25 mm
(0.004-0.010 in.)
29.25-29.45 mm
(1.152-1.160 in.)
25.95-26.00 mm
(1.022-1.024 in.)
(2.042-2.043 in.) damaged
(1.2199-1.2204 in.) damaged
(1.6924-1.6929 in.) damaged
(1.3770-1.3776 in.) damaged
(1.4961-1.4967 in.) damaged
(1.9291-1.9298 in.) damaged
(1.6142-1.6148 in.) damaged
0.04-0.12 mm
(0.002-0.005 in.)
0.04-0.12 mm
(0.002-0.005 in.)
0.10-0.22 mm
(0.004-0.009 in.)
in.)
damaged
in.)
damaged
in.)
damaged
in.)
damaged
in.)
damaged
in.)
damaged
in.)
damaged
in.)
damaged
in.)
damaged
me
Saturday, May 16, 2009 9:33:56 AM
Page 14
2008 Honda Fit

No. 10
No. 11
No. 12
No. 13
No. 14
No. 15
No. 16
No. 17
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
43 x 54.5 mm thrust washer
No. 7
thickness
No. 8
No. 9
No. 10
No. 11
No. 12
No. 13
4th gear collar length
4.150 mm (0.1634
in.)
4.175 mm (0.1644
in.)
4.200 mm (0.1654
in.)
4.225 mm (0.1663
in.)
4.250 mm (0.1673
in.)
4.275 mm (0.1683
in.)
4.300 mm (0.1693
in.)
4.325 mm (0.1703
in.)
2.900 mm (0.114
in.)
2.925 mm (0.115
in.)
2.950 mm (0.116
in.)
2.975 mm (0.117
in.)
3.000 mm (0.118
in.)
3.025 mm (0.119
in.)
3.050 mm (0.120
in.)
3.075 mm (0.121
in.)
3.100 mm (0.122
in.)
3.125 mm (0.123
in.)
3.150 mm (0.124
in.)
3.175 mm (0.125
in.)
3.200 mm (0.126
in.)
32.9-33.0 mm
(1.295-1.299 in.)
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
When worn or
damaged
-
me
Saturday, May 16, 2009 9:33:56 AM
Page 15
2008 Honda Fit

4th gear collar flange

thickness
Sealing ring thickness
Width of sealing ring groove
2nd clutch
Clutch feed pipe O.D.
4th clutch
Clutch feed pipe bushing
O.D.
Idler gear shaft
2nd clutch
4th clutch
ATF guide collar I.D. at

sealing ring contact area
End cover bearing contact
area
Cotters thickness
Reverse idler gear shaft O.D.
at needle bearing contact area
I.D.
Reverse idler
gear
I.D. of reverse idler gear

shaft contact area on
transmission housing
I.D. of reverse idler gear
shaft holder
3.75-3.90 mm
When worn or
(0.148-0.154 in.) damaged
1.87-1.97 mm
1.82 mm (0.072
(0.074-0.078 in.) in.)
2.025-2.060 mm 2.080 mm
(0.0797-0.0811 in.) (0.0819 in.)
6.97-6.98 mm
6.95 mm
(0.2744-0.2748 in.) (0.2736 in.)
11.47-11.48 mm 11.45 mm
(0.4516-0.4520 in.) (0.4508 in.)
7.018-7.030 mm 7.045 mm
(0.2763-0.2768 in.) (0.2774 in.)
11.500-11.518 mm 11.530 mm
(0.4528-0.4553 in.) (0.4539 in.)
21.200-21.221 mm 21.25 mm
(0.8346-0.8355 in.) (0.8366 in.)
(1,1812-1.1816 in.) damaged
1.39-1.42 mm
(0.055-0.056 in.)
(0.590-0.591 in.) damaged
(0.7874-0.7880 in.) damaged
14.800-14.818 mm
(0.5827-0.5834 in.)
(0.5827-0.5836 in.) damaged

Standard or New
Item
No.
Free
of
Length
Coil
9.9 mm 27.3 mm
0.8 mm
(0.290 (1.074 8.0
(0.031 in.)
in.)
in.)
7.1 mm 23.7 mm
0.8 mm
(0.280 (0.933 9.7
(0.031 in.)
in.)
in.)
7.1 mm 23.7 mm
0.8 mm
(0.280 (0.933 9.7
(0.031 in.)
in.)
in.)
Measurement Qualification Wire

