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Location of Changes
D1
Throughout
A1
Throughout
B1
B1
QU GT explosion scenario
B2
throughout
B2
Table 8.3
B2
throughout
B2
Section 8.1
B2
B3
Appendices E and F
Appendices added
B3
Table 8.1
B3
Table 8.3
B3
Appendices
B3
Section 2.1
B3
Table 8.1
B3
Section 8.1
B3
Throughout
B4
B4
Executive Summary
B4
Table 8.3
B4
Section 8.3
B4
Section 8.4.2
Tables 8.4a,b,c
B4
Section 9 Conclusions
B4
Table F1
C1
Appendix J
C1
Holds removed
C1
C1
Appendix H
C1
Table 8.3
C1
Holds removed
C1
Appendix I
C1
9.2.2
Holds Table
Location
Hold
Action
By
Page 3 of 193
Explosion Scenarios
Criticality
Explosion Loads
Explosion Requirements
10
11
Introduction
12
Scope of Document
12
2.1
Disclaimer
12
2.2
Document Overview
12
2.3
15
Purpose of Document
16
Acronyms
16
Explosion Strategy
18
5.1
18
5.2
18
5.3
19
5.4
19
21
6.1
21
23
7.1
23
7.2
26
7.3
27
7.4
28
7.5
28
7.6
28
28
28
Page 4 of 193
Explosion Loads
29
8.1
29
8.2
8.3
9
Structures
8.1.1 Far field effects
30
30
8.1.3 Decks
31
31
31
57
58
58
58
59
61
62
63
104
9.1
BP Requirements
104
9.2
104
9.3
105
106
109
112
113
114
116
10.2.1
116
10.2.2
117
10.2.3
117
118
10.3.1
119
10.3.2
119
10.3.3
121
122
123
123
123
Page 5 of 193
124
Access platforms
125
126
12 References
128
130
133
135
138
142
144
152
180
183
191
List of Tables
Table 7.1
23
Table 7.2
26
Table 7.3
27
Table 8.1
32
Table 8.2
49
Table 8.3
65
Table 9.1
106
Table 9.2
107
Table 9.3
107
Table 9.4
108
Table 9.5
109
Table 9.6
112
Table 10.1
114
Table 10.2
122
Page 6 of 193
126
Table A1
130
Table B1
133
Table C1
136
Table F1
148
Table F2
150
Table G1
152
Table G2
155
Table I1
184
Table I2
185
Table I3
188
Table I4
190
Page 7 of 193
Executive Summary
This document presents the principles of explosion assessment and describes how they should be
applied to the Clair Ridge facilities.
This report also identifies which items need to be designed against explosion loads and defines the
load types, magnitudes and durations to be used when assessing the response to these loads.
For all detailed design requirements refer to the main body of the text. This Section provides a
general overview of the explosion protection strategy adopted by the Clair Ridge project.
the identification of all areas of the installation where there is potential for
explosion events to occur
the elimination of the potential for explosion events to occur, or if this is not
achievable the minimisation of the consequence of explosion events
Explosion Scenarios
Explosions can be represented by two design scenarios, ductility level blast (DLB) and
strength level blast (SLB).
Ductility Level Blast (DLB)
The DLB is defined as the design level explosion used to represent the extreme design
event. It occurs with an exceedance frequency of approximately 10-5 per year.
After this event the essential safety systems should remain operational with escape
routes useable. Plastic deformation is acceptable, provided collapse does not occur and
barriers remain in place. Design should minimise uncontrolled escalation to major
inventories. Clair Ridge has adopted the additional requirement that non-redundant
primary structure must remain elastic.
Strength Level Blast (SLB)
The SLB is a more frequent design event where it is required that the structure,
equipment supports and piping supports do not deform plastically and that the relevant
equipment remains operational. It has a third of the magnitude of the DLB or an event
with exceedance frequency of less that 10-4 per year (whichever is greater).
This event should result in an elastic response of the primary structure. Local damage
of tertiary steelwork is acceptable. Vessels should remain on their supports and
potentially the installation should be able to re-start safely after the event.
Criticality
Criticality classification determines whether structure, equipment supports and piping
systems should be designed to withstand SLB, DLB or have no special performance
requirements over and above inherent strength limits.
Page 8 of 193
Criticality 2 - Items whose failure in explosion could cause major escalation resulting in
fatalities in addition to those caused by original explosion. These items should be
designed to withstand SLB design blast loads. Examples from Clair Ridge are all
hydrocarbon containing vessels and equipment and the supports of non-hydrocarbon
containing vessels/equipment subject to SLB loads.
Explosion Loads
Explosion loads can be split into four types, overpressure, out of balance, drag and
strong shock loads. Below is a brief description of the loads and shows where they
apply.
Overpressure
Overpressure loads are applied to exposed surfaces and determine the strength
requirements for blast walls, decks, enclosures, barriers, crane pedestals and the
bridge.
The overpressure pulse consists of a positive part followed by a longer suction/negative
part which represents the re-entry of gas/air into the module after the positive pressure
has subsided.
Out of Balance Loads
Out of balance pressure loads give the requirements for support and integrity of
equipment and vessel items > 1m in effective diameter.
The out of balance pressure load is calculated ahead of the flame front, the pressure
pulse is considered to propagate with the speed of sound in the unburnt air/fuel mixture
C (about 340 m/s).
Drag Loads
Drag loads result from the effects of gas flow around equipment and piping <1m in
effective diameter.
Drag loads are applied to Critical Pipework, valves, the flare and blowdown systems,
flowlines and process manifolds. Blowdown systems, critical vent and relief headers,
well kill lines and flowlines shall be designed to resist the DLB.
Strong shock loads (Section 8.1.6 and Appendix I)
The movement of the platforms and topsides under explosion loads will result in deck
accelerations which give rise to inertia loads on equipment throughout the topsides. A
design value of 0.5g is recommended.
Page 9 of 193
General Area
overpressure (Bar)
DLB 0.7, 150ms
SLB 0.25, 200ms
DLB 1.4, 100ms
SLB 0.5, 150ms
DLB 0.72, 100ms
SLB 0.25, 150ms
DLB 1.1, 100ms
SLB 0.4, 150ms
DLB 0.3, 150ms
SLB 0.1, 150ms
N/A
Critical Pipework
Drag loads
DLB 12 kN/m2
SLB 5 kN/m2
DLB 30 kN/m2
SLB 20 kN/m2
DLB 30 kN/m2
SLB 10 kN/m2
DLB 20 kN/m2
SLB 8 kN/m2
DLB 10 kN/m2
SLB 3.3 kN/m2
N/A
Explosion Requirements
Within the Area of an Explosion
In resisting a DLB explosion equipment and their supports may deform plastically, for a
SLB explosion the response should be elastic. Essential safety critical equipment
should be available for use after an explosion has occurred.
Equipment Within the Area of an Explosion
Supports
Vessel Integrity
No
Equipment Type
DLB
SLB
Check
Check
Hydrocarbon Containing
(SLB)
Venting and Flare Systems
(DLB)
Well Control Systems
(DLB)
Non-Hydrocarbon Containing
Safety Critical
Page 10 of 193
Equipment Type
Hydrocarbon/safety critical Piping
Hydrocarbon Containing
equipment
Safety Critical Non-Hydrocarbon
Containing
Other Non-Hydrocarbon
Containing
Resist Deck/Blast
Wall Movements
(DLB)
(DLB)
(DLB)
(DLB)
(DLB)
Supports
(SLB)
Page 11 of 193
Introduction
The Clair Ridge Project is the second part of a phased development of the Clair Field
located on the UKCS.
The Greater Clair Field is located 75km West of Shetland. It extends over an area of
220km2 in water depths of approximately 140m.
The first development phase (Clair Phase 1) was sanctioned in 2001. It was developed
with a single fixed platform with production and process topsides facilities supported by a
steel jacket and associated oil and gas export facilities. Phase 1 achieved first production
in February 2005.
The second phase of the development (Clair Ridge) is planned to target the part of the
field to the north of Clair Phase 1. The Clair Ridge facilities have two fixed steel Jacket
Platforms & Topsides, bridge-linked, comprising of a Drilling and Production (DP) platform
and a Quarters and Utilities (QU) platform. The new Clair Ridge facilities will tie in to the
existing oil and gas export pipelines to the Shetland Islands. There is also provision on
DP for future subsea tie-backs. The target for first oil production is Q2 2016.
Scope of Document
The scope of application of this document includes all relevant equipment, facilities,
systems and processes that form part of the BP Clair Ridge development regardless of
the primary responsible design contractor. Any exceptions will be explicitly highlighted
within the relevant sections of the document. This document is applicable for the Detail
Design phase which is part of the EXECUTE Stage.
This document describes:-
2.1
The approach taken to manage the explosion risk on the Clair Ridge Installation
(the QU and DP platforms).
The approach used for the selection of the explosion loads to be applied in the
design of the structure, vessels, equipment and pipework on Clair Ridge.
Disclaimer
Information relating to the scope of supply by third parties (RDS and CB&I) is provided by
AMEC in this document. It is the responsibility of the third parties to seek confirmation
from the originator of the information (BP Exploration Operating Company Ltd.)
2.2
Document Overview
Sections 2 to 3 give a brief introduction to the Clair Ridge project and describe the
scope and purpose of this document.
Section 6 describes the design load cases for explosions based on exceedance
probabilities and return periods.
Page 12 of 193
Section 8.1 deals with the performance requirements for fire/blast barriers, decks
and enclosures. Tables 8.1 (for DP) and 8.2 (for QU) give detailed definitions of
the design pressures and durations by location.
Section 8.2 details the loads to be applied to vessels and equipment items in
order that the supports and deck connections, nozzles and connected pipework
may survive the required load levels appropriate to the nature of the equipment
and its location. Table 8.3 gives a detailed definition of the required explosion
resistance for equipment items depending on their location. This Table has been
updated to reflect the equipment locations and Tag numbers from the C1 revisions
of the QU and DP plot plans.
Section 9 deals with items typically smaller than one metre in diameter. The BP
requirements for the resistance of pipework are listed. Piping systems identified as
critical based on the BP requirements are identified. Indirect (prescribed
displacement) and direct drag explosion loads derived for Clair Ridge explosion
simulations are defined.
Sections 9.2 and 9.3 identify the lines requiring blast protection (support) by
system and function according to the likely inventory which would be released
after an explosion.
Sections 10.1 to 10.3 describe the variation of drag loads on piping due to
location, in particular their proximity to decks and walls.
Sections 10.4 to 10.7 discuss drag loads in the far field and indirect loads on
piping.
Section 10.8 deals with the survival requirements for hazard control and hazard
mitigation systems by reference to Table B.1
The main Conclusions, recommendations and actions are listed in Section 11.
Table 11.1 lists the actions on other disciplines required to implement the
Explosion Strategy.
Appendix F The design pressures for the Stair Tower cladding, and the design
approach for stairtowers exposed directly to explosion loads.
Appendix J The elevation drawings for the area protection requirements for QU
and DP are included.
Page 14 of 193
2.3
Go to Section
8.1 Structures
for introduction
DP or QU?
Drag Loads
Loads on Critical Pipework, valves, flare and
blowdown systems, flowlines process manifolds.
(<1m in effective diameter)
Page 15 of 193
Purpose of Document
The purpose of the Explosion Overpressure Protection Strategy is firstly to describe the
Inherently Safer Design (ISD) principles which have been applied to the design and to
identify Safety Critical Elements with respect to the explosion hazard.
The report then takes the results of FLACS CFD explosion simulations performed by BP
as communicated to AMEC in Site Instructions [1 and 2] and applies them to structures
and equipment items on DP and QU. These SIs together with a subsequent Engineering
Query [34] define the Design explosion load levels to be applied and the durations of
these loads.
Design Explosion loads are given for structures, blast walls, pipework and decks from the
Site Instructions CLB-BP-AM-SI-000164 and CLB-BP-AM-SI-000171 [1 and 2]. Out of
balance and direct loads on equipment and equipment supports have largely been
inferred from the supplied information. AMEC do not have detailed knowledge of the
simulation results, scenarios, or the determination of the design explosion load cases.
The report identifies which items need to be designed against explosion loads and
defines the load types, magnitudes and durations to be used when assessing the
response to these loads.
Acronyms
Acronym
Description
ALARP
AVM
Anti-vibration Mounts
BDV
CAD
CFD
DES
DLB
DP
DSM
EDP
EER
ESD
Emergency Shutdown
ESDV
F&G
GT
Gas Turbine
ISD
Page 16 of 193
Acronym
Description
LER
LQ
Living Quarters
ms
NPD
PA/GA
PDMS
PFP
QRA
QU
RESDV
SCDM
SCE
SCS
SFU
SI
Site Instruction
SLB
TEMPSC
TR
Temporary Refuge
UKCS
Page 17 of 193
5
5.1
Explosion Strategy
Inherently Safer Design
The Clair Ridge platforms are being designed according to Inherently Safer Design
principles.
Inherently Safer Design, is focused on the choice of design solutions that by preference
eliminate hazards or reduce risk, rather than relying on complex protective systems that
only react once a hazardous situation starts to develop.
The following is an illustration of an inherently safer design approach hierarchy which
takes into account the established principles of Inherently Safer Design:
1.
2.
3.
4.
5.
6.
Method 1 is the most effective form of inherently safer design whereas method 6 is
potentially the least effective hazard management solution. The application of inherently
safer design principles to Clair Ridge is discussed in detail in the Technical Safety
Philosophy [3].
5.2
the identification of all areas of the installation where there is potential for
explosion events to occur
the elimination of the potential for explosion events to occur, or if this is not
achievable
the implementation of a safety management system which ensures that the above
goals are consistently achievable.
The general approach to dealing with explosions within the design process of the Clair
Ridge Facilities has been firstly to apply the principles of inherent safety to address the
above goals.
The measures implemented to reduce explosion risk are detailed in Appendix A.
Page 18 of 193
5.3
The Safety Critical Elements on Clair Ridge have been identified in Reference 9 and are
discussed in the corresponding performance standards.
Consideration of safety-critical elements shall include systems for the prevention,
detection, control and mitigation of major accidents. Items improving reliability by
providing redundancy or diversity should also be considered.
Explosion protection requirements for Safety Critical Systems not included in Tables 8.1,
8.2 or 8.3 are given in Appendix B, Table B.1 which describes the treatment of these
systems with respect to explosion loads.
5.4
Page 19 of 193
Criticality 2:
Criticality 3:
Page 20 of 193
6.1
The extent and position of the wind walls and stair tower cladding, giving rise to
reduced ventilation and an increased probability of the occurrence of an
explosion, was not represented in the explosion simulations.
The extent and position of plated areas on the process production and mezzanine
decks were not known.
The level of congestion in the process area is very high as a result of the decision
to retain the deck elevations used on Clair 1 and the two train design adopted for
Clair Ridge. This congestion has a crucial effect on the overpressure. At the time
of execution of the explosion simulations, the level of congestion was unknown
and was estimated by BP from past experience.
A number of equipment items have been moved between and within the Process
and Compressions areas. An opening has been created in the compression roof
which could affect the far field explosion overpressures in the vicinity of the
Compression area roof.
The horizontal extent of the blast wall on line 4 at Cellar deck level has been
reduced, this may impact on the far field loads in the Wellbay area resulting from
an explosion in the Process area and vice-versa.
The SLB and DLB events have the following design implications: Strength Level Blast (SLB)
This should result in elastic response of the primary structure. In this case primary
and secondary steelwork should remain within elastic limits. Local damage to
tertiary steelwork is acceptable. Blast/fire walls shall remain gas proof and
attached to the structure. Vessels should remain on their supports and potentially
the installation should be able to re-start safely after the event.
The strength level blast represents a more frequent design event where it is required that
the structure, equipment supports and piping supports do not deform plastically. A simple
linear elastic, dynamic analysis may be used for response calculations.
Ductility Level Blast (DLB)
Essential safety systems should remain operational with escape routes useable
after the event. Plastic deformation of the structure is acceptable provided
collapse does not occur and barriers remain in place. The duration of fire
resistance following a DLB event is intended to be long enough for escape to be
possible for those not in the immediate area of the blast. Immediate catastrophic
(structural) failure should not occur and the design should minimise uncontrolled
escalation to major inventories. The overall structural integrity of the QU and DP
platforms is required to be maintained for 1 hour to allow for mustering and
evacuation [33].
The additional requirement adopted for Clair Ridge [18] is that primary structure without
redundancy (where there is no alternative load path available) should remain elastic
during the DLB.
