AirCon Training Manual

Contents
CONTENTS
1. General Discription of Air Conditioner ...................................................................2
2. Refrigerant Cycle ....................................................................................................9
3. Installation .............................................................................................................11
4. Window Type Room Air Conditioner....................................................................34
5. Split Type Room Air Conditioner..........................................................................48
6. Packaged Type Air Conditioner............................................................................90
7. Control And Electrionics Part.............................................................................100
8. Method Of Main quality Service.........................................................................123
9. The Others And References..............................................................................143
1. GENERAL DISCRIPTION OF AIR CONDITIONER

1. TYPE OF AIR CONDITIONER
1-1. Classification according to funciton
Cooling
Cooling + Heating (Electric heater)
Cooling + Heatig (Heat pump)
1-2. Classification according to installation type

Window
Window
Skinny
PTAC
Split
Split
Floor
Multi
Ceiling
Duct
Convertible
Multi
2. EXPLANATION OF TERMINOLOGY
1) Air Conditioning:
Keeping room air in an optimum condition, depending on the use or purpose. (Cooling, heating, humidity regulatiog,
air cleaning, etc.)
2) Cooling (Heating) capacity:

Calorie which is able to be released (or added) per a unit time in room. It is expressed in Kcal/h, BTU/h, W or RT
3) Humidity
(1) Absolute humidity: The amount of vapor contained in the air. Generally it is equal to the amount of vapor by g unit
contained in 1m3 air, and is expressed in g/m3.
(2) Relative humidity: The ratio between the amount of vapor contained in the air and the maximum amount (the
amout of saturated vapor) of vapor capable of containing at that temperature in %.
*Relative humidity= Actual vapor pressure/Saturated vapor pressure x 100
= Actual vapor pressure of dew point temperature/saturated vapor pressure of dry-dulb temp.
x 100
(3) Dew point temperature: The surface temperature which starts dewing on the surface when it is cooled in the air.
4) Heat
(1) Latent heat and sensible heat:
Heat which causes a change in the state of a substance, with its temperature being constant, is called latent heat
whereas heat which changes the temperature of a substance is called sensible heat. Latent heat is expressed in
terms of calories needed to cause a change of state of a substance per 1 kg. The following equation shows that Q
Kcal is needed to change state of a substance weight G Kg when the latent heat is L Kcal/kg. (Q=GL)
Three states of a substance
(2) Thermal flow

1 Radiation : A phenomenon which termal energy as an electro-magnetic wave is transmitted directly from a
thermal source.
2 Conduction : A phenomenon which transmits from high to low temperature when there is a temperature
difference partially in a substance.
3 Convection : When the temperature of a fluid like gas or liquid changes by heat, the high temperature part
expands and thus the density drops to cause to be light whereas the low themperature part is to
be heavy. It means a phenomenon that heat is transmitted together when floating happens by the
weight difference of air.
5) Quantity of heat
(1) Kcal: Adding or releasing heat to or from a substance changes its temperature. This change of temperature is in
proportion the heat added or released This heat is called calorie which is expressed in Kcal or cal. 1 Kcal is
equal to the amount of heat required to raise the 1C Temperature of 1kg water 4C.
(2) BTU: 1 BTU is equal to the amount of heat required to raise the 1F temperature of 1 lb water.
1 Kcal=3.968 BTU, 1 BTU=0.252 Kcal
6) Refrigerating Ton (RT):

1 RT is equal to the capacity which makes 1 Ton water 0C into ice 0C in 24 hours. It is expressed in calorie
required to freeze water 1 Ton water 32F(200 lb) into ice 32F, and when using the solidification latent heat of
water, 1RT is as follows
1 RT= 144BTU/lb x 200 lb/24hr = 12,000 BTU/lb = 3,024 Kcal/h = 3.517 KW
7) Pressure:
Pressure p is the normal (perpendicular) force exerted by a fluid per unit area against which the force is exerted.
Absolute pressure is the measure of pressure above zero; gauge pressure is measured above existing atmospheric
pressure. the unit used for pressure is newtons per square meter (N/m2), also called a pascal (Pa). The newton is a
unit of force. Standard atmospheric pressure is 101,325 Pa=101.3 kPa.
8) Specific heat:
The specific heat of a substance is the quantity of energy required to raise the temperature of a unit mass by 1 K.
9) Horse Power(Hp)
1 Hp = 0.75 KW = 645 Kcal/h, 1W = 086 Kcal/h
10) Conversion of unit

(1) Temperature conversion (C F)
F = 9/5C + 32, C = 5/9(F-32)
(2) Area or volume conversion
1m2 = 10.764 ft2, 1m3 = 35.3165ft3
(3) Weight conversion
1Kg = 2.2 lb, 1 lb = 0.45 Kg
(4) Unit conversion table
Classification
BUT/h
Kcal/h
KJ
Hp
RT
1BTU/h
0.252
0.293
1.055
0.00039
0.000083
1Kcal/h
3.968
1.163
4.186
0.00155
0.000329
1W
3.413
0.86
3.601
0.00133
0.000283
1KJ
0.948
0.239
0.278
0.00037
0.000079
1Hp
2559
645
750
2700
0.212
1RT
12000
3024
3516
12660
4.68
11) Compressor:
Absorb and compress the low pressure gasified refrigerant in evaporator and let it flow into condenser. At this time,
the low pressure is to be kept in evaporator and the refrigerant gas flows into condenser as high pressure condition.
The most economical condition of compressor for an proper operating is when the refrigerant gas absorbed into
compressor is in dry-saturated condition. The overly-heated suction gas may cause the mechanical ability o
compressor to be reduced and the cylinder clearance of compressor to be re-expanded, and as a result, the
refrigerant may be used without its refrigerating effect. The types of compressor is Recipro. type, Rotary type, Scroll
type, Screw type, etc. and consists of cylinder, piston, vane, shaft, bearing, case and accumulator for structure
reason.
12) Condenser:
The high temperature/high pressure refrigerant gas compressed by compressor is sucked into condenser and
liquified by cooling. The condenser is cooled by the forced-convection of fan. The calorie emitted from condenser is
equal to the sum of the heat absorbed in evaporator and the calorie used for compressor operationg.
13) Evaporator:
Absorb the heat from room air by forced-convection
The liquid refrigerant in evaporator is evaporated by absorbing heat from room air and flowed into compressor as a
gasified state. The evaporating temperature of refrigerant is decided by pressure, which is decided by the
temperature of suction air and the wind flow, and the pressure in evaporator is normally 5Kg/cm2G and the
evaporating temperature is 5~8C
14) Capillary (Expansion Valve):

Regulate the refrigerant flow into evaporator get, lower the pressure of refrigerant, and lead it into a liquid of low
temperature and low pressure. The type of capillary is generally a thin and long copper tube of 0.6~2.0mm2 inner
diameter and 1~2m long. The resistance of tube causes to turn into a liquid of low pressure and low temperature.
15) Dryer:
Any moisture in refrigerating cycle may cause the compressor motor to be damaged or turn into an ice state it self
in the middle of cycle, which blocks the flow of refrigerant. Dryer is installed in a cycle for the purpose of removing
such moisture.
There are two types of dryer; a liquid line dryer which is connected serially to the condenser outlet and a suction line
dryer which is connected serially to the suction line, with a desiccative in dryer.
The dryer is designed for uni-directional flowing of the refrigerant.
16) Strainer:
Strainer serves to remove foreign substances from refrigerant by a metal net pelt of fine grid or a glass wool being
inserted into metal vessel and refrigerant being passed through between the interval. The mounted position is
between condenser and capillary expansion valve.
17) Service valve:

Service valve is used for vacuum working and refrigerant filling. Front seat is called a state which cap is opened and
valve is completely rotated clockwise and refrigerant stops flowing in that condition, whereas back seat is called a
state which valve is totated completely counter-clockwise and refrigerant flows. In case of pressure measurements
or vacuum work form service valve, the back seat condition is changed into some fornt seat condition. Product is
released in front seat condition, so the back seat by brake-in is not needed.
18) Motor:
Generates a rotating force by electric power and supply the driving force to fan and blower in both indoor and
outdoor of air conditioner.
19) Fan:
Generates forced air flow. The forced air passes throngh heat-exchanger and blow out the heat (or give the heat on
the contrary) from heat-exchanger.
A Fan can be classified by axial fan and radial fan. Generally we call axial fan (mostly propellar fan) as (Fan).
20) Blower (Cross Flow Fan: C.F.F):

A kind of Fan. It also generates forced air flow and air flows cross over axis of Fan
Blower is placed indoor unit, so a small size, high wind flow and low noise type is used.
21) Thermostat:
Sense the temperature of air or heat exchangers and controlls automatically room temperature by switching
compressor on/off depending on temperature. Thermostat is used for a mechanical type model and thermistor for a
micom type control method.
22) Capacitor:
Get shift the phase of input electricity for compressor or fan motor, which leads starting direction and torque to the
compressor motor or fan motor for aircon and make the operating efficiency better during operation.
23) Over load protector (O.L.P):

A protective device of automatic retrip type which is placed in the compressor and trip(cut) off the power of
compressor moto against the overheat and overcurrent of compressor.
At this time, compressor stopps operating by power off and only fan is on work. Generally the trip temperature is
around 120C and the return thmperature is around 90C.
24) High pressure switch(H.P.S/W):

A protective device of automatic return type which protects compressor and the discharge pipes from overload by
sensing the discharge pressure of compressor, working at an abnormal high temperature, and shutting off the
electric circuit. Generally the working pressure is around 28kg/cm2G and the return pressure is 23 kg/cm2G.
25) Accumulator:
A kind of liquid refrigerant separator which prevents the liquid refrigerant getting into compressor and is installed in
the suction inlet of compressor.
26) Reversing valve (4 way valve):

Convert the flow of refrigerant upon cooling/heating switch-over, electrically power on when heating and off when
cooling, be installed in outdoor, and have four connecting valves as shown in the name. The refrigerant passing
through compressor always flows to a constant direction and is able to reverse-operate completely the refrigerating
cycle of both cooling and heating by a reversing valve. Consist of reversing valve and solenoid valve. The main
valve in reversing valve uses a nylon resin which is deformed by heat 120C or over and thus causes valve not to
work, so be cautious while operating or when welding.
27) Check valve:

Prevent refrigerant from reverse flow in refrigerating cycle. It is installed in a place where it is necessary to prevent
the reverse flow of refrigerant in a copper pipe. It has a mechanical structure and attached to the opposite of a
heating capillary to expand the heating/cooling model by two speeds, and is constructed so as to flow through
capillary in heating and through the check valve in cooling only.
28) Solenoid valve

Regulate the refrigerant flow by refrigerant on/off in cycle which refrigerant flows according as the valve operates
through a coil unit being powered on. Mainly it is used when reversing the 4 way valve of a cooling/heating model or
construction each unit cycle of multi model.
3. PRINCIPLE OF OPERATING AIR-CONDITIONER

1) Four elements of air conditioning
(1) Temperature:
The dry-bulb temperature by cooling or heating room air.
(2) Humidity:
A comfortable humidity condition of room air is generally kept by the relative humidity of air, and the room air is
controlled into a given relative humidity condition.
(3) The degree of purity:
Remove dusts in the air, and keep smoke from exceeding the allowable degree of concentration.
(4) Air flow:
To disperse properly the air regulated in temperature, humidity and the degree of purity into indoor, make an
appropriate air flow and keep uniformaly the temperature/humidity condition of room unit.
Satandard for feeling comfortable
Classification
Summer
Winter
Temperature
21 ~ 28C
20 ~ 24C
Relative humidity
30 ~ 30%
30 ~ 60%
Air flow
0.2m/s or less
0.2m/s or less
2) Principle of cooling Air-Conditioner

Sprinkling with water in summer cause to cool surroundings because water absorbs the heat of surroundings
Gasifying a liquid (R-22) which is easier to evaporate than water cooler because water evaporates at 100C under
1 atmosphere but freon gas (R-22) does a very low temperature of -40C.
It is an Aircon that the principle is used for
(1) Elements of Aircon
Cooling
Cooling + Heating(Heat pump)
1 Compressor
1 Compressor
2 Condensor
2 Condensor
3 Evaporator
3 Evaporator
4 Expansion valve
4 Expansion valve
5 4Way valve
(2) Principle of operating

Cooling
Indoor
Outdoor
Expansion
valve
Cooled
Air
Evaporator
Condensor
Hot discharged Air
Room Air
Outside Air
1 The low pressure freon gas is compressed in

compressor and flow into condensor.
2 In condensor freon gas emits the heat by forcedconvection fan and liquified by cooling.
3 Liquid passed through the expansion valve is spouted
in evaporator.
4 Liquid in evaporator absorbs the heat from room air by
forced-convection fan and flowed into compressor as a
gasified state.
5 This circulation repeats (1~4)
Compressor
Heat pump: Convert the flow of refrigerant (freon

gas) upon Coooling/ Heating by 4way valve.
Indoor
Heat pump: Convert the flow of refrigerant (freon

gas) upon Coooling/ Heating by 4way valve.
In colling operation, the flow of freon gas is same
as above, (4Way valve:electrically power off)
The flow of freon gas
1 2 3 4 5
Outdoor
Expansion
valve
4
Cooled Air
Heat Exchanger
(evaporator)
Heat Exchanger
(Condensor)
Hot discharged Air
Room Air Outside Air
Compressor
Compressor
5
4Way valve
Indoor
In Heating operation, the flow of freon gas is

reverse-operate completely by 4 way valve.
(4way valve: electrically power ON)
The flow of freon gass
1 2 3 4 5
Outdoor
Expansion
valve
Hot discharged Air
Heat Exchanger
(Condensor)
3
Heat Exchanger
(evaporator)
Room Air
Cooled Air
Outside Air
Compressor
Compressor
4Way valve
2. REFRIGERANT CYCLE
1. REFRIGERATING CYCLE
Room Air Conditioner
(Cycle of refrigeration)
Service valve
Service valve
2. THE PRINCIPLE OF REFRIGERATING CYCLE
Hot discharged Air
Compressor
Absorbing
Condensor
Capillary
Evaporator
Emission
Low press
Gas
Compression
(Mid. Temp)
High Press
Gas
(Hi. Temp)
Liquification
Cooledd Air
High Press
Liquid
(Hi. Temp)
Expansion
Low press
Liquid
(Low. Temp)
Evaporation
Low press
Gas
(Mid. Temp)
flThe role of each cycle

1) Compression:
The gasified refrigerant evaporated is absorbed into compressor through the suction pipe, and the compressed by a
piston in cylinder and turned into a gas of high temperature and high pressure which is able to be liquified in a room
temperature.
2) Liquification:
The gas of high temperature and high pressure in compressor is cooled by air in condenser and liquified by a
condensing heat.
3) Expansion:
With passing through the capillary tube, the high pressure refrigerant liquified in condenser turns into a low pressure
condition, which is easy to evaporate.
4) Evaporation:
The liquid refrigerant of low temperature and low pressure passed though the capillary tube absorbs the room air heat
in evaporator and evaporates into a gas.
10
3. INSTALLATION
1. INSTALLATION PROCEDURE
Select the location
Check and Caution
1. Check the Environment

2. Check the capacity of transport
3. Decide after the customers agreement
4. Check the power capacity
OK
YES
Set Return
Check and Caution
1. Caution of damage.
2. Keep the minimun space for service.
3. Check the accessory and tools
OK
YES
Refrigerant pipe and

Drain pipe connections
Check and Caution
1. Check the piping hole

2. Select the distance in pipe length
3. Vaccum and Air pauge
4. Decide the refregerant suplement refill
5. Check the leakage
OK
YES
Wiring
Check and Caution
1. Check the power of Aircon

2. Install a leakage braker
3. Check the power capacity
4. Check the location of earth
OK
YES
Test running
Check and Caution
1. Check the power source

2. Check the leakage
3. Check the pressure
4. Check the running current
OK
YES
Insulation and Final Work
Check and Caution
OK
YES
END
11
1. Check the construction of drain part

2. Check the insulation
3. Check the operating of set
4. Explain to customer
2. TOOLS REQUIRED
2-1 Tools
Hand drill
Ruler, knife
Assembly, disassmbly
Indoor istallation
Plate fixing
Ruler: Length &

distance measurement.
Knife: Tape cutting
Core drill
(diameter 70mm)
Monkey spanner
(300mm):2EA
Torque wrench
Wall through
Indoor/Outdoor pipe
connection
Indoor/outdoor
pipe connection
Screw driver
Gas leak detector

& soup water
Leak inspection
Hook meter (for current
measuremement)
Thermometer
Temperature
measurement at Indoor
suction inlet/discharge
outlet.
Insulation resistance
meter
Insulation resistance
measurement (Electric
Current, voltage,
shock prevention)
resistance measurement
Clamp meter
Thermometer
Drive torch
Mega tester
Clamp meter
Hex. wrench (Large

side:4mm, 5mm)
Service valve
operating
Flare tool set
Pipe cutting, Burr

removal
2.2 Accessory
Connection cable
Winter cover
anti-vibration rubber
Band
Adhesive
Drain hose
Indoor-Outdoor
wire connection
Outdoor protection
in a unusedseason
like winter
Vibration absorption
of outdoor
Wire & pipe

finishing
Finishing
Drainage
Putty
Vinyl tape
Remocon fixture
Fixture clamping
screw
Remocon
Chaging of wallthrough
hole
Wire & pipe finishing
Remocon hanger
Refrigerant pipe(for
high/low pressure)
Refrigerant circuit
connection to
Indoor/Outdoor.
12
Remocon fixture
fixing
3. INSTALLATION
3-1. SELECTION OF THE BEST LOCATION
Decide installation place with the customers agreement.
3-1-1. Indoor unit installation place

Select a place where the circulation of suction air and discharge air will be so good that the room temperature is
uniform sufficiently considering air arrival distance during cooling.
In selecting indoor unit installation place, select a place where can ensure the minimum space indicated by the product
specification for service and cooling efficiency.
Avoid following place
1) A place where there is a danger of inflammable gas leakage.
2) A place where there is a danger of electromagnetic interference.-hospital, etc
1. Install where a side of electromagnetic wave radiation transmitter does not face the main body of unit directly.
2. In order to avoid noise effect, keep more than 3-m minimum distance from the devices of transmitting
electromagnetic wave.
3) A place where there is a lot of oil or steam. (kitchen, cooking place, machine plant)
If installed in this place, as oil contacts heat exchanger, there is a great possibility of a frost generation in a poor
heat exchanger, a deformation and a damage of resin parts, and a corrosion of heat exchanger.
4) A place where there is a lot of moisture.
Be easy to frost a product during cooling.
5) A place where organic material is used.
6) A place where cannot hold the weight of the products.
7) A place where is not easy to drain.
8) A place where is difficult to acquire service space.
3-1-2. Outdoor unit installation place

In selecting outdoor unit installation place, select a place where can ensure the minimum space indicated by the
product specification for service and cooling efficiency.
Avoid following place
1) A place where discharging air turns toward neighbors window.
2) A place where operation sound of outdoor unit is transmitted to neighbor.
Take into consideration that there is no damage to neighbor in the bound of neighbor.
3) A place where is difficult to acquire service space.
4) A place where is not easy to discharge air.
5) A place where there is a heat source near the outdoor unit.
6) A place where a strong wind may blow straightly against outdoor unit.
7) A place where sunlight shine the unit directly. (If so, an awning must be built separately.)
8) A place where the wall of an apartment or a building is not stable. (If not stable, falling outdoor unit can damage
human life or property.)
9) A place where salty air or phosphoricacid chloride gas can be reached.
3-1-3. Remote controller

A place where there is no obstacles-curtain, etc-to disturbs a signal transmission of remote controller.
A place where there is no direct sunlight or heat source around it.
A place where separate more than 1-m from TV, radio, wireless phone, luminescent light, etc.
If the neon lamp is near the product, it may not operate for electromagnetic interference.
Protect them from neon lamp.
Caution) Refer the installation manual before the installation, because there can be special articles for the
products.
13
3-2. SET RETURN

Transportation Method
1) Please convey indoor and outdoor unit to the installation place in packing state as possible.
2) Please take care to convey indoor and outdoor unit with no shock.
3) Please do not use service valve with the use of carriage.
4) Please do not carry front of the indoor unit on the back.
Can be damaged and deformed the side of grill.
3-3. Refrigerant pipe and drain pipe connections

3-3-1. Refrigerant pipe connections
Working procedure
Pipe design pipe manufacture pipe connection air purge gas leak check additional refrigerant charge
(In case of exceeding the standard pipe length, 5-m)
1. Precautions in pipe design

Refrigerant pipe design affects deeply the efficiency of airconditioner, and wrong pipe constructions can be a cause of
airconditioners failure.
Please refer to attached management explanation and service manual in the main body of unit about standard pipe
specification of airconditioner product classification, tolerance of pipe length, tolerance of high and low difference, and
an amount of additional refrigerant, etc,
Keep in mind the followings on pipe connections indoor and outdoor unit.
1) Please use pre-defined pipe diameter and thickness.
2) Additional charge is required according to the excessive length.
Before the shipment, this airconditioner is filled with the rated amount of refrigerant including additional amount
required for air purging, subject to 5m-pipe length.
Aircon Classification
Split Type
Package Type
Air pauge amount
50g
200g
3) Please select the best short distance in pipe length.

4) Please reliably fix pipe support.
5) Please install oil trap per 10m to observe gas in case of vertical axis piping.
6) Please high and low difference between indoor and outdoor unit is slight as possible in order not to exceed
tolerance range.
7) Please take a special care of pipe management to protect dust, moist, and scales by sealing the end of pipe with
cap or tape.
8) Please seal the end of pipe when go through the passing parts of the wall etc. and work.
9) Please take care of the end of the pipe not to touch ground when pipe is placed on the ground directly.
10) After pipe manufacturing, Remove burrs in the downward of the pipe.
CAP or VINYL
Band
CAP or VINYL
Pipe
Burr removal
Band
No touch!
Dust and refuse will insert in the pipe
Burr will insert in the pipe
14
11) On raining day, please take a special care to pipe-work.

12) Please not to install unnecessary trap in order to protect the staying of refrigerating oil, refrigerant inside of inlet
gas pipe. Avoid the way gloving figure in case of crossing the axis as ceil side. In case of shortage of refrigerant
be a cause of refrigerating oil.
Indoor
Unit
axics
Indoor
Unit
Pipe
13) In case of installing gas pipe horizontally, work downward slanted 1/250 (length 5m to 2mm downward) in the flow
direction in order to be easy for refrigerant to flow.
14) Please keep the temperature of the gas pipe necessarily.
If you tie with liquid pipe to keep temperature, compressor efficiency will be low because gas pipe overheating is
great.
Vinyl tape
Wire
Gas pipe
Liquid pipe
Insulation material
15) Because outlet operation temperature is over 80C, insulate necessarily a place where men, animals, and plants
can contact.
In case that water pipe is short, it may not insulate, but as flash phenomenon can be brought to external
temperature, be desired to keep temperature.
16) Please work to install the bit necessarily in case that refrigerant pipe is under ground.
Please install the copper panel or concrete cover on the bit not to be pressed on upper-side pipe.
If bit is not installed, expansion and stress for temperature change may cause to cut or leak it.
17) Refrigerant pipe through part can be absorbing the change of temperature and vibration in order to prevent
refrigerant leakage under the following picture.
Wall
Hanger
Cover
Tube
Floor
Sleeve
Protection pin
Wall
Bit
(Work to install the bit)
(Work to install the hanger)
15
2. Pipe manufacturing
Before manufacture indoor/outdoor refrigerant pipe, decide method of refrigerant pipe connection. Use the simple
and speedy method of flare connection in case that pipe diameter is less than 3/4. And connection method in the
below picture is a method to connect flare nut with flare too set.
For pipe diameter more than 3/4, to be desired to braze cross other copper pipe after enlarge the pipe.
1) Flare manufacturing
Using tool
Pipe cutter
Enlarger
Enlarger bar
a. Please cut the

pipe with pipe cutter.
90
Slant
Burr
Pipe
b. Remove burrs from cut edges of pipes.

Caution: If burrs are not removed, they may cause gas leakage.
If scales enter the pipe, they may cause a freezing malfunction.
Reamer
c. Insert the flare nuts, flare the pipe
Inclined
Out Diameter
A(mm)
6.35mm
1.3
9.52mm
1.8
12.7mm
2.0
Surface damaged
Cracked
Uneven thickness
Nominal diameter
1/4
6.35
8.3~8.7
3/8
9.52
12~12.4
1/2
12.7
15.4~15.8
5/8
15.88
18.6~19
3/4
19.05
22.9~23.3
16
2) Brazing manufacturing
(Units:mm)
a
Capillary
0.05~0.1
10~15
1/4~3/8
0.1~0.15
6~10
1/2~11/8
0.15~0.2
10~20
3) The methed of banding refrigerant pipe
Rolling
Press down
More than R50mm
Refrigerant pipe use connection pipe.

Insulate reliably refrigerant pipe 2-pieces as form dew or it may cause a malfunction.
(Please use polyethylene with insulates plate.)
Hold the tubing with your two hands closely and then bend or stretch it slowly not to make any crack.
Keep in mind that the bending part should not be cracked, and make the radius as long as possible.
(Over R 50mm)
In case of unfolding, roll with pressing the end of it. (Refer to the below picture)
4) Material of refrigerant pipe

Copper tube or steel tube can use Freon refrigerant pipe, but at actual place considering work and durability, is
using copper non-connection tube widely.
Air-conditioning phosphor deoxidization copper tube (C1220T-OL)
(Units:mm)
Pipe diameter
6.35
9.52
12.7
15.86
19.05
22.2
25.4
28.6
31.8
35
Thickness
0.8
0.8
0.8
1.0
1.2
1.2
1.2
1.2
1.5
1.5
INCH
1/4
1/2
1/2
5/8
3/4
7/8
9/8
5/4
11/8
17
3. Pipe connection
If paste refrigerating oil on the contacting side of flare, there is an effect of protecting gas leakage.
Align the center of the pipe, rotate and tighten the flare nut with fingers, and tighten the flare nut with torque wrench in
the below picture.
Liquid side
Gas side
Pipe
Union
Nut
Caution) if fastened by excessive force, flare part become destroyed
Liquid Side
Gas Side
Pipe Size
Torque(kg.m)
6.35
1.5~2.0
9.52
3.1~3.5
12.7
5.0~5.5
15.88
7.0~7.6
Connection torque: using 30Cm-monkey spanner, fastening

with 10Kg-force, toque is 300KgCm, the number of
multiplication of distance and force
18
4. Air purge
On pipe connection, discharging air in pipe is air purge, do purge air necessarily, because it may cause pressure
rising, operating energy loss, compressor overheating, cooling efficiency drop.
Before the shipment, our products are filled with the additional refrigerant for air purge. On installation, Air purges the
indoor unit and pipe by using refrigerant of the outdoor unit.
Open the cap of the valve B & A

Outdoor unit
Gas
side
Liquid
Open the stopper of valve B by 45C, close the stopper
after 10sec.(At this time, tools using control the pipe,
exclusive L-wrench.)
Check the leakage of pipe connection portion.

flare nut
Stopper
Close the connection tube portion, If no leakage,
proceed *.
If it is required to repair for gas leakage, after
discharge the refrigerant gas and repair the part of
leakage, vacuum again and charge refrigerant.
Cap
Needle valve cap
Indoor Unit
* Open needle cap of the valve A, by pressing needle

valve during 3 sec, discharge gas, and repeat 3 times
in this order.
Liquid side
Open completely the stopper of the valve B & A.
Gas side
Service valve
at liquid side
Close the each valve cap.
Service valve
at gas side
Outdoor Unit
Check the gas leakage.
Caution) open the valves coke till it cannot rotate by stopper.

Fasten reliably the valve cap with tools of spanner, etc.
Use 4mm L-wrench to close or open the valve coke.
19
Work method of air purge according to pipe length.

