Gma 503

December Edition 2013
MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULLUM
COURSE INFORMATION
COURSE NAME
TRANSMISSION SYSTEM TROUBLESHOOT
CODE NAME
GMA 503
LEVEL
3 SEMESTER 5
CREDIT UNIT
3.0
CONTACT HOUR
FACE TO FACE
: 5.0 HOURS/WEEK (1T+4P)
NON FACE TO FACE
COURSE TYPE
VOCATIONAL
PRE-REQUISITE
CORE REQUISITE
Last Edited
24 26 Sept 2013
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COURSE OUTCOMES
At the end of the course, the students should be able to:
Troubleshoot transmission system problems

Troubleshoot steering system problems
Troubleshoot brake system problem
Troubleshoot hydraulic system problems
COURSE DESCRIPTION
This unit identifies the competence required to troubleshoot transmission system problems using customer complaint form, transmission
testing equipment, hand tools set, new spare parts and checklist so that customer complaint form obtained, troubleshooting works
executed and service checklist recorded in accordance with standard operating procedure
This unit identifies the competence required to troubleshoot steering system problems using customer complaint form, diagnose tools
and equipment, hand tools set, new spare parts and checklist so that steering system service manual obtained, steering system
problems inspected, steering system problems rectified, rectified steering system problems tested and troubleshooting checklist
recorded in accordance with standard operating procedure.
This unit identifies the competence required to Troubleshoot brake system problems using customer complaint form, diagnose tools and
equipment, hand tools set, new spare parts and checklist so that customer complaint form interpreted, brake system problems
checked, brake system service manual identified, troubleshooting works executed and service checklist recorded in accordance with
standard operating procedure.
This unit identifies the competence required to Troubleshoot hydraulic system problems using customer complaint form, diagnose tools
and equipment, hand tools set, new spare parts and checklist so that hydraulic system service manual obtained, hydraulic system
problems checked, hydraulic system problems rectified, rectified hydraulic system problems tested and troubleshooting checklist
recorded in accordance with standard operating procedure.
Last Edited
24 26 Sept 2013
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2/16
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CONTENT AND LEARNING STANDARDS

PROGRAM
AGRICULTURAL MECHANIZATION
COURSE NAME
CODE NAME
GMA 503
COMPETENCY
CONTENT
STANDARD
performance
1. Troubleshoot
Transmission
System Problems
LEARNING STANDARD
performance , condition
Hrs
1.1.
Obtain Customer Complaint Form
PERFORMANCE CRITERIA
performance,condition, standard
1.1.1
1.1.2
1.1.3
1.1.4
1.1.5
1.1.6
1.2.
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Execute Troubleshooting Works
Explain source of customer complaint form in accordance

with to standard requirement
Explain procedure of acquiring customer complaint form
according to standard requirement
Fill in customer complaint form in accordance with standard
requirement
Determine source of customer complaint form standard
requirement
Acquire customer complaint form according to standard
requirement
Interpret customer complaint form base on standard
requirement
1.2.1. Identify procedure of guessing possible rout cause according

to manufacturer specification
1.2.2. Identify rout cause of transmission system fault according to
manufacturer specification
1.2.3. Identify transmission testing equipment according to
1.2.4. State possible rout cause according to manufacturer
specification
Document Page
CONTENT
STANDARD
performance
LEARNING STANDARD
Hrs
1.2.5. Determine rout cause of fault according to manufacturer
specification
1.2.6. Use transmission testing equipment according to
1.2.7. Change transmission system defect parts according to
1.2.8. Apply procedure of testing transmission system performance
according to manufacturer specification
1.2.9. Practise safety precaution in compliance with work safety and
health procedure in accordance to standard operational and
safety procedures
1.3.
Record Service Checklist
1.3.1.
1.3.2.
1.3.3.
1.3.4.
1.3.5.
1.3.6.
1.3.7.
1.4.
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Rectify Steering System Problems
List types of service checklist accordance to standard form

