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Initial Load Test Procedure, Test Set up and desing of Test Pile

Cut off level

2.0 Mts. w.r.to FGL

Double under reamed 500 mm dia. pile having working load capacity as uner
50 M.T. Compressive Load
5.4 M.T. Lateral Load
Diameter and Length of Pile has been proposed as per POWER GRID / Approved soil investigation report

REV

NIL

DATE

REMARK

REV

19.04.2016

FOR APPROVAL

PURVANCHAAL VIDYUT VITARAN NIGAM


LIMITED
POWER GRID CORPORATION OF INDIA
LTD.

OWNER
EMPLOYER

PACKAGE -A UNDER INTEGRATED POWER


DEVELOPMENT SCHEME ( IPDS ) WORKS
IN OLD KASHI AREA OF VARANASI TOWN
OF UP UNDER DEPOSIT WORK OF PUVVNL.

PROJECT

CC-CS/713-NR1/CBL-3266/3/G7/NOAI/5607,Dated 12-12-2015
CC-CS/713-NR1/CBL-3266/3/G7/NOASERVICE
I/5608,Dated 12-12-2015
KEI INDUSTRIES LIMITED
CONTRACTOR
NOA NO.

SUPPLY

TITLE

Initial Load Test Procedure, Test Set up and


desing of Test Pile

Total Sheet Doc.No.


26

KEI/VNS/2016/SS/CIVIL DSN-01

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

PILE FOUNDATIONS
Types of Piles

Concrete Piles
o Under Reamed Piles as per I.S.2911-Part 3.
o Bored-cast in-situ piles
o Driven Cast-in-situ Piles
o Pre-cast Piles
Steel Piles
Pipe piles
Rolled steel H-section piles
Timber Piles
Composite Piles
Under reamed concrete piles

From above list, most widely adopted piles in firm grounds due to higher load capacity
requirement of foundations are under reamed pile concrete piles as per IS 2911 : Part 3.
Type and depth of Piles are based on following factors:
1. Strata of soil available at site
2. Load carrying capacity requirements (Horizontal and vertical)
3. Ground water condition
4. Type of structure to be supported

Double Under Reamed cast in-situ concrete piles:


1. Mark the position of pile bore at site as per drawing coordinates.
2. Align the drill rig/ bore machine on position.
3. Attach proper diameter tool of drilling as per pile diameter (bore tool is slightly
less in dimension if piles are cased/liner is used).
Varansi Initial Load Test Procedure and Test Pile Design

Page 1 of 25

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NOA NO.

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SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

4. Drill the bore up to design pile depth.


5. Control the alignment. If pile is design as vertical pile, it should not deviate
more than 1.5% (1.5cm per 100cm bore depth). More details as in IS 2911 part
2, cl 7.1.2.
6. If piles are drilled in stabilized soil, bentonite mud, permanent liner (for marine
situation) or casing up to required depth is to be provided to protect the sides of
bore wall from collapse.
7. During drilling operations, site Engineer has to take care that soil augured /
drilled from pile bore is matching with soil investigation bore logs as per visual
identification and pile is drilled and terminated in same strata assumed in pile
design as per bore logs.
8. After completion of drilling/boring of pile, lower the cage immediately and pour
the concrete.
9. To do the concrete in fresh bore as possible as is very good practice of pile
foundation.
10. Concrete in pile foundations are done with trimie method suggested in IS 2911
Part 2 cl 7.5.
11. All precaution are to be taken mentioned in cl 7.5 (IS 2911 Part 2).
12. Pour the concrete at least up to 0.6m above cutoff level.
13. Record all the data necessary for pile log and pour card. (formats attached).
Concrete for Pile:
Minimum grade of concrete for pile: M25 with minimum cement 400 kg/cu m.
Slump requirement: 150 180 mm for trimie method concrete.