Method
Condition
Air purge-using Refrigerant in the units
Length of pipe
Amount of air pauge

10m
200g
Air purge using vacuum pump
Length of pipe > 10m
200g
Air purge using refrigerant bombe
Length of pipe > 10m
200~500g
Ref) As air purge amount is different from products, Refer to installation manual of the products.
1) Air purge-using refrigerant in the unit.
Working order is the same as the above mentioned.
2) Air purge using vacuum pump
Working order is the same as follows.
First. Connect the pipe of indoor and outdoor units. (At this time service valve is all closed in gas side and liquid side.)
Second. Vacuum pump operator till the gauges pressure is to 76CmHg.
Third. after close 1, wait during 3-4min and check that pressure gauge is changed.
If that is changed, check connections part and prevent refrigerant leakage in advance.
Fourth. Open completely gas side and liquid side service valve with hexagonal wrench.
Low
High
pressure pressure
Pressure guage
Vaccum Pump
Open
Close
Outdoor Unit
Indoor Unit
Gas Side
Liquid Side
20
3) Air purge using refrigerant bombe

Working order is the same as follows.
First. Connect the pipe of indoor and outdoor units. (At this time service valve is all closed in gas side and liquid
side.)
At this time, connect loosely flare nut 4. (Can rotate by fingers)
Second. Open 1, 3 and discharge air in the tube. Transparent air comes out and white gas is started to
discharge. After 3 seconds at that time, close 1, 2, 3.
Third. Open completely gas side and liquid side service valve with hexagonal wrench.
Low
High
pressure pressure
Pressure guage
Open
Close
Outdoor Unit
Indoor Unit
Gas Side
Liquid Side
21
5. Leak Inspection
Please check the leakage of the connection parts by using leak detector and soup water.
Indoor Uint connection
Leak Detector
Outdoor Unit Connection
22
6. Additional refrigerant charging

When measure the pressure with lack of the refrigerant, measure the pressure with manifold gauge after connecting to
valve.
In case that the pressure is less than the standard, add the refrigerant as the following method.
If the refrigerant contains too excessive refrigerant, liquid refrigerant will down the product quality.
Preparation of manifold gauge

Check that three valves is attached properly.
Check that left side (low pressure), right side (highpressure) handle is closed completely.
Check that there is a pin at the end of low pressure hose.
Low
pressure
(1) Connect the middle hose of the pressure gauge to gas
cylinder, open the Gas side service valve of the gas
cylinder. (At this time, do not turn gas cylinder over.)
Pin
High
pressure
Close
Close
Connect to valve
(2) Open the low-pressure sided valve of the pressure
gauge, discharge air in the hose. After 2-3sec. release
the low part cap of the Gas side service valve and
connect the low-pressure sided hose(blue) to this place.
Close the low-pressure sided valve after full connection.
Red
Blue
Liquid side
Yellow
In holding state, the low pressure becomes different

according to the ambient temperature of the outdoor unit.
(3) operate airconditioner in cooling mode(fan speed/strong)
In case of proper refrigerant, pressure is about to 0 at first,

10min later the pressure is stable in 4-5kg/cm2 .
(The pressure can be changed according to the room
temperature and humidity.)
service
valve
Gas Side
Construction of Gas side service valve

Pipe
(4) In case of lower pressure than that, turn over

refrigerant gas cylinder.
Outdoor unit
Spindle
(5) Loose the low-pressure valve of the pressure gauge

during 2-3sec. And close again and wait during 4-5sec.
(6) Till the pressure become 4-5kg/cm2 , repeat (5) work.
(7) After close the refrigerant gas cylinder, remove the

hose of the low-pressure side, and close the cap of the
valves in original state.
23
Hose of Low pressure
Precautions in charging refrigerant

Before connect the hose of the pressure gauge to airconditioner, work necessarily (1), (2).
Do not encloses a lot amount of the refrigerant at once.
As the above message is the explanation of additional injection of the refrigerant.
When charge first after repairing the refrigerant cycle, vacuum sufficiently inside of the airconditioner and then charge
refrigerant.
When charge the additional refrigerant, after operate necessarily in cooling mode (strong).
In case that that is not a cooling mode, the low-pressure side can be changed.)
Charging Additional refrigerant per length
Quantity of
Reference
Pipe
Heat
refrigerant
Diameter
Length
[kcal/h]
[g]
(D)
(L)
DSB-070L
1,800
800
12.7
5m
Increase
20g/m
5m
Decrease
-17g/m
DSB-091L
2,270
1000
5m
Increase
20g/m
5m
Decrease
-17g/m
DSB-121L
3,000
1200
5m
Increase
20g/m
5m
Decrease
-17g/m
DSA-151L
3,550
1250
5m
Increase
20g/m
5m
Decrease
-17g/m
DSB-181L
4,280
1150
5m
Increase
20g/m
DP-130E
4,500
2000
DP-130H
4,500
2000
DP-150E
5,100
2200
DP-171M
6,100
2200
DP-170H
6,100
2200
DP-200M
7,100
2100
DP-310M
9,600
3600
DH-400M
12,500
3800
Package Room Aircon
Split Room Aircon
Model
Name
Gas Pipe
Liquid Pipe
Gas Pipe
Liquid Pipe
Gas Pipe
Liquid Pipe
Gas Pipe
Liquid Pipe
Gas Pipe
6.35
12.7
6.35
12.7
6.35
12.7
6.35
12.7
Added refrigerant
per length
Liquid Pipe
6.35
5m
Decrease
-17g/m
Gas Pipe
15.88
5m
Increase
40g/m
Liquid Pipe
9.52
5m
Decrease
-37g/m
Gas Pipe
15.88
10m
Increase
40g/m
Liquid Pipe
9.52
10m
Decrease
-37g/m
Gas Pipe
15.88
8m
Increase
40g/m
Liquid Pipe
9.52
8m
Decrease
-37g/m
Gas Pipe
15.88
10m
Increase
40g/m
Liquid Pipe
9.52
10m
Decrease
-37g/m
Gas Pipe
15.88
10m
Increase
40g/m
Liquid Pipe
9.52
10m
Decrease
-37g/m
Gas Pipe
15.88
10m
Increase
40g/m
Liquid Pipe
9.52
10m
Decrease
-37g/m
Gas Pipe
15.88
10m
Increase
40g/m
Liquid Pipe
9.52
10m
Decrease
-37g/m
Gas Pipe
19.05
10m
Increase
80g/m
Liquid Pipe
12.7
10m
Decrease
-77g/m
24
7. Vacuum Method
The purpose of vacuum is to remove air and moisture in the refrigerant system.
It is important to vacuum in the system. Air and moisture in the system may cause Pressure-rising, operating energy
loss, compressor deterioration and freezing.
In case that there is no remaining refrigerant in the tube because of leakage and repairs, vacuum by opening the gas
side and the liquid side service valve.
After the pipe connection of indoor and outdoor, must vacuum the tube after close the liquid side and the gas side
service valve.
If vacuum is made completely, start directly to charge refrigerant in order not to be intruded by open air.
And in case that required to discharge refrigerant for after-service, discharge slowly and do vacuum in order not to
discharge refrigerating oil of the compressor.
Low pressure
High pressure
Pressure guage
Open
Open
Vaccum pump
Outdoor Unit
Indoor Unit
Gas Side
Compressor
Liquid Sige
25
8. Pump down
In order to prevent discharging refrigerant in moving or repairing, gathering the refrigerant of indoor and pipe inside
is pump down.
Operate airconditioner in cooling mode (compressor must

be operated.)
<Outdoor Unit>
Liquid side service valve
(1) Disclose the caps of the liquid side service valve and
the gas side service valve.
(2) Rotate the spindle of the gas side service valve rightsided and closes completely by using L-wrench.
(3) About 2 min. later, rotate right-sided and close

completely the spindle of the gas side service valve
(4) Stop the airconditioner
Gas side service valve
Do required works.
Operation states of the service valve

1The closing state before the shipment
A-B
A-C
Close
B-C
Open
2the mid-state in suctioning air
A-B-C
26
Open
3the opening state in normal operation
A-B
Open
A-C
B-C
Close
3-3-2. Drain pipe (hose) connection

Drain hose is necessarily slanted outdoors
Drain hose must be slanted downward in order for good flow of condensing water.
less than
5m
Hose is higher
than unit
The end of hose

is getting
into water
The end of
hose is being
crooked.
The gab of the

ground is small
water
spout
The end of hose

is being in a water
spout
The connection
pant of hose is
being crooked
Arrangement of the drain hose

(Check as the following items about the drain hose.)
1. Is drain hose downward of others through the hole?
2. Isns drain hose higher than drain hole because of loosing the hose?
3. Does water come out when pour water into condensing water rest?
Indoor Pipe
Indoor Unit
Connection Cable
Drain Hose
Caution) As condensing water can overflow in bad insulation of drain part and drain hose connection of the
airconditioner, Make sure to insulate connection part necessarily.
In case that extension hose (drain hose) is in the room, please insulate the exterior of the hose.
Insulation
Hose extension pant
Indoor
Outdoor
Indoor drain hose
extension hose
27
Hose(general purchase)
3-4. Power supply and wiring construction

3-4-1. Precaution before the work
1) Check that source voltage is rated voltage.
2) Check that power capacity is sufficient to operate the airconditioner.
3) Have an individual power specialized for airconditioner.
4) Equip a suitable leakage braker for power capacity.
5) Provide a circuit braker switch between power source and units.
6) Do not cut and connect the power code, that is a great danger.
7) Make sure it is not connected to ac power before wiring to protect from electric cause.
3-4-2.wiring of indoor and outdoor

1) On wiring of indoor and outdoor, match the number of terminal block and the terminal number of connection cable.
2) Connection cable can be short as possible by using specified cables (components).
3) If wiring of indoor and outdoor is not correct, it may cause the trouble.
4) Refer to installation manual according to the characteristics of the product about the others.
3-4-3. Earth work

1) method of earth work
In case of using already established earth
In case of using exclusive earth terminal
Cable using in installing

aircon(more than 1.6mm2 or
nominal surface area over
2mm2)
Terminal for earth
Electrical resistance:
below 100(past equipment)
In case of using earth of a switch board

Cable using in installing
aircon(more than 1.6mm2 or
nominal surface area over
2mm2)
Switch board
Electrical resistance:
below 100(past equipment)
In case of using extraordinary earth pipe

Carbo pipe or copper pipe
copper wire
Nominal surface area over 2mm2 viny/wire(blue)
28
Press terminal (M4 screw)
2) Procedure of earth work

Please do earth work completely in orders as the following table.
Order
1
work
selection of earth
location
explanations
suitable place
1.a place where be always moist.
2.mud is better than sand
unsuitable place
1.a place where be underground
establishment (gas pipe, water pipe,
inlet pipe, underground cable)
2.keep the space over 2m between
earth for a lightening conductor and
earth wire
Burying earth pipe
In case of having a burial tools

1.Bury the earth pipe on ground surface
2.Bury over 20Cm deeper by using the
burial tools
cautions
Avoid sand ground, pebble ground
for a high earth resistance
Do not use publicly the earth for
phone
Fix completely earth line in case of
burying where passers-by are a lot.
earth pipe
earth pipe
burial
tool
in case of having no burial tools

1. dig the hole as the figure and bury
the earth pipe
2. bury wholly the earth pipe with clay
3
Arrange earth line
In case of extension of short earth line,

adhere the insulation and wrap with
tape
Fix the earth line unscramble with
stemple
Check and examination
Check that the earth resistance with

earth ohmmeter is satisfied to the
specified value after installation work.
In case that the earth resistance is not
the standard value, can be the standard
value by burying the earth pipe deeper
or adding the earth pipe.
Connection of earth
pipe and airconditioner
Connect reliably Earth line and earth

terminal of outdoor unit.
Never contact in a great

danger of connecting
the earth line to the
following place
TV antenna, gas pipe, aluminum sassy,

flower base, water pipe ( earth using
water pipe can be use as earth polar in
case of less than 3% resistance, but
take an approval of water administer in
advance)
29
Use vinyl cable that thickness is

diameter 1.6mm or
Nominal surface area is over 2mm2 ,
blue
check reliably connection part
check reliably
connection part
In case of being unable to avoid,

take an approval of specialist in
advance and then do it.
3-5. Test running

Check that source voltage is correct to the rated value.
cheoked voltage is within 10% of the

rated voltage
Operate in cooling mode for more than 20min. and then measure the temperature of in/out air in the indoor unit of the
room , check that the difference of the temperature is more than 80C.
Measure the difference of the temperature
8C
Suction part
discharging part
Check that service valve (gas-liquid side) is open before test running.
Do not test run by pressing harshly electronic contacting device.
Check that vibration, leakage and shocking exist.
Check s place where operation is unstable or overheating.
Check whether there is an obstacle in air inlet of indoor and outdoor unit.
Check that earth wire is fixed reliably.
30
3-6. Insulation and final construction

Finish work correctly so that rain water do not come into the room
wrap from the bottom to the top by tape
drain hose
connnection pipe
connnection cable
1.Dragin hose has to be installed under the pipe, not to be loose for hose.
-Before installation, check if drain hose is separated from the products.
(When that is separated, water flow into the room, so fit into the product reliably.
2. Take care that pipes does not come out in the back of the indoor unit.
3. In case there is a pipe (copper pipe) exposed in indoors, make dew and fall into the room, exposed pipe is
required to insulate sufficiently.
4. In case of bending the pipe, bend it not to make any crank for copper pipe as big radius (more than 100mm)
as possible.
Wrap the connection part with insulation plate.

Block strongly the hole of the wall.
Wrap from the bottom to the top with finishing tape.
band
Wrap the connection part of the pipe with insulate

plate,
Tie tightly both ends to have no gap with two bands
insulation
vinyl tape
Take care that indoor and outdoor connection cable and power cable has not to be contacted gas side service valve
and pipe without insulation plate.
31
3-7. Checking and conveyance

Check the following items after complete installation
Appearance
checking items
There is vibration, noise, trembling, etc.
is the indoor unit mounted securely?
Bad cooling
does the gas leak?

Are there any obstacles in air inlet of indoor and outdoor unit?
Water falling
insulates the pipe sufficiently?

Isnt there the drain hose higher than the drain hole?
Does condensing water flow smoothly?
Unstable operation
are all cables compatible to the standard value?
Or overheating
is the source voltage correct to the rated value?
Generation of electric leakage
does the ground wire earth certainly?
Please explain airconditioner function, cleaning the filter to customer.
32
4.MOVING METHOD
Refer to it on house moving and movement of the installation place.
1) Do pump down (refer to details of pump down)
2) Disconnect the power cord.
3) Disconnect connection cable from indoor and outdoor unit.
4) Remove the flare nut for pipe connection from indoor unit.
At this time, wrap the pipe and tube of indoor unit with cap or vinyl envelope, etc so that scales do not enter it.
5) Disconnect connection pipe from outdoor unit
At this time, wrap the pipe and tube of indoor unit with cap or vinyl envelope, etc so that scales do not enter it.
6) To prevent middle part of connection tube from bending or cracking, wrap in the proper size, and then preserve
and move it with cables.
7) Move indoor and outdoor unit to specified place.
8) Dissolve the indoor plate from the wall, and then move the place to install.
<Note> About pressure of the refrigerant cycle.
If an actual temperature is low, the pressure become low.
If the amount of refrigerant is insufficient, the pressure become low.
Dust is attached to the filter of indoor unit, the pressure of the low pressure part become low for decreasing amount of
the wind
By blocking the air suction of outdoor unit, decreasing amount of the wind make an operation of OLP.
- In case of becoming low in low pressure part:
evaporator an suction pipe is freezing.
- In case that the refrigerant is too much:
If aircon operates in a low actual temperature, evaporator and suction pipe is freezing.
- In case that the refrigerant is too small: overheating compressor operates overload.
33
4. WINDOW ROOM AIRCONDITIONER

1.GENERAL SPECIFICATIONS
MODEL
ITEM
DWB-070C
Function
Power source
DWB-091C
DWB-121C
Cooling only
V / Hz
AC 220 ~ 240V / 50Hz
Btu/h
7,300
8,600
11,700
Kcal/h
1,840
2,170
2,950
Btu/hw
9.67
9.30
9.92
Kcal/hw
2.44
2.35
2.49
Pts/h
2.02
2.49
3.30
g/h
920
1,130
1,500
Power Input
755
925
1,180
Running Current
3.2
4.1
5.2
Cooling Capacity
Energy Efficiency Ratio
Dehumidification
Electrical Data
Type
Compressor
Fan Motor
Rotary
Model
QB134PL12A
QK164PN12C
QK196PN13A
Capacitor
25F/400VAC
30F/400VAC
35F/400VAC
Model
A9525TS401
A9525TS602
A2925CA070(DMI)/OBM2501P2(OS)
Capacitor
2F/400VAC
3F/400VAC
5F/400VAC
Indoor-Fan
Blower-Fan
Outdoor-Fan
Propeller-Fan
Control
Refrigerant (R-22)
Charge Amount (g)

Unit(W x H x D)
Dimensions
Packing(W x H x D)
Net Weight (Kg)
Weight
Gross Weight (kg)
Capillary
380
480
730
23.6(W)x14.9(H)x21.0(D)Inch
600(W)x380(H)x535(D)mm
26.1(W)x18.1(H)x22.6(D)Inch
21.3(W)x17.9(H)x21.7(D)Inch / 540(W)x455(H)x550(D)mm 663(W)x460(H)x573(D)mm
18.5(W)x14(H)x18.9(D)Inch / 470(W)x358(H)x480(D)mm
63 lbs (28.5Kg)
65 lbs (29.5Kg)
90.2 lbs (39.8Kg)
66 lbs (30Kg)
68 lbs (31Kg)
97.5 lbs (43Kg)
34
2. MAJOR COMPONENTS
DWB-070C / DWB-091C
3
4
9
0
1
5
2
7
3
4
1
5
DWB-121C
3
10
7
11
NO
PART NAME
NO
AIR FILTER
BLADE HORIZENTAL
GRILL FRONT
AIR VENT
CABINET
FRAME GUIDE TOP
BLADE VERTICAL
10
FRAME WINDOW KIT
KNOB THERMOSTAT
11
SHUTTER WINDOW
KNOB SELECTOR
35
PART NAME
3. WIRING DIAGRAM
DWB-070C / DWB-091C
BK
WH
AC115V/60Hz
(BL)
(BR)
SELECTOR SWITCH
HiFAN
GN
LO- OFF LO- HiFAN

COOL COOL
BL
(Lo)
YW
(Hi)
BR
F.M
CAPACITOR
O.L.P
GY
BR
COMP
OR
THERMOSTAT
R
OR
RD
DWB-121C
SELECTOR SWITCH
HIGH MED LOW LOW MED
OFF COOL COOL COOL FAN FAN
1
GRN(GRN/YEL)
WHT(BLU)
YEL
RED
GRY
BLU
THERMOSTAT
SWITCH
DLK(BRN)
O.L.P
BLK
R
COMP
YEL
WHT
S
H
C
F
RED
ORG
BLK(BRN)
CAPACITOR
FAN
MOTOR
BLU
L
GRN(GRN/YEL)
36
4. FUNCTION OF MAIN COMPONENTS

1. ROTARY SWITCH (SELECTOR)
Please refer to the part of selector in the chapter 9 (Wiring Diagram).
The rotary switch (selector) controls the fan motors rotation speed, and has five positions.
The function of the five position is as follow.
OFF: This position stops all operations of the air
conditioner.
HIGH COOL: This position provides the maximum air
flow for rapid cooling, dehumidifying and
dust removing operations.
(Use this position on sultry summer days.)
SELECTOR
OFF
LOW
FAN
LOW
COOL
HIGH
FAN
LOW COOL: This position provides the minimum air flow

for quiet cooling, dehumidifying operations.
(Use this position on suitable for night-time.)
HIGH
COOL
DWB-070C / DWB-091C
HIGH FAN: This position provides the maximum air fiow

alone fan operation without cooling
operation.
LOW FAN: This position provides the minimum air flow
air flow alone fan operation without cooling
operation.
DWB-121C
2. THERMOSTAT (TEMPERATURE CONTROL)

The Thermostat automatically starts and stops operation in order to keep the room
temperature at a proper level, and this results in efficient use of power and economical
cooling.
THERMOSTAT
Turn clockwise for a cooler room temperature.

Turn counter-clockwise for a warmer room temperature.
COOLER
3. MOTOR
The motor is used to rotate the indoor and outdoor fan so that the room air can be recirculated.
4. FAN
BLOWER FAN: The Blower draws hot air from the room through the Evaporator and then discharges it back into the
cool air. It circulates the room air.
PROPELLER FAN: The propeller draws outdoor air through louvering and cools Condenser, and then blows the hot
air out.
5. CAPACITOR
The Capacitor enlarges the difference of phase between main coil and sub coil so that the Compressor and Fan Motor
starts well.
6. ACCUMULATOR
The Accumulator blocks the unflow of liquid refrigerant and impurities into the Compressor.
37
5. TROUBLE SHOOTING GUIDE

TROUBLE
Fan motor and
compressor do not
run
SITUATION
1. Power failure
ANALYSIS
CAUSE
REMEDY
1) Power plug
1) Power failure
Consult your electric company
2) Circuit breaker
2) Circuit breaker is tripped
In case of a breaker, turn it on

and off a few times
Replace the power plug
Repair or replace the

receptacle
Replace the cord or lead wire
Replace the compressor or

connection wire
Replace
Repair or replace
Turn knob for cooler setting
Repair or replace the swtting
Repair
Repair or replace
Replace
Repair
Consult your electric company
Check the capacity of wire
Ventilate well and remove the

heat source
3) Power plug is not contacting
2.Power is supplied,
but the equipment
does not run
1) receptacle
Disconnection
2)Operation switch
Mechanical failure of switch
3) Cord or lead wire to

the switch
1) Disconnection
2) Malfunction of contact
Switch is in cool
position but the
compressor does not
run
1. Not operating at all
Disconnection or burned-out
1) Compressor
2) Thermostat
1) Failure
2) Malfunction
3) Knob is not set to the proper
setting
Failure of malfunction of proper
setting
3) Selector switch
4) O.L.P
1) Disconnection
2) Malfunction of contact
Lack of capacity
Disconnection
5) Capacitor
2. Compressor
1) The voltage exceeded allowed

range (220V-240V)
1) Electricity
2) Capacity of wire is not

sufficient
2) Room temperature
and
outside
temperature
Extremely high
Burned-out
Replace
3) Compressor
Malfunction
Replace
4) O.L.P
Lack of capacity
Replace
1) Thermostat
Malfunction
Replace
2) Capacitor
Lack of capacity
Replace
3) O.L.P
Malfunction
Replace
5) Capacitor
3. Frequent start and
stop
38
TROUBLE
SITUATION
The compressor runs

but the motor doesnt
run
Both fan motor and

compressor are
running but cooling is
bad
ANALYSIS
CAUSE
Blocked by others
Repair
Disconnection or burned-out
electric cord
Replace the fan motor
Failure malfunction of contact
Replace
Disconnection of malfunction of
contact
Check the circuit
1) Refrigerant system is choked
Repair
2) Compressor failure
Repair
3) Leakage of refrigerant gas
Recharge refrigerant gas
1) Refrigerant system
1) Refrigerant system is choked
Check and repair refrigerant

system
2) Filter
2) Compressor failure
Replace
3) Heat exchanger of
condenser
3) Leakage of refrigerant gas
Check a part of Leakage and

repair
Repair and recharge
Clean the air fiter
Clean the unit
1) Fan
2) Fan motor
3) Capacitor
4) Fan motor circuit
Not cooling at all
Insufficient cooling
REMEDY
Refrigerant system
4) Refrigerant charge is too high
Clogged up with dust
1) Fin is cogged up with dust

2) The ventilation is not good
Shade the unit from the
sunlight
Remove the added heat
source
3) The unit is exposed to the

sunlight
4) Other heat source is added in
the room
Vibration & Noise
Install the unit perfectly
1) Fan is contacted with

obstacles
Remove obstacles
2) Fixing bolt
Tighten the bolt
1) Installation place
2) Fan
Installation of the unit is

imperfectly done
3) Fixing screws
4) Electric
components
Have a screw loose
Tighten the screw
Electrical noise
Exchange the components
The front is lower than rear

side
Make rear side of the unit lower

than the front
Water leakage into

room
Installation condition
Electric shock
(Leakage of current)
Insulation of
components
1)Insulation defect of wiring and

lead wire
Check the units Leakage of

current.
2) Leakgae of current due to the

dew or rust
Replace the defective parts or

components
39
6. HOW TO DISASSEMBLE
Please refer to the chapter (Exploded diagram and parts list).
1
Before service of
1. Stop the unit, remove the power cord from the receptacles.
any part.
2. Move the unit to the safe location for the suitable work.
Assy Fan Motor
1. Remove Front Grill
- Fan Motor
- Remove Filter Pre.
- Propeller Fan
- Remove screw in Front Grill. (DWB-070C/091: 1 point, DWB-121C: 2 point)
- Blower Fan
2. Remove Cabinet from the unit.

- Remove screws from the units sides.
(DWB-070C/091C: 8 point, DWB-121C: 2 point)
3. Remove holder scroll. (DWB-121C)
4. Remove Scroll upper.
5. Remove Plate Scroll (DWB-070C/091C)
- Remove screws (3 point) from Plate Scrolls sides.
6. Remove Assy Control Box
- Remove screws (DWB-070C/091C: 3point, DWB-121C: 4 point).
- Remove wires in the each components.
7. Remove wires in the Panel Housing.
8. Remove screws from Assy Fan Motors sides.
(DWB-070C/091C: 7 point, DWB-121C: 4 point)
- Assy Fan Motor is assembly of Fan Motor, Propeller and Blower Fan,
Orifice and Panel Housing.
9. Lift the Assy Fan Motor from the unit.
10. Remove hex-nut (DWB-070C/091C: hex-nut 2 point, DWB-121C: CI:P Fan
2 point)from the shaft of Fan Motor.
11. Remove Propeller Fan from the shaft of Fan Motor.
12. Remove Blower Fan from the shaft of Fan Motor.
13. Remove Fan Motor from Panel Housing.
- Remove screws (4 point).
Assy Control Box
1. Same as the procedure 1 to 5 in the Item 2.
- Rotary Switch (selector)

- Thermostat
- Capacitor
- Power Cord
4
O.L.P
1. Same as the procedure 1 to 2 in the Item 2.

2. Remove Terminal Cover from Compressor.
- Remove hex-nut (1 point).
40
7. EXPLODED DIAGRAM AND PARTS LIST.

DWB-070C, DWB-091C PARTS LIST
NO.
CODE
3100300700
PAN BASE
PP+T30% or PP+CACL3(40%)
3106002400
COMP BOLT
M8XP1.25XL57
3106600400
SCROLL LOWER
2221040001
SEALING PUTTY
0.05
3100049100
COMPRESSOR
QB134PL12A, 220V-50HZ
DWB-070C
3100049400
COMPRESSOR
QB164PN12C, 220V-50HZ
DWB-091C
GROMMET
EPDM 45
COMPONENTS
QTY
SPECIFICATION
EPS
GRAY (PGE000901)JOINT SEALER
7400208411
WASHER PLAIN
M8(ID8..4XOD22XT1.6)
7392801211
NUT LOCK
M8XP1.25 (RIGHT SCREW)
9
10
11
12
13
14
15
REMARK
3100029400
ASSY CONDENSOR
2RX1CX17S
DWB-070C
3100049700
ASSY CONDENSOR
3RX2CX17S
DWB-091C
7112401611
SCREW TAPPING
T1 TRS 4X16 MFZN
3104414400
PIPE COND IN
C1220T-OL. OD7.94XT0.7
DWB-070C
3100049800
PIPE COND IN
C1220T-OL. OD7.94XT0.7
DWB-091C
3100034310
ASSY PIPE CAPILLARY
DWB-070C
3104414610
PIPE CAPILLARY
C1220T-0, ID1.6XL1,100
DWB-070C
3104401400
PIPE CAPILLARY
C1220T-0, ID1.0XL400X2
DWB-091C
3100029300
ASSY EVAPORATOR
2RX2CX12S
DWB-070C
3100049600
ASSY EVAPORATOR
3RX2CX13S
DWB-091C
3100034500
ASSY PIPE EVA OUT
DWC-070C
DWB-070C
DWB-091C
310005000
ASSY PIPE EVA OUT
DWC-091C
16
3100034400
ASSY PIPE EVA IN
DWC-070C / DWC-091C
17
3100034600
ASSY PIPE SUCTION
DW-070C
18
7112401611
SCREW TAPPING
T1 TRS 4X16 MFZN
3108003300
MOTOR FAN
A9525TS401, 220V-50Hz
DWB-070C
3108003500
MOTOR FAN
A9525TS602, 220V-50Hz
DWB-091C
3104201500
PANEL HOUSING
SGCC Z-27
21
3101402400
COVER ORIFICE
PP
22
7S432X4081
SCREW TAPTITE
TT3 TRS 4X8 SE MFZN
23
7122401211
SCREW TAPPING
T2S TRS 4X12 MFZN
24
3101801820
FAN BLOWER
ABS 8
25
3106000600
WASHER PLAIN
M6(ID6.4XOD19.8XT1.6)
26
3106000500
NUT HEX(R)
M6(RIGHT SCREW)
27
3101801910
FAN PROPELLER
ABS+GF20% 8
28
3106000600
WASHER PLAIN
M6(ID6.4XOD19.8XT1.6)
29
3106000400
NUT HEX(L)
M6(LEFT SCREW)
30
3100700600
BUSHING GUIDE
NBR(HS 605)
31
3103800400
LOCK TWIST STANDOFF
DASTL-3NA
32
3100700900
BUSHING HOUSING
NBR(HS 605)
33
3100504000
BOX CONTROL
SGCC T0.8X332X270P REGULLAR-SP.
34
5S10503100
S/W ROTARY
DAESUNG SRB 315-4-7D, 5-STEP
35
7001400611
SCREW MACHINE
M/C PAN 4X6 MFZN
36
5SM0101600
THERMOSTAT AS
PFA 602D-06B
19
20
41
NO.
CODE
COMPONENTS
QTY
SPECIFICATION
REMARK
3109502100
CAPACITOR
2/25F, 370/400VAC
DWB-070C
3106900900
CAPACITOR
3/30F, 400VAC
DWB-091C
38
3101201600
CLAMP CAPACITOR
SGCC T0.8X113XCOIL REGULLAR-SP.
39
7S432X4081
SCREW TAPTITE
TT3 TRS SE 4X8 MFZN
40
3101396120
POWER CORD
KKP-550A(AUSTRIA, ARGENTINA)
41
7S432X4081
SCREW TAPTITE
TT3 TRS SE 4X8 MFZN
42
7S432X4081
SCREW TAPTITE
TT3 TRS SE 4X8 MFZN
3103524300
LABEL CIRCUIT
P.E T0.05
DWB-070C
3103524400
LABEL CIRCUIT
P.E T0.05
DWB-091C
44
3100701100
BUSHING COVER
45
3102702100
HARNESS ROTARY S/W
AWG-16UL(BR)
46
3108502900
SEAL CONTROL BOX
F-US, 258X264XT5(D/G)
47
3102702000
HARNESS COMP ASSY
AWG-16, UL(BR/RD/OR)
OVER LOAD PROTECT
MRA12012-12003
DWB-070C
OVER LOAD PROTECT
MRA98776-12026
DWB-091C
37
43
48
0.4
DACB-008(L=300)
49
GASKET
SILICON
50
COVER TERMINAL
PC
51
NUT(HEXAGON GLANGE)
HEXACON FLANGE
52
3108502700
SEAL EVA TOP
F-US, 350X40XT5
53
3104504800
PLATE SCROLL
PP+T30
54
3108503800
SEAL SCROLL
F-US, 115X60XT5(D/G)
55
7122401211
SCREW TAPPING
T2S TRS 4X12 MFZN
56
3106600300
SCROLL UPPER
EPS
57
3108502800
SEAL COND TOP
F-US, 400X30XT10
58
3100034900
CABINET ASSY
DW-070(STOP WELDING)
59
3100603400
BRACKET CABINET
DW-070
60
3104505600
PLATE WINDOW TOP
SECC T1.2X82.5X466.5(GY-258D)
61
7S432X4081
SCREW TAPTITE
TT3 TRS SE 4X8 MFZN
62
3108503100
SEAL CABINET TOP
F-US+F-PE(470X155XT10/2)
63
3108503200
SEAL CABINET SIDE(L)
F-US(310X90XT5)
64
3108503400
SEAL CABINET SIDE(R)
F-US(310X155XT5)
65
3108503000
SEAL CABINET FLANGE
F-US(540X10XT5)
66
7112401211
SCREW TAPPING
T1 TRS M4X12 POLY/WAS MFNI
67
3102401900
GRILLE FRONT
ABS
68
3108503700
SEAL FRONT(C)
F-US(80X20XT30)
69
3108503500
SEAL FRONT(A)
F-US(600X20XT10)
70
3108503600
SEAL FRONT(B)
F-US(420X20XT10)
71
3106501100
BLADE
PP
72
3101600400
DECO FRONT
PC T0.4
73
7122401211
SCREW TAPPING
T2S TRS 4X12 MFZN
74
3100035200
ASSY KNOB
DW-070
75
3101901800
FILTER PRE
ABS+MESH#32
42
DWB-070C EXPLODED DIAGRAM
43
44
DWB-121C PART LIST