Explain methods of fill in service checklist accordance to
standard form
List techniques of fill in service checklist accordance to
standard form
Determine types of service checklist accordance to standard
form
Fill in service checklist according to standard system.
Apply technique of fill in service checklist according to
standard form.
File service checklist form accordance to standard standard
filing system
4.1.1 Describe types of steering system problem according to

manufacturer specification.
4.1.2 Explain techniques of steering rectification according to
4.1.3 Explain engine rectification procedures according to
4.1.4 Indentfy techniques special tool handling according to
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CONTENT
STANDARD
performance
LEARNING STANDARD
Hrs
4.1.5 Determine type of steering system problem according to
4.1.6 Perform technique of steering rectification according to
4.1.7 Perform engine rectification procedure according to
4.1.8 Apply technique of handling special tool according to
4.1.9 Follow procedure in inspecting steering according to
4.1.10 Proper usage of service manual compliance with
4.1.11 Practise safety precaution in compliance with healty
1.5.
Test Steering System Problems
work safety requirement in accordance to OSHA

regulation
1.5.1 Identify engine testing requirements in according to
1.5.2
Describe methods of steering testing according to

1.5.3
Explain Procedures of steering testing according to

1.5.4
Explain technique of handling testing tool according to

1.5.5
Identify steering testing requirements according to

1.5.6
Perform method of steering testing according to

1.5.7
Follow procedure of steering testing according to

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CONTENT
STANDARD
performance
LEARNING STANDARD
Hrs
1.5.8
Apply technique of handling testing tool according to

1.6.
Record Troubleshooting Checklist
1.5.9
Practise safety precaution in compliance with healty

work safety requirement in accordance to OSHA
regulation
1.6.1
1.6.2
List types of troubleshooting service checklist standard form

Explain procedures of troubleshooting record checklist
compliance with standard requirement form.
Fill in of troubleshooting checklist according to standard
form
Determine types of troubleshooting service checklist
according to standard form system.
Apply technique of troubleshooting checklist according to
standard form system.
File troubleshooting checklist record according to standard
filing system.
Perform accuracy of recording record according to standard
filing system.
1.6.3
1.6.4
1.6.5
1.6.6
1.6.7

PROGRAM
COURSE NAME
CODE NAME
GMA 503
COMPETENCY
Last Edited
24 26 Sept 2013
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CONTENT
STANDARD
performance
2. Troubleshoot
brake system
problems
LEARNING STANDARD
Hrs
2.1.
Obtain brake system service

manual
2.1.1.
2.1.2.
2.1.3.
2.1.4.
2.1.5.
2.1.6.
2.1.7.
2.2.
Check brake system problems
2.2.1.
2.2.2.
2.2.3.
2.2.4.
2.2.5.
2.2.6.
2.2.7.
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List sources of brake system service manual according to

manufacture
Explain procedures of acquiring brake system service
manual according to manufacture
Explain brake system service manual according to
manufacture
Determine source of brake system service manual according
to manufacture
Acquire brake system service manual according to
manufacture
Interpret brake system service manual according to
manufacture
Justify carefully read and observe precaution warnings given
by manual according to manufacture
List of brake system problem according to maintenance
manual.
Explain methods of handling inspection tools according to
Explain procedures of inspecting brake problems according
to precaution in maintenance manual.
Determine brake system problem according to precaution in
maintenance manual.
Apply method of handling inspection tools according to
Follow procedure of inspecting brake problems according to
precaution in maintenance manual.
Practise safety precaution compliance and health in work
accordance to osha regulation
Document Page
CONTENT
STANDARD
performance
LEARNING STANDARD
Hrs
2.3.
Rectify brake system problems
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
2.3.6
2.3.7
2.3.8
2.3.9
2.4 Test rectified brake system problems 2.4.1

