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Warehousing
Student Manual and Exercises
WRH_61_SE 11/2004
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respective owners.
Contents
Contents........................................................................................iii
About this course...................................................................... xiii
Course Goal.....................................................................................................xiv
Course Objectives............................................................................................xiv
Who Should Attend this Course.......................................................................xvi
Audience ......................................................................................................xvi
Prerequisites ................................................................................................xvi
Organization of Course Materials ...................................................................xvii
Lesson Objectives.......................................................................................xvii
Lesson Materials .........................................................................................xvii
Lesson Reviews ..........................................................................................xvii
Lesson Exercises ........................................................................................xvii
Answer Key .................................................................................................xvii
Flows.......................................................................................................... xviii
Icons Used Within this Course .....................................................................xix
Navigation ........................................................................................................ xx
Menu Paths ..................................................................................................xxi
Course Agenda ...............................................................................................xxii
Duration.......................................................................................................xxii
iii
Warehousing
Assembly Orders........................................................................................xxvi
Inventory Planning .................................................................................... xxvii
Cycle Counting and Adjustment Orders.................................................... xxvii
Inventory Analysis ..................................................................................... xxvii
Inventory Reporting.................................................................................. xxviii
Blocking.................................................................................................... xxviii
Package Definitions and Handling Units .................................................. xxviii
Lot Control and Serialized Items ................................................................xxix
Cross-Docking............................................................................................xxix
iv
Contents
Warehousing
Lesson Review..............................................................................................3-90
Review Questions .........................................................................................3-91
vi
Contents
vii
Warehousing
Lesson Review..............................................................................................7-71
Review Questions .........................................................................................7-72
viii
Contents
ix
Warehousing
Cross-Docking......................................................................... 12-1
Cross-Docking Master Data..........................................................................12-3
Cross-Dock Order Priority Definitions .......................................................12-3
Cross Dock Order Priorities ......................................................................12-4
Inventory Handling Parameters.................................................................12-7
Warehouses ..............................................................................................12-9
Items Warehousing Data......................................................................12-11
Warehouse Item...................................................................................12-13
Exercise: Create Cross-Dock Order Priority Definition ........................12-14
Exercise: Create Cross-dock Order Priorities......................................12-15
Exercise: Create Inventory Handling Parameters................................12-16
Exercise: Define Warehouse Dynamic Cross-Docking........................12-17
Exercise: Define Cross-Dock Item Options .........................................12-18
Exercise: Define Warehouse and Item Combination for Dynamic CrossDocking................................................................................................12-20
Cross-Dock Orders .....................................................................................12-22
Create Cross-Docking Order...................................................................12-25
Create Cross-dock Order Line ................................................................12-27
Approve Cross-dock Order Lines............................................................12-30
Contents
Manually ..............................................................................................12-30
Batch ...................................................................................................12-31
Automatically .......................................................................................12-31
Cancel Cross-dock Orders......................................................................12-32
Define a Manual Cross-Dock Order ........................................................12-34
Exercise: Create and Process a Dynamic Cross-Dock Order .............12-36
Exercise: Easy Entry Warehousing Order (whinh2202m000) .............12-39
Exercise: Create Purchase Order........................................................12-40
Exercise: Create Warehouse Receipt .................................................12-41
Static Cross-Docking ..................................................................................12-44
Sales Order Type ....................................................................................12-44
Lesson Review............................................................................................12-46
Review Questions .......................................................................................12-47
List of Flows
The Flow: Warehousing Parameters ..............................................................1-4
The Flow: Create a Warehouse ....................................................................1-17
The Flow: Storage Conditions.......................................................................1-55
The Flow: Warehouse Order Types................................................................2-3
The Flow: Warehouse Orders.......................................................................2-22
The Flow: Receipts and Inbounding ...............................................................3-4
The Flow: The Receiving Process ................................................................3-23
The Flow: Outbound Procedure....................................................................3-40
The Flow: Shipments ....................................................................................3-69
The Flow: Assembly Orders............................................................................4-3
The Flow: Planned Inventory Transactions.....................................................5-2
The Flow: Inventory Commitments and Buffers..............................................5-9
The Flow: Cycle Counting...............................................................................6-4
The Flow: Warehouse Adjustment Orders....................................................6-36
The Flow: ABC and Slow-Moving Analysis.....................................................7-4
The Flow: Inventory Valuation ......................................................................7-22
The Flow: Inventory Position...........................................................................8-2
The Flow: Inventory Transactions.................................................................8-12
The Flow: Blocking..........................................................................................9-4
The Flow: Package Definitions .....................................................................10-7
The Flow: Handling Units............................................................................10-30
The Flow: Lot Control Setup .........................................................................11-5
The Flow: Lot Features ...............................................................................11-23
The Flow: Set Up Serialized Items..............................................................11-38
The Flow: Serial Tracking ...........................................................................11-52
The Flow: Cross-Docking Master Data .........................................................12-3
The Flow: Cross-Docking Order .................................................................12-24
The Flow: Static Cross-docking Order ........................................................12-44
List of Figures
Figure 1 - 1: Define Storage Capacity...........................................................1-32
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Warehousing
Figure 1 - 2: Replenishment..........................................................................1-41
Figure 1 - 3: Package Definitions..................................................................1-52
Figure 2 - 1: Goods Flow Through a Warehouse............................................2-1
Figure 2 - 2: Warehouse Order Procedure ...................................................2-21
Figure 2 - 3: Inbounding Bringing Goods into a Warehouse......................2-28
Figure 2 - 4: Outbounding Moving Goods out of a Warehouse .................2-30
Figure 3 - 1: Inbound Process.........................................................................3-3
Figure 3 - 2: Outbound Process....................................................................3-37
Figure 9 - 1: Blocking Example .......................................................................9-9
Figure 9 - 2: Block Lot...................................................................................9-19
Figure 10 - 1: Pallet Box Piece ...............................................................10-5
Figure 10 - 2: Variable Package Definition ...................................................10-6
Figure 10 - 3: Mixed Package Definitions .....................................................10-6
Figure 11 - 1: Lot by Unit ..............................................................................11-2
Figure 11 - 2: Lot Control Options...............................................................11-11
Figure 11 - 3: Track Lots From Creation to Delivery...................................11-32
xii
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Warehousing
Course Goal
The goal of this course is to enable you to perform Warehousing functions,
including set up of Master Data, Inventory Handling, Cross Docking, Inspections,
and Inventory Reporting/Analysis.
Course Objectives
After completing this course, you will be able to:
Create and maintain warehouse common data.
Create Warehouses with Locations and Zones.
Set Storage Conditions to control inventory storage.
Define a replenishment matrix.
Set up user profiles.
Describe the purpose and function of warehouse order types.
Create Warehousing procedures to control the movement of goods.
Create and process Warehouse orders (Receipt, Issue, and Easy Entry).
Process a warehouse order using Inbounding and Outbounding.
Define and process a warehouse assembly order.
View and manage inventory levels, ordering, and commitments through
planned inventory transactions.
Create and process Cycle Counting orders.
Create and remove inventory commitments.
Set cycle counting parameters.
Generate, print, and process cycle count orders.
Approve variances for registered inventories.
Define forecast methods.
Set inventory analysis parameters.
xiv
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Warehousing
Prerequisites
This course requires you to have general knowledge of basic business logistics
and warehousing principles. This includes a strong familiarity with the navigation
techniques and commands used with SSA ERPLN.
Before taking Warehousing, you should have successfully completed these
courses:
SSA ERPLN Webtop Navigation
SSA ERPLN Common Data
xvi
Lesson Objectives
The objectives at the beginning of every lesson enable you to see the functions
and concepts you will master by the end of the lesson.
Lesson Materials
Each lesson sequentially presents concepts and guides you through step-by-step
procedures. You may see items such as figures, screens, bulleted text, notes,
business examples, and/or definitions intended to help you follow along with the
procedures and focus on important ideas.
Lesson Reviews
After each lesson, conceptual and knowledge based questions are provided to
assess and reinforce your understanding of the lesson topics and corresponding
concepts presented.
Lesson Exercises
Lesson exercises are included to give you hands-on practice with the important
skills you will learn in the lessons.
Answer Key
An answer key is provided at the end of each lesson to assist you with the review
questions.
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Warehousing
Flows
Flows provide a sequential listing of key sessions or activities required to execute
the functionality within the software. Each box within the flow states an activity
you will perform. This activity statement is written at the top half of the box. In
some cases, however, activities or tasks may be optional, which may be
represented by additional lines drawn from one box to another. Flows containing
session names and codes tell you where in the software the activity is to be
completed. Alternatively, you may also see Flows that only contain activity
statements.
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Warehousing
Navigation
SSAERPLN Webtop uses a Graphical User Interface (GUI) to operate on the
Windows operating system. Sessions contain icons and menus, which allow you
to navigate and execute activities within the software. The sample Toolbar
displays the icons and menu options you will commonly encounter within the
sessions. You may see different icons and menu options depending upon the
session you are in.
Sample Toolbar
Icon
xx
Icon Name
Description
Saves the current record and input data and closes the
session.
Save
New (Insert)
Duplicate
Delete
Revert to Saved
Find (Binoculars)
Text
Show the
Attachments
Icon
Icon Name
Refresh
Description
If you are running more than one session, and you
have made changes in one session that affects
information displayed in another session, the Refresh
icon will display the affected and updated information
for all related sessions.
You must always save your changes before you can
use Refresh to make the changes visible in another
open session.
First Record(s)
Previous Record(s)
Next Record(s)
Last Record(s)
New Group
First Group
Previous Group
Next Group
Last Group
Menu Paths
You may see several menu paths in the lessons and exercises. These paths
illustrate where you must navigate to within the software to find the appropriate
session.
In the lesson exercises, menu paths direct you to the appropriate sessions in the
software. Within each exercise, you will normally open the session listed in the
menu path and view or insert a new record. Sub-sessions may also be required
during exercises and (in most instances) can be accessed from the main session
listed in the menu path.
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Warehousing
Course Agenda
The key topics covered within this course include:
Warehouse Master Data
Inventory Planning
Warehouse Orders
Cross-Docking
Handling Units
Receipts/Inspections
Inbound
Outbound Inspections
Shipments
Cycle Counting/Adjustment Orders
Blocking
Inventory Reporting
Inventory Analysis
History
Warehouse Management Parameters
Duration
Classroom (ILT)
4 Days
xxii
Course Introduction
xxiii
Warehousing
xxiv
Course Introduction
Decoupling of Warehousing
Decoupling of the Warehousing package means that you can use this package
with either a stand-alone or integrated approach. Decoupling a warehouse
enhances warehouse activity and inventory tracking. When you choose the
integrated option, you can use several packages with Warehousing. The
Enterprise Planning package handles the replenishment of warehouses within
the distribution network, the Service package informs the warehouse to replenish
the service warehouses and Production Planning releases requirements to the
warehouse to provide material issues and receipts to the shop floor.
These sources of demand generate Warehouse Orders of various origins.
Generation of Inbound and Outbound Control is a function of the Warehousing
package as a result of decoupling. You can generate warehouse orders from
several sources, including the Sales module (for outbounding) and the Purchase
module (for inbounding), both of which are in the Order Management package.
You can also manually create warehouse orders in the Warehousing package.
You can track warehouse orders back to the original source that can be used for
planning.
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Warehousing
Order Processing
Every inventory transaction in Warehouse Management is initiated and controlled
by a warehouse order. From a simple transfer to a complicated receipt, one or
more warehousing orders control the movement of inventory and account for it.
The warehousing order type of a warehousing order determines the default
procedure to handle inventory transactions, but for individual warehousing orders
or warehousing order lines you can adjust the default procedure.
When a Warehouse Order with a transaction type of Receipt is generated by the
software or created manually a receiving process begins. The receiving process
is also known as Inbounding. When a Warehouse Order with a transaction type
of issue is generated by the software or created manually the issuing of goods
process begins which is also called Outbounding.
Assembly Orders
Services such as assembly and packaging are supported by means of
warehousing assembly orders. These orders are used to collect goods to
assemble into one item. Warehousing assembly orders are manually created.
These types of orders transform goods in the warehouse and can be performed
xxvi
Course Introduction
Inventory Planning
Warehousing enables you to manage inventory for items. Inventory Planning
enables you to effectively manage inventory levels, ordering, and commitments
to meet your customer service needs.
One method of managing inventory is to provide Inventory Commitments for
items to ensure your customer deliveries are met, ensuring high levels of
customer satisfaction. Inventory Commitments allow dedicating inventory to
specific orders to ensure item availability for delivery.
Inventory Planning also entails Planned Inventory Transactions. Planned
Inventory Transactions allow other modules to pass expected goods movements
to the warehouse module. This can be an effective tool in managing staffing and
inventory levels by enabling you to see the expected inbound and outbound of
goods.
Inventory Analysis
In a dynamic logistics environment, keeping a clear overview of the essential
logistics data can be difficult. The Inventory Analysis (INA) module in
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Warehousing
Inventory Reporting
Inventory Reporting contains information to assist in assessing Inventory levels
through the Inventory Reporting module and Inventory Transactions to track
when items are received or issued. The Inventory Reporting module enables
users to ascertain current inventory levels and track the goods flow in and out of
the warehouse. Reporting capabilities exist to display or print reports regarding
inventory information.
Blocking
The term blocking refers to the system function used to disable inventory
transactions within a warehouse, a group of locations, or a specific location. A
block prevents any further processing of the transaction or item to which the
block applies. Blocks may be applied for any number of reasons. Blocks may be
applied because a warehouse is undergoing reconstruction, or because a rack
has been damaged by a forklift truck. A hazardous material spill may cause
inventory within a warehouse zone to be blocked. When a block occurs, the
system allows you to designate a reason for the blocking.
xxviii
Course Introduction
Definitions
Package Definition: Can exist and be used on its own or it can be the
starting point for the use of handling units. Depending upon the type of
package definition that is defined, handling units may or may not be required.
The type of package definition that is used also defines the process in which
the details of the packaging structure are defined.
Handling Unit: A uniquely identifiable physical unit that consists of packaging
and contents. A handling unit has a structure of packing materials and items.
A handling-unit structure can vary from a simple box that contains a particular
number of items, to a more complex structure such as a pallet with a number
of boxes, which in turn contain smaller boxes that contain a number of items.
A handling unit structure can consist of various handling units related in a
parent-child fashion. You can manually create a handling unit structure for a
given number of items, or you can define a package definition in which you
set up a template that determines the handling unit structure for particular
types of items.
