ABB Technical Specification for MV Switchgear UniGear ZS1

ABB, Czech Republic
Technical Specification
Technical Specification for MV Switchgear

UniGear ZS1
AKSA-IRAK PROJECT
ABB Elektrik Sanayi A.S.
ABB Offer No.:
Quotation Date:
Revision Date:
Project: AKSA-IRAK PROJECT

Date: 6/7/2011
11Q1266418 Rev. 1
6/7/2011
8/1/2011
ABB Offer no.: 11Q1266418 Rev. 1

page 1 of 11
ABB, Czech Republic
Content
1.
2.
General specifications of Switchgear 11kV ................................................................................ 3

Technical Specification of Panels ............................................................................................... 5
2.1.
Panel number .......................................................................................................................... 9
3. Remarks........................................................................................................................................ 11

Date: 6/7/2011

page 2 of 11
ABB, Czech Republic
1. General specifications of Switchgear 11kV

Unigear type
Delivery Version
Standard
Packing
FAT
Altitude of installation
Primary Electrical Parameters
Rated voltage
Service voltage
Rated Frequency
Power frequency withstand voltage
BIL (1.2/50 micro-sec. wave)
Short time withstand current
Peak withstand current
Internal arc withstand current
Busbar rated current
Insulated busbars
Busbars partitioning
Loss of service continuity
Internal arc classified
Partition class
Mechanical Parameters
Protection degree outer cover (IEC 60529)
Protection degree inner partitions (IEC 60529)
Ambient temperature (IEC 60694)
Painting colour
Painting treatment
Mimic Diagram
Minimum Switchgear room height
Gasduct
Fault limiting device
Feeder and apparatus doors closing version
LV compartment closing doors version
LV compartment internal support
Floor fixing
Anticondensation heater
LV compartment internal lighting
Secondary Electrical Parameters
Apparatus spring loading voltage
Protective relays, control, signalling voltage
Lighting & heating voltage
Control circuits wires section
Voltage circuits wires section
Current circuits wires section
Wiring cables type
Wiring cables rated voltage
Wiring cables colour
Panel control
Communication protocol
Communication connection media
Remote Communication Protocol

Date: 6/7/2011
m
kV
kV
Hz
kV rms
kV peak
kA rms
kA peak
kA rms
A
mm
mm2
mm2
mm2
Single Busbar
Complete Panels
IEC
Overland wooden cage
Standard FAT
less than 1000
12
11
50
28
75
31.5 - 1 s
80
31.5 - 0.5 s
1250
Yes
No
LSC 2B
IAC A FLR
PM
IP4X
IP20
-5 C to +40 C
RAL 7035
Standard
On Panel
3500
None
Ith limiter
Central handle
Central lock
Aluminium profile
Expansion bolts
Yes
In Cable Compartment
Yes, with limit switch
24VDC
24VDC
220VAC50Hz
1.5
1.5
2.5
Standard
Standard (0.45/0.75) kV
According standards
Serial MODBUS Single
RS485
None

page 3 of 11
ABB, Czech Republic
Switchgear 11kV; 11kV; 1250A; 31.5kA/1s; 6 panels
Feeder name
Feeder designation
Current[A]
Width[mm]
Weight[kg]
Qty
Incoming
A01
1250
650
850
Ring
A02, A03
1250
650
850
Transformer
A04, A05, A06
630
650
850
3
6
Overall dimensions
Overall height:
2200 mm
Depth:
1340 mm
Width:
3980 mm
Estimated weight:
5100 kg
Accessories
2
Unigear Single End Cover
1
1
6
1
1
2
1
1
1
Racking lever for truck

Operating lever for earthing switch
Plates, labels, manual and pocket with documentation
Spray laquer for painting touch up
Tin of 400g of grease
Double bit key for screws 3,2mm
Plug extension 2.5m
Apparatus service trolley 17.5kV 650mm
Shutter lifting truck 650mm

Date: 6/7/2011

page 4 of 11
ABB, Czech Republic
2. Technical Specification of Panels

2.1. A01 Incoming
M
P2
2200
P1
650
1340
Consisting of Functional Unit

1
Incoming/Outgoing feeder (IF) cubicle 1250A 650mm

Bottom control cable entry
Apparatus truck service and test position signalling contacts
Voltage presence indicators connection to CTs
Fail safe device on the shutters
Feeder compartment door lock with Double-Bit Key
Apparatus compartment door lock with Double-Bit Key
Mechanical interlock between apparatus compartment door and apparatus position
Key to prevent apparatus truck racking in
Double Bit Key on insertion of the apparatus racking in/out lever
Mimic diagram
Voltage presence indicators
Vacuum Circuit Breaker Type VD4/P p150 12kV 1250A 31.5kA

