Tup400tm Imp Recib. Papelaco 2013-1013

THERMAL PRINTER
TUP400 Series
TECHNICAL MANUAL
[ FIFTH EDITION ]
NOTICE
All rights reserved. Reproduction of any part of this manual in any form whatsoever, without
STARs express permission is forbidden.
The contents of this manual are subject to change without notice.
All efforts have been made to ensure the accuracy of the contents of this manual at the time of going
to press. However, should any errors be detected, STAR would greatly appreciate being informed
of them.
The above notwithstanding, STAR can assume no responsibility for any errors in this manual.
Copyright 1997 Star Micronics Co.,Ltd.
INTRODUCTION
This manual was created as a reference for maintenance of the Thermal Printer TUP400 Series for
personnel who are responsible for periodic inspections or troubleshooting of that equipment. This manual
was written for maintenance personnel, and was not intended to be used by the general operator.
This manual is organized into the following chapters.
Chapter 1 Specifications and Operation
Chapter 2 Theory of Operation
Chapter 3 Parts Replacement and Related Adjustments
Chapter 4 Maintenance and Lubrication
Chapter 5 Parts Lists
Model Name
TUP4
V2
24
NL
No Transparent Laser
Voltage
1
2
3
4
5
24 : 24 VDC
Interface
D : RS232C
C : Parallel
K : RS422A
Board type
None : Ver.1
V2 : Ver.2
Printing speed
None : Max. 50mm / sec
: Max. 80mm / sec
Z
Mechanism type
2 : 40 columns
Printer type
1
5
8
9
:
:
:
:
No Cutter
Guillotine Type Full Cutter
Guillotine Type Full Cutter + Presenter
Guillotine Type Full Cutter + Document Capture
TUP400 series
First edition
Second edition
Third edition
Fourth edition
Fifth edition
: Aug.1997
: Jun. 1998
: Mar.1999
: Feb. 2001
: Sep. 2001
Add interface board Ver. 2

Add TUP492
Add TUP400Z
Add TUP412/412Z Parts List
This page was intentionally left blank.
CHAPTER 1
SPECIFICATIONS AND OPERATION
1. General Specifications ....................................................................................... 3

2. External Appearance ........................................................................................ 10
3. DIP-Switch Settings .......................................................................................... 12
4. Print-Density Adjustment ................................................................................. 15
5. Sensor Adjustment ........................................................................................... 16
6. HEX Dump Mode/Test Print .............................................................................. 17
7. Changing the Interface Board .......................................................................... 18
1.
General Specifications
Printing method
Resolution
Printable width
Printing speeds
Paper
Width
Thickness
Roll diameters
Interface
MCBF
Head longevity
Cutter longevity
Power supply
Power consumption
Operating environment
Storage environment
External Dimensions
Weight
Line thermal direct

8 dots/mm (H) 8 dots/mm (V)
50 mm in Line Mode; 80 mm in Page Mode
TUP400Z : Max. 80mm / sec
TUP400 : Max. 50mm / sec
0
82.5 -1 mm(3.25 inches)

General thermal paper 60 to 85 m
External 203 mm max. (8 Inch), Internal 32 mm (1.26 Inch)
RS232C, RS422A, or Parallel
5,000,000 Lines
100 Km or 1.0 x 108 pulses(excludes damaged caused by dirt or foreign objects.)
(Missing dots is Max. 5%. However, there will be no missing dots up to 50Km.
This is the point where the thermal body resistor value varies more than 15% of the
initial value when continuously printing up to 12.5% of the printing rate.)
300,000 cuts (One piece max. paper thickness: 85 m.)
DC 24 V 7%
Max. 120 W
Temperature 5C to 40C
Humidity 25% to 80% (No condensation)
Temperature -20C to 60C
Humidity 10% to 90% (No condensation)
TUP452
173(W) 325(D) 254(H)mm
TUP482
173(W) 382(D) 254(H)mm
TUP492
173(W) 382(D) 254(H)mm
TUP452
Approx.3.1kg
TUP482
Approx.3.3kg
TUP492
Approx.3.3kg
Fig. 1-1-a External Dimensions (TUP452)

4
Fig. 1-1-b External Dimensions (TUP452)

5
19.2
203
ma
x
493
72.4
382
120
45
View A (rear surface)
75
79
151
162
174.6
199
204
254
266
Unit : mm
Fig. 1-1-c External Dimensions (TUP482)

6
4.8
164.2
73.6
6.1
203.6
350
89.2
145.78
10.25
19
2.8
8.25(PAPER WIDETH)
103
148
164.2
16
Unit : mm
Fig. 1-1-d External Dimensions (TUP482)

7
Fig. 1-1-e External Dimensions (TUP492)

8
Fig. 1-1-f External Dimensions (TUP492)

9
2.
External Appearance
Arm
Printer head
Cutter
Fig. 1-2-a Internal Configuration (TUP452)
Arm
Printer head
Presenter
Fig. 1-2-b Internal Configuration (TUP482)
10
Arm
Printer head
Presenter
Fig. 1-2-c Internal Configuration (TUP492)
11
3.
DIP-Switch Settings
DIP switches are located on the interface board and they differ according to the type of interface.
(1)
Setting the DIP Switches
Fig. 1-3 DIP-Switch Settings
1. Turn the power supply OFF.

2. Remove the screw holding the ROM cover in place. (The screw is located at the base of the paper-roll holder.)
3. Remove the ROM cover to expose the main and interface PCBs
Interface Board (In the case of RS-232C)

DIP Switches
VP3 (Paper End Sensor)
VP4 (Black Mark Sensor)
EPROM
Main Logic Board
Fig. 1-4 Main Interface Board

4. Set the DIP-switches on the interface board.
12
2. DIP-switch values
(1) RS-232C interface
a. Interface board Ver.1
This board has a single 8-bit DIP switch.The factory default settings are all ON.
Switch
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
Setting
Baud
Handshake
Data
Parity
Parity
DC1/DC3
Power ON
Baud
2400BPS
1-1
OFF
1-2
OFF
4800BPS
9600BPS
19200BPS
OFF
ON
ON
ON
ON
OFF
Mode
DC1/DC3 Disabled
DC1/DC3 Disabled
1-8 ON
Disabled
ON
OFF
ON
OFF
Addressable
ON
See table below
OFF
DTR
8 bits
No parity
Odd
Disabled
See table below
XON/XOFF
7 bits
Enabled
Even
Enabled
Power On
Printer selected
Printer selected
Printer de-selected
Printer de-selected
Printer selected
b. Interface board TUP400 Ver.2 and TUP400Z

This board had two DIP switches : One 10-bit switch and one 4-bit switch.
The factory default settings are ON except for switches 1-9 and 1-10.
Switch
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
Switch
2-1
2-2
2-3
2-4
Setting
Baud
ON
See table above
Handshake
Data
Parity
Parity
DC1/DC3
DTR
8 bits
No parity
Odd
Disabled
-
Not used
Not used
Not used
Setting
Automatic Status Back function

Not used
Not used
Not used
13
ON
Invalid
-
OFF
XON/XOFF
7 bits
Enabled
Even
Enabled
OFF
Valid
-
(2) RS-422A interface

This board had two DIP switches: one 8-bit switch and one 4-bit switch.
DIP switch #1 (8 bits):
Identical to the DIP switch on the RS-232C Ver.1. (Bit 1-7 and 1-8 are disabled.)
DIP switch #2 (4 bits):
DC1,3 off
Address
#1
#2
#3
#4
#5
#6
#7
#8
#9
#10
#11
#12
#13
#14
DC1,3 mode on
SW2-1
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
SW2-2
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
SW3-3
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
SW2-4
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
* DIP-SW #2 overrides the DIP-SW #1 DC1/3 setting (bit 1-7).

* DIP-SW #2 factory setting: All ON
(3) Parallel (Centronics) interface
The parallel-interface board of TUP400 Ver.1 has no DIP switches.
The following is a list of TUP400 Ver.2 board and TUP400Z board.
Switch
Setting
1-1
Automatic Status Back function
1-2
Should not be changed
1-3
Not used
1-4
Not used
Factory settings : ALL ON
14
ON
Invalid
(Shold be set to on)
-
OFF
Valid
-
4.
Print-Density Adjustment
Adjust the print density in accordance with the sensitivity of the paper being used.
Variable Resistor
Fig. 1-5 Print-Density Adjustment

1. The variable resistor is located to the left of the interface connector on the back side of the printer.
2. Use a phillips screw driver to rotate the variable resistor to adjust the print density. The variable resistor will
rotate approximately 180.
Approx. 90
Approx. 90
Light
Dark
If you are not getting a good print on the thermal paper with the density set to its maximum at 2 Inch/sec print
speed, set the print speed to 1 Inch sec.
CAUTION
Avoid setting density too high for sensitive paper types. Excessive dark values may cause the paper
to swell which will degrade the quality of the image.
15
5.
Sensor Adjustment
You must adjust the paper sensor for the paper quality and the black mark print.
VR3
VR4
EPROM
Main Logic Board
Interface Board
Fig. 1-6 Sensor Adjustment

1)
Remove the screw on the underside of the paper-roll holder and remove the ROM cover.
2)
Turn ON the power supply while holding down the push switch on the Near-end Sensor Board.
Remove the push-switch within 3 seconds after the "HU" LED on the Near-end Sensor Board lights.
CAUTION
If you continue holding the push switch for more than 3 seconds, the "PE" LED will light and you will not
be able to make any adjustments.
3)
Black Mark Sensor

Insert a piece of paper into the mechanisms sensor area. Set it anywhere but the book mark area.
Rotate the variable resistor VR4 on the main logic board until the "HU" LED on the Near-end Board lights.
Paper End Sensor
Insert a piece of paper into the mechanisms sensor area. Set it anywhere but the book mark area.
Rotate the variable resistor VR3 on the main logic board until the "PE" LED on the Near-end Board lights.
4)
After the LED lights, press the RESUME switch.
16
6.
HEX Dump Mode/Test Print
You can enter the HEX Dump Mode and run Test Prints by turning ON the power supply while pressing the RESUME switch.
The HEX Dump mode prints the data sent from the host computer in HEX data format.
1)
Turn ON the power supply while pressing the RESUME switch.
2)
Release the RESUME switch using the following timing to set each mode.
Near-end Sensor Board LED
PE Lights
HU Lights 2 Sec
a
Releasing at a: HEX Dump Mode

b
Releasing at b: Test Print
17
7.
Changing the Interface Board
You can change the printers interface by replacing the interface board.
Fig. 1-7 Changing the Interface Board

1.
2.
3.
4.
Turn the power supply OFF.

Remove the 2 Interface Board Screws.
Remove the Interface Board.
Insert the new Interface Board by pushing it along the guides.
Push until the connector is completely inserted.
5. Attach the 2 screws to attach the Interface Board to the printer.
(Note)
The printer will automatically recognize the new Interface Board when it has been changed.
18
CHAPTER 2
THEORY OF OPERATION
This chapter describes the operating principles of the circuitry and printer mechanism.
1. Block Diagram ................................................................................................... 21

2. Main Logic Board .............................................................................................. 23
2-1. Data I/O Circuitry .................................................................................................. 23
2-1-1.
RS-232C Interface ........................................................................................ 23
2-1-2.
RS-422A Interface ........................................................................................ 24
2-1-3.
Parallel Interface .......................................................................................... 25
2-2. Editing and Printing ............................................................................................. 26

2-2-1.
Editing .......................................................................................................... 26
2-2-2.
Thermal Head ............................................................................................... 26
2-2-3.
Head Current Control .................................................................................. 27
2-3. Feed-Motor Drive Circuit ...................................................................................... 28

2-4. Power-On Reset Circuit ....................................................................................... 29
2-5. +5V Line Voltage Detector Circuit ....................................................................... 30
3. Printer Mechanism ............................................................................................ 31

3-1. Thermal Head ........................................................................................................ 31
3-2. Paper-Feed Mechanism ....................................................................................... 31
3-3. Sensor ................................................................................................................... 32
1.
Block Diagram
The following is the block diagram for this printer.