Cross-Docking
Cross-docking is the process by which inbound goods are immediately taken
from the receipt location to a staging location for issue, without intermediate
storage. For example, cross docking may be used to fulfill an existing sales order
for which no inventory is available. The application distinguishes two types of
cross-docking:
Static
Static cross-docking is initiated in the Order Management package by generating
a purchase order from a sales order. In the Sales (SLS) module, a cross-dock
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Warehousing
Dynamic
Dynamic cross-docking does not require a pre-established link between a
purchase order and a sales order. Instead, it enables users to create cross-dock
orders and cross-dock order lines at an ad hoc basis. Changes to the cross-dock
order and cross-dock order lines, including cancellation, can be done at various
points in the cross-docking process. The application can also automatically
create cross-dock order and/or cross-dock order lines.
xxx
1
Warehouse Master Data
Warehousing Master Data is used extensively throughout the Warehousing
Package. The Warehousing Master Data module is the central repository for
such information as warehouse types, warehouse zones and locations, and
storage capacity. Specific inventory and packaging data are also defined within
this module.
Items
The items business object is used to view and maintain information specific to
items in relation to warehousing. Warehousing defaults, Item Inventory data (the
use of locations), Item Valuation group codes, Items and their packaging, and
location data (fixed locations, matrix of locations) are defined here.
Warehousing
The Warehousing business object is used to maintain and define information
about warehouses for a logistic company. Locations and zones can be
1-1
Warehousing
Miscellaneous
The miscellaneous business object contains master data sessions to define
inventory valuation methods, forecasts methods, assembly kits, user profiles etc.
Error Recovery
The Error Recovery business object has sessions used to recover data in the
case of a catastrophe. These sessions will rebuild your data for planned
inventory transactions and inventory at the stock point level.
Lesson Objectives
After completing this lesson, you will be able to:
Define zones and locations for your warehouse.
Create locations using the copy function.
Create dock locations.
Define inventory storage capacities.
Define fixed locations.
Define a replenishment matrix.
Define storage conditions.
Link storage conditions to warehouses, locations, items, and item groups.
Set up user profiles.
1-2
1-3
Warehousing
1-4
In / Outbound
1-5
Warehousing
Field
Description
1-6
Storage Conditions
The Storage Conditions tab sets the parameters for testing storage conditions.
The system can perform a check on items, item groups, locations, and
warehouse. The storage conditions are tested during inbound movement and
during transhipment (warehouse transactions).
The test is performed to see whether the storage conditions within the
warehouse or location meet the required conditions for the item (group).
Description
Location Weight
Location Length
1-7
Warehousing
Field
Test Storage
Conditions (Group
Box)
Description
Allows you to check for storage conditions. The check is
performed when these actions occur:
Storing Item in a warehouse
After an Inbound movement
After Transhipment
Item
Item Group
Location
Warehouse
Once you have created an item, location, or package definition, and this
field has been completed, you cannot change it.
icon.
1-8
1-9
Warehousing
1-10
Description
The Location Controlled field indicates whether this item uses
locations. This setting overrides data defined for a warehouse. When
an item is not location-controlled, it is sorted at the warehouse level,
even if the warehouse has locations.
Field
Floor Stock
Description
If this check box is selected, the item originates from floor inventory.
Items can be stored as floor inventory if:
The associated inventory carrying costs are low.
They are present on the shop floor.
Issues may not be entered manually.
Frequency for
Storage Inspection
Outbound Method
icon.
1-11
Warehousing
1-12
General
Description
If this check box is selected, the values entered in the Item
Ordering (tcibd2100s000) session are taken into account.
1-13
Warehousing
Replenishment
Description
Defines the rules for the quantity to order when it is time to replenish.
Options include:
Lot-for-Lot: Orders exactly the amount that has been used.
Economic Order Quantity: Orders the system-calculated EOQ.
Fixed Order Quantity: Orders a specified fixed order quantity. For
example, you may order 100 of an item at a time. 100 is the fixed
quantity.
Replenishment to Max: Order a quantity that will replenish the
stock back up to the maximum inventory quantity.
1-14
Valuation
Description
Controls the method used for determining an inventory's
value. The Valuation Method field is filled automatically.
icon.
1-15
Warehousing
Warehouse - Item
1-16
Warehouses
When you make the decision to establish a warehouse, you must also decide
how that warehouse operation will be set up. Will your warehouse contain zones
and locations? Is it your intent to have many locations within the warehouse or
just a few? Do you wish to have bulk and pick locations within your warehouse?
How many receiving and staging areas will be set up in the warehouse? Are fixed
locations better suited to your warehousing needs than multi-item locations?
Start
Create a warehouse
Warehouses
(tcmcs0103s000)
Define warehouse details
Warehouses
(whwmd2100s000)
Define warehouse zones
Warehouse - Zones
(whwmd3110s000)
Define warehouse locations
Warehouse - Locations
(whwmd3100s000)
Define storage capacity
Warehouse - Location - Capacity
(whwmd3101s000)
Generate range of warehouse
locations
Copy Ranges of Locations
(whwmd3200m000)
Establish Item Replenishment
Matrix
Replenishment Location Matrix
(whwmd3504m000)
End
1-17
Warehousing
Warehouses
Field
Enterprise Unit
1-18
Description
A warehouse is linked to a EU, which is tied to a financial company.
Field
Warehouse Type
Description
Designates the purpose of the warehouse and the functionality for
transactions and planning based on the type. Valid warehouse
types consist of:
Normal: An area used for storing goods. This is the default
warehouse type.
Shop Floor: A warehouse that stores intermediate inventory in
order to supply work centers. A shop floor warehouse is linked
to one or more work centers and can be supplied with goods by
means of replenishment orders, or by pull-based material
supply.
Project: A destination warehouse assigned to single or several
projects. It can only be used to store goods assigned to the
project(s). By defining a project warehouse and linking it to a
project, activity, or element, you can effectively manage your
inventory.
Service: A specific warehouse such as a service car or service
kit, where goods are stored for maintenance purposes. The
inventory present in this warehouse cannot be used for other
purposes.
Service Customer Owned: A type of warehouse that you use
exclusively to store items that are owned by the customers and
that have been sent to the depot to be repaired or serviced.
Receipt and issue of items does not affect the value of the
warehouse inventory because the items are owned by the
customers. Therefore, receipt and issue of items does not result
in financial transactions.
Service Reject: A type of warehouse that you use to store
items, which after inspection are rejected.
Consignment (not owned): A warehouse that can only be
used for consigned inventories, and is owned by the supplier
(Ship-from Business Partner). A single or multiple Business
Partners can use this warehouse. Consignment usage is
tracked and used for invoicing.
Consignment (owned): A warehouse that is used for the
administration of inventory owned by your company but stored
at the customer's site (Ship-to Business Partner). This inventory
is assigned to that specific Business Partner and cannot be
used by other Business Partners.
1-19
Warehousing
Create Warehouse
\\ Common \ Tables \ Logistic Tables \ Warehouses (tcmcs0503m000)
Sub-session: Warehouses (tcmcs0103s000)
To create a warehouse:
1. Click the New icon.
2. Enter a warehouse name in the Warehouse field.
3. Enter a description in the Description field.
4. Select an Address Code, Enterprise Unit, and Warehouse Type.
5. Save and Close the session.
Warehouses
1-20
Warehouse
Field
Description
Locations
Calendar Code
Receiving and
Staging Location
Designates the default location for this warehouse where all goods
will be received and staged. If you decide to use location control,
you must define default locations for receiving and staging.
1-21
Warehousing
Create Zones
A zone is an area in the warehouse that may or may not contain locations. A
zone may be established in an area of the warehouse where common
characteristics exist. Employees can be assigned to zones indicating where the
employee is working.
If your warehouse contains locations, you may assign one or multiple locations to
a zone. Locations can be grouped by zone to allow better organization of
warehouses.
1-22
Warehouse - Zones
Field
Description
Warehouse
Zone
Blocked for
Inbound
Blocked for
Outbound
Blocked for
Transfer
(Receipt)
Blocked for
Transfer (Issue)
1-23
Warehousing
Warehouse - Zones
Create Locations
The system allows the flexibility to determine if Location Control will be used by
warehouse. A Warehouse can be location-controlled while another may not be
location-controlled. If they are location-controlled, transactions can be carried out
1-24
or viewed at the location level (for example, blocking, which disables inventory
transactions).
You will define each location as one of these possible location types:
Pick: A Pick location is defined when the location is to be used during the
picking process for filling warehouse orders. During the picking process, the
system will advise pulling inventory from these picking locations. The pick
location will generally contain the items in the basic unit quantity, such as
piece, but may contain cartons, or pallets. A Pick location can be dedicated to
specific items.
Bulk: Bulk locations are used for locations of a warehouse where goods are
stored in large quantities such as pallets. Full pallets are picked from these
locations and used to fill a Pick location where the item is picked by the
individual piece off the single pallet. Bulk Locations can be set up to replenish
pick locations as the inventory is depleted from the Pick location. Bulk
locations may contain single items or multiple items per location.
Receiving: Receiving locations are areas near a receiving dock where incoming
goods are received and checked before being stored within the warehouse.
When using Location control, the receiving location is the first stop for goods
when entering the warehouse. With the help of inbound advice, the items from
this location are assigned to inventory locations.
Inspection: Inspection locations are special locations used by Quality Control
to monitor and check the integrity and quality of inbound and outbound
goods. Inspection locations hold the goods until they are inspected and
approved. There can be several inspection locations per warehouse.
Staging: Staging locations are the last locations before a shipment leaves a
warehouse. Once the goods have been picked they are placed at the staging
location before being loaded onto the truck. Once the goods are in the
staging area, additional operations can be performed such as printing the Bill
of Lading, Packing Slip, Packing List, and Labels.
To create a location, use the Locations (whwmd3100s000) session to define
location-specific data, such as:
Location name and type
Zone data
Remarks
Permitted transaction types and blockings
Inbound and outbound priorities
1-25
Warehousing
1-26
Locations
Description
Warehouse
Location
Location Type
Row/Level/ Bin
Infinite Capacity
Location
Occupied
Fixed Location
1-27
Warehousing
Transactions
The Transactions tab is used to define which transactions are permitted for this
location and to indicate blocking by transaction. If a location is blocked for a
specified transaction, the system will not allow the inventory to be used for the
blocked transaction.
Description
Assembly
Sequences
The Sequences tab is used to set inbound and outbound priorities for this
location. It is also used to set the storing and picking sequence for this location.
1-28
Description
Identifies the inbound priority number for the location. When
generating inbound advice the system uses the priority to
determine search criteria for advising goods movement.
When generating inbound advice, the system first checks if any
fixed locations are defined for the item. If so, the system then
checks for an inbound priority recorded in the Location Data by
Item (whwmd3102s000) session. With equal priorities, the
alphabetical order of the location code is the decisive factor.
If locations are available which are not fixed, they are handled in
sequence of inbound priority. This priority can be recorded by
location or location by item. The lowest number has the highest
priority.
When multiple non-fixed locations exist for an item, the system will
advise by sequence of location code (when priorities are equal).
The lower the code, the higher the priority.
Outbound
Priority
1-29
Warehousing
Field
Description
Sequence on
Picking List
After outbound advice has been generated, the system prints the
picking lists for outbound items. The items are retrieved from the
inventory locations on the basis of the picking list. A sequence
number can be assigned to each location designating the picking
order. You can print Picking lists by sequence number in the Print
Outbound Data (whinh4460m000) session. If no sequence number
has been entered in this field, lists are printed in alphabetical
sequence of warehouse/location.
Sequence on
Storage List
1-30
Input Value
Location
INS1
Description
INS1 Inspection
Location Type
Inspection
Zone
INS
Warehouse Location
1-31
Warehousing
Business Example
A manufacturer of cast-metal engine parts has just installed a system of racks in
their warehouse. Each part weighs approximately 500 lbs. The rack
specifications indicate a weight capacity of 2,000 lbs. per location or rack. While
the size of each part would allow 10 pieces to be stored in each section, the
weight of each part limits the storage capacity at 3 pieces per section. Any
quantity over the 3-piece capacity would become a safety issue.
1-32
Capacity
Description
Capacity data is calculated for this location. The system will
calculate the data as:
Available capacity
Expected increase in capacity
Expected decrease in capacity
If this checkbox is cleared, the capacity calculation does not apply
to this location. You cannot enter a maximum capacity, and the
system will not calculate the capacity data.
1-33
Warehousing
Field
Weight (Group
box)
Description
Weight capacity data is calculated for this location. Enter the
maximum weight capacity in the Maximum field. The system will
calculate the data as:
Available Weight
Expected Increase in Weight Occupation
Expected Decrease in Weight Occupation
If this checkbox is cleared, the weight capacity calculation does not
apply to this location. You cannot enter a maximum weight, and the
system will not calculate the weight capacity data.
Dimensions
(Group box)
Floor Space
(Group box)
Checks the floor space. Checking the Floor Space box enables the
fields Width and Depth for data entry.
If this checkbox is cleared, floor space capacity calculation does not
apply for this location. The system will not calculate the floor space
data.
To check the floor space, the system calculates the floor space
data as:
Available Floor Space
Expected Increase in Floor Space Occupation
Expected Decrease in Floor Space Occupation
Note: The total location floor space capacity can be so large that
the floor space capacity will never become critical. In such a case, it
is not necessary to maintain the floor space capacity.
Volume (Group
box)
1-34
Expected
Description
The portion of the location's weight, capacity, volume, and floor
space that will be used according to the inbound advice.
When producing inbound advice in the Generate Inbound Advice
(whinh3201m000) session, the system recommends at which
locations you can store incoming items. When inbound advice
assigns a location, the system updates this field.
Expected Decrease
The weight, capacity, volume, and floor space, which will become
available according to the outbound advice for sales and
production.
While generating outbound advice in the Process Outbound
(whinh4200m000) session, the system determines from which
locations you can retrieve the items to be issued to production and
sales.
1-35
Warehousing
Field
Warning When
Exceeding Capacity
at (%)
Description
The capacity occupation percentage at which a warning will be
presented. Above this upper limit, it is not practical to generate
inbound advice for the location.
Capacity Occupation = Total capacity - Available Capacity / Total
capacity x 100
Block when
Exceeding Capacity
1-36
1-37
Warehousing
Business Example
A location capacity was defined incorrectly. The weight capacity was 100 lbs but
should have been 1,000 lbs. Current inventory = 100 lbs = 100% capacity. After
modifying the capacity and recalculating the location occupation, 100 lbs = 10%
capacity.