The SLB load case will often identify weaknesses in the design which the DLB may not
identify, in particular deck rebound effects. If the reserves of strength of ductile structures
are taken into account, the same structure should withstand both the DLB and the SLB
with only minor modifications. The load durations and load time histories to be used for
design are identified in Tables 8.1, 8.2 and 8.3. A detailed explanation of their origin (SI
CLB-BP-AM-SI-000171 Reference 2) is given in Appendix C.
Page 22 of 193
7.1
The Table below summarises the main results of the FLACS explosion simulations performed by BP.
Table 7.1 Main results of explosion simulations
Area
Blast wall
/enclosure
rating(s) (Bar)
Compression Area DLB 0.7, 150ms
SLB 0.25, 200ms
Process Production DLB 2.7, 80ms
Deck
SLB 0.9, 100ms
Process Mezz. and DLB 1.5, 100ms
Cellar Decks
SLB 0.5, 150ms
Wellbay area
DLB 1.1, 100ms
SLB 0.4, 150ms
DP Utility area (far DLB 0.1 to 0.2,
field)
200ms: SLB 0.05,
200ms
Gas Turbine/ Power DLB 0.3, 150ms
Generation (QU)
SLB 0.1, 150ms
TR wall East
DLB 0.3, 150ms
SLB 0.1, 150ms
QU
DLB 0.15 to 0.2,
Production/Mezz. 150ms.
Decks (far field)
SLB 0.05, 150ms
QU Cellar Deck (far DLB 0.1, 150ms
field)
SLB 0.033, 150ms
General Area
overpressure (Bar)
[note 1]
DLB 0.7, 150ms
SLB 0.25, 200ms
DLB 1.4, 100ms
SLB 0.5, 150ms
DLB 0.72, 100ms
SLB 0.25, 150ms
DLB 1.1, 100ms
SLB 0.4, 150ms
DLB 0.1, 200ms
SLB 0.05, 200ms
Critical Pipework
Drag loads
[notes 2, 3]
DLB 12 kN/m2
SLB 5 kN/m2
DLB 30 kN/m2
SLB 20 kN/m2
DLB 30 kN/m2
SLB 10 kN/m2
DLB 20 kN/m2
SLB 8 kN/m2
1/3 of overpressure
DLB 10 kN/m2
SLB 3.3 kN/m2
N/A
1/3 of overpressure
(1 Bar = 100 kN/m2 )
1/3 of overpressure
(1 Bar = 100 kN/m2 )
Notes:
1.
These are generalised values applied to decks and equipment items. For a detailed
breakdown see Tables 8.1 to 8.3
2.
In the area of an explosion some critical pipework requires protection to the DLB
level (Section 8.4).
3.
For equipment/piping far field loads, take DLB for Safety critical equipment and SLB
otherwise.
Figure 7.1 below is a summary of the maximum overpressures for the hazardous areas of
Clair Ridge.
Page 23 of 193
TR Wall East
DLB 0.3,
150ms
SLB 0.1, 150ms
QU Platform
Flare Boom
Bridge
DP Platform
Compression Module
General Area: DLB 0.7,SLB 0.25
Blast W all rating: DLB 0.7, 150ms
SLB 0.25, 200ms
Rated Decks: DLB 0.7, SLB 0.25
Blast Walls
main deck
production deck
mezzanine deck
cellar deck
Figure 7.1 Peak Overpressures for the affected areas on Clair Ridge
Page 24 of 193
Page 25 of 193
7.2
Safety Critical
Hydrocarbon and safety critical non hydrocarbon pipework must resist the relative
movement effects of the vessel on its supports and connections to decks and walls.
They must resist direct drag loads for the SLB event elastically.
Hydrocarbon containing vessels and equipment
Must remain in place during the DLB plastic deformation of the supports is allowed but
failure should not occur.
Must remain in place during the SLB supports must remain elastic.
Must resist the peak SLB overpressure applied to the vessel shell and nozzles without
plastic deformation.
Must resist the peak SLB out of balance pressure applied to the vessel shell and
nozzles.
Venting and flare systems vent headers and sub headers
Must remain in place during the DLB plastic deformation of the supports is allowed but
failure/rupture should not occur.
Must resist the peak DLB overpressure applied to the piping, vessels and valves.
Must resist the peak DLB out of balance pressure/drag loads applied to the piping,
vessels and valves.
Well control systems
Must remain in place during the DLB plastic deformation of the supports is allowed but
failure/rupture should not occur.
Including well head valves, flowlines and well kill lines must resist the peak DLB
overpressure values.
Must resist the peak DLB out of balance pressure/drag loads applied to the piping,
vessels and valves.
Deluge system must resist the DLB drag loads in the Wellhead area.
Non- hydrocarbon containing vessels and equipment
Must remain in place during the SLB supports must remain elastic.
No integrity checks of the equipment itself against explosion loads.
Page 26 of 193
7.3
Equipment Type
Hydrocarbon/safety critical
Piping
Hydrocarbon Containing
Safety Critical NonHydrocarbon Containing
Other Non-Hydrocarbon
Containing
Resist Deck/Blast
Wall Movements
(DLB)
Safety
Critical
Resist Far
field effects
(DLB
drag effects)
(DLB)
(DLB)
Supports
(DLB)
(DLB)
(SLB)
Hydrocarbon/critical piping
Must resist the deck/blast wall movement effects for a DLB explosion in an adjacent
area.
Drag loads are estimated to be 1/3 of overpressure loads.
Must resist the far field direct drag effects from a DLB explosion in an adjacent area.
Hydrocarbon containing vessels and equipment
Must resist the deck/blast wall movement effects for a DLB explosion in an adjacent
area.
Must resist the far field direct explosion load effects from a DLB explosion in an
adjacent area.
Safety Critical Non- hydrocarbon containing vessels and equipment
Must resist the deck/blast wall movement effects for a DLB explosion in an adjacent
area.
Must resist the far field direct explosion load effects from a DLB explosion in an
adjacent area.
Non- hydrocarbon containing vessels and equipment
Page 27 of 193
7.4
7.5
7.6
7.6.1
7.6.2
Page 28 of 193
8
8.1
Explosion Loads
Structures
The structural barriers to be designed are identified in the Area protection and fire/blast
division layouts for DP and QU, references [15, 16]. Copies of these drawings are
included in Appendix J.
The fire/blast walls and fire/blast resistant decks shall survive the ductility level blast
(DLB) without rupture and the strength level blast (SLB) explosion loads elastically. These
blast levels are identified in Tables 7.1, 8.1 and 8.2.
The fire/blast panels shall be designed to resist all imposed loads from
transportation, SLB explosion and lift load cases without buckling or damage to
the PFP.
The walls shall be designed to survive the DLB without rupture and be able to
resist subsequent fires for long enough for escape to be possible for those not in
the immediate area of the blast. Immediate catastrophic failure should not occur
and the design should prevent uncontrolled escalation to major inventories.
Fire/blast barriers decks and enclosures in areas where an explosion could occur
should resist where possible, secondary projectiles (small objects picked up by
the blast wind) with energies of the order of 5 to 10 kJ [13].
Displacement limits given in the Structural Design documents [17,18, 29] should
be satisfied in order to allow design of piping and vessel supports. Performance
Standards [7,19] should be taken into account.
Blast walls should not encroach into escape ways more than 150mm under the
SLB or DLB event [11, Section 8.7].
Equipment should be located more than 300mm from a blast wall. A wall
subjected to a DLB explosion event shall not impinge on equipment on the nonloaded side.
Blast walls shall deflect/deform less than +40mm or -40mm where a penetration
through the wall is present in order to satisfy the requirements of [41].
For structures with diameter less than 1 metre the drag loads given in Section 10
should be used.
For the location of enclosures and fire/blast barriers, see [15], [16] and Appendix
J.
More detailed structural requirements are given in the Design Brief for blast design,
Reference 29.
Page 29 of 193
8.1.1
8.1.2
Page 30 of 193
8.1.3
Decks
In designing deck structures to resist the DLB event, the reaction loads from all
equipment and vessel supports at the DLB level should be included in the analysis for
consistency. These may be obtained in Table 8.3 from the entries for hydrocarbon
containing vessels and equipment.
Part of a plated deck area (floor or roof) within 5m of a blast wall shall be designed to the
same DLB pressure as the blast wall.
Grated areas will experience a different load from plated areas such as the interiors of
bunds. Grated areas should be designed to withstand a drag loading from either side
appropriate to the area in which they are located, typical values are 10 to 30kN/m2. The
load on a grating panel should be applied to the total/gross area of the panel.
Grating should not pop out when loaded from below by an SLB explosion event. If the
grating forms part of an escape route, then the escape route should be useable after a
DLB explosion event. It is understood that all escape routes shall be plated.
8.1.4
8.1.5
Page 31 of 193
Table 8.1
Area
Compressor
Area
DLB Event
Positive Pulse
0.7 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.35 Bar, Pulse duration:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.25 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.125 Bar, Pulse duration:
250, 400 and 500ms.
Compressor
Area
Compressor
Area
Floor
(compressor
main deck load from
above)
Blastwall
between
compressor area and
Drill
Derrick
(compressor
area
side)
DLB Event
Positive Pulse
0.7 Bar, Pulse durations: 90,
150 and 180ms
Negative Pulse
-0.35 Bar, Pulse durations:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.25 Bar, Pulse durations:
125, 200 and 250ms
Negative Pulse
-0.125 Bar, Pulse durations:
250, 400 and 500ms.
DLB Event
Positive Pulse
0.7 Bar, Pulse durations: 90,
150 and 180ms
Negative Pulse
-0.35 Bar, Pulse durations:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.25 Bar, Pulse durations:
125, 200 and 250ms
Negative Pulse
-0.125 Bar, Pulse durations:
250, 400 and 500ms.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in adjacent areas.
Hatches in the roof
should
be
secured
against these loads so
that they remain closed.
The structure should
resist the SLB without
permanent deformation.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in adjacent areas.
The structure should
resist the SLB without
permanent deformation.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in adjacent areas.
The structure should
resist the SLB without
permanent deformation.
Page 32 of 193
Area
Flare Boom
Flare Tip
Process
Production
Deck Area
Process
Production
Deck Area
DLB Event
Positive Pulse
0.7 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.35 Bar, Pulse durations;
180, 300 and 360ms.
The
maximum
deflection for the DLB
case should not be
such that it causes
rupture of members or
damage to equipment
in adjacent areas.
SLB Event
Positive Pulse
0.25 Bar, Pulse Durations:
125, 200 and 250ms.
Negative Pulse
-0.125 Bar, Pulse durations:
250, 400 and 500ms.
DLB Event
0.1 Bar, Pulse durations 90,
150 and 180ms.
Plated areas
DLB Event
Positive Pulse
1.4 Bar, Pulse durations: 60,
100 and 120ms.
Negative Pulse
-0.7 Bar, Pulse durations:
120, 200 and 240ms.
SLB Event
Positive Pulse
0.5 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.25 Bar, Pulse durations:
180, 300 and 360ms.
DLB Event
Positive Pulse
2.7 Bar, Pulse durations: 50,
80 and 100ms.
Negative Pulse
-1.0 Bar, Pulse durations:
100, 160 and 200ms.
(negative overpressure must
be greater than -1 bar which
is a vacuum)
SLB Event
Positive Pulse
0.9 Bar, Pulse durations: 60,
100 and 120ms.
Negative Pulse
-0.45 Bar, Pulse durations:
120, 200 and 240ms.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in adjacent areas.
The structure should
resist the SLB without
permanent deformation.
Grated areas should be
designed to withstand a
drag loading of 20
2
kN/m . Grating should
be designed not to pop
out under loading from
below.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in adjacent areas.
The structure should
resist the SLB without
permanent deformation.
Grated areas should be
designed to withstand a
drag loading of 20
2
kN/m . Grating should
be designed not to pop
out under loading from
below
Page 33 of 193
Area
Process Area
Production
Deck
(Production
Process Area
Production
Deck
Process Area
Production
Deck
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in adjacent areas.
The structure should
resist the SLB without
permanent deformation.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in adjacent areas.
The structure should
resist the SLB without
permanent deformation.
Page 34 of 193
Area
Process Area
Cellar and
Mezzanine
Decks
(Production
Process Area
Cellar and
Mezzanine
Decks
Mezzanine Deck
Loads from above.
Page 35 of 193
Area
Process Area
Cellar and
Mezzanine
Decks
Process Area
Cellar and
Mezzanine
Decks (contd.)
Grated area
pressure upwards.
10kN/m
SLB event
Positive pulse
0.3 Bar, Pulse durations ms.
Negative pulse
-0.15 Bar, Pulse durations 90,
150 and 180ms.
DLB Event
Positive Pulse
0.72 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.36 Bar, Pulse durations
180, 300 and 360ms.
SLB Event
Positive Pulse
0.25 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.125 Bar, Pulse durations
250, 400 and 500ms.
Page 36 of 193
Area
Process Area
Cellar and
Mezzanine
Decks (contd.)
DLB Event
Positive Pulse
1.5 Bar, Pulse durations: 60,
100 and 120ms.
Negative Pulse
-0.75 Bar, Pulse durations:
120, 200 and 240ms.
SLB Event
Positive Pulse
0.5 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.25 Bar, Pulse durations
180, 300 and 360ms
Process Area
Cellar and
Mezzanine
Decks (contd.)
Blastwall
between
process area and
well bay load on
process side.
DLB Event
Positive Pulse
1.5 Bar, Pulse durations: 60,
100 and 120ms.
Negative Pulse
-0.75 Bar, Pulse durations:
120, 200 and 240ms.
SLB Event
Positive Pulse
0.5 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.25 Bar, Pulse durations
180, 300 and 360ms
Page 37 of 193
Area
Process Area
Cellar and
Mezzanine
Decks (contd.)
DLB Event
Positive Pulse
1.5 Bar, Pulse durations: 60,
100 and 120ms.
Negative Pulse
-0.75 Bar, Pulse durations
120, 200 and 240ms.
SLB Event
Positive Pulse
0.5 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.25 Bar, Pulse durations
180, 300 and 360ms.
Wellbay Areas
Production
Deck area
DLB Event
Positive Pulse
1.5 Bar, Pulse durations: 60,
100 and 120ms.
Negative Pulse
-0.75 Bar, Pulse durations:
120, 200 and 240ms.
SLB Event
Positive Pulse
0.5 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.25 Bar, Pulse durations
180, 300 and 360ms.
Page 38 of 193
Area
Wellbay Areas
Production
Deck area
Wellbay Areas
Production
Deck area
Floor
(Production
Deck) Loads from
above and below
from explosion in
wellbay.
SLB Event
Positive Pulse
0.4 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.2 Bar, Pulse durations 180,
300 and 360ms.
Page 39 of 193
Area
Wellbay Areas
Production
Deck
area
(Contd.)
Wellbay Areas
Production
Deck
area
(Contd.)
Wellbay Areas
Cellar to
Main deck
Blastwall
between
wellbay and utility
area wellbay area
side.
DLB Event
Positive Pulse
1.1 Bar, Pulse durations: 60,
100 and 120ms.
Negative Pulse
-0.55 Bar, Pulse durations
120, 200 and 240ms.
SLB Event
Positive Pulse
0.4 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.2 Bar, Pulse durations 180,
300 and 360ms.
DLB Event
Positive Pulse
1.1 Bar, Pulse durations: 60,
100 and 120ms.
Negative Pulse
-0.55 Bar, Pulse durations:
120, 200 and 240ms.
SLB Event
Positive Pulse
0.4 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.2 Bar, Pulse durations:
180, 300 and 360ms.
DLB Event
Positive Pulse
1.1 Bar, Pulse durations: 60,
100 and 120ms.
Negative Pulse
-0.55 Bar, Pulse durations:
120, 200 and 240ms.
SLB Event
Positive Pulse
0.4 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.2 Bar, Pulse durations:
180, 300 and 360ms.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in adjacent areas.
The structure should
resist the SLB without
permanent deformation.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in adjacent areas.
The structure should
resist the SLB without
permanent deformation.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in adjacent areas.
The structure should
resist the SLB without
permanent deformation.
Page 40 of 193
Area
Wellbay Areas
Cellar/
Mezzanine
Deck (Contd.)
Wellbay Areas
Cellar/
Mezzanine
Deck (Contd.)
Wellbay Areas
Cellar/
Mezzanine
Deck (Contd.)
Blastwall
between
process
cellar/mezzanine
area and wellbay
wellbay side.
