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(BAT)
(BAT)
80A
GLOW
BR
25A
EFI
BR
BR
2
1
1J
BR
1 1E
BW
MAIN
Relay
GY
BR
BR
4 1J
BR
2 1J
EDU Relay
3 1J
WB
4 DB3
7 1J
B37
Junction
Connector
1
8 1J
D55
VRV (EGR)
GREL
9 C
BATT
EGR
8 A
GY
MREL
1 A
BR
BR
GLOW
Relay
+B
10 A
RL
2 B
IREL
BW
15 A
BR
BW
RL
WB
BR
WB
14 DB1
WB
D53
Glow Plug
WB
B
BR
B2
104
HIACE (EWD622E)
BR
LB
BR
YR
YR
YR
19 AB1
1
28 D
29 D
19 D
THIA
E2
THF
RW
20 D
VLU
RL
29 C
LUSL
YR
RL
4 C
(Wide)
8 DB1
B29
Water Temp. Sensor
(Radiator)
YR
YR
(Wide)
YR
D48(A), D50(B)
Throttle Body
Assembly
LR
3 B
A2
Inlet Air Temp. Sensor (Air Cleaner)
VAF
E2
YR
DUTY
2 B
VC
16 DB1
1 B
9 DB1
20 AB1
E1
D46
Fuel Temp. Sensor
3 A
+B
D49
Inlet Air Temp. Sensor
(Intake Manifold)
2 A
1 A
YR
LB
BR
BR
D32
Water Temp. Sensor (Engine Coolant)
D44
Junction
Connector
YR
8 DB3
YR
BR
YR
YR
YR
YR
YR
YR
YR
31 D
THW
20 A
THA
RTHW
BR
13 BD1
14 BD1
10 BD1
3 BD1
5 BD1
12 BD1
11 BD1
4 BD1
9 BD1
# 10
3 B
# 20
2 B
# 30
5 B
# 40
4 A
INJ1
5 A
COM1
BR
6 B
1 A
1 B
R
INJF
3
G
B38
Junction
Connector
BY
YB
GY
GR
7 B
BR
7 BD1
16 BD1
6 BD1
G
15 BD1
D26
Fuel Injector
(No. 3)
BY
17 BD1
YB
D25
Fuel Injector
(No. 2)
GY
21 D
B39
Junction
Connector
#4
22 D
#3
23 D
D27
Fuel Injector
(No. 4)
#2
24 D
GR
INJF
D24
Fuel Injector
(No. 1)
#1
25 D
3 A
INJ4
2 A
INJ2
6 A
COM2
INJ3
GND
+B
8 A
B13(A), B15(B)
Injector Driver (EDU)
B
BR
BR
105
HIACE (EWD622E)
LB
LB
YR
LB
YR
LB
YR
O3(A)
Transmission
Control ECU
PR
9 DO1
19 DO1
LB
26 D
18 D
EGLS
PCR1
W
6 DB2
33 C
1 DB2
28 C
PIM
11
CAN
20 A
LR
VC
LB
YR
E2
D44
Junction
Connector
EGLS
VC
D45
Fuel Pressure
Sensor
PIM
1
E2
D52
EGR Valve
Position Sensor
VC
LB
YR
3
E
D51
Turbo Pressure
Sensor
LB
YR
CAN+
21 A
22 B
21 B
CAN+
VC
CAN
EC
6 B
WB
E01
7 D
BR
E02
6 D
BR
PCV
1 D
YR
PCV+
2 D
P
L
NE
34 D
NE+
27 D
(Shielded)
G
31 C
(Shielded)
G1
23 C
BR
E1
7 C
NE
G
2
BR
13
B36
Junction
Connector
NE
D47
Suction
Control Valve
D17
Crankshaft
Position Sensor
D10
Camshaft
Position Sensor
BR
(Shielded)
WB
(Shielded)
11
10
BR
D43
Junction Connector
BR
BR
BR
WB
BR
BR
BR
12
BR
BR
D3
106
HIACE (EWD622E)
B2
(BAT)
(IG)
(ST)
10A
STOP
15A
IGN
7. 5A
ST
BW
RL
14 B
P
N
7
DB3
BW
BW
12 DB1
(A/T)
BW
BR
9 A
BW
(A/T)
B34
Junction
Connector
16
18
19
RW
3
DB3
BW
BW
D37
Neutral Start SW
13
DB1
BW
10
(M/T)
19
20
IGSW
B34
Junction
Connector
ST Relay
RW
19 HB4
RW
GB
17 HB4
RW
B2
Stop Lamp SW
6 5E
RW
4 5J
B35
Junction
Connector
R
3 5J
GB
BR
21 5E
BR
9 5E
15 B
ST1
7 A
STP
6 A
STA
NSW
PL
WL
3 DB2
8 DB2
17 DB1
PL
WL
13 D
LGB
RFC2
11 D
6 DB3
RFC
12 D
LGB
VPA
22 A
EPA
28 A
WL
VCPA
26 A
VPA2
23 A
EPA2
29 A
WR
VCP2
27 A
RL
ALT
8 D
B35
Junction
Connector
VCP2
EPA2
VPA2
VCPA
EPA
VPA
B1
Accelerator Position Sensor
3 B
FAN3 Relay
2 DB3
D6(B)
Alternator
BR
BR
107
HIACE (EWD622E)
11
10
7. 5A
OBD
CANL
CANH
1 A
2 A
1 C
2 C
5 5S
STPlug
12 A
TACH
4 A
7 HB4
TAC
SG
CG
12 HB4
2 6F
15 6C
WB
LR
BAT
WFSE
12 5E
BY
16
15
LR
LR
18 HB1
57 HB1
6
CANH
H23
DLC3
19 A
BY
GR
BW
CANL
WFSE
1 5S
PL
14
SIL
WB
14 A