1-38
Copy Ranges
Field
Description
Interactive Process
Maximum Number of
New Locations
1-39
Warehousing
Warehouse - Locations
1-40
In the figure, the P1 pick location is replenished, starting with the bulk location
B001 and then B003. B002 will be the last priority.
Figure 1 - 2: Replenishment
Use this session to define or change the replenishment-location matrix.
\\ Warehouse Management \ Warehouse Master Data \ Items \
Replenishment Location Matrix (whwmd3504m000)
Description
The code of the pick location to be replenished.
1-41
Warehousing
Field
Description
Replenishment
Zone/Location
The code of the source location for the replenishment of the item in
the destination location. The replenishment location is a bulk
location.
Priority
The priority for the bulk location to replenish the pick location. The
lowest priority value (except the value 0) has the highest priority.
The priority value 0 indicates no replenishment between a bulk
location and a pick location.
Warehouse 1
Warehouses (tcmcs0103s000)
Field
Input Value
Warehouse
Description
Address Code
ADD000001
Enterprise Unit
Warehouse Type
Normal
Warehouse 2
Warehouses (tcmcs0103s000)
Field
1-42
Input Value
Warehouse
Description
Address Code
ADD000001
Enterprise Unit
Warehouse Type
Normal
Input Value
Warehouse
Description
Address Code
ADD000001
Enterprise Unit
Warehouse Type
Normal
Warehouses
1-43
Warehousing
Warehouse 2
Warehouse Zones (whwmd3110s000)
Field
Input Value
Warehouse
XX02
Zone
REC Receiving
Warehouse Zones
1-44
Warehouse 2
Locations (whwmd3100s000)
Field
Input Value
Warehouse
Location
REC 1
Description
REC 1 Receiving
Location Type
Pick
Zone
REC
Locations (whwmd3100s000)
Field
Input Value
Warehouse
Location
REC 2
Description
REC 2 Receiving
Location Type
Pick
Zone
REC
1-45
Warehousing
Warehouse Locations
Warehouse 2
Location Capacity (whwmd3101s000)
Field
1-46
Input Value
Capacity
2 ea
Maximum
50
Width
2.00
Depth
2.00
Height
5.00
1-47
Warehousing
The dock location must be either a Staging or Receiving location type and is
created in the Locations (whwmd3500m000) session. For example, dock
locations are used if items must be received into a specific dock because they
require a special form of transport.
The search structure for dock locations uses this priority:
1. Specific item and a specific Business Partner
2. Specific Business Partner and empty item
3. Specific item and empty Business Partner
4. No specific Business Partner and no specific item
If there are no dock locations, the default receiving or staging location is used.
The default location is defined by warehouse in the Warehouses
(whwmd2100s000) session. Dock locations are also used for warehousing orders
whether system generated or entered manually. Dock locations enable you to
ship or receive from a particular dock based upon the specified item and
Business Partner combinations.
Dock locations are only applicable for warehouses that are location controlled. A
warehouses must have at least one location of type Receiving and/or Staging
defined to be designated as a dock location.
Business Example
The item STL/001/AA (steel beam) needs to be placed in specific locations due
to the length of the beams. By establishing location A001 and A002 as fixed
locations for the item STL/001/AA (steel beam), the locations will only be
1-48
available for the steel beams. The locations are specific locations capable of
accommodating the length of the beams.
Fixed locations are checked during the inbound process if the field Free
Locations Master Data Parameter (whwmd0100s000) session is checked.
\\ Warehouse Management \ Warehouse Master Data \ Items \ Fixed
Location (whwmd3502m000)
Fixed Locations
Field
Inbound Priority
Description
The inbound priority number. This number is used when generating
inbound advice.
When generating inbound advice, the system first checks for fixed
locations by item. If found, the system then checks the inbound
priority as recorded in the Location Data by Item
(whwmd3102s000) session. With equal priorities, the location code
is the decisive factor.
Minimum Inventory
1-49
Warehousing
Field
Minimum
Replenishment
Quantity
Description
The item's minimum replenishment quantity at a location. If the
inventory on hand at the location falls below the minimum level, the
system reports it on replenishment lists and will recommend a
replenishment based upon the quantity specified in this field.
Business Example
An automobile manufacturer uses a bolt with unique specifications in the
assembly of its car engines. The bolt is stored in a specific location in the
warehouse, and a minimum inventory level of 1,000 pieces has been set. The
Economic Order quantity for this bolt is 100,000 pieces. When this bolt is
received, it is stored in a bulk location in the warehouse. However, the pick
location has a capacity of 2,500 pieces. The replenishment quantity has been set
at 1,000 pieces. When the Pick location inventory falls below 1,000 pieces, it will
trigger a replenishment of 1,000 pieces. When the Bulk location drops below
1,000 pieces and advice is generated to purchase additional bolts, the order will
be recommended for 100,000 pieces, according to the Economic Order Quantity.
1-50
1-51
Warehousing
Package Definitions
Package definitions are product-packaging descriptions used for the storage or
movement of items containing multiple levels of storage containers. The package
definition establishes the multiple packaging units and levels for an item. The
rules established determine the quantity and configuration in which the item is
moved and stored. Packages can consist of several item types including trays,
boxes, cartons, crates, racks, pallets, bottles, drums, and barrels. A single item
may have multiple package definitions enabling different packaging
configurations depending on the location and use of the item. For example, one
package definition for the warehouse may consist of a pallet containing four
boxes that each contain 24 items individually packed in a plastic sleeve. The
same item may have a second package definition consisting of a 56" x 60" crate
containing eight boxes of 36 pieces used for shipping the goods. Package
definitions allow flexibility for items to be packaged differently by warehouse or by
Business Partner.
1-52
Storage Conditions
A storage condition is a condition of an item, item group, location, or warehouse
that must be satisfied when storing the item. Storage conditions are used for
warehouses with locations to control the storage of goods when specific
conditions exist. For example, if ice cream is received into a warehouse, it will
require storage within a location in which the temperature is maintained below 32
degrees Fahrenheit.
Storage conditions of the item or item group are compared with those of the
warehouse or the location during the execution of the Generate Inbound advice
(whinh3201m000) session, or when inbound advice is maintained in the Inbound
Advice (whinh3525m000) session. The condition to check is dependant on the
storage condition parameters specified in Master Data Parameters
(whwmd0100s000). Storage conditions may or may not be mandatory.
Conditions that are not mandatory can be over ridden through manual inbound
advice.
Storage conditions can be linked to these entities:
Item Groups
Items
Warehouses
Locations
The storage conditions of a location (or item) overrule the storage conditions of a
warehouse (or item group).
For ease of setup, storage conditions can be attached to a location. Then, during
the copy ranges process, the storage conditions can be copied to all the
locations created. When storage conditions are attached to an item group, they
apply to all items in the item group as well as to all new items added to that item
group.
When defining storage conditions in a warehouse, you will also define the type of
storage condition that is being applied. Storage conditions can have these
condition types:
Present
-
1-53
Warehousing
item group must have the condition Present or Common for a match to
occur.
-
Absent
-
Common
-
1-54
Attached to an Item Group or Item: The item will go into any location as
long as a storage condition of the type Present has not been defined.
Create a remark
Remarks
(whwmd1130m000)
End
1-55
Warehousing
Storage Conditions
Description
The unit of measure in which weight is expressed. This unit is
used throughout Warehousing to handle the location capacity in
terms of weight and the item weight (i.e., maximum weight and
available weight).
Note: Once you have created an item, location, or package
definition, and this field has been completed, you cannot
change it.
1-56
Field
Location Length
Description
This unit is used to handle the location capacity in terms of
width, depth, and height to define the item dimensions.
Once you have created an item, location, or package definition,
and this field has been completed, you cannot change it.
The Physical Quantity of the unit of measure entered in the
Location Length field should be of type Length.
Test Storage
Conditions (Group
box)
Test Storage
Conditions for Item
Test Storage
Conditions for Item
Group
Test Storage
Conditions for
Location
Test Storage
Conditions for
Warehouse
1-57
Warehousing
Storage Conditions
1-58
Conditions
Item
Present
Absent
Common
Present
Yes
No
Yes
No
1-59
Warehousing
Location
Conditions
Absent
No
Yes
No
Yes
Common
Yes
No
Yes
Yes
No
Yes
Yes
Yes
Business Example
Ice cream will have a storage condition of Freezer Present. For a match to occur,
the warehouse will also have a Freezer location Present or Common.
A department store that sells expensive jewelry will likely want to store the
jewelry in a secured area of their warehouse. Therefore, the jewelry will require a
location of Secure to be Present and the warehouse must have the secure
location Present or Common.
An example of an item with a storage condition type of Absent is cat food. Cat
food cannot be stored in a freezer, as it breaks down the food and the cats will no
longer eat it. Therefore, all cat food stored in the warehouse would have the
freezer location absent from its storage conditions. If a location had Freezer
Present or Common, the system would not make a match.
With the exception of items that must be either frozen or refrigerated, most of the
goods that a grocery market purchases can be stored at room temperature.
Similarly, most of the locations within the grocery market's warehouse will be at
room temperature. Therefore, those goods that can be stored at room
temperature will have a condition type of Common (or blank) and the room
temperature locations will also have a condition type of Common (or blank).
1-60
Description
Storage
Condition
Warehouse
Location
Condition Type
1-61
Warehousing
Field
Mandatory
Description
If this checkbox is selected, the system reports when the storage
conditions are not met. You can select another location or
warehouse for inbound movement or transhipment, but this
location cannot be used.
If this checkbox is cleared, the system will still follow storage
condition guidelines when generating advice. the system reports
when storage conditions are not met, through message boxes on
screen, but the user can still accept the warehouse or location. The
interactive process occurs in these sessions:
Inbound Advice (whinh2115s000)
Warehousing Orders (whinh2100s000)
Common, by definition, is an optional type of condition. Therefore
the Mandatory checkbox is not allowed.
When checking for conditions at the warehouse or location level, the system
starts with locations at the warehouse/location level. If no conditions are present
1-62
at the warehouse and location level, the system searches for storage conditions
by warehouse.
Description
Storage
Condition
Defines the storage condition (code and description) defined for the
item or item group.
Item
Specifies the item for which storage conditions are being defined. If
the condition applies to the entire item group, this field is left blank.
Item Group
Specifies the item group for which the storage conditions are being
defined.
1-63
Warehousing
Field
Condition
Type
Description
The type of condition applied (Present, Absent, Common).
Present for Location: The condition must be present in the
warehouse for the item.
Absent for Location: The condition must not be present in the
warehouse and location.
Common: The condition is not required and can be present or
absent for the warehouse and location.
Mandatory
Maintain Remarks
Use the Remarks (whwmd1130m000) session to create messages. These
messages can be linked to specific locations. Subsequently, whenever a location
is recommended or called out during outbound, inbound, or manually entered,
the remark is displayed on screen. You can link remarks to the Stock Point
1-64
Remarks
Field
Remark
Description
The remark code. You can link this code to:
A location in the Warehouse - Locations (whwmd3100s000) session.
A stock point in the Stock Point Inventory (whinr1541m000) session.
Note: The remark is presented on screen every time the location or stock
point is used.
1-65
Warehousing
Input Value
Storage Condition
Description
Field
Input Value
Storage Condition
Description
Storage Conditions
1-66
Input Value
Storage Condition
Warehouse
XX02
Location
XX Hazardous
Storage Condition
Common
Input Value
Storage Condition
Item
XXITEM
Item Group
001
Storage Condition
Common
1-67
Warehousing
1-68
User Profiles
Based on the login code of each user, you can define default information to
assist the data entry of employees. This user profile is usually entered by system
administrative personnel and used to control or limit user input.
User Default values for each login code are maintained in the User Profiles
(whwmd1540m000) session for warehousing. The series defaults specified here
overrule the corresponding defaults specified in the Inventory Handling
Parameter (whinh0100m000) session. Changes in the user profile become
effective when you restart the applicable sessions.
\\ Warehouse Management \ Warehouse Master Data \ Miscellaneous \ User
Profiles (whwmd1540m000)
User Profiles
Field
Description
User
User
Series
1-69
Warehousing
Field
Use Specific Device
Selection
Description
If this check box is selected, the user must manually select the
printer for the shipment documents if these documents are
printed automatically. You can specify if shipment documents
must be printed automatically in the Automatic field of the
Activities by Procedure (whinh0106m000) session.
If this check box is selected, and shipments and/or loads are
confirmed in the Freeze/Confirm Shipments/Loads
(whinh4275m000) session, and the shipment documents must
be printed automatically, the Select Device (ttstpsplopen)
session is started in which the user must specify the printer on
which the shipment documents must be printed.
If this check box is selected, and shipments and/or loads are
confirmed in the Generate Outbound Advice (whinh4201m000)
session (if the Freeze/Confirm Shipments/Loads
(whinh4275m000) session is not an activity in the warehousing
procedure), and the shipment documents must be printed
automatically, the Select Device (ttstpsplopen ) session is
started in which the user must specify the printer on which the
shipment documents are printed.
If this check box is cleared, the documents are printed
automatically. SSA ERP searches for a printer on which the
reports must be automatically printed, in the following sequence:
Is a printer specified for the report in the User Profiles
(whwmd1140s000) session? If yes, the report is printed on this
printer. If no, step 2.
Is a printer specified for the zone of the staging location from
which the goods are shipped? If yes, the report is printed on this
printer. If no, step 3. You can specify a printer for a zone in the
Warehouse - Zone (whwmd3110s000) session.
Is a printer specified for the activity in the Activities by
Procedure (whinh0106m000) session? If yes, the report is
printed on this printer. If no, you get a message that the report
cannot be printed automatically.
1-70
User Profiles
1-71
Warehousing
Lesson Review
In this lesson, you learned:
Define zones and locations for your warehouse.
Create locations using the copy function.
Create dock locations.
Define inventory storage capacities.
Define fixed locations.
Define a replenishment matrix.
Define storage conditions.
Link storage conditions to warehouses, locations, items, and item groups.
User profiles.
1-72
Review Questions
1. The Warehousing Master Data module is the central repository for such
information as warehouse types, warehouse zones and locations, and
storage capacity.
A. True
B. False
2. Match each item with its correct description by drawing lines to make
matches.
Item
Description
Normal
Shop Floor
Project
Service
Service Customer
Owned
Service Reject
Consignment (not
owned)
Consignment (owned)
1-73
Warehousing
4. A Pick location is defined when the location is to be used during the picking
process for filling warehouse orders.