DLB Event
Positive Pulse
1.1 Bar, Pulse durations: 60,
100 and 120ms.
Negative Pulse
-0.55 Bar, Pulse durations:
120, 200 and 240ms.
SLB Event
Positive Pulse
0.4 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.2 Bar, Pulse durations:
180, 300 and 360ms.
DLB Event
Positive Pulse
0.6 Bar, Pulse durations: 60,
100 and 120ms.
Negative Pulse
-0.3 Bar, Pulse durations:
120, 200 and 240ms.
SLB Event
Positive Pulse
0.2 Bar, Pulse durations: 125,
200 and 250ms.
Negative Pulse
-0.1 Bar, Pulse durations;
250, 400 and 500ms.
DLB Event
Positive Pulse
1.1 Bar, Pulse durations: 60,
100 and 120ms.
Negative Pulse
-0.55 Bar, Pulse durations:
120, 200 and 240ms.
SLB Event
Positive Pulse
0.4 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.2 Bar, Pulse durations 180,
300 and 360ms.
The maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in adjacent areas.
The structure should
resist the SLB without
permanent deformation.
The maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in adjacent areas.
The structure should
resist the SLB without
permanent deformation.
Page 41 of 193
Area
Wellbay Areas
Cellar deck
to main deck
North
Crane
pedestal (DP)
South Crane
pedestal (DP)
Crane pedestal
L - 89003
Crane pedestal
L - 89004
DLB Event
Positive Pulse
0.1 Bar, Pulse durations: 125,
200 and 250ms.
Negative Pulse
-0.05 Bar, Pulse durations:
250, 400 and 500ms.
SLB Event
Positive Pulse
0.04 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.02 Bar, Pulse durations
250, 400 and 500ms.
DLB Event
Positive Pulse
0.25 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.125 Bar, Pulse durations
250, 400 and 500ms.
SLB Event
Positive Pulse
0.09 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.045 Bar, Pulse durations:
250, 400 and 500ms.
DLB Event
Positive Pulse
0.7 Bar, Pulse durations: 60,
100 and 120ms.
Negative Pulse
-0.35 Bar, Pulse durations:
120, 200 and 240ms.
SLB Event
Positive Pulse
0.25 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.125 Bar, Pulse durations:
250, 400 and 500ms.
The maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in adjacent areas.
The structure should
resist the SLB without
permanent deformation.
These are far field
loads from explosions
in the
process/compression
areas on DP.
Refs. [1,2], Appendix E
The structure should
resist the SLB without
permanent deformation.
The
values
given
represent the maximum
overpressure to which it
could be subject - from
Production Area.
Page 42 of 193
Area
DP Utility Area
DP Utility Area
DP Utility Area
External
walls
of
Emergency
switchroom,
HVAC
plantrooms, HV and
LV switch room, LER
room and workshop
not included in entry
above.
DLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180 ms.
Negative Pulse
-0.05 Bar, Pulse durations:
180, 300 and 360 ms.
SLB Event
Positive Pulse
0.04 Bar, Pulse durations: 90,
150 and 180 ms..
Negative Pulse
-0.02 Bar, Pulse durations:
180, 300 and 360 ms.
DLB Event
Positive Pulse
0.2 Bar, Pulse durations: 90,
150 and 180 ms.
Negative Pulse
-0.1 Bar, Pulse durations:
180, 300 and 360 ms.
SLB Event
Positive Pulse
0.07 Bar, Pulse durations: 90,
150 and 180 ms.
Negative Pulse
-0.035 Bar, Pulse durations:
180, 300 and 360 ms.
DLB Event
Positive Pulse
0.1 Bar, Pulse durations: 125,
200 and 250ms.
Negative Pulse
-0.05 Bar, Pulse durations:
250, 400 and 500ms.
SLB Event
Positive Pulse
0.04 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.02 Bar, Pulse durations:
250, 400 and 500ms.
Explosion Source GT
area on QU.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
These loads include
reflection effects.
Explosion Sources
GT
area
on
QU
Process, Wellbay and
Compressor areas.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
These loads include
reflection effects.
Explosion Source
Wellbay and GT area.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
These loads include
reflection effects.
Page 43 of 193
Area
DP Utility Area
and
stair-
Bridge
Whole structure
For design of heat
shielding/deck plate,
pressure
doubling
effects apply giving a
peak local design
pressure of 0.2 bar.
See Appendix G2
DES
Entire,
exposed
equipment,
decks
and exposed primary
structure.
Design values for
walls are dealt with in
the following entries.
DLB Event
Positive Pulse
0.2 Bar, Pulse durations: 125,
200 and 250ms.
Negative Pulse
-0.1 Bar, Pulse durations:
250, 400 and 500ms.
SLB Event
Positive Pulse
0.08 Bar, Pulse Durations:
125, 200 and 250ms.
Negative Pulse
-0.04 Bar, Pulse durations:
250, 400 and 500ms.
DLB Event
Positive Pulse
0.1 Bar, Pulse durations: 125,
200 and 250ms.
Negative Pulse
-0.05 Bar, Pulse durations:
250, 400 and 500ms.
SLB Event
Positive Pulse
0.05 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.025 Bar, Pulse durations:
250, 400 and 500ms.
Incident
blast
wave
characteristics are given.
These could apply from any
direction
depending
on
source of explosion.
DLB Event
Positive Pulse
0.1 Bar, Pulse durations: 125,
200 and 250ms.
Negative Pulse
-0.05 Bar, Pulse durations:
250, 400 and 500ms.
SLB Event
Positive Pulse
0.04 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.02 Bar, Pulse durations:
250, 400 and 500ms.
Explosion Sources
Wellbay area, GT area
on QU platform.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside or impairs the
stairs as an escape
route
The structure should
resist the SLB without
permanent deformation.
These
overpressures
are based on far field
effects from DP and the
GT on QU explosion
events, and are the
incident
blast
overpressures used for
global design.
The deck supports at
the QU and DP ends
will each accelerate
horizontally at 0.5g
during
explosion
events, and will move
an expected 4-5cm.
Source - DLB far field
effect of explosions in
GT, Process, Wellbay
or Compression areas.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
in
adjacent
areas,
member rupture or
toppling of the derrick
structure
onto
the
platform.
The structure should
resist the SLB without
permanent deformation.
Page 44 of 193
Area
DES
East,
North
and
South walls.
Design capacities of
this wall are given
except for the wrap
around area from the
North
and
South
walls.
There will be a 5m
wrap around of 0.2
bar onto the North
and South walls and
on exposed decks.
Design capacities of
these walls are given.
See Appendix G9
DLB Event
Positive Pulse
0.2 Bar, Pulse durations: 125,
200 and 250ms.
Negative Pulse
-0.1 Bar, Pulse durations:
250, 400 and 500ms.
SLB Event
Positive Pulse
0.07 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.035 Bar, Pulse durations:
250, 400 and 500ms.
DLB Event
Positive Pulse
0.1 Bar, Pulse durations: 125,
200
and
250ms.
(BP
instruction Appendix G5)
Negative Pulse
-0.05 Bar, Pulse durations:
250, 400 and 500ms.
SLB Event
Positive Pulse
0.04 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.02 Bar, Pulse durations:
250, 400 and 500ms.
DLB Event
Positive Pulse
0.2 Bar, Pulse durations: 125,
200 and 250ms.
Negative Pulse
-0.1 Bar, Pulse durations:
250, 400 and 500ms.
SLB Event
Positive Pulse
0.07 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.035 Bar, Pulse durations:
250, 400 and 500ms.
Page 45 of 193
Area
DSM
North
and
South
walls
and
exposed
equipment.
Entire
exposed
equipment external
Structure. Pipe deck
open on East side.
Design capacities of
these walls are given
except for the 5m
wrap around of 0.2
bar from the East and
West walls.
DLB Event
Positive Pulse
0.1 Bar, Pulse durations: 125,
200 and 250ms.
Negative Pulse
-0.05 Bar, Pulse durations:
250, 400 and 500ms.
SLB Event
Positive Pulse
0.04 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.02 Bar, Pulse durations:
250, 400 and 500ms.
LER
and
HVAC Room
enclosure on
compression
area roof.
North
South
Boom
and
boom.
and
Crane
Rests
flare
Overpressures
are
given.
Reflection
effects will not be
significant for these
structures. These are
hence half the values
for the LER enclosure
on the compression
area roof.
Drag loads in the far
field are taken as 1/3
of the overpressure
values
DLB Event
Positive Pulse
0.25 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.125 Bar, Pulse durations:
250, 400 and 500ms.
SLB Event
Positive Pulse
0.09 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.045 Bar, Pulse durations:
250, 400 and 500ms.
DLB Event
Positive Pulse
0.125 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.07 Bar, Pulse durations:
250, 400 and 500ms.
SLB Event
Positive Pulse
0.05 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.025 Bar, Pulse durations:
250, 400 and 500ms.
Area
LER room on
Main Deck
Riser
ESDV
Platforms
External wind
walls NOT
adjacent
to
hazardous
areas
Access
platform
below cellar deck
DLB Event
Positive Pulse
0.2 Bar, Pulse durations: 125,
200 and 250ms.
Negative Pulse
-0.1 Bar, Pulse durations:
250, 400 and 500ms.
SLB Event
Positive Pulse
0.07Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.035 Bar, Pulse durations:
250, 400 and 500ms.
DLB Event
Positive Pulse
0.2 Bar, Pulse durations: 125,
200 and 250ms.
Negative Pulse
-0.1 Bar, Pulse durations:
250, 400 and 500ms.
SLB Event
Positive Pulse
0.07 Bar, Pulse durations:
125, 200 and 250ms.
Negative Pulse
-0.035 Bar, Pulse durations:
250, 400 and 500ms.
Far field DLB Event
Positive Pulse
0.1 to 0.2 Bar, Pulse
durations: 90, 150 and
180ms.
Negative Pulse
-0.05 to -0.1 Bar, Pulse
durations: 180, 300 and
360ms.
Far field SLB Event
Positive Pulse
0.04 to 0.08 Bar, Pulse
durations: 90, 150 and
180ms.
Negative Pulse
-0.02 to -0.04Bar, Pulse
durations: 180, 300 and
360ms.
(Ref. [34])
Explosion source
Process areas.
The structure should
resist the SLB without
permanent deformation
The overpressures are
based on far field
effects from DP events,
These
overpressures
are based on far field
effects
from
DP
Process, Wellbay and
Compressor
area
explosion scenarios.
Wind walls must remain
in place for far field
effects of DLB.
Wind
walls
must
respond elastically to
far field SLB effects.
Page 47 of 193
Area
External wind
walls
adjacent
to
hazardous
areas Directly
Loaded from
inside.
These
design
capacities are given
in drawings listed as
Reference
42,
produced
by
the
Architectural group.
These
must
fail
outwards at 0.1 bar to
limit the reaction loads
transmitted to their
supports and the decks.
Page 48 of 193
Table 8.2
Table 8.2
Area
Living
Quarters East
wall and 5m
wrap around
Living
Quarters,
North, South,
and
West
walls
DLB Event
Positive Pulse
0.3 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.15 Bar, Pulse durations:
180, 300 and 360ms.
Overpressures based
on
QU
GT
area
explosion scenario.
SLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.05 Bar, Pulse durations:
180, 300 and 360ms.
(Ref. [34])
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
Overpressures based
on
QU
GT
area
explosion scenario.
DLB Event
Positive Pulse
0.15 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.075 Bar, Pulse durations:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.05 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.025 Bar, Pulse durations:
180, 300 and 360ms.
(Ref. [34])
These
are
design
pressures for the wall
averaged over the wall.
These
are
design
pressures for the walls
averaged over the wall.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
Page 49 of 193
Living
quarters
Compressor
and
control
panel
enclosure on
East
wall,
levels 1 and 2
of LQ
External
walls
of
enclosure (offshore
installed)
Living
Quarters,
Helideck rooftop rooms and
enclosures
Living
Quarters,
Helideck rooftop rooms and
enclosures
DLB Event
Positive Pulse
0.3 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.15 Bar, Pulse durations:
180, 300 and 360ms.
Overpressures based
on
QU
GT
area
explosion scenario.
SLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.05 Bar, Pulse durations:
180, 300 and 360ms.
(Ref. [34])
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
Overpressures based
on
QU
GT
area
explosion scenario.
DLB Event
Positive Pulse
0.3 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.15 Bar, Pulse durations:
180, 300 and 360ms.
These
are
design
pressures for the walls
averaged over the wall.
These
are
design
pressures for the walls
averaged over the wall.
SLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.05 Bar, Pulse durations:
180, 300 and 360ms.
See Drawing Ref. 35 for
location of these enclosures.
DLB Event
Positive Pulse
0.15 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.075 Bar, Pulse durations:
180, 300 and 360ms.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
Overpressures based
on
QU
GT
area
explosion scenario.
SLB Event
Positive Pulse
0.05 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.025 Bar, Pulse durations:
180, 300 and 360ms.
See Drawing Ref. 35 for
location of these enclosures.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
These
are
design
pressures for the walls
averaged over the wall.
Page 50 of 193
5m
wrap around
on North and
South sides.
DLB Event
Positive Pulse
0.3 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.15 Bar, Pulse durations:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.05 Bar, Pulse durations:
180, 300 and 360ms.
DLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.05 Bar, Pulse durations:
180, 300 and 360ms.
See Appendix G2
Generator
(GT)
area
module roof
area
more
than 5m from
North
and
South edges.
GT
area
upper
surface
and
equipment
on
generator
area
module
roof
not
within 5m of the edge
on the North and
South sides.
See Table 8.3 for
loads on equipment
items on module roof.
See Appendix G3
Generator
(GT)
area
module deck.
GT area on generator
area load on upper
surface of module
Main deck.
See Appendix G2
SLB Event
Positive Pulse
0.04 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.02 Bar, Pulse durations:
180, 300 and 360ms.
DLB Event
Positive Pulse
0.2 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.1 Bar, Pulse durations:
180, 300 and 360ms.
Overpressures based
on
QU
GT
area
explosion scenario.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage
to
equipment/critical
piping on the unloaded
side of the deck.
The structure should
resist the SLB without
permanent deformation.
Overpressures based
on
QU
GT
area
explosion scenario.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage
to
equipment/critical
piping on the unloaded
side of the deck.
The structure should
resist the SLB without
permanent deformation.
Overpressures based
on
QU
GT
area
explosion scenario.
The structure should
resist the SLB without
permanent deformation.
SLB Event
Positive Pulse
0.07 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.035 Bar, Pulse durations:
180, 300 and 360ms.
Page 51 of 193
QU East of
Gridline 3A
G2
Helideck
Helideck area.
See Appendix G2
DLB Event
Positive Pulse
0.3 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.15 Bar, Pulse durations:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.05 Bar, Pulse durations:
180, 300 and 360ms.
DLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.05 Bar, Pulse durations:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.04 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.02Bar, Pulse durations:
180, 300 and 360ms.
DLB Event
Positive Pulse
0.06 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.03 Bar, Pulse durations:
180, 300 and 360ms.
Overpressures based
on
QU
GT
area
explosion scenario.
The
maximum
deflection for the SLB
case should not be
such that it causes
damage to equipment
inside the integrated
control rooms and other
enclosed areas.
The structure should
resist the SLB without
permanent deformation.
Overpressures based
on
QU
GT
area
explosion scenario.
Taken
as
double
incident
0.05
bar
pressure field, to allow
for pressure doubling
on enclosure walls.
References 1 and 34.
These
overpressures
are based on far field
effects
from
GTs
explosion scenario.
SLB Event
Positive Pulse
0.02 Bar, Pulse durations: 90,
150 and 180ms
Negative Pulse
-0.01Bar, Pulse durations:
180, 300 and 360ms
Page 52 of 193
Between
Cellar
and
mezzanine deck levels.
DLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.05 Bar, Pulse durations:
180, 300 and 360ms.
The LQ is designed
by CB&I/HHI
It
is
the
responsibility of
the third parties to
seek confirmation
from
the
originator of the
information
(BP
Exploration
Operating
Company Ltd.)
See Appendix G5
These
overpressures
are based on far field
effects
from
GTs
explosion scenario.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
SLB Event
Positive Pulse
0.04 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.02Bar, Pulse durations:
180, 300 and 360ms.
Above mezzanine deck
DLB Event
Positive Pulse
0.15 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.075 Bar, Pulse durations:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.05 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.025 Bar, Pulse durations:
180, 300 and 360ms.