Data (Host Computer)
Interface Board
RS-232C, RS-422A, Parallel
Main Logic Board
EEPROM
Print Mechanism
EPROM
128 k x 16 Bit (Ver. 1)
250 k x 16 Bit (Ver. 2)
Head Driver
Thermal
Head
PS-RAM
128 x 16 BitPS-RAM
Motor Driver
Paper
Feed
Motor
S-RAM
8K x 8 BitS-RAM
Cutter Driver
Cutter
Sensor Circuit
Sensor
Presenter
Driver
Presenter
Gate Array
(8)
(16)
(16)
Near-end
Sensor Board
(8)
(16)
RESUME
Switch
Chinese Char. ROM

256 k x 16 Bit (Ver. 1)
512 k x 16 Bit (Ver. 2)
CPU
DC-DC Coverter
24V
Power Supply Unit
Fig. 2-1 Block Diagram
21
(1) Main Logic Board

The interface board relays data from the host computer to the main logic board. The main logic boards CPU
temporarily stores the data into local RAM.
It then reads out the data, edits it according to the control program stored in the boards ROM, and prints the results
by issuing the appropriate drive signals to the printer mechanism.
[Block Description]
a. CPU: HD641300F, CMOS single-chip computer
Controls overall printer operation.
b. EPROM
Contains the program and character fonts (other than Chinese characters) for CPU control.
c. PS-RAM: 128 K 16 bits
Used as the work area and data buffer
d. S-RAM 8 K 8 bits
Saves format data and externally defined characters.
e. EEPROM: 1024 bits
Stores printer settings. Settings can be changed by software. (Used in place of dip-switches.)
f. Gate array
Executes various types of signal processing.
g. Drivers
The various drivers convert signals received from the CPU and gate array into the drive signals that directly control
the printer mechanism.
h. DC-DC converter
Converts 24V to 5V.
(2) Interface board

Interfaces the main board with the host computer.
There are three versions, each for a different interface type: RS-232C, RS-422A, or Centronics parallel.
(3) Near-end sensor board

a. Checks the amount of paper remaining on the paper roll.
b. Used to adjust the sensor.
c. Displays errors using the LED.
(4) RESUME Switch

a. Used to set paper.
b. Used in HEX Dump output and test prints.
(5) Printer Mechanism

The printer mechanism is composed of the thermal head, paper feed motor, cutter sensors and presenter (only on the
TUP482.)
22
2.
2-1.
Main Logic Board

Data I/O Circuitry
The main logic board relays data back and forth to the host computer via the interface board.
2-1-1. RS-232C Interface
CN3
IC10
CN1 CN9
Gate
Array
IC1
IC5
CPU
D2O
D2I
B12
B12
DTR
ACK
R-CH
D1O
D1I
B14
B14
R1I
R1O
A15
A15
R2I
R2O
B15
B15
TXD
RXD
CTS
TXD0
RXD0
RXD1
HD151232FP
RS-232C Interface Board
Main Logic Board
Fig. 2-2 RS-232C Interface
Data from host to printer passes through the IC1 on the interface board from the RXD terminal and is input to the CPU on
the main logic board.
IC1 converts the RS-232C and TTL voltage levels.
The CPU converts the input serial data to parallel data and stores that data in the memory buffer memory. It also converts
the internal parallel data to serial data and outputs that to the IC1.
The CTS line is hardware-connected, but the connection is not recognized by software. (The printer does not monitor the
signal.)
23
2-1-2.
RS-422A Interface
CN3
IC1
RD (+)
R2I + +
RD (-)
R2I - -
CN1
CN9
IC10
Gate
D2O
A15
A15
Array
ERROR
CS (+)
R1I + +
CS (-)
R1I - -
RS (-)
RS (+)
ACK
D1O
B15
B15
D2EN
A10
A10
D2I
B12
B12
D2O
IC5
D2O
CPU
D1EN
SD (-)
SD (+)
RXD0
D1O
D1I
B14
B14
D1O
TXD0
RXD1
MC34051
RS-422A Interface Board
Main Logic Board
Fig. 2-3 RS-422A Interface

Data flow from host to printer passes from the RD terminal to the IC1 on the interface board and is input to the CPU.
The IC1 converts the RS-422A and TTL voltage levels.
The CPU converts the input serial data to parallel data and stores that data in the memory buffer memory. It also converts
the internal parallel data to serial data and outputs that to the IC1.
24
2-1-3.
Parallel Interface
CN1 CN9
CN3
IC10
IC5
DATA 1
DATA 2
DARA 3
DATA 4
DATA 5
DARA 6
DATA 7
DATA 8
STROBE
BUSY
ACK
A4
A4
B4
B4
A5
A5
B5
B5
A6
A6
B6
B6
A7
A7
B7
B7
A13
A13
A12
A12
B12
B12
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
CSTB
BUSY
ACK
CPU
ERROR
SELECTED
PAPER OUT
A10
A10
A11
A11
B11
B11
ERROR
SELECT
POUT
Gate Array
LS05
IC1
Parallel Interface Board
Main Logic Board
Fig. 2-4 Parallel Interface

The host computer sends eight bits of data for DATA 1 - 8 to the CN3 connector when the BUSY signal is LOW (printer
is ready).
The data passes through the interface board and gate array, then moves into the CPU.
Printer signals from the CPU (ACK, ERROR, SELECTED, PAPER OUT, etc.) pass through the gate array and are output
the appropriate connector pins.
25
2-2.
Editing and Printing
2-2-1.
Editing
The CPU reads data sequentially from RAM and edits it in accordance with program instructions stored in EPROM. The
edited data undergoes parallel-to-serial conversion in the gate array, and is then output to the thermal heads drive controller.
2-2-2.
Thermal Head
The thermal head contains 640 heat elements. Printing is carried out by switching these elements ON or OFF as required.
(Note that Line Mode supports 600-dot printing only. Heat elements numbered 1 to 20 and 621 to 640 are always off. (Off
data is always being transmitted.)) The thermal head has a built-in dedicated drive controller. The controller consists of
a shift register, a latch circuit, and a driver circuit, as illustrated below.
The drive controller receives serial data (SI) from the drive control board in sync with the CLOCK signal. The controller
latches the incoming data (LATCH), then outputs it to the heat elements in sync with the trailing edge of the STROBE signals.
A data value of LOW corresponds to a heat-element value of ON.
COM
STROBE5
STROBE4
STROBE3
STROBE2
STROBE1
LATCH
SI
Latch
Shift Resistor
CLOCK
Fig. 2-5 Thermal-Head Drive Circuit
26
CLOCK
SI
LATCH
t
STROBE1
STROBE2
STROBE3
STROBE4
STROBE5
24V
COMMON
Fig.2-6 Timing Chart

2-2-3.
Head Current Control
Heat buildup in the head during operation can cause print quality to degrade. To maintain uniform printing quality, the printer
varies the energizing time (time that STROBE remains LOW) in accordance with the head temperature.
The thermal heads surface temperature is calculated based on the resistance value of an attached thermistor. Energizing
time is reduced at higher temperatures, as indicated in the Figure 2-6.
STROBE1, STROBE2, STROBE3
STROBE4, STROBE5,
Head Energizing Time t (sec)
600
500
400
300
10
20
30
40
Thermistor Temp. C
Fig. 2-7 Head Energizing Control
27
50
2-3.
Feed-Motor Drive Circuit
This printer employs a paper feed motor and a stepping motor. The motor rotates through a certain angle each time it receives
a pulse from the drive circuit. This printer employs a 4-phase stepping motor and controls the paper feed motor with a phase
1-2 excitation method. The following diagram illustrates the phase 1-2 excitation method. Diagram 2-8 shows the feedmotor drive circuit.
ON
ON
ON
ON
ON
Step
1
Forward Feed
Reverse Feed
Fig. 2-8 Motor Control by Phase 1-2 Excitation

IC5
CPU
+24V +5V
CN4
D1
DQ2
PA4
Q2
Paper Feed Motor
B TA1
3
1
PA0
4
PA2
PA3
3
2
PA1
E
M-GND
Fig. 2-9 Feed-Motor Drive Circuit

Voltage to the motor is controlled to produced the required action, as follows.
Mode
Operating
Idle
Voltage
Action
VM (+24V)
VL (+5V)
Drives the motor
VL (+5V)
Holds the motor
Voltage is controlled by PA4 pin of the CPU, which goes HIGH or LOW to switch transistors DQ2 and Q2 ON and OFF.
When Q2 is ON, the paper feed motor receives VM (+24V). When Q2 is OFF, VL (+5V) is supplied to the motor via diode
D1.
28
2-4. Power-On Reset Circuit

Immediately following power-on the printer executes a power-on reset, initializing all circuit elements. The power-on reset
serves as protection against operational errors. The power-on RESET signal is maintained for approximately 160ms.
The reset circuit is illustrated below.
+5V
+5V
IC10
+5V
IC4
+5V
IC5 : CPU
VCC
RESET
CPU
CD
RES
RESET
Gate
Array
RESO
+
C2
GND
RESET IC
DD3
VCC
Protection
Circuit
S-RAM
IC1
Fig. 2-10 Power-On Reset Circuit

(1)
At power on, voltage-detector circuit IC4 (M51953BL) outputs a LOW signal from its OUT terminal.
The following formula is used by capacitor C2 (0.47F).
T = 0.34 C2 (pF) [s] = 160ms
(2)
The LOW signal resets the CPU and the mechanism drive circuits.
(3)
The LOW signal sets S-RAM into backup status (Ver.1 only).
29
2-5. +5V Line Voltage Detector Circuit

The voltage-detection IC detects momentary drops or unstable levels in the +5V line voltage.
The following illustrates the equivalence circuit of the voltage detector IC (Fig. 2-9 IC4).
VCC
1
SA typ
R1
5
OUT
-
+
R2
1.25V
3
GND
4
Cd
Fig. 2-11 Equivalence Circuit for Voltage Detecting IC

The following operation timing chart shows control is performed by the voltage detector IC output. If the +5V line voltage
falls below 4.25V, the IC produces a reset signal from its OUT terminal, resetting the CPU and the gate array.
V CC Voltage
4.25V
0.8V
Output
Voltage
td
td
t
td = 0.34 Cd (pF) [s]
Fig. 2-12 Operation Timing Chart
30
3.
3-1.
Printer Mechanism
Thermal Head
TSP400 series printers employ thermal line printing. The thermal head consists of a horizontal line of 640 heat elements.
These elements print one line of dots at a time as the paper passes over the head. The head is fixed in position; only the paper
moves.
The printer prints a dot by heating the corresponding heat element. The heated element causes a chemical reaction in the
coloring layer of the thermal paper, resulting in the formation of a visible dot.
Thermal Printing Head
Heat Element
Coloring Layer
Thermal Paper
Printed Point
Platen Roller
Fig. 2-13 Principle of Thermal Printing
3-2.
Paper-Feed Mechanism
The paper-feed mechanism is comprised of the paper-feed motor, gear train, platen, and thermal head. The paper-feed motor
drives the gear train, which in turn rotates the platen. The platen carries the thermal paper past the thermal head.
The paper-feed motor is a PM (permanent magnet) type, 4-phase 48-pole stepping motor. A single step feeds the paper
approximately 0.125mm.
Thermal Head
Thermal Paper
Gear Train
Platen Roller
Paper-feed Motor
Fig. 2-14 Paper-Feed Mechanism
31
3-3. Sensor
(1)
Paper-Out Sensor
The paper-out sensor is located at the paper entry slit. The detector consists of a reflective photosensor. The
photosensors phototransistor remains ON while paper is present. It goes OFF when paper runs out, generating output
of a paper-out signal.
(2)
Black-Mark Sensor
This detector senses black marks indicating print start positions. The detector is useful only with specially marked
paper. Like the paper-out detector, the black-mark detector consists of a reflective photosensor. The photosensors
phototransistor goes OFF when a black mark appears.
R
Paper
GND
Paper
GND
+5V
+5V
Black Mark
Detection Signal
Detection Signal
(Reflective Photosensor)
Fig. 2-15 Paper-Out Detector