A. True
B. False
5. Bulk locations are used for locations of a warehouse where goods are stored
in large quantities such as pallets.
A. True
B. False
6. Storage conditions are used for warehouses with locations to control the
storage of goods when specific conditions exist.
A. True
B. False
1-74
1. True
2.
Item
Description
Normal
Shop Floor
Project
Service
Service Customer
Owned
Service Reject
Consignment (not
owned)
Consignment (owned)
1-75
2
Warehouse Orders and
Procedures
Inventory transactions are processed using warehouse orders. Warehouse
orders can be manually created or originate from orders in other modules.
Warehouse orders can require different handling procedures, depending on the
order origin. Warehousing allows you to define company-specific warehouse
order procedures, which can then be used to process inventory transactions.
2-1
Warehousing
Lesson Objectives
After completing this lesson, you will be able to:
Describe the purpose and function of warehouse order types.
Create warehouse procedures and related activities.
Create warehouse order types.
Describe several types of warehouse orders available.
Create and execute warehouse orders.
Create an easy entry warehouse order.
2-2
2-3
Warehousing
Warehousing Procedures
You must create Warehousing Procedures before you can define Warehouse
Order Types. This can be done in the Warehousing Procedures
(whinh0105m000) session. You can provide a description explaining the use of
the procedure, and designate the Procedure Type. These procedure types are
available:
Receipt Procedure: Consists of the physical receipt of goods, which is
carried out when the goods arrive at the warehouse.
Inspection Procedure: Handles activities regarding the approval or rejection
of goods. When Inspections are used, instead of transferring the goods from
the Receiving location into the Warehouse, the goods are first moved to an
Inspection location.
Outbound Procedure: Handles all Outbound Activities. Outbounding is the
process of taking goods out of a warehouse and putting them in the Staging
location for shipment. Many companies refer to this type of movement as
Picking.
Shipment Procedure: Handles all shipment activities, such as the bill of
lading, packing slip, and the necessary steps for shipping goods out of the
warehouse.
\\ Warehouse Management \ Warehouse Master Data \ Warehouse Order
Procedures \ Warehousing Procedures (whinh0105m000)
Warehousing Procedures
2-4
Field
Description
Warehousing
Procedure
Procedure Type
2-5
Warehousing
Activities by Procedure
Field
2-6
Description
Procedure
Procedure Type
Activity
Applicable
Automatic
Output Device
If the Automatic check box is selected, you must also fill the Output Device field.
You can link predefined Receipt Procedure activities, Inspection Procedure
activities, Outbound Procedure activities, and Shipment Procedure activities for
each procedure.
2-7
Warehousing
2-8
Warehousing Procedures
2-9
Warehousing
Warehousing Procedures
2-10
Activities by Procedure
8. Save and Close the session.
2-11
Warehousing
Receipt Procedure
Inspection Procedure
Issue: This transaction type is used for outgoing inventory. You must link
these warehousing procedures to an Issue transaction type:
-
Outbound Procedure
Shipment Procedure
Transfer: This transaction type is used for inventory movements (which have
elements of both receipt and issue, such as movements between
warehouses or between work centers, warehouses, or project warehouses)
and/or for an item code change. You must link these warehousing procedures
to a Transfer transaction type:
-
Receipt Procedure
Inspection Procedure
Outbound Procedure
Shipment Procedure
WIP Transfer: This transaction type is used for inventory movements from
one costing work center to another. You must link these warehousing
procedures to a WIP Transfer transaction type:
2-12
Receipt Procedure
Shipment Procedure
Description
Warehousing
Order Type
Transaction Type
2-13
Warehousing
Field
Description
Receipt
Procedure
Activities that are required for the receipt of goods into the
warehouse. This is mandatory when the Transaction Type field is
set to Receipt, Transfer, or WIP Transfer. If you browse within this
field, you will enter the Warehousing Procedures
(whinh0105m000) session and can choose your desired
procedure.
Inspection
Procedure
Activities that are required to check incoming goods for quality and
accuracy for the warehouse order. This is mandatory when the
Transaction Type field is set to Receipt or Transfer. If you browse
within this field, you will enter the Warehousing Procedures
(whinh0105m000) session and can choose your desired
procedure.
Outbound Advice
Procedure
Activities that are required for picking and moving goods out of the
warehouse locations. This is mandatory when the Transaction
Type field is set to Issue or Transfer. If you browse within this field,
you will enter the Warehousing Procedures (whinh0105m000)
session and can choose your desired procedure.
Shipment
Procedure
Activities that are required to confirm that the shipment has left the
warehouse and any associated shipping documents that must be
generated. This is mandatory when the Transaction Type field is
set to Issue, Transfer, or WIP Transfer. If you browse within this
field, you will enter the Warehousing Procedures
(whinh0105m000) session and can choose your desired
procedure.
2-14
2-15
Warehousing
2-16
Description
Order Origin
Transaction Type
Order Type
The warehouse order type. This is a code that identifies the type of
a warehousing order. If you browse to this field, you will enter the
Warehousing Order Type (whinh0110m000) session.
Field
Number Group
Description
If warehouse orders (not Transfers) are generated from another
package/module, then the original order number of the origin will
be used as the order number of the warehouse order. It is also
possible that other packages generate a warehouse order of the
type Transfer. In that case, an order number will be generated
from the default number group and default series (if filled), and
otherwise from the Inventory Handling (INH) parameters. If you
define a number group for a unique order origin and inventory
transaction type, then the same number group must be used when
defining defaults for the same order origin and a different inventory
transaction type. This will be arranged by finding the correct
number group and disabling that number group. This is done
because otherwise you can generate the same order numbers.
2-17
Warehousing
Inspection Procedure
Warehousing Procedures (whinh0105m000)
2-18
Field
Input Value
Warehousing Procedure
Description
Procedure Type
Inspection Procedure
Receiving Procedure
Warehousing Procedures (whinh0105m000)
Field
Input Value
Warehousing Procedure
Description
Procedure Type
Receipt Procedure
Shipping Procedure
Warehousing Procedures (whinh0105m000)
Field
Input Value
Warehousing Procedure
Description
Procedure Type
Shipment Procedure
Outbound Procedure
Warehousing Procedures (whinh0105m000)
Field
Input Value
Warehousing Procedure
Description
Procedure Type
Outbound Procedure
2-19
Warehousing
Input Value
Description
Transaction Type
Receipt
Receipt Procedure
Inspection Procedure
2-20
Input Value
Description
Transaction Type
Issue
Shipment Procedure
Warehouse Orders
Inventory transactions in the Warehouse Management package are initiated and
controlled by a warehousing order. From a simple inventory adjustment to a
complicated incoming shipment, one or more Warehousing Orders control and
account for the movement of inventory through out the package. Warehousing
Orders can be manually created or automatically created when orders are sent to
warehousing from other modules. For example, a confirmed Sales Order can
automatically trigger a warehousing order of the type Issue. A Purchase Order
created in the Order Management package can automatically trigger an order of
type Receipt. Orders from other packages (Service, Order Management, and
Project) requiring the movement of goods may also generate warehouse orders.
Purchase / Sales
Warehousing
Planned Inventory
Transaction
Release
2-21
Warehousing
within the Warehouse Management package. The originating module (such as,
Sales) shares the information when the Release Sales Order Lines to
Warehousing (tdsls4501m140) or Release Sales Orders to Warehousing
(tdsls4246m000) sessions are run. These sessions trigger the sharing of
information with warehousing and result in the creation of the Warehouse Order.
Warehouse Orders control the movement of goods only within the Warehouse
Management package. The package originating the order controls the order
release to the Warehouse Management package and handles all related
activities within the respective originating module. For example, a purchase order
originating in the Purchase module controls the receipt of service items (nonphysical items are not handled within the warehouse) and may also control the
printing of the order acknowledgement. Until the purchase order is released from
the Purchase module to the Warehouse Orders module, the warehouse order is
not created. Once released to warehousing, the warehouse order is created and
controls the receipt and processing of the physical goods within the warehouse
according to the procedures and activities contained in the warehouse order.
The end result is a warehouse order being generated within the Warehouse
Orders module. Warehouse orders can be manually created or may be system
generated, which are initiated from another module. However, it is the warehouse
order that contains the item and quantity information, stating what will be
shipped, received, or transferred.
2-22
Warehousing Orders
You can maintain and modify warehouse orders by origin in the Warehousing
Order (whinh2100m100) session. Warehousing orders can be manually created
within the Warehouse package or generated from other modules, such as
Purchasing, Sales, or Shop Floor Control. For warehouse orders originating from
other packages, you can only modify the data.
The warehouse order header contains information about the origin of the order.
Manually created orders will always identify that the order was manually created
by a (manual)appended after the order type. For example, a manually created
warehouse order of the type Purchase would have an origin of Purchase
(manual). An order originating from the Purchase module would only list
purchase for the origin.
The inventory transaction type of a warehousing order is determined by the
originating order from which the warehousing order results. If you manually enter
a warehousing order, you must manually specify the inventory transaction type
(issue, receipt, etc.).
The warehousing order type of a warehousing order determines the default
procedure to handle inventory transactions. However, you can deviate from the
order procedures, even when an order is partially processed. For manually
created warehousing orders, you must manually specify the warehousing order
type. For warehousing orders generated from other packages, the software
retrieves the warehousing order type in this way:
If the order origin is Purchase or Purchase Schedule and the order origin
has a purchase order type to which a warehousing order type is linked, the
software retrieves this warehousing order type for the warehousing order.
You can link a warehousing order type to a purchase order type in the
Purchase Order Types (tdpur0194m000) session.
If the order origin is Sales or Sales Schedule and the order origin has a
sales order type to which a warehousing order type is linked, the software
retrieves this warehousing order type for the warehousing order. You can link
a warehousing order type to a sales order type in the Sales Order Types
(tdsls0194s000) session.
In all other cases, even if no warehousing order type is specified through the
sales or purchase order type, the warehousing order type is determined by
the inventory transaction type. You can specify the default warehousing order
type for each inventory transaction type in the Default Order Types by Origin
(whinh0120m000) session.
2-23
Warehousing
A warehousing order can contain multiple warehousing order lines. The order
lines of one warehousing order may contain different items or the same items.
You cannot handle inventory adjustments in the Warehouse Order
(whinh2100m100) session. Inventory adjustments are supported by the Cycle
Counting Orders (whinh5100m000) session.
\\ Warehouse Management \ Warehouse Orders \ Warehousing Order
(whinh2100m100)
Warehousing Order
2-24
Field
Description
Order
The series for the warehouse order number. If the order originates
from another module, this number will coincide with the order
number in the original order module.
Transaction Type
Order Type
Specifies the procedures that are associated with the order. The
procedures contain the activities controlling execution of the order.
The procedures associated with the order type are dependent
upon the transaction type chosen.
Office
The originating office for the order. The office type, also a
department, must coincide with the origin of the order. For
example, a Sales (manual) order must list a Sales Office, and a
Production (manual) order must list a Work Center.
Order Date
Delivery Date
Receipt Date
Ship-From
(Group box)
Ship-To (Group
box)
2-25
Warehousing
2-26
Description
Order Line
Item
Ordered Quantity
Line Status
Activity
The next activity that you must carry out for the inbound order line.
The items on the inbound order line are put away in storage and the
inventory is updated.
The items on the inbound order line are moved to an inspection location
and must be inspected. The application has created an inspection record
in the Warehouse Inspections (whinh3122m000) session.
After inspection, the approved goods of the inbound order line are put
away in storage and the inventory is updated.
2-27
Warehousing
2-28
Description
Order (second
field)
The order set, which groups order lines of the same order together
according to these attributes:
Ship-from partner
Ship-to partner
Ship-from address
Ship-to address
Carrier
Shipping date
Original company
Order Line
Ordered Quantity
Line Status
Activity
The next activity that you must carry out for the inbound order line.
Line Activities
Determines that activities exist for the inbound order line. These
activities are defaulted from the warehousing procedure defined
for the order header of the inbound order line.
2-29
Warehousing
2-30
Order Data
Description
Item
Quantity Ordered
(Group box)
2-31
Warehousing
Field
Order Price
Description
The price of one item to be received in the warehouse.
You can only specify or modify the order price if the Use
Warehouse Order Price check box in this session is selected. If
the Use Warehouse Order Price check box is not selected, no
order price is specified in the current field. However, if the
inbound order line has a WIP transfer, an order price is specified
which you cannot modify. The order price for a WIP transfer is
retrieved from the Shop Floor Control module in Manufacturing.
If you have a transfer between two warehouses, an order price
is specified which you cannot change. The order price is
retrieved from the related outbound order line.
2-32
8. Enter the inbound and or outbound order line information (Order Line, Item,
Ordered Quantity fields, etc.) to receive, issue, or transfer.
Warehousing Order
9. Save and Close the session.
2-33
Warehousing
Input Value
Order
Purchase (Manual)
Transaction Type
Receipt
SUP000006
Delivery Date
Todays date
Item
MON (Monitor)
Ordered Quantity
10
2-34
You can only create a warehousing order for an item of one of these item types:
Purchased or Manufactured. You can also automatically process the activities
when creating an easy entry warehousing order. The inbound activities can be
automatically processed up to and including the confirmation of the receipt in the
Warehouse Receipts (whinh3512m000) session. You must manually carry out all
specified inbound activities that follow the Warehouse Receipts
(whinh3512m000) session in the warehousing-order type. The outbound
activities are all automatically processed.
You cannot create warehousing orders for a project with the Easy Entry
Warehousing Order (whinh2202m000) session.
\\ Warehouse Management \ Warehouse Orders \ Easy Entry Warehousing
Order (whinh2202m000)
General
2-35
Warehousing
Field
Description
Order
Transaction
Type
Office
Item
2-36
You can only enter items of the type Purchase and Manufacturing.
Miscellaneous
Description
If this check box is selected, warehousing orders entered in this
session are automatically processed according to the activities as
specified for the warehousing order type.
If this check box is not selected, you must manually carry out the
activities as specified in the warehousing order type for warehousing
orders entered in this session.
Rush Order
2-37
Warehousing
2-38
General
2-39
Warehousing
Input Value
Order
Sales (Manual)
Transaction Type
Issue
Office
EU2-01
Item
MON
Todays Date
CUS000003
Today Date
2-40
Input Value
Order Type
SE2
Order Series
SOM
Leave blank
Lesson Review
In this lesson, you learned about:
The purpose and function of warehouse order types.