Diameter
Cut B valve
spring
Shift valve A
spring
Shift valve C
spring
O.D.
me
Saturday, May 16, 2009 9:33:56 AM
Page 16
2008 Honda Fit

Relief valve
spring
Lock-up control
valve spring
Main valve body spring (see
MAIN VALVE BODY
Cooler check
DISASSEMBLY, INSPECTION, valve spring
AND REASSEMBLY )
Shift valve D
spring
Servo control
valve spring
Stator reaction
spring
Regulator valve
spring A
Regulator valve
spring B
Torque converter
check valve
spring
Regulator valve body spring(see

REGULATOR VALVE BODY
DISASSEMBLY, INSPECTION, Lock-up shift
AND REASSEMBLY )
valve spring
1st accumulator
spring B
1st accumulator
spring A
4th accumulator
spring
Cut A valve
9.6 mm
1.0 mm
(0.378
(0.039 in.)
in.)
7.1 mm
0.6 mm
(0.280
(0.024 in.)
in.)
6.6 mm
0.85 mm
(0.260
(0.033 in.)
in.)
5.6 mm
0.8 mm
(0.220
(0.031 in.)
in.)
9.9 mm
0.8 mm
(0.290
(0.031 in.)
in.)
35.4
4.5 mm
mm
(0.177 in.) (1.394
in.)
14.7
1.9 mm
mm
(0.075 in.) (0.579
in.)
9.2 mm
1.6 mm
(0.362
(0.063 in.)
in.)
8.6 mm
1.2 mm
(0.339
(0.047 in.)
in.)
6.6 mm
1.0 mm
(0.260
(0.039 in.)
in.)
12.2
2.4 mm
mm
(0.094 in.) (0.480
in.)
18.6
2.4 mm
mm
(0.094 in.) (0.732
in.)
14.6
2.5 mm
mm
(0.098 in.) (0.575
in.)
0.9 mm
34.1 mm
(1.343
in.)
29.6 mm
(1.165
in.)
27.0 mm
(1.063
in.)
28.1 mm
(1.106
in.)
27.3 mm
(1.075
in.)
10.2
11.2
11.3
15.9
8.0
30.3 mm
(1.193 1.92
in.)
80.6 mm
(3.173 16.1
in.)
44.0 mm
(1.732 12.5
in.)
33.8 mm
(1.331 12.2
in.)
35.5 mm
(1.398 18.2
in.)
35.0 mm
(1.378 7.7
in.)
50.1 mm
(1.972 6.7
in.)
29.9 mm
(1.177 4.9
in.)
9.9 mm 22.3 mm
me
Saturday, May 16, 2009 9:33:56 AM
Page 17
2008 Honda Fit

spring
Shift valve B
spring
5th accumulator
spring A
Servo body spring (see SERVO

BODY DISASSEMBLY,
INSPECTION, AND
REASSEMBLY )
5th accumulator
spring B
2nd accumulator
spring A
2nd accumulator
spring B
3rd accumulator
spring A
3rd accumulator
spring B
(0.035 in.) (0.390

in.)
7.1 mm
0.8 mm
(0.280
(0.031 in.)
in.)
16.6
2.5 mm
mm
(0.098 in.) (0.654
in.)
10.0
1.9 mm
mm
(0.075 in.) (0.394
in.)
14.6
1.8 mm
mm
(0.071 in.) (0.575
in.)
9.4 mm
1.85 mm
(0.370
(0.073 in.)
in.)
14.6
1.8 mm
mm
(0.071 in.) (0.575
in.)
9.4 mm
1.85 mm
(0.370
(0.073 in.)
in.)

Item
Measurement
Qualification
Standard or New
Pinion shaft contact area
18.010-18.028 mm
I.D.
(0.7091-0.7098 in.)
Carrier-to-pinion shaft
0.023-0.057 mm (0.0009clearance
0.0022 in.)
A/T differential
26.025-26.045 mm
Driveshaft contact area I.D.
carrier
(1.0246-1.0254 in.)
Carrier-to-driveshaft
0.045-0.086 mm (0.0018clearance
0.0033 in.)
Final driven gear backlash
0.085-0.142 mm (0.0033(reference)
0.0056 in.)
0.05-0.15 mm (0.002Backlash
0.006 in.)
A/T differential
18.042-18.066 mm
pinion gear
I.D.
(0.7103-0.7113 in.)
(0.878
6.9
in.)
23.7 mm
(0.933 9.7
in.)
46.9 mm
(1.846 7.8
in.)
38.5 mm
(1.516 10.6
in.)
43.8 mm
(1.724 7.9
in.)
32.5 mm
(1.280 8.7
in.)
43.8 mm
(1.724 7.9
in.)
32.5 mm
(1.280 8.7
in.)
Service Limit
0.1 mm (0.004
in.)
0.12 mm
(0.005 in.)
0.2 mm (0.008
in.)
-
me
Saturday, May 16, 2009 9:33:56 AM
Page 18
2008 Honda Fit