(3)
Fig. 2-16 Black-Mark Detector
Paper Near-end Sensor

The Paper Near-end Sensor detects the amount of paper remaining on the roll. When the roll paper no longer exists
at the set position, the reflective photosensor turns OFF and outputs a no paper signal.
R
Paper
GND
+5V
Detection Signal
Fig. 2-17 Paper Near-end Sensor
32
(4)
Head-Up Detector
This detector consists of a leaf switch indicating whether the head is closed (in contact with the platen) or open
(separated from the platen). The leaf switch is closed when the head is closed; it opens when the head is opened.
+5V
R
Detection Signal
Leaf Switch
GND
Fig. 2-18 Head-Up Detector
33
CHAPTER 3
PARTS REPLACEMENT AND RELATED ADJUSTMENTS
This chapter describes disassembly and reassembly procedures.
Please take note of the following.
1. ALWAYS disconnect the power cord from the AC outlet before beginning a disassembly or reassembly
procedure.
2. Except where otherwise stated, the reassembly procedure is the reverse of the disassembly procedure.
3. Coat screw heads with locking sealant after completion of reassembly.
4. Refer to Chapter 4 Section 2 for important information about lubrication requirements.
Note : The printer has no adjustable parts.

1. Presenter ............................................................................................................ 37
2. Cutter .................................................................................................................. 38
3. Printer Mechanism ............................................................................................ 39
4. Main Logic Board .............................................................................................. 39
5. Print Head Unit .................................................................................................. 40
6. Feed Motor Assembly ....................................................................................... 40
7. Sensor Unit ........................................................................................................ 41
1.
Presenter (TUP482)
(1)
(2)
Disconnect the power cord from the AC outlet.

Remove:
Screws 4 pcs. [1]
Presenter Holder L and R [2]
Presenter [3]
Refer to Step 4 to remove the connector which is
connected to the main logic board from the
Presenter.
(1)
(2)
Disconnect the power cord from the AC outlet.

Remove:
Screws 3 pcs. [1]
Presenter [2]
Presenter.
[2]
[1]
[2]
[1]
[3]
Presenter (TUP492)
[2]
[1]
[1]
37
2.
Cutter (TUP452 and TUP482)
(2)
Remove:
The presenter in Step 1.
Screws 5 pcs. [1]
Cutter Holder L and R [2]
Cutter [3]
Cutter.
(2)
Remove:
The presenter in Step 1.
Screw [1]
Presenter Cover [2]
Screws 2 pcs. [3]
Cutter [4]
Fastener [5]
Cutter.
[2]
[1]
[2]
[3]
[1]
Cutter (TUP492)
[1]
[2]
[4]
[3]
[5]
[3]
38
3.
Printer Mechanism
(1)
(2)
Remove the power supply connector.

Remove:
Screws 4 pcs. [1]
Connector [2]
Cut the wire band in four places.
[1]
[2]
Printer Mechanism [3]

connected to the main logic board from the printer
mechanims.
[3]
4.
Main Logic Board

(1)
(2)
[1]
Remove the power supply connector.

Remove:
Four screws [1]
Wiring band
Connectors
Screws 4 pcs. [2]
Main Logic Board [3]
When removing the wiring band, check which one
is the lead wire.
[1]
[2]
[3]
39
5.
Print Head Unit
(1)
(2)
[4]
(3)
Pull the pressure stay [1] forward to open the head

frame unit [2].
Slide the head clamp [3] in the direction indicated by
the arrow. Remove the print head unit [4].
Remove the head connector [5].
[2]
Note :Be careful to avoid damaging the heat elements

when installing the replacement unit.
[5]
[1]
[3]
6.
Feed Motor Assembly

(1)
[1]
[2]
40
Remove:
Printer mechanism (See 3. above.)
Wiring band holding the lead wire.
Screws 2 pcs. [1]
Feed motor [2]
7.
Sensor Unit
Old Type
(1)
[4]
[3]
[1]
Remove:
Printer mechanism (See 3. above.)
Two wire band screws holding the lead wire [1].
Screws 2 pcs. [1]
Transmit sensor [2]
Screw 1 pc. [3]
Head-up sensor [4]
Note: There are two types of transmit sensors.

One is for the old type and the other is for the new
type.
[2]
New Type
[4]
[3]
[1]
[2]
41
CHAPTER 4
MAINTENANCE AND LUBRICATION
This chapter explains printer maintenance and lubrication.
1. Maintenance ...................................................................................................... 45
1-1. Cleaning ................................................................................................................ 45
1-2. Checks ................................................................................................................... 45
2. Lubrication ......................................................................................................... 46
2-1. Lubricants ............................................................................................................. 46
2-2. Application Method .............................................................................................. 46
2-3. Lubrication Points ................................................................................................ 46
1.
Maintenance
Proper maintenance is necessary to maintain printer performance and forestall potential problems. Please carry out
maintenance as described below.
1-1. Cleaning
(1)
Surface dirt
Clear away dirt with a soft cloth. If necessary, apply a small quantity of alcohol to the cloth to improve cleaning power.
NEVER use thinner, trichlene, or ketone solvents, as these can cause damage to plastic components.
When cleaning, take care to avoid damaging or moistening of electronic parts, mechanical parts, and wires.
(2)
Internal dust
For best results, use an electric vacuum cleaning device to remove dust from the inside of the printer. Note that such
cleaning may also remove lubrication; when you have finished cleaning, check lubrication levels and apply lubricant
as necessary.
1-2. Checks
There are two types of maintenance checks. Simple daily checks can be performed by users during the course of daily
operation. Periodic checks must be carried out by qualified service personnel.
(1)
Daily checks
Check whether dirt or other foreign matter has worked its way into the printer, and remove as necessary.
Check the thermal head for excessive dirt. If the head is very dirty, clean it with a cotton stick or a soft cloth soaked
in alcohol.
(2)
Periodic checks
Periodic checks and lubrication should be carried out once every six months or once every million lines of printing.
Check the integrity of springs.
Clear dust from areas around the detectors.
45
2.
Lubrication
Proper lubrication is essential for maintaining the printers performance level and preventing breakdowns or other problems.
2-1. Lubricants
Choice of lubrication can significantly affect the printers performance, longevity, and low-temperature characteristics. We
recommend the following lubricant for the TUP400 series.
Type
Name
Manufacturer
Grease
Molykote EM-30L
Dow Corning
2-2. Application Method

If you are lubricating parts during disassembly or reassembly, be sure to wash or wipe the parts thoroughly to remove all
dirt and dust prior to lubricating.
Remember that cleaning can remove necessary lubrication. Always lubricate after cleaning, disassembly, or replacement.
2-3. Lubrication Points

Apply lubricants at the following locations. (Refer to Diagram 4-1 and 4-2.)
No.
Location
[1]
Contact area of pressure bar and pressure pin
[2]
Contact area of gear 15500.5 and gear shaft
[3]
Contact area of gear 580.5 and gear shaft
[4]
Contact area of gear 15500.5 and PF motor gear
[5]
Contact area of gear 580.5 and platen gear
[6]
Contact area of head stay and head base frame
[7]
Contact area of head clamp and clamp pin
[8]
Contact area of head clamp and head stay R
[9]
Contact area of gear A and gear shaft (TUP492 only)
46
[1]
[8]
B
[7]
[1]
[6]
[6]
D
B
[4]
[2]
[3]
[5]
Fig. 4-1 Lubrication Points ( Printer Mechanism )
47
[9]
Fig. 4-2 Lubrication Points ( TUP492 Presenter-Assembly )
48
CHAPTER 5
PARTS LIST
(1)
(2)
(3)
(4)
(5)
(6)
(7)
1.
2.
3.
4.
5.
6.
HOW TO USE PARTS LIST

DRWG. NO.
This column shows the drawing number of the illustration.
REVISED EDITION MARK
This column shows a revision number.
Part that have been added in the revised edition are indicated with "#"
Part that have been abolished in the revised edition are indicated with "*"
#1:First edition Second edition
*1:First edition Second edition
PARTS NO.
Parts numbers must be notified when ordering replacement parts. Parts described as "NPN" have no parts number
and are not in stock, unavailable.
PARTS NAME
Parts names must be notified when ordering replacement parts.
QTY
This column shows the number of the part used as indicated in the figure.
REMARKS
This column is used for general comments. It also indicates EPROM seal numbers. A"*" within a seal number
indicates the version number.
RANK
Parts marked S in the rank column can be ordered. Other parts, as a rule, cannot be supplied even if odered.
Printer Assembly ................................ 50

1-1. TUP412/452/482 .......................... 50
1-1-1. Disassembly Drawing ............. 50
1-1-2. Parts List .................................. 53
1-2. TUP492 ........................................ 54
1-2-2. Parts List .................................. 55
Printer Mechanism ............................. 56
2-1. TMP412/452 ................................. 56
2-1-2. Parts List .................................. 58
2-2. TMP492W-24N ............................. 59
2-2-2. Parts List .................................. 60
Presenter-Assembly ........................... 61
3-1. PR112-24 ..................................... 61
3-1-2. Parts List .................................. 62
3-2. PR242-24 ..................................... 63
3-2-2. Parts List .................................. 64
Wiring Scheme of printer ................... 65
4-1. RS232 Interface Type ................. 65
4-2. RS-422A Interface Type ............. 66
4-3. Parallel Interface Type ............... 67
Main Logic Board
(TUP400 Ver.1) ............................. 68
5-1. Circuit Diagram ........................... 68
5-2. Parts List ..................................... 72
Main-Logic Board
(TUP400 Ver.2 and TUP400Z) ..... 75
6-1. Circuit Diagram ........................... 75
6-2. Component Layout ..................... 80
6-3. Parts List ..................................... 81
7.
RS-232C Interface Board (Ver. 1) ...... 84

7-1. Circuit Diagram ........................... 84
7-2. Parts List ..................................... 85
8.
RS-232C Interface Board (Ver. 2) ...... 86

8-1. Circuit Diagram ........................... 86
8-3. Parts List ..................................... 87
9.
RS-422A Interface Board ................... 89

9-1. Circuit Diagram ........................... 89
9-3. Parts List ..................................... 90
10. Parallel Interface Board (Ver. 1) ........ 91

