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Abstract Processes involving biomass are of growing interest, but handling and conveying biomass particles are
challenging due to the unusual physical properties of biomass particles. This paper reviews recent work on pneumatic
conveying of biomass particles, especially agricultural particles and pulp fibres. Experimental work has been mainly carried out to determine a range of parameters, such as pressure drop, particle velocity, flow regime and electrostatic
charging for both horizontal and vertical conveying. Models ranging from empirical to CFD models are also being developed. Difficulties in representing turbulence and interactions among biomass particles and between the particles and
fluid have so far limited the success of advanced modeling. Further work is needed to improve understanding of multiphase biomass pneumatic conveying and to assist in the development of biomass energy and conversion processes.
Keywords
1. Introduction
Biomass is uniquely important for energy and materials
conversion processes given the relative abundance of
biomass waste materials, the renewable nature of biomass
and its favourable status with respect to emission of
greenhouse gases. To achieve viable commercial processes, the biomass must typically be collected, sorted,
transported, shredded or crushed, dried, fed, and finally
reacted in particulate form. However, biomass particles are
atypical of particles handled in most particulate processes.
Unusual characteristics commonly include a combination
of relatively large mean particle sizes, wide size distributions, extreme shapes (including flakes, chips, fibres, slivers, splinters, stalks), pliability and flexibility, compressibility, and general heterogeneity (Mckendry, 2002). Biomass
particles are highly anisotropic. They may also contain
significant quantities of moisture, affecting interparticle
forces and the distribution of density. In addition, they may
defibrillate, causing particles to become coupled together
or tangled. Given these factors, biomass particles present
unique challenges when subjected to multiphase flow.
Most reported studies of particles and powders have focused on smooth spherical or rounded particles of narrow
size distributions, with some extension to other regular
shapes like cylinders, spheroids and discs. Methods of
handling irregular particles are generally not very reliable.
Biomass particles are commonly so extreme in their
physical characteristics that their transportation by gases
and liquids is not readily predictable. As a result, industrial
biomass processes are being limited and the potential of
biomass as a source of renewable energy is largely unrealized.
To assist in the effective utilization of biomass resources,
we have recently carried out a comprehensive review of
published results on multiphase flow of biomass particles
within key areas (e.g., feeding, packed beds, fluidization,
spouting, conveying, suspension and separation) related to
energy and conversion processes. Whereas there have
been many publications dealing with development and improvement of biomass conversion processes, relatively few
authors have characterized flows involving biomass particles. This paper deals with pneumatic conveying of biomass particles, mainly involving agricultural particles (e.g.,
grains, wheat, corn) and pulp fibres. Pneumatic conveying,
in which particles are transported or suspended by gas (air)
in vertical and horizontal conveying systems, has found
wide industrial applications. Dilute pneumatic conveying
has the advantage that heterogeneous, often sticky particles are well separated from each other, minimizing the
adverse effects of inter-particle forces. In general, conveying takes place in horizontal or vertical pipes and ducts,
avoiding inclined surfaces. In this paper, both experimental
and modeling efforts are reviewed, related to hydrodynamic parameters, e.g., particle velocity, pressure drop,
slip velocity and drag coefficient, leading to recommendations for needed future work.
184
(1)
53
P0 d p
7.18 10
75
+ 1.34 10 14 (Q d p a ) + 2.76 10 17
( P d ) (2)
( d A )
2
+ 2.39 10 18 RH 3 ] .
The most important variables affecting the saltation velocity were the solids feed rate, mean particle size and specific surface area. The models were tested using the
F-statistic and t-test.
Pan and Wypych (1997) determined the pressure drop
and slug velocity in low-velocity slug-flow pneumatic conveying of bulk solids. While this mode of conveying has
been applied increasingly in industry and to a wide range
of bulk solids, most investigations have focused on bulk
solid materials of regular shape, with very little work on irregular materials. The authors proposed a new test-design
procedure and model, with a slug velocity given by
A2 ( A2 4 A1A3 )
2 A1
1/ 2
Usl =
(3)
(4)
where
A1 = b fm ,
(5)
185
g
A2 = a + 2b fmUa + 2.17 b w k w ,
D
(6)
(7)
with
Ls =
msL
,
A(1 ) bUsl
(8)
1/2
0.542 ( gD )
A
= st =
A
Usl
(9)
ds = a1 dp
0.9
( )
+ a2 dp
0.5
( )
( )
+ a3 ( ) + a4 p + a5 dp
(10)
B2 msp
(11)
where
ln B1 = 1906.9dp + 0.129 ln ln dp + 7.617 ln d p +0.265 ln + 51.087,
(12)
(13)
186
Such local increases in fibre concentration may cause already-dispersed fibres to re-flocculate. Thus, homogenization of the flow requires a uniform entry distribution of fibres
and avoidance of agglomeration in the subsequent channel system and forming section.