Page 53 of 193
See Appendix G2
QU
Utility
module below
LQ
Emergency
switchroom
Enclosure.
and walls for
open room in
which
Emergency
generator
containers are
located
Roof
areas
at
production deck level.
See Appendix G4
and entries in Table
8.3 for breakdown of
equipment loads.
DLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.05 Bar, Pulse durations:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.04 Bar, Pulse durations:
90, 150 and 180ms.
Negative Pulse
-0.02 Bar, Pulse durations:
180, 300 and 360ms.
DLB Event
Positive Pulse
0.2 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.1 Bar, Pulse durations:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.07 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.035Bar, Pulse durations:
180, 300 and 360ms.
Emergency
generator
container
QU
Utility
module below
LQ
Mezzanine
level.
See Appendix G4
DLB Event
Positive Pulse
0.15 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.08 Bar, Pulse durations:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.05 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.025Bar, Pulse durations:
180, 300 and 360ms.
These
overpressures
are based on far field
effects
from
GTs
explosion scenario.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
These
overpressures
are based on far field
effects
from
GTs
explosion scenario.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
See entries in Table 8.3
QU
Emergency
generator
associated
equipment.
These
overpressures
are based on far field
effects
from
GTs
explosion scenario.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
Page 54 of 193
Crane on (QU)
Crane pedestal
See Appendix G4
Workshop
enclosures,
on
QU
Production
deck level
DLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.05 Bar, Pulse durations:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.04 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.02Bar, Pulse durations:
180, 300 and 360ms.
DLB Event
Positive Pulse
0.3 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.15 Bar, Pulse durations:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.05Bar, Pulse durations:
180, 300 and 360ms.
DLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.05 Bar, Pulse durations:
180, 300 and 360ms.
SLB Event
Positive Pulse
0.04 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.02 Bar, Pulse durations:
180, 300 and 360ms.
These
overpressures
are based on far field
effects
from
GTs
explosion scenario.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
These
overpressures
are based on blast
loads from an explosion
in the GT area of QU.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment.
The structure should
resist the SLB without
permanent deformation.
These
overpressures
are based on far field
effects
from
GTs
explosion scenario.
The
maximum
deflection for the DLB
case should not be
such that it causes
damage to equipment
inside.
The structure should
resist the SLB without
permanent deformation.
Page 55 of 193
See Appendix G4
SLB Event
Positive Pulse
0.04 to 0.08 Bar, Pulse
durations: 90, 150 and
180ms.
Negative Pulse
-0.04 to -0.02Bar, Pulse
durations: 180, 300 and
360ms.
Stairtowers
and stairtower
cladding
on
QU.
Generator
spares store
on main deck
These
overpressures
are based on far field
effects
from
GTs
explosion scenario.
SLB Event
Positive Pulse
0.1 Bar, Pulse durations: 90,
150 and 180ms.
Negative Pulse
-0.05 Bar, Pulse durations:
180, 300 and 360ms.
Page 56 of 193
8.1.6
Page 57 of 193
8.2
8.2.1
An increase in basic allowable stresses to 90% yield will be accepted for the DLB
event for vessels.
Strength Level Blast (SLB)
All hydrocarbon containing equipment should be designed to remain in position and
maintain containment, subject to inspection. These equipment/vessel items should be
fully functional after an SLB level explosion.
Non-hydrocarbon containing equipment should only be required to remain in place during
the SLB explosion event.
Operating Conditions
The following conditions should be assumed to exist coincident with a DLB or SLB blast
event:
no wind loading
Vessels and equipment with effective diameter less than 1 metre should be subject to
drag loads only and should be treated as described in section 8.4.
8.2.2
Page 58 of 193
300
external
Dia
Where:
(Inner diameter)
8.2.3
EffLength =
FOR A HORIZONTAL VESSEL:
Projected area
300
Dia
(Inner diameter)
The out of balance pressure in the longitudinal direction may be taken as the transverse
pressure times the ratio of the length to the effective diameter. If this value is greater than
the peak pressure then the peak pressure should be taken instead.
The out of balance loads are then calculated from the out of balance pressure times the
sail area.
For the longitudinal load the sail area should be taken as x EffDia2 /4. Multiply this by
the longitudinal out of balance pressure.
On Clair Ridge, all major vessels are oriented parallel to the blast walls.
The range of load durations to be considered are given in Table 8.3 in each case.
The out of balance load column in Table 8.3 defines the out of balance pressure load
component and should be used for the design of vessel supports i.e. the connection
between the vessel and skid and the connections of the skid to the deck.
In hydrocarbon vessel design this may involve the application of the peak DLB pressure
to one side of the vessel shell and the peak pressure minus the out of balance pressure
to the other side.
A similar approach should be followed for the derivation of the out of balance SLB loads,
but in this case the support structure is required to remain elastic. See References 29, 30
and Appendix D for more information.
For the DLB case, the dynamics of the mass of the vessel and contents, and the stiffness
of the supports should be taken into account when calculating the reaction loads at deck
level. A static analysis would give over conservative results resulting in a heavier
structure than necessary.
The longitudinal and transverse out of balance loads do not act simultaneously.
Page 60 of 193
8.2.4
Page 61 of 193
8.2.5
Page 62 of 193
8.3
Supports for hydrocarbon containing vessels and equipment should resist the DLB
explosion loads, although plastic deformation is allowed.
For structures/vessels with diameter less than 1 metre the drag loads are given in
the Table.
The range of pulse durations used in Table 8.3 below are taken from the SI [2] as
described in Appendix C. The lower upper and mid range values for pulse
duration should be examined.
Table 8.3 gives the loads to be applied to all exposed vessels and equipment.
Balanced Load
For Vessel Integrity
Page 63 of 193
Area
Equipment
Item
Area of Hydrocarbon
explosion containing
SLB event
No
explosion
resistance
requirement except that the
units must not disintegrate and
form projectiles.
Some criticality 1 vessels need to be integrity checked against the DLB balanced load as
identified in Table 8.3.
Page 64 of 193
Table 8.3
Area
Equipment item
DP
Compressor
area
Non
hydrocarbon
containing
equipment
0.3
Pressure difference (bar)
0.25
0.2
DLB
0.15
SLB
>4
0.1
0.05
0
1
vessel/
Page 65 of 193
Equipment item
DP
Compressor
roof level
protection
vessel/
Page 66 of 193
Equipment item
DP
Compressor
Area
Process
Systems and
Hydrocarbon
Utility
Systems
Train 1 V-
Train 1 VTrain 1 V-
vessel/
0.25
0.2
DLB
0.15
SLB
>4
0.1
0.05
0
1
References [1,2].
Page 67 of 193
Area
Equipment item
DP
Compressor
Area
Process
Systems and
Hydrocarbon
Utility
Systems
(Continued)
0.3
0.25
0.2
DLB
0.15
SLB
>4
0.1
0.05
0
1
vessel/
References [1,2].
Page 68 of 193
Equipment item
DP
Compressor
area
Flare system
associated
equipment
0.3
0.25
0.2
DLB
0.15
SLB
>4
0.1
0.05
0
1
vessel/
Page 69 of 193
Equipment item
Process
area
Production
Deck
Process
Systems and
Hydrocarbon
Utility
Systems
vessel/
Table 8.3
Area
1
0.8
0.6
0.4
0.2
0
2
All vessels/equipment.
SLB Event transverse out of balance pressure: 0.2
2
bar (20 kN/m ), Load durations 90, 150 and 180ms
The supports must remain elastic for the SLB case.
Equipment item
Process
Area
Production
Deck
Process
Systems and
Hydrocarbon
Utility
Systems
Near
the
blast wall.
Pressure
difference (bar)
SLB
0.5
0
1
vessel/
Page 71 of 193
Equipment item
Process
Area
Production
Deck
Non
hydrocarbon
containing
equipment
vessel/
All vessels/equipment
SLB Event transverse out of balance pressure: 0.3
2
bar (30 kN/m ), Load durations 90, 150 and 180ms.
The supports must remain elastic for the SLB case.
Longitudinal out of balance pressures should be taken
as the ratio of length/diameter times the transverse out
of balance pressure or the peak pressure whichever is
smaller.
References [1,2].
Page 72 of 193
Equipment item
Process
Area
Mezzanine
Deck
Non
hydrocarbon
containing
equipment
vessel/
Page 73 of 193
Equipment item
Process
Area
Mezzanine
Deck
Hydrocarbon
containing
equipment
vessel/
Page 74 of 193
Equipment item
Lifeboat on
DP Process
Cellar Deck
vessel/
Page 75 of 193
Equipment item
Process
Area Cellar
Deck
Hydrocarbon
containing
equipment
vessel/
Page 76 of 193
Equipment item
Process
Area Cellar
Deck
Non
hydrocarbon
containing
equipment
vessel/
Page 77 of 193
Equipment item
Process
Area Cellar
Deck
Flare
and
blowdown
system
vessel/
Page 78 of 193
Equipment item
Process
Area Cellar
Deck
adjacent to
blast wall.
Hydrocarbon
containing
equipment
All vessels/equipment.
SLB Event transverse out of balance pressure: 0.2
2
bar (20 kN/m ), Load durations 90, 150 and 180ms.
The supports must remain elastic for the SLB case.
For vessels/equipment <1 metre in effective diameter
2
use 10 kN/m .
0.8
0.6
0.4
0.2
0
1
vessel/
Page 79 of 193
Equipment item
DP
below
Cellar deck
Non
hydrocarbon
containing
vessel/
Page 80 of 193
Equipment item
DP
below
Cellar deck
hydrocarbon
containing
vessel/
Vessels/equipment.
DLB Event transverse out of balance pressure: 0.2
2
bar (20 kN/m ), Load durations: 125, 200 and 250ms.
Page 81 of 193
Equipment item
Wellbay
Areas
Cellar Deck
Hydrocarbon
containing
equipment
0.7
0.6
0.5
0.4
vessel/
0.3
0.2
0.1
0
2
Page 82 of 193
Equipment item
Wellbay
Areas
Cellar
and
Production
Deck, nonhydrocarbon
containing
equipment.
Production Deck
Tundishes and associated piping below main
deck (Treated as piping see Section 8.3).
Wellbay Gantry Crane South LTG-89005
Wellbay Gantry Crane North LTG-89006
Cellar Deck
Cuttings Re-injection Pump Skid Z-75101
Cuttings Re-injection Buffer Tank Skid Z-75102
Base Oil Booster Pumps A,B P-72601-A, P72601-B
Drill Water Booster Pumps A,B P-72701-A, P72701-B
Chemical oil spill kit 3. No protection required
should
be
applied
vessel/
in
Equipment item
Wellbay
areas
Intervention
Deck
SIMOPS
equipment.
Pressure difference
(bar)
Table 8.3
Area
vessel/
0.6
0.5
0.4
0.3
0.2
0.1
0
2
References [1,2].
For vessels/equipment less than 1 metre in effective
2
diameter use 20 kN/m .
Plastic deformation of the supports is allowed for the
DLB case. Refs. [1,2].All vessels/equipment.
SLB Event transverse out of balance pressure: 0.2
2
bar (20 kN/m ), Load durations 90, 150 and 180ms.
The supports must remain elastic for the SLB case.
Longitudinal out of balance pressures should be taken
as the ratio of length/diameter times the transverse out
of balance pressure or the peak pressure whichever is
smaller.
Page 84 of 193
Equipment item
DP
Utility
Area
Production
and
Mezz.
Deck
Non
hydrocarbon
containing
Production Deck
Power Transformers ETR-88044-A/B
Power Transformers ETR-88041-A
Power Transformers ETR-88041-B
Power Transformers ETR-88042 (enclosed no
direct load)
Brine Storage Tank No.1 T-74001
Brine Storage Tank No.2 T-74002
Brine Transfer Pump No. 1 P-74001
Brine Transfer Pump No. 2 P-74002
In deck Nitrate Storage Tank T-86101
vessel/
Mezzanine Deck
LoSal Water Suction Manifold Y-46101
Produced Water Suction Header Y-46101
Produced Water Reinjection Manifold Y-46501
LoSal Water Injection Manifold Y-46502
Calcium Nitrate Pump Pkg. Z-86101
Produced Water Suction Manifold Y-43401
Glycol Circulation Pump Skid Z-34202 (not
shown on C1 plot plan)
HVAC chilled water system
Feed and expansion tank T-95001
HCW-95001-A/B Chilled water cooling pumps
HCW-95002-A/B Chilled water cooling pumps
Page 85 of 193
Equipment item
DP
Utility
Area Cellar
Deck
Non
hydrocarbon
containing
Cellar Deck
HP Water Injection Pump 1 P-46101
HP Water Injection Pump 2 P-46201
HP Water Injection Pump 3 P-46301
HP Water Injection Pump 4 P-46401
HP water Injection Pump Recycle Cooler
46101
HP water Injection Pump Recycle Cooler
46201
HP water Injection Pump Recycle Cooler
46301
HP water Injection Pump Recycle Cooler
46401
Nitrogen Booster package Z-10101
X-
XX-
All Vessels/equipment
2
Out of balance pressure: 0.05 bar (5 kN/m ), Load
durations 90, 150 and 180ms.
X-
vessel/
Page 86 of 193
Equipment item
DP
Utility
Area Cellar
Deck
Safety
Critical
Equipment
Cellar Deck
Water Mist Skids
Foam Storage Pumping Skid Z-63101
Fire water pump skids No. 2 Z-62201 (Includes
Fire water caisson containerised)
Fire water pump skids No. 3 Z-62301 (Includes
Fire water caisson containerised)
Foam storage pumping skid Z-63101
Deluge valve packages N0s. 1,2 and 3 Z63202/Z-63203/Z-63205 (containerised no
blast load)
Diesel Day Tank T -62200 (inside container)
Diesel Day Tank T -62300 (inside container)
No protection required no function after
significant blast
Hose handling unit North Z-89101
Hose handling unit South Z-89102
Safety showers
vessel/
Page 87 of 193
Equipment item
DES
and
DSM
exposed
equipment
items
vessel/
Page 88 of 193
Equipment item
DES
and
DSM
exposed
equipment
items
(Continued)
vessel/
Page 89 of 193
Equipment item
DES
and
DSM
exposed
equipment
items
(Concluded)
vessel/
Page 90 of 193
Equipment item
QU
Generator
module roof
level central
region >5m
from North
and
South
edges
nonhydrocarbon
containing
vessel/
Page 91 of 193
Equipment item
QU
Generator
module roof
level
edge
region <5m
from North
and
South
edges
nonhydrocarbon
containing
vessel/
All Vessels/equipment
Transverse out of balance pressure: 0.1 bar (10
2
kN/m ), Load durations 90, 150 and 180ms.
For vessels/equipment < 1m in effective diameter use
2
10 kN/m
The supports must remain elastic for this load case.
See Appendix G3.
The pedestal crane boom shall be designed to resist an
out of balance explosion load of 0.1bar Load durations
90, 150 and 180ms. See Appendix G15a.
Page 92 of 193
Equipment item
Helideck
area
vessel/
All Vessels/equipment
Transverse out of balance pressure: 0.06 bar (6
2
kN/m ), Load durations 90, 150 and 180ms.
The supports must remain elastic for this load case.
Longitudinal out of balance pressures should be taken
as the ratio of length/diameter times the transverse out
of balance pressure or the peak pressure whichever is
smaller.
See Appendix G2
Page 93 of 193
Equipment item
QU
Generator
module roof
and adjacent
LQ roof,
hydrocarbon
containing
and
safety
critical
equipment
vessel/
Page 94 of 193
Equipment item
QU
Main
deck
Hydrocarbon
containing
vessel/
All vessels/equipment.
SLB Event transverse out of balance pressure: 0.1
2
bar (10 kN/m ), Load durations 90, 150 and 180ms.
The supports must remain elastic for the SLB case.
Page 95 of 193
Equipment item
QU
Main
deck/LQ roof
Non
hydrocarbon
containing
and Safety
critical
equipment
vessel/
All vessels/equipment.
Transverse out of balance pressure: 0.1 bar (10
2
kN/m ), Load durations 90, 150 and 180ms.
Plastic deformation of the supports is allowed.
Reference [34]. See Appendix G2, G3
Page 96 of 193
Equipment item
QU
Production
deck Non hydrocarbon
containing
but
safety
critical
QU
Production
Deck
Nonhydrocarbon
containing
vessel/
All vessels/equipment.
2
Event out of balance pressure: 0.1 bar (10 kN/m ),
Load durations 90, 150 and 180ms.
The force should be applied in all horizontal and in the
vertical direction.
The supports must remain elastic (up to 90% of yield)
for this load case.