TC
BR
2 A
GIND
13
TC
16 6C
14 6C
BR
17 B
THWO
3 5S
11 A
4 5H
18 A
SIL
3 5E
PB
CANL
7 5E
WB
W
W
23 B
CANH
22 HB4
11 HB4
24 B
1 D
BY
2 B
1 B
BR
9 DB2
WB
BY
1 6F
GR
BW
Y
PL
BR
WB
BY
B3
108
HIACE (EWD622E)
H2
(IG)
(BAT)
10A
MET IGN
(IG)
10A
GAUGE
10A
DOME
1 5M
2 5E
LR
BR
18 5E
8 5S
H20
Combination Meter
Glow
Check
Engine
Tachometer
Speedometer
Temp.
IG+
BY
E1
7
BR
LR
7 DB4
5 DB4
BR
LR
PL
1 HH1
SI
WB
3 DB4
PL
BW
22 HB1
24 5E
B35
Junction
Connector
GR
58 HB1
60 HB1
BW
GR
21 HB1
E3
29
WB
14 5D
SI
15
BR
14
+S
9
PL
S
17
BW
L
25
GR
EGW
32
IG+
PL
D38
Speed Sensor
LR
1
BY
H2
109
HIACE (EWD622E)
110
HIACE (EWD622E)
2. Control System
EGR control
The EGR control system detects the signals from each sensor, then the current is output to the TERMINAL EGR to control
the VRV (EGR).
Common rail pressure control
The target rail pressure is calculated according to the engine status (Accelerator opening, engine speed) and
environmental change detected by sensors. The fuel amount to be pressurefed from the supply pump is calculated so as
to match the indicated value of rail pressure sensor with the target value and the signal is sent to the intake amount
adjusting valve of the supply pump in order to control the rail pressure.
Fuel injection timing control
The fuel injection timing is controlled by calculating the basic fuel injection timing based on the engine status (Accelerator
opening, engine speed), making corrections according to environmental change detected by sensors, then sending a
signal to the solenoid control valve of the injector via the injector driver (EDU).
Fuel injection volume control
The fuel injection volume is controlled by calculating the basic fuel injection volume based on the engine status
(Accelerator opening, engine speed), making corrections according to environmental change detected by sensors and the
inside pressure conditions in the rail, then sending a signal to the solenoid control valve of the injector via the injector
driver (EDU).
Pilot injection control
The fuel injection volume and timing are controlled by calculating the pilot injection volume/timing based on the engine
status (Accelerator opening, engine speed), making corrections according to environmental change detected by sensors,
then sending a signal to the solenoid control valve of the injector via the injector driver (EDU).
3. Diagnosis System
With the diagnosis system, when there is a malfunctioning in the engine ECU signal system, the malfunction system is
recorded in the memory. The malfunctioning system can be found by reading the display (Code) of the check engine warning
light.
4. FailSafe System
When a malfunction occurs in any system, if there is a possibility of engine trouble being caused by continued control based
on the signals from that system, the failsafe system either controls the system by using data (Standard values) recorded in
the engine ECU memory or else stops the engine.