Creating warehouse procedures and their related activities.
Creating warehouse order types.
Several types of warehouse orders available.
Creating and executing warehouse orders and easy entry warehouse orders.
2-41
Warehousing
Review Questions
1. Warehousing Procedures and Order Types must be set up before any
transactions can be processed.
A. True
B. False
2. You must create Warehouse Order Types before you can define
Warehousing Procedures.
A. True
B. False
3. Inventory transaction types determine the kind of warehousing procedures
that you can link to a warehousing order type. Which inventory transaction
type is used for inventory movements from one costing work center to
another?
A. Receipt
B. Issue
C. Transfer
D. WIP Transfer
4. Warehouse Orders control the movement of goods only within the:
A. Enterprise Planning package
B. Manufacturing package
C. Warehouse Management package
D. Order Management package
5. Warehousing orders can only be created within the Warehouse package.
A. True
B. False
2-42
6. You can create a simple warehouse order for multiple order lines using the
Easy Entry Warehousing Order (whinh2202m000) session.
A. True
B. False
2-43
Warehousing
2-44
3
Order Processing
Every inventory transaction in Warehouse Management is initiated and controlled
by a warehouse order. From a simple transfer to a complicated receipt, one or
more warehousing orders control the movement of inventory and account for it.
The warehousing order type of a warehousing order determines the default
procedure to handle inventory transactions, but for individual warehousing orders
or warehousing order lines you can adjust the default procedure.
When a Warehouse Order with a transaction type of Receipt is generated by the
software or created manually a receiving process begins. The receiving process
is also known as Inbounding. When a Warehouse Order with a transaction type
of issue is generated by the software or created manually the issuing of goods
process begins which is also called Outbounding.
3-1
Warehousing
Lesson Objectives
After completing this lesson, you will be able to:
Maintain incoming shipment notices.
Print goods received note.
Create new receipts or select existing receipts for processing.
Modify or view receipt details.
Identify receipt and inspection procedures.
Complete receipt and inspection procedures.
Outbound the individual lines of a Warehouse Order.
Generate and release an Outbound Advice.
Generate and produce a Picking List.
Record approvals and rejections for Inspection items.
Describe the Shipment Process.
Confirm a shipment or load.
Print the documents for shipment, including Bills of Lading, Packing Slips,
and Packing Lists.
3-2
3 Order Processing
3-3
Warehousing
3-4
3 Order Processing
Text can be added to ASNs that have the status Scheduled or Received, but
cannot be modified.
This session lets you select ASNs with a status of:
Scheduled Manually
Scheduled
Received
\\ Warehouse Management \ Receipts/Inspections \ Shipment Notices
(whinh3100m000)
Shipment Notices
Field
Description
Shipment
3-5
Warehousing
Field
Description
Status
Direct Delivery
3-6
3 Order Processing
Description
Order Origin
Order
Subcontracting
Components
3-7
Warehousing
If the Goods Received Note includes customized items, project details are also
printed, such as:
Project code
Allocated quantity
Production order for which the quantity is intended
If the Purchase Order is the result of purchase advice for a sales order, then
these items are also printed on the Goods Received Note:
Sales order number
Reference
Position number
When the order contains a subcontracting item, these items are also printed:
Production order number
Project code and description
Manufactured item and description
Operation number
Task code and description
The text linked to the operation number
The Goods Received Note is used to update the warehouse with information
regarding the expected receipt.
3-8
3 Order Processing
2. Check the desired options such as printing the note in your own language.
3. Check the desired print options such as printing space for notes and the
number of desired copies.
4. Click the Print button to print the report.
5. Select the order in which you would like the report to be printed (by order and
warehouse or by order).
6. Click OK.
7. Select the Device (printer) to print the report and select continue.
8. Save and Close the session.
Warehouse Receipts
In the Warehouse Receipts (whinh3512m000) session, you can create new
receipts for incoming goods or select existing receipts for further processing. You
can also manually add a new receipt with a new receipt number. Expected Order
Lines can be linked to a receipt to make the connection between what you expect
to receive and the items you are actually receiving. Order Lines that have not
arrived at the Receiving dock can also be linked to a receipt. This enables linking
of multiple lines from single or different Business Partners and provides a link for
what is expected to arrive and what is actually received. After entering the receipt
quantity and details for a new receipt, the receipt must be confirmed before it is
eligible for further processing.
When you confirm a receipt or receipt line, the system:
Updates the items on hand quantity in the receiving warehouse. Also the
packing structure data and reusable packaging items inventory is updated.
Balances the negative inventory with the received quantity.
Updates the package or module from which the receipt originated, with the
receipt line information.
Sends a discrepancy notice to the supplier if the received quantity is not
equal to the shipment-notice line quantity. The discrepancy notice is only sent
if shipment notices are used.
Carries out logistic transactions and financial transactions.
3-9
Warehousing
Receipt
3-10
Description
Receipt Number
Receipt Date
3 Order Processing
Field
Description
Confirmed
Inspection
3-11
Warehousing
Receipt Lines
Once an order line has been added to a receipt the details of the receipt can be
modified or viewed in the Receipt Lines (whinh3112s000) session. The
information defaults to the lines from the order header and item information.
Quantity and location information default from the order line. If the Business
Partner supplying the goods included a packing slip with the shipment, the
packing slip number can be recorded, linking the receipt number with the supplier
packing slip.
Another feature is the Split Order Line. Splitting a receipt line allows the creation
of additional receipt lines for the receipt item. The original receipt line is retained
but the receipt can be split into multiple lines each having different delivery dates
and quantities.
Business Example
Purchase orders are created for items received throughout the year, also called
blanket orders. The purchase order line indicates 1200 total pieces will be
purchased, but only 100 per month will be shipped. By splitting the Receipt line,
each shipment can be treated as a single complete receipt, and each split line
can have an expected delivery date.
3-12
3 Order Processing
Receipt Line
Description
Quantity
Enter the unit of measure and quantity received in this field. The
ordered quantity defaults but can be changed to reflect the actual
receipt quantity.
Packing Slip
Quantity
Receipt Date
Package
Definition
3-13
Warehousing
Field
Description
Final Receipt
If this check box is selected, this is the final receipt. If the received
amount is different from the expected amount, the difference must
be resolved in the Purchase Control (PUR) module using the
quantities passed to Purchase Control (PUR) by Inventory
Handling (INH) after the receipt is confirmed.
Otherwise this is not the final receipt. After defining the received
quantity, SSA ERP generates a new sequence number for the
remaining quantity.
Complete
If this check box is selected, the receipt of the goods on the receipt
line is completed.
Item, Location
3-14
3 Order Processing
Field
Description
Inventory Date
A date that is assigned to items when they are stored. You can
use inventory dates to retrieve items based on FIFO (First In First
Out) or LIFO (Last In First Out), without carrying out extensive lot
control.
The meaning of the inventory date is connected to the outbound
priority of LIFO, FIFO, or the product expiry date of the item.
With outbound priority LIFO or FIFO, the default for the inventory
date is the system date; however, you can overwrite this so that
the inventory date does not have to be equal to the storage date. If
the item has a particular shelf life, the inventory date is the product
expiry date defined for the item.
Warehouse
Location
Business Example
You expect to receive 100 pieces of a purchased bolt from a supplier. On the
packing list from your supplier, you notice that 90 pieces is the actual shipped
quantity. In the Receipt Lines (whinh3120s000) session, you change the receipt
quantity from the default quantity (100 pieces) to 90 pieces. Select the Final
Receipts check box, because the 10 missing pieces will not be delivered at a
later date.
Expected Orders
The Expected Orders (whinh3822m000) session contains all the orders waiting
for receipt. The summary information is displayed and you can mark and link the
expected order line to a receipt. You can also zoom to the Expected Shipments
(whinh3821m000) session. This session can be sorted by order origin, order, line
and sequence or by item, order origin, order, set, line, and sequence. The shipfrom Business Partner is displayed along with the expected quantity and order
type and number.
3-15
Warehousing
Expected Orders
3-16
3 Order Processing
Inspecting Goods
There will be occasions when your company will want to inspect goods that have
been received into your warehouse. For example, your purchasing department
has placed an order with a new supplier. In order to evaluate the quality of this
new suppliers work, initial shipments must be thoroughly inspected. The
Inspection Process may also be used to monitor a supplier with a history of
quality problems. It may also be used to check the quality of the first few
shipments of a new item being supplied by a trusted supplier.
Inspection Procedures can be specified and established for an item and/or a
supplier. Inspections require a variation to the receipt procedure, because after
receipt incoming inventory must be inspected and approved. This variation allows
users to inspect and approve quantities of inventory items that may be less than
the total amount received. The completion of the Inspection Procedure can
produce these results:
The generation of new Inbound Advice to move inventory from the inspection
locations to normal inventory locations.
The rejection of a portion of received goods due to poor quality. This results
in registering and Inbounding quantities of inventory items less than the
received quantity.
The updating of Purchasing (PUR), General Ledger (GLD), and PTC (Quality
Management) modules, reflecting the Receipt and Inspection results as well
as changes in inventory levels and valuation.
To enable received goods to be inspected in Warehouse Management, you must
set up the data as:
Your warehouse must have a location of the Inspection type.
An inspection procedure must be specified for the warehouse order lines of
the received goods. The first activity of the inspection procedure must be
Warehouse Inspections (whinh3122m000).
For purchased items, the Inspection check box on the Purchase Order Line
(tdpur4101s000) session must be selected.
After receipt, the software checks whether Quality Management applies to the
item, the order, and/or the supplier. If so, the inspection is carried out by Quality
Management and the inspection results are reported in the Warehouse
Inspections (whinh3122m000) session. If Quality Management inspection is not
mandatory you carry out the results of the inspection by approving or rejecting
the goods in the Warehouse Inspections (whinh3122m000) session.
3-17
Warehousing
Warehouse Inspections
The Warehouse Inspections (whinh3122m000) session is used to select
individual inspection orders for subsequent approval or rejection of received
goods. The records in this session are created after the received quantities are
inbounded from the receipt location. In case of a warehouse with locations, you
inspect the goods at the inspection location. The quantity to be inspected is
equivalent to the quantity received in the warehouse during the receipt process.
Yu can perform multiple inspections on a receipt line, which allows you to give
various reasons for a receipt rejection. This also allows you to put away
approved goods without waiting for the entire order to be inspected.
An adjustment order is generated for any rejected quantity if no reject location is
present. If a reject location is present, the rejected goods are put in this location.
\\ Warehouse Management \ Receipts/Inspections\ Warehouse Inspections
(whinh3122m000)
Warehouse Inspections
3-18
Description
The identification of the receipt attached to the order for which the
current inspection is created.
3 Order Processing
Field
Description
Inspection
Item
To be Inspected
Warehouse
Location
Advice
Quantities
Description
Approved
Destroyed
Rejected
Advised
3-19
Warehousing
Field
Put Away
Description
The inspected quantity that is put away. The approved quantity is
put away in inventory. The rejected quantity is put away in the
reject location.
You can inspect all of the quantity selected, or choose to inspect only some of
the received quantity. Enter the quantity approved and/or the quantity rejected.
For rejected quantities, you must record a reason code indicating why the
rejection occurred.
If lot control is used and the item is lot controlled by unit, only one item can be
approved each time the session is entered. For example, if the order consists of
10 items requiring inspection, the Inventory Inspection Data (whinh3122s000)
session will need to be accessed for EACH items approval. Lot control by Unit
items do not allow approval of all items together.
3-20
3 Order Processing
3-21
Warehousing
Field
Description
Usage
This field indicates whether you can use the sort field on the (inbound)
storage list or the (outbound) picking list. If the sort field can be used on
both inbound and outbound lists, it must be entered twice.
Table Field
A field of one of several tables. These fields can be used to specify the
sort order for the picking list in the Generate Picking List
(whinh4415m000) session.
Runs
Use the Runs (whinh4500m000) session to create batch numbers to use in the
outbound and inbound sessions. Run numbers can be used to group warehouse
orders or lines, for example: by origin, user, or office. A run can be manually
created or automatically generated if the generation of the advice or list is
automatically carried out according to the warehouse procedure. The
automatically created runs contain date and user login information.
Runs are used in these sessions:
Put Away Inbound Advice (whinh3203m000)
Generate Storage List (whinh3415m000)
Release Outbound Advice (whinh4202m000)
Generate Picking List (whinh4415m000)
3-22
3 Order Processing
Runs
Field
Description
Run
Usage
User
List Printed
If this check box is cleared you can still add or remove order
lines. If this check box is selected, the final list is printed; you
cannot make further changes. The run can be reused, after all
lines of the run are confirmed.
3-23
Warehousing
for automation of activities. The Receiving Process uses this process flow when
all the activities are selected for the receipt procedure.
Start
Make sequence of putting goods
away more efficient
Generate Storage List
(whinh3415m000)
View and put away generated
storage list
Storage List
(whinh3525m100)
Move the received goods from the
receipt location to the inspection
location
Generate Inbound Advice
(whinh3201m000)
Put away the inbound advice
Put Away Inbound Advice
(whinh3203m000)
End
3-24
3 Order Processing
Description
Run
Selection Range
Description
New Mission
3-25
Warehousing
Storage Lists
You can view and put away generated storage lists in the Storage List
(whinh3525m100) session.
After you generate a storage list, you may want to display and maintain it. The
document can be printed for warehouse personnel to use when putting inventory
away.
The Storage Lists are grouped by run number and storage mission. Employees
who store the goods can use the printed storage list to put away the goods. If you
want to print the storage lists, select Print from the File menu.
Confirming the storage list puts away the advice line.
3-26
3 Order Processing
Storage List
Inbound Advice
Inbound Advice is a system recommendation of where received goods must be
stored, taking into account storage conditions, blockings, and so on. Therefore,
an individual advice line might read as follows: Take 10 pieces of item A from
location Receipt 3 and put them in location Bulk 5.
Normally, inbound advice is generated according to the warehouse procedure
defined for the warehouse order lines related to the receipt lines, inspection lines,
or handling units for which inbound advice must be created, but you can also
manually create inbound advice in the Inbound Advice (whinh3525m000)
session.
The location item data is not updated with the advice quantities until the Put
Away Inbound Advice (whinh3203m000) session is run. This session confirms
physical movement of goods has occurred, based upon the Inbound Advice, and
updates the inventory data. The inventory then reflects that the items now reside
in the advised locations.