Reference [34] See Appendix G4.
All vessels/equipment.
2
Event out of balance pressure: 0.06 bar (6 kN/m ),
Load durations 90, 150 and 180ms.
The force should be applied in all horizontal directions.
The supports must remain elastic for this load case.
Reference [34] See Appendix G3.
Page 97 of 193
Equipment item
QU
Mezzanine
deck
Non
hydrocarbon
containing
vessel/
All vessels/equipment.
Transverse out of balance pressure: 0.05 bar (5
2
kN/m ), Load durations 90, 150 and 180ms.
The supports must remain elastic for this load case.
For vessels/equipment <1m in effective diameter use
2
5kNm drag load.
The load must be applied in both horizontal directions
and in the vertical direction.
Longitudinal out of balance pressures should be taken
as the ratio of length/diameter times the transverse out
of balance pressure or the peak pressure whichever is
smaller.
Reference [34]. See Appendix G3.
Page 98 of 193
Equipment item
QU
Emergency
generator
associated
equipment
(Safety
critical)
vessel/
All vessels/equipment.
SLB Event transverse out of balance pressure: 0.07
2
bar (7 kN/m ), Load durations 90, 150 and 180ms.
The supports must remain elastic for the SLB case.
Page 99 of 193
Equipment item
QU Injection
water
deaeration
tower
vessel/
Equipment item
Lifeboats on
QU
(TEMPSCs)
vessel/
Equipment item
QU
Cellar
Deck
Non
hydrocarbon
containing
vessel/
All vessels/equipment.
SLB Event transverse out of balance pressure: 0.03
2
bar (3 kN/m ), Load durations 90, 150 and 180ms.
The supports must remain elastic for the SLB case.
Note - this load is less than the expected design wind
load in this area.
This load should be applied in all horizontal directions.
Reference [34].
Enclosed equipment does not attract any direct
explosion loading.
Longitudinal out of balance pressures should be taken
as the ratio of length/diameter times the transverse out
of balance pressure or the peak pressure whichever is
smaller.
See Appendix G2
Equipment item
QU
Cellar
Deck
Safety
critical
equipment
vessel/
Reference [34].
Enclosed equipment does not attract any direct
explosion loading.
See Appendix G2
9.1
BP Requirements
To quote the BP General Practice, GP 24-22 [4],
For the DLB event:Supports for large vessels and piping containing flammable inventories and classed as
criticality 1 in explosion criticality survey should be capable of withstanding DLB events
without excessive deformation or loss of containment.
Venting and flare systems, particularly vent headers, should be considered criticality 1.
These requirements have been met by the requirements described in Section 8.3.
Under the SLB event:Explosion overpressure and drag loads should not cause loss of containment of
hydrocarbons or flammable substances through failure or permanent deformation of
structural vessel supports or pipe systems.
The congestion, space and weight impact of this requirement on piping supports has
motivated the study described in this Section and which is reported in detail in [49].
The purpose of the study is twofold. Firstly, it is intended to identify the critical piping
which needs to be supported to resist explosion drag loads. Secondly, to refine the
design explosion loads to be applied by area and position within the Clair Ridge facilities.
9.2
These studies are summarised in this Section and reported fully in the Piping explosion
load screening study [49].
Critical Piping and the deluge system in the wellbay area is required to be protected
against the DLB explosion. Hydrocarbon piping in the GT area on QU is minimal and the
relatively low loads indicate that full protection will not have significant weight impact.
Protection against indirect loading (displacement induced failure) is also relevant to
prevent escalation after an explosion. See Section 10.7. Critical pipework outside the
hazardous areas is designed to resist DLB explosion induced displacements.
9.2.1
Classification of releases
The classification of the severity of releases has been performed following the
recommendations of the HSE, which classifies releases into Major, Significant, and Minor
as described in Reference [45].
Definitions
MAJOR: "Potential to quickly impact out with the local area e.g. affect the TR, escape
routes, escalate to other areas of the installation, causing serious injury or fatalities." A
major leak, if ignited, would be likely to cause a "major accident", i.e. it would be of a size
capable of causing multiple casualties or rapid escalation affecting TR, escape routes,
etc.
Criteria
MAJOR:
(i) Gas Releases:
EITHER [Quantity released > 300 kg]
OR [Mass release rate>1kg/s AND Duration >5 mins]
This could result in a jet fire of over 10 m length (>1kg/s) capable of causing significant
escalation after 5 minutes duration, or a flash fire/explosion on reaching LFL. Where 300
kg equates to approx. 3000 m3 explosive cloud at NTP, enough to fill an entire module or
deck area, and to cause serious escalation if ignited.
(ii) Liquid Releases (Oil/Condensate/Non-process):
EITHER [Quantity released > 9,000 kg]
OR [Mass release rate>10kg/s AND Duration >15 mins]
This could result in a pool fire over 10 m in diameter (>10kg/s) filling a module or cutting
off a deck, hindering escape and affecting more than one person directly if lasting for over
15 minutes duration.
Significant and minor releases have not been considered in this analysis as they do not
lead to escalation to other areas of the plant, whereas a major release has the potential to
do so.
The size of the flammable gas cloud before ignition and the associated release rates
indicate that an explosion would occur later than one minute after the initiation of the
primary release. The time for detection, inventory isolation and commencement of blow
down is less than one minute.
9.2.2
Recommended protection
Gas Side
VRU Compressor
Protect >4"
Inlet to LP Compressor
Trains 1 & 2
Protect all
Comments
All gas side piping >3" Protect all
gas side piping
Glycol System
Protect all
Recommended protection
Gas Side
Comments
Protect >4"
No Major Liquid
Test Manifold
Protect >4"
No Major Liquid
Test Separator
Protect >4"
No Significant Liquid
Protect all
No Significant Liquid
Protect all
Protect all
Protect all
Protect all
Protect all
VRU Compressor
Protect >4"
No Major Liquid
Glycol scrubber
Protect all
Recommended protection
Gas Side
Comments
Protect all
Protect all
Protect all
No Major Liquid
Recommended protection
Gas Side
Comments
side piping
No Gas
No Major Liquid
Electrostatic Coalescer
Trains 1 & 2
No Gas
Protect all
No Gas
No Major Liquid
No Gas
No Gas
Protect all
Gas side
Liquid (scrubber)
Comment
Protect all
Protect all
LP Flare
Protect all
Protect all
Notes
1.
2.
3.
4.
5.
9.2.3
P&ID mark-up
The process P&IDs have been marked up with a red or yellow colour indicating that they
require protection according to the criteria set in Tables 9.1 to 9.4. The special DLB
protection requirements for flowlines, well kill lines, blowdown, pressure relief lines and
flare headers mean that these lines are also coloured. The fuel gas system and fire water
supply P&IDs have also been similarly marked up.
The marked up P&IDs are listed in Table 9.5 below:Table 9.5
Title
Title
Test Separator Oil Filters
Test manifold
Test Separator Heater
Test Separator
Production Manifold Train 1
Recycle Connections to Separation Train 1
Crude Inlet Heater Train 1
HP Separation Train 1
Oil Heaters Train 1
HP Separator Oil Filter Train 1
LP Separator Train 1
Electrostatic Coalescer Train 1
Coalescer Water Pumps Train 1
Coalescer Oil Pumps Train 1
Oil Export Cooler Train 1
Oil Export Pump Train 1
Oil Export Pump Common Standby
Oil Metering Skid
Oil Export and Pig Launcher
VRU Suction Cooler
VRU Suction Scrubber
VRU Suction Scrubber Pumps
VRU Compressor
LP Compressor Suction Cooler Train 1
LP Compressor Suction Scrubber Train 1
LP Compressor Train 1
MP Compressor Suction Cooler Train 1
MP Compressor Suction Scrubber Train 1
MP Compressor Train 1
MP Compressor Discharge Cooler Train 1
Contactor Inlet Scrubber
Glycol Contactor
HP Compressor Suction Scrubber Train 1
HP Compressor Train 1
HP Compressor Discharge Cooler Train 1
HP Compressor Balance Line Cooler Train
1
Sales Gas Metering
Drawing Number
Drawing Number
CLB-FC-0X-PR-PID-231003
CLB-FC-0X-PR-PID-230001
CLB-FC-0X-PR-PID-231001
CLB-FC-0X-PR-PID-231002
CLB-FC-0X-PR-PID-210001
CLB-FC-0X-PR-PID-211006
CLB-FC-0X-PR-PID-211001
CLB-FC-0X-PR-PID-211002
CLB-FC-0X-PR-PID-211005
CLB-FC-0X-PR-PID-211003
CLB-FC-0X-PR-PID-212001
CLB-FC-0X-PR-PID-213001
CLB-FC-0X-PR-PID-215001
CLB-FC-0X-PR-PID-214001
CLB-FC-0X-PR-PID-216001
CLB-FC-0X-PR-PID-241001
CLB-FC-0X-PR-PID-243001
CLB-FC-0X-PR-PID-244001
CLB-FC-0X-PR-PID-150001
CLB-FC-0X-PR-PID-330001
CLB-FC-0X-PR-PID-330002
CLB-FC-0X-PR-PID-330004
CLB-FC-0X-PR-PID-330003
CLB-FC-0X-PR-PID-310001
CLB-FC-0X-PR-PID-310002
CLB-FC-0X-PR-PID-310003
CLB-FC-0X-PR-PID-311001
CLB-FC-0X-PR-PID-311002
CLB-FC-0X-PR-PID-311003
CLB-FC-0X-PR-PID-311006
CLB-FC-0X-PR-PID-340001
CLB-FC-0X-PR-PID-341001
CLB-FC-0X-PR-PID-312001
CLB-FC-0X-PR-PID-312002
CLB-FC-0X-PR-PID-312003
CLB-FC-0X-PR-PID-312002
Revision
Revision
Rev. C1
Rev. C1
Rev. C1
Rev. C1
Rev. C1
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Rev. C1
Rev. C1
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CLB-FC-0X-PR-PID-350001
Rev. C1
Page 109 of 193
Drawing Number
Gas Lift manifold
CLB-FC-0X-PR-PID-352001
Sales gas Export
CLB-FC-0X-PR-PID-161001
Firewater Pump No.1
CLB-FC-0X-SE-PID-621001
Firewater Pump No.2
CLB-FC-0X-SE-PID-622001
Firewater Pump No.3
CLB-FC-0X-SE-PID-623001
Firewater Distribution
CLB-FC-0X-SE-PID-625001
(sheets 1 to 6)
Foam Storage/Pumping Package
CLB-FC-0X-SE-PID-631001
Foam Concentrate Distribution System
CLB-FC-0X-SE-PID-631002
Deluge Valve Package North
CLB-FC-0X-SE-PID-632002
Deluge Valve Package South
CLB-FC-0X-SE-PID-632003
Production
Deck/Wellbay/Compression CLB-FC-0X-SE-PID-632005
Module Deluge Valve Package
Fuel Gas Heater A/B
CLB-FC-0X-PR-PID-830001
(sheets 1 & 2)
Fuel Gas Scrubber
CLB-FC-0X-PR-PID-830002
QU/DP Bridge Distribution
CLB-FC-0X-PR-PID-922001
Main Power Generation Package 1 Piping CLB-FC-0X-PR-PID-871001
Interface
Cold HP Flare and Bursting Disc Collection CLB-FC-0X-PR-PID-370001
Fuel gas Filter/Coalescer & Distribution
CLB-FC-0X-PR-PID-830003
LP Flare Collection (DP)
CLB-FC-0X-PR-PID-380001
(sheet 1)
LP Flare Collection (QU)
CLB-FC-0X-PR-PID-380001
(sheet 2)
QU/DP Bridge Distribution
CLB-FC-0X-PR-PID-922001
LP Flare Scrubber and Pumps
CLB-FC-0X-PR-PID-380002
LP Flare Gas Compressor Recycle Cooler CLB-FC-0X-PR-PID-330006
LP Flare Gas Recovery Compressor
CLB-FC-0X-PR-PID-330003
(sheet 2)
Bursting Disk HP Flare Collection
CLB-FC-0X-PR-PID-370001
(sheet 3)
Cold HP Flare Collection (DP)
CLB-FC-0X-PR-PID-370001
(sheet 1)
Cold HP Flare Collection (QU)
CLB-FC-0X-PR-PID-370001
(sheet 2)
HP Flare Collection
CLB-FC-0X-PR-PID-370002
(sheets 1 & 2)
HP Flare Scrubber and Pumps
CLB-FC-0X-PR-PID-370003
Revision
Rev. C1
Rev. C1
Rev. C1
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Rev. C1
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9.3
Requirements
protect
downstream of isolation valve to
pipeline.to DLB level.
Process manifolds.
Protect by system/line size to SLB
(high pressure high load area)
All actuated valves, including actuators
ALARP measure adopted of 30
kN/m2 drag load protection will be
achieved.
Xmas trees, flowlines, well kill lines.
Require protection to DLB
Refer to marked up P&IDs for detailed breakdown by line,.
For general area overpressure loads, see Figure 7.1, where the DLB and SLB peak
overpressures are given by area.
10
Direct drag loads should be applied in all directions to the pipework unless it is
adjacent to and shielded behind secondary steelwork such as deck beams on a plated
deck section.
The range of pulse durations appropriate to the area and as given in Tables 8.1 and
8.2 should be applied if a dynamic analysis is to be performed. To determine the
explosion durations considered in each area see Tables 8.1 to 8.3.
ESDVs and BDVs (including their actuators) on blast critical pipework are to be
designed to withstand at least the same level of drag forces as the associated pipework.
As an ALARP measure, it has been agreed that on Clair Ridge all actuators and the
valves themselves shall be designed to resist a drag load of 30kN/m2.
Protection of all Riser ESDVs should be to the same load level as ESDV platforms
i.e. DLB pressure 0.2 bar (20 kN/m2), SLB pressure 0.07 bar (7kN/m2) and drag 7kN/m2 is
required in view of the potential to release very large pipeline inventories. As an ALARP
measure, it has been agreed that on Clair Ridge all actuators and the valves themselves
shall be designed to resist a drag load of 30kN/m2.
The magnitudes of drag pressure in kN/m2 are based on data derived directly by BP
from the FLACS simulations. The lateral design load per metre of piping (kN/m) is given
by multiplying the drag pressure by the effective diameter (for circular sections).
The drag pressures are given for piping of circular section and a drag coefficient
(Cd) of 1.2. For sections of differing shape the coefficients given in Table 10.2 in Section
10.4 should be used.
If it is considered a significant load case, pipework should also be checked for its
capacity to resist the peak SLB overpressure applied as a uniform load around the
perimeter. The hydrocarbon contents during normal operation should be assumed to be
present. For flare headers and flowlines the DLB pressure should be used.
The Table below gives the overpressures to be resisted by pipework and nozzles to avoid
collapse due to crushing under external pressure. The piping in the region adjacent to the
West blast wall (within 5m of the wall) attracts higher overpressures than more distant
locations.
Location/Deck
Compression
area
Main
Deck
underside
Production Deck
upper surface
Production Deck
underside
Mezzanine Deck
upper surface
Mezzanine Deck
underside
Cellar
Deck
upper surface
10.1
0.9 Barg
1.4 Barg
0.5 Barg
2.7 Barg
0.9 Barg
0.6 Barg
0.2 Barg
1.5 Barg
0.5 Barg
0.9 Barg
0.3 Barg
1.5 Barg
0.5 Barg
0.75 Barg
0.25 Barg
1.5 Barg
0.5 Barg
0.9 Barg
0.3 Barg
1.5 Barg
0.5 Barg
0.72 Barg
0.25 Barg
QU Platform
Bridge
DP Platform
Flare Boom
production deck
Compression Module
SLB Blast wind for critical
systems
= 5KN/m2
(DLB 12 kN/m2)
mezzanine deck
cellar deck
10.2
Figure 10.2 Wellbay area elevation Vertical drag loads shown as a percentage of the peak
horizontal drag load
Figure 10.3 Process area elevation - Vertical drag loads shown as a percentage of the
peak horizontal drag load view from North
Figure 10.3 shows an elevation of the process area. The vertical drag load should be
taken as 50% of the drag load given in Figure 10.1 for the section between the
Mezzanine deck and elevation 51.2m. This load may be further reduced near the main
and cellar decks, as the gas flow at peak drag load is deflected in a horizontal direction by
these plated decks.
Figure 10-4 shows an elevation through the Compression deck. Because of the geometry
of the plated decks above and below, the gas flow and drag load is deflected parallel to
the deck giving a reduction of vertical load. As an explosion develops and the flame front
diverges from the ignition point the gas flow becomes more and more constrained to be in
a horizontal direction.
