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ENVIRONMENTAL PRODUCT

DECLARATION OF
HIGH-QUALITY
PASTEURIZED MILK
PACKAGED IN PET BOTTLES*

* 0,5 litres, 1 litre


and 1,5 litres bottles

CPC code

Revision no.

2211 - Processed
liquid milk
(unstats.un.org)

2 del 14/10/2013

Certification no.
S-P 00118

Valid until

Reference year

Geographical scope

14/10/2016

2012

Italy

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY

1. THE COMPANY

2. certification
The company was set up in 1957 by a small cooperative
situated near Bologna and owned by Granlatte Societ
Cooperativa Agricola, together with which it forms the largest
milk chain in Italy, with shares held directly by the farmer
members of the cooperative.
Since the early nineties, the Group has been divided into
two distinct, synergistic structures: a consortium of milk
producers (Granlatte) which operates in the farming industry
and collects the raw material and a joint-stock company
(Granarolo S.p.A.), which controls the industrial and marketing
activities.
Granarolo is one of the leading food-processing companies in
Italy. The Group closed the year 2012 with a turnover of about

923 million euros and has:


7 production plants distributed across the country;
2,024 employees;
1,200 refrigerated vehicles for the distribution.
The groups business is divided into 3 main areas: milk &
cream, yogurt and dairy products.
Granarolo is the leading Italian company in the sale of fresh
milk and is one of the leaders on the market for UHT
milk (2nd largest market share), yogurt (3rd) and fresh cheese
(2nd).
The central office of Granarolo S.p.A. is situated in Bologna
and it has production plants in several regions of Italy.

3. THE PRODUCT
4. the production
process

5. METHODOLOGY
6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

8. ADDITIONAL
INFORMATION

2. CERTIFICATION
Granarolo adopts an integrated approach to quality policies
that combines economic, environmental and ethical objectives
along the entire food chain, from the farm to the consumers
table.

A path upon which the Company embarked about 15 years


ago, by opting for a high quality strategy that has culminated
today in the traceability of the chain, in the quality, in the
environment and occupational safety.

9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS
11. PCR AND CERTIFYING
BODY

12. REFERENCES
13. GLOSSARY

PAGE 2

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY

3. the product

2. certification
This Environmental Product Declaration EPD concerns the
High Quality pasteurized fresh milk packaged in one and a half
litre, one litre and half litre PET bottles.
Granarolo High Quality Milk is one hundred percent Italian
and comes from selected farms, where cows are fed naturally.
The Controlled Chain certification attests the respect of
excellence levels in milking, in collecting, in all the phases of
production and distribution.
The path that led to the production of High Quality milk
set out in 1982, when the Granarolo-Granlatte group set up
the milk supplier payment system based on specific quality
parameters, with a view to orienting the entire supply chain
(starting from the farmers) towards obtaining a superior quality
product with the following advantages:

monitoring of production in the cowshed, through strict


quality controls;
constant retraining of the zootechnical operators;
technical support in auto-monitoring the farms, offered by
Granlatte.
In 1992, Granarolo was the first company to put high quality
milk on the market, going beyond the standards laid down by
Italian law (Lex n169/89 and DM n 185/91).
The standards currently adopted by Granarolo for the raw
material used enable the milk to be subjected to a more delicate
pasteurization process so as to make it more similar to milk
freshly milked and, in addition, the milk is completely safe from
the point of view of health and hygiene.

3. THE PRODUCT
4. the production
process

5. METHODOLOGY
6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

8. ADDITIONAL
INFORMATION
PARAMETERS

WEIGHTED
MEAN

GEOMETRICAL
MEAN

LAW
STANDARD

Fat p/v

3.90%

> 3.60%

Proteins p/v
Somatic cells
(thousands of cells per ml)

Bacterial load
(thousands of bacteria per ml)

3.45%

> 3.20%

223

< 300

13

< 100

tabLE 1 quality and safety standards of the granarolo raw material

PAGE 3

Energy value

281 kJ (67 kcal)

Proteins

3,35 g

Charbohydrates

5.00 g (of which sugar 5.00 g)

Fat

3.75 g (of which saturated 2.53 g)

Food fibre

0.00 g

Sodium

0.05 g

Calcium

120 mg (15% of raccomended daily intake)

tabLE 2 NUTRITIONAL DATA (datA for 100 ml of product).

9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS
11. PCR AND CERTIFYING
BODY

12. REFERENCES
13. GLOSSARY

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY

4. THE PRODUCTION PROCESS

2. certification
The production process can be divided into the following four
main phases:
production and collecting of raw milk at the cowsheds and
transport to the plants;
production of bottles;

industrial milk pasteurization and packaging process (Figure


1);
transport to the distribution platforms (afterwards the milk
can be distributed to sales points or sent to Transit Point
where the pre-ordered products assembly takes place).