Spring charging motor
Shunt opening release
Shunt closing release
Truck blocking magnet
Operation counter
Auxiliary contacts
Truck position signalling contacts
Additional auxiliary contacts
Operating mechanism springs status contact - charged
Fleeting contact auxiliary switch
Position contact of C.B. (open during the isolating travel of the breaker)
Line earthing switch

Group of auxiliary contacts 5NO+5NC
Blocking magnet
Mechanical interlock between feeder compartment door and earthing switch position
Key on insertion of the earthing switch operating lever
Cast Epoxy DIN CT TPU 40.13., Ip=300A

- Core 1 : Is=5 A; 10 VA; 0.5; 5
- Core 2 : Is=5 A; 15 VA; 5P15
- Core 1 : Is=5 A; 10 VA; 0.5; 5
- Core 2 : Is=5 A; 15 VA; 5P15

Date: 6/7/2011

page 5 of 11
ABB, Czech Republic

- Core 1 : Is=5 A; 10 VA; 0.5; 5
- Core 2 : Is=5 A; 15 VA; 5P15
Removable fused single-pole VT TJP4, Up=11/V3kV

- Core 1 : Us=0.1/V3 kV; 50 VA; 0.5
- Core 2 : Us=0.1/3 kV; 50 VA; 6P
- Core 1 : Us=0.1/V3 kV; 50 VA; 0.5
- Core 2 : Us=0.1/3 kV; 50 VA; 6P
- Core 1 : Us=0.1/V3 kV; 50 VA; 0.5
- Core 2 : Us=0.1/3 kV; 50 VA; 6P
1
1
REF543
Analog input (1/5A) 4
Analog input (0.2/1A) 1
Analog input (100V) 4
Digital inputs 25
Power outputs 11
Signal outputs 7
1xSerial Modbus, RS485
RER 133 Communication module for Modbus
Power Supply for REF54_ relay - 24-60 VDC
1
1
1
1
1
1
Set of auxiliary relays

Set of lighting status indicator
Set of push buttons
Set of indicator signal lights
Set of miniature circuit breakers
Set of terminals and accessories
Selector switch by key
1
1
Auxiliary relay included in voltage indicator

Test adapter CPI-TA of voltage indicator
Actaris ACE661B R4 Energymeter Cl0.5s, 3x58/100-3x240/415V, 5//1A

Date: 6/7/2011

page 6 of 11
ABB, Czech Republic
2.2. A02, A03 Ring
M
P1
2200
P2
650
1340

1

Mimic diagram

Operation counter
Auxiliary contacts

Blocking magnet

- Core 1 : Is=5 A; 10 VA; 0.5; 5
- Core 2 : Is=5 A; 15 VA; 5P15
- Core 1 : Is=5 A; 10 VA; 0.5; 5
- Core 2 : Is=5 A; 15 VA; 5P15
- Core 1 : Is=5 A; 10 VA; 0.5; 5

Date: 6/7/2011

page 7 of 11
ABB, Czech Republic
- Core 2 : Is=5 A; 15 VA; 5P15

1

- Core 1 : Us=0.1/V3 kV; 50 VA; 0.5
- Core 2 : Us=0.1/3 kV; 50 VA; 6P
- Core 1 : Us=0.1/V3 kV; 50 VA; 0.5
- Core 2 : Us=0.1/3 kV; 50 VA; 6P
- Core 1 : Us=0.1/V3 kV; 50 VA; 0.5
- Core 2 : Us=0.1/3 kV; 50 VA; 6P
1
1
REF543
Digital inputs 25
Power outputs 11
Signal outputs 7
1
1
1
1
1
1

Set of push buttons

Date: 6/7/2011

page 8 of 11
ABB, Czech Republic
2.3. A04, A05, A06 Transformer
M
P1
2200
P2
650
1340

1

Mimic diagram

Operation counter
Auxiliary contacts

Blocking magnet
Cast Epoxy DIN CT, TPU 40.13., IP=150A

- Core 1 : Is=5 A; 10 VA; 0.5; 5
- Core 2 : Is=5 A; 10 VA; 5P10
- Core 1 : Is=5 A; 10 VA; 0.5; 5
- Core 2 : Is=5 A; 10 VA; 5P10
- Core 1 : Is=5 A; 10 VA; 0.5; 5

Date: 6/7/2011

page 9 of 11
ABB, Czech Republic
- Core 2 : Is=5 A; 10 VA; 5P10

1

- Core 1 : Us=0.1/V3 kV; 50 VA; 0.5
- Core 2 : Us=0.1/3 kV; 50 VA; 6P
- Core 1 : Us=0.1/V3 kV; 50 VA; 0.5
- Core 2 : Us=0.1/3 kV; 50 VA; 6P
- Core 1 : Us=0.1/V3 kV; 50 VA; 0.5
- Core 2 : Us=0.1/3 kV; 50 VA; 6P
1
1
REF543
mA/RTD inputs & mA outputs (option) 8 inputs 4 outputs
RTD option card for REF54x Multi
Digital inputs 25
Power outputs 11
Signal outputs 7
1
1
1
1
1
1