At early stages of the development of an explosion there will be vertical gas flow, of a
lower magnitude, than at later times. To represent this effect, a nominal 25% of the drag
loading shown in Figure 10.1 should be applied as vertical loads, upwards and
downwards throughout the area.
10.3
100%
100%
100%
1/3
100%
50%
50%
1/3
50%
1/3
100%
100%
100%
Figure 10.5 Wellbay and process production deck - distribution of peak horizontal drag load
directions, (apply at all levels)
100%
100%
1/3
50%
1/3
50%
50%
100%
1/3
100%
100%
Figure 10.6 Compression area deck - distribution of peak horizontal drag load directions
Figure 10.6 shows the distribution of the horizontal drag loads throughout the deck. The
pattern is similar to that applied in the process area.
The blue lines indicate the boundaries of the areas, where the direction and magnitude of
the drag loads are given. The directions of gas flow, and hence the drag load directions,
are indicated by red arrows on the figures. The boundaries are not sharp delineations and
should be interpreted with due regard to design practicality and engineering judgement.
10.4
10.5
10.6
10.7
10.8
11
Action
No.
9.1.1
9.1.2
9.1.3
9.1.4
9.1.5
9.1.6
9.1.7
9.1.8
Status
(PIMS actions CLB-ENG-RV-038-nnn)
Raised 7/11/11
(PIMS 001 Larry
completion 1/9/12.
Structural to confirm
documentation
(PIMS 002 Larry
completion 1/9/12.
Structural to confirm
documentation
Biggs)
OPEN,
expected
OPEN,
expected
Structural/Tech Safety
Calculations by structural indicate a general
design acceleration of 0.5g should be used on DP
and QU. See Appendix I for a description of the
approach and assumptions used. CLOSED
9.1.9
9.1.10
9.1.11
9.1.12
9.1.13
Description of action
Status
(PIMS actions CLB-ENG-RV-038-nnn)
Raised 7/11/11
12
References
Ref Description
No.
Document Number
1
2
3
4
CLB-BP-AM-SI-000164
CLB-BP-AM-SI-000171
CLB-FC-0X-SE-PHI-0001
CLB-FC-0X-SE-REP-0040
15
16
17
18
19
20
6
7
8
9
10
11
12
13
14
21
22
23
24
25
26
27
28
29
30
31
CLB-FC-0X-PR-PHI-0001
CLB-FC-0X-SE-REP-0034
CLB-FC-0X-SE-TEC-0007
CLB-FC-0X-SE-REP-0015
GN 66-260
st
CLB-FC-1X-SE-LAY-0050
to
0056
CLB-FC-2X-SE-LAY-0050
to
0055
CLB-FC-0X-ST-BOD-0001
CLB-FC-0X-ST-DSB-0004
CLB-FC-0X-SE-REP-0043
HSE Books, HSG181.ISBN 0
7176 1238 4, HMSO 1998
CLB-FC-0X-SE-REP-0018
CLB-FC-0X-SE-REP-0021
CLB-FC-0X-SE-REP-0029
CLB-FC-0X-SE-REP-0031
CLB-FC-0X-SE-REP-0032
CLB-FC-0X-ST-DSB-0004
HSE Reports OTO 1999 046/7.
explosions.
Specification for HP and LP Flare Tips.
Document Number
CLB-FC-1X-ME-SPE-0032
CLB-FC-0X-SE-REP-0007
44
In preparation 1/2/12
CLB-FC-0X-PI-SPE-0012
CLB-FC-1W-AR-GAS-1131
CLB-FC-1W-AR-GAS-1331
CLB-FC-1W-AR-GAS-1231
CLB-FC-1W-AR-GAS-1332
CLB-FC-1E-AR-GAS-2131
CLB-FC-1E-AR-GAS-2231
CLB-FC-1E-AR-GAS-2331
CLB-FC-1E-AR-GAS-2431
CLB-FC-1C-AR-GAS-7121
CLB-FC-1C-AR-GAS-7221
CLB-FC-2D-AR-GAS-0121
CLB-FC-2D-AR-GAS-0122
CLB-AV-1J-JK-REP-7824
Rev.
C1
CLB-FC-0X-PI-LNL-0010 Rev. A1
45
46
47
48
49
50
51
52
53
34
35
36
37
38
39
40
41
42
43
54
CLB-AM-BP-EQ-000244 Rev. 02
CLB-FC-2X-SE-LAY-0052
CLB-FC-0X-SE-REP-0005
CLB-FC-0X-SE-SOW-0001
Atkins
Rep.
5096156/007/001/Rev 0
CLB-FC-0X-SE-REP-0100
CLB-FC-0X-SE-REP-0061
Appendix A
The measures implemented are detailed in the table below:Table A.1: Inherent Safety Features to Reduce Explosion Risk
Goal to Minimise
Explosion Risk
Reduce as far as
possible
the
likelihood
of
occurrence of a
release and ignition
by:-:
Material
selection
minimise corrosion
to
Comments
welded
Minimise
instrumentation
Minimise
pipework
small
pipe
being
invasive
bore
Minimise
equipment
ignition potential
Goal to Minimise
Explosion Risk
Minimisation of potential
explosive cloud size by
maximising
natural
ventilation potential.
Comments
Control
the
consequences
as
far as possible to
prevent escalation
Gas detection
Maximise
natural
ventilation grating of
deck where practicable
and
orientation
of
equipment
See above.
Provision of blastwalls to
segregate the hazardous
and non-hazardous/utility
areas and the TR.
Gas detection
See above
Blowdown of inventories
Mitigate
the
consequences
as
far as possible, to
reduce the effects
in line with the goal
for recovery
Provision of blastwalls to
segregate the hazardous
and non-hazardous/utility
areas and the TR.
Comments
See above
Segregation of
compressors, the
Production Deck and the
risers below Cellar Deck
by blast resistant decks.
Provide multiple escape
routes
Minimisation of manning
exposure to blast, i.e.
reduce the time required
for personnel to be
located on DP
Appendix B
requirements
Table B.1
Safety Critical
System
Rationale
Emergency
All actuated valves and actuators shall Note - field cables are considered
Shutdown
and resist a blast drag load of 30kN/m2.
to be included in the Performance
F&G Systems
Standard relating to the field
devices.
Any software required for the safe
operation of ESD Panel or Fire &
Gas Panel is considered to be part
of that panel.
Egress
and No specific design overpressure identified. At least one escape route to be
Evacuation Routes However, it should be noted that whilst passable in a major accident.
escape routes in the area in which an
(Escape Routes)
explosion occurs may suffer damage,
those in adjacent areas are expected to
survive as a result of the protection
provided by the structure and blastwalls
Escape
/ No specific
Evacuation Route identified
Lighting
protection
Communications
protection
requirements Duplication
and
physical
segregation of the PA/GA system.
Sufficient numbers of PA/GA
items inside the process area to
be provided to allow for damage.
No specific
identified
Safety Critical
System
Gas Detectors
Fire/
Detectors
Passive
Protection
Rationale
No specific
identified
protection
smoke No specific
identified
protection
Non-Hazardous
Area Venting
Hazardous
Venting
Area No specific
identified
protection
requirements
Fire PFP to resist the effects of the DLB blast PFP to resist the effects of the
overpressures and blast wind.
DLB design blast overpressures in
the area where it is applied.
UPS
No specific
identified
protection
requirements
Nucleonics
Appendix C
This appendix provides a detailed explanation of the origin of the load durations and
load time histories to be used for design are identified in Tables 8.1, 8.2 and 8.3. It is
taken from SI CLB-BP-AM-SI-000171, (Reference 2).
The overpressure trace shown in Figure C.1 is a typical trace from FLACS simulation
results.
Pressure, bar
3.00
2.50
2.00
Ceiling-blast
wall ~3bar
1.50
1.00
0.50
0.00
0.90
-0.50
0.95
1.00
1.05
1.10
1.15
1.20
1.25
1.30
Time, seconds
Figure C.1
The pulse consists of a positive part followed by a longer suction/negative part which
represents the re-entry of gas/air into the module after the positive pressure has
subsided.
For the purposes of structural assessment, BP have recommended [2] that
overpressure traces should be represented by the trace shown in Figure C.2 below:-
Figure C.2
The pulse consists of a positive part of duration td and peak Pmax, followed by a
suction phase of
2td and negative minimum of Pmax/2. The rise time is half the
positive pulse duration. The negative minimum cannot be less than -1 bar as this
represents a vacuum.
The pulse durations stated in Site Instruction CLB-BP-AM-SI-000164 [1] are the
positive durations for the given overpressures in Table C.1 below.
Table C.1 Range of positive phase load durations td.
Pulse Duration Range (ms) to be
Pulse positive used in structural design
phase duration
td from FLACS Lower bound
Upper bound
(milliseconds)
(tdmin)
(tdmax)
80
50
100
100
60
120
150
90
180
200
125
250
The left hand column contains the nominal durations directly from the FLACS
simulations. As the Design explosion loads (DLB and SLB) represent a sample of
scenarios with peak pressures around the calculated exceedance levels there will
be some variability in the load durations between scenarios.
In order to represent this variability, it is proposed that a range of positive phase
pulse durations (td) between the lower and upper bounds be used for the structural
design.
Implementation
In Figure D.2 the pressure difference has been plotted against pulse duration td for
a range of vessel diameters.
0.80
0.70
DeltaP (bar)
Vessel 1 m
0.60
DeltaP (bar)
Vessel 2 m
0.50
DeltaP (bar)
Vessel 3 m
0.40
0.30
DeltaP (bar)
Vessel 4 m
0.20
DeltaP (bar)
Vessel 5 m
0.10
DeltaP (bar)
Vessel 6m
0.00
0
50
100
150
200
250
300
Figure D.2 - Pressure difference loads calculated for vessels on Clair Ridge
The more severe explosion scenarios (e.g. DLB in Production Process deck area)
tend to have shorter pulse durations than lesser events. Each design load level has
a range of scenarios and durations associated with it. The maximum pressure
difference load occurs for the largest vessel (5m) and the shortest pulse duration
(50 ms). The shortest, lower bound duration should be used to allow for
asymmetry in the wave and the reduced rise time which may result. Lower bound
durations are given in Table 8.3 and Appendix C derived from [2].
The values given in Figure D.2 correspond to a 1 bar peak pressure Pmax. The left
hand axis indicates that for a 50ms pulse acting on a 5m diameter vessel, a
pressure difference of 0.6 bar results.
Appendix E
E.1 Fires
The benefits of segregation between the Wellhead and Process areas with respect
to the fire hazard are:
Limiting escalation between the two areas, in particular protection of the large
inventories at high pressure in the well bay area from the effect of fires in the
process area.
Reduction of the size of the fire water system and associated pumps to that
needed for protection of each area separately.
Protection of personnel and escape ways in either area from fires in the other.
E.2 Explosion loads
It must also be noted that the occupancy of the wellbay area at about 13 people is
much higher than the average occupancy of the process area which is typically less
than 2 [40]. The individual risk and potential loss of life for the installation is much
reduced by the introduction of the wellbay east wall. Some protection is also given
to the drilling crew in the modules above the main deck by this wall as the DES is
much less vulnerable to process initiated explosions. Typically 22 personnel will be
present in the drilling modules at any time.
E.4 Degraded blast wall
If the wall between the process and wellbay areas is degraded such that it only
resists fires or resists a lower level of blast than the Ductility Level Blast (DLB),
then escape routes would be vulnerable to larger explosions from either side.
The DLB explosion event is classed as an Evacuation event in the BP GP Vapour
Cloud Explosion Hazard Analysis [13]. To protect personnel outside the immediate
vicinity of the event blast walls should survive the DLB without rupture. Permanent,
plastic deformation of the walls is allowed.
A blast wall rated to a pressure less than the DLB in any associated area is not
compatible with the intentions of [13].
Appendix F
F1.
Introduction
The Tables below identify each section of stair tower, the loads applied to the
cladding/heat-shields from inboard (direct explosion loads) and outboard (far field
explosion loads) together with the required design resistance of the cladding
panels.
Cladding, wind walls and heat shields are referred to as cladding in what follows.
F2.
We require that stairtowers do not become disconnected from the main structure in
the event of explosions on the QU or DP platforms either at the Strength level blast
(SLB) or Ductility level blast (DLB) levels.
If cladding is not used then stairtowers will only be exposed to maximum drag
levels of loading of 10 to 30 kN/m2. This is Technical Safetys preferred option as
then all stair towers can be designed to remain available for escape. There is,
however, a requirement for wind walls. These may also have the advantage of
giving partial protection against far field explosion overpressures which are of the
order of 0.1 to 0.2 bar resulting from DLB explosions in other areas.
Stairtower main structures are required to withstand far field explosion loading on
the projected area of the attached cladding without plastic deformation.
Figure F1
Figure F2
F3.
Load durations
The load durations supplied by BP correspond to far field DLB explosion loads from
areas where explosions can occur. The largest loads are taken for each stair tower
in turn from these scenarios. The durations given in the Tables correspond to the
governing scenario for each stair tower group and are given as mid range values
for the positive Phase of the load.
Following Appendix C:
A mid range positive phase duration of 200 milliseconds should be examined for
positive phase durations of 125, 200 and 250 milliseconds with an associated
negative phase of half the magnitude and twice the duration.
A mid range positive phase duration of 150 milliseconds should be examined for
positive phase durations of 90, 150 and 180 milliseconds with associated negative
phase durations of half the magnitude and twice the duration.
F4.
A major explosion in the process or compressor areas will load any cladding up to
the full value of the blast levels on the west blast walls. Design of this cladding to
resist these loads is unnecessary and counter-productive.
The presence of such blast resistant cladding will increase confinement in the area
and reduce ventilation thus increasing the frequency of the development of large
gas clouds. Both these effects result in an increase of design overpressure. The
main structure of the stairtowers will have to resist the support loads if it is not to
All cladding outboard of the stairs may be exposed to far field explosion loads and
should not become detached from their supports hence blocking the stairtowers.
Excessive deformation could have the same effect and will be eliminated by
design.
Inboard cladding may be exposed to the same far field loads and has the same
performance requirements as a minimum.
It is for this reason that the capacity of cladding and its supports is set to 0.1 to 0.2
bar as a minimum.
F6.
An explosion in the GT area on QU could give a peak overpressure of 0.3 bar. This
corresponds to the DLB explosion event.
It has been agreed that stairtowers in the immediate vicinity and their associated
cladding should be designed to resist the 0.3 bar DLB load with plastic deformation
allowed. The corresponding SLB load 0f 0.1 bar should be resisted elastically. The
cladding should not become detached so that the stair wells will still be available
after the event. The specific sections of the stairtowers involved are listed in the
Tables F1 and F2.
F7.
