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A Technical Report
By Bryan Zublin
Zublin Engineering
4772 Mt. Casas Drive
San Diego, CA 92117
(619) 292-9727
bzublin@gi.com
May 6, 1997
Rev 0.2
Table of Contents
1. INTRODUCTION............................................................................................................................................ 3
2. PUBLISHED SPECIFICATIONS ................................................................................................................... 5
3. INPUT AND OUTPUT INTERFACE ............................................................................................................. 6
4. MEASUREMENTS.......................................................................................................................................... 8
5. SCHEMATIC................................................................................................................................................. 12
6. PARTS LIST .................................................................................................................................................. 16
7. IMAGE FILES............................................................................................................................................... 20
8. REFERENCES............................................................................................................................................... 21
1. Introduction
1.1 Scope
This document provides technical details of the MSD-6A ignition. Most of this information is electrical in
nature, based on actual measurements and the schematic of my unit (reversed engineered). I am in no way
affiliated with the makers of the MSD products (Autotronic Controls Corp.).
1.2 General
Autotronic Controls offers a wide range of MSD ignitions. This report focuses on the model MSD-6A
which is their ignition for "street and race" applications. The various MSD-6A models are described in
Table 1. The MSD-6T models are also listed as they are electrically identical. The are minor differences
between the ignitions designed for 8 cylinder applications and those designed for 4 and 6 cylinder
applications.
Model
Part
Number
Application
Features
MSD-6A
6200
MSD-6A
6246
MSD-6T
6400
MSD-6T
6446
2. Published Specifications
Specification
(1989-1990 Catalog) [1]
Specification
(from web page, March 1997)
[4]
Operating Voltage
Current Requirements
10 A at 10,000 RPM
450 volts
470 volts
40 kV (stock coil)
45 kV (Blaster coil)
RPM Range
Multi-Spark Duration
3.3 Output to Coil Primary and Ground Return (Orange and Black Wires)
The orange wire connects to positive terminal of the coil primary. The black wire connects to the coil
negative terminal, and is the return path. The black wire is connected to the large black wire in the unit
(ground).
magnetic pickup, the voltage will go negative to some max value, then swing positive. It will pass through
0V as the rotor is exactly lined up with the pickup (this is where you want the ignition to fire); the voltage
will continue to go positive to some max value, and then return to 0V as the rotor rotates away from the
pickup. It is the negative to positive transition that you want as the trigger reference. If the wires are
reversed so that the signal goes positive first, the unit will trigger early (as the rotor approaches the
pickup). This will cause early timing. Even worse, the trigger point will change depending on RPM, as
higher RPM will create higher voltages. This is illustrated in Figure 1.
Voltage
Time
0
Trigger Level
(wires reversed)
INCORRECT!
Note: Not to scale.
4. MEASUREMENTS
The following measurements were performed in order to verify the published specifications.
Number of
Spark Duration 2
Frequency (Hz)
4 cylinder
6 cylinder
8 cylinder
Discharges
8 cylinder (deg)
10
300
200
150
10
8.1
12
360
240
180
8.6
15
450
300
225
9.5
18
540
360
270
9.7
24
720
540
360
10.8
31
930
620
465
11.2
39
1170
780
585
10.5
55
1650
1100
825
9.9
85
2550
1700
1275
7.7
170
5100
3400
2550
n/a
The 4 and 6 cylinder engine speeds are listed for reference only. The model 6200 is designed for 8
cylinder applications. The engine speed is based on a four stroke engine and is calculated as follows:
Engine speed (RPM) = (120 * freq) / (number of cylinders).
The spark duration is defined as the time interval from the first to the last spark in a multiple spark
discharge sequence, based on a time interval of 1 mS between sparks. The spark duration is calculated
as follows:
Duration (deg) = 360 * (Number of sparks - 1) * (interval between sparks) / (period of one revolution)
Duration (deg) = 360 * (Number of sparks - 1) * (1 mS) * (engine RPM) / 60
4.3 Energy
The capacitor that discharges into the coil is 1 uF, rated at 400V. Apparently the 400V rating is
conservative since it is being exceeded by 100V based on my measurements. At 500V, the energy stored in
the capacitor is 125 mJ, calculated with the following equation.
E=
1
CV 2
2
The spec listed in the 1989-1990 catalog [1] is 600 mJ which is more than my calculation. It appears that
this spec applies to the sum of all multiple discharges. If this is the case, then it will depend on engine
RPM, varying from 1250 mJ (10 discharges) to 125 mJ (one discharge) as RPM increases. This is
clarified by the MSD web page [4] which states, All sparks, including each multiple spark, is 110
milliJoules of spark energy.
10
Tachometer Output
Duty Cycle (%) 1
10
10.7
20
14.7
50
18.0
100
19.6
200
20.6
400
22.3
The duty cycle (%) is defined as the time that the signal is at +12V relative to the period of the signal.