Pinion gear-to-pinion shaft

clearance
0.055-0.095 mm (0.0022- 0.12 mm

0.0037 in.)
(0.005 in.)
STEERING
STEERING SPECIFICATIONS
Item
Measurement
Qualification Standard or New
Rotational play measured at outside edge with engine
0-10 mm (0-0.39
running
in.)
Steering
wheel
Starting load measured at outside edge with engine
34 N (3.5 kgf, 7.7
running
lbf)
Angle of rack guide screw loosened from locked
Gearbox
7 3
position
SUSPENSION
SUSPENSION SPECIFICATIONS
Item
Measurement
Qualification
Front
Rear
Caster
Front
Front
Total toe-in
Rear
Inward
Front wheel turning angle equipped with
Outward
P175/65R14 81S tire
(reference)
Inward
Front wheel turning angle equipped with
Outward
P195/55R15 84H tire
(reference)
Camber
Wheel
alignment
Axial
Steel wheel runout
Radial
Wheel
Axial
Aluminum wheel runout
Radial
Wheel
bearing
End play
Front
Rear
Standard or
Service
New
Limit
000'1
-130'1
345'1
0 3 mm (0 0.12 in.)
2.5 2.5 mm (0.10 0.10 in.)
3800' 2
3200'
3800'2
3200'
0-1.0 mm (02.0 mm
0.04 in.)
(0.08 in.)
0-1.0 mm (01.5 mm
0.04 in.)
(0.06 in.)
0-0.7 mm (02.0 mm
0.03 in.)
(0.08 in.)
0-0.7 mm (01.5 mm
0.03 in.)
(0.06 in.)
0-0.05 mm (0-0.002 in.)
0-0.05 mm (0-0.002 in.)
BRAKES
me
Saturday, May 16, 2009 9:33:56 AM
Page 19
2008 Honda Fit

BRAKES SPECIFICATIONS
Item
Measurement
Qualification Standard or New Service Limit
Distance traveled when lever pulled with
6 to 8 clicks
196 N (20 kgf, 44 lbf) of force
Parking
199.9-200 mm
201 mm (7.91
Drum I.D.
brake
(7.870-7.874 in.)
in.)
2.0 mm (0.79
Shoe lining thickness
4.5 mm (0.18 in.)
in.)
M/T model 141 mm (5 9/16 in.)
Pedal height (Carpet removed)
Brake
A/T model 145 mm (5 11/16 in.)
pedal
Free play
1-5 mm (0.04-0.20 in.)
Master
Piston-to-pushrod clearance
0-0.4 mm (0-0.02 in.)
cylinder
19.0 mm (0.75
Thickness
21.0 mm (0.83 in.)
in.)
0.10 mm
Brake disc Runout
(0.004 in.)
0.015 mm
Parallelism
(0.0006 in.)
9.5-10.2 mm (0.37- 1.6 mm (0.06
Brake pad Pad thickness
0.40 in.)
in.)
AIR CONDITIONING
AIR CONDITIONING SPECIFICATIONS
Item
Measurement
Qualification
Standard or New
Type
HFC-134a(R-134a)
Refrigerant
Capacity of system
400-450 g (14.1-15.9 oz)
SP-10 (P/N 38897-P13-003,38898-P13-003,
Type
38899-P13-A01)
Condenser
25 mL(5/6 fl.oz)
Refrigerant
Evaporator
35 mL(1 1/6 fl.oz)
oil
Capacity of components
Each line and
10 mL(1/3 fl.oz)
hose
Compressor
80-90 mL (2 1/3-3 fl.oz)
Field coil resistance
At 68F (20C) 3.15-3.45 ohms
Compressor Pulley-to-armature plate
0.35-0.65 mm (0.014-0.026 in.)
clearance
DESIGN SPECIFICATIONS
DESIGN SPECIFICATIONS
Item
Measurement
Qualification
Specification
me
Saturday, May 16, 2009 9:33:56 AM
Page 20
2008 Honda Fit

DIMENSIONS
Overall length
Overall width
Overall height
Wheelbase
Track
WEIGHT
3.999 mm (157.4 in.)