The stairtowers in question are the DP South East, North East and North Central
stairtowers. Sections of these stairtowers pass by the process and compression
Table F1
QU Stair Towers
From Deck
To Deck
QU South East/
QUID-SE
Cellar
below Main
QU South East
(Gen. Stair tower
South) GM-SE
Main
into GT area
QU Generator
stairtower West/
GM-SW
Main GT
area
GT roof
QU North-East
stairtower (Gen.
stairtower East)/
GM-NE
Cellar
below Main
QU North-East
stairtower QUID-NE
Main
QU Enclosed stair
tower and lift/ West
stairs and lift
enclosure/ QUID-W
Cellar
QU Enclosed stair
tower and lift/ West
stairs and lift
enclosure/ QUID-W
Mezz
LQ Stairtower
North/ North West
stairtower/ QUID NW
Cellar
LQ Stairtower
North/ North West
stairtower/ QUID NW
Mezz
Far field
Local explosion
Explosion load - loads outwards on
inwards on
inboard walls *
outboard walls
Far field
Source
Inboard
Walls
capacity
Performance
standard
Outboard
Walls
capacity
Performance
standard
Stairtower Structure
none
0.2 bar
0.2 bar
no walls
DP platform
Compression,
Process,
Wellhead
no wall
N/A
no wall
N/A
0.1 bar
DP platform
Compression,
Process,
Wellhead
0.3 bar
0.3 bar
none
DP platform
Compression,
Process,
Wellhead
0.2 bar
0.2 bar
DP platform
Compression,
Process,
Wellhead
0.3 bar
0.3 bar
none part of LV
switchroom
DP platform
Compression,
Process,
Wellhead, GT
N/A
N/A
0.1 bar
none part of TR
DP platform
Compression,
Process,
Wellhead, GT
N/A
N/A
0.15 bar
none part of TR
support
DP platform
Compression,
Process,
Wellhead, GT
0.1 bar
0.1 bar
none part of TR
DP platform
Compression,
Process,
Wellhead, GT
0.15 bar
0.15 bar
0.2 bar
Mid range
Duration 150 ms
Mid range
Duration 150 ms
0.2 bar
Mid range
Duration 150 ms
below GT
roof
Mezz
0.1 bar
Mid range
Duration 150 ms
0.1 bar
Mid range
Duration 150 ms
Production
0.15 bar
Mid range
Duration 150 ms
Mezz
0.1 bar
Mid range
Duration 150 ms
Production
0.15 bar
Mid range
Duration 150 ms
QU Stair Towers
From Deck
To Deck
LQ Stairtower South
Cellar
Mezz
Far field
Local explosion
Explosion load - loads outwards on
inwards on
inboard walls *
outboard walls
0.1 bar
Far field
Source
Inboard
Walls
capacity
Performance
standard
Outboard
Walls
capacity
Performance
standard
Stairtower Structure
none part of TR
DP platform
Compression,
Process,
Wellhead, GT
0.1 bar
0.1 bar
none part of TR
DP platform
Compression,
Process,
Wellhead, GT
0.15 bar
0.15 bar
Mid range
Duration 150 ms
LQ Stairtower South
Mezz
Production
0.15 bar
Mid range
Duration 150 ms
Table F2
DP Stair Towers
From Deck
To Deck
Cellar
above Main
Far field
Local explosion
Explosion load - loads outwards on
inwards on
inboard walls *
outboard walls
0.2 bar
none
Far field
Source
Inboard
Walls
capacity
Performance
standard
Outboard
Walls
capacity
Performance
standard
Stairtower Structure
GT
Part of fire
pump
room
0.2 bar
Mid range
Duration 150 ms
pipedeck
pipedeck
above main
pipedeck
DP South East
Stairtower/ DPEM SE
Cellar
Production
DP South East
Stairtower/ DPEM SE
Production
below Main
0.2 bar
none
GT
0.2 bar
0.2 bar
none
GT
0.2 bar
0.2 bar
none
GT
0.2 bar
0.2 bar
Mid range
Duration 150 ms
0.2 bar
Mid range
Duration 150 ms
0.2 bar
Mid range
Duration 150 ms
DP South East
below main
below
Stairtower/ CM - SE
compression
roof
(TBC by BP)
0.1 bar
Compression area
DLB 0.7 bar SLB
0.25 bar
DP platform
0.1 bar Remain in place at 0.1 0.1 bar
Remain in place at 0.1
Process,
heat shield bar from outboard, (heat shield bar from outboard,
Wellhead, GT
detach from main
on north,
detach from main
structure above 0.1
east and
structure above 0.1
bar.
west sides)
bar.
As above
DP Stair Towers
From Deck
To Deck
DP South East
Stairtower/ CM
SE and DP North
East Stairtower
below
above
0.25 bar on LER
on roof
compression compression
roof
roof
Mid range
Duration 200 ms
DP North East
Stairtower/ DPEM NE
Cellar
Production
DP North East
Stairtower/DPEM NE
Production
below Main
DP North East
Stairtower/ CM-NE
below main
below
compression
roof
DP North Central
Stairtower
Mezzanine
Production
Far field
Local explosion
Explosion load - loads outwards on
inwards on
inboard walls *
outboard walls
none
Far field
Source
Inboard
Walls
capacity
Performance
standard
Outboard
Walls
capacity
Performance
standard
Stairtower Structure
DP platform
compression,
Process,
Wellhead, GT
no wall
N/A
0.25 bar on
LER on roof
As above
0.1 bar
0.1 bar
Compression area
DLB 0.7 bar SLB
0.25 bar
DP platform
0.1 bar Remain in place at 0.1 0.1 bar
Remain in place at 0.1
Compression, heat shield bar from outboard, (heat shield bar from outboard,
detach from main
on south,
detach from main
Process,
Wellhead, GT
structure above 0.1
east and
structure above 0.1
bar.
west sides)
bar.
No
cladding
No cladding
No cladding
No cladding
As above
Appendix G
G1
Pressures values by area (Extract From SI overpressure results CLB-BP-AMSI-000164)
Table G1
Area
Compression
Area
Criteria/
Roof
Floor
DLB - 0.7
bar
0.7 barg
0.7 barg
150 ms
150 ms
SLB - 0.25
bar
0.25 barg
0.25 barg
200 ms
200 ms
DLB - 1.5*
bar
Roof is grated
use drag loads
for pipework
0.72* barg
SLB - 0.5*
bar
Roof is grated
use drag loads
for pipework
0.25* barg
Source
Process Area
(Cellar/Mezz)
DLB - 2.7
bar
1.4 barg
100 ms
Process Area
(Prod Deck)
SLB - 0.9
Wellbay Area
(Cellar/Mezz)
0.5 barg
150 ms
150 ms
200 ms
East
Blastwall
N/A
N/A
N/A
N/A
Floor is
grated use
drag loads for
pipework
N/A
Floor is
grated use
drag loads for
pipework
N/A
West
Blastwall
0.7 barg
150 ms
0.25 barg
200 ms
1.5* barg
100 ms
0.5* barg
150 ms
2.7 barg
80 ms
0.9 barg
100 ms
DLB 1.1
bar
Roof is grated
use drag loads
for pipework
0.6 barg
1.1 barg
1.1 barg
100 ms
100 ms
100 ms
SLB - 0.4
bar
Roof is grated
use drag loads
for pipework
0.2 barg
0.4 barg
0.4 barg
200 ms
150 ms
150 ms
Area
Wellbay Area
(Prod Deck)
Area
Criteria/
Source
Roof
Floor
East
Blastwall
West
Blastwall
DLB - 1.1
bar
1.5 barg
1.1 barg
1.1 barg
100 ms
100 ms
100 ms
SLB - 0.4
bar
0.5 barg
0.4 barg
0.4 barg
150 ms
150 ms
150 ms
Criteria/
Source
Load
DLB - Max P
it can see
DP North
Crane
Pedestal
From
Process
Production
full gas cloud
SLB - 1/3
DLB
DP South
Crane
Pedestal
DLB - max P
it can see
from
Compression
full gas cloud
SLB - 1/3
DLB
DP Utility
Area
Flare Boom
(base)
0.25 barg
200 ms
0.09 barg
200 ms
1.0*** barg (now 0.7
barg)
100 ms
0.35 barg
200 ms
DLB - 1.1
bar wellbay
N/A
N/A
DLB - 2.7
bar process
SLB - 0.9 bar
process
0.9 barg
100 ms
0.3 barg
200 ms
Bridge (DP
end)
Riser ESDV
Platforms
QU East of
Gridline
3
between
Cellar
and
Main decks
QU East of
Gridline 3
above Main
deck
DLB - Max P
it can see
0.10 barg
0.05 barg
DLB - 2.7
bar in
process
0.15 barg
0.05 barg
DLB max
overpressure
from DP
events
SLB
DLB max
overpressure
from DP
events
SLB
Helideck
DLB max
overpressure
from DP
events
SLB
200 ms
200 ms
200 ms
200 ms
0.05** barg
200 ms
N/A
0.05** barg
200 ms
N/A
0.05** barg
200 ms
N/A
DLB - 0.7 in
compression area
0.25 barg
0.09 barg
200 ms
200 ms
External faces
of LER Room
on Main Deck
(to west of
blastwall on
gridline 6)
0.2 barg
0.07 barg
Walls of DP
Fire Pump
Rooms
200 ms
200 ms
0.1 barg
200 ms
SLB - 1/3 DLB
0.04 barg
200 ms
Emergency
Switchroom
(DP)
0.1 barg
200 ms
0.04 barg
200 ms
HVAC
Plantroom
0.1 barg
200 ms
(DP)
0.04barg
200 ms
DES
0.1 barg
0.04 barg
200 ms
200 ms
DSM
Walls of QU
Fire Pump
Enclosure
0.08 barg
DLB - max
overpressure from DP
events
0.05** barg
SLB
0.05** barg
150 ms
200 ms
200 ms
ms
External
Faces of LQ
and Utility
Module below
LQ
DLB - max
overpressure from DP
events
0.05** barg
SLB
0.05** barg
200 ms
200 ms
*
A safety factor of 20% has been applied here due to the addition of wind walls for
protection of personnel. These wind walls were not modelled in the explosion analysis
**
Explosion overpressure based on far field effects from DP events, subsequent explosion
modelling around the GTs on QU may result in a increased overpressure design criteria
NOTES:
1.
2.
3.
4.
5.
6.
7.
8.
9.
G2
From the combine dispersion and explosion results the loading on surfaces and safety
critical systems for the maximum flammable gas volume calculated of approximately 10000
m3 are:
LQ wall
0.3 bar
0.2
0.3
Lifeboats
0.01
Helideck
0.06
0.05
Crane cab
0.04
Workshop (production)
0.05
G3
(subsequent discussions and examination of the simulations now gives the out of balance
loads as DLB 0.2 bar)
The GT scenario overpressure to result in a peak overpressure of 0.1 bar on the DSM, which is the
same as the peak from the DP explosion scenarios considered.
The equipment on the QU production deck to be loaded to level equal to the production workshop
(0.06 bar DLB). Where appropriate the equivalent SLB value will be applied.
For small equipment enclosures peak overpressure values supplied are for the incident pressure
field.
I was also very impressed by the contour plots of pressure contours presented for some of the relevant
scenarios making up the DLB level events on the production deck.
One in particular showed that the cantilever at the North end of the main blast wall (line 4) can be as highly
loaded as the middle of the deck. This is very useful as there may be a push from structures to ask for a
reduced design load in this and other cantilevered areas.
Please let me know if you do not agree with any of the information above.
I hope we will be able to have further meetings to resolve any further issues as the project progresses.
Cheers and thanks,
Steve
Steve Walker - Principal Safety Engineer
G4
Flare tip nominal 0.1 bar with 150ms positive pulse estimate from distance from compressor
area explosion scenario.
If grating forms part of an escape route, then the escape route should be useable after the DLB
explosion event.
Riser ESDV equipment and piping to be designed to 0.2 bar in view of large inventories involved.
(Previously had 0.15bar for platforms and equipment).
External wind walls below main deck level on DP and QU which may be loaded from outside
DLB 0.1 bar at 150ms. (typical loading level for enclosure walls in DP utility areas and loads for GT
explosion at lower levels on QU).
Rooms on QU wall design pressures by level:-
G5
EQ
CLB-AM-BP-EQ-000244 Rev. 02
EQ
Request for further information on explosion simulations and approval of
methods used to infer specific explosion loads on Clair Ridge
1.
Introduction
2.
be added to the calculated out of balance pressures regardless of the position of the
vessel? AMEC would suggest that this is not done as these loads are unlikely to co-exist
with the pressure difference loads. - NO. Drag loads to be used on equipment less than
1m diameter. Anything greater than 1m diameter to use the out of balance pressures only.
3.
This Section contains details of further requests for information relating to the Table supplied by BP
in Site Instruction CLB-BP-AM-SI-000164.
Column
Question/Comment
Grated
areas
numerous
items
in
Explosion Overpressure
Protection Strategy.
AMEC cannot use the same drag loads as pipework, as the drag
coefficient differs. The gas flow velocity through grating will differ by
area and will not be the same as used for critical pipework loads? (see
Corr R.B. and Tam V.H.Y., Gas Explosion generated drag loads in
offshore installations, Conference proceedings, ERA London December
1997).
Were the correct grated/plated areas modeled in the explosion
simulation? See Detailing for Application of FRP Grating, CLB-FC-0XST-TEC-0005. - Main Deck, Cellar Deck and Compression module roof
fully plated. Mezz and Production deck grated apart from where there is
equipment (large areas of the deck) which was modeled as plated.
For GTs explosion simulation results, SLBs set at 1/3 of DLB where not
supplied. - Chris to run further simulation with updated grating. Loads
and pulse duration for the all sides on the LQ requested including roof
and floor - The LQ East face to be design for 0.3 bar and 150ms, this to
extend 5m from the edge of the East face to the other faces. The sides,
roof, floor of the LQ to be design for 0.15 bar at 150 ms.
Compressor Roof
Is the roof partly grated? What loads do we take? Roof is fully plated
Process
(Cellar/Mezz)
area
Production deck (floor) is partly grated, partly plated. Need loads for
plated areas. - See separate spreadsheet attached
Roof (main deck) is partly plated. Need load for plated area. Venting
through grated areas is blocked by compressor area floor. - Roof / main
deck is fully plated
Column
Question/Comment
Floor (production deck) is partly plated. Need loads for plated areas. See separate spreadsheet attached
Same values have been used for the whole bridge. - Fine
Same values used for ESDVs (0.15 bar/0.05 bar) as platforms. - Fine
DSM
Why is the design overpressure for the DSM (0.35bar) greater than the
overpressure for the DES and North crane pedestal, when the DES is
closer to the sources of the explosion. (SLB set to 1/3 of DLB for
consistency). - DSM to be designed to the same value of the DES i.e.
DLB 0.1 bar 200ms, SLB 0.04 bar 200ms.
DSM/DES
DP North
Cranes.
and
South
Loading information is required for this. - take same values for DES
Missing/enclosures (QU
and DP Utility area)
AMEC
Clair Ridge Project - Technical Safety
8th Floor - 207, Old Street. London. EC1V 9NR
0207 324 3762 - X 3762
G6
Gemma
Yes - the deck loads near the blast walls will see as high a pressure as the wall - From the explosion
analysis this nearer to about 5 metres from the wall
_____________________________________________
From: Maclellan, Gemma
Sent: 25 May 2011 15:08
To:
Savvides, Chris
Subject:
RE: Clair Ridge weight issues / explosion implications
G7
BP Exploration Operating Company Limited, a company registered in England and Wales with
the company number 305943 and whose registered office is Chertsey Road, Sunbury on Thames,
Middlesex, TW16 7BP
From: Walker, Steve [mailto:Steve.Walker2@amec.com]
Sent: 14 July 2011 14:55
To: Savvides, Chris
Cc: Maclellan, Gemma
Subject: Questions on detailed application of explosion loads
We have some Ductility level blast far field loads of 0.05 to 0.1 bar peak on DP for example. At the moment
we have told piping to ignore loads on piping and small (<1m) vessels in these areas but we have used the
overpressures to design exclosures in this area (with suitable pressure doubling factors for walls).
Do we need to consider drag loads (i.e. on obstacles < 1m in diameter) in the far field?
I would suggest 1/3 of the peak overpressure as a drag load if we do, which gives ridiculously small loads I
know.
Loads on grating.
We have been asked are the loads supplied in the form of a drag load to be applied to the gross area of the
grating (i.e. on each square metre) or on the net area of the grating (i.e. the solid part only)?
We think the gross area is the more conservative and obvious one to use.
Hope you can help to clear these.
Thanks
Steve
Steve Walker - Principal Safety Engineer
G8
BP Exploration Operating Company Limited, a company registered in England and Wales with
the company number 305943 and whose registered office is Chertsey Road, Sunbury on Thames,
Middlesex, TW16 7BP
From: Walker, Steve [mailto:Steve.Walker2@amec.com]
Sent: 15 July 2011 12:02
To: Savvides, Chris
Subject: RE: Questions on detailed application of explosion loads
Chris,
just a clarification.
Do we need to consider drag loads in the far field?
Regards,
Page 164 of 193
G9
We have an urgent question which affects the design pressure on the walls on the drilling modules on the
main deck.
RDS want to set the design pressures for their modules.
The overpressure values supplied (by BP) for both the DES and DSM was 0.1 bar. This is the worst case
DLB far field explosion overpressure from the compressor area, wellbay area or process area.
The direction of this blast wave is predominantly from the East for explosions in the compressor and process
areas.
I understand that the peak pressure (0.1 bar) relates to the incident blast wave.
On impact with large flat vertical surfaces this pressure could be increased by reflection effects to a level
between 0.1 and 0.2 bar.
Should we recommend to RDS that the East wall of the DSM be designed to to 0.2 bar and not 0.1 bar?
Is there some intermediate received pressure that you could recommend?
A value I have seen used is 1.4 times the incident pressure which gives 0.14 bar.
I would keep the other wall design pressures at 0.1 bar except fro with a possible wrap around of 5m from
the East face.
For the DES, the direction of the blast wave from the wellbay area will be predominantly from the North or
South.