Garner and Kerekes (1980) studied air suspensions of
wood pulp in a horizontal pipe flow connected to a vacuum
system. A bell-mouthed entry preceded a 14-m straight test
section of 152 mm diameter hydraulically-smooth aluminium tubing. This was replaced by 7-m-long, 50-mm-diameter smooth-walled copper tubing to examine the influence of pipe diameter. Average air velocities varied from 5
to 48 ms-1 in the larger pipe, whereas the maximum velocity was 120 ms-1 for the small pipe. Pressure drops
were measured at different locations along the test section.
Four types of suspension flow regimes were identified:
heterogeneous, flocculated, stratified and homogeneous.
The effects of fibre concentration, air velocity, feeding
method, calming length, pipe diameter and fibre type were
examined. In fully developed flow in the 152 mm diameter
pipe, all four regimes could be obtained with a refiner me3
chanical pulp of original bulk density 32 kgm- , but only the
flocculated and heterogeneous flow regimes were observed with a bleached softwood kraft pulp of original bulk
3
density 76 kgm- . In the Reynolds number range of 1.5
5
4.010 , the friction loss of the air/fibre suspensions was
only slightly (max. 15%) greater than for air alone, while a
6% drag reduction was found in the 50-mm pipe. No significant correlation was observed between the friction loss
and flow regime.
2.4 Modelling
Ljus (1998) studied pulp-fibre transport in airflow to better understand the physical phenomena involved and to
develop a predictive tool. An Eulerian two-fluid model was
used to calculate the air-fibre flow through a straight
channel towards the mat-forming wheel. Two- and threedimensional calculations were carried out with and without
a gas-phase turbulence model for different fibre concentrations and outlet conditions. Model predictions were
compared with pressure and velocity measurements in an
experimental channel for an inlet particle volumetric concentration of 0.0007. The mean inlet gas velocity was approximately 20 ms-1, whereas the peripheral velocity of the
mat-forming wheel was 5 ms-1. There was good agreement between the calculated and experimental time-mean
results, but the pressure fluctuations were overestimated
by a factor of 2 to 3. The amplitude of the pressure fluctuations, however, strongly depended on the fan, whose
working conditions were not known exactly during the experiments. To obtain predictions which matched the experimental results, models of the non-uniform stochastic
inlet distribution and fibre flocculation had to be implemented. The difference in velocity between the two phases
led to regions of different particle volume fraction, resulting
in a fibre mat of varying thickness. The results were gridindependent, and three-dimensional calculations showed
results similar to two-dimensional predictions. The turbulence model for the gas phase had little effect on the
pressure and velocity fluctuations for the conditions studied. The working conditions of the inlet fan, the pressure
level provided by the outlet fan and the width of the outlet
slots affected the pressure level and the pressure variations in the channel, but had little effect on the general flow
behaviour. An increase in particle concentration led to
pressure fluctuations of greater amplitude.
Zhou and Jiang (2001) studied pneumatic transportation
187
actions among complex particles, and between the particles and fluid. Effective comprehensive models are required to represent the complex conveying processes of
biomass and the effects of operating conditions.
Overall, due to their complex physical properties, biomass particle multiphase flows differ significantly from
corresponding flows of smooth uniform spherical particles.
Despite their widespread importance, biomass multiphase
flows have received limited attention. As a result, the potential of industrial biomass transport processes is not being realized. Hence, more work is needed on multiphase
flow of biomass materials to understand and improve biomass processes. Research in this area is difficult, but potentially rewarding to enable biomass materials to be used
effectively in advanced energy and materials processes.
While it is unlikely that computational fluid dynamics can
lead to near-term breakthroughs, CFD studies will help to
resolve issues related to important sub-problems such as
interparticle forces in dense systems with fine particles,
interactions between fluid and material properties, and
complex particle shapes for biomass granular materials.
It is essential that CFD fluid dynamicists communicate effectively with experimentalists for the mutual benefit of both
groups in achieving progress in biomass multiphase flow
research.
Radial and axial gas and solid distributions should be
determined in conjunction with conveying efficiency and
energy consumption for different conveying conditions to
understand the optimum gas-solid distributions. The effects
of pipeline design, operating conditions (e.g., gas cycling to
reduce energy consumption), internals, secondary air and
particle properties should be studied, together with energy
consumption, to determine optimum pipeline design and
particle properties for pneumatic conveying of biomass. It
is also important to explore scaling methods. To do this
requires systematic investigation of flows in systems of
different scales, based on application of general dynamic
similarity criteria.
Acknowledgements
The authors gratefully acknowledge financial support from the
interdepartmental Program of Energy Research and Development
(PERD) of Natural Resources Canada, and the support of Dr. M.
Sayed of the Canadian Hydraulics Centre of the National Research Council of Canada. Continuing fruitful interaction with
Professor Yong Jin and past productive collaboration with Prof.
Zhiqing Yu are also respectfully acknowledged.
Nomenclature
a
ai
A
Ai
Ap
Ast
B1,2
188
b
Cd
dp
D
Fr
g
kw
L
Ls
mc
ms
msp
P0
Pm
Pt
Q
Re
RH
T
Ua
Usal
Usl
Greek Letters
a
w
a
b
ds
fm
p
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