Varansi Initial Load Test Procedure and Test Pile Design

Page 2 of 25

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

Pile test: (IS 2911: Part 4 - 2013 Load test on piles)


Initial load test
Scope: For determination of ultimate capacity of pile foundation done on
separate pile foundation drilled in same strata of project area. Generally
load is increased up to 2.5 times of design load or max allowable
settlement.
Routine load test
Scope: For confirmation of working capacity of pile foundations done on working
pile foundation of project. Generally load is increased up to 1.5 times of
design load.
o Static method
Maintained load method
Cyclic method
o Dynamic method (high strain integrity test method)
Non destructive test
o Low strain integrity test method
Static test
o Kentledge method
o Anchor reaction method
Maintained load method: for compression load test (IS 2911 part 4 cl 6.0)
1. Kentledge load method
2. Anchor reaction method.
Load application: The test load was applied in a series of vertically down
ward incremental loads by means of a set of hydraulic jack connected to
hydraulic pump
Varansi Initial Load Test Procedure and Test Pile Design

Page 3 of 25

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

Each increment should not more than 20% of design load.


Maintain each increment till pile displacement is less than or equal to 0.1mm
for first 30minutes or 0.2mm for first one hour or till 2hour whichever occurs
first.
Load increments are given up to test load is achieved.
Measurement of displacement/settlement: 2 strain gauges were used to
record settlements for single pile.
Maintain the test load for next 24 hours and take readings of displacement at
every 1 hour interval till end of 24th hour.
Unloading: After completion of 24 hrs with test load, load is decreased in
equivalent each increment loads after every 15 min. Rebounds reading were
taken immediately after unloading and 15 min later for each stage of
decrement.
Safe load on single pile = least of following (As per IS 2911 Part 4)
o 2/3rd load at which the total displacement attains value of 12mm
o load at which the total displacement attains equal to 10% pile
diameter.
o load at which the total displacement attains equal to 7.5% pile bulb
diameter for under reamed piles.

Maintained load method: for lateral load test (IS 2911 part 4 Cl. 7.0)
Open pit was excavated to expose pile up to cutoff level.
The pile overflow concrete was dismantled and dressed with GP2 mortar to
smooth and horizontal top surface.
Hydraulic jack 1No, datum bar and other test assembly were erected as per
sketch attached.

Varansi Initial Load Test Procedure and Test Pile Design

Page 4 of 25

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

Datum bar resting on immovable supports, fixed at a distance of 3.0 times the
diameter of pile from the center of pile.
1 No Strain gauge was installed against pile surface as shown in figure 1 with
the help of datum bar (Least count = 0.01mm).
Load application: The test load was applied in a series of lateral incremental
loads by means of a set of hydraulic jack connected to hydraulic pump
Each increment should not more than 20% of design load.
Maintain each increment till pile displacement is less than or equal to 0.1mm
for first 30minutes
Displacement: 2 strain gauges fixed on immovable datum bar support to
record settlements placed at 30cm spacing on pile stem face.
Unloading: After completion of 12 hrs with test load was decreased equivalent
each increment loads after every 15 min. Rebounds reading were taken
immediately after unloading and 15 min later for each stage of decrement.
Safe lateral load on single pile = least of following (As per IS 2911 Part 4)
o 50% of final load at which the total displacement attains value of 12mm
o Final load at which total displacement corresponds to 5mm
o Load corresponding to any other specified displacement as
performance requirement.

No of routine test required:


1. 0.5% of total piles to be installed increased up to 2% of total piles to be installed
depend on type of structure and variation in soil strata among total no of piles in
pile depth zone. (as per IS 2911 part 4 Cl 4.2)
2. 1 test per 200 piles.