Pieve Emanuele (MI)

72 %
Assolac

28 %
Bologna

2012 total High Quality milk in 1 l PET 94,626,258 litres

Roma

Anzio(RM)
0,5 - 1 litro

Gioia del colle (BA)


0,5 - 1 litro

20.7 %
Pasturago

Gioia del Colle (BA)

33.7 %
Bologna

26 %
Anzio

1
litre

14.2 %
Gioia del Colle
5.4 %
Assolac

2012 total High Quality milk in 0.5 l PET 2,175,406 litres


Nola (NA)
Castrovillari (CS)
1 - 1,5 litri
Production plant
Logistic platform

87.8 %
Gioia del Colle

0.5
litres

figure 1 granarolo plants where in 2012 high quality milk packaged in 1.5 liter, 1 liter and 0.5 liter pet bottles was produced.

PAGE 4

process

6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

Bologna
0,5 - 1 - 1,5 litri
Pasturago (MI)
1 litro

1.5
litres

4. the production

5. METHODOLOGY

2012 total High Quality milk in 1.5 l PET 8,387,856 litres

Bologna

3. THE PRODUCT

4%
Anzio
8.2 %
Bologna

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS
11. PCR AND CERTIFYING
BODY

12. REFERENCES
13. GLOSSARY

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY
Before being unloaded, the milk received is subjected to
an initial incoming test to make sure that it is suitable for
processing.
After the refrigerated storage phase, the milk is transferred to
the pasteurization process, which consists of a continuous flow
heat treatment at a temperature of 73-75C for 21 (Figure 2).
The phase after the pasteurization process consists in
packaging the milk (Figure 3); the process starts with the

Arrival of raw milk

transformation of the preforms into bottles, which are


transferred to the filling machine and then labelled and grouped
into bundles located on pallets.
The packaged milk is then transferred to distribution from
where it will be distributed directly to the points of sale or
via the Transit Points where the pre-ordered products are
assembled.

Pasteurized
milk

Stretch-blow moulding
Cooling

Cooling

Pasteurization

Storage in silo

Degassing

8. ADDITIONAL
INFORMATION

PAGE 5

PERFORMANCES

9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD

Pallettizing and winding

10. CONTACTS

Storage in refrigerator

11. PCR AND CERTIFYING


BODY

Skimming
Shipment

figure 2 diagram of milk pasteurization process.

6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES

Labelling

Titration
Homogenization

5. METHODOLOGY

7. ENVIRONMENTAL

74 c for 21 seconds

Bacterial removal

4. the production

Packaging

Packaging with heat shrink film


Warming up

3. THE PRODUCT

process

Production of preform

Packaging

2. certification

figure 3 the packaging of milk in pet bottles.

12. REFERENCES
13. GLOSSARY

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY

5. MetHODOLOGY

2. certification
The environmental performance of the product was quantified
as laid down in the general rules of the EPD Program1 and in
the specifications of the group of products Processed liquid
Milk and cream, using the LCA (Life Cycle Assessment) method regulated by the ISO 14040 series international standards,
which are used to determine environmental impacts in terms
of consumption of resources and atmospheric emissions of a
product or service throughout its life (from cradle to grave).
In this specific case, the LCA analysis was developed using
some LCA databases as a further support tool, such as Ecoinvent and PlasticsEurope (within the software SimaPro v.7.3.3);
the contribution of generic data to the end results was less than
10%. The study was conducted on direct suppliers-producers,
who were sent detailed questionnaires to ensure a complete
characterization of their production activity.
The data are referred to the following periods:
2012 for the processes that take place in the plants in Bologna, Anzio, Gioia del Colle, Pasturago and Assolac-Castrovillari;
2012 for the PET bottle preforms and the PE caps manufacturers.

2012 for the 18 farms of the sample from


which data about milk production were collected.

3. THE PRODUCT
4. the production
process

5. METHODOLOGY
6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

8. ADDITIONAL
INFORMATION

International epd System managed by the International epd Consortium iec (www.environdec.com).

9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS
11. PCR AND CERTIFYING
BODY

12. REFERENCES
13. GLOSSARY

PAGE 6

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY

6. SYSTEM BOUNDARIES AND MAIN HYPOTHESES

2. certification
The limits of the system studied include the entire High Quality
Milk production process handled by Granarolo and, to be more
precise, the production of milk at the farms, the pasteurization
and packaging at the Granarolo Group and Assolac Castrovillari
plants, the transport to the preliminary storage platforms and
then to the Transit Points.
A detailed diagram of the system analysed is shown in Figure
4, which illustrates three different levels or subsystems for the
following production activities:
Upstream processes
farms raw milk production at the cowsheds;
production of packaging materials production of the PET

preforms, of the packaging indicated on the bill of materials of


the bottled High Quality Milk and of the auxiliary materials for
the pasteurization process.
Core processes
Granarolo process milk pasteurization and packaging
activities.
Downstream processes
transport of finished product the transport of the PETpackaged High Quality Milk to the distribution platforms and
the transit points;
conservation in the refrigerator;
end of life of primary packaging.

