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Factory :
Plot Nos: B-3/3 to B-3/12,
Sachin Udyognagar Sahakari Mandali Limited
Sachin, Surat- 394230, Gujarat, India
Ph+Fax: 91 261 2390471
E-mail:spetech@neostructo.com
Prepared By
_____________________________
(Inspection Engineer)
Document No.
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Rev. No.
Date
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Office:
3rd Floor, Mahan Terrace,
Adajan Road, Surat - 395009
Gujarat, India
Ph: 91 261 2686085, 3063000
Fax: 91 261 2681175
Approved By
__________________________
(QC Manager)
SPE
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CONTENTS
I.
II.
PURPOSE
SCOPE
III.
REFERENCE DOCUMENTS
IV.
V.
VI.
VII.
VIII.
IX.
PAINTING
COATING REPAIR PROCEDURE
INSPECTION
SAFETY CAUTIONS
ANNEXURE -1 (PAINTING LOG SHEET)
SPE
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PURPOSE
The purpose of this document is to follow proper procedure to carry out the activities in
sequence for surface preparation, painting at shop as well as at field and also
touch/repair painting on damaged portions.
II
SCOPE
This manual covers the standards procedure for blasting and painting of pressure
vessel.
III
REFERENCE DOCUMENTS
1) Paint manufacturers instruction & safety data sheets.
2) CLIENT Specification no:-9294-VW-SG-001 Rev-03.
3) Technical Data Sheets for Paint system / Touch-up Paint system as per Paint
Manufacturers recommendations
IV
SPE
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IV. Compressed air for blasting shall be free from oil and water.
V. The surface to be painted shall be cleaned by Copper slag blasting to a degree of
SA 2.5.
VI. Blasting operation shall not be carried out on surface that are wet and also when
the surface temperature of the steel and structural is less than 3C above the due
point of surrounding air or when relative humidity of air exceed 85%.
VII. Surfaces where abrasive blasting is not accessible, surfaces are to be cleaned by
Wire brush grinding to obtain the required surface finish.
V
PAINTING:
1.
2.
3.
4.
5.
6.
7.
8.
9.
7.
8.
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j) For Stack the intermediate and final coat should be silicon acrylic aluminium paint
of 25 micron each.
VI
VII
INSPECTION:
Inspection shall be carried out in stages as per approved Quality Control plan & Section
11.3 of painting Specification (no:-9294-VW-SG-001 Rev-03.). Dry film thickness,
humidity and final DFT shall be inspected. Profile measurements for blasted surface shall
be carried with surface profile gauge.
The dry film thickness of coat shall be checked by means of a calibrated Elcometer- dry
film thickness gauge. Re calibration will be done after expiry of the certificate. Periodic
and continuous field checks on workmen shall be made to ensure that the correct
procedure and paint is applied according to the specifications prescribed. Defective work
shall be corrected as and when identified.
A Painting log shall be maintained & format of same shall be as attached Annex1.
VIII
SAFETY PRECAUTIONS:
1.PPE shall be used during blasting operation & painting.
2.Paint material shall be kept away from hot work areas.
3.Material Data Sheets shall be made available at all times.
4.Required permits shall be obtained during work progress.
Approved By
Prepared By
_____________________________
(Inspection Engineer)
__________________________
(QC Manager)
SPE
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