01CA1S01

COMPLETE REVISION
December 2005
Process Industry Practices

Piping
PIP PN01CA1S01
Piping Material Specification
1CA1S01 Class 150, Impact Tested
Carbon Steel, Socket Weld, 0.063" C.A. Process
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these technical
requirements into a single set of Practices, administrative, application, and engineering
costs to both the purchaser and the manufacturer should be reduced. While this Practice
is expected to incorporate the majority of requirements of most users, individual
applications may involve requirements that will be appended to and take precedence
over this Practice. Determinations concerning fitness for purpose and particular matters
or application of the Practice to particular project or engineering situations should not
be made solely on information contained in these materials. The use of trade names
from time to time should not be viewed as an expression of preference but rather
recognized as normal usage in the trade. Other brands having the same specifications
are equally correct and may be substituted for those named. All Practices or guidelines
are intended to be consistent with applicable laws and regulations including OSHA
requirements. To the extent these Practices or guidelines should conflict with OSHA or
other applicable laws or regulations, such laws or regulations must be followed.
Consult an appropriate professional before applying or acting on any material
contained in or suggested by the Practice.
This Practice is subject to revision at any time by the responsible Function Team and will
be reviewed every 5 years. This Practice will be revised, reaffirmed, or withdrawn.
Information on whether this Practice has been revised may be found at www.pip.org.
Process Industry Practices (PIP), Construction Industry Institute, The

University of Texas at Austin, 3925 West Braker Lane (R4500), Austin,
Texas 78759. PIP member companies and subscribers may copy this Practice
for their internal use. Changes, overlays, addenda, or modifications of any
kind are not permitted within any PIP Practice without the express written
authorization of PIP.
PIP will not consider requests for interpretations (inquiries) for this Practice.
PRINTING HISTORY
October 1995
February 1999
Issued as PIP PN01CA1P

Revision
Not printed with State funds
May 2000
December 2000
Revision
Technical Revision
December 2005
Complete Revision
COMPLETE REVISION
PIP PN01CA1S01
Piping Material Specification Line Class 1CA1S01
December 2005
SERVICE:
RATING CLASS:
TEMPERATURE LIMIT:
NOMINAL CORROSION ALLOWANCE:
Process
150, ASME B16.5a-1998
-50F to 650F (Note 09)
0.063 in. (0.05 in. MIN)
PRESSURE - TEMPERATURE RATINGS

TEMP F
-50 to 100
200
300
400
TEMP C
-46 to 38
93
149
204
For NPS 1/2 through NPS 40 (Pressure is limited by A352 GR LCB valve material.)
psig
265
250
230
200
kPag
1825
1725
1585
1380
For NPS 42 through NPS 48 (Note 01)
psig
Calc
Calc
Calc
Calc
kPag
Calc
Calc
Calc
Calc
ITEM
PIPE
NIPPLES
Branch
Swage (CONC)
Swage (ECC)
FITTINGS
Sockolet
Thredolet
SW Latrolet
THRD Latrolet
SW Elbolet
THRD Elbolet
90 ELL
45 ELL
Tee
Tee (RED)
Plug
Coupling
Coupling (RED)
Coupling
Coupling (RED)
Cap
Cap
Reducing Insert
Union (GJ)
Reducer (CONC)
Reducer (CONC)
Reducer (ECC)
Reducer (ECC)
Weldolet
90 LR ELL
90 LR ELL
45 LR ELL
45 LR ELL
Tee
Tee
Cap
NOTES
01, 136
NPS
SCH/RAT
ENDS
1/2 1-1/2
2 24
26 40
XS
STD
STD
42 48
CALC
1/2 1-1/2
1/2 1-1/2
1/2 1-1/2
XS
XS
XS
1/2 1-1/2
1/2 2
1/2 1-1/2
1/2 2
1/2 1-1/2
1/2 2
1/2 1-1/2
1/2 1-1/2
1/2 1-1/2
1/2 1-1/2
1/2 2
Class 3000
Class 3000
Class 3000
Class 3000
Class 3000
Class 3000
Class 3000
Class 3000
Class 3000
Class 3000
Weld
Weld
Weld
Weld
Weld
Weld
SW
SW
SW
SW
THRD
1/2 1-1/2
1/2 1-1/2
1/2 2
1/2 2
1/2 1-1/2
1/2 2
1/2 1-1/2
1/2 1-1/2
Class 3000
Class 3000
Class 3000
Class 3000
Class 3000
Class 3000
Class 3000
Class 3000
SW
SW
THRD
THRD
SW
THRD
SW
SW
MATERIAL:
DESIGN CODE:
STRESS RELIEF:
EXAMINATION:
Impact Tested Carbon Steel

ASME B31.3-2002
None Required
In accordance with ASME B31.3
500
260
600
316
650
343
170
1170
140
965
125
860
Calc
Calc
Calc
Calc
Calc
Calc
DESCRIPTION
USER CODE
ITCS, SMLS, ASTM A333-6 (Ej=1.00)