Varansi Initial Load Test Procedure and Test Pile Design

Page 5 of 25

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

No of Initial pile load test required:


1. one test per 1km stretch
RELAVENT CODES:
IS 2911 : Part 1 : Sec 1 : 1979 Driven cast in-situ concrete piles
IS 2911 : Part 1 : Sec 2 : 1979 Bored cast-in-situ piles
IS 2911 : Part 1 : Sec 3 : 1979 Driven precast concrete piles
IS 2911 : Part 1 : Sec 4 : 1984 Bored precast concrete piles
IS 2911 : Part 2 : 1980 Timber piles
IS 2911 : Part 3 : 1980 Under reamed piles
IS 2911 : Part 4 : 1985 Load test on piles
IS 5121 : 1969 Safety code for piling and other deep foundations
IS 6426 : 1972 Specification for pile driving hammer
IS 6427 : 1972 Glossary of Terms Relating to Pile Driving Equipment
IS 6428 : 1972 Specification for pile frame
IS 9716 : 1981 Guide for lateral dynamic load test on piles
IS 14362 : 1996 Pile boring equipment - General requirements
IS 14593 : 1998 Bored cast-in-situ piles founded on rocks Guidelines

Varansi Initial Load Test Procedure and Test Pile Design

Page 6 of 25

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

INITIAL / ROUTINE PILE LOAD TEST ON PILE FOUDNATION BY


ANCHOR REACTION METHOD
LOAD TEST ARRANGEMENT & PROCEDURE

The load test was conducted as per IS 2911 (part 4). The pile shall be tested for initial
and routine test as under.
Test / method

Initial

Compression

2.5

Routine
x

estimated

design 1.5 x design load max. 75

capacity 125 M.T.

equivalent static.

Pull out

2.5 x design load

1.5 x design load

Lateral

2.5

estimated

capacity 13.5 M.T.

design 1.0

estimated

design

capacity 5.40 M.T.

Pile foundation is proposed for Building as main unit and there is no pull out force in any
of these piles. In view of this, it is proposed to eliminate / not to conduct Initial Load Test
for Pullout Load.
PREPARATION OF TEST PILE AND ANCHOR PILES

Grade of pile foundation shall be minimum M30 grade with minimum cement
content 400kg/cu m.

Varansi Initial Load Test Procedure and Test Pile Design

Page 7 of 25

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

The pile top concrete shall be chipped off till sound concrete is met and dressed
up to test level/Cut off level.

The pile top is prepared smooth and in spirit level with GP2/any other non shrink
grout/ mortar/concrete (thickness not more than 30mm) and cured for at least 3-5
days such that it attains strength equal to or more than pile concrete.

Centre to center spacing between test pile and anchor piles shall not be less than
3 times pile shaft diameter or 2m whichever is less.

For compression load test, anchor piles shall be capable to take pullout load
generated during compression load testing. If anchor piles are working piles, care
shall be taken that uplift in anchor pile is within permissible limit.

PILE COMPRESSION TEST:


INSTALLATION OF TEST SET UP

MS plate of 25 mm thickness shall be placed over the pile top surface.

Datum bars resting on immovable supports, fixed at-least at a distance of 3.0


times the diameter of pile shaft from the center of pile on either side with
minimum 2m from center of test pile.

Displacement gauges (at least 4 nos. with valid calibration) shall be installed
against MS base plate placed on pile top with the help of datum bars (Least
count = 0.01mm).

Varansi Initial Load Test Procedure and Test Pile Design

Page 8 of 25

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

Hydraulic jack is connected with hydraulic power pack motor operated/manual


operated pump.

Calibrated hydraulic pressure gauge shall be attached to hydraulic pump system


for reading the applied load.

Test set up reference sketch is given in sketch for setup preparation. However
testing agency may adopt their set up.

PILES PULL OUT LOAD TEST: Not Applicable

Test set up reference sketch is given in sketch for setup preparation. However testing agency may
adopt their set up.
Datum bars resting on immovable supports, fixed at-least at a distance of 3.0 times the diameter of pile
shaft from the center of pile on either side with minimum 2m from centre of test pile.
Displacement gauges (at least 4 nos. with valid calibration) shall be installed against MS base plate placed
on pile top with the help of datum bars (Least count = 0.01mm).
Hydraulic jack is connected with hydraulic power pack motor operated/manual operated pump.
Calibrated hydraulic pressure gauge shall be attached to hydraulic pump system for reading the applied
load.