Run numbers are a useful way to group inbound advice lines. Instead of putting
away or removing individual advice lines, you can specify a run number and
process the advice lines that you allocate to that run number.
3-27
Warehousing
Inbound Advice
There are three ways to put away an Inbound Advice:
1. From the Inbound Advice (whinh3525m000) session, select Put Away
Advice, from the Specific menu to put away an individual line.
2. To put away more than one advice line at the same time, specify a range of
advice lines using the From and To fields. Then click Put Away Advice in the
Put Away Inbound Advice (whinh3203m000) session.
3. If you have associated an advice line with a storage list, you must put away
the advice line when you confirm the storage list.
After an inbound advice has been generated it is possible to make changes to
the destination location on any inbound advice line in Inbound Advice
(whinh3525m000) session.
After you have entered your selection (for example, Run and Order number) you
click the Put Away Advice button. Putting away an Inbound Advice line means
that the physical movement of the items has taken place. This results in a
decreased on-hand inventory at the source location (i.e., the Receiving location)
and an increased on-hand inventory at the destination location (i.e., an inspection
or storage location).
3-28
3 Order Processing
If you have associated an advice line with a storage list, then the advice line is
put away when you confirm the storage list.
3-29
Warehousing
Description
Run
Selection Range
(Group box)
Detailed Inbound
Advice Log
3-30
3 Order Processing
Once the Inbound Advice Line is put away, the physical movement of the items
results in these changes:
The inventory on hand at the source location is decreased and the available
capacity of the source location is increased.
The inventory on hand at that destination location is increased and the
available capacity is decreased.
The allocated inventory at the source location is decreased.
The inventory on-order at the destination location is decreased.
Input Value
Order Origin
Order Series
POM
Transaction Type
Receipt
Order Type
PU1
3-31
Warehousing
Field
Input Value
Office
EU2-02
SUP000006
Ship-To
Todays Date
Item
MEM
Quantity
20
Today Date
Warehousing Order
3-32
Field
Input Value
Order Origin
Order
POM000013
From Item
MEM
To Item
MEM
3 Order Processing
Input Value
Order Line
POM000013
3-33
Warehousing
Warehouse Receipts
3-34
Input Value
Order Origin
Purchase (Manual)
Order
POM000013
Line
10
Warehouse
3 Order Processing
Input Value
Order Origin
Purchase (Manual)
Order
POM000013
Line
10
Warehouse
3-35
Warehousing
3-36
3 Order Processing
Outbound Process
Order Management, Service, Production, and Warehouse Management
(purchases (returns) and sales orders, as well as schedules) will generate a
warehouse order with a transaction type of Issue when inventory needs to be
delivered from a warehouse. When a Service Order is generated that requires
the issue of goods, or when a Production Order is created, the system will
generate a warehouse order to handle the transaction of goods. In addition, a
number of transactions can be created manually in the Warehouse Management
package to issue goods from a warehouse.
3-37
Warehousing
Outbounding
Outbounding, also referred to as Deliveries, which deals with all activities that
relate to retrieving and removing goods from a warehouse and preparing them
for shipment.
The outbounding process begins when a warehouse issue order is generated by
the system or created manually. Throughout the system, orders are created for
various transactions (Sales, Purchasing, Service, Production, etc.). However,
whenever goods are to be handled within a warehouse, a warehouse order must
be generated.
Outbound movement of goods is initiated and controlled by a warehouse order of
one of these types:
Issue
Transfer
Item transfer
Assembly order
Each warehouse order, based on its origin, contains activities and information
needed for warehouse handling to complete the order outbounding. Depending
on the item (lot or non-lot) and warehouse (with or without locations), lots and/or
locations can be assigned. The order will follow a predefined procedure based
upon the activities in the order type.
Outbound Procedure
A warehouse outbound order contains outbound order lines. For an outbound
order line, you can generate an outbound advice. This system-generated advice
indicates where the inventory will be pulled from and which dock location or
shipping area to send to. Outbound advice lines are grouped together to form a
run.
3-38
3 Order Processing
Once goods have been picked, the advice is released. This moves the goods
from the storage area to the staging area (shipping dock). On the picking list,
Outbound Advice lines are grouped by run and picking mission. You can confirm
a single advice line, a picking mission, or a complete run. You can also remove
or delete an advice, a release, or the generated picking list.
Shipment lines are then created for the advice lines that have been approved.
The shipment lines can then be confirmed.
The Outbound Advice Procedure controls the issuing of inventory for all outgoing
orders. The activities listed in the Outbound Advice Procedure controls the
information and processing for the outbound of goods.
Use the outbound advice procedure to:
Physically move inventory from a warehouse to a shipment vehicle.
Print all the documentation that must accompany an order.
Update all inventory and warehouse data to reflect the new inventory
situation.
Update the relevant tables in the Service Order Control (SOC), Shop Floor
Control (SFC), Sales Order Control (SLS), and Project Scheduling System
(PSS) modules to reflect the issue of inventory (also Purchase Order Control
[PUR], if a return is involved).
Send an Advance Shipping Notice (ASN) to the Ship-to business partner to
signal the arrival of the shipment.
3-39
Warehousing
3-40
3 Order Processing
3-41
Warehousing
Description
Applicable
Automatic
Output Device
You can adjust both the outbound and the shipment procedure, because in this
session the activities for both the outbound and the shipment procedures are
displayed, if a shipment procedure is linked to the warehousing order type of the
warehousing order header.
3-42
3 Order Processing
3-43
Warehousing
You will not be able to change the Applicable check box for Generate or Release
Outbound Advice or for Shipment confirmation.
3-44
3 Order Processing
Field
Description
Run
Shipping
Selection Range
(Group box)
Advice
Check this box to print the outbound advice after being generated.
Shortage
Check this box to print a shortage list for any item that cannot be
allocated.
Advice Log
(Group box)
Check this box to print an advice log. In the advice log you can
view the decisions made by software to generate the outbound
advice.
3-45
Warehousing
Description
Order Selection
Range (Group box)
Load Plan
3-46
3 Order Processing
3-47
Warehousing
You can track the status of the outbound line from the Outbound Line Status
Overview (whinh2129m000) session. After you generate the outbound advice,
your status line will be Advised.
Outbound Advice
An Outbound Advice contains instructions to move items to be issued from the
bulk/picking location to the shipping location of a warehouse. Therefore, an
individual line of an outbound advice might read as follows: Take 10 of item A
from location Pick3 and put them in location Staging5.
You can modify an outbound advice after you generate it in the Outbound Advice
(whinh4525m000) session. As long as the inventory is not retrieved from the
advised locations, you can maintain the advised outbound quantities. You can
change the values of the run field and the picking sequence field, as long as the
picking list is not yet printed.
Only outbound data from Warehousing Order Lines with the status of Open,
Advised, or Released can be maintained in the Outbound Advice
(whinh4525m000) session.
3-48
3 Order Processing
Outbound Advice
Field
Description
Advice
You can subdivide the warehousing order line into one more
advice line, depending on these factors:
The number of lots that are assigned.
The number of locations that are assigned.
The inventory date.
The units.
The package definitions.
If it concerns consignment inventory or not.
If you manually create several advice lines.
From Location
To Location
Quantity Advised
3-49
Warehousing
Field
Description
Picked
Consignment
3-50
3 Order Processing
Field
Description
Run
Print Released
Outbound Advice
3-51
Warehousing
3-52
3 Order Processing
3-53
Warehousing
Ordering
The Ordering tab enables you to specify the priority sequence in which orders will
allocate the goods.
3-54
3 Order Processing
Select one or more table fields to generate a new picking mission (a specific
picking round performed by one employee or vehicle).
Use the default values.
Reprint existing picking lists.
When you generate the picking list, you can also confirm a run, picking mission,
or separate advice lines in the Picking List (whinh4525m100) session.
\\ Warehouse Management\ Outbound/Inspections \ Generate Picking List
(whinh4415m000)
Picking List
Description
Actual Inventory
Quantity
3-55
Warehousing
Miscellaneous
Description
Table Field
New Mission
3-56
3 Order Processing
4. Select the desired Sort Order of the report (Picking List by Location, Picking
List by Order, or Picking List by Load).
5. Select a Device to print the picking List report.
6. Close the session.
3-57
Warehousing
Picking List
Field
Description
Run
Sequence
Advised Quantity
3-58
3 Order Processing
2. Place a check in the radio button next to the pick line to highlight the line.
3. Click the Pick Current Mission icon to pick this mission, which will create a
shipment line.
4. Click OK.
5. Save and Close the session.
You can track the status of the outbound line from the Outbound Line Status
Overview (whinh2129m000) session. The status of your outbound line after the
picking list, is Staged.
Inspection of Goods
Use the Warehouse Inspections (whinh3122m000) session and the
corresponding Inventory Inspection Data (whinh3122s000) session to record
both approvals and rejections for inspection orders. Records are automatically
created in the Warehouse Inspections (whinh3122m000) session when an order
or order line is flagged for inspection for the issue order. You cannot manually
create an entry in the Warehouse Inspection session.
When inventory is rejected, you can choose to generate new Outbound Advice to
account for the discrepancy. The new outbound will be for the quantity rejected in
the Approval session but not exceeding the original order quantity.
3-59
Warehousing
Warehouse Inspections
3-60
Description
Receipt
The identification of the receipt attached to the order for which the
current inspection is created.
Inspection
Item
To be Inspected
Warehouse
Location
Advice
3 Order Processing
Quantities
Description
Approved
Destroyed
Rejected
Advised
Put Away
3-61
Warehousing
Input Value
Order Origin
Transaction Type
Issue
Office
EU2-01
Item
MEM
Quantity
Todays Date
ShipTo
CUS000003
Today Date
3-62
3 Order Processing
Input Value
Sales (Manual)
Order
Item
MEM
Input Value
Select your Run number from the Generate Outbound Advice just
created.
3-63
Warehousing
3-64
Input Value
Select your Run number that you just created.
3 Order Processing
Input Value
Select your Run number that you just created.
3-65
Warehousing
Picking List
3-66
3 Order Processing
Warehouse Inspections
3-67
Warehousing
Shipments
After the Outbound Procedure is completed, you must execute the Shipment
Procedure. The Shipment Procedure confirms the goods have been shipped or
have been loaded onto the appropriate transport vehicle to be shipped from the
warehouse to the customer or to another warehouse (transfer orders). In the
mandatory Freeze/Confirm Shipments/Loads (whinh4275m000) session, you
confirm the shipments, indicating the goods have left the facility. In three optional
sessions you can print appropriate shipping documents. These include:
1. Bills of Lading
2. Packing Slips
3. Packing Lists
3-68
3 Order Processing
Start
View, maintain, and confirm
shipments
Shipping Documentation
Print a bill of lading
Shipments
(whinh4130m000)
Shipments Lines
(whinh4131m000)
Freeze/Confirm Shipment/Loads
(whinh4275m000)
Split Shipments?
Yes
Yes
Compose Shipments
(whinh4231m000)
Compose shipping loads per
transportation mode
Compose Load
(whinh4134m000)
Maintain load details
Loads
(whinh4140m000)
Delete Confirmed
Shipments?
Yes
Delete confirmed shipments
Remove Confirmed Shipments/
Loads
(whinh4250m000)
a
3-69
Warehousing
Shipments
In the Freeze/Confirm Shipments/Loads (whinh4275m000) session, you can both
freeze and confirm shipment lines, shipments and loads. If the Freeze
Shipments/Loads activity is performed automatically in the shipment procedure,
shipments and loads are automatically confirmed. In that case, you cannot freeze
shipments lines, shipments, or loads.
If the shipment documents are checked to print automatically, printing is started
as soon as the status of the shipment or load changes from Open to Frozen or
Confirmed.
3-70
3 Order Processing
Shipments
Field
Description
Shipments tab
Shipment
Status
EDI Tab
EDI Status
Shipment Lines
Use the Shipment Lines (whinh4131m000) session to maintain the shipped
quantities on individual lines of a shipment before confirming. When part or all of
a shipment is rejected, it can be re-advised in the Generate Outbound Advice
(whinh4201m000) session.
3-71
Warehousing
The default Shipped Quantity starts out equal to the Picked Quantity. If the
shipment line is not yet confirmed, you can manually decrease the Shipped
Quantity. If you decrease the Shipped Quantity, the Quantity Not Shipped
increases and the Expected Not Shipped in the Outbound Order Lines
(whinh2120m000) session.
If a Quantity Not Shipped exists, you can create an automatic adjustment for
the difference by selecting the Automatic Adjustment of Quantity Not Shipped
check box. The adjustment will be made automatically when you confirm the
shipment. If you do not check the box for automatic adjustment and there is an
unshipped quantity, the quantity is left on the staging location. You can then
transfer the quantity to another location to perform another adjustment, or return
it to bulk or pick locations.
If you confirm a shipment line with a Quantity Not Shipped, the system:
Decreases the outbound order lines Expected Not Shipped quantity with
the shipment lines Quantity Not Shipped.
Increases the outbound order lines Not Shipped with the shipment lines
Quantity Not Shipped.
\\ Warehouse Management \ Shipments \ Shipment Lines (whinh4131m000)
Shipment Lines
3-72
3 Order Processing
Field
Description
Shipment tab
Shipment
Line
Status tab
Status
Indicator
The next step of the shipment procedure that must be carried out for the
shipment line.
Shipment Lines
Field
Description
Item tab
Shipment Line
Status
3-73
Warehousing
Field
Description
Staged Quantity
Shipped Quantity
Order tab
Order
Order Line
Warehouse
Staging Location
Automatic Adjustment
of Quantity Not Shipped
You can track the status of the outbound line from the Outbound Line Status
Overview (whinh2129m000) session. After the confirmation of the shipment, the
outbound line status is Shipped.
To confirm the shipment:
1. Select View and then Sort By - Order, Shipment, from the Menu bar.
2. Click the Find icon and locate your sales order number.
3. Click the Go to Details icon next to your Shipment Line.
4. You can modify the Quantity if needed.
5. Click the Confirm button.
6. Close the Details session.
Freeze/Confirm Shipments/Loads
Use the Freeze/Confirm Shipments/Loads (whinh4275m000) session to confirm
a single shipment/load or a range of shipments/loads. By confirming the
shipment, you indicate the goods have been shipped from the warehouse. If you
confirmed an individual load or shipment, it indicates that the goods have moved
from the staging location and have physically left the warehouse.
This session is not used for production orders since inventory for production
orders do not move to the staging location.
