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C ONTENTS
1. PURPOSE.........................................................2
2. SCOPE..............................................................2
3. DEFINITIONS....................................................2
4. REFERANCE DOCUMENTS..............................3
5. RESPONSIBILITIES...........................................3
6. PROCEDURE....................................................5
7. DOCUMENTS, RECORDS.................................9
8. APPENDIX......................................................10
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1. PURPOSE
1.1. The purpose of this procedure is to establish a documented way for Control of
Monitoring and Measuring Devices (hereinafter M.M.D.)
2. SCOPE
2.1. This procedure is applied to all standard, special and work M.M.D. from
D.M.H.I., which are fixing assets or inventory objects, used for measuring, test
or inspection needed to provide evidence of conformity of product to determined
requirements.
2.2. This procedure is applied to all M.M.D. from the purchasing until to take out of
usage.
3. DEFINITIONS
3.1. Definitions
3.1.1. M.M.D. Monitoring and Measuring Device
(1) These devices can be:
- fixing assets (bigger value than 8.000.000 lei) or
- inventory objects (lower value than 8.000.000 lei).
3.1.2. Standard device device that transmits measuring units from the upper
precision class device (National standard) to lower precision class device
(appendix 10).
3.1.3. Special device device with a low frequency of using, or very important
for environmental or life safety for the quality of product and belonging
to D.M.H.I.s laboratory (Safety, Electronics, Heating Plant, Painting, RT,
UT, PM & TL) (appendix 11).
3.1.4. Work device device with lower precision class, checked with Standard
Device and which are used to get some information (appendix 12).
3.1.5. Standard Room place where standard devices are kept during the not
use period in the PM & TL laboratory
3.2. Abbreviation
3.2.1. B.R.M.L. National Metrological Board
3.2.2. B.V. Metrological checking report
3.2.3. C.E. Calibration Certificate.
3.2.4. M.M.D. Monitoring and Measuring Devices
3.2.5. P.M. & T.L. Precision Measurement & Test Laboratory.
DAEWOO MANGALIA HEAVY INDUSTRIES S.A.
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4. REFERANCE DOCUMENTS
4.1. Monitoring and Measuring Devices Acquisition code DMPA - 313 procedure.
4.2. Repairing, verification and calibration of monitoring and measuring standard,
special and for work devices outside of D.M.H.I. code DMPA-312 procedure.
5. RESPONSIBILITIES
5.1. Quality Management Team is responsible for:
5.1.1. Establishing, implementing and revising of this procedure.
5.1.2. Following this procedure.
5.2. Design Division is responsible for:
5.2.1. Preparing the list with M.M.D., which will be fitted on new building ship
and sending it to Material Division.
5.2.2. Establishing the measurements, which will be done, and the precision of
them.
5.2.3. Following this procedure.
5.3. Functional Units are responsible for:
5.3.1. Analyzing the necessity of M.M.D. acquisition related to the existing
situation (proper devices, out of order M.M.D. or other necessary M.M.D.
in the production process), at the end of the current year for the next year.
5.3.2. Preparing the yearly necessary of M.M.D. by filling in form DMF0140
and sending it to QMT for establishing the budget.
5.3.3. Establishing the measurements, which will be done, the precision of them
and selecting the adequate M.M.D. that will be able to assure the
necessary exactity and fidelity of measurements.
5.3.4. Approving the request for checking, repair and calibration of the existing
M.M.D.
5.3.5. Sending the due to recalibration M.M.D. to PM & TL in the next 30-days
from internal note receiving.
5.3.6. The way for using M.M.D. loaned from PM & TL laboratory.
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5.3.7. Check (by random) during the production process if the M.M.D. used by
subcontractors companies, which are involved in their activity area, has the
available metrological verification.
5.3.8. Following this procedure.
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6. PROCEDURE
6.1. M.M.D. acquisition for D.M.H.I. U.F. endowment
6.1.1. M.M.D. acquisitions requested by U.F. are performed according
Monitoring and Measuring Devices Acquisition code DMPA-313
procedure.
6.1.2. After M.M.D. is purchased, the purchaser sends the M.M.D. together with
invoice and packing list to the storehouse.
6.1.3. The storekeeper send the device to PM & TL for M.M.D. receiving
inspection/coding.
6.1.4. PM & TL chief laboratory codify the acquisitioned M.M.D.
6.1.5. At receiving, the metrological inspector draw up the M.M.D. History
Card DMF0047 annex 1, Calibration Report cod DMF0048
annex 2, and apply the tag Admitted or Rejected as necessary case by
case and inscription alpha-numerical code on each device.
6.1.6. Code numbers are assigned as follow:
Example: X X 0 1 xxxx
Serial number
Range
Type of device
Designation
General division
6.1.7. After quality receiving and codification of the M.M.D. purchased the
Admitted M.M.D. are recorded in database of the PM & TL laboratory.
6.1.8. PM & TL send the received/coded devices back to the storehouse together
with the distribution list (acc. POR) specifying each device code number.
6.1.9. The storekeeper prepares the NIR for admitted devices.
6.1.10. The storekeeper announces the U.F., which have requested the devices, in
order to issue the consumption note.
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6.1.11. When there are Rejected M.M.D. PM & TL shall announce Purchasing
Department and the storekeeper who should take them back and hold them
in their custody until Purchasing starting their own procedure for this
case.
6.1.12.U.F. takes the Admitted M.M.D. by their tools keeper, who shall maintain
devices distribution evidence by serial no, code, and person name.
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6.4.8. The Rejected M.M.D. are stored at PM & TL in a special area and are
pick up togheter with Admitted device by the tools keepers.
6.5. Treatment of the Rejected devices
6.5.1. For Rejected devices, which cant be repaired, PM & TL prepare the
Rejected card code DMF0056.
6.5.2. The U.F. tools keeper tacke the Rejected M .M.D. together with Rejected
card code DMF0056.
6.5.3. The U.F. tools keepers preserve the Rejected M.M.D. in tool store in the
special area. Keep Rejected card, also.
6.5.4. The U.F. tools keepers inform the departments managers about the
rejected devices status and the existing stock for necessary M.M.D.
acquisition, according DMPA 313 Monitoring and measuring device
acquisition procedure.
6.5.5. The U.F. tools keepers prepare the abolition documents according
abolition procedure.
6.5.6. Monthly PM & TL inform the QMT and related departments about
(admitted/rejected) checked devices status.
6.5.7. During the effectively abolition PM & TL shall separate the following
materials:
(1) Ferrous;
(2) Nonferrous;
(3) Plastic material;
(4) Parts of device, which can be used like spare part for the others
M.M.D.
6.5.8. The materials mentioned at paragraph 6.5.7. are returned to the store base
on consumption note.
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7.
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8.
APPENDIX
8.1. Appendix 1
8.2. Appendix 2
8.3. Appendix 3
8.4. Appendix 4
8.5. Appendix 5
8.6. Appendix 6
8.7. Appendix 7
8.8. Appendix 8
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8.9. Appendix 9
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