No.
CODE
COMPONENTS
QTY
3102402400
GRILL FRONT
HIPS
3103400700
KNOB
HIPS
3101600600
DECORATE FRONT
PC FILM
3101902100
FILTER PRE
HIPS
3106501800
BLADE VERTICAL
HIPS
3106501700
BLADE HORIZENTAL
PP
3108503600
SEAL GRILLE
FUS
3108100900
PAN BASE
SGCC T1.0
3107400800
ASSY EVAPORATOR
350X330.2(9.52 2R2C)
DWC-121C/CS(ONLY)
10
3104421100
PIPE EVA IN
C1220TO OD9.52
DWC-121C/CS(ONLY)
11
3100063600
PIPE EVA OUT AS
C1220TO OD9.52
DWC-121C/CS(ONLY)
12
3104421700
PIPE EVA OUT 1
C1220TO OD9.52
DWC-121C/CS(ONLY)
13
3104423100
PIPE SUNCTION
C1220TO OD12.7
DWC-121C/CS(ONLY)
14
3100061600
PIPE CAPILLARY AS
C1220TO ID1.6 L800
DWC-121C/CS(ONLY)
3100061610
PIPE CAPILLARY AS
C1220TO
DWA-150C/CS(ONLY)
3107101190
COMP AS
LGQK164CN12DWC-121C/CS(ONLY)
COMP AS
LGQJ196KC23
DWA-150C/CS(ONLY)
15
SPECIFICATION
REMARK
16
3104425800
PIPE DISCHARGE
C1220TO OD7.94
DWC-121C/CS(ONLY)
17
3100063500
PIPE COND OUT AS
C1220TO OD7
DWC-121C/CS(ONLY)
18
3100063400
PIPE COND IN AS
C1220TO OD7
DWC-121C/CS(ONLY)
19
3106800300
ASSY CONDESOR
515X341.5 (7 3R2C)
DWC-121C/CS(ONLY)
3106800310
ASSY CONDESOR
515X341.5 (7 3R2C)
DWA-150C/CS(ONLY)
19-1
3108504300
SEAL COND TOP
FUS
DWC-121C/CS(ONLY)
20
3101202800
CLIP FAN
SK-5
21
3101802600
PAN BLOWER1
ABS
22
3101404100
COVER MOTOR
EPS
23
3104202000
PANEL HOUSING
SGCC T1.0
24
3102000500
FIXTURE RUBBER
NBR
24-1
3100000010
BUSHING GUIDE
NBR
25
3108005100
MOTOR FAN
DAEWOO MOTOR (AM 12DWD11)
26
7007501211
SCREW HEX
SX12MFZN
27
3101802700
FAN PROPELLER
ABS + GF20%
28
3102201100
WINDOW KIT FRAME(L)
HIPS
29
3102201000
WINDOW KIT FRAME(R)
HIPS
30
3100604200
PLATE WINDOW TOP
SGCC T1.2
31
3100801400
CABINET AS
SGCC T0.8
32
3100604300
BRACKET WINDOW LOWER
SGCC T0.8
33
3100604500
BRACKET SILL
SGCC T1.6
45
DWA-150C/CS(ONLY)
No.
CODE
COMPONENTS
QTY
SPECIFICATION
34
3106600600
SCROLL LOWER
EPS
35
3103700100
LEVER VENT
PP
36
3103700100
WASHER VENT
PP
37
3104600100
RING VENT
NBR
38
3107000100
CLIP THERMO
ABS
39
5SM0101700
THERMOSTAT AS
PFA 602GF
40
5S10405100
SWITCH ROTARY
SR6B41610D
41
3101300600
POWER CORD
MP 231 250V/10A
42
3109503300
CAPACITOR
400VAC 5/35F
43
3101201600
CLAMP CAPACITOR
SGCC T0.8
44
3966031000
MOTOR SWING
200/220V 50/60Hz
45
3100508500
BOX CONTROL
SGCC T0.8
46
3106600500
SCROLL UPPER
EPS
47
3103002800
HOLDER SCROLL
SGCC
48
3104409300
PIPE RUBBER BUTYL
49
3102708800
HANESS COMP AS
UL101516,BLK,RED,WHT
50
3103200500
CAP DRAIN
ABS
46
REMARK
47
5. SPLIT ROOM AIRCON

1.GENERAL SPECIFICATIONS
MODEL
ITEM
DSB-070L
DSB-070LH
DSB-091L
DSB-091LH
Cooling
Cooling & Heating
Cooling
Cooling & Heating
Function
Class
Power
AC 220~ 240V/ 50Hz
AC 220~ 240V/ 50Hz
AC 220~ 240V/ 50Hz
AC 220~ 240V/ 50Hz
2,051
2,051 / 2,051
2,637
2,637 / 2,637
Btu/h
7,000
7,000 / 7,000
9,000
9,000 / 9,000
l/h
0.89
0.89
1.15
1.15
Running Current
2.9
3 / 3.2
4.2
4.0 / 4.2
Power Input
680
676 / 693
920
910 / 940
Starting Current
18
18
21
24
Rotary
Rotary
Rotary
Rotary
QB 125PL 12B
QB 134PL 12B
QBB090A001
25F / 370VAC
25F / 400VAC
25F / 370VAC 30F / 370VAC 30F / 450VAC 35F / 400VAC
Capacity
Dehumidification
Electrical
Data
Type
Compressor Model
Capacitor
Fan
Motor
RBB100A001
QK 185PN13B
Indoor Unit
Outdoor Unit
Indoor Unit
Outdoor Unit
Indoor Unit
Outdoor Unit
Indoor Unit
Outdoor Unit
Type
Cross flow fan
Propeller fan
Cross flow fan
Propeller fan
Cross flow fan
Propeller fan
Cross flow fan
Propeller fan
Capacitor
1.0F 400VAC
1.8F 400V
1.0F 400VAC
1.8F 400V
1.0F 400VAC
1.8F 400V
1.0F 400VAC
1.8F 400V
Motor Model Number

Refrigerant
(R-22)
QK 164PN12F
IC-8417DWKF5A IC-9625DWLF5A IC-8417DWKF5A IC-9625DWLF5A IC-8417DWKF5A IC-9630DWLF5A IC-8417DWKF5A IC-9630DWLF5A
Control
Charge Q'ty
Capillary
Capillary
Capillary
Capillary
800
900
1,000
1,150
Flare
Flare
Flare
Flare
Type
Connection
OD(Liquid/Suction) in(mm)
1/4 (6.35)
Dimensions (W x H x D)
mm 750x245x174
Net Weight
kg
7.0
1/2 (12.7)
1/4 (6.35)
1/2 (12.7)
1/4 (6.35)
1/2 (12.7)
1/4 (6.35)
1/2 (12.7)
654x549x256
750x245x174
654x549x256
750x245x174
654x549x256
750x245x174
654x549x256
34
7.0
34
7.0
34
7.0
34
48
MODEL
ITEM
Function
DSB-121L
DSB-121LH
Cooling
Cooling & Heating
DSA-151L
DSA-181L
DSB-181L
Cooling
DSB-181LH
Cooling
Heating
Class
Power
AC 220~ 240V/ 50Hz
AC 208~ 230V, 60Hz AC 208~230V, 60Hz AC 220~240V, 50Hz
AC 220~ 240V/ 50Hz
3,507
3,654 / 3,946
4,300
5,100
5,100
5,110
5,400
Btu/h
12,000
12,500 / 13,500
15,500
17,500
17,500
15,500
18,500
l/h
1.53
1.6
1.98
2.3
2.3
2.2
Running Current
5.7
7.0 / 6.5
6.6
8.3
9.8
10.8
11.5
Power Input
1.250
1,500 / 1,410
1,450
1,785
1,950
2,050
2,230
Starting Current
34
37
42
44
46
Rotary
Rotary
Recipro
Rotary
RCA150A001
ECB185211A
CRDQ-0200-PFJ
2JS350D6BA02
Capacity
Dehumidification
Electrical
Data
Type
Rotary
Compressor Model
RCB120A001
RCB150A001
25F / 400VAC
35F / 400VAC
30F / 400VAC
Indoor Unit
Outdoor Unit
Indoor Unit Outdoor Unit
Indoor Unit
Outdoor Unit
Type
Cross flow fan
Propeller fan
Cross flow fan Propeller Fan
Cross flow fan
Propeller fan
Capacitor
1.0F 400VAC
3.5F 400V
1.2F 400VAC
1.2F 450VAC
3F 370VAC
Capacitor
Fan
Motor
Motor Model Number

Refrigerant Control
(R-22)
Charge Q'ty
IC-8428DWKG7C IC-9430DWLC5B
IC-9425DWKH6A
Capillary
g
IC-9425DWKC5A IC-9425DWKC5A
Capillary
1,300
1,060
Type
IC-9425DWKH6A
35F / 370VAC
1,250
Flare
1,450
AM12DPD04
Capillary
1,150
1,320
Flare
Flare
Connection
OD(Liquid/Suction) in(mm)
1/4 (6.35)
1/2 (12.7)
1/4 (6.35)
925x285x194
Dimensions (W x H x D)
Net Weight
mm
kg
1/4 (6.35)
1/2 (12.7)
1,035x322x205
800x615x277
12.1
51.9
1,035x322x205 (Indoor)
666x552x264
(Before)
654x549x256
(After)
9.7
34
800x615x277 (Outdoor)
43
49
44
55.8
2. STRUCTURE & PARTS OF NAME

1) OUTLINE DIAGRAM OF INDOOR UNIT
DSB-070L/LH, DSB-091L/LH
Plate Mounting
Connecting Pipe
REMOTE CONTROLLER
750
REMOCON
Grille Insert
Frame Grille
Body
Plate Mounting
245
174
DSB-121L/LH
Connecting Pipe
406
Plate Mounting
REMOTE CONTROLLER
REMOCON
925
Plate Mounting
Body
Frame Grille
285
Grille Insert
Filter - L
Filter - R
194
DSA-151L/DSA-181L/DSB-181L

fi
453
1035
`fi
322
205
50
2) OUTLINE DIAGRAM OF OUTDOOR UNIT

DSB-070L/LH, DSB-091L/LH, DSB-121L/LH
Inlet
Cabinet Side
256
Inlet
Foot
Outlet
Panel Top
Handle
Cabinet Front
549
Outlet
654
Service Valve
Foot Cushion
DSA-151L/DSA-181L/DSB-181L/DSB-181LH
Inlet
Inlet
277
Panel Top
367
Cabinet
Handle
Outlet
615
Discharge
Grille
800
Foot
Service Valve
51
Guide Support
3) STRUCTURE & PARTS OF NAME

(1) INDOOR UNIT
Deodorizing Filter
Electrostatic Filter
Air Inlet
Lamp
Fan Direction
(Up, Down)
Antibacterial Filter
Remote Controller
Receiver
Power Plug
Air Outlet
REMOTE CONTROLLER
Remote Controller
Indoor Unit Display
Switch Panel
Remote Control Signal Receiver

This place is the part to receive the signal if it
receive the signal, you can hear the signal beep.
beep. beep.
EMR. REMOCON
ON (Red)
Lights when the
operation is going on.
Air clean (Green)
There is a switch panel at inside of Front

Panel. At the time of operating, open the
Front Panel.
Timer (Yellow)
Lights during the time
reservation mode.
Emergency switch can be used when the remote

controller is lost or Testing.
Remote switch is usually used by remote
controller.
Quick (Red)
52
DSB-121L/LH
Air Inlet
Deodorizing Filter
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
Antibacterial
Filter
Air Outlet
Fan Direction
(Up, Down)
Power Plug
Remote
Controller
Receiver
OTE
REM
ER
OLL
NTR
CO
Lamp
Remote Controller
Indoor Unit Display
Switch Panel

This place is the part to receive the signal if it receive the
signal, you can hear the signal "beep, beep".
EMERGENCY
REMOTE
There is a switch panel at inside of Front

Panel. At the time of operating, open the
Front Panel.
ON
AIR CLEAN
QUICK
TIMER
ON (Red)
Timer (Yellow)
Lights when the

operation is
going on.

reservation mode.
Air clean (Green)

controller is lost or testing.
Remote switch is usally used by Remote

Controller.
Quick(Red)
53
DSA-151L, DSA-181L, DSB-181L/LH

Deodorizing Filter
Removes bad
smells from the air.
(Option Filter)
Removes dust
particles from the air.
(Option Filter)
Emergency/
Remote Switch
Air In
Slide to select
the desired position.
Indoor Cover
Sensor Wire
Air Cleaning
Filters
Remote Sensor
Removes dust
and prohibits
germs.
Indicators
Indicate the
AC setting.
Fan Direction
(Up/Down)
AIR OUT
Fan Direction
(Left/Right)
.
MP
TE
/OFF
ON
DE
MO
EE
R.
SL
N DI
FA
SE
EE
RE
N SP
LCD Remote Controller
Indoor Unit Display
EL
NC
R CA
FA
TE
ER
TIM
EN
OF
ON
Power Plug
Switch Panel

This place is the part to receive the signal if it receive
the signal, you can hear the signal beep. beep.
EMERGENCY
REMOTE
Timer
Quick
Airclean
ON
There is a switch panel at inside of Front Panel.

Timer (Yellow)
reservation mode.
Quick (Red)
Lights during the
time Quick
Mode.
ON (Red)
Lights when the
operation is going on.
At the time of operating, open the Front Panel.

controller is lost or Testing.
Air clean (Green)
Remote switch is usually used by remote controller.
54
(2) OUTDOOR UNIT

DSB-070L/LH, DSB-091L/LH, DSB-151L/LH
Air Inlet (Side Back)
Connection Wire
Connecting Pipe
Drain Hose
Air Outlet
DSA-151L, DSA-181L, DSB-181L/LH

AC Cover
Remove cover to access the AC connection
from this unit to the indoor unit.
AIR IN
Connection Wire
Drain Hose
COPPER TUBING
AIR OUT
Service Valves
The indoor and outdoor
units are connected by
copper tubes which are
connected here.
Grounding Screw
Ground the unit here.
Ground Wire (Not supplied)
55
(3) EACH BUTTON OF REMOCON
Display
Displays information
pertaining to unit.
AUTO
ON/OFF Button
Press to turn the unit
on or off.
FAN SPEED Button

Press to select the fan speed
(High " ", Middle " ",
Low " ").
MODE Button
Press to cycle through the modes
(Auto/Quick/Cooling/Fan/Dry)
SLEEP Button
Press to set the unit for
the sleep mode.
TEMPERATURE Buttons
Press to raise or lower
the desired temperature.
FAN SPEED
MODE
SLEEP
FAN DIR.
FAN DIR.
TIMER
ON/OFF
ENTER/
CANCEL
FAN DIR. Button

Press to select up/down
direction for fan.
FAN DIR.
Button
Press to select left/right
direction for fan.
TURBO/MILD
TURBO/MILD
Press to be colder the unit.
TIMER ON/OFF Button

Press to set the unit of or on time.
(0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8,
10, 12, 16, 20, 24hr)
TIMER ENTER/CANCEL Button
Press to enter a timer setting or
to cancel timer setting
COVER
Slide down to access most
of the remote buttons.
Slide down further to
access the battery
compartment.
56
(4) REMOTE CONTROLLER DISPLAY

DSB-070L, DSB-091L, DSB-121L
MODE Indicators (Auto/Quick/Cool/Fan/Dehumidifier)
Lights to indicate the mode selected.
AUTO
FAN Indicators
Lights to indicate
the fan speed.
FAN DIRECTION Indicators

Lights to indicate the
fan direction.
NATURAL Indicator
speeds simulating a loreeze.
TIMER Indicators (Include sleep)

Lights to indicate the timer function mode.
TEMPERATURE & RESERVATION TIME lndicator
Lights to indicate the temperature or time.
DSB-070LH, DSB-091LH, DSB-121LH

MODE Indicators (Auto/Quick/Cool/Fan/Dehumidifier/Heat)
AUTO
FAN Indicators
Lights to indicate
the fan speed.

fan direction.
NATURAL Indicator

TEMPERATURE & RESERVATION TIME lndicator
DSB-181LH
MODE Indicators (Auto/Quick/Cool/Fan/Dehumidifier/Heat)

MODE Indicators (Auto/Quick/Cool/Fan/Dehumidifier)

AUTO
AUTO
FAN Indicators
Lights to indicate
the fan speed.
FAN Indicators
Lights to indicate
the fan speed.

fan direction.

fan direction.
NATURAL Indicator
NATURAL Indicator
speeds simulating a breeze.


TEMPERATURE & RESERVATION TIME lndicators

TEMPERATURE & RESERVATION TIME lndicators

REPLACING BATTERIES
Put the drycell by ]^

direction.
Open the cover after

pressing the arrow
direction and pulling out.
Close the cover after

pushing into arrow
direction.
MOT
RE
E
RE
CO
ER
LL
RO
ER
NT
LL
CO
RO
NT
MOT
57
3. CIRCUIT DIAGRAM
DSB-070L, DSB-091L, DSB-121L
OUTDOOR UNIT
INDOOR UNIT
I/D SENSOR
TRANS
BLUE
BLU
BLU
CAPACITOR
YELLOW/GREEN
YEL/GRN
YEL
BRN
FAN
RED
BROWN
BRN
RED
1 2 3 4 5 6 7 8
23
COMP
1
1
2
3
BLU
YEL/GRN
BRN
BRN
RED
PINK
BLU
ORG
YEL
YEL
BLK
ORG
RED
C
HERM
BLK
BLK
BLK
BLK
WHT
BLU
RED
GRN
YEL
GRY
BRN
BLK
BLU
COMPRESSOR
2
BLK
OUTDOOR
TERMINAL
BLOCK
BRN
BLK
FAN MOTOR
RED
LED PCB
1 2 3 4 5
R
FAN MOTOR
CAPACITOR
BLU
INDOOR
FAN MOTOR
BLK
SWING
MOTOR
YEL/GRN
POWER CORD
DSB-070LH, DSB-091LH, DSB-121LH
OUTDOOR UNIT
INDOOR UNIT
INDOOR
SENSOR
OUTDOOR
SENSOR
TRANSFORMER
1
Y
BROWN
WHT
BLU
BLUE
Y
BLU
CAPACITOR
YELLOW/GREEN
YEL/GRN
YEL
BRN
FAN
RED
BROWN
1 2 3 4 5 6 7 8
23
1
COMP
1
1
2
3
BLU
YEL/GRN
BRN
BRN
RED
PINK
BLU
ORG
YEL
YEL
BLK
HERM
ORG
RED
BRN
O/D FAN
BLU
COMPRESSOR
4WAY
1
1 2 3 4 5
BLK
FAN MOTOR
CAPACITOR
BLU
FAN MOTOR
YEL/GRN
POWER CORD
58
SWING
MOTOR
BLK
BLK
BLK
BLK
BLK
BLK
BLK
WHT
BLK
BRN
RED
YEL
GRN
BLU
GRY
BLUE
BLK
RED
4WAY
BLK
BLK
BRN
BLK
FAN MOTOR
INDOOR
TERMINAL
BLOCK
RED
LED PCB
OUTDOOR
TERMINAL
BLOCK
DSB-181LH
DSA-181L/DSB-181L
59
4. SELF DIAGNOSIS AND TROUBLE SHOOTING
Is the unit
display
mormal?
YES
NO
NO
check the failure

code according to
the self-diagonostic
(note 2)
Is the
unit display
normal?
YES
Outdoor unit does

not run?(note. 1)
YES
Does
the compressor run
normally?
YES
Indoor unit does
not run(note 1)
YES
Check the failure
code according to
the self diagnostic
(note 2)
NO
NO
Normal
check the
connecting
point of
magnetic
contactor
NO
Trouble
Is the power
applied to the
unit
YES
Is the
power normal?
check the voltage between
L & N of terminal
block
YES
press the power ON/OFF

button on remote controller
YES
Does the
beeper beep two
times?
YES
Is the display
all off?
YES
Check the connector on display

PCB connected to control PCB
Check the display PCB itself
NO
NO
NO
Check power supply mains

or interconnection wires
Check the wiring of indoor
Is the
switch position
on switch pannel at
"Remote"
YES
NO
Check the remote signal receiver

Check the connection between signal
receiver and control PCB
Place the switch

position to the
"Remote" and then
Check it once
more
60
Note 1)
1. Neither indoor unit nor outdoor unit runs.
Check the following points first. (There are following case in normal operation)
a. Is the timer mode set the timer ON.
b. Is the timer mode set the timer-OFF and the time had passed?
2. Neither outdoor fan nor compressor runs while indoor fan runs.
Check following points first. (There are following cases in normal operation)
a. Is the temperature set point suitable?
b. Has the 3 minutes time guard for compressor operated?
Note 2)
Please refer to page 16, Self Diagnostic-function.
Self-Diagnostic Function
1) Error Code 1 (DSA-151L/DSA-181L/DSB-181L Only)
1. Check the connector of room air thermistor. (or connecting wire)
2. Check soldering of connecting on control P.C.B. (Error of soldering or short)
3. Check the resistance of room air thermistor.
2) Error Code 3 (Display Emergency mode)
1. When the compressor do not run.
i) Check the voltage between L and Y of terminal block.(Indoor Unit, Outdoor Unit)
ii) Check connecting wire of indoor unit and outdoor unit.
iii) Check relay KI on power P.C.B.
2. Check fixing of indoor coil thermistor.
3. Check the GAS LEAKAGE of the pipe.
61
Neither Indoor Unit nor Outdoor Unit Runs

Confirm following statement.
When the unit operate normally, Sometimes the outdoor unit and indoor unit cannot operate.
1. Check the function select switch. Is it timer mode?
2. The function select switch locate the sleep mode and is the setting time over?
3. Is the setting mode DEHUMIDIFIER mode?
4. When the unit is DEHUMIDIFIER mode while in the auto mode, the outdoor unit and indoor unit does not run.
The power is applied to the unit
Rating voltage
Check the voltge between L and

Y of terminal block
under 90%
Check the
Breaker or Fuse
Rating voltage more than 90%

No
Check the indoor unit display

is the display all off?
Self Diagnostic
function is ON
Yes
Yes
No
Press the ON/OFF switch of

Remote Control
Is the indoor unit display all off?
Check according to
self Diagnostic function
Control P.C.B defect
Pull out the power plug and then insert

the power plug after 5 second
Control P.C.B is normal
Recheck from the beginning
Outdoor Unit Runs but Indoor Fan Do Not Run

NO
Check the Fan Motor

bearing and fan
YES
Check input Voltage of Fan
Motor connector at power P.C.B
Rating voltage
Check the power P.C.B.

The circuit for triac control
Check the winding resistance of

Indoor unit fan motor
Open or short
Change of fan motor
No
Normal
Check rotation of indoor fan

Rotate indoor fan by hand
under 90%
Rating Voltage more than 90%
Normal
Check the fan motor capacitor
Check the connecting wire of
indoor fan motor
Run again
Check the starting of indoor fan motor
Run again
62
No
Outdoor Fan and Compressor Do Not

Confirm following statement.
When the unit operate normally, Sometimes the outdoor unit and indoor unit cannot operate.
1. Is the setting temperature proper?
2. Is the unit during 3min. Time delay of compressor.
3. During frost prevention of lndoor unit.
4. During dehumidifier mode.
Y of indoor unit terminal
Rating voltage

Y of outdoor unit terminal
Rating voltage
under 90%
under 90%
Check the wiring

and voltage
within doors
Check the
connecting wire
Check compressor,
outdoor fan motor individually
Only Compressor Do not Run

- Check the following at cooling mode
Rating voltage

Y of indoor unit terminal
less than 90%
Check the control P.C.B

the circuit for relay
driving.

Rating voltage

Y of outdoor unit terminal
less than 90%
Check the connecting

wire between indoor
and outdoor.

Check the wiring of outdoor unit
Check the compressor

(Check the winding resistance)
OK
Check the compressor capacitor
63
NG
Change the control

P.C.B
Open or Short
Change the
compressor.
5. DISASSEMBLING METHOD
1) INDOOR UNIT
DSB-070L, DSB-091L
PROCEDURES
PHOTOS
1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.
Fig 1
2. Removing the Insert Grille and Frame Grille. (Fig 1~2)
1. Draw up the Insert Grille and remove it.
2. Loosen one screw for fixing the Cover Terminal Block.
3. Loosen two screw at the Frame Grille.
4. Remove the Frame Grille.
3. Removing the Control Box. (Fig 3)

1. Remove room and coil thermistors.
2. Disconnect the fan motor lead wire from connection at the
Control PCB.
3. Disconnect the stepping motor lead wire from connection at the
Control PCB.
4. Remove the select switch from connection at the Control PCB.
5. Loosen a screw for fixing ground wire.
6. Remove the Control Box
4. Removing the Drain Pan. (Fig 4)

1. Disconnect the Body drain hole. (left and right Body)
2. Disconnect three hook and remove the Drain Pan.
5. Removing the Indoor Evaporator. (Fig 5~6)

1. Remove one screw for fixing indoor Evaporator at the Body.
2. Remove the hook for fixing Bracket Pipe at the back of Body.
3. Remove Indoor Evaporator.
6. Removing the Cross Flow Fan. (Fig 7)

1. Remove set screw for fixing Motor shaft.
2. Remove Cross Flow Fan.
Fig 2
Fig 3
Fig 4
Fig 5
Fig 6
7. Remove Motor IDU and Bearing Plastic.

Fig 7
64
DSB-121L
PROCEDURES
PHOTOS
outlet.
Fig 1
2. Removing the Insert Grille and Frame Grille. (Fig 1~2)
1. Draw up the Insert Grille and remove it.
2. Loosen two special screw for fixing the Cover Ter-Block.
3. Loosen three screw at the Body.
4. Remove the Frame Grille.
3. Removing the Control Box. (Fig 3)

1. Remove room and coil thermistors.
2. Disconnect the fan motor lead wire from connection at the
Control PCB.
3. Disconnect the stepping motor lead wire from connection at the
Control PCB.
4. Remove the select switch from connection at the Control PCB.
6. Remove the Control Box
4. Removing the Drain Pan. (Fig 4)

1. Disconnect the Body drain hole. (left and right Body)
2. Disconnect three hook and remove the Drain Pan.
5. Removing the Indoor Evaporator. (Fig 5~6)

1. Remove three screw for fixing indoor Evaporator at the Body.
2. Remove the hook for fixing Bracket Pipe at the back of Body.
3. Remove Indoor Evaporator.
6. Removing the Cross Flow Fan. (Fig 7)

1. Remove set screw for fixing Motor shaft.
2. Remove Cross Flow Fan.
Fig 2
Fig 3
Fig 4
Fig 5
Fig 6
7. Remove Motor IDU and Bearing Plastic.

Fig 7
65
DSA-151L/181L, DSB-181L/LH
PROCEDURES
PHOTOS
outlet.
2. Removing the Insert Grille and Frame.

1. Loosen three screws for fixing the the Insert Grille and Frame.
(Pull out the frame cap before loosening three screws) (Fig 1)
2. Loosen three screws at the Drain Pan.
3. Remove the Insert Grille and Frame.
3. Removing the Control Box.

After doing above procedures:
1. Disconnect indoor room and coil thermistors. (Fig 3)
2. Disconnect the fan motor lead wire from connection at the main
PCB. (Fig 3)
3. Disconnect the swing motor connection wire.
5. Loosen two screws for fixing the body.
4. Removing the Drain Pan.

1. Loosen a screw for fixing body. (Fig 4)
2. Unhook the right part of Drain Pan.
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
5. Removing the Indoor Coil.

