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Biomaterials
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Article history:
Received 16 April 2015
Received in revised form
19 October 2015
Accepted 26 October 2015
Available online 27 October 2015
Metals and ceramics are commonly used in orthopaedics, dentistry and other load bearing applications.
However, the use of ceramic matrix composites reinforced with biocompatible metals for heavy loadbearing hard tissue replacement applications has not previously been reported. In order to improve
the reliability and the mechanical properties of biomedical implants, new zirconiaeNb composites have
been recently developed. The aim of this study was to investigate the biological tolerance of these new
zirconia/Nb biocermets implants with both in vitro and in vivo approaches. At rst, human bone marrow
derived mesenchymal stem cells were cultured on sintered biocermet discs with polished surfaces and
were compared with responses to niobium metal. In vitro, the biocermets showed no deleterious effect
on cell proliferation, extra-cellular matrix production or on cell morphology. Furthermore, the biocermet
showed a higher percentage of cell proliferation than Nb metal. On the other hand, the bone response to
these new zirconia/Nb biocermets was studied. Cylinders of biocermets, as well as commercially Nb rod
were implanted in the tibiae of New Zealand white rabbits. All the animals were euthanatized after 6
months. The specimens were processed to obtain thin ground sections. The slides were observed in
normal transmitted light microscope. A newly formed bone was observed in close contact with material
surfaces. No inamed or multinucleated cells were present. This study concluded that zirconia/Nb
composites are biocompatible and osteoconductive. The ceramic-metal composite has even better
osteointegration ability than pure Nb. In conclusion, zirconiaeNb biocermet is suitable for heavy loadbearing hard tissue replacement from the point of view of both mechanical properties and
biocompatibility.
2015 Elsevier Ltd. All rights reserved.
Keywords:
Zirconia
Niobium
Ceramic-metal composites
Implants
Bone growth
1. Introduction
Among different kinds of biomaterials, metals and metallic alloys
are being used in orthopaedics, dentistry and other load bearing
applications mainly due to their mechanical properties. Ceramics
are also being pushed in this sector as a consequence of their
chemically inert nature, hardness and even their high bioactivity.
Broadly, all structural biomaterials are being developed to maintain
* Corresponding author.
).
E-mail address: jbartolo@icmm.csic.es (J.F. Bartolome
http://dx.doi.org/10.1016/j.biomaterials.2015.10.058
0142-9612/ 2015 Elsevier Ltd. All rights reserved.
314
that zirconia/Nb composites are biocompatible and osteoconductive and they have similar osteointegration ability than
pure Nb.
2. Materials and methods
Details on the starting ceramic and metallic powders and the
processing of the composites have been described previously [21].
The powders were consolidated into composite specimens by hot
press. The hot pressing temperature was 1400 C during 1 h with
heating and cooling rates of 600 C/h in an inert 100% Ar atmosphere. On reaching the hot pressing maximum temperature, a
uniaxial pressure of 45 MPa was applied. Both pressure and temperature were held for 1 h. As result, discs with 20 mm diameter
and 12 mm thickness were obtained. Cylindrical bars (5 mm
length 2 mm diameter) and discs (20 mm diameter 2 mm
thickness) were cut and machined from the pieces. Additionally,
disks (20 mm diameter 2 mm thickness) and cylinders (5 mm
length 2 mm diameter) were saw cut from a rod of 20 mm
diameter and 50 mm length (Goodfellow, Nb007940, 99.9% purity)
and from a rod of 2 mm diameter and 100 mm length (Goodfellow,
Nb007910, 99.9% purity) respectively.
2.1. Microstructure and surface characterization
The microstructure of sintered specimens was studied on
surfaces polished down to 1 mm by scanning electron microscopy
(SEM, Phenom G2). Roughness measurements of cylinders were
carried out by using SEM with the 3D Roughness Reconstruction
application (Phenom TM Pro Suite). The cut-off lter was 0.03 mm
and the evaluation length was 500 mm per measurement. Three
samples of each surface type were scanned to evaluate the
average surface roughness (Ra) of the surfaces at ten different
locations.