3. THE PRODUCT
4. the production
process

5. METHODOLOGY
6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

energy

Raw
materials

Production of caps
and PET preforms

figure 4 diagram of the granarolo milk production system.

PAGE 7

Packaging
Plants: Bologna, Anzio, Gioia del
Colle (Sail), Pasturago, Castrovillari (Assolac).

transport

energy

Transport to
Trasporto
alle
logistic
platforms
transport of finished products

Deiezioni, Rifiuti,
Emissioni Fermentazione Enterica

energy

Pasteurization
Process

transport of
raw milk

output
PRODUCTION
OF PACKAGING

water

Bovini, Alimenti, Acqua,


Feed, Water,
Detergents,
Energy
Detergenti,
Consumi
energetici.

Farms
Aziende
agricole

downstream processes

core processes

trasport of
preforms

production
of raw milk

input

upstream processes

Conservation in
the refrigerator

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS
11. PCR AND CERTIFYING
BODY

End of life of
primary packaging

12. REFERENCES
13. GLOSSARY

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY

7. Environmental Performances

2. certification
In accordance with the rules of the EPD system, below are
shown the environmental performances referred to 1 litre of
milk. As the milk is distributed in 1.5, 1 and 0.5 litres bottles,
the results will be presented keeping the functional unit fixed
bottle).

Resources consumption
The need for resources is indicated in three separate sections:
renewable resources (Table 3), non-renewable resources (Table
4) and water consumption (Table 5).

3. THE PRODUCT
4. the production
process

5. METHODOLOGY
upstream

Core

Downstream

6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES

1 litre
bottle

RENEWABLE RESOURCES
data for 1 l of product

Material
resources
(data in grams)

Energy resources
(data in MJ)

Milk production

Packaging
production

Other materials

Granarolo
process

Transport

Conservation

End of life of
packaging

T
o
t
a
l

PERFORMANCES

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD

Wood and biomass

45

<1

<1

<1

58

10. CONTACTS
Hydroelectric

0.13

0.03

0.01

0.09

<0.01

0.19

<0.01

0.46

Eolic

0.01

<0.01

<0.01

0.02

<0.01

0.05

<0.01

0.09

Solar

0.01

0.01

<0.01

<0.01

0.07

0.03

<0.01

0.07

The numbers reported in the tables above are the outcome of rounding. For this reason total results could slightly differ from the sum of contributions of the different phases.

PAGE 8

7. ENVIRONMENTAL

11. PCR AND CERTIFYING


BODY

12. REFERENCES
13. GLOSSARY

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY
upstream

Core

Downstream

0.5 litres
bottle
RENEWABLE RESOURCES

Milk production

Packaging
production

Other materials

Granarolo
process

Transport

Conservation

End of life of
packaging

Wood and biomass

44

20

<1

<1

<1

69

Hydroelectric

0.13

0.05

0.01

0.09

<0.01

0.19

<0.01

0.47

Eolic

0.01

0.01

<0.01

0.02

<0.01

0.05

<0.01

0.09

Solar

0.01

0.02

<0.01

0.01

<0.01

0.03

<0.01

0.08

data for 1 l of product

Material
resources
(data in grams)
Energy resources
(data in MJ)

upstream

Core

Downstream

1.5 litres
bottle
RENEWABLE RESOURCES

data for 1 l of product

Material
resources
(data in grams)
Energy resources
(data in MJ)

T
o
t
a
l

Wood and biomass

Milk production

45

Packaging
production

Other materials

<1

Granarolo
process

Transport

<1

Conservation

End of life of
packaging
<1

T
o
t
a
l

2. certification
3. THE PRODUCT
4. the production
process

5. METHODOLOGY
6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD

55

10. CONTACTS
Hydroelectric

0.13

0.03

0.03

0.05

<0.01

0.19

<0.01

0.44

Eolic

0.01

<0.01

<0.01

0.01

<0.01

0.05

<0.01

0.08

11. PCR AND CERTIFYING

Solar

0.01

0.01

<0.01

0.01

<0.01

0.03

<0.01

0.06

BODY

The numbers reported in the tables above are the outcome of rounding. For this reason total results could slightly differ from the sum of contributions of the different phases.

