777D Off-Highway Truck AGC00001-UP (MACHINE) POWERED BY 3508B Engine(...

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE)
POWERED BY 3508B Engine

Specifications
776D, 777D and 777D HAA Off-Highway Truck/Tractors Power Train
Media Number -RENR3318-08

Publication Date -01/10/2004

Date Updated -05/10/2004

i01509066

Transmission Planetary
SMCS - 3030-PTY

Illustration 1

g00574329

(1) Thickness of new discs and new plates for the No. 1 clutch
Thickness of one new 9P-7390 Friction Disc ... 5.59 0.08 mm (0.220 0.003 inch)
Thickness of one new 8P-2051 Plate ... 5.00 0.08 mm (0.197 0.003 inch)

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777D Off-Highway Truck AGC00001-UP (MACHINE) POWERED BY 3508B Engine(...

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(2) Thickness of new discs and new plates for the No. 2 clutch
Thickness of one new 169-7055 Friction Disc ... 5.56 0.08 mm (0.219 0.003 inch)
Thickness of one new 3P-7447 Plate ... 6.73 0.08 mm (0.265 0.003 inch)
(3) Thickness of new discs and new plates for the No. 3 clutch
Thickness of one new 102-8671 Friction Disc ... 5.56 0.08 mm (0.219 0.003 inch)
Thickness of one new 3T-3065 Plate ... 6.35 0.08 mm (0.250 0.003 inch)
(4) Thickness of new discs and new plates
Thickness of one new 102-8671 Friction Disc ... 5.56 0.08 mm (0.219 0.003 inch)
Thickness of one new 3T-3065 Plate ... 6.35 0.08 mm (0.250 0.003 inch)
(5) Thickness of new discs and plates for the No. 5 clutch
Thickness of one new 169-7055 Friction Disc ... 5.56 0.08 mm (0.219 0.003 inch)
Thickness of one new 3P-7447 Plate ... 6.73 0.08 mm (0.265 0.003 inch)
(6) Thickness of new discs and new plates for the No. 6 clutch
Thickness of one new 6Y-7219 Friction Disc ... 5.56 0.08 mm (0.219 0.003 inch)
Thickness of one new 9N-4333 Plate ... 6.73 0.08 mm (0.265 0.003 inch)
(7) Thickness of new discs and new plates for the No. 7 clutch
Thickness of one new 6Y-7219 Friction Disc ... 5.56 0.08 mm (0.219 0.003 inch)
Thickness of one new 9N-4333 Plate ... 6.73 0.08 mm (.265 .003 inch)
(8) 7M-5813 Spring for the No. 1 clutch
Quantity ... 10
Length under test force ... 46.2 mm (1.82 inch)
Test force ... 135 11 N (30 2.5 lb)
Free length after test ... 58.9 mm (2.32 inch)
Outside diameter ... 14.27 mm (0.56 inch)
(9) (15) 4M-9592 Spring for No. 2 clutch and No. 5 clutch
Quantity ... 12
Length under test force ... 34.92 mm (1.37 inch)
Test force ... 116 6 N (26.1 1.3 lb)
Free length after test ... 44.70 mm (1.76 inch)
Outside diameter ... 14.27 mm (0.56 inch)
(11) (14) 9S-8597 Spring for the No. 3 clutch and the No. 4 clutch
Quantity ... 12
Length under test force ... 14.83 mm (0.58 inch)

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777D Off-Highway Truck AGC00001-UP (MACHINE) POWERED BY 3508B Engine(...

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Test force ... 250 N (56.3 lb)

Free length after test ... 83.1 mm (3.27 inch)
Outside diameter ... 41.53 mm (1.64 inch)
Color code ... white stripe
(16) (17) 1S-8480 Spring for the No. 6 clutch and the No. 7 clutch
Quantity ... 12
Length under test force ... 66.5 mm (2.62 inch)
Test force ... 220 18 N (50 4 lb)
Free length after test ... 83.1 mm (3.27 inch)
Outside diameter ... 14.27 mm (0.56 inch)
Color code ... yellow stripe
Note: Tighten bolts (13) before you pull retainer (10) with bolts (12) upward.
Table 1
Chart for the Speed Selection and Clutches
Speed

Clutches that are Engaged

Neutral-1

Neutral-2

Reverse

1-7

First Speed

2-6

Second Speed

1-6

Third Speed

3-6

Fourth Speed

1-5

Fifth Speed

3-5

Sixth Speed

1-4

Seventh Speed

3-4
Table 2
Planetary Dimensions

Location

Shaft Diameter

Gear Bore

Carrier Bore

A
42.395 0.008 mm (1.670
0.0003 inch)

51.948 0.010 mm
(2.0452 0.0004 inch)

42.418 0.010 mm (1.670

0.0004 inch)

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A
42.395 0.008 mm (1.670
0.0003 inch)

58.298 0.010 mm (2.295

0.0004 inch)

42.418 0.010 mm (1.6700

0.0004 inch)

39.220 0.008 mm (1.5541

0.0003 inch)

51.948 0.008 mm
(2.0452 0.0003 inch)

39.243 0.010 mm (1.5450

0.0004 inch)

38.095 0.008 mm (1.4998

0.0003 inch)

47.653 0.08 mm (1.8713

0.0003 inch)

38.118 0.010 mm (1.5007

0.0004 inch)

47.193 0.008 mm (1.8580

0.0003 inch)

66.274 0.010 mm
(2.6092 0.0004 inch)

47.216 0.010 mm (1.8589

0.0004 inch)

42.395 0.006 mm (1.6691

0.0002 inch)

58.298 0.010 mm
(2.2952 0.0004 inch)

42.418 0.010 mm (1.6700

0.0004 inch)

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