1,682 mm (66.2 in.)
1,524 mm (60.0 in.)
2,450 mm (96.5 in.)
1,456 mm (57.3 in.)
1,451 mm (57.1 in.)
five (5)
Front
Rear
Seating capacity
Gross Vehicle
Weight Rating
(GVWR)
1,563 kg (3,446 lbs)

Water-cooled, 4--stroke SOHC VTEC
engine
Type
Cylinder
arrangement
Bore and stroke
Displacement
Compression ratio
ENGINE
Inline 4--cylinder, transverse

73.0 x 89.4 mm (2.87 x 3.52 in.)
1,496 cm3 (91 cu in.)
10.4
Chain drive, SOHC VTEC 4 valves
per cylinder
Forced, wet sump, with trochoid
pump
Valve train
Lubrication system
Oil pump
displacement
Water pump
displacement
At 6,300 rpm
44.6 L (47.1 US qt)
At 6,000 rpm
120L (127 US qt)

UNLEADED gasoline with 87 Pump
Octane Number or higher
Gear reduction
1.0 kW
30 seconds
Clockwise as viewed from gear end
Single plate dry, diaphragm spring
Fuel required
STARTER
CLUTCH
Type
Normal output
Hour rating
Rotation direction
Clutch type
Clutch friction
material surface
area
143 cm2 (22.1 sq in.)

Synchronized, 5--speed forward, 1
reverse
Direct 1:1
3.461
1.869
1.321
0.969
Type
Primary reduction
MANUAL
TRANSMISSION
Gear ratio
1st
2nd
3rd
4th
me
Saturday, May 16, 2009 9:33:56 AM
Page 21
2008 Honda Fit

Final reduction
5th
Reverse
Final
Type
0.805
3.230
4.111
Single helical gear
Electronically controlled automatic,
five-speed forward, one reverse, threeelement torque converter with lockup
clutch
Direct 1:1
2.333
1.307
1.066
0.589
0.555
1.956
4.562
Single helical gear
Rack and pinion with electrical
power-assisted
12.80
2.41
Type
Primary reduction
AUTOMATIC
TRANSMISSION
Gear ratio
Final reduction
1st
2nd
3rd
4th
5th
Reverse
Final
Type
Type
STEERING
Overall ratio
Turns, lock-to-lock
Steering wheel
diameter
Type
370 mm (14.6 in.)

Front
Rear
SUSPENSION
Front
Shock absorber
Rear
Size of front and
rear tires
TIRES
Size of spare tires
Camber
WHEEL
ALIGNMENT
Caster
Total toe-in
Except Sport
Sport
Except Sport and Fit
Sport
Sport and Fit Sport
Front
Rear
Front
Front
Rear
Front
Type of service
Independent strut with stabilizer, coil

spring
Torsion beam, coil spring
Telescopic, hydraulic, nitrogen gasfilled
Telescopic, hydraulic, nitrogen gasfilled
P175/65R14 81S
P195/55R15 84H
T115/70D14 88M
T125/70D14 93M
000'1
- 130' 1'
345' 1
0 3 mm (0 0.12 in.)
2.5 2.5 mm (0.10 0.10 in.)
Power-assisted self-adjusting
ventilated disc
me
Saturday, May 16, 2009 9:33:56 AM
Page 22
2008 Honda Fit

brake
BRAKES
Type of parking
brake
Pad friction surface
area
Shoe friction
surface area
Compressor
Condenser
Evaporator
AIR
CONDITIONING
Blower
Power-assisted self-adjusting solid

drum
Rear
Mechanical actuating,
rear wheels
Front
44.0 cm2 (6.82 sq in.) x 2
Rear
67.2 cm2 (10.4 sq in.) x 2
Type
Capacity
Maximum speed
Lubricant capacity
Lubricant type
Type
Type
Type
Motor type
Speed control
Maximum capacity
Scroll
77.1 mL (4.7 cu in.)/rev.
12,000 rpm
80 mL(2 2/3 fl.oz)
SP-10
Corrugated fin
Corrugated fin
Radial
165W/12V
4--speed
Temperature
control
Air-mix type
Type
Compressor clutch Electrical power
consumption at 68F
(20C)
Type
Refrigerant
Capacity
Battery
Fuses
ELECTRICAL
RATINGS
Light bulbs
380 m3 (13,400 cu ft)/h
Dry, single plate, Poly V-belt drive