2.4.2
2.4.3
2.4.4
2.4.5
2.4.6
2.4.7
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Explain types of brake system problem according to

maintenance manual.
Identify techniques of brake rectification according to
maintenance manual.
Identify procedure of engine rectification according to
maintenance manual.
Explain techniques special tool handling according to
Determine type of brake sys tem problem according to
maintenance manual.
Apply technique of brake rectification according to
maintenance manual.
Apply procedure of engine rectification according to
maintenance manual.
Apply technique of handling special tool according to
Practice safety precaution compliance and health in work
Prepare requirements of engine testing according to
maintenance manual.
Specify methods of brake testing according to maintenance
manual.
Explain procedures of brake testing according to
maintenance manual.
Explain technique of handling testing tool according to
Determine brake testing requirements according to
maintenance manual.
Apply method of brake testing according to maintenance
manual.
Follow procedure of brake testing according to maintenance
manual.
Document Page
CONTENT
STANDARD
performance
Hrs
LEARNING STANDARD
2.4.8
2.4.9
2.5 Record troubleshooting checklist
2.5.1
2.5.2
2.5.3
2.5.4
2.5.5
2.5.6
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Identify types of troubleshooting service checklist according
to standard form.
Explain procedures of recording troubleshooting checklist
according to standard form.
Record of troubleshooting service checklist according to
standard form.
Apply technique of filling troubleshooting checklist according
to standard filing system
Compile file troubleshooting checklist record according to
standard filing system
Document Page

PROGRAM
COURSE NAME
CODE NAME
GMA 503
COMPETENCY
CONTENT
STANDARD
performance
Troubleshoot
steering system
problems
Hrs
LEARNING STANDARD
3.1 Obtain steering system service

manual
3.1.1
3.1.2
3.1.3
3.1.4
3.2 Check steering system problems
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
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24 26 Sept 2013
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Determine sources of steering system service manual

compliance with manufacture
Identify procedures of acquiring steering system service
manual compliance with manufacture
Acquire steering system service manual compliance with
manufacture
Interpret steering system service manual compliance with
manufacture
Identify steering system problem accordance to
manufactures service manual
Identify methods of handling inspection tools according to
Explain procedure of inspecting steering problems
accordance to manufactures service manual
Apply procedure of inspecting steering problems accordance
to manufactures service manual
Document Page
10
CONTENT
STANDARD
performance
Hrs
LEARNING STANDARD
3.3 Rectify steering System Problems
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.4 Test rectification steering system

problems
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.4.8
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24 26 Sept 2013
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Inspect types of steering system problem problems

Identify techniques of steering rectification problems
Define steering rectification procedures problems accordance
Identify techniques special tool handling according to
Apply steering rectification procedure accordance to
accordance to OSHA regulation
Define steering testing requirements according to
Identify methods of steering testing according to
Identify procedures of steering testing accordance to
Identify technique of handling testing tool according to
Apply method of steering testing accordance to
Apply procedure of steering testing accordance to
Document Page
11
CONTENT
STANDARD
performance
Hrs
LEARNING STANDARD
3.5 Record troubleshooting checklist
3.5.1
3.5.2
3.5.3
3.5.4
3.5.5
3.5.6
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24 26 Sept 2013
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Identify types of troubleshooting service checklist according

to standard form.
Explain procedures of recording troubleshooting checklist
standard form.
Document Page
12

PROGRAM
COURSE NAME
CODE NAME
GMA 503
COMPETENCY
CONTENT
STANDARD
performance
4. Troubleshoot
hydraulic system
problems
LEARNING STANDARD
Hrs
4.1.
Obtain hydraulic system service

manual
4.1.1
4.1.2
4.1.3
4.1.4
4.2.
Check hydraulic system problems
4.2.1
4.2.2
4.2.3
4.2.4
Last Edited
24 26 Sept 2013
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Determine sources of hydraulic system service manual

compliance with manufacture
Identify procedures of acquiring hydraulic system service
manual compliance with manufacture
Acquire hydraulic system service manual compliance with
manufacture
Interpret hydraulic system service manual compliance with
manufacture
Identify hydraulic system problem accordance to