111
HIACE (EWD622E)
See Page
48 (LHD)
A2
56 (RHD)
48 (LHD)
B1
56 (RHD)
B7
56 (RHD)
B9
53 (*5)
B13
53 (*5)
B15
D25
45 (*2)
53 (*5)
D26
45 (*2)
53 (*5)
D27
45 (*2)
B29
53 (*5)
D32
48 (LHD)
B34
56 (RHD)
D37
45 (*2)
B35
53 (*5)
D38
45 (*2)
B36
53 (*5)
D43
45 (*2)
B37
53 (*5)
D44
45 (*2)
B38
53 (*5)
D45
45 (*2)
B39
53 (*5)
D1
D3
D24
45 (*2)
D6
D17
45 (*2)
See Page
C
D10
48 (LHD)
B2
Code
D3
D46
45 (*2)
53 (*5)
D47
45 (*2)
Code
53 (*5)
D48
45 (*2)
53 (*5)
See Page
A
53 (*5)
D50
45 (*2)
53 (*5)
53 (*5)
B
53 (*5)
53 (*5)
45 (*2)
53 (*5)
45 (*2)
D53
45 (*2)
53 (*5)
53 (*5)
45 (*2)
D55
45 (*2)
53 (*5)
45 (*2)
53 (*5)
45 (*2)
53 (*5)
45 (*2)
53 (*5)
45 (*2)
53 (*5)
H3
H4
H5
H6
53 (*5)
53 (*5)
53 (*5)
53 (*5)
O3
45 (*2)
42, 49 (LHD)
42, 57 (RHD)
42, 49 (LHD)
42, 57 (RHD)
42, 49 (LHD)
42, 57 (RHD)
49 (LHD)
57 (RHD)
49 (LHD)
H23
45 (*2)
42, 57 (RHD)
57 (RHD)
H20
45 (*2)
42, 49 (LHD)
49 (LHD)
H18
45 (*2)
53 (*5)
53 (*5)
D52
45 (*2)
45 (*2)
45 (*2)
D51
45 (*2)
53 (*5)
45 (*2)
D49
45 (*2)
45 (*2)
57 (RHD)
A
48 (LHD)
56 (RHD)
53 (*5)
: Relay Blocks
Code
See Page
23 (*8)
28
29
* 1 : LHD 2TRFE
* 2 : LHD 2KDFTV
* 8 : 2KDFTV, 5LE
* 3 : LHD 5LE
* 4 : RHD 2TRFE
* 5 : RHD 2KDFTV
112
HIACE (EWD622E)
* 6 : RHD 5LE
* 7 : 2TRFE
See Page
1E
24
1J
25
5D
30
Instrument Panel Wire and Instrument Panel J/B (Left Side of Instrument Panel)
5E
30
Engine Room Main Wire and Instrument Panel J/B (Left Side of Instrument Panel)
5H
5J
5M
5S
6C
6F
Engine Room Main Wire and Engine Room J/B No.1 (Engine Compartment Front)
30
Instrument Panel Wire and Instrument Panel J/B (Left Side of Instrument Panel)
31
38 (LHD)
Instrument Panel Wire and Center J/B (Instrument Panel Reinforcement LH)
38 (RHD)
Instrument Panel Wire and Center J/B (Instrument Panel Reinforcement RH)
38 (LHD)
Instrument Panel Wire and Center J/B (Instrument Panel Reinforcement LH)
38 (RHD)
Instrument Panel Wire and Center J/B (Instrument Panel Reinforcement RH)
See Page
64 (LHD)
72 (RHD)
61 (*2)
69 (*5)
61 (*2)
69 (*5)
61 (*2)
69 (*5)
61 (*2)
Engine Wire and Engine Room Main Wire (Front Side of Engine Room R/B No.1)
69 (*5)
61 (*2)
69 (*5)
61 (*2)
69 (*5)
64 (LHD)
72 (RHD)
64 (LHD)
Instrument Panel Wire and Engine Room Main Wire (Under the Instrument Panel J/B)
72 (RHD)
64 (LHD)
Instrument Panel Wire and Instrument Panel Wire (Near the Steering Column)
72 (RHD)
Instrument Panel Wire and Instrument Panel Wire (Instrument Panel Reinforcement RH)
: Ground Points
Code
B2
B3
D3
H2
See Page
61 (*2)
69 (*5)
61 (*2)
69 (*5)
61 (*2)
69 (*5)
64 (LHD)
72 (RHD)
* 1 : LHD 2TRFE
* 2 : LHD 2KDFTV
* 8 : 2KDFTV, 5LE
* 3 : LHD 5LE
* 4 : RHD 2TRFE
* 5 : RHD 2KDFTV
* 6 : RHD 5LE
* 7 : 2TRFE
113
HIACE (EWD622E)