2.2. In vitro study
2.2.1. Human mesenchymal cell isolation and culture
To investigate the cellular responses to the commercially pure
niobium and developed biocermet, mesenchymal stem cells
derived from human bone marrow were used (hBMSCs). hBMSCs
were obtained by the Department of Orthopaedic Surgery (University of Santiago de Compostela Clinical Hospital) during routinary hip prosthesis surgeries by ethically approved protocols. Bone
marrow was stored in heparin coated tubes and taken to the cell
culture laboratory to proceed with mesenchymal stem cell isolation. A Ficoll protocol as described by Yeo et al. [28] was used.
Briey, cells are separated through a density gradient where an
intermediate band is formed after a 2000 rpm centrifugation. This
band is washed with DMEM (10%, Strep, Gibco) centrifuged for a
second time and cultured in 75 cm2 asks (Corning). Cultures are
kept at a temperature of 37 C and 5% CO2 in an incubator until a
90% conuence is reached. Cells are tripsinised and subcultured on
the surface of the assayed materials at a density of 60 103 cells/
cm2. Cultured materials are assayed for different parameters after 2,
7 and 10 days.
2.2.2. Biocompatibility tests
2.2.2.1. Cell proliferation by MTT assays. The survival and proliferation of hBMSCs on pure niobium and biocermet discs was examined with a MTT assay after 2, 7 and 10 days of culture. The MTT
assays were carried out as per manufacturer's protocol
(SigmaeAldrich).
Briey, hBMSCs were seeded on the sample discs at a density of
25 103 cells per well in a 24-well plate. At each time point, the
medium were removed, MTT solution was added, and cells were
incubated overnight. After removal of the MTT solution, the purple
formazan crystals were dissolved in 100 mL of dimethyl sulphoxide
(DMSO) by shaking the plate for 15 min, and 50 mL solution of each
well was added into a new 24-well plate. The OD value was
quantied by measuring the absorption at 570 nm using an automated plate reader (PerkinElmer).
2.2.2.2. Apoptosis: caspase activity assay. Caspase-3 activity was
measured in supernatants by a Quantikine immunoassay (ELISA)
active caspase-3 kit (R&D Systems, Minneapolis, MN). Briey,
cytoplasmic protein extract was incubated with biotin-ZVKDuoromethylketone inhibitor, which covalently binds and makes
detectable the active caspase-3. A monoclonal antibody specic for
active caspase-3 was precoated onto a microplate, and active protease concentrations were assessed in cell lysates, according to the
manufacturer's instructions.
2.2.2.3. Cell morphology. Cell morphology was assessed under
scanning electron microscopy (SEM, Phenom G2). Human bone
marrow derived mesenchymal stem cells were cultured on metallic
Nb and biocermet substrates (DMEM FCS 20% Gent) at a
density of 250 103 cell/cm2. Cultures were kept in a CO2 incubator
for 48 h (5% CO2, 37 C). After this period, culture media was
removed and cells were washed twice with PBS. Immediately after
the last wash, a xing solution (1% Glutaraldehyde, 1% Paraformaldehyde) was added to the culture wells and kept at 25 C for
48 h. Once cells were xed, a dehydration process took place by
means of serial dilutions of EtOH.
2.2.2.4. Confocal microscopy. Live/dead staining. Calcein-AM and
propidium iodide were used to stain the hBMSCs cultured on the
glass ceramic pellets. After 48 h of incubation the samples were
gently washed with D-MEM. The viable and non viable cells were
visualized by using a confocal laser scanning microscope (CLSMSP2, Leica), the viable cells appear uorescent green, whereas
nonviable cells appear uorescent red.
2.2.2.5. Statistical analysis. Mintab 16 (Minitab INC) was used for
the statistical data analysis. T-student tests were carried out with
an a 0.05.