G10
Apparent anomalies in current figures (north/south crane pedestals on DP, LER on Compression roof ).
It was agreed that the DLB peak overpressure should be set to 0.7 bar (max DLB in Compression area). The
LER/HVAC enclosure walls on the compression roof have a design peak pressure is 0.25 bar, as before.
2.
New layout changes (incl. wind walls) - need and scope for more simulations.
BP did not consider the changes (equipment moves/wind walls) would necessitate further unscheduled
explosion simulations as the results are not expected to change appreciably.
Action - CS to check on wind wall inclusion in the simulations.
3.
It was confirmed that the far field explosion loads supplied by BP were the maxima from DLB explosions in
the Process, Compression, Well bay and GT areas.
The design loads on the TEMPSC on BP hence were representative of far field DLBs in the wellbay and
compressor areas.
4.
Stair tower incident loads and design loads (west stairs on QU near bridge).
Because of the far field loads on the bridge of 0.1 bar, it was agreed that the cladding on the west stairs near
the bridge (below main deck) at the QU end would see 0.2 bar peak far field DLB loads.
5. Information BP has on explosion protection on other projects.
Chris will enquire within BP particularly scope of piping blast resistant design.
6. Review of results, SW questions on of phase 1 and 2 simulations (2010)
All questions were resolved.
7. Applicability of SLB performance requirements (TEMPSC, cladding etc.)
The installation could re-start safe operations with loss of the TEMPSC on DP and with cladding damage.
Page 166 of 193
G11
G12
Pressure, bar
3.00
2.50
2.00
Ceiling-blast
wall ~3bar
1.50
1.00
0.50
0.00
0.90
-0.50
0.95
1.00
1.05
1.10
1.15
1.20
1.25
1.30
Time, seconds
Pressure, bar
1.50
1.00
Ceiling-blast
wall ~1.5bar
0.50
0.00
0.90
0.95
1.00
1.05
1.10
1.15
1.20
1.25
1.30
-0.50
Time, seconds
Pressure, bar
0.60
0.40
Ceiling-blast
wall - SLB
~0.9bar
0.20
0.00
0.90
1.00
1.10
1.20
1.30
1.40
-0.20
-0.40
Time, seconds
G13
G14
BP Exploration Operating Company Limited, a company registered in England and Wales with
the company number 305943 and whose registered office is Chertsey Road, Sunbury on Thames,
Middlesex, TW16 7BP
From: Maclellan, Gemma
Sent: 24 November 2011 09:52
To: Savvides, Chris
Subject: RE: CLAIR RIDGE PROJECT - Blast Analysis DGN Files - DP QU & Bridge
Hi Chris,
Have you managed to take a look at the model yet? In particular the wellbay cellar deck area where we
have the potential issue with the Cutting Re-injection Skid increasing the overpressures in the wellbay?
Thanks
Gemma
From: Hinton, Tony N [mailto:tony.hinton@amec.com]
Sent: 09 November 2011 08:53
To: Maclellan, Gemma
Cc: Mellor, Nigel; Kennedy, John; Duke, Fred J
Subject: FW: Blast Analysis DGN Files - DP QU & Bridge
Gemma,
Page 171 of 193
G15
G16
Please could you find time to look at this new information and give your opinion on whether the overpressure
is likely to be substantially increased over that obtained from simulations and whether an update is required
at this late stage in the design?
Page 175 of 193
G18
Steve,
Matches our discuss and seems clear enough.
What isnt so clear to me is the blast wind loads were taking on grated areas and other items. Fig 8.1 in
overpressure protection strategy indicates 20kN/m2 on production deck, and then Tbl 8.1 suggests grating
is designed for 20kN/m2 on the gross area?
I would have expected grating to have a reduction in pressure load.
Rod Horne
BP Lead Topside Structural Engineer,
Clair Ridge Project,
From: Walker, Steve [mailto:Steve.Walker2@amec.com]
Sent: 24 February 2012 14:53
To: Horne, Rod (AMEC)
Subject: Variation of explosion drag loads by location - discussion note
Rod,
Unofficial copy for you.
additional clarification - vertical and horizontal loads combined = supplied drag values. Hence reduced
horizontal load from vertical component.
Following on from our meeting on Wednesday, please find attached the Technical Safety discussion note
relating to explosion drag loading.
Comments are welcome.
This material will be included in the "Piping explosion load screening study" Technical note which is
currently in preparation.
Regards,
Steve
Steve Walker - Principal Safety Engineer
AMEC
G19
G20
Steve - Yes
BP Exploration Operating Company Limited, a company registered in England and Wales with the company
number 305943 and whose registered office is Chertsey Road, Sunbury on Thames, Middlesex, TW16 7BP
From: Walker, Steve [mailto:Steve.Walker2@amec.com]
Sent: 19 June 2012 16:44
To: Savvides, Chris
Subject: RE: Wellbay equipment and explosion modelling - new information May 2012
Thanks Chris,
We previously discussed the cuttings re-injection buffer tanks which have now been arranged North/South.
The new issue is the rectangular block to the west of these which is a new obstruction Z-75101.
Would the conclusion for this new obstruction be similar?
Regards,
Steve
Steve Walker - Principal Safety Engineer
AMEC
General
There are three lifts one on DP on the North side and the others are on QU.
The lifts should be designed to resist the SLB (strength level blast) explosion loads
without disintegration and the formation of projectiles. The lifts themselves should not
detach from their rack and pinion mountings and become projectiles. The lifts are treated
in the same way as other non-hydrocarbon containing equipment. Where there is a threat
to the integrity of the TR more stringent requirements will govern.
We are not requiring that the lifts remain operational or un-deformed after exposure to the
SLB. These explosion resistance requirements are common to all exposed, nonhydrocarbon containing vessels and equipment.
We understand that the lift cars will spend most of their time in the docked or parked
position at some unloading/loading or landing point. A 99% figure has been given for the
proportion of time parked but this is to be confirmed. It is for this reason that we are
generally not insisting on the same level of protection in transit as we require in the
parked position.
If the lift is located inboard of other equipment or escape ways, then we require that the
lifts in the parked positions will not become detached from their supports and that some
restraining structure at these levels will be required. This could take the form of a
retention cage constructed of a supported wire mesh. Full blast walls, which themselves
would attract local overpressure loads, will not be required.
H2
This travels between the production deck level (el. 44700) and the Galley lay down level
(el. 50850) on the outside of the living quarters module East wall.
Both levels are below the main explosion hazard source which is the GT area on the main
deck level. The lift could therefore be exposed to an SLB load of the order of 0.1 bar (10
kN/m2) from this source.
The car may also be exposed to a potential DLB (ductility level blast load) of the order of
0.3 bar or 30 kN/m2. The car is required not to breach the integrity of the LQ under these
conditions. In this case a full height cage (6.15m) between the production and Galley laydown deck may be required to cover the in transit case.
The performance requirements given above should be achieved. There are a number of
escape routes on the production deck which would potentially be targets if the lift
becomes disconnected at the galley lay-down level. The outer envelope of the LQ/TR
must not be compromised adjacent to the lift.
The rack and frame is adjacent to the LQ with the cab located to the East. The explosion
loads/blast wave will come from the East from an explosion in the Gas Turbine area. The
blast wave will hence act to force the cab onto the rack and frame. This wave may not be
normal to the cab East wall and hence there is likely to be an induced moment about a
vertical axis through the rack tending to twist the cab around this axis. The moment will
depend on the line of action of the total force. A moment equal to the load (30 kN/m2)
applied to the North or South sides of the cab can be taken as an upper bound.
There will also be a similar applied moment about a horizontal axis.
This lift extends from the cellar deck (el. 29700) through to the Generator Module roof (el.
74600).
The lift is outboard of escape ways and equipment on all levels and will be projected
away from the platform for all local explosion scenarios. The lift does not require any reinforcement against blast loads from the GT area but will require to be secured against
design wind loads. The blast loads will be from the inboard side and will act to push the
lift and frame towards the sea.
The three second 100 year return period wind gives about 5Kn/m2 on flat vertical
surfaces. This corresponds to a blast overpressure load of 0.05 bar or 5 kN/m2. Far field
explosion load from explosions on DP could give a similar load of 0.05 bar or 5kN/m2 on
the landing stations. Deformation of these landing stations is allowed under these
circumstances. The far field explosion loads should be resisted using the existing
environmental design conditions.
H4
This travels between the cellar deck (el. 29300) and the Compression module/Main deck
(el. 59000) grid lines D and 6.
This lift passes through areas of potentially high overpressure and is inboard of other
equipment items and the escape ways. If disconnected, the lift may become a hazard to
escape ways on decks below.
The loads given below will be directed outboard from the deck central area. The precise
direction of the load will depend on the position of the ignition source initiating the
explosion event. This position is unknown. The lift is orientated with the rack and tower to
the inboard side (the South) with the cab on the north side of the rack. These forces will
tend to separate the cab from the rack. Moments will also be induced on the cab
connection to the rack for off-centre loads.
Cellar deck SLB peak 0.5 bar inboard of escape route on this level. The support load
will be less than this SLB peak estimated as 0.2 bar (20kN/m2). A retention cage will be
required at this deck level to prevent the threat to the escape route.
Mezzanine deck SLB peak 0.5 bar outboard of escape routes could be allowed to
be projected over the sea although is above escape routes on the Cellar deck. Support
SLB load 0.2 bar (20 kN/m2).
Production deck inboard of escape route on this level. The support load is estimated to
be 0.2 bar (20 kN/m2). A retention cage will be required at this deck level to prevent the
threat to the escape route.
Main deck landing is inboard of escape routes. The landing is protected from explosions
in the Compression area being to the West of the Compression area blast wall.
The main deck is a rated barrier between the above main deck area and the process
production deck below. When the lift is not at this level there will be a hole in the deck
which will vent any explosion overpressures (~1.4 bar) within the process production
area. We do not want this explosion to affect the DES or LER nearby.
One solution discussed with BP is to erect a blast deflection barrier around the lift on the
main deck. It is not necessary, or practical for this barrier and doors to resist the
Page 181 of 193
Appendix I
I1
Introduction
The response of the structure resulting from explosions on topsides can give rise to
possibly damaging accelerations and inertia forces on the topsides and equipment.
Relative displacements between modules may also threaten the integrity of piping
associated with safety systems and the bridge.
A simplified strong shock response study was completed in collaboration with the
Structures Group. The study was executed to enable verification of the Performance
Standard requirements with respect to recommended blanket design accelerations to be
resisted by essential safety systems such as fire water pumps, emergency generators,
rotating equipment mounted on anti-vibration mounts and lifeboats [28].
The case to be considered for the DP platform is the worst SLB explosion load on the
process production deck level West wall. Equipment would be expected to survive and
operate under this loading scenario.
In view of the presence of the TR on the QU platform the case considered here was the
DLB explosion in the power generation module. The equipment in the TR, the emergency
generator and lifeboats are required to survive and be operable after this event.
The equipment items in the DES and DSM will be vulnerable to these shock loads due to
their high elevation. Equipment mounted on AVMs may be particularly vulnerable to these
loads.
If transportation and ship impact loads exceed the expected inertia loads/accelerations
from strong shock effects, the results of these analyses should be used as an alternative
[43]. Equipment not present during transportation such as equipment mounted on AVMs
and lifeboats should be checked.
I2
Modelling
Simplified SESAM jacket and foundation models of the DP and QU platforms were
combined with the topsides models to form combined ABAQUS 6.10 structural computer
models of the platforms and topsides. Essential parameters such as jacket mass, added
mass, foundation stiffnesses and natural periods were obtained from [50, 51 and 52] and
incorporated into the models. The FEED jacket models were considered sufficiently
accurate for this analysis.
The topside models for DP and QU are shown in Figures I1 and I2.
Figure I1
The DES, DSM and Compression Modules were modelled as point masses at the Main
deck level. Monitoring points are indicated in the Figure.
Monitoring
Point DP
Location
122
Cellar deck
518
559
620
641
3895
Table I1
Figure 8.2
Monitoring
Point QU
Location
296
Cellar deck
365
Mezzanine deck
434
QU TEMPSC location
1517
647
650
69
1578
Table I2
QU workshops roof
QU Monitoring point locations
The out of balance loads on the DP platform for the worst SLB scenario were calculated
from the loads on the Process production deck West blast wall taking account of the
balancing loads on the equipment in this area. Loads in the Mezzanine and Cellar decks
from an ignited gas cloud in the Process Production deck area were assumed to give no
out of balance resultant when the loads on the West wall and the equipment in these
areas are considered together.
During the chosen scenario, the loads on the blast wall towards the West will be balanced
to some extent by the out of balance loads on the equipment and piping [53].
The area blockage to the East at the production deck level and hence the balancing loads
on equipment and piping was calculated from the PDMS model. The model was
interrogated to produce a view of the equipment and piping looking East from the centre
of the deck, assumed to be the ignition point. This is shown in figure I3.
Figure I3
The area blockage ratio was calculated section by section for equipment, piping and other
drag dominated components. The piping blockage area was factored down to reflect the
reduced load on these elements as compared with larger equipment items. The blockage
in this area was found to be 64%. It was therefore assumed that 36% of the load on the
West wall would act as an out of balance load. The SLB load on the West wall was
0.9bar. The unbalanced load was applied to the whole process production West wall area
simultaneously, with a positive phase duration of about 80ms.
Response of the DP platform
Acceleration and displacement time histories were obtained at all the monitoring points up
to 0.5s from the time of initiation of the explosions on DP. This was considered long
enough for the peak response to be experienced.
0.08
A1_122
Displacement at X component, m
0.06
0.04
A1_518
0.02
A1_559
0
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0.45
0.5
A1_620
-0.02
-0.04
A1_641
-0.06
A1_3895
-0.08
Time, s
Figure I4
The displacement response of the platform follows the time history of the loading on the
Process Production West wall. The whole platform moves about the same amount but
with more distant points responding later due to topsides platform flexibility.
The displacements are small and as the East and West modules are structurally
connected there is little possibility of the rupture of hydrocarbon lines due to platform
movement.
20
A1_122
10
A1_518
A1_559
0
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0.45
0.5
A1_620
A1_641
-10
A1_3895
-20
Time, s
Figure I5
The acceleration time histories are much more complex than the displacements being the
second derivative of the displacements. The acceleration trace for the worst point, 641 on
the main deck West, initially follows the load on the wall and peaks at peak load. The
subsequent ringing of the platform does give rise to some peak values at other times for
other points. These results must be scaled by 0.36 to represent the out of balance load.
Page 187 of 193
Monitoring
Point DP
Location
122
Cellar deck
0.4g
518
0.4g
559
0.5g
620
0.4g
641
0.7g
3895
0.4g
Table I3
The LQ support points on the Production Deck West were loaded with the reactions from
the DLB loads from an explosion in the Power Generation Module.
The reaction loads from a DLB explosion in the Generator module were applied to the LQ
module support points. A load of 0.3 barg was applied to the whole East wall of the LQ
with a balancing load of 0.15bar on the West wall with a positive phase duration of
150ms. It is assumed for simplicity that both loads act at the same time. These are the
loads supplied by BP representing the DLB level explosion in the Generator Module. No
balancing loads on the gas turbines were taken into account in this analysis.
QU response
Typical acceleration and displacement plots for the QU simulations are given in Figures I6
and I7. (A 0.3bar un-factored load was used for these simulations).
Figure I6
Figure I7
Again the acceleration time histories exhibit the sharp shot duration peaks. Just as for
DP, the time histories were filtered to remove peaks less than 10ms in duration. Table I4
gives the peak design accelerations for the monitoring points on QU. Because of their
position at the extreme Western end of the platform and because of the motion of the LQ
the lifeboats (TEMPSCS) on QU also experience a vertical acceleration of a similar value.
Monitoring
Point QU
Location
296
Cellar deck
0.14g
365
Mezzanine deck
0.19g
434
QU TEMPSC location
0.6g
1517
0.3g
647
0.3g
650
0.3g
69
0.15g
QU workshops roof
0.3g
1578
Table I4
Conclusion
The overall, blanket design accelerations included in the Perfomance Standards have
been set at 0.5g so that general checks can be made for equipment throughout both
platforms and the living quarters/TR. This is a deck acceleration and hence equipment
and the living quarters supported on anti-vibration mounts may be subject to different
accelerations.
Appendix J
drawings
This appendix contains copies of the Area Protection drawing elevations for the QU and
DP platforms. A full set of drawings including the Area Protection plans at all levels,
references [15] and [16] are included in the Fire Protection Strategy [47].
Figure J1
Figure J2