PILES LATERAL LOAD TEST:

Reaction pile shall be of ample capacity to resist the lateral thrust.

Routine lateral load test shall be carried out for a test load equal to the working
load; the maximum deflection of test loading in position shall not exceed 5 mm.

Varansi Initial Load Test Procedure and Test Pile Design

Page 9 of 25

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

TEST LOAD APPLICATION (Compression, Pullout & Lateral Load Test)

Load application: The test load shall be applied in a series of vertically down
ward incremental loads by means of a set of hydraulic jack connected to
hydraulic pump.

Test load:
For Initial load test it shall be 2.5 times design ( working ) load.
For Routine load test it shall be 1.5 times design ( working ) load.

Settlement: At least 4 strain gauges were used to record settlements.

Load increment: each load increment shall equal to 20% of design load.
Settlement readings were noted on each displacement gauge immediately after
loading and after every 60 minutes for each stage. Next load increment was
applied after satisfying following criteria. Of maintained load method.
Each stage of loading is maintained till rate of displacement of pile is less than or
equal to 0.2mm/hr or 2 hr has elapsed whichever is earlier. Then next increment
shall be given. This is repeated till max test load attained or pile exceeds
permissible displacement. The test load shall be maintained for 24 hours. If
permissible displacement exceeds in test pile, test is discontinued at respective
loading and gradual unloading is carried out as under.

Varansi Initial Load Test Procedure and Test Pile Design

Page 10 of 25

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

Unloading: After completion of 24 hrs with test load/achieving permissible


settlement decrease the load equivalent each increment loads after every 15
minutes. Rebounds reading were taken immediately after unloading and before
next decrement up to full decrement (Nil load).

Safe compression and pull out load on single pile


o least of following (As per IS 2911 (Part 4): 2013)

2/3rd load at which the total displacement attains value of 12mm for
diameter of pile equal to or less than 600mm.

2/3rd load at which the total displacement attains value of 18mm or 2% or


pile diameter which is less for diameter of pile more than 600mm.

50% of load at which the total displacement attains equal to 10% pile
diameter in uniform pile shaft diameter and 7.5% of bulb diameter in case
of under reamed piles.

Safe Lateral load on single pile

Fifty percent of the final load at which the total displacement increases to
12 mm

Final load at which the total displacement corresponds to 5 mm

Load corresponding to any other specified displacement as per


performance or design requirements.

Varansi Initial Load Test Procedure and Test Pile Design

Page 11 of 25

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

OTHER DETAILS

REQ TO BE NOTED

PILE DETAILS

Pile No
Type of pile
Date of casting
Depth of pile from test level
Diameter of pile
Grade of concrete
Date of Testing

:
:
:
:
:
:
:

REACTION ANCHOR DETAILS

No of anchors used
Type of anchor

:
:

HYDRAULLIC JACK DETAILS

Capacity of jack
No of jack used
Ram dia of jack
Area of one jack ram

:
:
:
:

HYDRAULLIC PRESSURE GAUGE DETAILS

Make
:
Least count of pressure gauge :
Maximum range
:
Varansi Initial Load Test Procedure and Test Pile Design

Page 12 of 25

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

DISPLACEMENT GAUGES DETAILS

Make
Least count
Max Range
No. of dial gauge used

:
:
:
:

OBSERVATIONS
Load increment = 20% of design load = __ x 0.2 = XXX Tonne
Pressure req

= LD INCREMENT*1000/RAM AREA
= (xxx *1000)/ram area = _____ kg/sq cm

Observation table

DATE
/TIME

Load
(Tonne)