Set of push buttons
Actaris ACE661B R4 Energymeter Cl0.5s, 3x58/100-3x240/415V, 5//1A

Date: 6/7/2011

page 10 of 11
ABB, Czech Republic
3. Remarks
To achieve best delivery time and for effective engineering, the customer should provide information to
the following technical details necessary for the comprehensive submittal within Purchase Order or
according the project schedule submitted by Project Manager. This will be reflected in Manufacturers
documentation issued for clients approval. Unless otherwise mentioned documentation for approval shall
contain ABB standard solutions.
Documentation will be prepared :

o In Digital format distributed via Email or CD
o In English language
o Detail schematic diagrams by Typical Units
Information for Basic Submittal

o
o
o
o
Cable bottom plates (number of cables , cable diameter)

Situation of switchgear room (positioning of gas duct exhausts, busbar bridges, etc...)
Complex overview SLD with relations to upstream / downstream connections if available
List of Protection functions required (overcurrent, phase reversal protection, etc...)
for respective individual panels
Information for Detail Engineering Drawings:

o
o
List(s) of Protection relay(s) binary and analogue inputs / outputs (if available)
Design details
Electrical and mechanical Interlocks in switchgear and related systems (ABT,

communication, etc)
Measuring ( measured electrical Parameters)
Preferred colors of indicator lights / buttons / mimic diagram
Auxiliary voltage connection position (Bus riser; Bus riser & Measuring; Measuring; Left
edge panel; Right edge panel)
Design and documentation

o The World of Computer Aided Engineering - it's Eplan P8 CAE system we use for our electrical
documentation. Eplan P8 (v1.9.10) as a global ABB PPMV standard allows us to keep both
high level of drawings quality and engineering efficiency.

Date: 6/7/2011

page 11 of 11

ABB Technical Specification for MV Switchgear UniGear ZS1

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ABB, Czech Republic

Technical Specification for MV Switchgear

Project: AKSA-IRAK PROJECT

ABB Offer no.: 11Q1266418 Rev. 1

ABB, Czech Republic

General specifications of Switchgear 11kV ................................................................................ 3

Project: AKSA-IRAK PROJECT

ABB Offer no.: 11Q1266418 Rev. 1

ABB, Czech Republic

1. General specifications of Switchgear 11kV

Project: AKSA-IRAK PROJECT

ABB Offer no.: 11Q1266418 Rev. 1

ABB, Czech Republic

Switchgear 11kV; 11kV; 1250A; 31.5kA/1s; 6 panels

A04, A05, A06

Unigear Single End Cover

Racking lever for truck

Project: AKSA-IRAK PROJECT

ABB Offer no.: 11Q1266418 Rev. 1

ABB, Czech Republic

2. Technical Specification of Panels

Consisting of Functional Unit

Incoming/Outgoing feeder (IF) cubicle 1250A 650mm

Vacuum Circuit Breaker Type VD4/P p150 12kV 1250A 31.5kA

Line earthing switch

Cast Epoxy DIN CT TPU 40.13., Ip=300A

Project: AKSA-IRAK PROJECT

ABB Offer no.: 11Q1266418 Rev. 1

ABB, Czech Republic

Cast Epoxy DIN CT TPU 40.13., Ip=300A

Removable fused single-pole VT TJP4, Up=11/V3kV

Set of auxiliary relays

Selector switch by key

Auxiliary relay included in voltage indicator

Actaris ACE661B R4 Energymeter Cl0.5s, 3x58/100-3x240/415V, 5//1A

Project: AKSA-IRAK PROJECT

ABB Offer no.: 11Q1266418 Rev. 1

ABB, Czech Republic

2.2. A02, A03 Ring

Consisting of Functional Unit

Incoming/Outgoing feeder (IF) cubicle 1250A 650mm

Vacuum Circuit Breaker Type VD4/P p150 12kV 1250A 31.5kA

Line earthing switch

Cast Epoxy DIN CT TPU 40.13., Ip=300A

Project: AKSA-IRAK PROJECT

ABB Offer no.: 11Q1266418 Rev. 1

ABB, Czech Republic

- Core 2 : Is=5 A; 15 VA; 5P15

Removable fused single-pole VT TJP4, Up=11/V3kV

Set of auxiliary relays

Selector switch by key

Auxiliary relay included in voltage indicator

Project: AKSA-IRAK PROJECT

ABB Offer no.: 11Q1266418 Rev. 1

ABB, Czech Republic

2.3. A04, A05, A06 Transformer

Consisting of Functional Unit

Incoming/Outgoing feeder (IF) cubicle 630A 650mm

Vacuum Circuit Breaker Type VD4/P p150 12kV 630A 31.5kA

Line earthing switch

Cast Epoxy DIN CT, TPU 40.13., IP=150A

Project: AKSA-IRAK PROJECT