12. REFERENCES

table 3 total consumption of renewable resources associated with the operations included within the system boundaries. data expressed per litre of milk
(1.5, 1 and 0.5 litres bottles)

13. GLOSSARY

PAGE 9

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY
upstream

Core

Downstream
T
o
t
a
l

1 litre
bottle

NON RENEWABLE RESOURCES

data per 1 l of product

Material
resources
(data in grams)

Milk production

Packaging
production

Other materials

Granarolo
process

Transport

Conservation

End of life of
packaging

2. certification
3. THE PRODUCT
4. the production
process

Sodium chloride

11.0

0.4

1.8

0.6

<0.1

0.1

<0.1

13.9

Limestone
(CaCO3)

7.9

0.4

0.1

0.3

<0.1

0.7

<0.1

9.3

Potassium chloride

6.4

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

6.4

6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES

Dolomite

5.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

5.1

7. ENVIRONMENTAL

5. METHODOLOGY

PERFORMANCES

Gravel

0.2

2.0

<0.1

<0.1

<0.1

0.1

<0.1

2.3

Oil

15

15

Natural gas

10

10

Other

3.4

0.1

<0.1

<0.1

<0.1

<0.1

<0.1

3.7

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS

Energy resources
(data in grams)

Coal

15

10

13

<1

27

<1

67

Oil

41

15

<1

72

Natural gas

17

28

<1

24

<1

79

Other

<1

<1

<1

<1

<1

<1

<1

The numbers reported in the tables above are the outcome of rounding. For this reason total results could slightly differ from the sum of contributions of the different phases.

PAGE 10

11. PCR AND CERTIFYING


BODY

12. REFERENCES
13. GLOSSARY

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY
upstream

Core

Downstream
T
o
t
a
l

0.5 litres
bottle

NON RENEWABLE RESOURCES

data per 1 l of product

Material
resources
(data in grams)

Milk production

Packaging
production

Other materials

Granarolo
process

Transport

Conservation

End of life of
packaging

2. certification
3. THE PRODUCT
4. the production
process

Sodium chloride

11.2

0.6

4.6

0.2

<0.1

0.1

<0.1

16.6

Limestone
(CaCO3)

7.9

0.6

0.2

0.3

<0.1

0.7

<0.1

9.7

Potassium chloride

6.3

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

6.3

6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES

Dolomite

5.2

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

5.2

7. ENVIRONMENTAL

5. METHODOLOGY

PERFORMANCES

Gravel

0.2

4.6

<0.1

<0.1

<0.1

0.1

<0.1

4.8

Oil

15

15

Natural gas

10

10

Other

3.4

0.3

0.1

<0.1

<0.1

<0.1

<0.1

3.8

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS

Energy resources
(data in grams)

Coal

15

17

12

<1

27

<1

73

Oil

41

30

18

<1

97

Natural gas

17

20

25

24

<1

88

Other

<1

<1

<1

<1

<1

<1

<1

<1

The numbers reported in the tables above are the outcome of rounding. For this reason total results could slightly differ from the sum of contributions of the different phases.

PAGE 11

11. PCR AND CERTIFYING


BODY

12. REFERENCES
13. GLOSSARY

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY
upstream

Core

Downstream

1.5 litres
bottle
NON RENEWABLE RESOURCES

T
o
t
a
l

2. certification
3. THE PRODUCT

Milk production

Packaging
production

Other materials

Granarolo
process

Transport

Conservation

End of life of
packaging

Sodium chloride

11.0

0.4

2.8

0.5

<0.1

0.1

<0.1

14.7

Limestone
(CaCO3)

7.9

0.4

0.2

0.2

<0.1

0.7

<0.1

9.3

Potassium chloride

6.5

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

6.5

Dolomite

5.1

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

5.1

Gravel

1.8

<0.1

<0.1

<0.1

<0.1

<0.1

<0.1

1.8

PERFORMANCES

Oil

15

15

8. ADDITIONAL
INFORMATION

Natural gas

10

10

Other

1.8

1.5

<0.1

<0.1

<0.1

0.1

<0.1

3.4

Coal

15

11

<1

27

<1

65

Oil

41

18

11

<1

81

Natural gas

17

36

24

<1

89

Other

<1

<1

<1

<1

<1

<1

<1

<1

data per 1 l of product

4. the production
process

Material
resources
(data in grams)

Energy resources
(data in grams)

5. METHODOLOGY
6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL

9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS
11. PCR AND CERTIFYING
BODY

12. REFERENCES

The numbers reported in the tables above are the outcome of rounding. For this reason total results could slightly differ from the sum of contributions of the different phases.
table 4 total consumption of non-renewable resources associated with the operations considered in the system boundaries. data expressed per litre
of milk (1.5, 1 and 0.5 litres bottles).