Identify methods of handling inspection tools according to
Explain procedure of inspecting hydraulic problems
Document Page
13
CONTENT
STANDARD
performance
LEARNING STANDARD
Hrs
4.2.5
4.2.6
4.3.
Rectify hydraulic system problems
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
4.3.7
4.4.
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24 26 Sept 2013
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Test rectification hydraulic system

problems
Apply procedure of inspecting hydraulic problems accordance

Inspect types of hydraulic system problem problems

Identify techniques of hydraulic rectification problems
Define hydraulic rectification procedures problems
Identify techniques special tool handling according to
Apply hydraulic rectification procedure accordance to
4.4.1 Define hydraulic testing requirements according to

4.4.2 Identify methods o hydraulic testing according to manufacturer
specification
4.4.3 Identify procedures of hydraulic testing accordance to
4.4.4 Identify technique of handling testing tool according to
4.4.5 Apply method of hydraulic testing accordance to
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14
CONTENT
STANDARD
performance
LEARNING STANDARD
Hrs
4.4.6 Apply procedure of hydraulic testing accordance to
4.4.7 Apply technique of handling testing tool according to
4.4.8 Practice safety precaution compliance and health in work
4.5.
Record troubleshooting checklist
4.5.1 Identify types of troubleshooting service checklist according

4.5.2
4.5.3
4.5.4
4.5.5
4.5.6
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to standard form.
explain procedures of recording troubleshooting checklist
standard form.
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15
CONTENT
STANDARD
performance
Hrs
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LEARNING STANDARD
Document Page
16

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December Edition 2013

MINISTRY OF EDUCATION, MALAYSIA

TRANSMISSION SYSTEM TROUBLESHOOT

: 5.0 HOURS/WEEK (1T+4P)

NON FACE TO FACE

December Edition 2013

Troubleshoot transmission system problems

December Edition 2013

CONTENT AND LEARNING STANDARDS

TRANSMISSION SYSTEM TROUBLESHOOT

Obtain Customer Complaint Form

Execute Troubleshooting Works

Explain source of customer complaint form in accordance

1.2.1. Identify procedure of guessing possible rout cause according

December Edition 2013

Record Service Checklist

Rectify Steering System Problems

List types of service checklist accordance to standard form

4.1.1 Describe types of steering system problem according to

December Edition 2013

Test Steering System Problems

work safety requirement in accordance to OSHA

Describe methods of steering testing according to

Explain Procedures of steering testing according to

Explain technique of handling testing tool according to

Identify steering testing requirements according to

Perform method of steering testing according to

Follow procedure of steering testing according to

December Edition 2013

Apply technique of handling testing tool according to

Record Troubleshooting Checklist

Practise safety precaution in compliance with healty

List types of troubleshooting service checklist standard form

CONTENT AND LEARNING STANDARDS

TRANSMISSION SYSTEM TROUBLESHOOT

December Edition 2013

Obtain brake system service

Check brake system problems

List sources of brake system service manual according to

December Edition 2013

Rectify brake system problems

2.4 Test rectified brake system problems 2.4.1

Explain types of brake system problem according to

December Edition 2013

2.5 Record troubleshooting checklist

Apply technique of handling testing tool according to

December Edition 2013

CONTENT AND LEARNING STANDARDS

TRANSMISSION SYSTEM TROUBLESHOOT

3.1 Obtain steering system service

3.2 Check steering system problems

Determine sources of steering system service manual

December Edition 2013

3.3 Rectify steering System Problems

3.4 Test rectification steering system

Inspect types of steering system problem problems

December Edition 2013

3.5 Record troubleshooting checklist

Identify types of troubleshooting service checklist according

December Edition 2013

CONTENT AND LEARNING STANDARDS

TRANSMISSION SYSTEM TROUBLESHOOT

Obtain hydraulic system service