3-74
3 Order Processing
Description
Select On
Inventory
Adjustment Date
Freeze
Shipments/Loads
(Execute Group
box)
3-75
Warehousing
Compose Shipments
Use the Compose Shipments (whinh4231m000) session to split shipments into
multiple deliveries or transport modes, such as multiple trucks due to weight
restrictions. A shipment may need to be split if it is too big for a single
conveyance or carrier. This can be due to weight restrictions or the size of the
shipment. Whether or not you must split a shipment is an operational decision
with no impact on warehousing data or financial transactions.
You can move all or part of a shipment to:
A different, existing shipment.
One or more new shipments.
You cannot split shipments that are confirmed.
3-76
3 Order Processing
Compose Shipment
Compose Load
Use the Compose Load (whinh4134m000) session to compose shipping loads
per transportation mode, such as truck or rail car, by adding or removing
individual shipments. Once created, use the Loads (whinh4140m000) session to
maintain load details.
3-77
Warehousing
Compose Load
Loads
Use the Loads (whinh4140m000) session to maintain load details. Loads refer to
all goods and/or shipments carried by one carrier on a specific date and time,
using a specific route.
Initially, every generated shipment has a corresponding load. Each load contains
the freight forwarding data as defined in the warehousing order. Use the Loads
session to add or change necessary forwarding data
3-78
3 Order Processing
Loads
3-79
Warehousing
Shipping Documentation
Print Bills of Lading
Use the Print Bills of Lading (whinh4470m000) session to print a bill of lading
document to accompany the shipment. The forwarding agent uses this
document, which states which items should be transported (nature, quantity,
weights, and so on) and to what address. The Bill of Lading is used to
acknowledge that the carrier received the goods onto the transport vehicle in
good condition. Generally there are multiple copies of a Bill of Lading. One is
sent with the shipment of goods, another is mailed, faxed, or sent via EDI to the
recipient of the goods.
3-80
3 Order Processing
3-81
Warehousing
3-82
3 Order Processing
3-83
Warehousing
3-84
Field
Input Value
Order
3 Order Processing
Shipment Lines
3-85
Warehousing
3-86
3 Order Processing
3-87
Warehousing
3-88
3 Order Processing
3-89
Warehousing
Lesson Review
In this lesson, you learned:
Maintain incoming shipment notices.
Print goods received note.
Create new receipts or select existing receipts for processing.
Modify or view receipt details.
Identify receipt and inspection procedures.
Complete receipt and inspection procedures.
Outbound the individual lines of a Warehouse Order.
Generate and release an Outbound Advice.
Generate and produce a Picking List.
Record approvals and rejections for Inspection items.
Describe the Shipment Process.
Confirm a shipment or load.
Print the documents for shipment, including Bills of Lading, Packing Slips,
and Packing Lists.
3-90
3 Order Processing
Review Questions
1. Every inventory transaction in Warehouse Management is initiated and
controlled by a warehouse order.
A. True
B. False
2. An ASN (Advance Shipment Notice) provides details of shipments that are
about to be shipped.
A. True
B. False
3. A Storage List is a document that states the warehouse and locations where
goods are to be put away.
A. True
B. False
4. Outbounding, also referred to as Deliveries, which deals with all activities that
relate to retrieving or adding goods from a warehouse and preparing them for
shipment.
A. True
B. False
5. What procedure is executed after the Outbound Procedure is complete?
A. Inbound Procedure
B. Warehouse Inspection Procedure
C. Shipment Procedure.
D. Documentation Procedure
3-91
Warehousing
1. True
2. False. An ASN (Advance Shipment Notice) provides details of shipments that
are about to arrive.
3. False. A Storage List is a document that states the warehouse and locations
where goods are to be stored.
4. False. Outbounding, also referred to as Deliveries, which deals with all
activities that relate to retrieving and removing goods from a warehouse
and preparing them for shipment.
5. C
3-92
4
Assembly Orders
Services such as assembly and packaging are supported by means of
warehousing assembly orders. These orders are used to collect goods to
assemble into one item. Warehousing assembly orders are manually created.
These types of orders transform goods in the warehouse and can be performed
at any location in the warehouse as long as the location is marked as assembly
permitted.
A warehousing order requires you to pick and combine several items to produce
an end item that remains in the warehouse. The bill of material for this operation
is derived from the kit definition in the List Components (tcibd3100m000)
session.
When a warehousing assembly order is created, the software generates:
Outbound order lines for each component of the kit to be transferred to the
assembly warehouse or location.
An inbound order line to store the item to be assembled.
Performing a receipt on this warehouse order line registers that the operation is
completed and the item to be assembled can be put away as if it were a received
item. Every manual modification of the warehousing assembly order or order line
is registered in the warehousing assembly order history.
4-1
Warehousing
Lesson Objectives
After completing this lesson, you will be able to:
Define/create list items and kit assembly items required for use in warehouse
assembly orders.
Define list groups and list components for the assembly of a kit.
Define a warehouse assembly order.
Process a warehouse assembly order according to order procedures
attached to the order type.
4-2
4 Assembly Orders
4-3
Warehousing
Item Data I
4-4
4 Assembly Orders
Field
Description
Item Type
The List option for Item Type allows the creation of a List Item
depending upon the value set within the Item Type Spec.
(Specification) field.
Item Type
Spec.
(Specification)
When the item type is List, the available options consist of:
Kit: The list of items for this list item is grouped together as a kit.
Option: The list of items for this list item is grouped together and
the user selects which items to generate order lines.
Menu: The list of items for this list item is available and the user
selects one to generate the order line.
4-5
Warehousing
Item Data I
4-6
4 Assembly Orders
4-7
Warehousing
Item Data I
4-8
4 Assembly Orders
List Groups
You can view and maintain list groups in the List Groups (tcibd3101m000)
session. You can set up separate list groups for different purposes, such as
Sales list groups and Purchase list groups.
You can maintain components for items by list group and by list type in the List
Components (tcibd3100m000) session.
List Groups
Field
List Group
Description
A way to group list items. For example, you can use a SLS list group in
order to group list items used on sales orders. A list item can belong to
different list groups
4-9
Warehousing
4-10
4 Assembly Orders
List Components
A Kit Item is linked to components in the List Components (tcibd3100m000)
session. When the Assembly order is created, line items are created for the
components listed within the kit item. These components are the items that you
pick and combine to assemble the kit.
If the list type is Kit, you can click Show Kits Available from the Specific menu
to calculate the number of kits that can be composed from the components
available in a warehouse.
\\ Common \ Item Base Data \ List Data \ List Components (tcibd3100m000)
List Components
Field
Description
Item
A list item of the list group. A list item can belong to several list groups.
You enter the kit item code in this field.
List Type
4-11
Warehousing
4-12
4 Assembly Orders
List Components
4-13
Warehousing
4-14
4 Assembly Orders
Assembly Orders
Field
Description
Order Type
Order Date
Assembly Date
The date on which the assembly will take place or has already taken
place.
List Group
The group to which the list item belongs. An item can belong to
multiple lists.
Kit Definition
The list item code representing the list of items that are grouped
together under the kit item.
4-15
Warehousing
Field
Description
Item
The item that is linked to the kit definition. This item has the item
type Purchased and serves the purpose of recording the finished
quantity and cost of the kit item when the assembly is complete.
Assembly
Warehouse
Assembly
Location
The location within the warehouse where the components are issued
and the assembly occurs. The warehouse must use locations and
the location must be designated as an Assembly location in the
Warehouse Location (whwmd3100s000) session within the
Transactions tab.
Assembly
Status
Quantity
(Group box)
4-16
4 Assembly Orders
5. Tab through the Assembly Date field (defaults with todays date) or change
as needed.
6. Select a value for the List Group field.
7. Select a value for the Kit Definition field (List\Kit item type containing List
components)
8. Select a Purchase item for the Item field to identify the assembled kit.
9. Select a destination warehouse for the assembled item within the Assembly
Warehouse field.
10. Select a value for the Assembly Location field for your assembled item.
11. Enter the quantity (number of desired kits to assemble) within the Quantity
(Group box) In Storage Unit field.
12. Save and Close the session.
4-17
Warehousing
Business Example
The spring and cylinder of your companys chairs are considered high-wear parts
and are usually replaced after 5 years. The parts are normally replaced in the
field. Your company decides that it is easiest to kit the spring (400001), cylinder
(400006), and oil (400003) in the warehouse so they are available as a kit when
the need arises.
4-18
4 Assembly Orders
4-19
Warehousing
Input Value
Item
Description
Laptop Upgrade
Item Type
List
Item Group
006
Kit
Unit Set
001
4-20
Field
Input Value
Warehouse
4 Assembly Orders
Item Data I
4-21
Warehousing
Input Value
Item
Description
Laptop Upgrade
Item Type
Purchased
Item Group
002
Not applicable
Unit Set
001
4-22
Field
Input Value
Warehouse
4 Assembly Orders
Item Data I
4-23
Warehousing
Input Value
List Group
002
Description
Laptops
List Groups
4-24
4 Assembly Orders
Input Value
List Group
002
Item
List Type
Kit
1st Component
Sequence
Component (Item)
NB-MEM512
Effective Date
End Date
Quantity
2nd Component
Sequence
Component (Item)
NB-HARDDISK30
Effective Date
End Date
Quantity
List Components
4-25
Warehousing
Input Value
Order
AOW
Order Type
WHA
List Group
002
Kit Definition
Item
Assembly Warehouse
10
4-26
4 Assembly Orders
Lesson Review
In this lesson, you learned about:
List items and kit assembly items required for use in warehouse assembly
orders.
List groups and list components used in the assembly of a kit.
Defining a warehouse assembly order in order to collect goods for assembly
into one item.
Processing a warehouse assembly order according to order procedures
attached to the order type. This includes:
-
4-27
Warehousing
Review Questions
1. What is the purpose of assembly orders?
A. Generates outbound advice for items not released to warehousing.
B. Collects goods to assemble into multiple items.
C. Collects goods to assemble into one item.
D. Creates a bill of materials for all list item components.
2. When a warehousing assembly order is created, what does the software
generate?
A. Inbound order lines to store the item to be assembled.
B. Outbound order lines to store the item to be assembled.
C. Inbound order lines for each component of the kit to be transferred to the
assembly warehouse or location.
D. The list groups and corresponding list components.
3. When creating an assembly order, what is the first thing that must be
created?
A. A list group
B. A list component
C. Outbound order lines
D. The items for assembly
4. A list item can belong to several list groups.
A. True
B. False
4-28
4 Assembly Orders
5. Warehouse assembly orders require an order type with a transaction type of:
A. Process
B. Transfer
C. Inspection
D. Receipt
4-29
Warehousing
4-30
5
Inventory Planning
Warehousing enables you to manage inventory for items. Inventory Planning
enables you to effectively manage inventory levels, ordering, and commitments
to meet your customer service needs.
One method of managing inventory is to provide Inventory Commitments for
items to ensure your customer deliveries are met, ensuring high levels of
customer satisfaction. Inventory Commitments allow dedicating inventory to
specific orders to ensure item availability for delivery.
Inventory Planning also entails Planned Inventory Transactions. Planned
Inventory Transactions allow other modules to pass expected goods movements
to the warehouse module. This can be an effective tool in managing staffing and
inventory levels by enabling you to see the expected inbound and outbound of
goods.
Lesson Objectives
After completing this lesson, you will be able to:
Analyze planned inventory transactions.
Create an inventory commitment for a specific order or a buffer.
Remove the inventory commitment for a range of orders.
5-1
Warehousing
by Order
End
5-2
5 Inventory Planning
Description
Order Type
The Order Type lists the origin of the Planned Inventory Transaction
for the item. This information indicates the module responsible for
creating the Inventory level change.
Transaction
Type
The Transaction Type specifies what the Planned Transaction will be:
Planned Receipt: The Planned Inventory Transaction will be an
inbound of goods into the warehouse, increasing the inventory
level.
Planned Issue: The Planned Inventory Transaction will require an
outbound of goods from the warehouse, reducing the inventory
level.
Warehouse
Specifies which warehouse the inventory level change will occur, when
the Inventory Transaction occurs.
5-3
Warehousing
Field
Transaction
Date
Description
The date when the Inventory Transaction is scheduled to occur. This is
the date the inventory level will change due the planned inventory
transaction being executed in the warehouse module.
5-4
5 Inventory Planning
Description
Order Type
Order
Item
The line items for the particular order are listed indicating all
planned transactions per line item for the order.
Planned Quantity
5-5
Warehousing
Field
Description
Transaction Type
Warehouse
The warehouse attached to the item in the order line that will be
affected by the planned inventory transaction when executed.
Input Value
Item
MON
5-6
5 Inventory Planning
5-7
Warehousing
Allocation) reserves inventory for a specific order. The system calculates the
inventory that is available minus any committed inventory. The available
inventory is then used to fill incoming warehouse orders or for additional
commitments. It also checks each order to see whether an inventory commitment
has been made. This is necessary before items can be retrieved correctly from
inventory. Inventory commitments can be removed if required.
A service order requires a certain quantity of items. So, the originating package
(SOC) generates a planned inventory transaction. INP keeps track of all planned
inventory transactions, whether a warehousing order has been generated or not.
For these orders, the available inventory is committed. Later, INH triggers a
warehousing order of the Issue type.
The commitment of inventory can be initiated by any package that is able to
generate a planned inventory transaction. Automatic commitment is possible only
for sales orders. You can also manually commit inventory to modify and override
any commitment of inventory.
For orders originating in modules outside warehousing, the inventory for the
Issue Order is not committed until the warehouse order is generated and
processing has begun. If there is a lag between the time an order is created, for
example in Sales, and the time it is transferred to warehousing, potentially the
inventory could have been issued to another order. Inventory Commitments allow
reserving inventory for an order before the warehouse module receives the order
information. In your organization, it may be desirable to reserve inventory for
specific orders to ensure the issuing items are available for a specific order.
Inventory Commitments are per warehouse and item, and once committed, the
reserved inventory is not available for other orders.
5-8
5 Inventory Planning
Commitments For
Production, Service,
Transfer, Orders, etc.
5-9
Warehousing
Item Sales
Field
Description
Commitment Policy
5-10
5 Inventory Planning
defines the rules for commitment dates. The commitment date is dependant upon
the Sales Parameters established for the Commitment Lead-Time Factor and the
Commitment Lead-Time Constant.
Commitment Date
The Commitment Lead Time is calculated using this formula.