2.3. In vivo study
2.3.1. Animals and surgical technique
Five adult New Zealand white rabbits (Charlie Rivel), aged from
9 to 10 months (3.5 Kg), were used for the experiments. All surgical
procedures were done under strict aseptic protocol. The animals
were premedicated with diacepam 0.2 ml/kg (Valium 10, Roche),
ne 1000, Merial,
and anaesthetized with ketamine 10 mg/kg (Imalge
France) and medetomidina (0.1 mg/kg) (Domtor, Orion. Finland)
injected intramuscularly in the hind leg. The animal tibialis anterior
face was shaved. The skin was disinfected with a povidone-iodine
solution 10% (Betadine, Medapharma). Inltrative anesthesia
(Ultracain 40/0.005, Normon, 1.8 ml) was employed injected subcutaneously in the anterior tibialis face. Four cylindrical bars with a
length of 5 mm and diameter of 2 mm, were placed in each animal,
two in each medial proximal tibia. Surgical preparations for the
cylinders were done using rst a pilot drill (Precision drill 33071
Nobel Biocare), and then a 2 mm twist drill (Twist Drill 32296.
Nobel Biocare). Careful drilling was done with a low rotary hand
piece (KaVo Intrasurg 300) never exceeding 2000 rpm and under
profuse saline cooling. Metallic bars were placed on the right tibia,
while biocermets were placed on the left tibia. All cylinders were
more than 10 mm apart. The cylinders were impacted and the
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surface end was placed oss with bone. The periostium was sutured
with continuous monolament reasorbable suture (3-0 Monocryl
Ethicon). The skin was sutured with interrupted threaded sutures
(Vicryl 3-0, Ethicon). Skin was again soaked with povidone solution.
After 6 months, rabbits were euthanized with a lethal dose of ketamine/diacepam injection.
2.3.2. Histological preparation and examination
After euthanized the entire tibias were removed. The position of
the implants was located via radiologic examinations. The tibiae
were xed in buffered formalin (10%) for one week. The size of each
sample was reduced by separating the two implants of each tibia.
Following Donath and Breuner method [29], dehydration of the
samples was achieved by immersion in increasing concentration of
alcohol solutions. The samples were inltrated with Technovit
7200 resin (Kulzer). After photopolymerization of the inltrated
blocks, thin ground slides were obtained. The preparations were
dyed with Harris Hematoxiline (Papanicolau, Merck, Germany) and
Wheatley's modication of thrichromic stain (Chromotrope 2R,
Newcommersupply, USA) and preserved with Canada balsam solution (Fluka Biochemika, USA). Preparations were examined by
using a transmitted light microscope (Optiphot, Nikon, Japan)
equipped with a digital Camera (DP-12, Olympus, Japan). The
analysis of osteocyte lacunar density was performed in
100 100 mm reticle at 10 different areas of old and newly formed
bone.
2.3.2.1. Histomorphometric evaluation. Histomorphometry was
done employing an Olympus SZX12 microscope equipped with a
Olympus DP12 camera. Images obtained were processed with image J-1.46r software (NIH, USA) to measure the bone-to-implant
contact (BIC) ratio, dened as the proportion of bone in direct
contact with the implant surface. When necessary, polarized light
microscope was employed to determine the boundaries of the
newly formed bone. All measurements were taken by the same
investigator and boundaries were revised by a different one. To
determine the reproducibility and the measurement error, ve
randomly selected slides where measured three times, in three
different days [30].
2.3.2.2. Statistical analysis. Given the relatively small size of the
sample (60 histological slides), the normality of the histomorphometry data was tested with a KeS test and then a t-test was
employed to compare the means. The statistical package employed
was the IBM-SPSS 18.0 (Chicago, IL). The level of signicance was
set at P 0.05.
3. Results and discussion
3.1. Microstructure and roughness
SEM micrograph of ZrO2eNb composite is shown in Fig. 1. In this
micrograph the darker and bright phases are zirconia and Nb
grains, respectively. The Nb particles are uniformly dispersed in the
matrix and no porosity is observed.
The machined process resulted in a similar value between discs
and cylinders of different materials but substantially rougher surface on the cylinders compared with the polished disc surface
(mean surface roughness values (Ra): 0.04 0.01 and
0.09 mm 0.01 for Nb and biocermet dics vs 1.06 0.2 and
0.78 mm 0.1 for Nb and biocermet cylinders respectively).
3.2. In vitro cytocompatibility of discs
Mesenchyamal cells were chosen in this experiment as it was
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Fig. 1. Electron micrograph of ZrO2eNb composite polished disk. The darker and
bright phases are zirconia and Nb grains, respectively.