1. Loosen four screws for fixing indoor coil at left and right side. (Fig 5)
2. Loosen a screw for fixing the bracket tube at the back side. (Fig 6)
3. Remove the indoor coil. (Fig. 6-1)
Fig 6
Fig 6-1
6. Removing the fan motor.
1. Loosen two screws for fixing holder moter at left and right side.
(Fig 7, 8)
2. Loosen a screw for fixing fan motor and blower.
3. Renove the fan motor.
7. Removing the blower.
1. Loosen a screw for fixing holder bearing.
2. Remove the blower.
Fig 7
Fig 8
66
2) OUTDOOR UNIT
DSB-070L/DSB-091L/DSB-121L
PROCEDURES
PHOTOS
1.Stop the air conditioner and disconnect the wire from Indoor Unit to
Outdoor Unit.
2. Disassemble the case. (Fig 1~2)

1. Remove the Top Panel. (Loosen thirteen screw)
2. Remove the Front Cabinet. (Loosen six screw)
3. Remove the Side Cabinet. (Loosen seven screw)
4. Remove the Guide Support. (Loosen two screw)
3. Removing the Propeller Fan. (Fig 3)

1. Loosen the Nut for fixing the Propeller Fan.
2. Remove the Plain Washer.
3. Remove the Propeller Fan.
Fig 1
Fig 2
4. Removing the Motor ODU. (Fig 4)

1. Loosen four screw at Bracket Motor.
2. Disconnect the wire at Control Panel and remove Motor ODU.
5. Removing the Dual Capacitor. (Fig 5)

1. Disconnect the wire at Control Panel.
2. Loosen a screw at Clamp Capacitor.
3. Remove the Dual Capacitor.
Fig 3
Fig 4
6. Removing the Over load Protector. (Fig 6~7)

1. Loosen a Hex Nut at Terminal Cover.
2. Remove the Terminal Cover.
3. Remove the wire at Over load Protector.
4. Remove the Over load Protector.
Fig 5
Fig 6
Fig 7
67
DSA-151L/181L, DSB-181L/181LH
PROCEDURES
PHOTOS
1. Basic Procedures
1. Stop the air conditioner and pull out power plug from wall outlet.
2. Remove CABINET TOP COVER. (Loosen ten screws)
3. Remove CABINET SIDE COVER. (Loosen six screws)
4. Remove CABINET FRONT. (Loosen six screws)
2. Removing Fan Motor (Fig 4)

1. Do basic procedure. (1~4)
2. Loosen nut for fixing fan by spanner.
3. Remove spring washer and plain washer.
4. Remove fan.
5. Remove fan stopper.
6. Disconnect Motor lead wire from control box.
7. Loosen four screws for fixing Motor bracket and then remove
the Motor.
Fig 1
Fig 2
Fig 3
3. Removing Motor Capacitor and Compressor Capacitor
1. Do basic procedure.(1~4)
2. Diconnect lead wire from the Motor capacitor and compressor
capacitor.
3. Loosen two screws for fixing the capacitor bracket.
4. Remove Motor capacitor and compressor capacitor.
Fig 4
4. Removing Magnetic Contactor. (Fig 5)

1. Do basic procedure 1~2.
2. Disconnect lead wire from Magnetic Contactor.
3. Remove Magnetic contactor. (Loosen four screws)
Fig 5
5. Removing Overload Protector. (Fig 6,7)

1. Do basic procedure 1~3.
2. Remove terminal cover.
3. Disconnect lead wire from overload protector.
4. Remove overload protector.
Fig 6
Fig 7
68
3) EXPLODED DIAGRAM (INDOOR UNIT)

69
DSB-070L/DSB-091L PART LIST(INDOOR UNIT) DSB-070LH/DSB-091LH PART LIST(INDOOR UNIT)

No PART CODE
PART NAME
Q'TY
SPEC
REMARK
No PART CODE
PART NAME
Q'TY
SPEC
3100400300 BODY
HIPS T2.0
3100400300 BODY
HIPS T2.0
3108004700 MOTOR IDU
IC-8417DWKF5A
3108004700 MOTOR IDU
IC-8417DWKF5A
3101500400 CUSHION MOTOR
CR 30
3101500400 CUSHION MOTOR
CR 30
3106400400 BEARING PLASTIC ASSY
3106400400 BEARING PLASTIC ASSY
3100053700 FAN CROSS FLOW ASSY
90.0xL540
3100053700 FAN CROSS FLOW ASSY
90.0xL540
7485401012 SET SCREW
6S-4x10-E MFZN
7485401012 SET SCREW
6S-4x10-E MFZN
3103002600 HOLDER MOTOR
HIPS T2.0
3103002600 HOLDER MOTOR
HIPS T2.0
3100053800 EVAPORATOR ASSY
3100053800 EVAPORATOR ASSY
3102501200 EVAP. GUIDE
PVC T1.0 L536
3102501200 EVAP. GUIDE
PVC T1.0 L536
10 3100603800 BRACKET PIPE
HIPS T2.0
10 3100603800 BRACKET PIPE
HIPS T2.0
11 3108100800 PAN DRAIN
HIPS T2.0
11 3108100800 PAN DRAIN
HIPS T2.0
12 3106501600 BLADE VERTICAL
P.P. T1.5
12 3106501600 BLADE VERTICAL
P.P. T1.5
13 3108003900 MOTOR STEPPING
MP24GA or GSP-24SW-061
13 3108003900 MOTOR STEPPING
MP24GA or GSP-24SW-061
14 3107600400 FLAP
HIPS T2.5
14 3107600400 FLAP
HIPS T2.5
15 3101404800 COVER WIRE L
HIPS
15 3101404800 COVER WIRE L
HIPS
16 3101404900 COVER WIRE R
HIPS
16 3101404900 COVER WIRE R
HIPS
17 3100054200 LED PCB ASSY
17 3100054200 LED PCB ASSY
18 3100901600 CAP RUBBER
SILICON
18 3100901600 CAP RUBBER
SILICON
19-1 3100508400 CONTROL BOX
P.P.+G.F.20%
19-1 3100508400 CONTROL BOX
P.P.+G.F.20%
19-2 5EPV050120 TRANSFORMER
DWA-220B
19-2 5EPV050120 TRANSFORMER
DWA-220B
19-3 3106900300 CAPACITOR SH. M. B
1.0F 400VAC
19-3 3106900300 CAPACITOR SH. M. B
1.0F 400VAC
19-4 3100054400 CONTROL PCB ASSY
19-4 3100054400 CONTROL PCB ASSY
19-5 3108912300 TERMINAL BLOCK
SN-DBW-03P
19-5 3108912310 TERMINAL BLOCK
SN-DBW-05P
19-6 3104896300 SENSOR ID ASSY
PTM-KD-43C-D2
19-6 3104896300 SENSOR ID ASSY
PTM-KD-43C-D2
19-7 3102797910 HARNESS
I.D EARTH
19-7 3102797910 HARNESS
I.D EARTH
19-8 31013A24B1 POWER CORD ASSY
16A 250V
19-8 31013A24B1 POWER CORD ASSY
16A 250V
19-9 7111301611 SCREW TAPPING
T1S PAN 3x16 MFZN
19-9 7111301611 SCREW TAPPING
T1S PAN 3x16 MFZN
20 3100400400 BODY-TOP
HIPS T2.0
20 3100400400 BODY-TOP
HIPS T2.0
21 3102200800 FRAME GRILLE
HIPS T2.5
21 3102200800 FRAME GRILLE
HIPS T2.5
22 3104508700 PLATE LED
PC SHEET T0.2
22 3104508700 PLATE LED
PC SHEET T0.2
23 3104510200 PLATE SWITCH
PC SHEET T0.2
23 3104510200 PLATE SWITCH
PC SHEET T0.2
24 3101404600 COVER TERMINAL BLOCK
HIPS T2.0
24 3101404600 COVER TERMINAL BLOCK
HIPS T2.0
25 3102200900 FILTER FRAME
P.P. T2.0
25 3102200900 FILTER FRAME
P.P. T2.0
26 3102402200 INSERT GRILLE
HIPS T2.5
26 3102402200 INSERT GRILLE
HIPS T2.5
27 3101403900 COVER LED
ABS(TRANSPARENCY) T2.0
27 3101403900 COVER LED
ABS(TRANSPARENCY) T2.0
28 3104507200 PLATE MOUNTING
SBHG 1 T0.7
28 3104507200 PLATE MOUNTING
SBHG 1 T0.7
29 3101203000 CLAMP WIRE
P.P.+G.F.20%
29 3101203000 CLAMP WIRE
P.P.+G.F.20%
30 7S422X40B1 SPECAIL SCREW
TT2 TRS SE 4X12 MFZN
30 7S422X40B1 SPECIAL SCREW
TT2 TRS SE 4x12 MFZN
31 7112400611 SCREW TAPPING
T1S TRS 4X6 MFZN
T1S TRS 4x6 MFZN
T2 PAN M4X8 MFZN
T2 PAN 4x8 MFZN
T2S TRS 4X12 MFZN
T2S TRS 4x12 MFZN
70
REMARK
DSB-121L/LH
71
DSB-121L PART LIST(INDOOR UNIT)

No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15-1
15-2
15-3
15-4
15-5
15-6
15-7
15-8
15-9
15-10
15-11
15-12
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
PART CODE
3100400201
3108001220
3101500400
3106400200
3100014400
7485401012
3100014300
3108100401
3106500800
3106300800
3100700800
3100700700
3107600300
3108000100
3100017510
3100503101
5EPV050100
3106900300
3100054400
3100054200
3108901230
3104896300
3102794000
3103400300
3100024000
3101395060
7111301611
3102200401
3103600300
3105500500
3100901000
3100900900
3100900800
3101401701
3100017800
3100017900
3100017700
3108400110
3102401500
3107500200
3100602400
3101201200
3104503900
3106001600
7S422 X 40B1
PART NAME
Q'TY
BODY
MOTOR IDU
CUSHION MOTOR
BEARING PLASTIC ASS'Y
FAN CROSS FLOW ASS'Y
SET SCREW
EVAPORATOR ASS'Y
PAN DRAIN
BLADE VERTICAL MN
BAR BLADE
BUSHING L
BUSHING R
FLAP
MOTOR STEPPING
CONTROL BOX ASS'Y
BOX CONTROL
TRANS FORMER
CAPACITOR SH.M.B
CONTROL PCB ASS'Y
LED PCB ASS'Y
TERMINAL BLOCK
SENSOR I.D ASS'Y
HARNESS
KNOB RESET SWITCH
MODE SELECT ASS'Y
POWER CORD ASS'Y
TAPPING SCREW
FRAME GRILLE
LAMP INDICATE
WINDOW SENSOR
CAP FRAME L
CAP FRAME C
CAP FRAME R
COVER TERMINAL BLOCK
FILTER ELECTRO ASS'Y
FILTER CARBON ASS'Y
FILTER PRE ASS'Y
REMOCON ASS'Y
INSERT GRILLE
EMBLEM
BRACKET PIPE
CLAMP BRACKET PIPE
PLATE MOUNTING
SPECIAL SCREW
SPECIAL SCREW
1
1
2
1
1
1
1
1
12
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
13
72
SPEC
REMARK
ABS or HIPS
220V 50/60Hz
CR
SAN+G. F20%
6S-4 X 10-E
ABS
ABS
ABS
POM
POM
ABS
MG28GA
P.P+G.F20%
DWA220A-50/60Hz
1.0F 400VAC
FR-1
FR-1
SN-DBW-03P
PTM-KD43C-D2
I.D EARTH
ABS
TS-11 & HARNESS
BUYER
TIS PAN 3 X 16 MFZN
ABS
MIPS
ACRIL
ABS
ABS
ABS
ABS
ABS
URETANE
HIPS
HIPS
SBHG1
T2 4 X 16 MFNI LOCKING
TT2 TRS SE 4 X 12 MFZN
DSB-121LH PART LIST(INDOOR UNIT)

No
PART CODE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15-1
15-2
15-3
15-4
15-5
15-6
15-7
15-8
15-9
15-10
15-11
15-12
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
3100400201
3108001220
3101500400
3106400200
3100014400
7485401012
3100014300
3108100401
3106500800
3106300800
3100700800
3100700700
3107600300
3108000100
3100038210
3100503101
5EPV050100
3106900300
3100054400
3100054200
3108912301
3104896300
3102797910
3103400300
3100024000
3101395060
7111301611
3102200401
3103600300
3105500500
3100901000
3100900900
3100900800
3101401701
3100017800
3100017900
3100017700
3102401500
3107500200
3100602400
3101201200
3104503900
3106001600
7S422X40B1
PART NAME
Q'TY
BODY
MOTOR IDU
CUSHION MOTOR
BEARING PLASTIC ASSY
FAN CROSS FLOW ASS'Y
SET SCREW
EVAPORATOR ASS'Y
PAN DRAIN
BLADE VERTICAL MN
BAR BLADE
BUSHING L
BUSHING R
FLAP
MOTOR STEPPING
CONTROL BOX ASS'Y
BOX CONTROL
TRANS FORMER
CAPACITOR SH.M.B
CONTROL PCB ASS'Y
LED PCB ASS'Y
TERMINAL BLOCK
SENSOR I.D ASS'Y
HARNESS
KNOB RESET SWITCH
MODE SELECT ASS'Y
POWER CORD ASS'Y
TAPPING SCREW
FRAME
LAMP INDICATE
WINDOW SENSOR
CAP FRAME L
CAP FRAME C
CAP FRAME R
COVER TER-BLOCK
FILTER ELECTRO ASS'Y
FILTER CARBON ASS'Y
FILTER PRE ASS'Y
REMOCON ASS'Y
INSERT GRILLE
EMBLEM
BRACKET PIPE
CLAMP BRACKET PIPE
PLATE MOUNTING
SPECIAL SCREW
SPECIAL SCREW
73
1
1
2
1
1
1
1
1
12
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
13
SPEC
REMARK
ABS or HIPS
220V 50/60Hz
CR
SAN+G. F20%
6S-4 X 10-E
ABS
ABS
ABS
POM
POM
ABS
MG28GA
P.P+G.F30%
DWA220A-50/60Hz
1.0F 400VAC
SN-DBW-05P
PTM-KD43C-D2
I.D EARTH
ABS
TS-11 & HARNESS
BUYER
T1S PAN 3 X 16 MFZN
ABS
MIPS
ACRIL
ABS
ABS
ABS
ABS
ABS
URETANE
HIPS
HIPS
SBHG1
T2 4 X 16 MFNI LOCKING
TT2 TRS SE 4x12 MFZN
DSB151L/DSA-181L/DSB-181L/LH
74
DSA-151L/DSA181L/DSB-181L Parts List (Indoor Unit)

No
PART CODE
3100400101
BODY
ABS
3107600100
FLAP TOP
ABS
3107600200
FLAP UNDER
ABS
3106500400
BLADE VER
16
ABS
3103000500
HOLDER MOTOR R
ABS
3103000700
HOLDER BEARING
ABS
3103000600
HOLDER MOTOR L
ABS
3106400100
BEARING OILESS
3101800200
FAN CROSS FLOW
100X861L
10
3102400800
GRILLE LATCH
POM
3108000230
MOTOR ASSY
IC-9425 DWKC 5C
DSB-181L
3108000230
MOTOR ASSY
IC-9425KH 6C
DSA-151L/181L
12
3102400900
GRILLE INSERT
ABS
13
3100501000
BOX CONTROL
ABS (V0)
14
3107410000
EVA ASSY
15
3101930010
FILTER ELECTRO ASSY
16
3101940010
FILTER CARBON ASSY
17
3101401300
ABS
18
3108100100
PAN DRAIN
ABS
19
3102200200
FRAME GRILLE
ABS
20
3100000100
FILTER PRE R ASSY
21
3100000200
FILTER PRE L ASSY
22
3102900100
HINGE R-A
POM
23
3102900300
HINGE L-A
POM
24
3100001000
M-PCB ASSY
25
3107800100
LINK VER CAM
26
3104395400
F-PCB ASSY
27
3108004300
MOTOR STEPPING
MP28GA/GSP-24SW-06/ST-28 L=400mm
28
3108912320
TERMINAL BLOCK
DBW-4P
29
3107400300
EVA BRKT L
SGCC T1.0
30
3107800200
LINK VER A
ABS
31
3107800400
LINK VER C
ABS
32
3107500200
EMBLEM
URETANE
33
3105500400
PLT WINDOW SWITCH
34
3104500300
PLATE MOUNTING
SGCC T0.8
35
3108004310
MOTOR STEPPING
MP28GA/GSP-24SW-06/ST-28
11
PART NAME
Q'TY
75
SPEC
REMARK
P.O.M
L=1300mm
DSB-181LH Parts List (Indoor Unit)

No
PART CODE
PART NAME
Q'TY
3100400101
BODY
ABS
3107600100
FLAP TOP
ABS
3107600200
FLAP UNDER
ABS
3106500400
BLADE VERTICAL
16
ABS
3103000500
HOLDER MOTOR R
ABS
3103000700
HOLDER BEARING
ABS
3103000600
HOLDER MOTOR L
3106400100
BEARING OILESS
3101800200
FAN CROSS FLOW
100X861L
10
3102400800
GRILLE LATCH
POM
11
3108000311
MOTOR FCU
IC-9425 DWKC 5A
12
3102400900
INSERT GRILLE
ABS
13
3100501000
BOX CONTROL
ABS
14
3107400010
EVAPORATOR ASSY
15
3101930000
FILTER ELECTRO ASSY
16
3101940000
FILTER CARBON ASSY
17
3101403700
ABS
18
3108100100
PAN DRAIN
ABS
19
3102200200
FRAME
ABS
20
3101910000
FILTER PRE R ASSY
21
3101920000
FILTER PRE L ASSY
22
3102900500
HINGE R
POM
23
3102900600
HINGE L
POM
24
3104300100
CONTROL PCB ASSY
25
3107800100
LINK VER CAM
26
3104300300
LED PCB ASSY
27
3108000100
MOTOR STEPPING
MP28GA
28
3108912330
TERMINAL BLOCK
DBW-6P
29
3107400300
EVA BRKT L
SECC T1.0
30
3107800200
LINK VER A
ABS
31
3107800400
LINK VER C
ABS
32
3107500200
EMBLEM
URETAN
33
3105500200
PLATE WINDOW SWITCH
34
3104500300
PLATE MOUNTING
SECC T0.8
35
3108000200
MOTOR STEPPING
MP28GA
36
3104300200
POWER PCB ASSY
37
3104300400
SWITCH PCB ASSY
76
SPEC
REMARK
P.O.M
l=400mm
l=1300mm
4) EXPLODED DIAGRAM (OUTDOOR UNIT)

DSB-070L/DSB-091L/DSB-121L/LH
32
77
DSB-070L/DSB-091L/DSB-121L PART LIST(OUTDOOR UNIT)

No PART CODE PART NAME
1
3100300511
3100300531
PAN BASE
Q'TY SPEC
1
3107101180
2
16 3102501100 GUIDE SUPPORT
SECC T1.2
SECC T1.2
121L
17 3102402600 GRILLE CONDENSER
P.E. 660x525.5xT3.5
070L(LG COMP. QB125PL12B)
18 3100601901 BRACKET MOTOR
SBHG1 T1.2
M8XL46.5
3102100800 FOOT
SECC T1.2
3107101110
4
COMP. GROMMET
EPDM
3108134AEO
3107101100
5
3107101800
3RC0020JE0
QB125PL12B
COMPRESSOR ASSY
3100030CE0
QK164PN12F
RBB090A001
RCB120A001
091L(LG COMP. QK164PN12F)
3108004000
091L(DW COMP. RBB090A001)
19 3108004100 MOTOR ODU
121L(DW COMP. RCB120A001)
3108000800
070L
IC-9630DWLF5A
091L
IC-9430DWLC5B
121L
070L/091L/121L
20 3101801000 FAN PROPELLER
ABS+G.F20% (BLACK)
21 7400208411 WASHER PLAIN
PW-2-8 MFZN
22 7392800011 NUT LOCK
M8 x P1.25 MFZN
23 3104201900 PANEL CONTROL
SBHG1 T0.8
24 3108912300 TERMINAL BLOCK
SN-DBW-03P
070L
3109501201
091L
25
121L
3109502010
1.8+25F 400VAC
CAPACITOR DUAL
3109500700
SBHG1 T1.0
121L
27 3101202000 CLAMP CORD
NYLON
SECC T1.2
28 3100801200 CABINET FRONT
SECC T0.8
1/2
29 3102402500 GRILLE DISCHAGE
425.5
1/4
30 3103502210 LABEL BRAND
P.C.FILM T0.4
C1220T
070L/091L
31 3100801300 CABINET SIDE
SECC T0.8
121L
32 3104201800 PANEL TOP
SECC T0.8
11 3104412800 PIPE COND OUT ASSY 1
C1220T
121L
33 3102600300 HANDLE
A.E.S. T2.5 (WH104A)
070L/091L
34 3102101000 FOOT CUSHION
NBR (HARDNESS 45 5)
121L
35 7112401211 TAPPING SCREW
11
T1S TRS 4X12 MFZN
36 7112401214 TAPPING SCREW+PVC WASHER 29
T1S TRS 4X12 MFZN
L465xW208.5xH508
3100602200 BRACKET SERVICE
3105400700 SERVICE VALVE
10
12
3100014110
3100006400
3104410710
3104411411
3104411420
PIPE COND IN ASSY
PIPE OUTLET
C1220T
3100055100
13
14
15
3100055110
3100055300
PIPE SUCTION ASSY
C1220T
37
7112401211
7112402011
TAPPING SCREW
T1S TRS 4X12MFZN 070L/091L

T1S TRS 4X20 MFZN 121L
3100020710
T1S PAN 3X16 MFZN
3100055200
T1S TRS 4X30 MFZN
40 7S432X40A1 SPECIAL SCREW
TT3 TRS SE 4X8 MFZN
T1S TRS 4X16 MFZN
3100055210
3100055200
PIPE DISCHARGE ASSY 1
C1220T
3100020610
3100014200
3100061820
3100061810
3100014200
PIPE FILTER ASSY
C1220T

78
3.5+25F 400VAC 121L(DW COMP. RCB120A001)

1
1.8+30F 400VAC 091L(DW COMP. RBB090A001)
26 3101201100 CLAMP CAPACITOR
CONDENSER ASSY
REMARK
IC-9625DWLF5A
070L/091L
3100054800
Q'TY SPEC
070L/091L
3106000900
SECC T1.2
M8 x L47.5
COMP. BOLT
REMARK
DSB-070LH/DSB-091LH/DSB-121LH PART LIST(OUTDOOR UNIT )

Q'TY SPEC
3100300511
1
3100300521
3100300511
PAN BASE
SECC T1.2
M8 x L47.5
COMP. BOLT
310600900
MB x L46.5
3102100800 FOOT
COMP. GROMMET
3107101200
3107101900
3RC0020KE0
EPDM
QB 134PL12B
COMPRESSOR ASSY 1
3100030GE0
QK 185PN13B
RBB100A001
RCB 150A001
3100054910
091LH(DW COMP. RBB100A00A)
CONDENSER ASSY
L465xW208.5xH508
3100037010
3100069100
3100062200
070LH(LG COMP. QB134PL12B)
16
091LH(LG COMP. QK185PN13B)
3104401010
3105401000
PIPE REVERSING ASSY 1
C1220T
REVERSING VALVE
1
1
070LH/091LH
VH7-ATYPE
121LH
121LH(DW COMP. RCB150A001)
18 3102402600 GRILLE CONDENSER 1
P.E. 660x525.5xT3.5
19 3100601901 BRACKET MOTOR
SBHG1 T1.2
3108004000
20 3108004100 MOTOR ODU
3108000800
SECC T1.2
IC-9625DWLF5A
070LH
IC-9625DWLF5A
091LH
IC-9430DWLC5B
121LH
21 3101801000 FAN PROPELLER
ABS+G.F20% (BLACK)
070LH
22 7400208411 WASHER PLAIN
PW-2-8 MFZN
23 7392800011 NUT LOCK
M8 x P1.25 MFZN
24 3104201900 PANEL CONTROL
SBHG1 T0.8
25 3108912301 TERMINAL BLOCK
SN-DBW-05P
091LH
121LH
3109501201
091LH(DW COMP. RBB100A001)
26

3109502030
3109502010
1.8+25F 400VAC 070LH(LG COMP. QB134PL12B)

CAPACITOR DUAL
3109501301
1.8+35F 400VAC 091LH(LG COMP. QK185PN13B)

1.8+30F 400VAC 091LH(DW COMP. RBB100A00A)
3.5+35F 400VAC 121LH(DW COMP. RCB150A001)
3100602200 BRACKET SERVICE
SECC T1.2
27 3101201100 CLAMP CAPACITOR
SBHG1 T1.0
1/2
28 3101202000 CLAMP CORD
NYLON
1/4
29 3100801200 CABINET FRONT
SECC T0.8
10 3104410710 PIPE COND IN ASSY
C1220T
070LH/091LH/121H
30 3102402500 GRILLE DISCHAGE
425.5
31 3103502210 LABEL BRAND
P.C.FILM T0.4
32 3100801300 CABINET SIDE
SECC T0.8
33 3104201800 PANEL TOP
SECC T0.8
34 3102600300 HANDLE
A.E.S. T2.5 (WH104A)
35 3102101000 FOOT CUSHION
NBR (HARDNESS 45 5)
11
T1S TRS 4X12 MFZN
T1S TRS 4X12 MFZN
11
3104412810
PIPE COND OUT ASSY 1
C1220T
3104412820
12
3104411411
PIPE OUTLET
C1220T
3104411420
3100061901
13 3100062001 PIPE FILTER ASSY
C1220T
3100037800
14 3104400300 PIPE SENSOR
C1220T
38
7112401211
T1S TRS 4X12 MFZN 070LH/091LH
TAPPING SCREW
T1S PAN 3X16 MFZN
T1S TRS 4X30 MFZN
41 7S432X40A1 SPECIAL SCREW
TT3 TRS SE 4X8 MFZN
070LH/091LH/121LH
T1S TRS 4X16 MFZN
79
7112402011
CHV-0104
17 3102501100 GUIDE SUPPORT

REMARK
3100038810
3100054900
6
15
3108134AE0
SECC T1.2
3107101110
Q'TY SPEC
3100062100
3107101180
3100300531
REMARK
T1S TRS 4X20 MFZN 121LH
DSB-181L
80
DSB-181L Parts List (Outdoor Unit)

No
PART CODE
PART NAME
Q'TY
3100800101
CAB BACK
SECC T1.0
3104200500
PANEL TOP
SECC T1.0
3100800201
CAB FRONT
SECC T1.0
3101800100
FAN
ABS + G/F
3102400710
GRILLE DISCHARGE
PP
3100800301
CAB SIDE
SECC T1.0
3100300301
PAN BASE
SECC T1.6
3105300100
SUPPORTER MOTOR
SGCC T1.0
3104210010
PANEL CONTROL
SGCC T1.0
3100039210
PANEL CONTROL
SGCC T1.0
10
3108000400
MOTOR ODU
220V/50Hz
11
3106800020
CONDENSER ASSY
12
7391800011
NUT HEX
13
3102600100
HANDLE R
PP
14
3104500600
PLATE PARTITION
SGCC T1.0
15
3100600000
BRACKET SERVICE ASSY
16
3102100200
FOOT
SECC T2.0
17
3102600200
HANDLE L
PP
18
3101200200
CLAMP WIRE
SGCC T1.0
3101202000
CLAMP CORD
NYLON 66
19
3101200100
CLAMP CAPACITOR
SGCC T0.8
20
3100016700
PIPE SUCTION ASSY
CU 1/2 T0.8
21
3100016400
PIPE DISCHARGE ASSY
CU 3/8 T0.8
22
3104400700
PIPE FILTER
23
3104400600
PIPE TURN
CU 1/4 T0.8
24
3104400800
PIPE CAPILLARY
CU 1/8
25
3107120000
COMPRESSOR
CRDQ-0200-PFJ
26
3105400200
SERVICE VALVE-LIQ
1/4
27
3105400100
SERVICE VALVE-GAS
1/2
28
5SC0202700
POWER RELAY
G7L-2A-TUB
29
3108912320
TERMINAL BLOCK
SN-DBW-4P
30
3102101000
FOOT CUSHION
NR
31
3106000110
BOLT COMP
32
3101500200
RUBBER CUSHION
33
7400208041
WASHER PLAIN
34
7392801211
NUT HEX
35
7342602011
BOLT HEX
81
SPEC
REMARK
DSB-181L for VDE Appliance
DSB-181L for VDE Appliance
DSB-181LH
82
DSB-181LH Parts List (Outdoor Unit)

No
PART CODE
PART NAME
Q'TY
3100800101
CABINET BACK
SECC T1.0
3104200500
PANEL TOP
SECC T1.0
3100800201
CABINET FRONT
SECC T1.0
3101800100
FAN PROPELLER
ABS+G/F
3102400710
GRILLE DISCHARGE
PP
3100800301
CABINET SIDE
SECC T1.0
3100300301
PAN BASE
SECC T1.6
3105300100
SUPPORTER MOTOR
SECC T1.0
3104200601
PANEL CONTROL
SECC T1.0
10
3108000400
MOTOR ODU
220V/50Hz
11
3106800030
CONDENSER ASSY
12
7392800011
NUT HEX
M8
13
3102600101
HANDLE R
PP
14
3104500601
PLATE PARTITION
SECC T1.0
15
310061000P
16
3102100200
FOOT
SECC T2.0
17
3102600200
HANDLE L
PP
18
3101200310
CLAMP CORD2
19
3101200100
CLAMP CAPACITOR
SECC T0.8
20
3100003200
PIPE REVERSING ASSY
CU
21
3105400300
REVERSING VALVE
V2-100
22
3100003000
PIPE FILTER ASSY
CU
23
3109700100
SOLENOID COIL
L30-0240
24
3100003100
CAPILLARY ASSY
CU
25
3107130000
COMPRESSOR ASSY
220-240V 50Hz
26
3105400210
SERVICE VALVE
27
3105400100
SERVICE VALVE
28
5SC0202700
POWER RELAY
G7L-2A-TUB
29
3100003400
COIL SENSOR ASSY
30
3102100700
FOOT CUSHION
NR
31
3106000900
COMP BOLT
M8 x L46.5
32
3101500700
RUBBER CUSHION
NR
33
7400208411
WASHER PLAIN
M8
34
7392800011
NUT HEX
M8
35
7347602011
BOLT HEX
M6 x L20
36
7348602011
BOLT HEX
M6
37
7112401214
SCREW TAPPING
10
M4
38
3109500900
CAPACITOR DUAL
400VAC 30/3F
39
3108912330
TERMINAL BLOCK
SN-DBW-6P
83
SPEC
REMARK
DSA-151L/DSA-181L
84
DSB-181LH Parts List (Outdoor Unit)

No
PART CODE
3100800101
CAB BACK
SECC T1.0
3104200500
PANEL TOP
SECC T1.0
3100800201
CAB FRONT
SECC T1.0
3101800100
FAN
ABS + G/F
3102400710
GRILLE DISCHARGE
PP
3100800301
CAB SIDE
SECC T1.0
3100300301
PAN BASE
SECC T1.6
3105300100
SUPPORTER MOTOR
SGCC T1.0
3104200601
PANEL CONTROL
SGCC T1.0
10
3108000520
MOTOR ODU
220V/60Hz
11
3106800010
CONDENSER ASSY
12
7391800011
NUT HEX
13
3102600100
HANDLE R
PP
14
3104500600
PLATE PARTITION
SGCC T1.0
15
310061000P
16
3102100200
FOOT
SECC T2.0
17
3102600200
HANDLE L
PP
18
3101200200
CLAMP WIRE
SGCC T1.0
19
3101200100
CLAMP CAPACITOR
SGCC T0.8
20
3100016300
PIPE SUCTION ASSY
CU 1/2 T0.8
DSA-151L
3100016700
PIPE SUCTION ASSY
CU 1/2 T0.8
DSA-181L
3100016200
PIPE DISCHARGE ASSY
CU 5/16 T0.8
DSA-151L
3100016600
PIPE DISCHARGE ASSY
CU 5/16 T0.8
DSA-181L
22
3104400700
PIPE FILTER 1
23
3104400600
PIPE TURN
CU 1/4 T0.8
24
3104400800
PIPE CAPILLARY
CU 1/8
3100030AE0
COMPRESSOR ASSY
RCA150A001
DSA-151L
25
3107120010
COMPRESSOR ASSY
ECB 185211A
DSA-181L
26
3105400200
SERVICE VALVE-LIQ
1/4
27
3105400100
SERVICE VALVE-GAS
1/2
28
5SC0202700
POWER RELAY
G7L-2A-TUB
29
3108912320
TERMINAL BLOCK
SN-DBW-4P
30
3102101000
FOOT CUSHION
NR
31
3107140010
COMP BOLT
32
3101500200
RUBBER CUSHION
33
7400208411
WASHER PLAIN
34
7392801211
NUT LOCK
35
7342602011
BOLT HEX
36
7112501211
SCREW TAPPING
37
8112401211
SCREW TAPPING
10
21
PART NAME
Q'TY
85
SPEC
REMARK
5) CONTROL BOX ASSEMBLY

DSB-070L/DSB-091L
4
9
8
5
2
0
1
DSB-070L/DSB-091L
No
PART CODE
PART NAME
Q'TY
3100054400
CONTROL PCB ASSY
3108912300
TERMINAL BLOCK
SN-DBW-03P
5EPV050120
TRANSFORMER
DWA-220B 220V 50/60Hz
3106900300
CAPACITOR SH.M.B
1.0F 400VAC
3104896300
SENSOR ID ASSY
PTM-KD43C-D2
3101300100
POWER CORD ASSY
16A 250V
3102797610
HARNESS
I/D COMP
3102797910
HARNESS
I/D EARTH
3102704000
HARNESS
POWER
10
3102704500
HARNESS
LED PCB
86
SPEC
REMARK
DSB-121L
H3
H1
H2
6
2
5
S
H3
DSB-121L
No
PART CODE
1
2
3
4
5
6
7
8
H1
H2
S
H3
3100503101
3100054400
3108054200
3103400300
3101395060
3108901230
5EPV050100
3106900300
3102797610
3102797500
3104896300
3102794000
PART NAME
Q'TY
CONTROL BOX
CONTROL PCB ASS'Y
LED PCB ASS'Y
KNOB RESET SWITCH
POWER CORD ASS'Y
TERMINAL BLOCK
TRANS FORMER
CAPACITOR SH.M.B
HARNESS I/D COMP
HARNESS LED PCB
SENSOR ID ASS'Y
HARHESS POWER
87
1
1
1
1
1
1
1
1
1
1
1
1
SPEC
P.P+G.F 20%
FR-1
FR-1
ABS
BUYER
SN-DBW-03P
DWA220A-50/60Hz
1.0F 400VAC
PTM-KD-43C-D2
REMARK
No
PART NAME
CONTROL BOX ASSY
BOX CONTROL-2
PCB TRANS ASSY
4
5
6
7
8
9
10
11
12
13
SCREW TAPPING
CAPACITOR IDM
SCREW TAPPING
TERMINAL BLOCK
SCREW TAPPING
HARNESS POWER
HARNESS EARTH
HARNESS COMP SIGNAL
POWER CORD
CABLE CORD
14
CONTROL PCB ASSY
15
16
17
18
19
20
21
22
HARNESS CONNECTING
POWER PCB ASSY
LED PCB ASSY
SWITCH PCB ASSY
SENSOR ID ASSY
HARNESS LED PCB
HARNESS SWITCH PCB
KNOB SWITCH
SPEC
DSA-151L/DSA-181L
DSB-181L
ABS (VERSION2)
DWA-5423
DWA-220V
T2S TRS 4X12 MFZN
EAF-45125 (1.2F/450V)
T2S TRS 4X24 MFZN
SN-DBW-4P
T2S TRS 3X16 MFZN
UL1015 #16/18
UL1015 #18
UL1015 #18
WS-93 (250V 10/16A)
DA-5N
DSA-151L/DSA-181L
DSB-181L (COOL/50Hz)
UL 1007 #26
15/18K
15/18K
PEM-KD43C-D1
UL 1007 #26
UL 1007 #26
ABS
88
QTY
1
1
1
1
1
3
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PART CODE
3100058320
3100058210
3100506900
5EPK633110
5EPV633110
7122401211
3106900210
7141402411
3108912320
7111301611
3102704010
3102797910
3102704410
31013A24B1
3101200300
3104300120
3104300110
3102704900
3104300210
3104300300
3104300400
3104896000
3102704510
3102707000
3103400200
REMARK
DSB-181LH
DSB-181LH Parts List (Control Box Assembly)