ITCS, EFW, ASTM A671-CC60, CLASS 12, S-2
(Ej=1.00)
ITCS, EFW, ASTM A671-CC60, CLASS 12, S-2
(Ej=1.00)
03
ITCS, ASTM A420-WPL6-S, MSS SP-95
ITCS, ASTM A420-WPL6-S, MSS SP-95
02
03
03
03
03
03
03
03
05
2 24
26 48
2 24
26 48
2 42
2 24
26 48
2 24
26 48
2 24
26 48
2 48
Weld
Weld
Weld
Weld
Weld
Weld
Weld
Weld
Weld
Weld
Weld
Weld
ITCS, ASTM A350-LF2 CL 1, MSS SP-97

ITCS, ASTM A350-LF2 CL 1
ITCS, ASTM A350-LF2 CL 1, ASME B16.11
ITCS, ASTM A350-LF2 CL 1, round head,
ASME B16.11
ITCS, ASTM A350-LF2 CL 1, integral seat,
MSS SP-83
ITCS, ASTM A420-WPL6-S, ASME B16.9
ITCS, ASTM A420-WPL6-W, ASME B16.9
Page 1 of 4
COMPLETE REVISION
PIP PN01CA1S01
December 2005
ITEM
VALVES
NOTES
NPS
SCH/RAT
ENDS
DESCRIPTION
Gate
Gate
Gate
Gate
Gate
Globe
Globe
Lift Check
Dual PLT Check
Dual PLT Check
Swing Check
Swing Check
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Lug Butterfly
Lug Butterfly
Lug Butterfly
FLANGES
Socket Weld
Socket Weld
Socket Weld
Blind
Blind
Blind
Slip-On
Slip-On
Weld Neck
Weld Neck
Weld Neck
Weld Neck
Pair WN Orifice
GASKETS
15
1/2 2
1/2 2
1/2 2
3 24
26 48
1/2 2
3 12
1/2 2
3 24
26 48
3 24
26 48
1/2 2
36
36
8 10
12 24
26 48
8 10
12 24
26 48
34
6 24
26 48
Class 150
Class 800
Class 800
Class 150
Class 150
Class 800
Class 150
Class 800
Class 150
Class 150
Class 150
Class 150
Class 300
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
Class 150
RF
SW
T/SW
RF
RF
SW
RF
SW
ITCS body w/ 316 SS trim, HF ST

ITCS body w/ 316 SS trim, HF ST, FP
ITCS body w/ 316 SS trim, HF ST, FP
ITCS body w/ 316 SS trim, HF ST, piston
ITCS body w/ 316 SS disc/ST
ITCS body w/ 316 SS disc/ST
ITCS body w/ 316 SS trim, RTFE ST
ITCS body w/ 316 SS trim, RTFE ST, FP
ITCS body w/ 316 SS trim, RTFE ST, GO
ITCS body w/ 316 SS trim, RTFE ST, GO, FP
1/2 1-1/2
1/2 1-1/2
1/2 1-1/2
1/2 24
1/2 24
26 48
2 24
2 24
2 24
2 24
26 48
2 24
2 24
Class 150
Class 150
Class 300
Class 150
Class 300
Class 150
Class 300
Class 150
Class 150
Class 150
Class 150
Class 300
Class 300
1/2 24
Class 150
26 48
Class 150
1/2 24
Class 300
BOLTING
Stud Bolts
Page 2 of 4
06
61
07, 26, 63
07, 26, 63
62
62
09
09
08, 09
09
09
09
08, 09
08, 09
08, 09
09
09
09
02
11
12
12
12
13
11, 13
12, 13
RF
RF
SW
RF
RF
RF
RF
RF
RF
RF
RF
RF
FF
RF
RF
RF
RF
RF
RF
RF
FF
RF
RF
RF
USER CODE
GA01CA500
GA08CA300
GA08CA200
GA01CA501
GA01CA502
GL08CA300
GL01CA500
CL08CA300
CD01CA700
CD01CA701
CS01CA500
CS01CA501
BA03CA300
BA01CA500
BA01CA501
BA01CA502
BA01CA505
BA01CA506
BA01CA503
BA01CA504
BA01CA507
BF01CA700
BF01CA701
BF01CA702

