Nyumba Ya Akiba-Cement Plant 3000 TPD

Daily Progress Report

Date:

1-Dec-15

a) Major Activities Done

Area
Cable Trench
Civil

131- Limestone Clay Mix Storage

Grid Station

Activities Description
Main Sub Station to Grid Station Completed
Cooler Sub Station to Raw Mill Substation completed
Circular Beam concrete completed
Footing Concrete completed

Mechanical

b) Potential issues

Grid Station
Civil

Issue
Excavation of Switch Yard yet not started due to shortage/limited
earth moving machines
481-Clinker Storage Shaft (Clinker Tower)
Super structure design details above +327 still awaited from Loya
associates
461-Coal Mill Building
Hold due to Mechanical Works
CCR Building

331-Exhaust Gas Conditioning

Baghouse Structure Drawings awaited from Loya associates
391-Coal Mill Substation
Work can not be started due to erection of Pre Heater
Supervisor Accommodation
Completed from local resources, while remaining 30 rooms finishing
delayed to non arrival of material booked from Dubai

Completion of Civil Works is delayed

Completion of Civil Works is delayed.
Completion of remaining 30 rooms of Supervisor
Accommodation could be delayed
Shortage of tools hampering pace of erection

Welding Accessories Shipment still at matadi port

Huge imported quantities of consumable laying at

port, which also resulting in un-necessary financial
impact to arrange partially from local market.

Kiln shells consignment #53 & 38 still at Matadi

Delay in kiln erection Activities

All Packer items shipment # 41 stuck up at bonded ware house

Delay in Packer Erection Activities

Raw Mill Housing Job Pending due to non availability
of Certificates G-3 certified welder
Final Alignment of Gear box plate is pending due to
non availability of Hydraulic tensioner

Hydraulic Tool Stuck at port

c) Daily Critical Stocks
Sand
Crush
Cement
Diesel
Oxygen Cylinder
DA Cylinder
Fon Gas Cylinder

Civil Works of Coal Mill Will be delayed

Erection Tools and tackles Shipment still at matadi port

Welding certificates of Welders awaited from Alghazi

Material

Could be resulted in delay of slip forming startup

Demand of architectural and Plumbing Items and

subsequent. Procurement to be delayed

Architectural Drawings awaited from Loya associates

Mechanical

Consequences
Completion of Civil Works in Switch Yard will be
delayed

d) Total Manpower Site

Current Stock
12718.47
17290.07
60748
32651
61
68
0

Unit
ton
ton
ton
liter

NYA
Locals
Expats
LCL

Total

Manpower
Contractor
41
Alghazi
9
INDEC
11
Cambridge
Al Farooq
TNI
SCS
EMI
FLS
LOYA
61

Manpower
52
37
236
23
174
310
154
4
4
994

e) Civil Activates
Area

Equipment

100 -Raw Material

Handling

111-Limestone Crushing
Department
133-Additive Storage
112-Clay Crushing Department

200 - Additive and

Coal Handling Area
300 - Raw Meal
Production Area

500 - Cement
Grinding Area

800 - Electrical
Departments Area
Ancillary Building

Steel Fixing (ton)

Block
Concrete (cum) masonry/Finishing(S
qm)

Formwork
(sqm)

1.92

32

16

0.72
1.8
-

24.3
44.48
-

6
15
-

5.88
-

12
1.2
0.12

49
8.1
2.5

641/642-Packing Plant

Grid Station
Main Substation
Admin Building
Supervisor Accomodation
Total Quantities

2.28
0.192
116.572

5.88

321-Raw Mill

400 - Clinker
Production Area

600 - Cement
Storage and
Dispatch Area

Excavation
(cum)

10
1

102.73
0.4
199.73

19
1.6
-

40
31.6

f) Mechanical Activities
Area

Equipment

100 -Raw Material

Handling Area
200 - Additive and
Coal Handling Area
300 - Raw Meal
Production Area

Atox Mill 321 (Separator)

Preheater 421 (5th floor)

400 - Clinker
Production Area

500 - Cement
Grinding Area

531.RM100

600 - Cement
Storage and
Dispatch Area
Total Quantities

Embedment
fabrication
(ton)
0

Embedment
Padding and Structure
installation (ton) leveling (ton) erection (ton)
0

0.408
0.408

3.82382
3.82382

Equipment erection
(ton)
0

g) Mining Activates
Total Overburdened Remove Today (cum)

Total overburden remove till

date(from 20 Oct 15) (cum)

Target Overburden Removal

Target Date

11,592

137,515

3,200,000

1-Jun-16

h) NYA Project Progressive Areas

Pictorial Detail

441-Clinker Cooler EP (Slab) embedment items alignment

in-progress