10-1.Circuit Diagram .......................... 91
10-2.Parts List ..................................... 92
11. Parallel Interface Board (Ver. 2) ........ 93
11-1.Circuit Diagram .......................... 93
11-2.Component Layout .................... 94
11-3.Parts List ..................................... 94
12. Near-End Sensor Board ..................... 95
12-1.Circuit Diagram .......................... 95
12-2.Parts List ..................................... 95
13. Paper-End Sensor Board ................... 96
13-1.Circuit Diagram .......................... 96
13-2.Parts List ..................................... 96
14. Transit Board ...................................... 97
14-1.Circuit Diagram .......................... 97
14-2.Parts List ..................................... 97
15. Presenter Sensor Board .................... 98
15-1.Circuit Diagram .......................... 98
15-2.Parts List ..................................... 98
1.
Printer Assembly
1-1. TUP412/452/482
1-1-1. Disassembly Drawing
A. TUP412
2
2
28
23
10
31
9
2
36
37
19
6
2
21
24
B
J
11
20
C
EF
G
26
A
H
22
25
I
13
2
5
15
17
A
1
30
13
16
18
12
16
J
33
18
14
29
2
GH
F
34
50
32
B. TUP452
2
28
23
10
31
9
2
36
37
19
6
2
21
24
B
J
11
20
C
EF
G
26
A
H
22
25
L
I
13
2
5
15
17
A
1
30
13
16
18
12
16
J
33
18
14
29
2
GH
F
34
51
32
C. TUP482
2
28
23
10
31
9
2
36
37
19
6
2
21
24
B
J
11
20
C
EF
G
26
A
H
22
25
L
38
I
13
2
5
15
17
A
1
30
13
16
18
12
16
J
33
18
14
29
2
27
GH
35
8
F
34
K
39
52
2
27
32
1-1-2. Parts List

Printer Assembly TUP412/452/482
DRWG.NO. REV. PARTS NO.
1
01903059
2
*1
01903077
#1
01903101
3
30721610
4
32000050
5
32002211
6
32005120
7
32041130
8
32041140
9
02040402
10
31303211
11
32000060
12
37427400
13
30510510
14
32003211
15
32005020
16
*1
33390010
#1
33390011
17
83390020
18
37422500
19
04991401
20
32003020
21
37407800
#1
37427620
37407810
37407820
#1
37427610
22
37420310
23
37420510
24
37427000
37427030
#3
37427050
25
37427300
26
#4
38405010
#4
38405020
38405400
#3
38405420
27
01903090
28
33490210
29
32005311
30
32005010
31
82020361
32
30093010
33
09990713
34
30721650
35
38511201
36
32021010
32021110
37
#1
30091010
38
#1
30992010
39
#1
30992020
PARTS NAME
SCREW TR 3-5 FL
SCREW TAT 3-5 CT-FL
SCREW TAT 3-6 CT-FL
CUTTER CABLE UNIT
TUP4
FRAME R
TUP4
BOTTOM FRAME
TUP4
PAPER FRAME L
TUP4
SNOUT HOLDER L
TUP4
SNOUT HOLDER R
TUP4
FLANGED NUT NHW4
ARM SHAFT
TUP4
FRAME L
TUP4
TRANSIT BOARD UNIT
TUP4
SPRING E050-035-0235
FRONT FRAME
TUP4
CUSHION FRAME L
TUP4
CUSHION SHAFT
TUP4
CUSHION SHAFT
TUP4
ROLL PAPER SHAFT
SP312
PUSH SWITCH UNIT
TUP4
SCREW DBLC-J25SAF
REAR PLATE
TUP4
RS232C IF BOARD UNIT
TSP4
INTERFACE BOARD R232 UNIT T4V2
RS422 IF BOARD UNIT
TSP4
PARALLEL IF BOARD UNIT
TSP4
INTERFACE BOARD PARA UNIT T4V2
PAPER FRAME R UNIT
TUP4
COVER FRAME UNIT
TUP4
MAIN LOGIC BOARD UNIT
TUP4
T4V2
T4Z
NE BOARD UNIT
TUP4
TMP412-24N
TMP412Z-24N
TMP452W-24N
TMP452ZW-24N
SCREW TAT 3-8 CT-FL
ARM
TUP4
MECHANISM FRAME
TUP4
CUSHION FRAME R
TUP4
ROM COVER
SP312
ESD GUARD SHEET
TUP4
FERRITE CORE TFC-16-8-16
POWER CABLE UNIT
TUP4
PR112-24
SERIAL IF PLATE
TSP4
PARALLEL IF PLATE
TSP4
TENSION SHEET
TSP2
DISCHARGE BRUSH
T4V2
DISCHARGE SHEET
T4V2
53
QTY
3
43
43
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
REMARKS
RANK
S
S
S
TUP452VER.1/482VER.1
TUP482
TUP482
S
S
S
RS232,RS422
RS232 VER.1
RS232 VER.2, TUP400Z
RS422
PARALLEL VER.1
PARA. VER.2, TUP400Z
TUP400 VER.1
TUP400 VER.2
TUP400Z
TUP412
TUP412Z
TUP452/482
TUP452Z/482Z
TUP482
TUP482
RS232,RS422
PARALLEL
TUP482 VER.2
TUP482 VER.2
S
S
S
S
S
S
S
S
S
1-2. TUP492
2
28
23
10
31
9
2
36
37
19
6
2
21
K
D CL
24
B
J
D
11
20
C
EF
2
26
GH
22
25
K
L
13
2
5
15
17
A
1
30
13
16
18
12
16
J
I
33
18
29
14
2
34
GH
F
54
32
1-2-2. Parts List

Printer Assembly TUP492
1
01903059
2
01903101
4
32000050
5
32002211
6
32005120
9
02040402
10
31303211
11
32000060
12
37427400
13
30510510
14
32003211
15
32005020
16
33390011
17
83390020
18
37422500
19
04991401
20
32003020
21
37427620
37407810
37427610
22
37420310
23
37420510
24
37427030
#3
37427050
25
37427300
26
38405800
#3
38405810
28
33490210
29
32005311
30
32005010
31
82020361
32
30093010
33
09990713
34
30721650
36
32021010
32021110
37
30091010
PARTS NAME
SCREW TR 3-5 FL
SCREW TAT 3-6 CT-FL
FRAME R
TUP4
BOTTOM FRAME
TUP4
PAPER FRAME L
TUP4
FLANGED NUT NHW4
ARM SHAFT
TUP4
FRAME L
TUP4
TRANSIT BOARD UNIT
TUP4
SPRING E050-035-0235
FRONT FRAME
TUP4
CUSHION FRAME L
TUP4
CUSHION SHAFT
TUP4
ROLL PAPER SHAFT
SP312
PUSH SWITCH UNIT
TUP4
SCREW DBLC-J25SAF
REAR PLATE
TUP4
INTERFACE BOARD R232 UNIT T4V2
RS422 IF BOARD UNIT
TSP4
INTERFACE BOARD PARA UNIT T4V2
PAPER FRAME R UNIT
TUP4
COVER FRAME UNIT
TUP4
T4V2
T4Z
NE BOARD UNIT
TUP4
TMP492W-24N
TMP492ZW-24N
ARM
TUP4
MECHANISM FRAME
TUP4
CUSHION FRAME R
TUP4
ROM COVER
SP312
ESD GUARD SHEET
TUP4
FERRITE CORE TFC-16-8-16
POWER CABLE UNIT
TUP4
SERIAL IF PLATE
TSP4
PARALLEL IF PLATE
TSP4
TENSION SHEET
TSP2
55
QTY
3
41
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REMARKS
RANK
S
S
S
S
RS232,RS422
RS232
RS422
PARALLEL
TUP492
TUP492Z
TUP492
TUP492Z
RS232,RS422
PARALLEL
S
S
S
S
S
2.
Printer Mechanism
2-1. TMP412/452
A. TMP412
13-14
13-10
13-6
15
13-7
13-13
13-5
13-8
13-12
13-13
13-4
13-3
13-12
13-9
13-7
13-11
13-10
B
13
13-14
19
13-12
13-6
19
14
16
13-9
13-2
16
13-1
12
28
13-15
13-12
11
24
1-2
1-3
28
6
1
D
11
28
1-4
1-1
6
5
17
10
2
(Old Type)
22
2-1
20
2
(New Type)
56
18
15
B. TMP452
13-14
13-10
13-6
15
13-7
13-13
13-5
13-8
13-12
13-13
13-4
13-3
13-12
13-9
13-7
13-11
13-10
B
13
13-14
19
13-12
13-6
19
14
16
13-9
13-2
16
13-1
12
28
13-15
13-12
11
24
1-2
1-3
28
6
1
D
11
28
1-4
1-1
21
25
23
5
17
10
27
23
2
(Old Type)
22
21
2-1
26
20
21
8
21
57
2
(New Type)
18
15
2-1-2. Parts List

Printer Mechanism TMP412/452
1
NPN
NPN
1-1
37412300
#3
37412310
1-2
87340390
1-3
00920503
1-4
00930403
2
37417000
37417020
2-1
30721010
3
83100460
4
*3
31375211
#3
31375212
5
33102210
6
80203041
7
33910060
8
04991509
9
*1
33910030
#1
33910031
10
33903010
11
33490010
12
37419000
13
NPN
13-1
81360850
13-2
*1
81370920
#1
31303010
13-3
82902330
13-4
81370910
13-5
09991391
13-6
82401370
13-7
82401360
13-8
80994252
13-9
04310401
13-10
80511070
13-11
80510840
13-12
04020015
13-13
04020016
13-14
02040301
13-15
09991372
14
80705031
15
30510410
16
30520210
17
04012003
18
04020010
19
04991204
20
00630404
21
01903077
22
01914035
23
00820304
24
01903090
25
32041110
26
32041120
27
32045220
28
04020016
PARTS NAME
FRAME ASSY
TMP4
FRAME ASSY
TMP4Z
PF MOTOR ASSY
TMP4
PF MOTOR ASSY
TMP4Z
HEAD DETECTOR ASSY
BMP8
SCREW TAT 2-5 CT
SCREW TAT 3-4 CT
REFLECT SENSOR BD UNIT
TMP4
TRANSMIT SENSOR BD UNIT B TMP4
CABLE UNIT
TMP4
IDLER GEAR 15X50X0.5
PLATEN
TMP4
PLATEN
TMP4
GEAR 28X0.5
TMP4
DRIVE SHAFT BEARING
MP300
PAPER GUIDE C
TMP4
CUTTER AC310-24-LN
PAPER GUIDE B
TMP4
PAPER GUIDE B
TMP4
FRICTION PLATE
TMP4
HEAD POSITION LEVER
TSP4
HEAD UNIT
TMP4
HEAD FRAME UNIT
TMP4
PAPER GUIDE ROLLER
BMP4
HEAD UNIT HOLDER SHAFT
BMP4
TMP4
HEAD CLAMP
BMP4
PRESSURE STAY
BMP4
HEAT-SHRINK TUBE A-6.0 GRN
PRESSURE LEVER
BMP4
HEAD STOPPER LEVER
BMP4
GUARD SHEET
BMP4
OILESS BUSHING F4X7X3
SPRING E040-040-0159
SPRING E055-060-0180
STOP RING SE3.0
STOP RING SE4.0
FLANGED NUT NHW3
HEAT-SHRINK TUBE 4.0
CABLE UNIT 26X290CC
BMP4
SPRING E065-070-0238
SPRING C075-080-0165
ROLL PIN SP2.0X8
STOP RING SE2.0
FASTENER T18S
SCREW TR 3-4
SCREW TAT 3-5 CT-FL
SCREW TAT 4-10 PT-FL
SCREW TR 2-3
SCREW TAT 3-8 CT-FL
CUTTER HOLDER L
TSP4
CUTTER HOLDER R
TSP4
GUIDE B
AC3
STOP RING SE4.0
58
QTY
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
2
1
2
2
1
4
2
2
1
1
2
2
1
1
8
2
5
1
2
1
1
1
1
5
REMARKS
TMP412/452W
TMP412Z/452WZ
TMP412/452W
TMP412Z/452ZW
OLD TYPE
NEW TYPE
RANK
S
S
S
S
S
S
S
S
S
S
S
S
S
S
TMP452
S
S
S
S
S
S
S
S
S
S
TMP452
TMP452
S
S
S
S
S
S
S
S
S
S
TMP452
TMP452
TMP452
S
2-2. TMP492W-24N
13-14
13-10
13-6
15
13-7
13-13
13-5
13-8
13-12
13-13
13-4
13-3
13-12
13-9
13-7
13-11
13-10
B
13
13-14
19
13-12
13-6
19
14
16
13-9
13-2
16
13-1
12
28
13-15
13-12
11
24
1-2
1-3
28
6
1
D
11
28
1-4
1-1
6
5
17
10
22
2
20
2-1
Note: Printer mechanism TMP492W-24N includes Presenter-Assembly.