PAGE 12

13. GLOSSARY

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY
upstream

Core

Downstream

1 litre
bottle
NON RENEWABLE RESOURCES
data for 1 l of product

Milk production

Packaging
production

Other materials

Granarolo
process

Transport

Conservation

End of life of
packaging

water consumption (l/l)

1502

<1

<1

<1

<1

T
o
t
a
l

2. certification
3. THE PRODUCT
4. the production

155

process

5. METHODOLOGY
upstream

Core

Downstream

0.5 litres
bottle
NON RENEWABLE RESOURCES
data for 1 l of product

Milk production

Packaging
production

Other materials

Granarolo
process

Transport

Conservation

End of life of
packaging

water consumption (l/l)

1472

<1

<1

<1

upstream

Core

T
o
t
a
l

152

6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD

Downstream

1.5 litres
bottle
NON RENEWABLE RESOURCES
data for 1 l of product

Milk production

Packaging
production

Other materials

Granarolo
process

Transport

Conservation

End of life of
packaging

water consumption (l/l)

1502

<1

<1

<1

<1

T
o
t
a
l

159

10. CONTACTS
11. PCR AND CERTIFYING
BODY

12. REFERENCES

The numbers reported in the tables above are the outcome of rounding. For this reason total results could slightly differ from the sum of contributions of the different phases.
table 5 total water consumption. data expressed in litres per litre of milk (1.5, 1 and 0,5 litre bottles).

PAGE 13

13. GLOSSARY

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

upstream

Core

Milk production

Waste to recycling (g)

Packaging
production

Other materials

<1

upstream

Granarolo
process

Transport

22

<1

Core

3. THE PRODUCT

Conservation
<1

End of life of
packaging
9

T
o
t
a
l

process

5. METHODOLOGY

33

Downstream

WASTE
for 1 l of product

Milk production

Packaging
production

Other materials

Granarolo
process

Transport

Conservation

End of life of
packaging

Waste to recycling (g)

<1

<1

<1

15

Core

4. the production

6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES

0.5 litre
bottle

upstream

2. certification

Downstream

1 litre
bottle
WASTE
for 1 l of product

1. THE COMPANY

waste. In table 6 the total amount of waste produced in


order to produce one litre of milk is shown.

Waste production
Another important data item in the description of the
environmental impacts of the system is the production of

T
o
t
a
l
24

Downstream

1.5 litre
bottle
WASTE
for 1 l of product

Milk production

Packaging
production

Other materials

Granarolo
process

Transport

Conservation

End of life of
packaging

Waste to recycling (g)

<1

201

<1

<1

T
o
t
a
l
212

7. ENVIRONMENTAL
PERFORMANCES

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS
11. PCR AND CERTIFYING
BODY

12. REFERENCES

The numbers reported in the tables above are the outcome of rounding. For this reason total results could slightly differ from the sum of contributions of the different phases.
TabLE 6 waste production (data expressed in grams per litre of milk for 1, 1.5 and 0.5 litre formats).

PAGE 14

13. GLOSSARY

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

Emissions into air and water


With regard to the emission of pollutants, the EPD
International System lays down that they must be presented
in aggregate form, assessing them through indicators that
refer to different types of environmental impact

1. THE COMPANY
The results of this characterization are given in Table 7 below in
which they are expressed for one litre of milk.

2. certification
3. THE PRODUCT
4. the production

upstream

Core

process

Downstream

1 litre
bottle

impact indicators

Milk production

Packaging
production

Other materials

Granarolo
process

Transport

Conservation

End of life of
packaging

T
o
t
a
l

5. METHODOLOGY
6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL

data for 1 l of product

PERFORMANCES

Photochemical ozone creation


potential
g C2H4 eq
Acidification potential
g SO2 eq

0.48

5.66

0.11

0.28

0.01

0.07

0.05

0.30

0.01

0.10

0.06

0.50

<0.01

<0.01

0.71

8. ADDITIONAL
INFORMATION

6.92

9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS

Eutrophication potential
g PO4 eq

4.24

0.05

0.01

0.10

0.02

0.17

0.05

4.64

11. PCR AND CERTIFYING


BODY

The numbers reported in the tables above are the outcome of rounding. For this reason total results could slightly differ from the sum of contributions of the different phases.
3

the phases of an lca classification and characterization study entail identifying a series of potential environmental effects and then determining which of

12. REFERENCES

the impacts identified during the inventory phase contributes to a given effect (classification). another aim of this phase is to assign a umeric value to the degree to which the process examined contributes to the potential impacts identified by determining given environmental indicators (characterization).

PAGE 15

13. GLOSSARY

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY
Core

upstream

Downstream

0.5 litres
bottle
Milk production
impact indicators

data for 1 l of product

Photochemical ozone creation


potential
g C2H4 eq

Packaging
production

Other materials

Granarolo
process

Transport

Conservation

End of life of
packaging

T
o
t
a
l

2. certification
3. THE PRODUCT
4. the production

0.47

0.16

<0.01

0.04

0.04

0.06

<0.01

0.77

process

5. METHODOLOGY

Acidification potential
g SO2 eq

5.68

Eutrophication potential
g PO4 eq

4.18

0.44

0.08

0.05

0.01

0.26

0.10

0.30

0.07

0.50

0.17

<0.01

0.08

7.23

4.69

6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL

Core

upstream

PERFORMANCES

Downstream

1.5 litres
bottle
Milk production

Packaging
production

Other materials

Granarolo
process

Transport

Conservation

End of life of
packaging

Photochemical ozone creation


potential
g C2H4 eq

0.48

0.12

<0.01

0.01

0.05

0.06

<0.01

0.75

Acidification potential
g SO2 eq

5.68

0.30

0.13

0.22

0.18

0.50

<0.01

7.02

Eutrophication potential
g PO4 eq

4.25

0.05

0.03

0.08

0.04

0.17

0.05

4.67

iImpact indicators

data for 1 l of product

T
o
t
a
l

The numbers reported in the tables above are the outcome of rounding. For this reason total results could slightly differ from the sum of contributions of the different phases.
Table 7 - impacts indicators for 1 litre of milk