Pressure
Gauge
reading

Dial Gauge Readings


A

FINDINGS / RESULTS

Varansi Initial Load Test Procedure and Test Pile Design

Page 13 of 25

Net Average
Rdg
D

Settlement
(mm)
Average

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

PROCEDURES FOR INITIAL COMPRESSION PILE LOAD TEST:


PREPARATION OF PILE HEAD BEFORE TEST

The pile top concrete shall be chipped off till sound concrete is met and dressed
up to test level.
The pile top is prepared smooth and in spirit level with GP2/any other non-shrink
grout/ mortar (thickness not more than 20mm).
Kentledge load calculation and setup details are to be approved by client in prior.
If test is carried out with anchor piles, Anchor piles shall be capable to take the
pullout load generated during compression load testing on test pile.
Centre to center spacing between test pile and kentledge supports/anchor piles
Grade of concrete and other design requirements shall be as per IS2911 part 1
Section 2.
Test shall be conducted after 28 days of casting of anchor piles and test pile and
at least 7days of preparation of pile head top.

INSTALLATION OF TEST SET UP:

MS plate of 25 mm thickness shall be placed over the pile top surface.


Datum bars resting on immovable supports, fixed at-least at a distance of 3.0
times the diameter of pile shaft from the center of pile on either side.
Displacement gauges (at least 4 nos. with valid calibration) shall be installed
against MS base plate placed on pile top with the help of datum bars (Least
count = 0.01mm).
Hydraulic jack is connected with hydraulic motor/manual operated pump.
Calibrated hydraulic pressure gauge shall be attached to hydraulic pump system
for reading the applied load.

Varansi Initial Load Test Procedure and Test Pile Design

Page 14 of 25

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

Centre to center spacing between test pile and anchor piles should not less than
3 times pile shaft diameter. If anchor piles are working piles, care shall be taken
that uplift in anchor pile is within limit.

TEST LOAD APPLICATION:

Load application: The test load shall be applied in a series of vertically down
ward incremental loads by means of a set of hydraulic jack connected to
hydraulic pump.
Test load: It should be 2.0 times design load.
Settlement: At least 2 strain gauges were used to record settlements.
Load increment: each load increment shall equal to 20% of design load.
Settlement readings were noted on each displacement gauge immediately after
loading and after every 30 minutes for each stage. Next load increment was
applied after satisfying following criteria.
Maintained load Method:
Application of increment of test load and taking of measurement or displacement
in each stage of loading is maintained till rate of displacement of pile top is either
0.1mm in first 30 minutes or 0.2 mm in first one hour or till 2 hours which ever
occur first. If the limit of permissible displacement is not exceeded, testing of pile
is not required to be continued further. The test load shall be maintained for 24
hours.
Unloading: After completion of 24 hrs with test load, decrease the load equivalent
each increment loads after every 15 minutes. Rebounds reading were taken
immediately after unloading and before next decrement up to full decrement (Nil
load).
Safe load on single pile = least of following (As per IS 2911 Part 4)
2/3rd load at which the total displacement attains value of 12mm

Varansi Initial Load Test Procedure and Test Pile Design

Page 15 of 25

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

load at which the total displacement attains equal to 10% pile diameter
in uniform pile shaft diameter and 7.5% of bulb diameter in case of under
reamed piles.

OTHER DETAILS
PILE DETAILS:

Pile No
Type of pile
Date of casting
Depth of pile from test level
Diameter of pile
Grade of concrete
Date of Testing

:
:
:
:
:
:
:

Straight Bored cast in situ


____m
____ mm
M ___
__________ to ________

REACTION ANCHOR DETAILS / KENTLEDGE DETAILS


No of soil anchors used
: ___Nos.
Type of anchor
: _______________
Or Kentledge plateform details
: _______________
HYDRAULLIC JACK DETAILS:
Capacity of jack
No of jack used
Ram dia of jack
Area of one jack ram

:
:
:
:

__ MT
1 No
___ cm
_____ sq cm

Varansi Initial Load Test Procedure and Test Pile Design

Page 16 of 25

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

HYDRAULLIC PRESSURE GAUGE DETAILS:


Make
: _______
Least count of pressure gauge : ____ kg/sq cm
Maximum range
: ____ kg/sq cm
DISPLACEMENT GAUGES DETAILS:
Make
Least count
Max Range
No. of dial gauge used

: _________
: 0.01mm
: ___mm
: 2 Nos.