Fig. 2. MTT assay of cells on Nb and ZrO2eNb substrates after 2, 7 and 10 days of
culture. T-test results each time point, n 10 and a 0.05, H0: m1 m2; >H1: m1>m2 Pvalues were all as follow: 2 days 0.04, 7 days 0.02, 10 days 0.02. All values were
bellow 0.05, hence H0 was rejected and H1 accepted.
Fig. 3. Caspase assay results for ZrO2eNb and Nb. T-test results each time point, n 10
and a 0.05, H0: m1 m2; >H1: m1>m2. P-values were all as follow: 2 days 0.06, 7
days 0.03, 10 days 0.02. P-Value for 2 days is above alpha, leading to the acceptance
of H0, thus assuming no signicant differences between groups. However the rest of
the time points are below such level.
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Fig. 4. Scanning electron micrographs of mesenchymal stem cells plated onto the A) niobium, B) C) and D) biocermet substrates. Microphotographs are of typical elds.
Fig. 5. CLSM image of the hBMSCs grown on: A) Nb surface and B) ZrO2eNb surface during culture for 10 days. hBMSCs were stained with green uorescent calceim-AM. (For
interpretation of the references to color in this gure legend, the reader is referred to the web version of this article.)
318
Fig. 6. A) Apical end of the biocermet implant (I). Apical zone of the implant surrounded by new bone (NB) formed from diaphysis endostal surface. Note the intense vascularization
of the new bone coming from the adjacent diaphysal old bone (OB). Note the different orientation of the osteocite lacunae. B) Interface: biocermet implant (I) and diaphysal bone
(HB). Note the close contact between bone and implant. Note the Haversian structure of the compact bone (HB). C) Bone-biocermet implant interface. Lesser mineralized bone
shows the pinkepurple color, and is in close contact with implant surface (I) and surrounding the vessels (V) and marrow spaces (BM). Note the Haversian structure of the
remodeled bone. D) Bone biocermet implant-interface in the boundaries with bone marrow diaphysal space (BM): new bone with lamellar structure (NB) in close contact with
implant surface (I), note the vascular structures (V) passing in the nearby of the implant. Old bone (OB) with half-Haversian structure, note the osteocites embedded in the lacunae.
(For interpretation of the references to color in this gure legend, the reader is referred to the web version of this article.)
Fig. 7. A) Apical end of the Niobium rod. The new bone (NB) grows on the implant (I) surface, surrounding the end and marrow spaces (BM). Note the compact old bone (OB) and
the bone marrow entrapped between the newly formed structures (NB). B) Surface of the Niobium rod in the entrance of the cavitas medullaris tibiae. (CM). Observe the supplementary new bone (NB) formed from the old bone (OB) diaphysis endostal surface (arrows). C) Close up of the bone-implant interface. The new bone (NB) is formed in close
contact with the implant surface (I). Observe the thin strip of bone with lower mineralization (pinkepurple) in contact with implant (I). Note the remodeling Haversian structures
(HV) delimited by the cemental line (arrows). D) Close up of the implant (I) apical end. Note mature Haversian bone in close contact with implant (HV). Vascular spaces (V), some of
them, in close contact with niobium surface. Note the thin strip of immature bone in close contact with implant (pinkepurple) (S). (For interpretation of the references to color in
this gure legend, the reader is referred to the web version of this article.)
319
values, ZrO2eNb composite is an optimal material for cell proliferation. All the samples were found to be biocompatible,
however the biocermet creates a more cell friendly surface.
- Observation during in vivo study has conrmed effectiveness of
osseointegration within this period of time. New bone was
observed around system of the on rod devices at retrieval date.
Bone in growth however, proved to be slower and of less intense
degree in the case of pure metal than that resulting in the biocermet. ZrO2eNb composite has better osteoconduction and
osseointegration abilities than Nb metal after 6 months in vivo.
These results for the in vivo studies are largely consistent with
the in vitro studies.
- The results obtained in the present investigation indicate that
biocermets are suitable for orthopedic and dental applications
and have large clinical potential.
Acknowledgments
This work was supported by the Spanish Ministry of Science and
Innovation (MICINN) under the project MAT2012-38645.
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