No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NAME
CONTROL BOX ASSY
BOX CONTROL-2
PCB TRANS ASSY
SCREW TAPPING
CAPACITOR IDM
SCREW TAPPING
HARNESS TH3
TERMINAL BLOCK
SCREW TAPPING
HARNESS POWER
HARNESS EARTH
HARNESS COMP SIGNAL
HARNESS REVER VALVE
HARNESS OD SIGNAL
POWER CORD
CABLE CORD
CONTROL PCB ASSY
HARNESS CONNECTING
POWER PCB ASSY
LED PCB ASSY
SWITCH PCB ASSY
SENSOR ID ASSY
HARNESS LED PCB
HARNESS SWITCH PCB
KNOB SWITCH
SPEC
DSB-181LH
ABS (VERSION2)
DWA-220V
T2S TRS 4X12 MFZN
EAF-45125 (1.2F/450V)
T2S TRS 4X24 MFZN
UL2464-#22
SN-DBW-6P
T2S TRS 3X16 MFZN
UL 1015 #16/18
UL 1015 #18
UL 1015 #18
UL 1015 #18
UL 1015 #18
WS-93(250V 10/16A)
DA-5N
DSB-181LH(HEAT PUMP/50Hz)
UL 1007 #26
DSB-181LH
15/18K (FR-4)
15/18K (FR-4)
PEM-KD43C-D1
UL 1007 #26
UL 1007 #26
ABS
89
QTY
1
1
1
3
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PART CODE
3100058300
3100506900
5EPV633110
7122401211
3106900210
7141402411
3102702200
3108912330
7111301611
3102704010
3102797910
3102704410
3102704420
3102704430
31013A24B1
3101200300
3104300100
3102704900
3104300200
3104300300
3104300400
3104896000
3102704510
3102707000
3103400200
REMARK
7. CONTROL AND ELECTIONICS PART

1. DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.
ON
Unit ON
Unit OFF
OFF
SET Time
HOUR
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Unit ON
ON
OFF
Unit OFF
SET Time
HOUR
Control of Room Temperature

(1) Range of setting temperature: 18~32C
(2) Setting temperature: Operating temperature of compressor
COMP (ON)
COMP (OFF)
COMP (OFF)
-1C
COMP (ON)
0C
(RT-DT)
-1C
(COOLING)
0C
(RT-DT)
HEATING
*RT: ROOM TEMPERATURE

DT: DESIRED TEMPERATURE
(3) During the time of test operating, Fan (Indoor, Outdoor) and Compressor is running regardless of room
temperature.
Buzzer
If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep " or "beep,
beep".
(1) In the case of receiving ON/OFF signal-"beep" "beep"
(2) And so on-"beep"
100
Fan Speed (Indoor Unit)

(1) Motor speed (Super high speed, high speed, normal speed, low speed, ultra low speed).
(2) Remote controller setting fan speed. (Auto, L, M, H, Natural)
(3) Relation of operating mode between fan speed. (legned: X-no relation)
FAN ONLY
COOL
DEHUMI-
AUTO
QUICK
HEAT
DIFICATION
H
Auto
Auto
Auto
Auto
Auto
Natural
Natural
Natural
Natural
Natural
(4) Automatic Operation

If the unit is set in 'AUTO' mode, the unit operates automatically according to the room temperature to keep the
room temperature comfortable.
(COOLING)
H
M
L
1C
0C
(D.T)
2C
(R.T-D.T)
3C
(DT-RT)
(HEATING)
H
M
L
0
101
Sleep Mode
(1) When you are going to sleep, select sleep switch and the unit controls the room to the desired temperature.
(The unit will not operate after 4 hour)
(2) For changing the temperature.
DT
DT
+0.5C
+0.5C
0.5C
+0.5C
0.5C
0.5C
0.5
1.0
HOUR
(COOLING CYCLE)
0.5
1.0
HOUR
(HEATING CYCLE)
(3) To cancel sleep mode, press the SLEEP button again or press the MODE button once.: the SLEEP
indicator will disappear in the display.
Emergency Operation
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be
used to run the unit.
(2) The setting conditions of Emergency operation are as follows.
Operation mode: AUTO
Preset temperature: 26C
Fan speed: AUTO
You cannot operate with remote controller.
Frost Prevention of Indoor Unit

When the unit operates at low ambient temperature, frost may appear on the Evaporator. When the indoor coil
temperature is lower than 0C at the end of 10 minutes of continuous compressor operation from the start, the
microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for
indoor coil freeze protection.
1) The compressor and outdoor fan turn off.
2) Indoor fan operates according to user set speed.
3) The normal operation returns when the indoor coil
temperature is higher than 7C or equal to 7C.
ON
Compressor and
Outdoor Fan
OFF
Set Speed
Indoor Fan
OFF
0C
7C
(Indoor coil temperature)

102
3 min. Time Delay of Compressor

In normal operation, there is a time delay of three minutes between turn off and turning back on including initial
power up.
3 Seconds Time Delay of Indoor Fan Motor

Wnen the speed of indoor fan motor changes, there is a time delay of 3 seconds at each speed step.
Auto Mode (I)

(1) In Auto Mode (I)
After the indoor fan is operated for 20 seconds in the Auto Mode (I), the unit will operate automatically by
selecting operating Mode according to the room temperature
(RT: Room temperature)
ROOM TEMPERATURE
28C
RT
22C < RT < 28C

RT
22C
OPERATING MODE
FLAP POSITION
Cooling
Cooling Position
Dehumidifier
Cooling Position
Heating
Heating Position
(2) Selecting Operating Mode Again

Room temperature meets desired temperature and the compressor stops running over 30 minutes, then the unit
selects operating Mode again.
103
Dehumidification Mode
! Desired temperature < Room temperature
Outdoor Fan, Compressor : ON

Indoor Fan : Low speed
@ Desired temperature Room temperature
Compressor : 3 min/ON, 5 min/OFF
Indoor Fan : 3 min 30 second/ON, 4 min 30 second/OFF
Fan Speed : low speed
# Room temperature 18C
Compressor : OFF
Indoor Fan : 1 min/ON, 7 min/OFF
Fan speed : Low speed
Air Discharge Direction(only remocon operation)

The air discharge direction procedure is below.
Fixed
Up/Down
Fixed
Up/Down
COOLING POSITION
Quick Mode(Powerful Cooling & Heating)

1) Cooling Mode
When the room temperature is higher than 22C
! Fan Speed: Super high speed
@ Air discharge direction: Fixed
# Set temperature: 18C (Fixed)
$ Compressor and Outdoor Fan
The air discharge direction procedure is below
Fixed
Up/Down
HEATING POSITION
1) Heating Mode
When the room temperature is higher than 22C
! Fan Speed: Super high speed
@ Air discharge direction: Fixed
# Set temperature: 18C (Fixed)
$ Compressor and Outdoor Fan
The air discharge direction procedure is below
Up/Down
Fixed
Fixed
Up/Down
Up/Down
Fixed
RThe option is LEFT/RIGHT direction.
RThe option is LEFT/RIGHT direction.
104
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system.
(1)Error Code Display Pattern
! ON LAMP: ON (Red) LED ON/OFF
@ Error Code
# Only Emergency mode
ERROR CODE
DISPLAY PATTERN
ERROR CONTENTS
8 seconds
Room, Indoor unit sensor out door unit

sensor open or short
0.5 second
8 seconds
0.5 second
Compressor, Electrical parts of

comp. Gas leak
8 seconds
0.5 second
4 Way-valve do not rum
105
2. CONTROL BLOCK DIAGRAM

DSB-070LH/DSB-091LH/DSB-121LH
Unit on lamp
Remote
Air clean lamp
Emergency
Operating Mode
Signal
receiver
Fan Speed
Timer Selection
Quick lamp
Flap Position
Operation
Timer lamp
Temp. Setting
ON/OFF
Room air temp.
SLEEP
Indoor coil temp.
REMOCON
Outdoor coil
temp
Circuit for signal receiver

A/D converter
Beeper
Stepping
motor
lnitialization
MICRO
CONTROLLER
Clock generation
DC5V
circuit for
motor driving
DC power supply
STEPPING MOTOR
ON/OFF
COMPRESSOR
ON/OFF
Circuit for
relay driving
Circuit for
TRIAC control
Relay RL3
Relay RL2
Relay RL1
TRIAC
4 way
valve
Outdoor
fan motor
Compressor
Indoor fan
motor
106
Transformer
AC220V
50Hz
3. CIRCUIT DIAGRAM
1
L1
AIR
ON
L2
L3
TIMER
TURBO
PCB LED
FLAP
CC1
104
GVO
RCV
10
L4
O/D SENSOR
070L, 091L
EMERGENCY SW
I/D SENSOR
ROOM SENSOR
CN13
CN1 CN2
R28
1K
JS6
JS1
CC10
104
8
7
6
IC6
65004
11
5
4
3
10
12
13
14
1K
1K
1K
R18
R19
R20
R21
2
1
1K
3
4
5
6
7
8
9
10
11
12
1K R17
15
14
13
1K R16
1K R14
REMOCON
15
16
CC12
222
COMP ERR
16
104 MULTI
CC13
12 21
20
19
18
17
1K R15
CC7
103
CE4
4.7F/50V
330 R8
R9
12.7KF
OSC
8MHz
RA1
JS2
CA1
5A 103J
F4104Z
R13 5.6K
1K R12
7042P
+
CC9
IC5
103
11
CN10
CN9
R10
12.7KF
R11
12.7KF
070
JS4
JS3
JS6
JS1
SHORT
HEAT
50Hz
SHORT
SKIP
OPEN
OPEN
JS2
SHORT
COOL
60Hz
OPEN
DETECT
41
42
OPEN
SHORT
IC1
VDD
(INT2/TC1)P12
(DVO)P13
P01
(AIN4)P64
(AIN5)P65
38
37
36
35
34
33
30
29
28
CC6
103
CC5
103
22
23
24
CC11
104
1K R26
1K R25
1K R24
11
10
test
R4
1K
5
RL1
R2
5.6K
D1
D4
D6
D5
CN6
CN2
CN1
CL1
275V FUSE
104K 250V 3A
3
VAR
SN1
0.1F
120 Ohm
CN3
CN4
CC
4WAY
TRANS
AC 220V
I/D FAN
Circuit Description
OUT DOOR
UNIT
! TEMPERATURE
SENSING
@ STEPPING
MOTOR
DRIVING
# TRIAC DRIVING
FOR DIF
$ BUZZER
DRIVING
% COMPRESSOR
RELAY DRIVING
^ AC POWER
SUPPLY
& POWER LINE
FREQENCY
MONITORING
INPUT
* DC POWER
SUPPLY
( LED DRIVING
) SELECT
SWITCH INPUT
1 RESET CIRCUIT
2 CLOCK
GENERATION
3 MODE OPTION
TERMINAL BLOCK
I/D FAN CAP.
COMP-COM
O/D FAN
COMP-LIVE
CN8 OD
CL
RL3
070L,091L
CN7 4W
BZ1
RL2
R5
T1
1K 1/2W SM3JZ47
R1
TLP561 100
PT1
L1
130H
3A
103
CC4
D2
IC3
IC2 CE1
CC3
7805
7812
+
+
D3
CE3 +
CC2 35V
CC1
100F
104
1000F
104
CE2
104
16V
470F
25V 1K R27 10K R3
IC4
16
65D04 15
6
7
TR1
C102M
POWER FREO.
14
13
12
3
4
5
8
CC8
104
mild/high
13
JS4 heat/cool
JS3 50/60hz
R29
1K R23 RA1
26
5A 103J
CA1
25 F4104Z
27
CE5
10F/16V
REMOCON
091
121
P77(HSO)
(XTIN)P21 40
P76(HSCK) (XTOUT)P22
P75(SO)
P17
P74(SI) (INT5/STOP)P20 39
P73(SCK)
P16
(TC2)P15
P72(PDO/PWM)
P71(INT4)
P07
P70(INT3/TC3) (PPG)P14
P06
(INT1)P11 32
P00
(AIN3)P63
31 POWER FREO.
P05
(INT0)P10
(AIN7)P67
P04
P03
TEST
(AIN2)P62
(AIN6)P66
RESET
(AIN1)P61
P02
XIN
(AIN0)P60
330
VAREF
XOUT
R7
330
(VASS)VSS
R6
107
4. PCB DRIVING DESCRIPTION

Power Supply(1)
AC 220V
FUSE1
12V
VAR
D2
D1
275V
104K
CC1
CE1
IC2
7812
5V
CC2
CE2
3.15A
D4
D3
VI VO
+
104
35V
1000F
104
25V
470F
IC3
7805
VI VO
CC3
CL1
CE3
+
104
16V
100F
POWER TRANS
DESCRIPTION
DC Power Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, Triac Driving
Photo Triac, Buzzer Driving Swing, Sweep Motor. AC voltage of secondary Power Transformer is rectified by
Bridge Diode, and it is filtering by Main Condensor CE1.
Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812.
And it is regulated +5V DC by Regulator IC7805.
VAR is serge filter and CC1, CC2, CC3 is Noise filter.
Oscillator(2)
5V
19
OSC
20
CC13
104
8M
DESCRIPTION
Oscillatory Frequency drive Micom, it is made up 8MHz resonator oscillatory Freqency.
Ocillatory wave is as following Fig 2-1.
VDD-10%
VSS+10%
Fig 2-1
108
Sensor(3)
Room temperature and Evaporator temperature Sensor Input
Room
CN10
PT-K43C
1
2
3
4
EVA
5V
R7
24
R10
12.7K
330
CC6
103
MICOM
5267-04A
R6
25
PT-K43C
330
R11
12.7K
CC5
10
DESCRIPTION
Number 24, 25 of Micom is Terminal of A/D convertor Input.
Room temperature and Evaporator temperature is sensing by change of Thermister Resistance, Micom is put
in 5V by ratio between R10 (12.7K) and R11 (12.7K).
Relation between temperature and voltage is following Table 3-1.
CC5, 6 is Noise filter.
Resistance & Voltage of the Sensor

temp(C) resistance1()
10
9
8
7
6
5
4
3
2
1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
54,769
52,070
49,579
47,272
44,116
42,190
40,390
37,902
36,368
34,235
32,279
31,064
29,358
27,781
26,794
25,400
24,101
22,888
21,752
20,687
19,685
19,050
18,143
17,286
16,476
15,708
14,979
Vout(V)
0.941
0.980
1.020
1.059
1.118
1.157
1.196
1.255
1.294
1.353
1.412
1.451
1.510
1.569
1.608
1.667
1.725
1.784
1.843
1.902
1.961
2.000
2.059
2.118
2.176
2.235
2.294
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
14,288
13,629
13,002
12,405
12,021
11,468
10,939
10,432
9,947
9,634
9,182
8,890
8,467
8,060
7,79,
7,415
7,168
6,809
6,577
6,239
6,020
5,806
5,597
5,392
5,094
4,901
4,711
109
Vout(V)
2.353
2.412
2.471
2.529
2.569
2.627
2.686
2.745
2.804
2.843
2.902
2.941
3.000
3.059
3.095
3.157
3.196
3.255
3.294
3.353
3.392
3.431
3.471
3.510
3.569
3.608
3.647
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
4,526
4,435
4,255
4,080
3,908
3,739
3,656
3,493
3,332
3,253
3,098
3,021
2,870
2,795
2,721
2,576
2,504
2,433
2,363
2,293
2,156
2,088
2,020
1,954
1,888
1,822
1,758
Vout(V)
3.686
3.706
3.745
3.784
3.824
3.863
3.882
3.922
3.961
3.980
4.020
4.039
4.078
4.098
4.118
4.157
4.176
4.196
4.216
4.235
4.275
4.294
4.314
4.333
4.353
4.373
4.392
Triac Driving(4)
12V
N
L1
TLP561
PT1
AC 220V
130H
3A
MICOM
T1
SM3JZ47
IC4
KID 65004
38
SN1
0.1F
120Ohm
15 R5
TO MOTOR
1K
1/2W
DESCRIPTION
Number 38 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac is supplied
Trigger Signal.
Trigger Test of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cross part to Time
delay part according to Fan Speed. (Ref. Fig 4-1) SN1 is Snubber.
AC220V
TRIGGER
LOW SPEED
SPEED
LOW
MEDIUM SPEED
MEDIUM
SPEED
MOTOR
INPUT
Fig 4-1
110
HIGH SPEED
SPEED
HIGH
Remote Controller(5)
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 33, which is gotten
fid of Carrier (38KHz) from Receive Module. Signal Wave repeat third as following Fig 5-1.
But in Secondary Wave Custom Code is Reversed Face.
9ms
4.5ms
16bit
24bit
8bit
16bit
0.56ms
LEADER CODE
CUSTOM
CODE
DATA
CODE
CHECK
SUM
1.69ms
1.12ms
bit 0
TAILER
2.25ms
bit 1
Fig 5-2
BIT STRUCTURE
Fig 5-1
Selecting Mode(6)
(SELECT S/W INPUT, OUTPUT)
5V
RA1
R14
1K
MICOM
MODE
SELECT
PUSH S/W
13
P2
CA1
F4104Z
DESCRIPTION
There are Mode according to SW position as
following Table 6-1.
According as port of fixed Micom is Low, the unit is
operating as following Table 6-1.
POSITION
MODE
OPEN
REMOCON
GND
EMERGENCY
Table 6-1
111
0.56ms
Micom Power Supply(7)
5V
VDD 42
CE5
10F
16V
CC11
104
41
MICOM
OSC
8MHz
40
39
19
20
21
VSS
22
CC13
104
DESCRIPTION
MICOM Power is supplied 5V at Number 42 using VDD, Number 19, 20 Vsing Oscillator, CC13 is noise filter.
112
Reset(8)
5V
R13
5.6K
IC5
7042P
+
R12
1K
CE4
4.7F
50V
MICOM
18
CC9
103
DESCRIPTION
Voltage less than about 0.8V put in Micom Terminal of Number 18 and then Micom reset. Reset IC detect
Power ON and Voltage less than 4.25V, and then send Reset Signal.
Vcc (+5V)
4.25V
t
DELAY TIME
FOR POWER ON
H
RESET
t
POWER
ON
113
Function Selecting(9)
5V
5V
test
COMP ERR
14
15
MICOM
1K R15
RA1
5A 103J
1K R26
R29
mild/high
29
1K R16
JS1
JS2
30
1K R17
JS5
16
CA1
F4104Z
1K R25
JS3
1K R24
JS4 heat/cool
50/60hz
28
27
1K R23
CA1
F4104Z
RA1
5A 103J
DESCRIPTION
Selecting function is as following table 9-1.
RWhen power source is put at fist, Funtion selection input is recognized.
And when the unit is running the microcomputer ignore variation of funtion selection input.
SHORT
OPEN
JS6
SKIP
DETECT
JS4
HEAT
COOL
JS3
50Hz
60Hz
JS1
JS2
070
SHORT
SHORT
091
OPEN
OPEN
121
SHORT
OPEN
Buzzer Driving(10)
VCC
12V
DESCRIPTION
MICOM
R4
1K
BZ1
KID 65004
34
11
114
Micom 34 Terminal put out Buzzer Driving Pulse,

its output is driving Buzzer through Buffer.
Ocillatory Frequency of buzzer is selected by
internal Micom.
This unit is setting at 4KHz.
Zero Crossing Detect(11)

VCC
R3
10K
2
TR1
KRC120M
D5
R27
1K
MICOM
31
3
R2
5.6K
D6
TRANS
OUTPUT
CC4
103
DESCRIPTION
It defect Zero Cross part of Trans output voltage, Transistor TR1 is used to put in the Micom.
Detail Driving is as following Fig 11-1.
R19 is Resistance to limit current.
AC18V
The
Number
31 of H
Micom
terminal
L
DETECT POINT
Fig 11-1
115
Stepping Motor Driving(12)
12V
IC6
MICOM
CN13
1
B+
M1
FOR SWING
3
4
KID65004
DESCRIPTION
There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method.
It is driving as following Fig 12-1. (Ring Count Method of 8 Status)
(Normal Rotating)
(Reversed Rotating)
Fig 12-1
116
MICOM
1 P77(HSO)
Steppping Motor
Driving
VDD 42
2 P76(HSCK) (XTOUT)P22 41
3 P75(SO)
(XTIN)P21 40
4 P74(SI) (INT5/STOP)P20 39
5 P73(SCK)
P17 38
6 P72(PDO/PWM)
P16 37
7 P71(INT4)
Indoor Unit Motor Driving
(TC2)P15 36
8 P70(INT3/TC3) (PPG)P14 35
9 P07
(DVO)P13 34
10 P06
(INT2/TC1)P12 33
11 P05
(INT1)P11 32
12 P04
(INTO)P10 31
Emergency
Mode
13 P03
(AIN7)P67 30
14 P02
(AIN6)P66 29
Function
S/W
15 P01
(AIN5)P65 28
16 P00
(AIN4)P64 27
17 TEST
(AIN3)P63 26
18 RESET
(AIN2)P62 25
19 XIN
(AIN1)P61 24
20 XOUT
(AIN0)P60 23
LED Driving
Reset Curcuit
Oscillation
21 (VASS)VSS
VAREF 22
117
Buzzer Driving
Remocon Input
Comp Relay Driving
Zero Crosing Detect
Function S/W
Temperature
Sensor Input
DARLINGTON ARRAYS (KID65004)
16 OUT 1
15 OUT 2
14 OUT 3
13 OUT 4
12 OUT 5
11 OUT 6
10 OUT 7
9 COMMON FREE
WHEELING DIODES
COMMON
INPUT
OUTPUT
10.5K
7.2K
3K
IN1 1
IN2 2
IN 3 3
IN 4 4
IN5 5
IN6 6
IN7 7
GND 8
GND
VOLTAGE REGULATOR (KIA78059-5VDC)

SCHEMATIC DIAGRAM
INPUT
100K
100
100
500
10K
240
200
3.3
K
1
2
3
1.4
K
OUTPUT
2K
6K
2.7
K
0.3
0.19K
28K
30pF
5K
500
6K 1K
5K
Fin 2 is ground
for Cose 221A.
Case is ground
for Case 1.
GND
VOLTAGE REGULATOR (KIA78129-12VDC)

10K
INPUT
10K
210
16K
100
300
200
36K
64K
300
50K
520
60K
012
40
pF
50
200
OUTPUT
26K
Pin 1. INPUT
2. GROUND
3. OUTPUT
20K
29K
20K
GND
(Equivalent Ciircuit)
118
RESET IC (KIA 7042P)
1 VCC
KIA70
42P
3 OUT
2 GND
INPUT
GROUND
OUTPUT
OUTLINE
119
5. REMOTE CONTROLLER
Display
Displays information
pertaining to unit.
AUTO
ON/OFF Button
Press to turn the unit
on or off.
FAN SPEED Button

Press to select the fan speed
(High " ", Middle " ",
Low " ").
MODE Button
Press to cycle through the modes
(Auto/Quick/Cooling/Fan/Dry)
SLEEP Button
Press to set the unit for
the sleep mode.
TEMPERATURE Buttons
Press to raise or lower
the desired temperature.
FAN SPEED
MODE
FAN DIR.
FAN DIR.
Button
Press to select up/down
direction for fan.
SLEEP
TIMER
ON/OFF
ENTER/
CANCEL
TURBO/MILD
TURBO/MILD
Press to be colder the unit.
TIMER ON/OFF Button

Press to set the unit of or on time.
(0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8,
10, 12, 16, 20, 24hr)
TIMER ENTER/CANCEL Button
Press to enter a timer setting or
to cancel timer setting
REMOTE CONTROLLER
120
COVER
Slide down to access most
of the remote buttons.
Slide down further to
access the battery
compartment.
7. REMOTE CONTROLLER ASSMBLY FUNCTIONAL TEST METHOD
TEST START
No
Power supply again
Power Supply
Is Display at the
beginning ON?
Select ON/OFF button
Yes
Is Display at the
beginning ON?
No
Select Mode button
Is it normal?
No
ERROR
Select FAN SPEED button
Is it normal?
Select FAN DIR. button
Is it normal?
Is display at the
begining ON?
Select TEMP. Button (, )
Is it normal?
No
ERROR
()
No
ERROR
No
ERROR
(Whenever you selectted Temp.

Button, it is changed by 1C (18~32C)
No
ERROR
Select ON/OFF button
121
No
Check the Following
BATTERY SPRING
MICOM
PCB
LCD
Is LCD display OFF?
No
ERROR
Select TIMER ON Button
Is it normal
No
ERROR
Select Timer Enter Button
TIMER display?
No
ERROR
Select CANCEL Button
Is all display OFF?
No
ERROR
Select ON/OFF Button

Select OFF (Timer) Button
Is it normal?
(0.5~24 HOUR)
No
ERROR
Select SLEEP Button
SLEEP MODE
Display ON?
No
ERROR
Select SLEEP Button
Is display at the
beginning ON?
No
ERROR
TEST OK!
122
9. THE OTHERS AND REFERENCES

9-1. RECENT TECHNOLOTY TRENO
1. ROTARY COMPRESSOR
(1) Functional Description
a. Key components
Figure 1-1. Rotary Compressor Components
A cutaway view of the rotary compressor is shown in Figure 1-1. The stator is rigidly attached to the compressor
shell(Middle Shell) and the rotor is pressed onto the eccentric shaft of the pump assembly. The accumulator is
directly connected with pump assembly. Both the discharge valve and discharge muffler are attached to the motor
bearing. The pump bearing provides a thrust surface for the shaft and the rolling piston. Compressed gas is
separated from the suction gas by the vane. Discharge gas pressure and the vane spring keep the vane in contact
with the rolling piston.
143
b. Compression process
Figure 1-2. Rotary Compressor Compression Process
The compression process indicated in Fig. 1-2. To separate the high and low pressure areas, the rolling piston and
eccentric shaft are fitted in the cylinder with a vane which is located in the cylinder slot. As the eccentric shaft
turns, suction gas flows through the suction inlet and into the cylinder area(1). As the shaft rotates through 90, the
rolling piston moves to right position(2), and Gas in compression volume has been compressed above suction
pressure. When the crank angle is reached 180 (3), the rolling piston moves to bottom dead center and both the
compressed gas and suction gas volumes are now equal. Another 90 of shaft rotation is shown in (4).
Compressed gas has reached a pressure sufficient to open the discharge valve, and flows from the cylinder into
the compressor shell. After another 90 of shaft rotation, the entire precess begins again.
The major design requirements and precision fit and optimum clearance. The rolling piston is not in actual contact
with the cylinder wall vane, or bearing faces. Hydrodynamic sealing witch is dependent upon clearance, surface
speed, oil viscosity, and sufave finish of the components, prevents leakage from the compressed gas volume to
the suction volume via these paths. In addition, the line contact between the vane to and the rolling piston requires
careful selection and control of materials to provice wear resistance and reliable long-term operation.
144
2. Features of rotary compressor

(1) General Characteristics
FEATURE
RECIPROCATING
ROTARY
E.E.R
Low
High
Size
Large
Compact
Weight
Heavy
Light
Shell Pressure
Low
High
Shell Temperature
Low
High
Valves
Suction & Discharge
Discharge Only
Liquid Sluging
Excessive
Less
Oil Foaming
Yes
Less
Motor Thermal Shock
Yes
No
Vibration Isolation
Inner spring and piping
No
Table 2-1. Comparison of Rotary and Reciprocation Compressors
(2) Less heat transfer to the suction gas

High-side construction refers to the shell being at discharge pressure and discharge gas used to cool the motor
The rotary compressor inlet is directly piped to the cylinder, resulting in lower superheat for the suction gas. Lower
suction superheat results in higher suction gas density, higher mass flow, and therefore, higher capacity for the
same input power
In reciprocating compressors, on the other hand the suction gas enters into the shell where it is further vaporized,
contacting the hot motor winding and then drawn into the cylinder for compression. Therfore superheat of the
suction gas in the compressor is higher than that of rotary compressor.
The user is cautions that the shell of a rotary compressor is hotter than for a reciprocating compressor. The highside rotary compressor design eliminates the need for an internal discharge line which is found in low-side
reciprocating designs. This reduces heat transferred to the suction gas improving refferency, while improving the
reliability of the compressor.
(3) No Suction Valve

There is an even more important consequence of the rotary geometry. Since the suction phase takes place
continuously and the suction port is isolated from the discharge port by the vane and rolling piston, no suction
valve is required in the rotary compressor. Moreover, the suction line is always left open during operation and has
a simple hole. This minimizes suction lesses.
145
(4) Liquid Slugging

Liquid slugging is one of the most important problems in compressor
failure. In the system employing a reciprocating compressor, the low
pressure shell is pumped down to the vacuum condition
instantaneously to start up. As a result, excess liquid refrigerant
penetrates the shell. Moreover, liquid migration remains in the shell
and cannot be expelled readily through the discharge valve. The liquid
refrigerant is incompressible and cylinder pressures rise rapidly to
extreme levels. The liquid refrigerant also undergoes into the cylinder
of the rotary compressor with the suction gas, but the overpressure
acts on the tip redius of the vane to generate a force which overcomes
the forces holding the vane against the rolling piston. As a result, the
vane is lifted momentarily allowing a part of the liquid to be unloaded
into the low side of the cylinder. In this way, all of the liquid refrigerant
can be gradually disposed of in successive compression cycles without
damage.
Figure 2-3. Liquid Slugging
(5) Oil Foaming