PAGE 16

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS
11. PCR AND CERTIFYING
BODY

12. REFERENCES
13. GLOSSARY

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

Environmental footprints
The ecological footprint, the carbon footprint and the water footprint for one litre of milk in the different formats (1, 0.5, 1.5 litres)

1. THE COMPANY
were calculated and reported in table 8.

2. certification
3. THE PRODUCT

1 litre
bottle
Milk production

ENVIRONMENTAL FOOTPRINTS

3.6

Packaging
production

0.3

Other materials

<0.1

Granarolo
process

0.3

Transport

0.1

T
o
t
a
l

4.3

4. the production
process

Conservation

0.4

End of life of
packaging

<0.1

global m2/l

5. METHODOLOGY
6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

8. ADDITIONAL
INFORMATION
1.154

0.09

0.01

0.12

0.02

1.39

0.14

<0.01

kg CO2 eq/l

9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS

1,350

<10

<10

<10

<10

1,350
litri/l

<10

<10

11. PCR AND CERTIFYING


BODY

12. REFERENCES
4

of which 0,65 kg deriving from CH4 produced by enteric fermentations and during the manure storage phases.

PAGE 17

13. GLOSSARY

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY
2. certification

0.5 litres
bottle

Milk production

Packaging
production

Other materials

Granarolo
process

Transport

T
o
t
a
l

3. THE PRODUCT
Conservation

End of life of
packaging

4. the production
process

5. METHODOLOGY
ENVIRONMENTAL FOOTPRINTS

3.6

0.5

<0.1

0.3

0.2

4.6

0.4

<0.1

global m2/l

6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

1.145

0.16

0.01

0.11

0.06

1.48

0.14

0.02

kg CO2 eq/l

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD

1,320

<10

<10

<10

<10

1,320
litri/l

<10

<10

10. CONTACTS
11. PCR AND CERTIFYING
BODY

of which 0,65 kg deriving from CH4 produced by enteric fermentations and during the manure storage phases.

12. REFERENCES
13. GLOSSARY

PAGE 18

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY
2. certification

1.5 litres
bottle

Milk production

Packaging
production

Other materials

Granarolo
process

Transport

T
o
t
a
l

3. THE PRODUCT
Conservation

End of life of
packaging

4. the production
process

5. METHODOLOGY
ENVIRONMENTAL FOOTPRINTS

3.6

0.3

0.1

0.3

0.1

4.4

0.4

<0.1

global m2/l

6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

1.156

0.10

0.03

0.13

0.04

1.45

0.14

0.01

kg CO2 eq/l

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD

1,350

<10

<10

<10

<10

1,350
litri/l

<10

<10

10. CONTACTS
11. PCR AND CERTIFYING

Table 8 - ENVIRONMENTAL FOOTRPINT OF 1 LITRE OF MILK


6

of which 0,66 kg deriving from CH4 produced by enteric fermentations and during the manure storage phases.

BODY

12. REFERENCES
13. GLOSSARY

PAGE 19

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY

8. ADDITIONAL INFORMATION

2. certification
Representativeness of the farms
Granarolo acquires the raw material from a large number of
farms, all situated in Italy, which are divided into classes, not
only on the basis of the number of animals but also in terms of
the quantity of milk produced per day (expressed in litres/day).
The distribution of milk producers according to the distinction
made by Granarolo is illustrated in Figure 5, from which it
emerges that most of the milk (63.1%) comes from the
cowsheds with a daily production of over 3,000 litres/day.

contributions to total milk production of farms categories

26.4%
1.001 - 3.000 l/g

64.9%
>3.000 l/g

6.5%
501 - 1.000 l/g

2.2%
0-500 l/g

Figure 5 contributions to total milk production of the different


farms categories (2012 data).