42 W maximum at 12 V
HFC-134a(R-134a)
400-450 g (14.1-15.9 oz)
12 V-40 Ah/20 HR (12 V-32 Ah/5
HR)
Under-hood fuse/relay 80 A, 60 A, 50 A, 40 A, 30 A, 20 A,
box
15 A, 10 A
Under-dash fuse/relay
30 A, 20 A, 15 A, 10 A, 7.5 A
box
Headlight high beam 12V-60W
Headlight low beam 12V-55W
Front side
12 V-5 W Amber color
marker/parking lights
Front turn signal lights 12 V-21 W Amber color
Rear turn signal lights 12 V-21 W Amber color
Brake/Taillights
12 V-21/5 W (two filaments)
Rear side
12V-5W
marker/taillights
me
Saturday, May 16, 2009 9:33:56 AM
Page 23
2008 Honda Fit

Washer reservoir
High mount brake

light
Back-up lights
License plate lights
Ceiling light
Cargo area lights
Gauge lights
Indicator lights
Capacity (USA
models)
Capacity (Canada
models)
12V-21 W
12V-21 W
12V-5W
12V-8W
12V-5W
12 V-LED (non-replaceable)
12V-LED, 14V-0.56 W, 0.84 W
2.5 L (2.6 US qt)
4.5 L (4.8 US qt)
BODY SPECIFICATIONS
Fig. 1: Body Specifications

Courtesy of AMERICAN HONDA MOTOR CO., INC.
me
Saturday, May 16, 2009 9:33:56 AM
Page 24

HONDA Fit Specs

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HONDA Fit Specs

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2008 Honda Fit

2007-08 GENERAL INFORMATION Specifications - Fit

2007-08 GENERAL INFORMATION

STANDARDS AND SERVICE LIMITS

Drive belt NOTE:

2005 Mitchell Repair Information Company, LLC.

2008 Honda Fit

Pressure Check the engine with the starter

980 kPa (10.0 kgf/cm2 ,

200 kPa (2.0 kgf/cm2 , 28

0.03 mm (0.001 in.) max.

Cam lobe height

0.07 mm (0.0028 in.)

Valve seat Width

Intake, primary 35.3799 mm (1.39291 in.)

2005 Mitchell Repair Information Company, LLC.

2008 Honda Fit

Rocker arm Arm-to-shaft clearance

Skirt O.D. at 16 mm (0.6 in.)

2005 Mitchell Repair Information Company, LLC.

2008 Honda Fit

Small-end bore diameter

Rod/main journal taper

0.005 mm (0.0002 in.)

Rod/main journal out-of-round

0.005 mm (0.0002 in.)

Main bearing-to-journal oil

2005 Mitchell Repair Information Company, LLC.

2008 Honda Fit

Oil change without

Pump housing-to-outer rotor

0.02-0.14 mm (0.001 0.20 mm

Inner rotor-to-outer rotor clearance

3.4 L (3.6 US qt)

70 kPa (0.7 kgf/cm2 , 10 psi) min.

Coolant capacities (Including engine,

5.4 L (1.43 US gal)

Radiator cap Opening pressure

93-123 kPa (0.95-1.25

FUEL AND EMISSIONS

2005 Mitchell Repair Information Company, LLC.

2008 Honda Fit

Idle speed without load

M/T (in neutral),

Idle speed with high electrical load (A/C switch

M/T (in neutral),

Idle speed without load

M/T (in neutral).

Idle speed with high electrical load (A/C switch

M/T (in neutral),

Height from floor

163 mm (6.42 in.)

Measure with feeler gauge

0.05 mm (0.002 in.)

MANUAL TRANSMISSION AND M/T DIFFERENTIAL

Qualification Standard or New

2005 Mitchell Repair Information Company, LLC.

2008 Honda Fit

Diameter of needle bearing contact

Mainshaft 3rd and End play

Diameter of ball bearing contact area

2005 Mitchell Repair Information Company, LLC.

2008 Honda Fit

Diameter of 1st gear contact area