When a low-side compressor is idle for an extended period of time, significant amounts of liquid refrigerant can
become mixed with the lubricating oil. At start-up under these conditions, the internal pressure in the shell is
reduced rapidly, resulting in rapid boilling of the refrigerant. This produces significant amounts of foam, which can
interrupt the lubrication of the bearings and can cause much of the oil to be carried out of the compressor and into
the system. Both of these conditions can adversely affect the reliability of the compressor.
The rotary compressor is a high-side design, so that the shell pressure increases at start-up. This prevents
significant foaming compared to a low-side design. Liquid refrigerant in the oil is boiled off by the relatively gradual
increase in temperature as the compressor runs.
(6) No heat shock for motor winding

Usually the motor winding temperature during operation of the reciprocating compressors is up to 80C. But when
the units are operated in ON-OFF cycle. the motor is cooled instantaneously by cold liquid refrigerant at restart.
This is a periodically recurring problem and this phenomenon may damage the enamel and insulation coat of the
winding wire. In case of the rotary compressor, as the suction gas enters directly into the cylinder and that the
motor which is fitted in the high pressure shell is cooled by the discharge gas there is no such problem as
mentioned above.
(7) Size
In the rotary compressor, the shell and motor stator are in direct contact. The shell, as a matter of fact, is shrunk fit
around the stator and the pump is welded to the shell without internal suspension system. Reciprocating
compressors typically are internally spring mounted to isolate the compression mechanism from the shell.
Elimination of this suspension system allows the shell size to be smaller for a rotary than for a reciprocating
compressor of the same capacity.
146
3. Compressor Replacement
In case of rotary compressor failure in the field, the failed compressor must be replaced by the new one because it
is impossible to repair compressor itself in the field. The cause of compressor failure often results from systems
electric curcuit failures. Therfore, such cause must be traceed and eliminated when compressor is replaced.
(1) How to judge the necessity of replacement

a. First Check - Electric performance
1) Remove the compressor wiring
2) Clean up the compressor terminal by alcohol etc.
3) Check the Dielectric resistance
4) Check the motor winding resistance (Main and Sub)
Temperature adjustment VS winding resistance can be calculated as the following formula.
R1 = 234.5+T1
E0 234.5+20
R1=Actual resistance ()
R0=Actual resistance at 20C ()
T1=Coil temperature when measuring
winding resistance
b. Judgement
Case
First Check (Electric performance)

Second Check
Motor Condition (Refer to 5.1.3)
Dielectric
Winding
Resistance
Resistance
Starting
Test
OK
NG
Compressor
Replacement
Cleaning up the
Ref. Cycle
(Refer to 5.1.4)
No (No failure)
Yes (Locked)
NO
>1M
Both Main &

Sub : Normal
>1M
Main and/or Not burn out but

Sub:Abnormal
Abnormal
Do not try
Yes (Burn out)
Yes (May be)
1>0M
Main and/or May be burn out

Sub:Abnormal
Do not try
Yes (Burn out)
Yes (May be)
0M
Main andor
Sub:Abnormal
Do not try
Yes (Burn out)
Considered
Yes
Not burn out
Is necessary
burn out
Table 5-1. Judgement of compressor replacement
c. Second Check - Starting Test

Check starting capability of compressor only case A in table 5-1.
a) Connect the running capacitor to compressor.
b) If compressor does not start, it is necessary to replace the compressor as it is in the locked condition with some
reason.
c) If compression does start, it may not necessary to replace the compressor but check another factor
147
d. Cleaning of refrigeration cycle

Necessity of cleaning of refrigeration cycle can be determined based upon the degree of compressor oil
deterioration. (oxdization). As it is difficult to tel how far such oxdization is done. the following procedure is
desirable.
1) Take out oil about 10cc from replaced compressor and put it into test tube.
2) Compare the color, cleaness and smell to the original cycle oil.
3) If the color and/or cleaness are not same as the original, the refrigeration cycle must be cleaned at compressor
replacement.
(2) Replacement procedures

a. Remove the compressor from refrigeration cycle
When replace the compressor, DAEWOO recommand following procedure
1) Purge the refrigerant until the cycle pressure shall be reduced and the inside gas does not blow out.
2) Separate the discharge and suction pipes from those connected pipes using the welding torch.
3) Check the oil refering to the section 5.1.4.
4) If cleaning of refrigeration cycle is necessary, the following points must be considered.
a) Capillary tube must be replaced to new one.
b) Condensor & evaporator must be cleaned up or replaced to new one.
c) Discharge & suction connecting tubes must be cleaned up or replaced to new one.
d) Coupler must be attached on the process tube.
e) Dryer and filter in the cycle must be replaced to new one.
f) Refrigeration cycle can be cleaned up as follows.
- Liquid of freon R11 or a like (which has high oil resolution performance) shell be injected into
condensor/evaporator. Then the air-blow shall be done into the cycle. This precedure should be repeated
serveral times until the freon liquid becomes clear even after air-blow
- Keep the continuous air-blow until injected refrigerant shall be completely disappeared from the
condensor & evaporator.
b. Set a new compressor into the cycle

1) After cleaned up the refrigeration cycle, assemble the components such as condensor, evaporator, pipings,
capillary tube, dryer, filter, process tube etc.
2) Put the grommets into compressor mounting and place the compressor onto RAC chasis. Then blaze discharge
and suction tubes into the cycle.
3) Charge a small amount of refrigerant or N2 Gas both from highside and lowside process tube. Then check the
leakage. After leakage test, purge the gas from the cycle.
4) Evacuate at least 30 minutes at both high and low side process tubes. During this period, connect wiring to
compressor.
5) Charge the refrigerant gas from low side process tube.
6) Run the compressor and keep charging R22 refrigerant gas from low side process tube unitl the charging
amount shall reach to the determined valve.
7) After charging R22 to the determined amount, pinch the low side process tube and blaze it closed.
148
4. Troubleshooting and Service chart

No.
Complaint
Possible Cause
Repair
1. Line disconnect switch open

2. Fuse removed or blown.
3. Overload protector tripped
4. Control stuck in open position
5. Control off due to cold location
6. Wiring improper or loose.
1. Close start or disconnect switch

2. Replace fuse
3. Refer to electric section
4. Repair or replace control
5. Relocate control
6. Check wiring against diagram
1. Check wiring against diagram
2. Determine reason and correct
3. Determine reason and replace
4. Determine reason and correct,
replace if necessary
5. Replace compressor
Compressor will not hum
Compressor will not start

hums but trips on OLP
1. Improperly wired
2. Low voltage to unit
3. Starting capacitor defective.
4. Relay failing to close.
Compressor starts and runs,

but short cycles on overload
5. Compressor motor has a winding

open or shorted.
6. Internal mechanical trouble in
compressor.
7. Liquid refrigerant in compressor
6. Replace compressor
7. Add accumulator
1. Additional current passing through 1. Check wiring diagram. Check for a

O.L.P.
added fan motors, etc. connected
to wrong side of O.L.P.
2. Low voltage to unit
2. Determine reason and correct
3. O.L.P. defective
3. Check current, replace O.L.P.
4. Run capacitor defective
4. Determine reason and replace
5. Excessive discharge pressure
5. Check ventilation, restrictions in
cooling medium, restrictions in
refrigeration system.
6. Suction pressure too high
6. Check for possibility of
misapplication. Ue stronger unit
7. Suction gas temperature too hot
7. Check refrigerant charge, add if
possible
8. Compressor motor has a winding 8. Replace compressor
shorted.
1. Overload protector
2. Thermostat
3. High pressure cut-out due to:
a. Insufficient air supply
b. Overcharge
c. Air in system
4. Low pressure cut out due to:
a. Liquid line solenoid leaking
b. Compressor valve leak
c. Undercharge
d. Restriction in expansion device
149
1. See 3 above
2. Differential set too close widen
3-a. Check air supply to condenser
3-b. Reduce refrigerant charge
3-c. Purge
4-a. Replace
4-b. Replace
4-c. Fix leak, add refrigerant
4-d. Replace device
9-2. MOLLIER DIAGRAM

1. Refrigerant state transition on Mollier diagram
(1) Refrigerant changes iso-barically and iso-thermally in evaporator, so enthalpy (the heat absorbed from
evaporator) increases as shown in Figure 7.1 below.
(2) In compressor, as the running speed of compressor is fast, it is thought there is no thermal input/output from or
to the outside within a short time, which is regarded as an adiabatic change. Accordingly the compression
process rises upto the discharge pressure along the iso-entropic line and
the amount of energy of the compressor is the same as the enthalpy
change of refriegrant between compressor cylinder inlet and outlet.
(3) In condenser, the overheated vapor is cooled as much as the degree of
overheat, saturated, and then condensed and somewhat over-cooled.
The process is established by an isobar process, so an enthalpy down
(the calorie emitted from condenser) happens horizontally on diagram.
(4) Expansion process is a throttle expansion which there is no enthalpy
change before and after the expansion valve and the pressure and
Figure 7.1 Refrigerating cycle
temperature drop, so the process changes vertically downward.
2. How to draw a refrigerating cycle

For example, draw a refrigerating cycle under the following operating condition.
(1) Evaporation & condensation temperature :
Find an evaporation temperature 8C on the saturated liquid line or saturated vapor line in Mollier diagram and
draw a horizontal line, isobar line (pressure 6.54 kg/cm2 abs) from that point. In the same manner, draw a
isobar line at condensation temperature 46C, and the evaporation and condensation process changes states
between two isobar lines.
Refrigerant
R-22
Evaporation temp.
8C
Condensation temp.
46C
Overheat temp. of suction gas.
8C
Temp. just before expansion valve
40C
Figure 7.2 Evaporation & condensation temperature
Figure 7.3 Suction gas state of compressor
(2) Suction gas state of compressor :

The state of compressor suction gas is the same as that of refrigerant at evaporator outlet, and the evaporation
temperature and is 8C and the degree of superheat is 8C, so the temperature of suction gas is to be 16C
Accordingly the state point of compressor suction gas is the intersection between pressure 6.54 kg/cm2 abs at
wet vapor 8C and superheat vapor 16C, and is a point of pressure 6.54 kg/cm2 abs, teperature 16C, enthalpy
152.0 Kcal/kg, non-volume 0.0024m3/kg, entropy 1.182 Kcal/kg K. (See Figure 7.3)
150
(3) Discharged gas state (the state at compressor outlet or condenser inlet) :
An adiabatic change is almost seen in compressor, so the state of discharged gas follows the isentropic line at
point B of Figure 7.4. Accordingly the state point of discharge gas is the intersection with wet-vapor pressure
18.1 kg/cm2 abs entrophy 1.138kcal/kg K at condensation temperature 46C, and is a point of pressure
18.1kg/cm2 abs, temperature 75C, enthalpy 158.0Kcal/kg, specific volume 0.00152m3/kg, entropy 1.182
Kcal/kg K, and superheat 30C. (Figure 7.4)
Figure 7.4 A state of discharge gas
Figure 7.5 A state of condensed liquid
(4) State of condensed liquid :

The temperature of refrigerant liquid just before expansion valve in the design coldition is 40C, so the state
point is the intersection between 46C wet air pressure 18.1kg/cm2 abs and 40C isothermic line (point C of
Figure 7.5) in pressure 18.1kg/cm2 abs, temperature 40C, enthalpy 112.0 Kcal/kg, supercooling 6C.
(5) State of expansion valve outlet (The state of evaporator inlet) :
The state is changed on isentropic line without thermal input/output in expansion vlave, so the state point is the
intersection between enthalpy 112.0 Kcal/kg line and evaporation temperature 8C isothermal line (point D of
Figure 7.6) at pressure 6.54kg/cm2 abs, teperature 8C, enthalpy 112.0 Kcal/kg, specific volume 1.0080m2/kg,
entrophy 1.025 Kcal/kg K, and the degree of dryness 0.2.
Figure 7.6 A state of expansion valve outlet
Figure 7.7 A standard refrigerating cycle
For the refrigerating cycle a-b-e-f as shown in Figure 7.7, if the cooling capacity of condenser increases by the
temperature down of saturated liquid, cooling water or air and then the temperature of condenser outlet
refrigerant liquid decreases, the refrigerating cycle will be a-b-e-f. Likewisely, the temperature difference when
the temperature of condenser outlet refrigerant liquid is below the temperature of saturated liquid at that
pressure is called the degree of supercooling, which enhances the refrigerating effect. The effect of
supercooling is as follows.
Standard
Refrigerating effect
Coefficient of performance
qe=ia-ig
qe = ia-id
Al = ib-ia
151
Supercooling rise
<
<
qe=ia-if
qe = ia-if
Al = ib-ia
3. Calculation of refrigerating cycle

(1) Refrigerating effect :
Calories which evaporator absorbes, and the refrigerant flowing through evaporator is a wet vapor and at outlet
a superheat vapor. In D-A process in Figure 7.8, refrigerant absorbs Calorie qu from surroundings with
evaporating.
qe=iA-iD....................................................................(7.1)
The refrigerating effect is one which is calculated by equation (7.1), and is expressed in calories which
refrigerant 1kg absorbs from evaporator during A-B-C-D cycle.
The refrigerating effect when the state of refrigerant gas sucked into compressor is changed into A, A in
Figure 7.8 is as follows.
qe=iA-iD .................................................................(7.2)
qe=iA-iD................................................................(7.3)
Figure 7.8 Refrigerating effect
Figure 7.9 Work of compresion
(2) Work of compression :

The heat equivalent of work which has
compressed refrigerant 1kg is the difference of
enthalpy between compressive process A-B as
shown in Figure 7.9, and the equation of
calculation is as follows.
Al=iB-iA ....................................................................(7.4)
(3) Calorie of condensation :
The calorie emitted from condenser is the sum of
the refrigerating effect and the heat equivalent of
work. (Figure 7.10)
qe=qe-Al
Figure 7.10 Calorie of condensation
=(iA-iD)+(iB-iA)=iB-iD ...................................(7.5)
152
(4) Circulation amount of refrigerant :

An amount of refrigerant to be evaporated in evaporator to obtain the refrigerating capacity needed. It is
expressed in the weight by the unit time.
G= Q ...................................................................................(7.6)
qe
G : Circulation amount of refrigerant (kg/h)

Q : Refrigerating capacity needed (Kcal/h)
qu : Refrigerating effect by the refrigerant 1kg (Kcal/kg)
To decide the capacity of compressor, the circulation amount of refrigerant should be converted into the suction
gas amount of compressor.
V=GVA= Q
Qva 3
qe VA = iA-iD (m /h) ............................(7.7)
V : Suction gas amount of compressor (m3/h)

VA : Specific volume of refrigerant at compressor inlet (m3/kg)
The amount of piston extrusion is calculated as follows.
V= D2L X 60nL .....................................................(7.8)
D : Diameter of cylinder (m)

n : Rotational speed of compressor (rpm)
L : Piston stroke(m)
N : No. of cylinder
(5) Coefficient of performance :
The efficiency of refrigerating cycle. It is expressed in COP as the abbreviation of Coefficient of Performance.
COP =
qe
=
=
Al
Heat equivalent of work
Shaft power for compressor (KW) x 860
iA-iD
iB-iA
.......................(7.9)
Al : Heat equivalent of work for compression (Kcal/kg)

qe : Refrigerating effect (Kcal/kg)
COP is greater than 1, and the greater COP is, the better the performance is.
For the general COP of refrigerator, compressive efficiency c and machine efficiency m should be
considered.
COP=COP x c x m ..............(7.10)
Example) By using the Mollier diagram of R-22, find the compression ratio, refrigeratiny effect, work of
compression, calorie of condensation, circulation amount of refrigerant, coefficient of performance,
and refrigerating effect per 1KW.
Condensation pressure : Pd = 18.1kg/cm2abs
Evaporation pressure : Ps = 6.5kg/cm2abs
Compression ratio
: Pr = Pc/Pe = 18.1/6.5=2.78
Enthalpy
: iA=148.5kcal/kg
iB=158.5kcal/kg
iC=110kcal/kg
iD=110kcal/kg
iC=iD=112kcal/kg
iE=148kcal/kg
Accordingly, Refrigerating effect
: Q1=iA-iD=148.5-110=38.5[kcal/kg]
Work of compression
: A1=iB-iA=158.5-148.5=10[kcal/kg]
Calorie of condensation
: q2=iB-iC=158.5-110=48.5[kcal/k]
Circulation amount of refrigerant : G=Q/q1=3320/38.5=86.2[kg/h.RT] (per 1 Refrigerating Ton)
COP
: q1/A1=38.5/10=3.85
Refrigerating effect per 1KW
: k=860x3.85=3311[kcal/h. KW]
153
Mollier diagram
154
9-3. PSYCHROMETRIC CHART

1. Psychrometric chart
Psychrometric chart shows the characteristics of moist air by a
diagram, including i-x, t-x, and t-i diagram. The i-x diagram is
shown in the right side. A point expressing the state of air in the
psychrometric chart is called a state point, which is used ofr finding
a dry-bulb temperature, wet-bulb temperature, dew point
temperature, relative humidity, absolute humidity, enthalpy, etc.
For example, at dry-bulb temperature 26C, and relative humidity
50%, the enthalpy, absolute humidity, wet-bulb temperature, dew
point temperature and specific volume is found from the
psychrometric chart as follows.
Enthalpy I = 12.6 (Kcal/kg)
Absolute humidity x = 0.0105 (kg/kg)
Wet-bulb temperature t = 18.71(C)
Dew point temperature t = 14.70 (C)
Specific volume v = 0.862 (m3/kg)
Figure. Psychrometric chart
2. Discomfort index(DI)
In summer, Discomfort Index is frequently used in the weather forecast on TV or newspapers. Man feels hot or dry
according as the relative humidity is high or low, but not the absolute humidity. Generally, now that we feel
discomfortable at high relative humidity, the state which is felt uncomfortable at both dry-bulb and wet-bulb
temperature may be expressed empirically as an equation, Discomfort Index (DI), which is used as an emotional
index for summer temperature and humidity condition.
* DI = (Wet-bulb temperature + Dry-bulb temperature) x 0.72+40.6
* Degree of DI
DI
Degree of DI
86
Intolerable discomfort (Unable to bear the sultry weather.)
80
Everybody feels uncomfortable. (Sweat at hot weather.)
75
Half or more people feel uncomfortable. (Feel the heat a little.)
70
Start to feel uncomfortable.
68
Comfortable
155
3. Dewing
The most damp condition of air is at the saturated air condition of relative humidity 100% which is unable to contain
moisture any longer. As a result, the water vapor (moisture) in the air is condensed and turned into liquid as
waterdrop which can be seen. Such phenomenon is called dewing or condensation, commonly sweating.
Dew point temperature means the temperature of air when starting to form dew. For example, when taking out a
bottle of beer from refrigerator in summer, you have probably seen several times the surface of beer bottle sweats,
that is, waterdrop form. The phenomenon is because the moist air around the bottle of beer is changed repidly into
a state beyond relative humidity 100% with rapid cooling below the dew point temperature, and the vapor in the air
not contained forms dew. Maybe you have ever experienced damages that summer cooling in your house caused
the bedclothes in wardrobe to be damp by de wing or the winter heating caused to form dew on window and
waterdrop to flow into wall or floor carpet.
Dewing prevention
Such a fine particle (vapor in air) that its shadow or shape has never appeared is rapidly cooled when it touches a
cold substance below dew point temperature. That is, shocking or starting by rapid cooling causes waterdrops to
be emerged out; dewing.
It is necessary to prevent from dewing in room because it gives trouble. For example, in order to keep room
windows from dewing in heating, insulation effect should be increased by making room humidity down or using a
double window.
Americans frequently does not humidify when heating, and if humidifying, they lower room humidity considerably.
Relative humidity in room to prevent inner area from dewing
Heat loss
rate
[Kcal/m2hC]
-10
-7.5
-5
-2.5
+2.5
6
5
4
3
2
1
22[%]
29
37
48
62
79
25[%]
32
41
52
65
80
29[%]
36
44
55
67
82
33[%]
40
48
59
70
83
38[%]
40
48
59
70
83
43[%]
50
58
66
76
87
48[%]
55
62
70
79
89
Outdoor temperature [C]
156
Psychrometric chart
157
9-4. NOISE CHARACTERISTICS

1. Sound composition :
The physical amount of sound is expressed in a logarithm and the sound level (dB) is calculated by simple addition
or subtraction.
Lc, the sum of n sounds L1, L2, ... Ln (dB) is calculated by the following equation.
Lc = 10 log (10L1/10+10L2/10+ ... 10Ln/10)
Generally, the noise level by composing two sounds of L1 (dB) and L2 (dB) is found in the following figure.
Example) When composing 60dB and 57dB sounds, the level of
complex sound is calculated as follows.
L1-L2=60-57=3
In the left figure, L 1.7
Complex sound level : L3=L1+L=60+1.7=61.7dB
L3=L1+10 log (1+10-(L1-L2)/10)=L1+L(L1L2)
The equation is applied to the sound decomposition
method.
Figure. Calculation chart of dB composition
When complex sound (measured sound) is L3(dB) and

background noise is L2(dB), the object sound L1(dB) is calculate
as follows.
L1=L3+10 log (1-10-(L3-L2)/10)=L3-L(L3L2)
Example) While machine sound is measured 65dB, the noise at
machine stopping is 63dB.
Accordingly the noise level of machine itself is
L3-L2=65-63=2
In the right figure, L 4.33
Noise level of machine is
L1=L3-L=65-4.33 60.7
Figure. Calculation chart of dB decomposition
158
2. Sound attenuation
The sound pressure level Lp[dB] at r[m] from a point sound source is composed of the following equation.
Lp= Lw+10 log (Q/4r2+4/R)
Lw : Power level of sound source
R : Real integer
Q : Directional factor (Spherical sound : 2, Semi-spherical sound : 2)
Generally the noise level Lpr (dB) at r[m] from the sound source is
Lpr = Lps - 20 log r + C
* Lps : Sound source level (dB)
C : Characteristics of sound sources including a point sound source and plane sound source
And the noise level Lp1 and Lp2 at r1 and r2 from noise source is
Lp1 = Lps - 20 log r1 + C, Lp2 = Lps - 20 log r2 + C
Therefore, eliminate Lps, and Lp2 = Lp1 + 20 log r1/r2
Example) In a condition the four condensers of noise level
50dB are placed parallelly, what is the complex
noise at point A? And what is the sum of noise at
background noise 35dB and 1m distance?
1) The noise level at point A of each aircon is ;
Lpa = Lpb = 50+20 log 1/2=44.0
Lpc = 50+20 log 1/3 = 40.5
Lpd = 50+20 log 1/4 = 38.0
2) Considering the noise source, the complex noise level is;
L = 10 log (1044/10+1044/10+1040.5/10+1038/10+1035/10)=48.5(dB)
3. Allowable level of noise

(1) NC curve
NC curve as an abbreviation of Noise Criteria is a curve
expressing the allowable level by frequency for noise
evaluation.
For NC 50, the band level at octave frequency band 12002400Hz is at 50dB and the high level is allowed at low
sound side. To inhibit to NC50, the result of octave band
analysis at that sound should be below NC50 curve.
(2) Allowable level of noise

Place
NC Curve
dB (A)
Place
NC Curve
dB (A)
Studio
Music hall
Theater
Classroom
Conference room
Apartment, Hotel
15-20
20
0-25
25
25
25-30
25
30
35
40
40
40
House
Hospital
Library
Small office room
Large office room
Factory
25-30
30
30
30-35
45
50
40
35
40
45
50
60-70
159
9-5. LOAD CALCULATION

1. Cooling / Heating load calculation
1) Calorie from wall body
2) Calorie from glass
3) Calorie by clearance wind
4) Calorie generated from human body
5) Calorie generated from thermal instruments
6) Shaft heat load of wall body
7) Acquired calorie within machine
8) Others (Outdoor load)
The cooling load is calculated by summing up from item 1 through item 8. As a reference, the calorie generated
from human body is as follows.
Table 7-1 Calorie from human body (Kcal/h. person)
Room temp
Working posture
28(C)
27(C)
26(C)
24(C)
21(C)
Example
Total
SH
LH
SH
LH
SH
LH
SH
LH
SH
LH
Sit upright
Theater
88
44
44
49
39
53
35
58
30
65
23
Studying
School
101
45
56
48
53
48
61
40
66
32
Office work/light walking Hotel Dept.
113
45
68
50
63
54
59
62
51
72
41
Erect, sit upright, walk
Bank
126
45
81
50
76
55
71
64
62
73
53
Business
Restaurant
139
48
91
56
83
62
77
71
68
81
58
Seated work
Light work at factory
189
48
141
56
133
62
127
74
115
92
97
Normal dancing
Dance hall
215
56
159
62
153
69
146
82
133
101
114
Walking 4.8(km/h)
Heavy work at factory 252
68
184
76
176
83
169
96
156
116
136
Balling
Balling
113
252
117
248
121
244
132
233
153
212
365
Note : SH : Sensible heat, LH : Latent heat

Example) Calculation of simple cooling capacity
By using a simple cooling capacity calculation table, calculate the cooling load.
Condition :
Aprtment living room (middle layer)

4 persons in room
2 fluorescent light 20W
One TV set 150W
Sunshine
Veranda
Sliding door
(Double window)
(Curtain)
160
2. Simple cooling capacity calculation table

Item
1. Window
Area(m2)
E
Max.
direction of
(Double
No
window:
Sunshine S
2. Outer wall
Load(Kcal/h)
Calculation method
(1) Calculate each window load for
one direction only of maximum
load.
(2) For all the other windows,
calculate as Others item.
(The sunshine window not max.
load, the east, west & south
windows all day shade, and north
window are calculated as others.)
Sunshine S
sunshine load
Coeffi.x4)
Coeff.
Others
50
Sunshine
25
25
North, Shade
10
(1) For outer wall area, subtract

the window area.
(2) All of each outer wall to the
directions (east, west, south)
with sunshine is calculated as
sunshine and the outer wall to
north or shade direction is
calculated as north and shade.
10
3.
Sliding door,
glass
15
15
Compartment
4. Ceiling
5. Floor
6. Ventilation
Wall, Open/
close door
(APT entrance)
10
Upper is room.
10
Upper is roof.
35
Lower is ground.
Lower is room
10
Korean-style house
25
Western-style
house
15
10
(1) Use the area of ceiling.
(2) The upper part of the top floor
or one story building is roof.
(1) If the space beneath floor is
ventillated even though it is
ground, calculate as room.
(1) Be ventilated by a clearance
wind or door open/close. If
using a fan, this calculation is
not applicable.
(1) Calculate maximum number of
persons if possible, but follow
customers request.
(2) Unless otherwise specified,
general housing is based on
one person per floor area
3.3m2.
7. Person
8. Heater
(1) For sliding doors and glass,

calculate all the movable part.
(2) Calculate wall except sliding
door and glass area.
(3) Do not calculate saparately
wall and sliding door.
Fluorescent light
Electric
heaters
0.86
Gas
instruments
Total
161
(1) For other electric appliances,

input (W) by coefficient.
Fluorescent light : coefficient 1.
(2) Gas appliance is calculated
by gas heat * gas consumption.
3. Aircon selection
(1) Calorie required per 1m2
100~130 Kcal/h/m2
(2) Considerations in capacity selection
A place of good insulation, an apartment 300~350 kcal/h
A palce of poor insulation, a slate building 450~500 kcal/h
A place of poor insulation and many windows 500 kcal/h or over
A place of poor insulation, many windows, much sunshine 520 kcal/h or over
Western or southen room (+)
Many persons in a room (+)
Heater in a room (+)
(3) Rough selection of capacity
Considering the above (2), add the clearance rate by 10% each except for lecture room, kitchen, or special
area, and select the capacity.
The nominal area is selected on the basis of outdoor 35C and indoor 27C, but actually the temperature in
condenser is higher than standard condition according to summer hottest temperature and condenser
installation condition, so the capacity selection by the rough method does not matter.
9-6. THE COORDINATION COEFFICIENT OF COOLING CAPACITY

You can use the cooling selection guide chart to determine the size unit best suited for the consumers application.
How to read the cooling Selection Guide

1. Determine area to be cooled in sqare feet.
Locate that point on the left side of the Cooling Selection Guide.
2. Move horizontally across to Band A, B or C, according to ceiling condition in the area to be cooled as follows :
- Band A : Occupied space above ceiling
- Band B : Insulated ceiling under attic
- Band C : Non-insulated ceiling unter attic
This band on the Selection Guide indicates a range of BTU/Hr. capacity normally required to cool such an area.
162
9-7. REFRIGERANT SYSTEM

1. Refrigerant system trouble shooting
Check the following items when trouble-shooting the refrigerant system.
1) The thermostat setting or remocon temperature setting is not wrong?
2) Air filter is not cleaned?
3) Blower fan control switch is not at low?
4) Ventilation lever is not opened?
5) There is no obstacle in suction or discharge side of outdoor unit?
6) Dirty heat exchanger causes the heat exchanging efficiency to be down? (Thorough cleaning)
7) Cooling/heating load is not increased?
8) Too many persons are in room? (Cooling)
9) The insulation of window gap is not wrong?
If there is no trouble from the above checks and also if there is no trouble on the electric appliances of
airconditioner body, it is assumed as refrigerant system failure.
a) Set aircon to High cool, run cooling for 15 min or more, and measure the temperature difference of
suction/discharge air in indoor unit. (Adjust the wind direction so that wind is discharged to the front direction
in the installed condition.)
b) Measure the voltage and current in running condition.
c) measure the pressure of low pressure side in cooling condition.
(If the temperature is low, convert into the test switch)
1. Temperature difference and current of suction/discharge air in evaporator
No temperature difference.
80% or less of rated current.
Gas leak(almost) Refrigerant

cycle closed.
Temperature difference of
suction/discharge air
Temperature diff. : Under 8C.

80% or less of rated current.
Gas leak, refrigerant cycle

colsed, bad compressor
Running current
measurement
Temperature diff. : Under 8C

Rated current or over.
Excessive refrigerant charging
Temperature diff.
: 8C or over.
No refrigerant cycle trouble
Temperature difference of suction-discharge air

Normally, the temperature difference is based at 10C. Actually, the judgement criteria is 8C, because when the
room humidity is high, the temperature difference is small and when humidity is low, it becomes large.
163
2. Pressure and temperature of refrigerant
The pressure in normal condition shows the figure in the right side
table, but the pressure (P1) of high pressure side tube is affected
greatly by the temperature change and about 16kg/cm2. G in a low
temperature condition (indoor/outdoor 21C)
The pressure fluctuation is affected by the tube length or insulation as
well as temperature change, so measure the pressure (P2) of low
pressure side for the trouble shooting of refrigerant system.
Measuring place
Pressure(kg/cm2 G)
P1
About 19.5
P2
About 5.0
<Trouble finding by pressure/temperature>

Pressur (than normal)
Temperature (than normal)
Higher
Cause
Explanation
Bad compression:
Compressor failure, bad
reversing valve
Current flows weakly
Cooling load is small
Current flows weakly
Liquid refrigerant suction :

Excessive refrigerant
charging
High pressure is not

increased rapidly in early
runningstage.
Gas short : Gas leak
Current is low.
Closed : Pipe internal
Current is low.
Higher
Normal
Lower
Note)
Higher
The high/low temperature is a figure converted into pressure.