OBSERVATIONS:
Load increment = 20% of design load
Pressure req = (____tonne x 1000)/ram area = _____ kg/sq cm
Load
increment /
decrement

Load

PG RDG

INDI PG
RDG

Actual load

Avg
Settlement

20% each

tonne

kg/sqcm

kg/sqcm

Tonne

-mm

0
20
40
60
80

Varansi Initial Load Test Procedure and Test Pile Design

Page 17 of 25

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.

Load
increment /
decrement

Load

PG RDG

INDI PG
RDG

Actual load

Avg
Settlement

tonne

kg/sqcm

kg/sqcm

Tonne

-mm

120
140
20% each
160
180
200
180
160
140
120
100
80
60
40
20
0

Varansi Initial Load Test Procedure and Test Pile Design

Page 18 of 25

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

PROJECT
NOA NO.

SUPPLY
SERVICE

CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT
SCHEME ( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI
TOWN OF UP UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-122015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-122015
KEI INDUSTRIES LIMITED

Initial Load Test procedure and test pile design for


double bulb under reamed piles.
Load V/S settlement graph plot

Varansi Initial Load Test Procedure and Test Pile Design

Page 19 of 25

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

Page 20 of 25

Page 21 of 25

Page 22 of 25

PROJECT
NOA NO.

SUPPLY
SERVICE
CONTRACTOR
TITLE

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT SCHEME
( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI TOWN OF UP
UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-12-2015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-12-2015
KEI INDUSTRIES LIMITED

DESIGN
CALCULATION
FOR
REINFORCEMENT
EVALUATION OF ( TEST PILES ) - DOUBLE UNDER
REAMED PILE for Initial Load Test

Grade of Pile concrete


PILE DETAILS
Under Reamed Pile
Reinforcing Steel
Pile Diameter
500 mm
Cut off level w.r.to FGL
2.0 Mts.
Min. length of pile shall be as per Soil Investigation Agency's
( POWER GRID Approved ) length for below mentioned working
Length of pile
load capacity.

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

M-25
Fe-500

Safe
working
Test load
per pile
load per
pile
Compression
50
125
M.T.
Pull out
31.5
78.75
M.T.
Lateral
5.4
13.50
M.T.
As per IS:2911 (Part-I section-2) - Clause-5.11.1
Ast min. 0.4 % of pile area i.e.
785 mm^2

Design Calculations for Free Head Piles


Compression load Test pile

Free Head Pile

Test load for Initial load test for compression


=
125 M.T.
For a partial safety factor equal to
=
1.1
137500
mm^2
Acmin
=
Pu / 0.4 x Fck
=
Pu = 0.4 fck * Ac + 0.67 fy * Asc
Pu =
1375000 =
1963500 + 0.67*500*Asc
Asc min =
785 mm^2
Asc min. for direct compression =
5280 Sq.mm.i.e.
52.8 cm^2
Mom.for min.eccentricity = 20 mm
2.750 T-Mt. i.e.
2750 Kg-Mt. Lim
2
250000 ) =
1375000 /
(25x
0.220
Pu/fck.D =
125000000 ) =
(25x
0.009
Mu/fck*D3 = 27500000 /
Refer Chart 60 of SP16 p/fck =
0
Ast =

0 Sq.mm
Thus Ast =

785 mm^2 i.e.

Provide
20 mm Dia +
4 No. of
25 mm Dia +
4.91
8 No. of
Actual % of vertical reinf. Provided =
Ties 8 mm Tor Reinf. @ 250 mm c/c

Page 23 of 25

7.85 cm^2
nos i.e.
nos i.e.
2.69 %

12.57 cm^2
40.23 cm^2
52.80 cm^2

PROJECT
NOA NO.