Please see "Presenter-Assembly PR242-24" on page 63.
59
18
15
2-2-2. Parts List

Printer Mechanism TMP492W-24N
1
NPN
1-1
37412300
#3
37412310
1-2
87340390
1-3
00920503
1-4
00930403
2
37417020
2-1
30721010
3
83100460
4
*3
31375211
#3
31375212
5
33102210
6
80203041
7
33910060
8
04991509
9
33910031
10
33903010
11
33490010
12
37419000
13
NPN
13-1
81360850
13-2
31303010
13-3
82902330
13-4
81370910
13-5
09991391
13-6
82401370
13-7
82401360
13-8
80994252
13-9
04310401
13-10
80511070
13-11
80510840
13-12
04020015
13-13
04020016
13-14
02040301
13-15
09991372
14
80705031
15
30510410
16
30520210
17
04012003
18
04020010
19
04991204
20
00630404
22
01914035
24
01903090
28
04020016
PARTS NAME
FRAME ASSY
TMP4
PF MOTOR ASSY
TMP4
PF MOTOR ASSY
TMP4Z
HEAD DETECTOR ASSY
BMP8
SCREW TAT 2-5 CT
SCREW TAT 3-4 CT
TRANSMIT SENSOR BD UNIT B TMP4
CABLE UNIT
TMP4
IDLER GEAR 15X50X0.5
PLATEN
TMP4
PLATEN
TMP4
GEAR 28X0.5
TMP4
DRIVE SHAFT BEARING
MP300
PAPER GUIDE C
TMP4
CUTTER AC310-24-LN
PAPER GUIDE B
TMP4
FRICTION PLATE
TMP4
HEAD POSITION LEVER
TSP4
HEAD UNIT
TMP4
HEAD FRAME UNIT
TMP4
PAPER GUIDE ROLLER
BMP4
TMP4
HEAD CLAMP
BMP4
PRESSURE STAY
BMP4
HEAT-SHRINK TUBE A-6.0 GRN
PRESSURE LEVER
BMP4
HEAD STOPPER LEVER
BMP4
GUARD SHEET
BMP4
OILESS BUSHING F4X7X3
SPRING E040-040-0159
SPRING E055-060-0180
STOP RING SE3.0
STOP RING SE4.0
FLANGED NUT NHW3
HEAT-SHRINK TUBE 4.0
CABLE UNIT 26X290CC
BMP4
SPRING E065-070-0238
SPRING C075-080-0165
ROLL PIN SP2.0X8
STOP RING SE2.0
FASTENER T18S
SCREW TR 3-4
SCREW TAT 4-10 PT-FL
SCREW TAT 3-8 CT-FL
STOP RING SE4.0
60
QTY
REMARKS
1
1 TMP492W
1 TMP492ZW
1
1
2
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
2
2
1
2
2
1
4
2
2
1
1
2
2
1
1
8
2
1
1
5
RANK
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
3.
Presenter-Assembly
3-1.
PR112-24
11
5
6
5-2
3-1
13
5-1
10
14
12
7
2-3
2-4
2-5
2-1
2-2
10
2-6
11
8
61
3-1-2. Parts List

Presenter-Assembly PR112-24
1
37517000
2
37514010
2-1
33120210
2-2
*3
33101410
#3
33101411
2-3
32012010
2-4
30520510
2-5
04020017
2-6
02206002
3
37513010
3-1
04300781
4
37512010
5
37510010
5-1
32041020
5-2
01903064
6
33215010
7
32025010
8
*3
30045040
#3
30045041
9
30045011
10
04033001
11
04020010
12
00930609
13
00820304
14
#2
04991225
PARTS NAME
DETECTOR BOARD UNIT
SLIP GEAR UNIT
SLIP WHEEL
SLIP GEAR
SLIP GEAR
SLIP PLATE
SPRING C111-080-0090
STOP RING SE5.0
PLAIN WASHER WF6X13X1.0
PAPER FEED ROLLER UNIT
O-RING 7.8X1.9JIS3P8
PAPER FEED MOTOR UNIT
FRAME UNIT
DETECTOR ANGLE
SCREW TAT 3-5 CT
PF ROLLER BEARING
UPPER COVER
GUIDE D
GUIDE D
GUIDE A
PUSH RIVET P3035B
STOP RING SE2.0
SCREW TAT 3-6 CT
SCREW TR 2-3
FASTENER PLT0.7M
PR1
PR1
PR1
PR1
PR1
PR1
PR1
PR1
PR1
PR1
PR1
PR1
PR1
PR1
PR1
<Note 1> If DRWG. NO. 10 is removed, it should be replaced with new ones.
62
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
2
1
REMARKS
RANK
S
S
S
S
S
S
S
S
3-2. PR242-24
14
11
16
9
2
13
6
1-2
12
16 6
12
8
17
13
10
18
15
1-4
1-3
7
14
14
5
5-3
3-1
17
16
6
5-4
14
5-5
5-1
1-1
6
3
5-2
5
16
5-6
16
63
3-2-2. Parts List

