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TABLE I
SOFT SWITCHING CIRCUIT CELLS
AbstractThis paper presents the analysis and design methodology of lossless passive soft switching converters from an engineering perspective. The circuit operation and soft switching loss
analysis are detailed and an intuitive procedure is derived that enables quick and accurate design. Analysis is given for a set of soft
switching circuit cells with minimum switch voltage stress used to
synthesize a family of soft switching converters. The design is based
on minimizing switching losses while maintaining soft switching
over the desired operating range. A new simple loss model is derived to optimize the values of the resonant components for a particular design. As an example of the design procedure, a PFC boost
converter is designed and tested.
Index TermsPassive lossless snubber, PWM converter, soft
switching.
I. INTRODUCTION
O REDUCE the switching losses in high frequency converters, many lossless passive soft switching methods have
been proposed in the literature ([1][4] show several examples).
They use resonant inductors, capacitors, and diodes to provide
soft turn-on and turn-off of the switches. Since these elements
have lower failure rates as compared to methods that use active
elements [i.e., metal oxide semiconductor field effect transistors
(MOSFETS)], their reliability is inherently higher. Although,
there are many different circuits that provide lossless passive
soft switching, they can be characterized by a set of properties
as proposed in [5], [14]. With these properties, the operation of
the circuits can be easily understood and new circuits can be created for specific applications [5], [6], [14], [15]. In [5] and [14],
a set of circuit cells was proposed that gives a synthesis procedure for the creation of a family of soft switching converters.
These circuit cells can be categorized into two groups with different characteristics. One group maintains the same voltage
stress across the active switch as the original hard-switched converter and is called the minimum voltage stress (MVS) circuit
cells (Table I. Cells I, II). The other group allows an over-voltage
stress on the main switch and is called nonminimum voltage
stress (non-MVS) circuit cells (Table I. Cells III, IV, V, VI). Beside the over-voltage stress characteristic, each group has its
own pros and cons.
Soft switching of the main switch is achieved using these cells
by the appropriate insertion of a resonant inductor and capacitor
Manuscript received March 30, 1998; revised November 28, 2000. Recommended by Associate Editor F. D. Tan.
The authors are with the University of California, Irvine, CA 92697 USA
(e-mail: smedley@uci.edu).
Publisher Item Identifier S 0885-8993(01)04032-7.
SMITH AND SMEDLEY: LOSSLESS PASSIVE SOFT SWITCHING METHODS FOR PWM CONVERTERS
337
Fig. 1. Soft switching converter examples: (a) boost with cell I; (b) boost using
cell II (c) boost using cell VI, and (d) buck using cell I.
338
Fig. 4. Circuit stage flow chart with the stages ending conditions.
capacitor
is reset back to
v by resonating with
and
. At the end of this stage, the
voltage is ready
to provide zero voltage turn off of the active switch. The peak
switch current also occurs during this stage and equals
(1)
SMITH AND SMEDLEY: LOSSLESS PASSIVE SOFT SWITCHING METHODS FOR PWM CONVERTERS
339
TABLE II
RESONANT INTERVAL TIMES
TABLE III
MINIMUM VOLTAGE STRESS CIRCUIT CELL STATE EQUATIONS
Stage 3 ( )
Resets: During stage 3,
resets by
giving a peak
voltage at the
transferring its energy to
at the end
end of the stage as shown in Fig. 3. The energy in
. With a nonideal diode, this peak
of this stage equals
will also collect the
voltage and energy will be larger since
energy caused by the reverse recovery current of the diode
,
in Stage 1. The time for the resonant turn on interval,
( ) is listed in Table III.
Stage 4 ( )PWM On: Stage 4 is the normal PWM interval with the switch on.
Stage 5a ( )Soft Turn Off: This stage begins when the
main switch turns off. The current immediately starts charging
, providing zero voltage turn off of the main switch. Once the
,
voltage across the switch equals
stages 5a completes and stage 5b ( ) starts.
Sets: Capacitor
continues to be
Stage 5b ( )
charged during this stage but at small currents it may not reach to
required voltage for soft switching. Because there is a positive
voltage induced across , it will start to conduct. If the curreaches before
is set back to zero
rent in the inductor
, then the input inductor current will not completely
and zero current turn on will be lost during
commutate to
and
340
(4)
in the equation above, then the energy in
By setting
is guaranteed to charge the
inductor current to . Otherwise, at large currents, some current will flow through diodes
and
, so that zero current turn on of the main
switch will not be satisfied (Stage 5e). Stage 6a finishes when
reaches (goto stage 6b) or
reaches 0 v (goto
either
stage 5e).
Discharges: During stage 6b, the adStage 6b ( )
is transferred to the output. Although this
ditional energy in
stage looks similar to stage 5c, the difference is that for this stage
capacitor voltage is zero (i.e.,
). In stage 5c, the
the
capacitor voltage is not zero and thus causes a hard turn on
of the main switch.
The time duration of the worst case resonant turn-off interval,
SMITH AND SMEDLEY: LOSSLESS PASSIVE SOFT SWITCHING METHODS FOR PWM CONVERTERS
341
=0
=04
=1
=14
(8)
is the gate plateau voltage (
)
is the gate resistance. Because of the relatively large
and
transconductance of the MOSFET switch ( ), the plateau
voltage can be approximated as a constant, independent of
changes by several orders of magnitude as
switch current.
voltage is increased. However, at higher voltages where
the
V) the
value levels out and
most of the losses occur (
can be approximated with a single value. Integrating (6) to find
the switch voltage and using (7), the losses during turn-off can
be described as
Fig. 8.
when
(9)
is the enOtherwise, the losses are approximately zero.
ergy stored in a parasitic capacitance between the drain of the
MOSFET and ground. As shown in (9), the switching losses are
linearly dependent on the snubber capacitor. When the snubber
capacitor is above a certain value, no noticeable improvement is
found.