The low pressure is normally 4.5~6.0kg/cm2G
(Temperature is normally 3C~10C)
164
Pressure measurement of low pressure side
As shown in Figure above, connect the manifold gauge to the low pressure (gas side) tube of condenser and
measure the pressure.
3. Symptoms and actions

1) Short of refrigerant
The short of refrigerant appears in a slightly different symptom as (1) no refrigerant or (2) short of refrigerant.
(1) Symptoms
: The temperature difference of suction-discharge air is 8C or less, the running
current is less than the rated current, and the pressure of low pressure side is low.
(These are symtoms changed by short of refrigerant.)
(2) Judgement method : Frost is formed from the capillary tube outlet to the evaporator inlet.
The suction pipe of compressor is not cold. (The temperature of suction pipe is
similar to the outdoor temperature.)
The pressure of low pressure side in cooling is 4kg/cm2. G or less. (Surrounding
temperature : 30C or over)
Refrigerant oil comes out from the evaporator-condenser connections and each
welded portion. (Finding the gas leak place)
(3) Actions
: (1) Find the gas leak area. (Check at balance pressure of 5kg/cm2. G or over.)
(2) Charge refrigerant to the specified level.
(3) Check for gas leak.
2) Closing of refrigerant system
(1) Symptoms
: If the refrigerant system of strainer or cpaillary tube is closed, pressure drops at the
outlet of closed area, and refrigerant evaporates to from and attach dew or frost.
The running current is less than the rated current, and the pressure of low pressure
side is lower than the normal. If completely closed, the pressure of low pressure
side is to be 0kg/cm2.G as time goes by.
(2) Judgement method : The same symptoms as the short of refrigerant appears, and the same
phenomenon occures even if refrigerant is sealed.
It takes 3 min. or more for refrigerant to balance.
If running in the condition, the temperature of discharge gas becomes higher, the
refrigerant oil is deteriorated, and the life time may be affected. (Compressor motor
may be burnt.)
165
3) Overcharge
(1) Symptoms
(2) Actions
: The temperature difference of suction-discharge air is 8C or less, the running

current is higher than the specified current, the pressure of low pressure side is
high, and the compressor and suction pipe are cold.
If running in the condition, pressure switch activates at overload operation to make
continuous operation impossible, compressor is difficult to start, and fuse or breaker
is easy to be disconnected.
: (1) Discharge the refrigerant. (By 3~5kg/cm2G)
(2) Charge refrigerant to the specified level.
(3) Check for gas leak.
4) Bad compression
(1) Symptoms
: The temperature difference of suction-discharge air is little, the running current is

less than the specified current, the pressure of high pressure side is low, and the
pressure of low pressure is high.
(2) Judgement method : Close service valve of high pressure side in condenser (front seat) and connect the
manifold gauge to the service valve of low pressure side. (Close the valve)
If the dial of pressure gauge does not indicate 0kg/cm2G or less by cooling in the
condition, the compressor is judged as bad.
Note) If pressure gauge is near 0kg/cm2G, immediately stop the cooling. Otherwise, air flows into the refrigerating
cycle or the compressor motor coating is taken off to cause the poor insulation. So, care should be taken.
166
4. Summary of check items by cause

Check item Suction/discharge air temp.
diff. of evaporator
Cause
Cooling 8C Heating 14C
Low pressure
Rated current
High pressure
Cooling
Heating
Cooling
Heating
Cooling
Heating
Short of refrigerant
Capillary closing
(a part)
Outdoor heat
exchanger
contaminated
Indoor heat
exchanger
contaminated
Bad compressor
2. Precautions on repair
1) When discharging refrigerant (from pipe or body), the discharge outlet should direct the direction where
nobody exists.
2) Do not work near fire or flame.
3) Work in a large space if possible and arrange the scaffold.
4) Especially for working on rooftop, prepare a place to keep tools and take care to prevent from falling.
5) While running (pump down work, test run), do not insert hands into fan.
6) Clean the indoor-outdoor connecting pipes and the manifold gauge edges to be free from dust or moisture.
7) Be sure to fill refrigerant to the specified level. (If refrigerant is too much or short, the capacity is down and
trouble may occur.)
8) Keep tools well, and check the measuring machine periodically.
167
9-8. FUNCTION OF ELECTRIC/ELECTRONIC COMPONENTS

1. Diode
1) Function of diode
According to the direction of voltage input into both terminals of diode, current flows or not into diode. Such is the
same as water does not pass a valve reversely.
Each terminal of diode consiste of anode and cathode, and forward current flows from anode into cathode.
CATHODE
(C)
C
POINT
C
POINT
<Anode & cathode>
Water flows like arrow, but not reversely.
Forward direction
(Current flows.)
Reverse direction
(Current hardly flows.)
2) How to use diode

Current flows into diode only when AC voltage is connected forward. So, diode is called a kind of switch.
Typical example of diode use is the switch function of rectifier circuit.
ON
R
FORWARD
DIRECTION
B
B
i
OFF
R
REVERSE
DIRECTION
168
(1) Semi-wave rectifier circuit

A circuit using one semiconductor diode is called semi-wave rectifier circuit.
If the sine wave of AC current is input into the primary side of power transformer in the condition the load R is
connected parallelly and capacitor C is not connected as shown in Figure (a), the voltage of the same waveform as
shown in Figure (b) appears in the secondary side of transformer. The voltage waveform appeared on both sides
of load R is the same as (c). During the semi-period that P (anode) is + and N (cathode) is-, current passes
through diode and flows into load R. (the current flow into-diode is the same as the arrow direction of Figure (a).
On the contrary, during the semi-period that P (anode) is - and N (cathode) is +, diode becomes off and so current
does not flow. Accordingly the voltage at both ends of load R shows the waveform as shown in Figure (C).
The waveform is not regarded as a compltet DC current, however, the capacitor C with a big electrostatic capacity
is connected parallelly with load R as shown in Figure (a), when the voltage forms a complete DC current as
Figure (d) by the charge and discharge of C to both terminals of load R.
(a)
(b)
(C)
(d)
169
(2) Full-wave rectifier circuit

Another rectifier circuit uses two or four diodes and is called full-wave rectifier circuit.
Both waves rectifier circuit

(a)
(a)
(b)
(b)
Bridge rectifier circuit

(a)
(b)
170
3) Zener diode (Constant voltage diode)

Each zener diode has its own voltage (constant voltage), and if the reverse voltage of more than the characteristic
voltage is input into both ends of zener diode, current incureases rapidly and the characteristic voltage is kept. Such
function may be compared to the water flow of dam.
COLOR
MARK
Diode pattern
(If dam water reaches the peak, water overflows, so a constant level is kept.)
Constant voltage (Vz) varies according to the type of zener diode.
RESISTOR
ZENER
DIODE
Vz
Reverse voltage
ZENER VOLTAGE
-I
Reverse current
<Characteristic curve of zener diode>
171
VOLTAGE
Reg.
4) Light Emitting Diode (LED)

A diode emitting light when a constant voltage is supplied
LIGHTING
(FORWARD
DIRECTION)
(REVERSE
DIRECTION)
1) Principle of operation
LED is a kind of crystal by PN junction.
When supplying a constant voltage, in order to re-combine an electron and hole by light emission, electron moves
from N area to P-N junction side and hole moves from P area to P-N junction side. A free electron is to be a
combined state, and at that time the set free is emitted as light. The color of light is decided by crystal and an
addition.
P
2~5mm
ANODE CATHODE
<LED ina transparent plastic>
LED does not show the direction of polarity.
The longer lead of LED leads is anode and the shorter is cathode.
172
5) How to judge a poor diode

In diode, current is able to flow only from anode to cathode, but not reversely.
DIRECTION OF CURRENT FLOWING
CATHODE SIDE
ANODE SIDE
INDICATES
CATHODE SIDE
<Polarity of diode>
To judge diode as good or poor, supply a positive voltage and negative voltage to diode by the battery of tester
as shown in Figure below and judge through the movement of tester dial by multimeter. If the resistance ratio of
positive voltage and negative voltage is 100:1 or voer, the two diodes are judged good.
For a silicon diode, however, the resistance of reverse firection is an infinity.
(a) Positive direction
(b) Negative direction
<Polarity measuring method of diode>
173
2. Transistor
1) Function of transistor
COLLECTOR
C
COLLECTOR
C
Transistor consists of 3 terminals; collector, base,

and emitter.
BASE
BASE
Emitter is conductive or non-conductive by the

voltage on base.
EMITTER
NPN type
EMITTER
PNP type
As above-mentioned, transistor has a function like one switch.

If can be expressed like relay. When the voltage between base and emitter is 0.6-0.8V, the transistor switch between
collector and emitter is ON. Transistor is divided into sillicon transistor and germanium transistor, and recently the
silicon transistor is mostly used. And it is classified into PNP type and NPN type by ttransistor structure. For PNP type,
the voltage direction is opposite and the function is the same.
C
C
C
B
E
C
E
OFF
ON
(If base-emitter voltage increases and is higher than the given, collector-emitter switch is ON.)
2) Voltage and current characteristics of transistor

As a switch function, transistor is used within the range of VBE=0.6~0.8V. The signal amplifier function of transistor
is used in radio circuit. If VBE value more than 0.6~0.8V is input, collector current is abruptly increased and
collector-emitter is turned ON as shown in Figure below.
Collector current Ic(A)
1.0
C
0.8
0.6
OFF
B
0.1
E
ON
0.2
0
0.2
0.4
0.6
174
0.8
1.0
3) How to use transistor

The usage for the relay activating circuit of compressor was shown in transistor.
When compressor is activated, 10V is given to point a and 0V for other cases. If transistor is ON and voltage is
input into relay coil when 10V is given to point a, the contact point is ON and compressor starts. (At this time, the
voltage etween base and emitter is 0.6-0.8V.)
POWER
SUPPLY
10V
RELAY
C
R1
TRANSISTOR
B
R2
E
COMPRESSOR
4) How to judge a poor transistor

The quality of transistor is not deteriorated gradually. Therefore, most of good and poor transistors can be
inspected clearly. Speaking in more detail, there are 3 electrodes in transistor, and when anyone of the electrodes
is disconnected or destructed, the transistor is judged as poor.
Transistor is a combination of diodes. So, whether transistor is good or not can be checked simply by measuring
the resistance of positive and negative directions.
EMITTER (E)
COLLECTOR (C)
EMITTER (E)
BASE (B)
EMITTER (E)
COLLECTOR (C)
BASE (B)
COLLECTOR (C)
EMITTER (E)
COLLECTOR (C)
BASE (B)
BASE (B)
NPN type
PNP type
<Transistor from diode view>
175
Silicon transistor being frequently used can be checked easily by using X1000 resistance area of multimeter.
Measuring method
1. Check emitter - base.
Negative direction
E
Positive direction
C
[EMITTER]
[COLLECTOR]
B
[BASE]
NORMAL: 1K ~2K
2. Check collector - base.

Negative direction
E
Positive direction
NORMAL: 1K ~2K
3. Check collector - emitter.

CE
E
E C
C
E
B
B
NORMAL:
Note: The cathode of battery was connected by (+) test of circuit test.
Trouble
Judgement method
Emitter-base or collector-base is opened.
Resistance of either positive or negative direction is infinity.
Emitter-collector or base-collector is closed.
Resistance of either positive or negative direction is 0.
Characteristic is deteriorated.
There is no resistance difference in either positive or

negative direction.
<Judgement by multimeter>
176
3. Capacitor
1) Principle of capacitor
As shown in the right Figure, put electrode plate A and B of area
S with separating at a constant interval d in vacuum, input
voltage V, and charge of Q=CV(C) is stored between electrodes.
Where, the capacity of capacitor formed by CSMS electrode A
and B is expressed by the following equation.
Square
S: Area of electrode
C=
0
d
S
A
B
d: Distance between electrodes

0: Vacuum permitivity
2) Electrolytic capacitor
Generally, electrolytic capacitor is used for the charge or discharge of power supply and also for voltage stabilizer.
Upon the charging of power supply, the capacity of capacitor is regarded s the area of bottom and the charging
time is in propotion to the resistor value and the capacitor capacity as shown in Figure below.
That is, the closed the mesh of net is and the broader the bottom of bottle is, the longer water filling time is.
t = -RC In (1- V2 )
V1
R: Resistor value
V2: Final voltage
Net = Resistance
C: Capacitor capacity
V1: Initial voltage
V
i
h = t (Charging time)
Vt
Bottom = Capacitor capacity

Capacitor has a polarity, so care shall be taken to (+) and () directions.
The longer lead is (+) and the white marked side beside the parts body is ().
The discharging time of power supply is in proportion to the resistor value and capacitor capacity in the same as
charging. The discharging time is expressed by the following equation.
V2
t = -RC In (
)
V1
R: Resistor value
V2: Final voltage
Net = Resistance
C: Capacitor capacity
V1: Initial voltage
h=t
(Discharging time)
Vt
Bottom = Capacitor capacity

The voltage stabilizer use of capacitor means the voltage change rate is weaken by capacitor capacity and then
capacitor becomes stabilized even over a fine change by the charging or discharging time, though input voltage is
somewhat changed.
177
3) Ceramic capacitor
Generally, ceramic capacitor is used for noise removal.
The resistor component of capacitor is in inverse proposition to frequency.
Namely,
1
Xc = ( 2fc )
Most noise is a harmonic component, so Xc becomes very low and by-passes noise into ground potential to
prevent circuit from malfunction.
4) Capacitor shape
radial type
<Electrolytic capacitor shape>
5) Rated voltage of capacitor

The rated voltage of capacitor indicates the
allowable voltage between capacitor electrodes. If
a voltage more than the rated voltage is input, the
electrolyte may be leaked out or destructed, so
special care should be taken to the use polarity
and voltage.
axial type
<Ceramic capacitor shape>
Rated Votage(Vdc)
Code
Rated Votage(Vdc)
Code
3.15
0F
80
1K
0G
100
2A
6.3
0J
160
2C
10
1A
180
2P
16
1C
200
2D
25
1E
250
2E
35
1V
350
2V
40
1G
400
2G
50
1H
450
2W
63
1J
500
2H
6) How to read capacitor capacity

10x103 = 10000(pF) = 0.01(F)
The capacity of capacitor expresses a number of

3 digits in the same as resistance. (The first two
digits indicates significant numbers and then the
number of 0 following the 3rd digit is shown.)
103G
The unit of capacitor is F and the other capacitor

is pF.
So, 470 is 47x10 = 47(F).
178
4. Resistor
Resistor is an element that inhibits the flow of current. Compared with the water flow as shown in Figure below, the
resistance is the same as the mesh of net.
If mesh is dense, the water flow is weaken. Likewisely, if resistance is bigger, the current flow becomes weaken.
Namely, V (voltage) = I (current) x R (resistor)
I(current) =
<Ohms rule>
V (voltage)
R (resistor)
High pressure
Current is inverse proportion to resistance. In

Addition to the concept of inhibitiong the water flow,
resistor is an element that the desired current can
be obtained when applying a constant voltage.
Low pressure
<Net is an inhibitor of water flow.>
179
1) How to read resistance

(1) General resistances
color
1st color
2nd color
3rd color
4th color
1st No.
2nd No.
Multiplier
Norminal resistance tolerance
Black
10 0
Brown
10
1%
Red
10
2%
Orange
10
Yellow
10
Green
10 5
0.5%
Blue
10 6
Violet
10
Gray
10
White
10 9
Gold
Silver
Colorless
10
-1
5%
10
-2
10%
1 st color
2nd color
3nd color
4th color
Resistance
Value
Ex) If 1st color: Red
2nd color: Green
3rd color: Brown
4the color: Gold,
then 25 x 101 = 250 5%
20%
(2) Fixed density resistances

color
1st color 2nd color 3rd color
4rd color
5th color
1st No.
2nd No.
3rd No.
Multiplier
Norminal resistance tolerance
Black
10 0
Brown
10
1%
Red
10
2%
Orange
10
Yellow
10
Green
10
0.5%
Blue
10
0.25%
Violet
10 7
0.1%
Gray
10
White
10 9
Gold
Silver
Colorless
10
-1
5%
10
-2
10%
20%
180
1 st color 2nd color 3nd color
4th color
5th color
Resistance
Value
Ex) If 1st color: Orange
2nd color: Yellow
3rd color: Black
4the color: Red
5th color: Brown,
then 340 x 102 = 34K 1%
5. Thermistor
1) NTC thermistor (NTC = Negative Temperature Coefficient)
It is a resistance element against temperature sensor by a temperature coefficient of semiconductor. The
resistance decreases if temperature increases. Therefore it is used when converting the temperature change into
an electric signal.
(1) Comparison of thermistor function (Room Aircon)
Room suction temperature thermistor
Purpose
Control
Cautions
Pipe temperature thermistor
Sense the room suction temperature, and

Control the temperature of room space.
Measure the temperature of heat exchanger

of product for indoor and outdoor.
Cooling:
Cooling:
comp on temp.=setup temp.

comp off temp.=setup temp.
Heating
comp on temp.=setup temp.
comp off temp.=setup temp. +1C
If the temperature of room heat exchanger is

below -1C, compressor is OFF to prevent
the room heat exchanger from icing.
Heating:
If the temperature of room heat exchanger is
below 38C, Fan is OFF to prevent cool air
from discharging.
Judge if defrosting operation is at work while
heating.
If thermistor is adhered closely to the room

heat exchanger, it is imposible to judge
exactly the suction temperature of room
space by the temperature effect of heat
exchanger.
If thermistor is not inserted exactly into sensor holder and so the contact area with heat
exchanger becomes larger, temperature
sensing of heat exchanger causes a serious problem.
So sensor should not be contacted with the

room heat exchanger.
Therefore, be sure to insert exactly.
181
2) PTC thermistor = Posistor (PTC = Positive Temperature Coefficient)

It has a characteristic that a resistance at a point increases rapidly when temperature rises. By using the currentvoltage characteristics, posistor is used as a non-contact relay to rotate compressor.
PTC thermistor has a low resistance (about 4) in the condition that power is not supplied at 100C or lower
temperature. When applying current, temperature rises rapidly by the temperature of element itself and the
increased resistance inhibits the increase of current flowing. Generally a high resistance is kept by self heat
generation while running. (3-5 K).
When voltage is input to compressor, current flows into an auxiliary wire throught PTC thermistor and motor rotor.
At the same time, PTC thermistor generates heat, so the resistance rises and the increase of current flowing is
inhibited by an auxiliary wire. The PTC thermistor keeps the self heating state and high resistance at work, shuts off
surely the circuit of auxiliary wire, and serves as a contactless starting relay.
If power is OFF, the resistance value of PTC thermistor comes back to the initial value and the natural thermal
radiation time requires 5 min. or longer. If power is ON again instantaneously, current hardly flows into auxiliary
wire.
30
Resistance 20
(K)
10
9
8
7
6
main coil
rotor
5
4
PTC Th
3
capacitor
sub coil
2
0
25 50
100
135 150 175

Temperature (C)
<Characteristics of PTC thermistor>
<PTC relay connection>
182
6. Varistor
Varistor is a voltage dependent resistance which the resistance is changed by input voltage. When voltage
increases on both ends of varistor, the internal resistance decreases rapidly at a certain voltage (or called as
varistor voltage) level.
The voltage at both terminals does not exceed a certain value due to the flow of overcurrent. Due to such reasons,
varistor uses the primary side of power supply circuit to absorb surge voltage. If power is ON, instantaneously
overcurrent flows, so that in case of lighning, varistor itself is destructed to protect the body.
Current
Voltage
AC power
fuse
<Characteristic graph of varistor>
varistor
(ZNR)
<Example of varistor use>
7. Varistor and fuse

Varistor is to protect circuit from lightening surge or overvoltage. If overvoltage is input, varistor is damaged by short
phenomenon, and at this time the flowing of overcurrent causes fuse to be melted.
183
8. Principle of induction motor

AC induction motor is a motor where Flemings rule is directly applied.
Rule of electromotive force (Right hand rule of Fleming)
: If conductor breaks off the magnetic flux, electromotive force is induced to the conductor.
e = Blv[V]
f = Blv[N]
Induction electromotive
force
: e[Volt]
Magnetic flux density : B[Weber/m2]

Length of conductor : l[m]
Velocity
: v[m/s]
Right hand rule of Fleming

(Principle of Generator)
<Principle explanation of
electromagnetic induction>
Force
: f[Newton]
Magnetic flux density : B[Weber/m2]

Current
: i[A]
Length of conductor
: l[m]
Left hand rule of Fleming

(Principle of Motor)
magnetic flux
permanent magnet
torque
torque
eiectric condutor
current
iron core
current
SN
N
permanent
magnet
eiectir
conductor
slip ring
brush
rotor shak
rotor shak
AC
AC
power source
power source
<AC motor with brush (armature rotation type)>
<AC motor without brush (Rotating magnetic field type)>
184
Motor characteristic comparison

Condenser type AC motor
BLDC motor
Characteristics
Vcc
Power input part
Hall sensor
Phase control
220V/Hz
H M
Vm
Driving circuit part(IC)
The driving circuit of AC

motor is simple and the
range of control is
narrow. But BLDC motor
has a complicated
driving circuit and the
control characteristics
are wide.
Coil
Coil
Rotor
Magnet
Conductor
(rpm)
(rpm)
V1>V2
V1
V2
Torgue(kgf. cm)
Speed control range is narrow.
The load torque

characteristic for
rotational speed of
BLDC motor is similar to
linearity, and the output
adjustment by input
voltage is easy.
Torgue(kgf. cm)
Speed control range is wide.
Torque control is possible
Input
AC
DC
Control
Phase control
PWM, PAM
Rotor
Conductor
Permanent magnet
Armature wire
Single phase, Tap type
3-phase
Electric noise
Noise by AC current is large.
Switching noise is small.
Efficiency
Low
High
Usability
Motor change is needed. (SET)
Model change is easy. (SET)
Adjusting
Selection width is narrow.
Continuous nonstep speed change
The price of BLDC

motor is high, but overall
characteristics are
excellent and the degree
of SET design freedom
is high.
is possible. (Wide range control of

speed)
Power
Normal power source
SMPS is needed.
Price
Low
High
BLDC motor : Brushless DC motor

PWM
: Pulse Width Modulation
PAM
: Pulse Amplitude Modulation
SMPS : Switching Mode Power Supply
185
9-9. ELECTRIC PARTS

It is compressor and motor fan that finallu drives after power is supplied. And it is necessary to check the internal
factors like switches, protectors, or lead wires that are needed to reach the compressor and motor fan to see if their
connections are normal and the external factors to see if voltage is normally supplied.
1. External factors check

1) Working power and voltage drop
The rated voltage for airconditioner is specified in a workable range.
In order to operate airconditioner normally, it is desirable for the working voltage and minimum. starting voltage to
be within the following chart range.
Especially, just the fact that the voltage when airconditioner is not at work is within the working voltage range is
insufficient, and the voltage is sure to be within the working voltage range by measuring in a operating condition.
Input voltage (V1)
Voltage
Voltage drop
* Usable voltage = Product rating 10%
Running voltage (V3)

Starting voltage (V2)
Time
2) Electric wire capacity

The electric wire for airconditioner should have an allowable current more than the load current of the circuit and be
able to control the voltage drop by the load current within 2%.
And it should be a thickness capable of keeping the voltage drop by a starting current within -10%, and especially
for an airconditioner of single phase, the voltage drop (Flicker voltage) by the starting currnet be within about 5%.
A = V1 - V2 : Voltage drop by the starting current of airconditioner (Ficker voltage)
B = V1 - V3 : Voltage drop by the normal running current of airconditioner
V1 - V3
100
V1 - V3
2%(B case)
V1
100
5%(A case)
V1
In case of using an airconditioner in a low voltage area where power supply voltage is low, especially, the Filcker
voltage due to inadequate wires may cause the fluorescent light to be off or may affect the other electric product.
So, care should be taken to the wiring work.
186
3) Wire thickness required

Rated current appliance (A)
Nominal cross-sectional area(mm2)
Up to and including 6
0.75
Over 6 up to and including 10
1.0
1.5
2.5
4.0
6.0
10.0
For rated currents up to 3A, a nominal cross-sectional area of 0.5mm2 is only allowed if the length of the cord does
not exceed 2m.
2. Internal factors check
Power
supply
Switches
Operation switch
Rotary switch
Remocon
Function parts
Operation
indicator lamp
Relay
reversing coil
Conductor
Thermistor
Protector
Compressor
Motor Fan
Pressure switch
O.L.P
Fuse
2-1 Insulation resistance

Measure the insulation resistance between live part and dead metal part by 500V insulation resistor to check if
the insulation resisance is more than 10M.
2-2 Insulation resistance measurement of compressor
Measure the insulation resistance of compressor between compressor terminal and dead metal part by
insulation resistor, and the insulation resistance should be above 10M.
Compressor may change the insulation resistance while running. Accordingly, measure the insulation resistance
just after running as needed.
Note: For R-22 used in airconditioner, the dielectric rate on liquid state is high. If a contaminant is mixed into
R-22, the electric resistance is extremely low and the poor insulation is occurred. Accordingly, be sure to
prevent contaminants from mixing into refrigerant system.
187
2-3 Running capacitor

1) Earth inspection between terminal and body
As shown in Figure 1, connect a resistor between one side terminal and body of condenser to check for
continuity.
2) Capacity inspection
(1) Remove the lead wire from both terminals of condenser to be checked.
(2) Contact both terminals of lead wire for 2-3 sec., and discharge.
(Be sure to perform to prevent the tester damage before measuring.)
(3) After discharging, contact both terminals of tester with the terminal of condenser to see the dial vibrating
direction of resistor. (See Figure 2.)
There are three kinds of dial vibrating direction in tester, and each vibrating direction and symptom is as
follows.
A: Normal : Dial shakes instantaneously and returns to the original state immediately.
B: Short : Dial remains moved.
C: Capacity consumed up : Dial does not move at all.
Figure 1.
Figure 2.
2-4 Motor fan

1) Power off, remove motor fan, and test independently.
2) Measure the resistance of main coil, sub coil and control coil in motor.
3) Use a good quality of capacitor in testing.
4) Diagnose the following troubles by the independent test, and replace motor.
a) Motor is not started.
b) Motor rotation rises very slowly.
c) Bearing failure : The shaft does not move.
d) Arc occurs in the motor inside.
e) Smoke emits from motor inside.
f) Excessive noise
Black
Brown
O.L.P
Red
White
C
Measuring main coil resistance : White
Black
Measuring sub coil resistance : Brown
Black
Measuring control coil resistance : Red
188
Black
2-5 Thermostat
There are 3 kinds of thermostat malfunction.
1) Leak of gas charged in sensor part
2) Short of contact point
3) Wrong wiring
Switch off at room temperature 18-30C, turn carefullu the knob of thermostat from 1 to 10 (the number may be
different or a figure be used according to model) or reversely, and click sounds.
After the sound is heard, turn reversely to check again the click sounds.
If click sounds, the thermostat is in normal. If room temperature exceeds 30C, test should be done after cooling
by putting the sensor part of thermostat into a cold water container because the contact point is not opened.
If knob is turned but click does not sound, remove the thermostat cover and examine the contact point.
The fused contact point should be replaced with a now thermostat.
If contact point is not closed despite of the sensor temperature being sufficiently high, the gas at the sensor part
may be leaked. In this case, replace the thermostat.
When replacing thermostat, be sure to conduct after performing carefully as the above content.
2-6 Thermistor
Pull out the lead wire of thermistor terminal to test continuity.
Connect a tester to the terminal of thermistor and measure the resistance. The resistance value varies
according to the measuring condition and temperature, so in order to vary temperature forcibly, put water in a
cup, cool the sensor part of thermistor, and then measure the resistance, and also measure in a condition that
the sensor part of thermistor becomes warm by hands.
3. Compressor trouble diagnosis

3-1 Electrical troubles
1) Ground test
Test single phase and three phase in the same manner.
(1) Shut off the power supply to product.
(2) Remove the wires connected to the compressor
terminal.
(3) Clean the compressor terminal and discharge (suction)
pipe.
(4) Measure the resistance of discharge (suction) pipe and
each terminal by using a R x 1K scale of Ohm meter.
(5) If dial moves remarkably, the terminal is in ground
state. So, replace the compressor.
OHM Meter
R x 1K
2) Wrong wiring check of compressor terminal

Examine the wiring diagram of compressor terminal or the electric circuit diagram of product on the cover of
compressor terminal to check if there is wrong wiring.
3) Checking of wire disconnection or overload protector (O.L.P) operating condition
This check is to see the wire terminal condition of motor inside, and for a single phases compressor with
O.L.P built-in, it identifies the O.L.P operating condition and wire disconnection.
189
(1) Shut off the power supply to product.

(2) Remove the wires connected to the compressor
terminal.
(3) After checking the ground state, cool the

compressor sufficiently.
(at room temperature)
<For single-phase compressor>
Open
(4) Measure the resistance of each terminal by Ohm

meter R x 1K scale, and if dial does not move,
compressor is in opened condition.
<for three-phase compressor>
(5) Measure the resistance of each terminal by Ohm

meter R x 1K scale, and if dial does not move,
the wire between two therminals is disconnected.
L1
Open
R
L2
Single phase
L3
Three phase
Action: Replace the compressor.