Primary milk production data


The primary milk production data used for the LCA and to
draw up this Environmental Product Declaration refers to a
sample of 18 farms; in quantitative terms, the production of
these companies was equivalent to 14% of the high quality milk
produced by Granarolo in 2012. As regards their production, the
sample cowsheds belong to the three main categories shown in
Figure 5 (501-1,000 l/g, 1,001-3,000 l/g and > 3,000 l/g), so as
to guarantee that 97.6% of the high quality milk produced and
delivered to Granarolo is represented (the cowsheds with a productivity of less than 500 litres/day, which account for 2.4% of
the milk were left out of the sample).
Primary milk processing data
The primary milk processing and packaging data refers to all
the 5 plants indicated in Figure 1 and accounts for 100% of the
production of Granarolo High Quality Milk packaged in 1.5, 1
and 0.5 litre PET bottles.
Use and end of life of the bottle
The impacts associated with the use of the milk and
management of the primary packaging after use are closely
correlated with the consumers behaviour.
Consumption of High Quality Milk
As regards the use phase, the main environmental impact
is associated with the storage of the fresh product in the
refrigerator, considering that High Quality Milk has a life of 6
days following pasteurization.

3. THE PRODUCT
4. the production
process

5. METHODOLOGY
6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS
11. PCR AND CERTIFYING
BODY

12. REFERENCES
13. GLOSSARY

PAGE 20

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

End of life of the primary packaging


The 1 litre PET bottle is a modern remake of the glass
bottle (used in Italy until the seventies); the new container
was designed with a view to combining the value of tradition with respect for the environment and the need for a
more practical container. In order to reduce the consumption of raw materials, Granarolo has gradually reduced the
weight of the bottle, by undertaking a project to this aim
in 2001, starting from a PET bottle weight of 29 g in 2007,
reaching 25 g in 2008, 23.5 g in 2009-2010 and 23 g in 2012,
these bottles maintaining their shape and technical characteristics at the same time.
The information given in this document refers to all the
phases that can be controlled directly by Granarolo, so the
end of life management of the package (waste disposal) lies

outside the system boundaries assessed in the LCA analysis and the EPD, as indicated in the reference PCR.
Nevertheless, in relation to the handling of PET bottles at
the end of their life, it should be pointed out that the environmental impacts depend mainly on the behaviour of the
end user and the local availability of efficient separate waste
collection services. According to statistics, on average, PET
waste in Italy10 is disposed of as follows:
recycling 36%;
waste to energy systems 35%;
delivery to dump 29%.
There are two ways of recycling PET: it can be transformed
into secondary raw material or it can be converted into energy as illustrated in Figure 6.

1. THE COMPANY
2. certification
3. THE PRODUCT
4. the production
process

5. METHODOLOGY
6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

Recycling

Feedstock energy

8. ADDITIONAL
INFORMATION

PET recycling eliminates the need to


produce granules from natural raw
materials.

One PET bottle has a calorific power


(feedstock energy) of about 1 MJ, which
may be converted into usable energy.

9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD

The production of 23 g of virgin PET


required about 40 g of energy resources
(oil, gas and coal) and causes the emission of about 80 g of CO2-eq.

1 MJ of energy corresponds to about 0,025


Nm3 of natural gas or 0,026 litres of diesel
and is sufficient for an average-engine
car to travel for about 400 m.

10. CONTACTS

Source: Plastics Europe

1 bottle =
23 grams of PET

figure 6 possible ways of reusing the pet bottle (23 g) at the end of its life. 10 SOURCE: 2012 coNAI report.

11. PCR AND CERTIFYING


BODY

12. REFERENCES
13. GLOSSARY

PAGE 21

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY

9. DIFFERENCES FROM THE


PREVIOUS VERSION OF THE EPD

2. certification
3. THE PRODUCT

Compared to the previous version of the EPD, in addition to the


update of the data, there have been the following changes:
the method of calculation of the impacts of milk is changed
(the reference are PCR 2013:16 Raw Milk recently released);
the method of allocation of the impacts of different dairy
products at the processing plants is changed (the refrence
are the recently published PCR 2013:17);
data used for the modeling of PET were updated with more
recent literature sources (Plastics Europe, 2011);
the amount of product packaged in various plants has been

updated with the 2012 data. In particular the production in


Bologna and Anzio of the 0.5 liters format, previously produced only in Gioia del Colle, has begun.

4. the production
process

5. METHODOLOGY
6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

10. CONTActs
For further information about the Granarolo Group or
this environmental declaration, contact Mirella Di Stefano
(Environmental Management System Specialist of the
Granarolo Group) by telephone: no. 051-41.62.599, by e-mail:
mirella.distefano@granarolo.it or by writing to Granarolo

8. ADDITIONAL
INFORMATION
S.p.A., Via Cadriano 27/2 40127 Bologna - Italia. Alternatively,
information can be found at the www.granarolo.it site.
Granarolo was given technical support by Life Cycle
Engineering srl (www.studiolce.it).

9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS
11. PCR AND CERTIFYING
BODY

12. REFERENCES
13. GLOSSARY

PAGE 22

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY

11. PCR AND certifying body

2. certification
PCR: PCR 2013:17 version 1.0 (2013-09-17) Processed Liquid Milk
and cream(CPC code 221).

Third party verifier: Certiquality


Accredited or approved by: Accredia

PCR review, was conducted by: Technical Committee of the International EPD System.

EPDs belonging to the same product category but coming from


different programs are not necessarily comparable.

