Excel is Committed

to 24/7 Support

Excel

Wherever You Are...

Whenever You Need Us!

Premium Components

+1.309.347.6155
Toll Free 800.523.9129
1 Excel Way P.O. Box 400
Pekin, Illinois 61555-0400 USA
Fax +1.309.347.1931 sales@ExcelFoundry.com

Crusher Gears & Pinions

For emergency after-hours support,

call 309.202.8300 to speak to an
Excel professional.

Scan this QR code with

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YouTube.com/ExcelFoundry

ExcelFoundry.com

All brand names, model names or marks are owned by their respective manufacturers. Excel Foundry & Machine has
no affiliation with the OEM. These terms are used for identification purposes only and are not intended to indicate
affiliation with or approval by the OEM. All parts are manufactured by, for and warranted by Excel Foundry & Machine
and are not manufactured by, purchased from or warranted by the original equipment manufacturer.
FLSmidth USA Inc. All Rights Reserved.

Excel maintains a master gear set for each

size of gear we make, ensuring that our tooth
contact patterns are correct and consistent
year after year. OEM manufacturers do not go
to this trouble and expense, putting reliability at
the customers risk.

Metso
Nordberg
HP/MP/GP
Symons
Sandvik
Omnicone

Allis Chalmers
Svedala
Gyradisc
Telsmith
Cedarapids
Gyratory Models

Excel Uses the Latest Technology

Its All About the Contact Pattern

From straight bevel teeth to spiral bevel teeth, Excel

offers direct replacement gearing that exceeds OEM
quality, starting with the highest quality steel forgings.
Our gear gasher mill at the beginning of the process
and the gear checking center at the end of the process
help ensure that Excel delivers high quality gears and
pinions efficiently and consistently.

The contact pattern is the single most important factor

to control when manufacturing crusher gears. Without
good contact tooth-to-tooth, the load transfer can
point-load the tooth face and result in premature or
uneven wear or tooth breakage. Poor contact also
creates excessive noise. The load must be distributed
properly on the tooth face, and Excel rigorously assures
this condition is met through contact-testing with
our master gears.

Straight Tooth

Incorrect Contact

Correct Contact

Skew Tooth

Master Gears and Bluing Process

Spiral Tooth

Coniflex Tooth

Engineering & Quality Control

Excel has the quality assurance programs, gear
manufacturing equipment, and expertise to ensure
that our gears are made consistently, and of the
highest quality in our industry. All gears and pinions
are contact-tested against a master, and each piece
is inspected 100%.

We ensure field performance and wear life when it

comes to gear manufacturing by retaining a high quality
set of master gears to be used in the production
process. Each gear or pinion made is contact-tested
against the master and must meet the precise
specifications of the gears contact criteria. Simply put,
the benefit to our customer is consistency. Whether
the gear is made now or five years from now, it will
be consistent because it is checked against the same
master gear.

Precision Equals Peace of Mind

Our manufacturing technology and expertise enables
the customer to rest assured that the high quality
gears and pinions supplied by Excel will have optimal
field performance and wear life. This translates to lower
operational stresses placed on the crushers gearing
and adjacent components and maximum operational
uptime for the customers application.

ExcelFoundry.com