* OLP may be operated by the following causes, so be sure to find and remove the cause.
(1) Operation at low voltage
(2) Defects of operation or starting device
(3) Overheat of compressor motor due to the condensing coil closing, condensing motor defects,
liquid line close, or injection capillary close.
3-2 Mechanical troubles

1) Not starting
(1) Phenomenon : Compressor is not started but the starting current continues to flow.
(2) Checking
a) Check capacitor. (for a type where a capacitor for compressor starting or operating is used)
b) If there is no trouble, it is judged as lock due to the wear of compressor inside or the damage of
lubricating device. Replace the compressor.
2) Poor compression
(1) Phenomenon : Compressor is at work, but the cooling capacity is weak, the pressure of high pressure
side is low and the pressure of low pressure side is high.
(2) Cause : Damage of valve in compressor inside, damage of connectiong rod or crank shaft, or other
internal leak
(3) Checking
a) Stop and then start the condenser fan, and if the pressure of high pressure side does not increase, the
compressor is bad.
b) Measure the teemperature of discharge pipe in compressor, and if it is abnormally low temperature
(50C or less), the compressor is bad.
c) Conduct the pump down test of system to check the compression capacity.
- Power off the product.
- Close the service valve of liquid line. (Rotast the valve rod clockwise to close the valve rod.)
- Start product and observe the suction pressure.
- If compressor is normal by pumping down the system, pressure is kept 0-5 psiG (0-0.35kg/cm2.G),
and if the suction pressure increases, the compressor is bad due to the internal leak or valve damage.
(4) The compressor to be assumed as bad compression should be replaced.
If running for a long time in a bad compression condition, abnormal superheat may occur and the
compressor motor is burnt.
- Clean the cycle.
190
3) Overcurrent flowing while running

Check the working pressure, and if there is no trouble, it is assumed as the compressor bearing damage.
Replace the compressor.
(Excessive refrigerant charging may cause the overcurrent.)
9-10. CHECK OUT OF ORDER AND REPAIR

NO
1
OUT OF ORDER STYLE

DO NOT RUN COMPRESS
DO NOT OPERATE DEICE IN
OUTDOOR UNIT (HEATING
MODE)
DIAGNOSIS
REPAIR
OPERATION FOR EMERGENCY

SW: ON, AIR CLEAN LED
BRINKS 1 TIMES
SENSOR OPEN/SHORT
EXCHANGE OR REPAIR THE

SENSOR
CHECK THE PCB TERMINAL
(SENSOR)
OPERATION FOR EMERGENCY

SW AND SHORT TEST PIN
AFTER 15MIN: ON, AIR CLEAN
LED BRINKS 3 TIMES
INSUFFICIENCY OR
EXCESSIVE THE
REFRIGERANT
TOO LONG EXTENSION PIPE
TO SUIT AMOUNT OF
REFRIGERANT
: ON, AIR CLEAN LED BRINKS

3 TIMES
OUT OF ORDER 4WAY VALVE
EXCHANGE OR REPAIR THE

VALVE
OLP TRIPS FREQUENTLY

TO COME OUT ICE
(COOLING MODE)
2
COOLING AND HEATING IS

NOT AS MANY AS YOU LIKE
DO NOT INPUT REMOCON

SIGNAL
CHECK THE BATTERY

CHECK THE RECEIVER
MODULE
EXCHANGE BATTERY
EXCHANGE THE RECEIVER
MODULE
DO NOT OPERATE INSPITE OF

INPUT AC POWER
CHECK THE PCB FUSE

CHECK THE REGULATION
VOLTAGE (5V, 12V)
EXCHANGE FUSE
EXCHANGE TRANSFORMER,
VOLTAGE REGULATOR IC
(7812, 7805)
****** TO CLASSIFY THE MODEL FOR PCB

1) SR1
TO MAKE 1 MAIN PCB
ADAPTED MODEL
DSB-070L/LH, 091L/LH
2) SR2
TO MAKE 2 MAIN PCB (CONTROL PCB & POWER PCB)
ADAPTED MODEL
DSB-121L/LH, 150L, 180L/LH
191
9-11. Soldering method

1. How to hold a soldering iron
1) Pen hold type
2) Under shake hand type
Skilled, but after a long time use,

the tip of iron is shaken.
It takes a time to be skilled, but

the holding is stabilized not to be
fatigued.
3) Upper shake hand type
Frequently used for an iron with

grip and iron tip.
2. How to hold a solder

1) Continuous soldering
2) One point soldering
Grip your hand naturally, support with the

thumb, index and little fingers, and add other
two fingers.
One point soldering is possible but continuous

operating is not.
3. Soldering procedure
Process 1
Put the iron tip on base material, and heat.
Process 2
Put solder on base material and melt a proper amount of solder.
Process 3
If a proper amount of solder is melt, quickly separate the solder.
Process 4
When the solder is spread widely on the desired portion, remove

the iron.
192
9-12. PRODUCTS
1. Split room Air Conditioner SPEC Sheet
99 Model
DSA-070L
DSB-070L-D2
DSB(A)-070L
DSA-091L
DSB-091L-D2
DSB(A)-091L
DSA-151L
DSB(A)-181L
DSB(A)-121L
DSB(A)-181L
DSA-101L
DSA-151L-D3
800x615x277
1,035x322x205
6.95
10.1(8.3)
220-240/50(208-230/60)
DSA-122L-D3
DSB-122L-D3
1,035x322x205
Indoor
6.1(5.9)
DSA-101L
925x285x194
Dimension
5.1
2000 Model
925x285x194
208-230/60
800x615x277
Outdoor
4.2(4.0)
750x45x179
654x549x265
Power Source
2.9(3.0)
750x245x179
220-240/50(208-230/60)
(WxHxD)
Heating
Cooling
mm
208-230/60
654x549x265
Electrical
(A)
Running Current
(W)
Heating
Cooling
680(630)
920(850)
1,115
1,297(1,283)
1,502
2,042(1,785)
8.3(9.9)
10.7
2.3
18,000
13.0
9.2(9.4)
1.7
46/56
16,000
12.0
10.0
2.1
46/56
12,000
10.1
9.3(10.1)
2.1
43/47
11,000
9.2
9.9(10.6)
2.1
43/47
9,000
10.0
Cooling
2.1
38/48
7,000
E.E.R
Heating
7.0
Heating
C.O.P
l/Hr
38/47
Cooling
Moisture Removal
dB
m2/min
Actual BTU
Air Circulation
Sleep Mode Auto Control
Soft Dry Operation Mode
Super Power & Mild Function
Automatic Operation
Quiet Operation
Circulation Operation Mode
O
O
O
O
O
Front Temperature & Time Display
Anti-Bacteria Filter
Deodorizing Filter
Auto Vertical-Airflow Direction Control
Natural Wind Mode
Self-Diagnosis Function
11.7
12-Hour ON/OFF Timer
Auto Horizontal & Vertical-Airflow Direction Control
Removal & Washable Grille
150/75
55.8(44.0)
11.7
43
150/75
9.7
34
145/70
228/108
7.0
34
205/105
280/108
7.0
34
205/105
270/129
7.0
34
234/111
145/70
270/129
Indoor Unit (kg)
Outdoor Unit (kg)

` )
40Ft/20Ft (
40Ft/20Ft (
234/111
Quick Operation Mode
Auto Changeover
Noise Level(Indoor/Outdoor)
Performance
Power Input
654x549x265
654x549x265
mm
Voltage/Hz 220-240/50(208-230/60) 220-240/50(208-230/60)
Data
Performance
Function
Net Weight
Stuffing Qty
193
Power Input
(A)
Running Current
Power Source
Outdoor
Indoor
Cooling
Heating
Cooling
Heating
Cooling
10.0
18,000
2.5
10.0
24,000
7.0
2.1
10.5
9.9
7,000
7,000
693
676
3.2
3.0
220-240/50
654x549x265
750x245x179
DSB-070LH-D2
DSB-070LH
10.0
2.1
9.6
9.5
9,000
9,000
940
910
4.2
4.0
220-240/50
654x549x265
750x245x179
DSB-091LH-D2
DSB-091LH
10.4
2.1
9.6
8.3
13,500
12,500
1.410
1,500
6.3
7.0
220-240/50
654x549x265
925x285x194
DSB-122LH-D3
DSB-1211LH
DSB(A)-240L
(W)
Heating
14.0
DSB(A)-182L
Actual BTU
Cooling
2.3
99 Model
(WxHxD)
Dimension
Performance
Heating
13.0
2000 Model
Electrical
E.E.R
l/Hr
Automatic Operation
Quiet Operation
43/47
Natural Wind Mode
38/48
38/47
38/48
Deodorizing Filter
36/46
dB
Auto Changeover
O
Indoor Unit (kg)
234/111
270/129
34
7.0
234/111
270/129
34
7.0
205/105
228/108
34
9.7
40Ft/20Ft (
40Ft/20Ft (
Outdoor Unit (kg)

` )
DSB-182L-L3
DSB-240L-TR
DSB-240L-C3
DSB-182L-TR
DSA-240L-TR
DSA-240L-C3
DSA-182L-D3
1,050x298x180
1,050x298x180
1,050x298x180
mm
872x675x277
872x675x277
800x615x277
mm
Voltage/Hz 220-240/50(208-230/60) 220-240/50(208-230/60) 220-240/50(208-230/60)
Data
C.O.P
m2/min
Performance
Air Circulation
Moisture Removal
Function
Net Weight
Stuffing Qty
194
800x615x277
1,035x322x205
220-240/50(208-230/60)
800x615x277
1,050x298x180
DSA-182LH-TR
220-240/50(208-230/60)
800x615x277
1,050x298x180
DSA-240LH-TR
9,500
897
4.0
220-240/50(208-230/60)
285(11.2)
925(36.4)
DSB(A)-090L
DSB(A)-090L
9,500
1,062
1,125
4.92
5.17
220-240/50
285(11.2)
925(36.4)
DSB-090LH
DSB-090LH
2.1
10.4
DSB(A)-240LH
mm
220-240/50
NA
DSB(A)-182LH
mm
10.8
24,000
DSB(A)-181L
Indoor
Voltage/Hz
11.5
9.0
10,500
99 Model
Outdoor
Cooling
2x050
18,000
11.0
2.1
DSB-240LH-TR
Power Source
Heating
2x230
10.42
11.0
2.5
DSB-240LH-C3
Running Current
Cooling
18,000
10.0
24,500
9.6
2.3
46/52
DSB-182LH-L3
(A)
Heating
10.0
19,000
Heating
2.2
NA
DSB-182LH-TR
(WxHxD)
Dimension
Power Input
Cooling
8.5
18,500
C.O.P
l/Hr
46/52
DSB-181LH
Electrical
(W)
Heating
Moisture Removal
14.0
O
13.0
13.0
m2/min
O
Air Circulation
Auto Changeover
38/48
Quiet Operation
36/46
Automatic Operation
46/56
dB
O
O
Deodorizing Filter
O
Indoor Unit (kg)
145/70
150/75
51.9
12.1
196/86
196/86
34
9.7
196/86
196/86
34
9.7
Outdoor Unit (kg)
` )
40Ft/20Ft (
40Ft/20Ft (
Natural Wind Mode
2000 Model
Data
Actual BTU
Cooling
Performance
E.E.R
Performance
Function
Net Weight
Stuffing Qty
195
Data
Electrical
(WxHxD)
Dimension
C.O.P
E.E.R
Performance
Actual BTU
(W)
Power Input
(A)
Running Current
Power Source
Outdoor
Indoor
2000 Model
99 Model
l/Hr
Heating
Cooling
Heating
Cooling
Heating
Cooling
Heating
Cooling
Voltage/Hz
mm
mm
2.1
8.9
12.000
1,297
6.06
220-240/50(208-230/60)
285(11.2)
925(36.4)
DSB(A)-120L
DSB(A)-120L
2.1
9.6
8.3
13,500
12,500
1,489
1,490
6.62
6.62
220-240/50
285(11.2)
925(36.4)
DSB-120LH
DSB-120LH
1.7
10.7
15,500
1,502
6.95
208-230/60
322(12.7)
1,035(40.7)
DSA-150L
DSB-150L
2.3
8.3(9.9)
18,000
2,042(1,785)
9.8(8.3)
220-240/50(208-230/60)
322(12.7)
1,035(40.7)
DSB(A)-180L
DSB(A)-180L
NA
2.2
9.6
8.5
18,500
18,000
2,230
2,050
11.5
10.8
220-240/50
322(12.7)
1,035(40.7)
DSB-180LH
DSB-180LH
Performance
Moisture Removal
48/58
12.1
NA
51.9
48/58
11.7
145/70
NA
55.8(44.0)
145/70
48/58
11.7
145/70
NA
43
145/70
46/52
9.7
145/70
NA
34
145/70
46/52
9.7
196/86
dB
34
196/86
m2/min
196/86
Air Circulation
Quiet Operation
Auto Changeover
Automatic Operation


Natural Wind Mode
Deodorizing Filter

Indoor Unit (kg)
Outdoor Unit (kg)

` )
40Ft/20Ft (
40Ft/20Ft (
196/86
Function
Net Weight
Stuffing Qty
196
2. Window room Air Conditioner SPEC Sheet
99 Model
DWC(A)-050C
DWC(B,A)-070C
DWC-070C-L1
DWB-080C-D2
DWC(B,A)-091C
470x355x480
DWA-091C-D2
DWC-091C-D2
DWC-080C
DWB-091C-D2
115/60
470x355x480
DWC-080C
470x355x480
DWC-072C-L1
115/60(220-240/50,208-230/60)
DWC-081C-R1
470x355x480
DWC(A)-050C-R1
115/60(208-230/60)
2000 Model
mm
DWA-070C
Voltage/Hz
115/60(220-240/50,208-230/60)
(WxHxD)
9.6(4.2/4.2)
Rotary(D/W, L/G)
Power Source
7.1
Rotary(L/G)
Electrical
7.2(3.2, 3.4)
938(900/920)
Rotary(D/W, L/G)
Fixed
4.6(3.0)
800
Left / 78.7
Rotary(L/G)
Fixed
Cooling
739(710, 760)
Left / 78.7
Running Current
515(530)
Fixed
Heating
Left / 78.7
8,700(9,000)
Cooling
Fixed
8,000
(A)
Left / 78.7
7,390(7,000, 7,600)
Power Input
5,000
Heating
Cord Length (position/inch)
Chassis Type
Cooling
9.6(9.3/9.8)
Actual BTU
1.4
5.0
10.0
1.3
48/53
4.6
10.0(9.9, 10.0)
1.3
48/53
1.2
47/52
4.6(4.6, 4.8)
9.7
Heating
4.5
Heating
C.O.P
l/Hr
45/51
Cooling
Moisture Removal
dB
m2/min
E.E.R
Air Circulation
Under / Over
2 way
Under / Over
Yes(No, No)
2//2
2 way
Under / Over
Anti-Rust Cabinet
2 way
Yes
2//2
One-Touch Air Filter
Under / Over
2//2
Air Discharge
2 way
Yes (No)
Variable Air Discharge
Yes(?)
1//1
2EA /
2EA /
White Gray
2EA /
White Gray
439/199
26.9
439/199
28.5
439/199
439/199
29.0
(Thermostat, Selector/) (Thermostat, Selector/)
White Gray
kg
(Thermostat, Selector/)
Front Color
40Ft / 20Ft
Net Weight
Switch Function (Rotary / Slide)
Switch (Rotary / Slide)
Wireless Romote Controller
Washable Air Purifying Filter
Slide-Out Chassis
Window Kits
Fan Speed (Cool/Heat/Fan)
Ventilation Control
Super Power Mode
2 Types of Sleep Mode
4-Way Air Deflection System
Electronic Control Panel
Wide Airflow
Neo-Air Deflection Swing
Noise Level (Indoor/Outdoor)
Performance
(W)
Compressor (Maker)
Dimension
Data
Performance
Feature
Function
Design
Weight
Stuffing Qty
DWC-092C-D2
197
99 Model
2000 Model
DWC-101C
DWC-101C
115/6 0
470x355x480
600x380x535
DWA-121C-D2
DWB-121C-D2
DWC-121C-D2
DWC(B,A)-121C
600x380x535
DWA-121CS-D2
DWB-121CS-D2
DWC-121CS-D2
DWC(B,A)-121CS
220-240/50(208-230/60)
600x380x535
DWA-121R-D2
DWB-121R-D2
DWC-121R-D2
DWC(B,A)-121R
220-240/50(208-230/60)
600x380x535
DWA-150C-D3
DWB-150C-D3
DWB(A)-150C
220-240/50(208-230/60)
600x380x535
DWA-150CS-D3
DWB-150CS-D3
DWB(A)-150CS
115/60(220-240/50,208-230/60) 115/60(220-240/50,208-230/60)
6.7
Rotary(D/W, L/G)
mm
6.7
Rotary(D/W, L/G)
Voltage/Hz
11.5(5.6/5.5)
Rotary(D/W, L/G)
(WxHxD)
11.5(5.6/5.5)
Rotary(D/W, L/G)
Power Source
11.5(5.6/5.5)
Rotary(D/W, L/G)
Electrical
9.8
Rotary(L/G)
Right / 78.7
Slide Out
14,300(14,100)
Right / 59.0
Slide Out
1,505(1,487)
14,300(14,100)
Right / 59.0
Slide Out
1,505(1,487)
Cooling
Slide Out
12,100(12,000)
9.5(9.4)
Running Current
Right / 78.7
1,200(1,263/1,175)
Slide Out
12,100(12,000)
10.1(9.5, 10.2)
1,200(1,263/1,175)
Right / 78.7
1,200(1,263/1,175)
Fixed
12,100(12,000)
10.1(9.5, 10.2)
1,040
Left / 78.7
Heating
10,000
10.1(9.5, 10.2)
Cooling
(A)
9.6
Power Input
Cooling
Chassis Type
Heating
C.O.P
m2/min
l/Hr
Heating
5.0
1.4
8.5(8.5, 8.6)
1.6
8.5(8.5, 8.6)
1.6
8.5(8.5, 8.6)
1.5
10.1
1.7
10.1
1.7
9.5(9.4)
54/58
54/58
54/58
56/59
56/59
48/53
O
O
4 way(2 way Auto)
Side By Side
O
O
dB
O
O
Wide Airflow
O
O
Air Discharge
2//2
2 way
Under / Over
3//2
4 way
Side By Side
Yes(No, No)
3//2
4 way(2 way Auto)
Side By Side
Yes(No, No)
3//2
4 way(2 way Auto)
Side By Side
2EA /
White Gray
No(Yes)
3//2
4 way
Side By Side
339/168
42(41.7)
(Thermostat, Selector/Auto Swing)
2EA / 1EA
White Gray
O
O
Anti-Rust Cabinet
Yes(No, No)
White Gray
No(Yes)
3//2
Yes
Electronic Button
Window Kits
2EA / 1EA
White Gray
339/168
42(41.7)
2EA /
White Gray
339/168
39(40, 37)
2EA /
339/168
39(40, 37)
WHite Gray
339/168
39(40, 37)
(Thermostat, Selector/Auto Swing) PWR, Temp+.-, Auto Swing Mode, Fan, Timer, Super Cooling
?
Front Color
kg

40Ft / 20Ft
Net Weight
439/199
Slide-Out Chassis

Ventilation Control
Super Power Mode

O
Air Circulation
Moisture Removal
Actual BTU
Cooling
Heating
E.E.R
Performance
(W)
Compressor (Maker)
Dimension
Data
Performance
Feature
Function
Design
Weight
Stuffing Qty
198
99 Model
Power Source
(WxHxD)
2000 Model
Electrical
mm
600x380x535
DWA-150R-D3
DWB-150R-D3
DWB(A)-150R
600x430x705
DWA-180C-D3
DWB-180C-L3
DWB(A)-180C
DWB(A)-180C-R
DWB(A)-180C-R
660x430x705
DWB(A)-180R
DWB-180R
DWA-180R-D3
660x430x705
DWB(A)-180R-R
DWB(A)-180R-R
660x430x705
10.5(10.3)
Reciprocating
9.3(9.0)
Rotary(LG)
10.5(10.3)
Reciprocating
Slide Out
2,200(2,220)
2,000(1,950)
Slide Out
Left / 47.2
DWB(A)-240C
DWB-240C-L3
DWA-240C-L3
660x430x705
DWB(A)-240C-R
DWB(A)-240C-R
660x430x705
2,550(2,500)
Slide Out
2,700
13.0(12.0)
Reciprocating
Slide Out
2.3
7.8(8.0)
18,000
12.5(13.0)
3.0
9.4(9.6)
Max 24000
60/63
12.5(13.0)
2.9
7.1
24,000
12.5(13.0)
58/64
Slide Out
2,300(2,250)
Left / 47.2
12.0(11.5)
Voltage/Hz 220-240/50(208-230/60) 220-240/50(208-230/60) 220-240/50(208-230/60) 220-240/50(208-230/60) 220-240/50(208-230/60) 220-240/50(208-230/60) 220-240/50(208-230/60)

9.3(9.0)
Rotary(L/G)
2,000(1,950)
Left/47.2
17,500
9.0
2.4
12.5(13.0)
59/61

O
59/63
O
6.7
Slide Out
Rotary(D/W, L/G)
Left / 47.2
Cooling
Slide Out
18,000
Running Current
Right / 59.0
17,500
14,300(14,100)
7.8(8.3)
Heating
Chassis Type
Cooling
9.0
(A)
Actual BTU
Heating
9.5(9.4)
2.3
Performance
Cooling
2.4
12.5
1,505(1,487)
E.E.R
Heating
1.7
12.5(13.0)
59/61
Heating
C.O.P
l/Hr
10.1
59/63
Cooling
Moisture Removal
m2/min
O
56/59
(W)
Air Circulation
dB

O
Anti-Rust Cabinet
4way (2way Auto)
Side By Side
4way (2way Auto)
Side By Side
4way (2way Auto)
Side By Side
No
3//2
4way (2way Auto)
Side By Side
No
3//2
4way (2way Auto)
Side By Side
O
O
Side By Side
No
3//2
Electronic Button
White Gray
Electronic Button
White Gray
2EA / 1EA
White Gray
2EA / 1EA
White Gray
Slide-Out Chassis
O
4way (2way Auto)
No
3//2
2EA / 1EA
White Gray
Side By Side
No
3//2
2EA / 1EA
White Gray
4way (2way Auto)
No
3//2
White Gray
Air Discharge
3//2
Electronic Button
Ventilation Control
No (Yes)
Front Color
192/96
192/96
?(52.4)
192/96
192/96
NA
192/96
NA
(Thermostat, Selector/Auto Swing) (Thermostat, Selector/Auto Swing)

192/96
?(52.4)
PWR,Temp+.-, AutoSwing Mode, Fan, TImer, Super Cooling PWR,Temp+.-, AutoSwing Mode, Fan, TImer, Super Cooling
339/168
42(41.7)
(Thermostat, Selector/Auto Swing) (Thermostat, Selector/Auto Swing)

kg
PWR,Temp+.-, AutoSwing Mode, Fan, TImer, Super Cooling
40Ft / 20Ft
Net Weight
Super Power Mode
Window Kits
Wide Airflow
Power Input
Compressor (Maker)
Dimension
Data
Performance
Feature
Function
Design
Weight
Stuffing Qty
199
Electrical
Power Source
(WxHxD)
2000 Model
99 Model
Voltage/Hz
mm
220-240/50(208-230/60)
660x430x705
DWB(A)-240R
DWB(A)-240R
220-240/50(208-230/60)
660x430x705
DWB(A)-240R-R
DWB(A)-240R-R
220-240/50(208-230/60)
660x430x705
DWB(A)-180CH-R
DWB(A)-180CH-R
220-240/50(208-230/60)
660x430x705
DWB(A)-240CH-R
DWB(A)-240CH-R
13.0(12.8)
10.7(10.5)
2,800
13.3(13.0)
13.8(13.5)
12.0(11.5)
2,450(2,400)
Reciprocating
Cooling
2,700
11.2(11.0)
Running Current
Heating
2,550(2,500)
Reciprocating
(A)
Cooling
2,600
Power Input
Slide Out
2,250(2,200)
Left / 47.2
Slide Out
Slide Out
Heating
Slide Out
8.6
Max 21,000
Chassis Type
16,000
8.0
Max 24,000
7.3(7.5)
2.9
18,000
7.1(7.3)
12.5(13.0)
Left / 47.2
Cooling
7.1
2.3
Actual BTU
Heating
9.4(9.6)
13.5(13.0)
Max 24,000
Performance
Cooling
2.9
E.E.R
Heating
12.5(13.0)
Max 24,000
C.O.P
3.0
62/65
12.5(13.0)
61/64
l/Hr
60/63
m2/min
O
58/64
Air Circulation
dB
O
O
Side By Side
4way (2way Auto)
Side By Side
Anti-Rust Cabinet
O
4way (2way Auto)
Side By Side
Electronic Button
WHite Gray
2EA / 1EA
WHite Gray
2EA / 1EA
WHite Gray
Slide-Out Chassis
4way (2way Auto)
WHite Gray
NA
Side By Side
No
3/1/2
Electronic Button
4way (2way Auto)
No
3/1/2
Front Color
PWR, Temp +.-, AutoSwing Mode, Fan, Timer, SuperCooling
NA
Air Discharge
No
3//2
PWR, Temp +.-, AutoSwing Mode, Fan, Timer, SuperCooling
192/96
Ventilation Control
No
3//2
192/96
192/96
kg
?
40Ft / 20Ft
Net Weight
192/96
Super Power Mode
Window Kits
Wide Airflow
Moisture Removal
(W)
Compressor (Maker)
Dimension
Data
Performance
Feature
Function
Design
Weight
Stuffing Qty
200
3. Package Air Conditioner SPEC Sheet
Data
Electrical
(WxHxD)
Dimension
E.E.R
Performance
Actual BTU
(W)
Power Input
(A)
Running Current
Power Source
Outdoor
Indoor
Heating
Cooling
Heating
Cooling
Heating
Cooling
Heating
Cooling
Voltage/Hz
mm
mm
2.7
8.5
18,000
2,150
10.0
220-240/50
800x615x227
510x1,780x270
DPB-180L
15.0
2.7
8.5
18,000
2,150
10.0
220-240/50
800x615x227
510x1,825x270
DPB-181L
15.0
2.7
9.6
8.5
21,150
18,250
2,200
2,150
11.0
10.0
220-240/50
800x615x227
510x1,780x270
DPB-180LH
15.0
2.7
9.6
8.5
21,150
18,250
2,200
2,150
11.0
10.0
220-240/50
800x615x227
510x1,825x270
DPB-181LH
Performance
C.O.P
15.0
39/50
l/Hr
39/50
m2/min
39/50
Air Circulation
39/50
Automatic Operation
Quiet Operation
dB
Auto Changeover
Moisture Removal
Function
Natural Wind Mode
O
O
Electric Air-Purifying System with Hybrid Filter

Deodorizing Filter
1-Hour Simple Timer

O

Wireless Remote Controller
UV Coating
Auto Shutter
Electric Heater
Scroll Compressor
DPB-242LH
201
4. Multi-Type Air Conditioner SPEC Sheet
Data
Electrical
(WxHxD)
Dimension
(W)
Power Input
(A)
Running Current
Power Source
Outdoor
Indoor
Heating
Cooling
Heating
Cooling
Voltage/Hz
mm
mm
12,000/2x9,000
1,500/1,650
7.0/7.6
220-240/50
810x288x680
880x295x155
DMB-1802L
15,000/2x10,000
12,000/2x9,000
1,900/1,650
1,500/1,650
9.2/7.6
7.0/7.6
220-240/50
810x288x680
880x295x155
DMB-1802LH
10.0
Heating
10.0
Cooling
Heating
Cooling
Actual BTU
E.E.R
Quiet Operation
41/52
10.0
Automatic Operation
1.7/2.6
1.7/2.6
l/Hr
Moisture Removal
10.0
Deodorizing Filter
41/52
dB
m2/min
Air Circulation
Indoor Unit (kg)
Natural Wind Mode
Auto Changeover
40Ft / 20Ft
Outdoor Unit (kg)
C.O.P
Performance
Performance
Function
Net Weight
Stuffing Qty
202
CAPA
WRAC
5K
7K
98
99
2000
2001
2002
2003
1st Cost Innovation Model
2006
1st Cost Innovation & Compact Model
1st Model
3rd Quiet & Hi-EER Model
2nd Low Cost Model

3rd New Design Model
12K
2005
2nd Cost Innovation Model
2nd New Design Model

9K
2004
1st Model
15K
4rd Quiet & Hi-EER
5th New Concept
203
2nd Low Cost Model & Remocon Model
3rd New Design & Hi-EER
4th New Concept Model
1st Low Cost Model & Remocon Model
2nd New Design & Hi-EER
3rd New Concept Model

-Quiet & Hi-EER
1st Low Cost Model & Remocon Model
2nd Deluxe Design & Anti-Rust Model
3rd Quiet & Hi-EER Model
1st Low Cost & Compaet Design Model
2nd Quiet Hi-EER Model
3rd New Concept

(Amenity, Multi-Product)
18K
24K
SRAC
7K
9K
1st Model
12K
2nd Air-Purifying, Compact Design
3rd CFC-free, Air-Purifying, Inverter
4th New Concept

(Amenity)
15K
1st Model
18K
2nd Hi-EER, Air-Purifying
24K
3rd Ultra-Quick Cooling, Health Care,

Inverter, -15C H/P, CFC-free
4th New Concept

(Amenity)
5. Product Road Map
TYPE
TYPE
CAPA
PAC
4,500
97
98
99
2000
2001
2nd Air-Punfying Model (Hybrid)
2002
2003
2004
3rd Quiet & Neo Air-Purifying
2005
2006
4rd New Concept
5,100
6,200
1st Model
2nd Model Double Auto Shutter,
Air-Purifying (New Hybrid)
7,100
9,600
3rd New Concept

Neo-Air Purifying & Inverter
4rd Full Auto
1st Model
2nd Model
Low Cost Model & Ultra-Quick Cooling
3rd New Concept

Neo-Air Purifying System Product
1st Model
Cooling & Heating Model
2nd Small Size Model
3rd Multi-Function Model

Ultra-Quick Cooling System Product
12,500
18,000
204
35,000
50,000
Multi
18K
2nd Ultra-Quick Cooling, Neo-Air Purifying
1st Model
1st Model OEM Sourcing
2nd Model Low Cost & Air-Purifying
3rd New Concept
1st Model Low Cost & Multi-Function
2nd New Concept
24K
26K
Ceiling
1st Low Noise
2nd Add Air Cleaner
Portable
1st Model OEM Sourcing
2nd Model New Design & Low Noise
3rd Add Air Cleaner
Directer by Air Conditioner R & D Center.

AirCon Training Manual

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AirCon Training Manual

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Contents

1. GENERAL DISCRIPTION OF AIR CONDITIONER

1-2. Classification according to installation type

2) Cooling (Heating) capacity:

Three states of a substance

(2) Thermal flow

6) Refrigerating Ton (RT):

10) Conversion of unit

14) Capillary (Expansion Valve):

17) Service valve:

20) Blower (Cross Flow Fan: C.F.F):

23) Over load protector (O.L.P):

24) High pressure switch(H.P.S/W):

26) Reversing valve (4 way valve):

27) Check valve:

28) Solenoid valve

3. PRINCIPLE OF OPERATING AIR-CONDITIONER

Satandard for feeling comfortable

2) Principle of cooling Air-Conditioner

Cooling + Heating(Heat pump)

(2) Principle of operating

Hot discharged Air

1 The low pressure freon gas is compressed in

Heat pump: Convert the flow of refrigerant (freon

Heat pump: Convert the flow of refrigerant (freon

Hot discharged Air

Room Air Outside Air

In Heating operation, the flow of freon gas is

Hot discharged Air

2. THE PRINCIPLE OF REFRIGERATING CYCLE

Hot discharged Air

flThe role of each cycle

Select the location

Check and Caution

1. Check the Environment

Check and Caution

Refrigerant pipe and

Check and Caution

1. Check the piping hole

Check and Caution

1. Check the power of Aircon

Check and Caution

1. Check the power source

Insulation and Final Work

Check and Caution

1. Check the construction of drain part

Ruler: Length &

Gas leak detector

Hex. wrench (Large

Pipe cutting, Burr

Wire & pipe

Wire & pipe finishing

3-1-1. Indoor unit installation place

3-1-2. Outdoor unit installation place

3-1-3. Remote controller

3-2. SET RETURN

3-3. Refrigerant pipe and drain pipe connections

1. Precautions in pipe design

Air pauge amount

3) Please select the best short distance in pipe length.

Dust and refuse will insert in the pipe

Burr will insert in the pipe

11) On raining day, please take a special care to pipe-work.

(Work to install the hanger)