3. THE PRODUCT
4. the production
process

PCR moderator: Filippo Sessa Life Cycle Engineering srl


5. METHODOLOGY
Independent verification of the declaration and data, according
to ISO 14025:2006:
EPD process certification
EPD verification

6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS
11. PCR AND CERTIFYING
BODY

12. REFERENCES
13. GLOSSARY

PAGE 23

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY

12. REFERENCES

2. certification
ENEA LCA-lab Laboratorio di ricerca e consulenza ambientale Spin off ENEA Analisi del ciclo di vita di allevamenti Alta
Qualit Granarolo (Aggiornamento dati e ampliamento campione indagine) Rev. 0 del 12/09/2007;
ENEA LCA-lab Laboratorio di ricerca e consulenza ambientale Spin off ENEA Analisi del Ciclo di Vita di allevamenti AQ
del Sud Italia - Rapporto Tecnico LCA RT22 - Revisione 0 del
09/05/2009;
Product Category rules PCR 2013:17 version 1.0 (2013-09-17)
Processed liquid milk and cream (CPC code 221). www.environdec.com
The International EPD System, 2013. General Programme Instructions for the International EPD System, Versione 2.01, del
18/09/2013
IDF 2010, A common carbon footprint approach for dairy. The
IDF guide to standard lifecycle assessment methodology for
the diary sector. Bullettin of International Dairy Federation,
445/2010;

IDF 2005, Guide on Life Cycle Assessment Toward Sustainabiity in the Dairy chain, Bullettin of International Dairy Federation,
398/2005;
ISO 14025:2006. Environmental labels and declarations Type
III environmental declarations Principles and procedures
(www.iso.org);
ISO 14040/14044:2006. ISO series on Life Cycle Assessment
(Valutazione del ciclo di vita), UNI EN ISO 14040:2006 e
14044:2006 (www.iso.org);

3. THE PRODUCT
4. the production
process

5. METHODOLOGY
6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES

Software SimaPro versione 7.3.3 del 2012 (www.pre.nl);


IPCC Guidelines for National Greenhouse Gas Inventories
Volume 4 Agriculture, Forestry and Other Land Use chapter
10 emissions from livestock and manure management (www.
ipcc-nggip.iges.or.jp);

7. ENVIRONMENTAL
PERFORMANCES

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS
11. PCR AND CERTIFYING
BODY

12. REFERENCES
13. GLOSSARY

PAGE 24

ENVIRONMENTAL PRODUCT DECLARATION OF HIGH QUALITY PASTEURIZED MILK PACKAGED IN PET BOTTLES

1. THE COMPANY

13. GLOSSARY

2. certification
Acidification
It is a phenomenon for which precipitation is unusually acidic, meaning that
it has substandard levels of pH. It can
have harmful effects on plants, aquatic
animals and infrastructure. Acid rain is
caused by emissions of SO2, NOx and
NH3. The acidification potential is measured in mass of sulfur dioxide equivalent
(SO2-eq).

Photochemical Oxidants
Creation
Chemical reaction brought about by the
light energy of the sun. The reaction of
nitrogen oxides with hydrocarbons in the
presence of sunlight forms the ozone in
the troposphere. The indicator is mainly
influenced by VOCs (Volatile organic
compounds) and NOx emissions and is
usually expressed in mass of ethylene
equivalent (C2H4-eq).

Eutrophication
It is an abnoral proliferation of vegetation
in the aquatic ecosystems caused by the
addition of nutrients into rivers, lakes or
ocean, which determinates a lack of oxygen. The utrophication potential is mainly influenced by emission into water of
phosphates and nitrates. It is expressed
in mass of PO4-equivalent.

3. THE PRODUCT
4. the production
process

5. METHODOLOGY
6. SYSTEM BOUNDARIES
AND MAIN HYPOTHESES
7. ENVIRONMENTAL
PERFORMANCES

Carbon footprint

Ecological footprint

Water footprint

A product carbon footprint is the total


amount of greenhouse gases produced
along the entire life cycle. It is expressed
in equivalent mass of carbon dioxide
(CO2-eq).

The ecological footprint measures the


area of biologically productive land and
water required to provide the resources
used and absorb the carbon dioxide waste
generated along the enire life cycle. It is
measured in standard units called global
hectares (gha).

The water footprint is the water both direct and indirect required to manufacture
a product along its entire life cycle. Water
footprint is defined as green water (evapotranspiration of water from plants), as
blue water (directly used fresh surface
and groundwater) and as grey water (the
volume of water that is required to dilute
pollutants so that the quality of the water
remains above agreed quality standards).

8. ADDITIONAL
INFORMATION
9. DIFFERENCES FROM
THE PREVIOUS VERSION
OF THE EPD
10. CONTACTS
11. PCR AND CERTIFYING
BODY

12. REFERENCES
13. GLOSSARY

PAGE 25

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