SUPPLY
SERVICE
CONTRACTOR

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT SCHEME
( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI TOWN OF UP
UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-12-2015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-12-2015
KEI INDUSTRIES LIMITED

DESIGN
CALCULATION
FOR
REINFORCEMENT
EVALUATION OF ( TEST PILES ) - DOUBLE UNDER
REAMED PILE for Initial Load Test

TITLE

Pullout load Test pile

Free Head Pile

Test load for Initial load test for Pullout load


For a partial safety factor equal to
Direct tensile stress in concrete =
866250/
Ast vertical =
Thus Ast =

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

866250/ /
3150 mm^2

=
=
196350

i.e.

Provide
20 mm Dia +
4 No. of
20 mm Dia +
4 No. of
Actual % of vertical reinf. Provided =
Ties 8 mm Tor Reinf. @ 250 mm c/c

Page 24 of 25

78.75 M.T.
1.1
=
4.41

N/mm^2

275
31.50 cm^2
nos i.e.
nos i.e.
1.28 %

12.57 cm^2
12.57 cm^2
25.13 cm^2

PURVANCHAAL VIDYUT VITARAN NIGAM LIMITED


POWER GRID CORPORATION OF INDIA LTD.
PACKAGE -A UNDER INTEGRATED POWER DEVELOPMENT SCHEME
( IPDS ) WORKS IN OLD KASHI AREA OF VARANASI TOWN OF UP
UNDER DEPOSIT WORK OF PUVVNL.
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5607,Dated 12-12-2015
CC-CS/713-NR1/CBL-3266/3/G7/NOA-I/5608,Dated 12-12-2015
KEI INDUSTRIES LIMITED

PROJECT
NOA NO.

SUPPLY
SERVICE
CONTRACTOR

DESIGN
CALCULATION
FOR
REINFORCEMENT
EVALUATION OF ( TEST PILES ) - DOUBLE UNDER
REAMED PILE for Initial Load Test

TITLE

Lateral load Test pile

Free Head Pile

Test load for Initial load test for Lateral load


For a partial safety factor equal to

=
=

Lever arm for pile Design (Free head) =

8.60 M.T.
1.1
3.8 Mts.

Lim. Design Moment for Compression with bending =


Reduction factor
m
Lim. Design Moment =
143792000 /
Mu/fck*D3 =
Refer Chart 61 of SP16 p/fck =
Ast =

=
=
(25x

Vertical
Reinforcement
Ties

35.948 T-Mt.
14.379 T-Mt.
0.046

18.65 cm^2
nos i.e.
nos i.e.
1.05 %

Actual % of vertical reinf. Provided =


Ties 8 mm Tor Reinf. @ 250 mm c/c

Test load

9.5 x 3.80 =
0.4
0.400 x 35.9 =
125000000 ) =
0.038

1865 Sq.mm
Thus Ast =
1865 mm^2 i.e.
Provide
20 mm Dia +
4 No. of
16 mm Dia +
4 No. of

Test Pile

Design Consultant to KEI Shah & Talati

OWNER
EMPLOYER

Reinforcement in Test Pile - 500 mm dia. piles


Compression load Test
Pullout loadTest

12.57 cm^2
8.04 cm^2
20.61 cm^2

Lateral load Test

125 MT

79 MT

20 mm 4 nos.

20 mm 4 nos.

20 mm 4 nos.

25 mm 8 nos.

20 mm 4 nos.

16 mm 4 nos.

8 mm 250 mm c/c

13.50 MT

8 mm -250 mm c/c 8 mm -250 mm c/c

H:\2016\1619-GIS at Varansi for KEI-PGCIL\DESIGN\Pile test related\[TEST PILE DESIGN -Varansi.xls]Varansi-Initial Test Pile

Page 25 of 25

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