Commitment Lead-Time = Commitment Lead Time Factor * Order LeadTime + Commitment Lead-Time Constant
The system calculates the commitment date for the planned inventory transaction
to reserve inventory for the Issue Order. The commitment date is based on the
planned delivery date from which the item lead-time and the outbound lead-time
are subtracted. According to a defined interval, the Generate Inventory
Commitment (whinp2200m000) session checks if the Commitment Date of the
outstanding planned inventory transactions is reached. For Item Issues where
the commitment date is not yet reached, the Generate Inventory Commitments
session will not result in commitment.
5-11
Warehousing
Inventory Commitments
Field
5-12
Description
Order Origin
Order
5 Inventory Planning
Field
Description
BOM Line
Committed
Quantity in Order
Unit
Committed
Quantity in
Inventory Unit
Quantity
Committed
Firm
Quantity Back
Ordered
For sales orders, the Back Order Quantity field is updated with the
difference between the value in the Ordered Quantity and the
Committed Quantity fields. When you manually maintain the
commitment, the Back Order Quantity field is set to Zero if the
Committed Quantity is set to Zero (like when the commitment has
not been attempted).
5-13
Warehousing
5-14
5 Inventory Planning
By customer, warehouse, and item (in this case, the Customer Code is
entered in the Order Number field).
To use this session you must have the proper authorizations (authorizations are
set up in Tools).
\\ Warehouse Management \ Inventory Planning \ Consumption of the
Inventory Buffers (whinp2202m000)
Description
Order Origin
When consuming Inventory Buffers, you will enter the origin of the
destination order to which the inventory buffer will be transferred.
Order (Inventory
Buffer)
Order
(Committed
Order)
Transfer
5-15
Warehousing
5-16
5 Inventory Planning
Selection
Description
Order Origin
Order
Operation
Delivery Date
The date the finished items are expected, according to the planning.
Route
5-17
Warehousing
Field
Description
Warehouse
Options
5-18
Description
Commitment according to
shipping constraints
Cancel Inventory
Commitments for Complete
Orders Not Fully Committed
5 Inventory Planning
To generate commitments:
1. From the Specific menu, select Generate.
2. Enter the selections on the Selection tab.
3. Enter the options and the priorities on the Options tab.
4. Assign priorities to the orders of the different order types within the Order
Origin Priority (Group box).
5. Select the Continue tab.
6. Enter D for Display.
The quantity to be committed depends on the order type origin and is calculated
in this way:
Sales Orders: Ordered Quantity Committed Quantity
Production Orders: To Issue + Subsequent Delivery Committed Qty.
(Order unit)
Transfer Orders: Service Orders, PRP orders, and Sales Schedules:
Planned Quantity Committed Qty. (Inventory Unit)
5-19
Warehousing
If the warehousing order exists, it must have the status Open. The Outbound
Advice should not be generated or partially generated. This is indicated by a
value not equal to zero in the Advised Quantity in Inventory Unit field in the
Outbound Order Lines (whinh2120s000) session.
A report is created when Inventory is de-committed, indicating the affected orders
and de-committed quantity.
\\ Warehouse Management \ Inventory Planning \ Inventory Commitments \
Cancel Inventory Commitment (whinp2204m000)
5-20
5 Inventory Planning
Description
Order
SLO000047
Line
10
Committed
Inventory Commitments
5-21
Warehousing
Description
SLO000047
Line
10
Sales Order
Order
SLO000047
Line
10
Transfer
5-22
5 Inventory Planning
Input Value
Order Origin
Sales Order
Order
SLO000047
Line
10
Warehouse
MCWAR
From Item
CD
To Item
CD
5-23
Warehousing
5-24
5 Inventory Planning
5-25
Warehousing
Lesson Review
In this lesson, you learned...
Analyze planned inventory transactions.
Create an inventory commitment for a specific order or a buffer.
Remove the inventory commitment for a range of orders.
5-26
5 Inventory Planning
Review Questions
1. One method of managing inventory is to provide Inventory Commitments for
items to ensure your customer deliveries are met, ensuring high levels of
customer satisfaction.
A. True
B. False
2. Planned Inventory Transactions enable visibility into incoming and outgoing
inventory replacements in the warehouse module.
A. True
B. False
3. The Planned Inventory Transactions by Item is used to establish the order
quantities of items.
A. True
B. False
4. The Inventory Commitment session is used to create and modify inventory
commitments for orders.
A. True
B. False
5. Use the Cancel Inventory Commitment session to cancel and remove the
inventory commitment for an order or range of orders.
A. True
B. False
5-27
Warehousing
1. True
2. False. Planned Inventory Transactions enable visibility into incoming and
outgoing inventory requirements in the warehouse module.
3. False. The Planned Inventory Transactions by Item is used to determine the
inflow and outflow of items that are expected in the future.
4. True
5. True
5-28
6
Cycle Counting and
Adjustment Orders
To facilitate the accuracy of inventory, the Warehousing Management package
offers cycle counting and inventory adjustment functions.
Cycle Counts are intended to check the registered inventory with the actual
inventory at a designated moment in time. The Cycle Counting module enables
companies to perform physical inventory checks based on an item stock point.
These counts can be performed on a periodic basis or manually forced for
individual items as the need arises.
Occasionally, you may need to make adjustments to the registered inventory due
to discrepancies, such as the loss of goods or miscounts. Adjustment Orders are
used to manually change the registered inventory at the stock point.
6-1
Warehousing
Lesson Objectives
After completing this lesson, you will be able to:
Set cycle counting parameters.
Generate cycle count orders.
Print cycle count orders and reports
Enter cycle count data.
Approve variances.
Process the cycle count order.
Create, enter and process Adjustment Order lines.
6-2
Cycle Counting
Cycle counting orders are used to manually count item inventory by stock point
and, subsequently, enter the counted quantities into the system. A range of items
to be counted per warehouse/location can be specified and also blocked in order
to prevent miscounts. The system generates the cycle counting orders based on
cycle counting intervals for different classes of items.
To overrule the cycle count intervals, you can force cycle counts for:
A new stock point.
A stock point if its system inventory becomes zero.
A specific stock point.
A range of stock points during the generation of the cycle count orders.
If a variance occurs that falls outside the margins, a recount can be forced. If this
type of variance does not occur, the cycle count order line can be approved and
processed, which means an update of the quantities, and related to this, an
update of the financial value of inventory.
Definition
Stockpoint: The smallest inventory level that can be registered in the
application. The stockpoint is defined by these data:
-
Warehouse
Item
6-3
Warehousing
6-4
Cycle Counting
You can define the conditions for cycle counts and the allowed deviations of the
costs and the quantity percentages within the Cycle Counting tab of this session.
When the set allowances are exceeded during a cycle count, the system will
require an approval before the variance can update the inventory.
6-5
Warehousing
Field
Description
Block During
Warehouse Cycle
Counting
Cycle Count
Consignment Stock
If Inventory Zero
Cycle Counting
Orders History
Remove Cycle
Counting Data
Automatically
6-6
Value Counted
(Group box)
Percentage Counted
(Group box)
Counting Interval in
Weeks (Group box)
The lengths of time in weeks that must elapse before the ABC
class of items is included on a cycle count order again.
6-7
Warehousing
Reasons
You can create codes and descriptions of reasons for variances used for cycle
counting in the Reasons (tcmcs0105m000) session. These reasons can then be
attached to cycle count order lines when a variance occurs. If the Approval
check box is selected, the adjustment must be approved in the Approve Cycle
Counting Variances (whinh5801m000) session.
\\ Common \ Tables \ Logistic Tables \ Reasons (tcmcs0105m000)
Reasons
Field
6-8
Description
Reason
Reason Type
Approval
Reasons
Warehousing
cycle count is generated or manually created. Once the record exists, this
session allows the user to force the generation of a cycle count for an item.
The parameters in the Inventory Handling Parameters (whinh0100m000) session
define the default cycle counting data. These defaults can be overruled by
selecting the Force Cycle Count check box within the Cycle Counting Data
(whinh5140m000) session.
\\ Warehouse Management \ Cycle Counting/Adjustment Orders \ Cycle
Counting Data (whinh5140m000)
Sub-session: Cycle Counting Data (whinh5140m000)
6-10
Description
The date at which the last cycle count took place for the
stockpoint. This date is recorded by the system when the counting
lists are processed.
Field
Description
Force Cycle
Count
Order
Count Number
Line
6-11
Warehousing
Input Value
Cycle Counting
6-12
Input Value
Reason
Description
Cycle Count
Reason Type
Cycle Counting
Approval
Reasons
6-13
Warehousing
6-14
Selection
Description
Non Handling
Unit Inventory
Handling Unit
Inventory
Exclude Location
Allocated Items
A cycle count order line for stock points with allocated inventory will
not be generated.
Force Cycle
Count
6-15
Warehousing
Field
Count based on
Inventory Value
Description
Makes the Inventory Value fields become available. If you enter an
inventory value range in these fields, a cycle count order is
generated for inventory whose value falls within this range.
The inventory value is calculated as:
Inventory Quantity = Inventory Value = (FTP price of item *
Inventory Quantity)
The inventory quantity is calculated as:
Quantity on Hand Consignment on Hand Rejected on Hand
6-16
Description
Log Report
No Report
No report is printed.
Field
Max. (Maximum) Number of
Stock Points to be Counted
Description
The maximum number of stockpoints to be counted.
6-17
Warehousing
6-18
Description
Count Number
The number of counts that are performed on one or more lines of this
order.
Employee
6-19
Warehousing
Field
Printed
Description
If this check box is selected, the cycle count order is printed when the
cycle count order is generated in the Generate Cycle Counting
Orders (whinh5200m000) session or in the Print Adjustment Orders
(whinh5420m000) session. If the cycle count order is printed, you can
maintain the cycle count order lines. As a result, you can enter the
counted quantity.
If this check box is not selected, the cycle count order is not yet
printed. If the cycle count order is not yet printed, you cannot maintain
the cycle count order lines. As a result, you cannot enter the counted
quantity.
Process Count
icon.
6-20
6-21
Warehousing
8. Select your desired print device within the Device field and click the Continue
button.
9. Close the session.
6-22
Cycle Counting
Description
The quantity counted at the stockpoint, expressed in the storage
unit.
If the item is serialized and the Serials in Inventory check box in
the Item Warehousing (whwmd4500m000) session is selected,
you cannot enter the actually counted inventory in the current
field. To specify the counted inventory, click the Serials icon. The
Cycle Counting Order Line Serials (whinh5106m000) session
starts, in which you can register the serial numbers, and specify
whether the serial numbers are actually in inventory.
Variance
6-23
Warehousing
Field
Description
Reason for
Variance
Counting Date
Counted Inventory
Recount
Processed
Price
6-24
Field
Use Adjustment
Price
Description
Uses the Adjustment Price, as specified in this session, for the
financial transactions related to the cycle count order line. You
can only specify or modify the adjustment price if this check box
is selected.
This field is only available if both of these conditions apply:
The cycle count order line is for a positive variance.
The item's inventory valuation method is not set to Fixed
Transfer Price (FTP). You can view the item's inventory
valuation method in the Warehouse Item
(whwmd2110s000) session.
Adjustment Price
The new price for each item. You can only specify or modify the
adjustment price if the Use Adjustment Price check box in this
session is selected. If the Use Adjustment Price check box is not
selected, no adjustment price is specified in this field.
Adjustment Amount
icon.
6-25
Warehousing
icon.
6-26
6-27
Warehousing
icon.
6-28
6-29
Warehousing
icon.
6-30
3. To approve an order line, select it and then click the Approve Order Lines
icon.
4. To order a recount of a line item; select the line and then from the Specific
menu, select Recount Order Lines.
6-31
Warehousing
icon.
6-32
6-33
Warehousing
6-34
Input Value
Variance
100
6-35
Warehousing
Adjustment Order
(whinh5120m100)
6-36
Adjustment Orders
You can define, view, or maintain inventory adjustment orders in the Adjustment
Orders (whinh5120m000) session. The adjustment order lines are also entered
from within this session.
You can start several sessions from the Specific menu of the Adjustment Orders
(whinh5120m000) session. If you choose:
Lines, the Adjustment Order Lines (whinh5121m000) session starts. You can
only start this session for a selected inventory adjustment order.
Process, the Process Adjustment Orders (whinh5221m000) session starts.
Delete, the Delete Adjustment Orders (whinh5230m000) session starts.
Remove Processed Order Lines, the Remove Processed Adjustment Order
Lines (whinh5271m000) session starts.
Processed Orders History, the Processed Adjustment Order History
(whinh5570m000) session starts.
\\ Warehouse Management \ Cycle Counting/Adjustment Orders \
Adjustment Orders (whinh5120m000)
Sub-session: Adjustment Order (whinh5120m100)
Adjustment Order
6-37
Warehousing
Field
Description
Order
Warehouse
Employee
Order Date
Manual Adjustment
Line
Location
Item
Inventory Adjusted
Variance
6-38
icon to start
Adjustment Order
10. Save and Close the session.
6-39
Warehousing
icon.
6-40
Description
Order
Employee
Order Date
6-41
Warehousing
Field
Description
Item
Warehouse
Actual Inventory
Adjustment Date
Reason for
Adjustment
6-42
Input Value
Item
CD
Warehouse
Actual Inventory
12
INV
6-43
Warehousing
Lesson Review
In this lesson, you learned:
Set cycle counting parameters.
Generate cycle count orders.
Print cycle count orders and reports
Enter cycle count data.
Approve variances.
Process the cycle count order.
Create, enter and process Adjustment Order lines.
6-44
Review Questions
1. The Cycle Counting module enables companies to perform physical inventory
checks based on an item stock point.
A. True
B. False
2. You can define the conditions for cycle counts and the allowed deviations of
the costs and the quantity percentages within the Cycle Counting tab of what
session.
A. Inventory Handling
B. Reasons
C. Generate Cycle Counting Orders
D. Easy Entry Adjustment Orders
3. You can create codes and descriptions of reasons for variances used for
cycle counting in the Reasons (tcmcs0105m000) session.
A. True
B. False
4. Cycle Count Orders can be manually generated based on the specified range
of information.
A. True
B. False
5. You can also approve variances, process cycle counts, initiate a recount,
delete cycle counts, and view the processed cycle count order history by
accessing several sessions from within the Cycle Counting Orders
(whinh5100m000) session.
A. True
B. False
6-45
Warehousing
1. True
2. A
3. True
4. False. Cycle Count Orders can be system generated based on the specified
range of information.
5. True
6-46