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LA6
Proportional self levelling digital device
1 Operating logic
The LA6 is an automatic levelling digital microprocessor device for proportional solenoid valves systems.
Signalling outputs and CAN bus connection are available.
The system is simply set by push buttons and displays on the board.
In case of replacement of components of the system, these parts must be original parts by BPE.
2 Technical data
Power supply
Angle of intervention
Digital inputs
Digital outputs
Digital power outputs (PWM)
PWM output cycle frequency
Current feedback inputs
Nominal current absorption
(*)
LA6_e.doc
930 Vdc
from 10 to +10 degree Definition: 1/100 of degree.
2
Imax = 0.5 A. Protected against short circuits and
2
overloading.
2
Imax = 3 A. Protected against short circuits.
7,812 KHz
DITHER Frequency = 100Hz
1
60mA at 12V
Without considering power and not power outputs
40mA at 24V
FULL CAN 2.0 A e B SAE J 1939
500 Kbit/s
RS-232 C
19.2 Kbit/s
-10 e +10 degree
-2085 C
IP 65
With BPE box. Fixation holes: 84.5 x 62.5 mm.
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Proportional self levelling digital device
3 Safety
3.1
The board runs a non stop autocheck to find any breakdown, failure or damage. If any problem is found, the board goes
into the alarm condition. The board is protected against:
3.2
polarity reversal
inputs overvoltage according to EN 60204 (via tranzorb on board)
outputs overvoltage, overloading, short circuits according to EN 60204 (via autoreset poliswitches fuse on
board)
Conformity
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Proportional self levelling digital device
4 Circuit board map
Push buttons
Blue
Calibration push button
Red
Calibration push button
Yellow Calibration push button
Green Calibration push button
Terminal blocks
J1
Power supply, inputs, outputs
J2
RS-232 serial port
Displays
D1
Various visualizations
D2
Various visualizations
D3
Various visualizations
D4
Various visualizations
D5
Various visualizations
5 Mechanical fitting
You must mount the LA6 electronic board box as shown in fig. 2. This photo show the board when it is in planarity
condition and when the machine is left and right tilt.
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6 Electrical connections
All positive inputs must be connected to service positives and not be connected directly to power
supply battery.
Dot not use service positives to power supply external devices.
6.1
Setup
Selection of wires
Cabling has to be realized so as to warrant a correct wiring insulation of all parts accessible from operator or however
from unskilled workers (insulation resistance > 1 G x cm). Installation has to be made without wires having hard bends
and without machine moving cause crushes or tractions.
The cables properties must be function of the custom application.
Section of wires
Power supply:
Connections:
Digital input:
Digital and proportional outputs:
Analogue input:
6.2
Terminal
1
2
3
4
5
6
7
Meaning
Positive power supply
Side A solenoid valve positive output
Side B solenoid valve positive output
Sides A and B solenoid valve negative
output
Side A signalling positive output
Side B signalling positive output
Digital input for levelling stop and reset
8
9
10
11
12
PLEASE
NOTE
Notes
The contact must be directly connected to the power supply
This is the current feedback input.
Imax = 500 mA. Normally on.
Imax = 500 mA. Normally on.
The contact must be directly connected to the power supply.
When the positive connection is loose the system stops and
reset its status.
The contact must be directly connected to the power supply
NC contact, Imax = 2 A
The contact between J1.11 and J1.12 MUST be used, with others safety
switches, to stop the whole system.
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6.3
7 Calibration
During this phase, never cut off power supply to the board so as not to lose data storage.
Carry out the after assembly checks, if you have not completed them, as shown in chapter Checks and maintenance.
7.1
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7.2
Lets now look at the procedure on how to modify the board parameters, from number 6 to up:
1. Power on the board.
2. On the same time press the BLUE J, YELLOW J and GREEN J push buttons for almost three seconds. The
first P. will goes off. Now it is possible to modify the parameters.
3. Press BLUE J push button to select the parameter to modify, press GREEN J push button to increase it or
YELLOW J push button to decrease it. If you take pressed GREEN J and YELLOW J push buttons, the values
will changes fastest.
If you will press GREEN J push button, keep pressed it, press YELLOW J push buttons (or press YELLOW J
one first and GREEN J one after) the values will changes by an hundred any time.
4. To store all parameters, press RED J push button (the displays will show some .) for almost five seconds until
the display will show some -.
5. If you do not press any push button for around ten minutes, the board will come back to the normal operating
conditions (parameters can not be modified).
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Proportional self levelling digital device
8 Parameters list
Code
P.P.nn
P.P. 0
P.P. 1
P.P. 2
P.P. 3
P.P. 4
P.P. 5
P.P. 6
Meaning
The nn parameter is read only
System normal status
Tilt angle
Percentage opening for solenoid valve side A
Percentage opening for solenoid valve side B
Current for solenoid valve side A
Current for solenoid valve side B
Alarm signalling angle value
P.P. 7
Dead band
P.P. 8
P.P. 9
LA6_e.doc
Notes
Sets the maximum angle value, under that value the A and
B signalling outputs will stay on. Over this angle the
signalling outputs will goes off. It may be used to set an
activation percentage for the J1.5 and J1.6 outputs (ie: 90% of
the alarm level).
For angles inside this range the system does not make any
correction.
With this parameter is possible to change the system response
to small or big errors. For its small values the system response
is neutral, bigger values will attenuate the small errors and
enphatize the big ones.
Filtering time constant. If it increases, the filtering increases.
It is also the active positive band variation speed,
consequently to its repeated overcoming.
Filtering amplitude constant. If it decreases, the filtering
increases.
It is a limit for the contemplated error. If the error value is
greater than this band, it will be used the positive band limit
as the error value. It avoids that the system reacts to fast and
hard movements.
If this value is exeeded several times, the active positive band
value will be increased, according with P.P.9 value.
Like P.P.9 but about the negative side of the band
Like P.P.10 but about the negative side of the band
This is the minimum current for the side A solenoid valve
This is the maximum current for the side A solenoid valve
This is the minimum current for the side B solenoid valve
This is the maximum current for the side B solenoid valve
It is the error amplification factor. If it increases, the system
sensibility will increase.
If you increase this value, the system will be more precise, but
it will swing more quickly.
It is the system reaction time, the speed of the system to self
levelling.
It must be carefully set, together with P.P.17, to obtain a fluid
and comfotable movement. If you increase this value too
much, the system will swing too quickly.
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Advanced calibration parameters:
P.P.19
P.P.20
P.P.21
P.P.22
Time constant
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Proportional self levelling digital device
9 Precautions, checks and maintenance
9.1
Precautions
9.2
A correctly mounted system will not need special maintenance through its operative life.
In this chapter you can find some checks for system functionality. Due to the safety functions of the system, if these
checks are not carried out it can be very dangerous for the operator.
Assembly checks
Check that the board box is horizontal when the system is in planarity condition, as shown in the Mechanical fitting
chapter.
Extraordinary maintenance
Made by skilled workers. Ask BPE S.r.l. or its reseller/or importer. Extraordinary maintenance is considered to be
everything that is not described in ordinary maintenance and in procedure of device installation. Warning: only skilled
workers are allowed to make this type of maintenance; sanction: loss of every responsibility by BPE S.r.l..
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