Presenter-Assembly PR242-24
1
37512020
1-1
37512510
1-2
37512520
1-3
37517010
1-4
37517020
2
37511020
3
37513010
3-1
04300781
4
37513020
5
37514010
5-1
33120210
5-2
*4
33101410
#4
33101411
33101411
5-3
32012010
5-4
30520510
5-5
04020017
5-6
02206002
6
33215010
7
37510020
8
33100150
9
30992010
10
32021030
11
32025050
12
00820304
13
00926603
14
00930609
15
04020002
16
04020010
17
04991225
18
37511010
PARTS NAME
MOTOR UNIT
PAPER FEED MOTOR ASSY
RELEASE MOTOR ASSY
DETECTOR BOARD UNIT
OPERATION BOARD UNIT
CUTTER ACS230F UNIT
O-RING 7.8X1.9JIS3P8
SLIP GEAR UNIT
SLIP WHEEL
SLIP GEAR
SLIP GEAR
SLIP GEAR
SLIP PLATE
SPRING C111-080-0090
STOP RING SE5.0
PLAIN WASHER WF6X13X1.0
PF ROLLER BEARING
FRAME UNIT
GEAR A
DISCHARGE BRUSH
DETECTOR PLATE
SNOUT COVER
SCREW TR 2-3
SCREW TAT 2.6-6 CT
SCREW TAT 3-6 CT
STOP RING SE1.5
STOP RING SE2.0
FASTENER PLT0.7M
RELEASE PLATE UNIT
64
PR2
PR2
PR2
PR2
PR2
PR2
PR1
PR2
PR1
PR1
PR1
PR1
PR1
PR1
PR1
PR2
PR2
T4V2
PR2
PR2
PR2
QTY
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
3
6
1
1
1
1
1
4
2
4
1
6
2
2
REMARKS
RANK
S
S
S
S
S
S
S
4.
Wiring Scheme of Printer
4-1.
RS232 Interface Type
RS232C I/F BOARD
CONNECTED BOARD
CONTROL BOARD
CN1
CN3
CN9
CN3
CN5
CN1
PRINTER MECHANISM
CN1
GND
PE
PE
MARK
MARK
Vcc(+5)
Vcc(+5)
LABLE
LABLE
LABLE
CN1
DIN5
GND
GND
GND
DIN7
LED
LED
LED
F-GND
NC
A1
A1
DIN9
GND
TXD
NC
A2
A2
DIN11
PE
RXD
VVR
A3
A3
VVR
MARK
RTS
DIN1
A4
A4
DIN1
Vcc(+5)
CTS
DIN3
A5
A5
DIN3
NC
DIN5
A6
A6
GND
DIN7
A7
A7
NC
GND
A8
A8
GND
NC
Vcc(+5V)
A9
A9
Vcc(+5V)
10
NC
NC
A10
A10
ERR
11
RCH
NC
A11
A11
SLCT
GND
MARK
DETECTOR
PAPER OUT
DETECTOR
CN2
12
NC
NC
A12
A12
BUSY
13
GND
DIEN
A13
A13
STB
14
FAULT
GND
A14
A14
GND
15
MP-TXD
RXD
A15
A15
RXD
LFCMN
16
MP-DTR
NC
A16
A16
ID0
LFCMN
17
NC
ID2
A17
A17
ID2
18
NC
GND
A18
A18
GND
19
NC
PEXT1
A19
A19
PEXT1
20
DTR
VEXT
A20
A20
VEXT
21
NC
NC
B1
B1
DIN10
22
NC
NC
B2
B2
DIN12
23
NC
GND
B3
B3
GND
24
NC
DIN2
B4
B4
DIN2
25
NC
DIN4
B5
B5
DIN4
DIN6
B6
B6
DIN6
DIN8
B7
B7
DIN8
GND
B8
B8
GND
Vcc(+5V)
B9
B9
Vcc(+5)
COM(+24V)
CN4
HUP DTCT
HADE UP DETECTOR
CN2
1
HUP DTCT
HUP DTCT
HUP DTCT
HUP DTCT
HUP DTCT
LFCMN
LFCMN
LFCMN
LFCMN
LF1
LF1
LF1
LF3
LF3
LF3
LF4
LF4
LF4
LF2
LF2
LF2
CN4
CN1
PAPER FEED MOTOR
CN6
1
F-GND
NC
B10
B10
NMI
COM(+24V)
PEXT1
FAULT
B11
B11
PE
COM(+24V)
VEXT
DTR
B12
B12
ACK
GND
VEXT
GND
B13
B13
GND
GND
PEXT2
TXD
B14
B14
TXD
GND
PSW
CTS
B15
B15
CTS
SI
ID1
B16
B16
ID1
SO
GND
B17
B17
GND
CLK
PSWIN
B18
B18
PSWIN
GND
10
10
PEXT2
B19
B19
PEXT2
LAT
11
11
VEXT
B20
B20
VEXT
GND
12
12
STB5
13
13
VDD(+5V)
14
14
STB3
15
15
CN2
CN8
PRESENTER
Vcc(+5V)
STB4
16
16
PEXT1
STB1
17
17
VP(+24V)
STB2
18
18
PSWIN
TM1
19
19
GND
TM2
20
20
GND
21
21
GND
22
22
GND
23
23
COM(+24V)
24
24
COM(+24V)
25
25
COM(+24V)
26
26
THERMAL HEAD
CN1
1
2
3
4
5
(TUP482/492)
CUTTER UNIT
RESUME SWITCH
CN5
CN7
1
GND
COPEN
PF-SW
NEAR-END DETECTOR
[CN2]
CN1
GND
OL-SW
COPEN
PSW1
PF-SW
PSW2
OL-SW
PSW
PSW1
OL-LED
PSW2
PO-LED
PSW
10
HU-LED
OL-LED
11
ER-LED
PO-LED
12
Vcc(+5V)
CUTSW
CUTSW
M()
M(+)
CN3
VP(+24V)
VP(+24V)
NC
P-GND
P-GND
65
4-2. RS422A Interface Type
RS422A I/F BOARD
CONNECTED BOARD
CONTROL BOARD
CN3
CN1
CN9
CN3
CN5
CN1
PRINTER MECHANISM
CN1
F-GND
DIN9
A1
A1
DIN9
GND
GND
GND
NC
DIN11
A2
A2
DIN11
PE
PE
PE
NC
VVR
A3
A3
VVR
MARK
MARK
MARK
NC
DIN1
A4
A4
DIN1
Vcc(+5)
Vcc(+5)
Vcc(+5)
NC
DIN3
A5
A5
DIN3
LABLE
LABLE
LABLE
CN1
NC
DIN5
A6
A6
DIN5
GND
GND
GND
GND
DIN7
A7
A7
DIN7
LED
LED
LED
NC
GND
A8
A8
GND
SD(+)
Vcc(+5V)
A9
A9
Vcc(+5V)
10
SD()
DOEN
A10
A10
ERR
11
NC
NC
A11
A11
SLCT
HUP DTCT
HUP DTCT
MARK
DETECTOR
PAPER OUT
DETECTOR
CN2
HADE UP DETECTOR
CN2
12
NC
NC
A12
A12
BUSY
13
GND
DIEN
A13
A13
STB
14
FAULT
GND
A14
A14
GND
15
NC
RD
A15
A15
RXD
LFCMN
16
NC
ID0
A16
A16
ID0
LFCMN
17
RD(+)
ID2
A17
A17
ID2
18
RD()
GND
A18
A18
GND
19
CS(+)
PEXT1
A19
A19
PEXT1
20
NC
VEXT
A20
A20
VEXT
21
NC
DIN10
B1
B1
DIN10
22
NC
DIN12
B2
B2
DIN12
23
CS()
GND
B3
B3
GND
24
RS(+)
DIN2
B4
B4
DIN2
25
RS()
DIN4
B5
B5
DIN4
DIN6
B6
B6
DIN6
DIN8
B7
B7
DIN8
GND
B8
B8
GND
Vcc(+5V)
B9
B9
Vcc(+5)
COM(+24V)
CN4
HUP DTCT
HUP DTCT
HUP DTCT
HUP DTCT
LFCMN
LFCMN
LFCMN
LFCMN
LF1
LF1
LF1
LF3
LF3
LF3
LF4
LF4
LF4
LF2
LF2
LF2
CN4
CN1
PAPER FEED MOTOR
CN6
1
F-GND
NC
B10
B10
NMI
COM(+24V)
PEXT1
FAULT
B11
B11
PE
COM(+24V)
VEXT
RS
B12
B12
ACK
GND
VEXT
GND
B13
B13
GND
GND
PEXT2
SD
B14
B14
TXD
GND
PSW
CS
B15
B15
CTS
SI
ID1
B16
B16
ID1
SO
GND
B17
B17
GND
CLK
PSWIN
B18
B18
PSWIN
GND
10
10
PEXT2
B19
B19
PEXT2
LAT
11
11
VEXT
B20
B20
VEXT
GND
12
12
STB5
13
13
VDD(+5V)
14
14
STB3
15
15
CN2
CN8
PRESENTER
Vcc(+5V)
STB4
16
16
PEXT1
STB1
17
17
VP(+24V)
STB2
18
18
PSWIN
TM1
19
19
GND
TM2
20
20
GND
21
21
GND
22
22
GND
23
23
COM(+24V)
24
24
COM(+24V)
25
25
COM(+24V)
26
26
THERMAL HEAD
CN1
1
2
3
4
5
(TUP482/492)
CUTTER UNIT
RESUME SWITCH
CN5
CN7
1
GND
COPEN
NEAR-END DETECTOR
3
PF-SW
GND
OL-SW
COPEN
PSW1
PF-SW
PSW2
OL-SW
PSW
PSW1
OL-LED
PSW2
PO-LED
PSW
10
HU-LED
OL-LED
11
ER-LED
PO-LED
12
Vcc(+5V)
[CN2]
CN1
CUTSW
CUTSW
M()
M(+)
CN3
VP(+24V)
VP(+24V)
NC
P-GND
P-GND
66
4-3.
Parallel Interface Type
PARALLEL I/F BOARD
CONNECTED BOARD
CONTROL BOARD
CN1
CN3
CN9
CN3
CN5
CN1
PRINTER MECHANISM
CN1
GND
PE
PE
MARK
MARK
Vcc(+5)
Vcc(+5)
LABLE
LABLE
LABLE
CN1
DIN5
GND
GND
GND
DIN7
LED
LED
LED
STROBE
NC
A1
A1
DIN9
GND
DATA 1
NC
A2
A2
DIN11
PE
DATA 2
VVR
A3
A3
VVR
MARK
DATA 3
DIN1
A4
A4
DIN1
Vcc(+5)
DATA 4
DIN3
A5
A5
DIN3
DATA 5
DIN5
A6
A6
DATA 6
DIN7
A7
A7
DATA 7
GND
A8
A8
GND
DATA 8
Vcc(+5V)
A9
A9
Vcc(+5V)
10
ACK
ERROR
A10
A10
ERR
11
BUSY
SLCT
A11
A11
SLCT
GND
MARK
DETECTOR
PAPER OUT
DETECTOR
CN2
12
PE
BUSY
A12
A12
BUSY
13
SLCT
STB
A13
A13
STB
14
NC
GND
A14
A14
GND
15
NC
NC
A15
A15
RXD
LFCMN
16
GND
ID0
A16
A16
ID0
LFCMN
CN4
HUP DTCT
HADE UP DETECTOR
CN2
1
HUP DTCT
HUP DTCT
HUP DTCT
HUP DTCT
HUP DTCT
LFCMN
LFCMN
LFCMN
LFCMN
CN4
CN1
PAPER FEED MOTOR
17
F-GND
NC
A17
A17
ID2
LF1
LF1
LF1
18
Vcc(+5V)
GND
A18
A18
GND
LF3
LF3
LF3
19
RETURN-GND
PEXT1
A19
A19
PEXT1
LF4
LF4
LF4
20
RETURN-GND
VEXT
A20
A20
VEXT
LF2
LF2
LF2
21
RETURN-GND
NC
B1
B1
DIN10
22
RETURN-GND
NC
B2
B2
DIN12
23
RETURN-GND
GND
B3
B3
GND
24
RETURN-GND
DIN2
B4
B4
DIN2
25
RETURN-GND
DIN4
B5
B5
DIN4
26
RETURN-GND
DIN6
B6
B6
DIN6
27
RETURN-GND
DIN8
B7
B7
DIN8
28
RETURN-GND
GND
B8
B8
GND
29
RETURN-GND
Vcc(+5V)
B9
B9
Vcc(+5)
COM(+24V)
30
RETURN-GND
INIT
B10
B10
NMI
COM(+24V)
31
INIT
PE
B11
B11
PE
COM(+24V)
CN6
32
ERROR
ACK
B12
B12
ACK
GND
33
EXT-GND
GND
B13
B13
GND
GND
34
CPL
NC
B14
B14
TXD
GND
35
NC
NC
B15
B15
CTS
SI
36
SLCT-IN
ID1
B16
B16
ID1
SO
GND
B17
B17
GND
CLK
GND
10
10
CN2
1
F-GND
PSWIN
B18
B18
PSWIN
PEXT1
PEXT2
B19
B19
PEXT2
LAT
11
11
VEXT
VEXT
B20
B20
VEXT
GND
12
12
VEXT
STB5
13
13
PEXT2
VDD(+5V)
14
14
PSW
STB3
15
15
STB4
16
16
STB1
17
17
STB2
18
18
TM1
19
19
TM2
20
20
GND
21
21
GND
22
22
GND
23
23
COM(+24V)
24
24
COM(+24V)
25
25
COM(+24V)
26
26
CN8
PRESENTER
Vcc(+5V)
PEXT1
VP(+24V)
PSWIN
GND
CN1
1
2
THERMAL HEAD
(TUP482/492)
CUTTER UNIT
RESUME SWITCH
CN5
CN7
1
GND
COPEN
PF-SW
NEAR-END DETECTOR
[CN2]
CN1
GND
OL-SW
COPEN
PSW1
PF-SW
PSW2
OL-SW
PSW
PSW1
OL-LED
PSW2
PO-LED
PSW
10
HU-LED
OL-LED
11
ER-LED
PO-LED
12
Vcc(+5V)
CUTSW
CUTSW
M()
M(+)
CN3
VP(+24V)
VP(+24V)
NC
P-GND
P-GND
67
68
[R101]
220
MARK
PE
LABEL
VCC
[VR1]
47K
[VR2]
4.7K
CN1
53014-0710
7
6
5
4
3
2
1
[R135]
220
VCC
<FOR PRESENTER>
1
2
3
4
5
VCC
C9
33P
93C46
GND
VCC
IC8
C134
0.1U
R25
10K
VH
DQ7
FN1A4P
VCC
ZD2
RD4. 7JSB1
C127
100P
C126
33P
R18
33
CS
SK
DI
DO
1
2
3
4
Q4
A1649
R120
10K
DQ6
FA1A4P
10K
R19
C8
33P
VCC
Q5
A1388
R119
10K
63
61
62
59
57
56
55
52
54
16
51
60
9
10
11
13
14
15
41
1
2
3
4
5
6
7
8
24
23
22
21
20
19
18
17
32
31
30
29
28
27
26
25
VP
IC10
UPD65622GF-TSP
PSOE
PSCE0
PSCE1
RFSH
RD
WR
CE
RESET
CLK
INTCDT
INTSDT
RAMCS
CSTB
ACK
BUSY
ERROR
SELECT
POUT
HDON
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
IN9
IN10
IN11
IN12
IN13
IN14
IN15
IN16
I/O1
I/O2
I/O3
I/O4
IN5
IN6
IN7
IN8
58
12
33
53
71
80
C135
0.1U
R21
R20
R23
R22
JPA2
JPB2
FL4
TU02M
33 4
Standard
JPB2=Cut, JPA2=Short
D8
D9
D10
D11
D12
D13
D14
D15
79
78
77
76
75
74
73
70
34
72
A0
A1
A2
A3
A15
A17
69
68
67
66
65
64
38
37
36
35
39
40
49
50
46
48
42
43
44
45
47
5P8128 :
5P832 :
PSSEL
GND
GND
GND
GND
TEST
VCC
VCC
D0
D1
D2
D3
D4
D5
D6
D7
A0
A1
A2
A3
A15
A17
OUT1
OUT2
OUT3
OUT4
CUTSW
CUTON
SDATA
SCLK
HISTIN
LATCH
STB4
STB3
STB2
STB1
HDPWR
DQ5
FA1A4P
EXPANDED I/O BLOCK
R124
10K
R17
10K
VCC
C128
VCC
C129
C131
C130
33P 4
R127
1K
R128
20K
R131
4.7K
VCC
C120
VH
DQ3
FA1A4P
R129
4.7K
R134
4.7K
DQ4
FN1A4P
VP
Q3
B1359
Q1
D2010
CN7
53014-1210
12
VCC
11
ER-LED
10
HU-LED
9
PO-LED
8
OL-LED
7
PSW
6
PSW2
5
PSW1
4
OL-SW
3
PF-SW
2
COPEN
1
GND
R16
1K
1/2W
(AOI : J080-85523)
COM
GND
GND
SO
GND
GND
VDD
/STB4
/STB2
TH2
GND
COM
COM
C122
100P
CN5
5483-04A-RED
4
3
2
1
VCC
VH
Main Logic Board (TUP400 Ver.1)
<Note 1> The unit of resistor and resistor array is "", and no indication of wattage means 1/6W, 1/8 respectively.
<Note 2> The unit of capacitor and capacitor array is "F", and no indication of Voltage means 50V.
<Note 3> The coimponents in the parentheses are not installed in the board.
<Note 4> -Not mounted on old type
CN9
PHEC40R-R111
2
4
6
8
10
12
14
16
18
20
22
24
26
5332-265G1
1
3
5
7
9
11
13
15
17
19
21
23
25
CN6
THERMAL HEAD BLOCK
COM
COM
GND
SI
CLK
/LAT
/STB5
/STB3
/STB1
TH1
GND
GND
COM
COMMUNICATION I/F BLOCK
VCC
C121
100P 3
RA1
10K 4
R130
4.7K
C123
2 4 35
VCC
VP
VCC
CN8
53014-0510
VEXT
5.
5-1. Circuit Diagram