11
5. Schematic
12
VCC1
R1
40 5W
MECHANICAL POINTS
POINTS
WHITE WIRE
(16 AWG)
VCC3
D1
1N914
C2
0.002
R3
1M
MAGNETIC PICKUP
R2
10K 0.5W
R5
100K
R7
47K
V1
M_PLUS
VIOLET WIRE
(16 AWG)
C1
470 PF 1KV
Q1
MPS2907
R4 47K
R6
39K
C3
470 PF 1KV
C5
220 PF
M_MINUS
GREEN WIRE
(16 AWG)
VCC1
D15
1N4001
VCC2
VCC3
R8
120 1W 10%
R44
10
+12V_IGN
RED WIRE
(16 AWG)
1A
50V
C11
33 25V
D2
1N5231B
5.1V
0.5W
+ C4
4.7 25V
A
Date:
Document Number
Rev
BZ005
Tuesday, May 06, 1997
1.0
Sheet
of
13
TACHOMETER
OUTPUT
R41
270 10% 1W
R42
2.2K
TACH
YELLOW WIRE
(16 AWG)
Q18
MJE520
R43
10K
Q17
MPS2222
VCC2
VCC3
R20
2.2K
Q2
MPS2222
V1
C6
0.01
Q3
MPS2222
R16
33K
D3
1N914
R17
8.2K
R19
10K
C7
2.2 25V
R13
100K
R14
2.2K
Q4
MPS2222
R11
4.7K
R15
10K
R25
1.3K
VTRIG
D4
1N4001
50V
1A
Q9
MPS2222
Q8
MPS2222
C8
0.01
Q13
MJE520
R29
10K
C10
0.047 63V
Q5
MPS2222
R18
10K
R30
1K
Q12
MPS2907
R22
10K
R21
10K
Q6
MPS2222
R12
100
C9
0.01
Q7
MPS2907
R9
30K
R10
4.7K
R26
30K
R24
10K
Q10
MPS2222
R28
10K
R23
10K
Q11
MPSA06
R27
10K
VCC1
D14
1N914
R45
10K
TIMING CIRCUITS
Title
A
Date:
14
Document Number
Rev
BZ005
Tuesday, May 06, 1997
1.0
Sheet
of
C17
0.1 50V
R46
2.2M 10% 0.5W
D10
1N5940B
43V 1W
D9
GP15K
T1
TRANSFORMER 800V 1.5A
D8
GP15K
800V 1.5A
L1
CHOKE
D11
1N4001
50V 1A
C15
1 10% 400V
R34
5 5W
C14
0.01 1KV
SCR1
S2600M
R40
10 0.5W
R38
0.1 10% 1W
Q15
2N5884
D12
1N4001
50V 1A
R39
10 0.5W
R37
0.1 10% 1W
R35
47 0.5W
COIL_PLUS
ORANGE WIRE
(16 AWG)
IGNITION COIL
D6
GP30K
800V 3A
4700PF 5% 160V
C16
D13
1N4160
8.2V 1W
D7
P600J
600V 6A
COIL_MINUS
BLACK WIRE
(16 AWG)
Q14
MJE3055
R36
100
Q16
2N5884
MAIN RETURN
GROUND
BLACK WIRE
(12 AWG)
CHASSIS GROUND
(Q15 AND Q16
CASE)
R31
10
D5
1N4001
C12
0.1 5% 63V
VTRIG
50V 1A
R32
200
R33
100
C13
0.01 50V
SIGNAL
GROUND
Title
Document Number
Rev
BZ005
Date:
1.0
Sheet
of
15
6. Parts List
Table 5 Transistors
16
Ref
Desig.
Part
Number
Polarity
Case
Style
Manuf.
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12
Q13
Q14
Q15
Q16
Q17
Q18
MPS2907
MPS2222
MPS2222
MPS2222
MPS2222
MPS2222
MPS2907
MPS2222
MPS2222
MPS2222
MPSA06
MPS2907
MJE520
MJE3055
2N5884
2N5884
MPS2222
MJE520
PNP
NPN
NPN
NPN
NPN
NPN
PNP
NPN
NPN
NPN
NPN
PNP
NPN
NPN
PNP
PNP
NPN
NPN
TO-92
TO-92
TO-92
TO-92
TO-92
TO-92
TO-92
TO-92
TO-92
TO-92
TO-92
TO-92
TO-126
TO-127
TO-3
TO-3
TO-92
TO-126
MOT
MOT
MOT
MOT
MOT
MOT
MOT
MOT
MOT
MOT
MOT
MOT
SGS
MOT
SGS
SGS
MOT
SGS
Table 6 Diodes
Ref
Desig.
Part
Number
Type
Voltage
Wattage
(watts)
Current
(amps)
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
SCR1
1N914
1N5231B
1N914
1N4001
1N4001
GP30K
P600J
GP15K
GP15K
1N5940B
1N4001
1N4001
1N4160
1N914
1N4001
S2600M
Switch
Zener
Switch
Rect.
Rect.
Rect.