3) Experiment Verification of the Turn-Off Loss Model: An
experimental circuit was constructed to measure the turn-off
losses in the switch and compare them to the theoretical losses
using the equation above. The parameters were as follows:
amps,
v,
,
MOSFET: IRFP460,
pf,
W (100 kHz),
v,
kHz, driver UC3710. The gate resistance
was
resistance plus the estimated
found from the sum of a 10
is a single
output resistance of the UC3710 driver (5 ).
value approximation of the capacitance found on the data sheet
V).
at high voltages (
Experimental waveforms of the current through and voltage
across the switch at turn-off are shown in Fig. 7 for several
values of snubber capacitor . The current was measured with
losses versus C .
a Tektronix A6302 Current probe. In addition, the ensure accurate relative timing between the signals, the signal delays between the current probe and voltage probe were matched. For
the hard switching case, the current does not decrease until the
nF,
switch voltage equals the output voltage. When
the switch current is diverted partially through . When
nF, even more of the current is diverted. Finally, when
nF, most of the current has been diverted. It shows that any
will not improve efficiency.
larger value of
Fig. 8 shows the close match between the theoretical and exloss values (in watts), proving that to
perimental
the first order, the losses are linearly dependent on the snubber
capacitor. The discrepancy at larger snubber capacitor values is
caused because as the snubber capacitor is increased, diverting
more current from the switch, the plateau voltage will decrease
slightly, slowing the voltage rise of the switch and increasing the
loses compared to the theoretical values. However, above the 1
most of the improvement
nF capacitance value
over the hard switching condition has been achieved. The turn
off model (9) is simple enough to perform hand calculations.
Even better approximations can be performed on a circuit simand
with piecewise linear or
ulator by modeling
nonlinear equations [11][13]. Circuit simulators can also provide detailed modeling of all other MOSFET characteristics.
342
otherwise.
(10)
energy is assumed zero. Equation (10)
In this model, the
clearly shows that switching losses are lowered by simply inand
. The drawback, is that as
creasing the values of
the resonant elements increase, the converter will maintain soft
and
inswitching over a smaller duty ratio range (
tervals are larger). The optimum inductor and capacitor values
and
for an acceptable
are found by maximizing
and
intervals.
In order to simplify and mathematically describe these opposing constraints, the inductor and capacitor have been combined into one resonant frequency parameter
Now we can relate inductor and capacitor values with the resonant interval times by suggesting it be less than some fraction
) of the switching period ( )
(
(11)
or
The appropriate value of is chosen for a required
interval.
With the realistic constraint imposed by (11), the total
switching losses in (10) is minimized by setting the resonant
capacitor and inductor to the following:
as long as
(12)
Fig. 9.
=C
=C .
=I
SMITH AND SMEDLEY: LOSSLESS PASSIVE SOFT SWITCHING METHODS FOR PWM CONVERTERS
kT . For the
interval,
represents the worst case. For the
ratios are shown.
to the following:
4) Set , , and
343
since this
interval, several
(13)
Because of objective one, under most conditions the resulting
and
will not match the results given by (12).
values for
However, the procedure given guarantees soft switching and
minimizes the over current stress and the turn-on losses in the
main switch. This is because the largest is used, which minimized these parameters.
V. A PFC BOOST DESIGN EXAMPLE
To illustrate the procedure, a 750 W PFC boost rectifier
using a unity power factor controller is designed as an exv,
ample. The parameters are as follows:
V
% the switching frequency is 100 kHz.
Before the soft switching values can be chosen the current
range and duty ratio range for soft switching are identified as
follows:
: 11.9 amps2.7 amps;
1)
: 0.250.75;
2)
: 100 kHz.
3)
, occurs when the input voltage
The peak switch current,
V )
is at its minimum rms value ( in
amps
The minimum duty ratio,
V )
(
occurs when
in is a maximum
VI. CONCLUSION
General analysis and design methodology was presented for
the minimum voltage stress circuit cells. The design objectives
were based on two opposing constraints, minimizing switching
losses while maintaining soft switching over the required operand
lowers the switching losses
ating range. Increasing
as shown with the simple loss model proposed, at the expense
and
intervals. Therefore, by limiting the
of larger
and
to some portion
of
resonant period of
and
values can be found.
the switching period, optimized
is increased above
The loss model also illustrates that when
the optimal value, the decrease in switching losses is negligible.
The analysis of these circuit cells was discussed with respect
to a boost converter. However, since the cells have similar properties, the state equations can be used for any circuit that contains these cells just by giving the proper value for two topological parameters and . Analysis and design of the nonminimum voltage stress circuit cells are given in [7].
344
APPENDIX
The conventions used in the equations below are as follows:
lower case currents and voltages signify quantities that vary over
the one switching cycle, while upper case quantities are con] are referenced to the bestant; Time parameters [i.e.,
is the current that flows through
ginning of each stage.
when the active switch is off.
is the voltage of any permanent voltage source around the zero voltage turn off loop. The
following variables are also used:
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
ACKNOWLEDGMENT
The authors would like to thank I. Matsuura, Power Electronics Laboratory, University of California, Irvine, for constructing the experimental boost circuit and performing the efficiency measurements.
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