B
VB
69
C100
33P
C3
33P
C5
33P
R102
10K
C12
33P
C133
33P
VB
D8
D9
D10
D11
D12
D13
D14
D15
D8
D9
D10
D11
D12
D13
D14
D15
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
28
20
22
27
11
12
13
15
16
17
18
19
16
22
24
29
13
14
15
17
18
19
20
21
11
30
20
19
18
17
16
15
14
13
12
10
9
8
7
6
5
4
3
VPP
VCC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
CE2
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
IC1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
(HM62256ALFP)
HM6264LFP
VCC
CE
OE
WE
D0
D1
D2
D3
D4
D5
D6
D7
LH5P8128N
(LH5P832N)
CE1
OE
R/W
RFSH
D0
D1
D2
D3
D4
D5
D6
D7
IC6
(AM27C4096)
AM27C2048
(AM27C1024)
GND
GND
OE
CE
O0
O1
O2
O3
O4
O5
O6
O7
O8
O9
O10
O11
O12
O13
O14
O15
IC11
10
9
8
7
6
5
4
3
25
24
21
23
2
26
1
12
11
10
9
8
7
6
5
27
26
23
25
4
28
3
31
2
32
30
1
40
21
22
23
24
25
26
27
28
29
31
32
33
34
35
36
37
38
39
A13
C137
0.1U
VCC
FL1
TU02M
FL5
TU02M
6264: Standard
62256: JPA1=Cut, JPB1=Short
JPA1
JPB1
A14
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
C110
0.1U
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
MEMORY BLOCK
VCC
VCC
C4
33P
D0
D1
D2
D3
D4
D5
D6
D7
VCC
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
16
22
24
29
13
14
15
17
18
19
20
21
32
12
31
13
11
14
16
18
20
23
25
27
29
15
17
19
21
24
26
28
30
VCC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
CE2
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
LH5P8128N
(LH5P832N)
CE1
OE
R/W
RFSH
D0
D1
D2
D3
D4
D5
D6
D7
IC7
(UPD23C16000)
(UPD23C8000)
UPD23C4000A
W/B
GND
GND
OE
CE
O0
O1
O2
O3
O4
O5
O6
O7
O8
O9
O10
O11
O12
O13
O14
O15/A-1
IC9
12
11
10
9
8
7
6
5
27
26
23
25
4
28
3
31
2
32
30
22
10
9
8
7
6
5
4
3
41
40
39
38
37
36
35
34
33
2
1
42
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
VCC
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
C111
0.1U
FL2
TU02M
3
VCC
R28
4.7K
VCC
1K
R29
VEXT
VCC
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
CN9
PHEC40R-R111
COMMUNICATION I/F BLOCK
VEXT
VCC
70
C105
33P 9
R9
R6
R10
R8
R7
R5
R4
R12
R13
R14
R123
33 9
VCC
10K 2
C103 C101
C107 C119
C104
C102
C106
C108
VCC
X1
CST9.83MT
FL3
TU02M
C11
0.1U
C118
0.1U
R122
3.3K
1
C125
0.1U
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
VCC
27
28
29
30
31
32
33
34
36
37
38
39
40
41
42
43
10
26
35
53
99
94
73
1
44
84
76
85
80
79
78
77
72
70
69
68
67
66
100
101
102
103
104
81
82
83
71
74
75
20
21
22
23
24
25
HD6413003F10T
P40/D0
P41/D1
P42/D2
P43/D3
P44/D4
P45/D5
P46/D6
P47/D7
D8
D9
D10
D11
D12
D13
D14
D15
VSS
VSS
VSS
VSS
VSS
AVSS
VSS
VCC
VCC
AVCC
VCC
VREF
LWR
HWR
RD
AS
NMI
STBY
CLK
P62/BACK
P61/BREQ
P60/WAIT
P80/RFSH/IRQ0
P81/CS3/IRQ1
P82/CS2/IRQ2
P83/CS1/IRQ3
P84/CS0
MD0
MD1
MD2
RES
EXTAL
XTAL
P90/TXD0
P91/TXD1
P92/RXD0
P93/RXD1
P94/SCK0/IREQ4
P95/SCK1/IREQ5
IC5
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
P54/A20
P55/A21
P56/A22
P57/A23
PC0
PC1
PC2/TEND2/CS4
PC3/DREQ2/CS5
PC4/TEND3/CS6
PC5/DREQ3/CS7
PC6/IRQ6
PC7/IRQ7
P70/AN0
P71/AN1
P72/AN2
P73/AN3
P74/AN4
P75/AN5
P76/AN6
P77/AN7
PB0/TP8/TIOCA3
PB1/TP9/TIOCB3
PB2/TP10/TIOCA4
PB3/TP11/TIOCB4
PB4/TP12/TIOCXA
PB5/TP13/TIOCXB
PB6/TP14/DREQ0
PB7/TP15/DREQ1/
PA7/TP7/TIOCB2
PA6/TP6/TIOCA2
PA5/TP5/TIOCB1
PA4/TP4/TIOCA1
PA3/TP3/TIOCB0/
PA2/TP2/TIOCA0/
PA1/TP1/TEND1/T
PA0/TP0/TEND0/T
RESO
3.3K 4
45
46
47
48
49
50
51
52
54
55
56
57
58
59
60
61
62
63
64
65
95
96
97
98
11
12
13
14
15
16
17
18
86
87
88
89
90
91
92
93
2
3
4
5
6
7
8
9
112
111
110
109
108
107
106
105
19
R3
R2
R104
R105
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
DA0
DA1
DA2
DA3
DA4
2
4
6
8
VCC
D1
EG01YV0
R15
10K
R103
10K
1
0
1
TA1
MP4020
1B
1C
2B
2C
3B
3C
4B
4C
E
E
VP
3
5
7
9
R118
33
UPC339C
C117
33P
VCC
IC12-B
R30
4.7K
10K
20K
[R109]
20K
DA1
UPC339C
10K
C13
0.1U
[R108]
[R110]
20K
[C114]
0.1U
VCC
R33
2.7K
R32
4.7K
VCC
10K
[R111]
VCC
VCC
VI
VR4
4.7K
R137
1K
DA3
R133
1K
IC12-D
C14
0.1U
[Q8]*
D2010
Q9
D2010
[C113]
0.1U
UPC339C
11
10
R114
20K
DCB010
[DD1]
BZ
DA4
R26
4.7K
13
VCC
10K
[R115]
[BZ1]
QMB111P
[R132]*
1K
[DQ8]*
FN1A4P
[R113]
20K
VO
DQ9
FN1A4P
G
N
D
[IC3]
UPC7824HF
[R1]
330
IC12-C
UPC339C
14
[R112]
20K
R116
4.7K
SENSERS BLOCK
DA2
[DQ1]
FA1A4P
CN2
5483-02A
2
HEAD UP
1
DETECTOR
[R107]
VCC
DA0
10K
R100
CN4
5483-06A
1
2
3
FEED
4
MOTOR
5
6
[R106]
VCC
IC12-A
R11
1K
VCC
Q2
B1359
VP
VCC
[C15]
0.1U
VCC
R31
2.7K
R27
10K
D4
1SR139-100
PERIPHERAL/BUZZER BLOCK
VR3
4.7K
R136
1K
VCC
MARK
PE
LABEL
VCC
VP
VCC
[D3]*
1SR139-100
DQ2
FA1A4P
FEED MOTOR BLOCK
D2
1SR139-100
71
C136
(IC10)
5273-04A
CN3
C138
(IC11)
1
2
3
4
C116
(IC6)
C132
(IC9)
C1
1000U
35V
C112
(IC7)
RC
VI
C124
(IC5)
G
N
D
1
0
9
VR
VO
8
A
2
D
2
VCC
C115
(IC4)
A
1
A
0
IC2
HLD051R2M
D
1
D
0
R117
10K
D
4
A
4
7
A
5
D
5
A
6
D
6
D
9
A
1
9
D
1
0
A
1
8
POWER BLOCK
D
8
ZD1
RD7.5EB1
A
7
BUS BLOCK
C117
33P
D
7
VCC
0.1U 8
C6
1000U
35V
C10
(IC12)
CA5
220P 8
A
3
CA4
220P 8
D
3
R118
33
D
1
2
A
1
4
D
1
3
A
1
2
VCC
VCC
A
1
0
R126
10K
R125
10K
D
1
5
A
8
R24
1K
CD
RESET
D
1
4
DCB010
DD3
M51953BL
GND
VCC
IC4
CA1
220P 8
A
1
6
CA3
220P 8
D
1
1
A
2
0
A
1
5
CA2
220P 8
A
1
7
R121
1K
+ [C7]
0.047
5.5V
C2
0.47U
50V
DD2
DCB010
Q7
C3875
Q6
A1338
A
1
3
A
9
+ [C109]
0.1U
A
1
1
VB
VCC
VP
C
B
5-2. Parts List

C1
05041081
C2
05054745
C3-5
05753304
C6
05041081
C7
C8-9
05753304
C10-11
05751045
C12
05753304
C13-14
05751045
C15
C100-108
05753304
C109-112
05751045
C113-114
C115-116
05751045
C117
05753304
C118
05751045
C119
05753304
C120-123
05751015
C124-125
05751045
C126
05753304
C127
05751015
C128-131
05753304
C132
05751045
C133
05753304
C134-138
05751045
CA1-5
05652212
R1
06751014
R2-3
06753324
R4-5
06753304
R6
06751031
R7-8
06753304
R9
06751031
R10
06753304
R11
06751021
R12-14
06753304
R15
06751031
R16
06021024
R17
06751031
R18
06753304
R19
06751031
R20-23
06753304
R24
06751021
R25
06751031
R26
06754721
R27
06751031
R28
06754721
R29
06751021
R30
06754721
R31
06752725
R32
06754721
R33
06752725
R100
06751031
R101
R102-103
06751031
R104-105
06753324
R106-113
CHEM.
CHEM.
CERA.
CHEM.
CAPA.
CAPA.
CAPA.
CAPA.
CERA.
CERA.
CERA.
CERA.
CAPA.
CAPA.
CAPA.
CAPA.
PARTS NAME
1000UF 35V
0.47UF 50V
CHIP
33PF 50V
1000UF 35V
QTY
1
1
3
1
REMARKS
NOT MOUNTED
CHIP
CHIP
CHIP
CHIP
33PF
0.1UF
33PF
0.1UF
50V
50V
50V
50V
2
2
1
2
33PF 50V
0.1UF 50V
9
4
NOT MOUNTED
CERA. CAPA. CHIP
CERA. CAPA. CHIP
NOT MOUNTED
CERA. CAPA. CHIP 0.1UF 50V
CERA. CAPA. CHIP
33PF 50V
CERA. CAPA. CHIP
33PF 50V
CERA. CAPA. CHIP 100PF 50V
CERA. CAPA. CHIP
33PF 50V
CERA. CAPA. CHIP
33PF 50V
CERA. CAPA. CHIP
33PF 50V
CAPA. ARRAY 220PF 50V 8EL
CHIP RESISTOR 100 OHM 1/10W
CHIP RESISTOR 3.3 K-OHM 1/10W
CHIP RESISTOR 10 K-OHM 1/10W
RD RESISTOR 1 K-OHM 1/2W
2
1
1
1
4
2
1
1
4
1
1
5
5
1
2
2
1
2
1
1
1
3
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1