ITCS, ASTM A350-LF2 CL 1, ASME B16.47 Series B
ITCS, ASTM A350-LF2 CL 1, ASME B16.47 Series B
ITCS, ASTM A350-LF2 CL 1, ASME B16.36, SW taps
14
1/16" thick flexible graphite w/ 304 or 316 SS corrugated insert,
ASME B16.21
Spiral wound Type 304 SS, w/ flexible graphite filler, ASME
B16.20, ASME B16.47 Series B dimensions
1/16" thick flexible graphite w/ 304 or 316 SS corrugated insert,
ASME B16.21
ASTM A320, L7 stud w/ 2 heavy hex nuts ASTM A194, GR 4
COMPLETE REVISION
PIP PN01CA1S01
December 2005
BRANCH SIZE
90 BRANCH CONNECTION
Legend and Chart
B
E
H
J
P
S
T
W
48
42
36
30
24
20
18
16
14
12
10
8
6
4
3
2
1-1/2
1
3/4
1/2
T
J
J
J
J
P
P
P
P
P
W
W
W
W
W
W
S
S
S
S
48
T
H
H
H
P
P
P
P
P
W
W
W
W
W
W
S
S
S
S
42
T
P
P
P
P
P
P
P
W
W
W
W
W
W
S
S
S
S
36
T
P
P
P
P
P
P
W
W
W
W
W
W
S
S
S
S
30
T
P
P
P
P
P
W
W
W
W
W
W
S
S
S
S
24
T
P
P
P
P
W
W
W
W
W
W
S
S
S
S
20
T
P
B
B
B
B
B
B
B
B
S
S
S
S
18
T
B
B
B
B
B
B
B
B
S
S
S
S
16
T
B
B
B
B
B
B
B
S
S
S
S
14
T
B
T
B
B
B
B
B
B
B
B
B
B
S
S
S
S
S
S
S
S
12
10
HEADER SIZE
T
B
B
B
B
S
S
S
S
8
T
B
B
B
S
S
S
S
6
T
B
B
S
S
S
S
4
T
B
S
S
S
S
3
T
S
S
S
S
2
T
E
E
E
1-1/2
T
E
E
1
T
E
3/4
T
1/2
Branch Weld
Reducing Tee
0.420" (Note 59)
0.480" (Note 59)
Branch Weld w/ Reinforcing Pad (Pad thickness equals run pipe thickness. Pad width equals 1/2 branch OD.)
Sockolet
Tee
Weldolet (Note 05)
NOTES:
01
If a pipe schedule is shown under "SCH/RAT," it shall be adequate for the full flange rating. If "CALC" is shown, the pressure limit may be lower than full
flange rating.
02 All butt-welded component thicknesses shall match the pipe thickness.
03 Threaded joints are permitted only at the outlet of vent and drain valves, hydrostatic connections, outlet instrument take-off valves, and to match equipment.
05 Integrally reinforced branch connections outside the sizes shown in the branch connection table are permitted. Weld thickness of integrally reinforced branch
connections shall be checked to determine if PWHT is required.
06 These valves shall be used only for vent, drain, and instrument connections.
07 These valves have no flanges but are installed between line flanges with extra-length bolts.
08 Full-port valves shall be used if indicated on the P&ID.
09 Pressure and temperature rating can be limited by certain components permitted by this Practice. Manufacturer's recommended pressure-temperature
restrictions shall be consulted.
11 Flat-face flanges shall be provided adjacent to flat-face equipment nozzles.
12 These flanges shall be used only to match Class 300 flange connections at control valves and special equipment.
13 Weld-neck flanges shall be used against butt-weld fittings. Otherwise, slip-on flanges shall be used.
14 Full-face gaskets shall be used at flat-faced flanges.
15 These valves shall be used if mating to flanged nozzles.
26 These check valves shall be used only if indicated on the P&ID.
59 Branch weld shall be used with reinforcement pad if the minimum wall thickness (specified or measured) of the header at the branch location exceeds xxx
where xxx equals the wall thickness value for the letter symbol shown in the legend. Full encirclement reinforcement (length equals twice branch pipe OD)
shall be used if the wall is less than or equal to xxx.
61 These check valves shall be installed in a horizontal position with cover up.
62 These check valves shall be installed in a horizontal position with cover up or in a vertical position with upward flow.
63 These check valves shall be installed in a horizontal position with hinge pin vertical or in a vertical position with upward flow.
136 Sch XS pipe shall be used for threaded connections for NPS 2.
Page 3 of 4
PIP PN01CA1S01
COMPLETE REVISION
December 2005
REFERENCES:
Process Industry Practices (PIP)
PIP PNF0200 Vents, Drains, and Instrument Connection Details
PIP PNSMV003 Carbon Steel Gate Valve Descriptions
PIP PNSMV004 Carbon Steel Globe Valve Descriptions
PIP PNSMV005 Carbon Steel Check Valve Descriptions
PIP PNSMV006 Carbon Steel Ball Valve Descriptions
PIP PNSMV007 Carbon Steel Butterfly Valve Descriptions
Page 4 of 4

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COMPLETE REVISION

Process Industry Practices

PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

Process Industry Practices (PIP), Construction Industry Institute, The

Issued as PIP PN01CA1P

Not printed with State funds

PRESSURE - TEMPERATURE RATINGS

Impact Tested Carbon Steel

ITCS, SMLS, ASTM A333-6 (Ej=1.00)

Process Industry Practices

ITCS, ASTM A350-LF2 CL 1, MSS SP-97

ITCS body w/ 316 SS trim, HF ST

ITCS, ASTM A350-LF2 CL 1, ASME B16.5

Process Industry Practices

Process Industry Practices

Process Industry Practices

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