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Stronger with
Castolin Eutectic
PLASMATECH
The EuTronic GAP 2501 DC has been designed for integrations in automated process and manual operation.
All the settings are displayed on the touch screen and up
to 1000 memory locations are available for saving the
welding parameters. The extremely powerful inverter
delivers 2 250A which is sufficient for almost all powder applications.
For the EuTronic GAP 2501 DC are optional different
features available such as fully electonic gas control,
second motor control card to operate a second powder
feeder and an extended automation interface for a fully
integration in an automated process.
Focused plasma arc allows extra control, that results also in low dilution, smooth surface coatings and spatter-free welding beads: rework
and welding material costs are minimised.
With all these advantages, the GAP process is designed for work that requires extra precision, low heat generation
and minimal distortion. The GAP technology also provides an exceptionally high purity and quality of the welding
bead from the very first layer.
In conjunction with the high efficiency of the process, the precise control of the layer thickness and the smooth
weld beads, these advantages generate considerable economies by cutting both operating costs and welding consumable requirements.
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ESC: 758614
Mains voltage:
3x 400V+N 10%
Mains frequency:
50/60 Hz
Mains fuse:
32 A
18 kVA
20 A
Cos phi:
0.99
Protection class:
IP 21 S
80V DC
100V DC
160 A
200 A
250 A
30 A
2 250 A
5 200 A
0.5 50 A
Dimensions (L x W x H):
Weight:
70 kg
Application-oriented
Castolin Eutectic develops and manufactures GAP welding units and accessories in various designs and
sizes, as both standard and special models. Our technical team can develop the most cost-effective solution
tailored to your practical application. From the power source, through feed/transport equipment and
welding torches, up to and including handling devices or robots we will take care of all the details.
Let yourself be surprised by our specialists - we never talk about products, but about applications and solutions
that will meet your needs and your requirements.
Application examples:
Repairs on tool steels, rebuilding of cutting
edges, forging, stamping dies, aluminium
die casting moulds
Repairs on cast iron, glass moulds
Feeding screws repairs
Hard-facing on drilling tools, valve seats
and valves, mining machinery, milling
tools
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ESC: 260229
Cooling GAP
ESC: 260058
Carrier gas:
Carrier gas flow rate:
Powder reservoir:
Protection class:
Weight (without powder):
Ar, Ar-H2
0 - 4 l/min
2 l capacity
IP 23
7,5 kg
Weight:
Dimensions (L x W x H):
40 kg
900 x 445 x 360 mm
Dimensions (L x W x H):
200 x 170 x 470 mm
Powder feed rate 3 - 120 g/min, depending on feeding
wheel configuration, torch, anode and powder density.
ESC: 754273
Weight:
50 kg
Dimensions (L x W x H):
ESC: 260231
GAP E 150 P
Type of torch:
Construction:
Max. current at 100% duty-cycle:
Powder flow rate *:
Cooling:
GAP E 52
Type of torch:
Construction:
Max. current at 100% duty-cycle:
Powder flow rate *:
Cooling:
Trolley
ESC: 260056
Weight:
45 kg
Dimensions (L x W x H):
1.190 x 740 x 1.415 mm
Holds gas cylinders, powder feeder, power source and
cooler.
GAP E 54
Type of torch:
Construction:
Max. current at 100% duty-cycle:
Powder flow rate *:
Cooling:
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