Rect.
Rect.
Rect.
Zener
Rect.
Rect.
Zener
Switch
Rect.
SCR
5.1
50
50
800
600
800
800
43
50
50
8.2
50
-
0.5
1
1
-
1
1
3
6
1.5
1.5
1
1
1
-
Part
Marking
5231B
1N4001
1N4001
GP30K GI 8732
P600J GI 8705
GP15K GI 8724
1N5940B
1N4001
1N4001
1N4001
S2600M RCA 8728
Part Description
Fusible link, approximately 0.4 inches of 28 or 30 AWG wire.
Choke, toroid, 35 turns, 20 or 22 AWG enameled wire
Transformer, "MSD6A WABASH 4946 524 8730"
17
Table 8 Capacitors
Ref
Desig.
Value
Tol. (%)
Voltage
Type
Part
Color
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
470 pF
0.002 uF
470 pF
4.7 uF
220 pF
0.01 uF
2.2 uF
0.01 uF
0.01 uF
0.047 uF
33 uF
0.1 uF
0.01 uF
0.01 uF
1 uF
4700 pF
0.1 uF
5
10
5
-
1000
1000
25
25
63
25
63
50
1000
400
160
50
Disk
Disk
Disk
Tant.
Disk
Disk
Tant.
Disk
Disk
Elec.
Disk
Disk
Ceramic
tan
tan
tan
orange
tan
green
orange
green
green
red
tan
red
green
tan
red
yellow
blue
18
Part Marking
470K Z5F
.002K X5F
470K Z5F
220K
.01M Y5P
.01M Y5P
Y5P
WIMA
WIMA
Y5P
.01K Z5P
WIMA MKP10
4700 WIMA
104M
Table 9 Resistors
Ref
Desig.
Value
(ohms)
Tol. (%)
Wattage
(watts)
Type
Part
Marking
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R18
R19
R20
R21
R22
R23
R24
R25
R26
R27
R28
R29
R30
R31
R32
R33
R34
R35
R36
R37
R38
R39
R40
R41
R42
R43
R44
R45
R46
40
10K
1M
47K
100K
39K
47K
120
30K
4.7K
4.7K
100
100K
2.2K
10K
33K
8.2K
10K
10K
2.2K
10K
10K
10K
10K
1.3K
30K
10K
10K
10K
1K
10
200
100
5
47
100
0.1
0.1
10
10
270
2.2K
10K
10
10K
2.2M
5
5
5
5
5
5
5
10
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
10
10
5
5
10
5
5
5
5
10
5
0.5
0.25
0.25
0.25
0.25
0.25
1
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
5
0.5
0.25
1
1
0.5
0.5
1
0.25
0.25
0.25
0.25
0.5
WW
CC
WW
CC
CC
CC
CC
CC
PW5
PW5
-
19
7. Image Files
Color image files (jpeg format) of the printed wiring board are available from the author as listed in Table
10. They were generated by scanning color photographs of the sample unit. The a and b versions are
identical except for the resolution. Hopefully these files will be posted in the same location as this
document file.
20
File
Size (bytes)
Description
pic1a.jpg
03/27/97 08:00p
23,824
Bottom view.
pic1b.jpg
03/27/97 08:01p
157,424
pic2a.jpg
03/27/97 08:01p
15,808
pic2b.jpg
03/27/97 08:01p
72,298
pic3a.jpg
03/27/97 08:01p
16,572
pic3b.jpg
03/27/97 08:01p
73,406
pic4a.jpg
03/27/97 08:01p
27,865
pic4b.jpg
03/27/97 08:02p
74,387
pic5a.jpg
03/27/97 08:02p
45,202
pic5b.jpg
03/27/97 08:02p
79,619
pic6a.jpg
03/27/97 08:02p
48,348
pic6b.jpg
03/27/97 08:02p
85,262
End view, diode (D7), misc. TO-92 transistors, power resistor (R1).
Top view.
8. References
[1]
MSD Ignition 1989-90 Catalog, catalog PN 9600, published by Autotronic Controls Corp., 1490
Henry Brennan Drive, El Paso, TX, 79936, USA, (800) 392-2842. WWW page at Internet
address http://www.msdignition.com/
[2]
Summit Racing Equipment, P.O. Box 909, Akron, OH 44309-0909, USA, (800) 230-3030. Mail
order supplier. WWW page at Internet address http://www.summitracing.com/
[3]
Jegs High Performance, 751 East 11th Avenue, Columbus, OH, 43211, (800) 345-4545. Mail
order supplier. WWW page at Internet address http://www.jegs.com/
[4]
[5]
Multiple Spark Discharge Circuitry, United States Patent 3,926,165, December 16, 1975.
Inventor: James Walter Merrick. Assignee: Autotronic Controls Corporation.
[6]
Multiple Spark Discharge Circuitry, United States Patent 4,131,100, December 26, 1978.
Inventor: James W. Merrick. Assignee: Autotronic Controls, Corp.
21