2
2
NOT MOUNTED
NOT MOUNTED
72
RANK

R114
06752031
R115
R116
06754721
R117
06751031
R118
06753304
R119-120
06751031
R121
06751021
R122
06753324
R123
06753304
R124
06751031
R125
R126
06751031
R127
06751021
R128
06752031
R129-131
06754721
R132
06751021
R133
06751021
R134
06754721
R135
R136-137
06751021
RA1
06581039
VR1-2
VR3-4
06454721
Q1
*4
07320101
#4
07318661
Q2-3
*4
07113591
#4
07108650
Q4
07016491
Q5-6
07013381
Q7
07238754
Q8
*4
07320101
#4
07318661
Q9
*4
07320101
#4
07318661
DQ1
DQ2-3
07603016
DQ4
07603017
DQ5-6
07603016
DQ7
07603017
DQ8
07603017
DQ9
07603017
TA1
07650054
D1
08000048
D2
09990140
D3
08000044
D4
08000044
DD1
DD2-3
08000047
ZD1
08020090
ZD2
08020095
IC1
08221043
IC2
08202020
IC3
IC4
08200109
IC5
08251006
IC6-7
*3
08221042
PARTS NAME
QTY
1
REMARKS
NOT MOUNTED
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
4.7 K-OHM 1/10W

10 K-OHM 1/10W
33 OHM 1/10W
10 K-OHM 1/10W
1 K-OHM 1/10W
3.3 K-OHM 1/10W
33 OHM 1/10W
10 K-OHM 1/10W
1
1
1
2
1
1
1
1
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
10 K-OHM 1/10W
1 K-OHM 1/10W
20 K-OHM 1/10W
4.7 K-OHM 1/10W
1 K-OHM 1/10W
1 K-OHM 1/10W
4.7 K-OHM 1/10W
1
1
1
3
1
1
1
NOT MOUNTED
FOR NEW TYPE ONLY
NOT MOUNTED
RESIS. ARRAY 10 K-OHM 1/8W 4EL
2
1
RP RESISTOR RH0615CS-4.7K
TRANSISTOR 2SD2010
TRANSISTOR 2SD1866TV2*
TRANSISTOR 2SB1359
TRANSISTOR 2SB865-AE*
TRANSISTOR 2SA1649
CHIP TRANSISTOR 2SA1338-67*TA
CHIP TRANSISTOR 2SC3875S-G*AL
TRANSISTOR 2SD2010
TRANSISTOR 2SD2010
2
1
1
2
2
1
2
1
1
1
1
1
DIGITAL TRANSISTOR FA1A4P

DIGITAL TRANSISTOR FN1A4P
TRANSISTOR ARRAY MP4020
DIODE EG01YV0
JUMPER WIRE 1/4W-L6.5-T
DIODE 1SR139-100AT
DIODE 1SR139-100AT
2
1
2
1
1
1
1
1
1
1
1
DIODE CHIP DCB010

ZENER DIODE RD7.5EB1T
ZENER DIODE RD4.7JSB1
SRAM
6264FP-100NS*EL
IC-REG HLD051R2M
2
1
1
1
1
IC-RESET M51953BL
CPU
HD6413003F10T
PSRAM 5P8128N-80L*E1
1
1
2
NOT MOUNTED
FOR NEW TYPE ONLY

FOR NEW TYPE ONLY
NOT MOUNTED
FOR NEW TYPE ONLY
FOR NEW TYPE ONLY

NOT MOUNTED
NOT MOUNTED
73
RANK

IC6-7
*4
08221063
#4
08221081
IC8
08222047
09110115
IC9
09110076
IC10
08240076
IC11
*3
08222091
#3
08222105
09110020
IC12
08201022
CN1
09100370
CN2
09100270
CN3
09100614
CN4
09100267
CN5
09100532
CN6
09100177
CN7
09100444
CN8
09100516
CN9
09100610
X1
09250037
FL1-5
09251119
BZ1
PARTS NAME
SRAM
D431000AGW70LE1*
SRAM
HY628100BLLG-70*
EEPROM M93C46-BN6
IC SOCKET DILB-8P-8J
IC SOCKET DILB-42P-8J
GATE ARRAY D65622GF-TSP
EPROM M5M27C202K-12
EPROM M27C4002-10F1
IC SOCKET DICF-40C-JAE
IC-LIN HA17339F*TL
CONNECTOR 53014-0710
CONNECTOR 5483-02A
CONNECTOR 5273-04A
CONNECTOR 5483-06A
CONNECTOR 5483-04AX-RED
CONNECTOR 5332-26SG1
CONNECTOR PHEC40R-R111
CERA. OSCILLATOR CST9.83MT
LINE FILTER TU02MT*R
74
QTY
REMARKS
2
2
1
1
1
1
1 TS4.**
1 TS4.**
1
1
1
1
1
1
1
1
1
1
1
1
5
NOT MOUNTED
RANK
6.
6-1.
Main-Logic Board (TUP400 Ver. 2 and TUP400Z)

Circuit Diagram
Main Logic Board TUP400 Ver.2 and TUP400Z (1/5)

75

76

77

78

79
6-2. Component Layout
80
6-3. Parts List

Main Logic Board (TUP400 Ver.2 and TUP400Z)
BC0-16
05751045
C1
05122241
C2
05751045
C3-10
C11
05751045
C12-13
C14-15
05122241
C21-22
C23
05751045
C24-27
C28-30
C31-37
C38-40
C41-44
C45-46
05041081
C47
C48-50
C51
C52
05751045
C53
C54
05751045
C55
C56
05751045
C57
C58
05751045
C59
05251044
C60-61
05751045
C62-63
05042264
R1-6
06751031
R7
06751021
R8
06753324
R9
06751021
R10-11
R12-14
06751031
R15
R16
06751031
R17-23
06753314
R24
06754721
R25
06753314
R26
06751021
R27
R28-30
R31
06751031
R32
06751021
R33
06753314
R34
06752031
R35
06751031
R36-40
R41-50
06751021
R51-54
06751031
R55-72
06751014
R73-78
06754721
R79
06750004
R80
R81
06751031
R82-90
PARTS NAME
QTY
17
1
1
REMARKS
NOT MOUNTED
CERA. CAPA. CHIP
0.1UF 50V
CERA. CAPA. CHIP
NOT MOUNTED
NOT MOUNTED
0.1UF 50V
NOT
NOT
NOT
NOT
NOT
CHEM. CAPA. 1000UF
35V
MOUNTED
USED
MOUNTED
USED
MOUNTED
2
NOT MOUNTED
NOT USED
NOT MOUNTED
CERA. CAPA. CHIP
0.1UF 50V
CERA. CAPA. CHIP
0.1UF 50V
CERA. CAPA. CHIP
0.1UF 50V
NOT MOUNTED
NOT MOUNTED
NOT MOUNTED
FILM CAPA.
0.1UF 50V
CHEM. CAPA.
22UF 35V
1
1
2
2
6
1
1
1
CHIP
CHIP
CHIP
CHIP
CHIP
1
7
1
1
1
NOT USED
NOT MOUNTED
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
10 K-OHM 1/10W
330 OHM 1/10W
4.7 K-OHM 1/10W
330 OHM 1/10W
1 K-OHM 1/10W
NOT USED
NOT MOUNTED
CHIP
CHIP
CHIP
CHIP
CHIP
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
10 K-OHM 1/10W
1 K-OHM 1/10W
330 OHM 1/10W
20 K-OHM 1/10W
10 K-OHM 1/10W
CHIP
CHIP
CHIP
CHIP
CHIP
RESISTOR 1 K-OHM 1/10W

RESISTOR 100 OHM 1/10W
RESISTOR 4.7 K-OHM 1/10W
RESISTOR
0 OHM 1/10W
1
1
1
1
1
NOT USED
10
4
18
6
1
NOT USED
1
NOT USED
81
RANK

R91-98
06751014
R99
06752031
R100
06751021
R101-102
06751031
R103-106
06753324
R107
06751031
R108-110
R111
*3
06754721
#3
06752215
R112
06751021
R113
06751031
R114
06758224
R115
06754721
R116
06751021
R117
06754721
R118
06752725
R119
06754721
R120
06751021
R121
06751031
R122
06752725
R123
06754721
R124
06751031
R125-126
06751021
R127-128
06754721
R129
06752725
R130
06754721
R131
R132-133
06753314
R134-135
06751021
R136-137
06751031
R138
06051014
R139-140
06751021
R141-146
06751031
R147
09990738
VR1
06454732
VR2-4
06454721
RA1-4
06541011
RA5-9
06543311
RA10
06584729
RA11-14
06541011
RA15
06584720
Q1
07016492
Q2
07013381
Q3
*4
07113591
#4
07108650
Q4-5
Q6-7
*4
07320101
#4
07318661
DQ1
07603017
DQ2-4
07603016
DQ4-5
DQ7
07603016
DQ8-9
07603017
TA1
07650054
D1
D2
08000091
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
PARTS NAME
RESISTOR 100 OHM 1/10W
RESISTOR 3.3 K-OHM 1/10W
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
CHIP
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
QTY
8
1
1
2
4
1
REMARKS
NOT USED
4.7 K-OHM 1/10W
220 OHM 1/10W
1 K-OHM 1/10W
10 K-OHM 1/10W
8.2 K-OHM 1/10W
4.7 K-OHM 1/10W
1 K-OHM 1/10W
4.7 K-OHM 1/10W
2.7 K-OHM 1/10W
4.7 K-OHM 1/10W
1 K-OHM 1/10W
10 K-OHM 1/10W
2.7 K-OHM 1/10W
4.7 K-OHM 1/10W
10 K-OHM 1/10W
1 K-OHM 1/10W
4.7 K-OHM 1/10W
2.7 K-OHM 1/10W
4.7 K-OHM 1/10W
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
NOT USED

RD RESISTOR 100 OHM 1/6W
BEADS INDUCTOR SBK2125-601Y
RP RESISTOR RH0615C-47K
RP RESISTOR RH0615CS-4.7K
RESIS. ARRAY CHIP V8V101J
RESIS. ARRAY 4.7K-OHM 1/8W 8EL
CHIP TRANSISTOR 2SA1649Z*
CHIP TRANSISTOR 2SA1338-67*TA
TRANSISTOR 2SB1359
TRANSISTOR 2SB865-AE*
2
2
2
1
2
6
1
1
3
4
5
1
4
1
1
1
1
1
TRANSISTOR 2SD2010
2
2
1
3

TRANSISTOR ARRAY MP4020
1
2
1
DIODE DSM1SD2*A
NOT USED
NOT USED
NOT USED
82
RANK

D3-4
D5-7
08000091
DD1-2
08000047
ZD1
08020090
IC1
08221043
IC2
08202033
IC3
08202011
IC4
08200109
IC5
08251011
IC6-7
*2
08221056
*3
08221057
*4
08221063
#4
08221081
IC8
08222047
IC9
09110077
IC10
08240076
IC11
09110020
08222105
#3
08222105
IC12
08201029
IC13
08231047
IC14
*3
08211036
#3
08211030
IC15
08231043
IC16
08231054
IC17-19
08200176
SW1
09000046
CN1
09100370
CN2
09100270
CN3
09100614
CN4
09100267
CN5
09100038
CN6
09100177
CN7
09100444
CN8
09100516
CN9
09100610
CN10
CN11
09100341
X1
09250064
F1
09990162
L1-4
09990738
L5
L6-7
09990738
L8-9
L10-13
09990738
BZ
45390101
PARTS NAME
QTY
DIODE DSM1SD2*A
DIODE CHIP DCB010
ZENER DIODE RD7.5EB1T
SRAM
6264FP-100NS*EL
IC-REG SI-8501L
IC-REG UPC7824
IC-RESET M51953BL
CPU
HD6413003TF16
SRAM
628128BLFP-7*EL
SRAM
D431000AGW-70
SRAM
D431000AGW70LE1*
SRAM
HY628100BLLG-70*
EEPROM M93C46-BN6
IC SOCKET ICS-32-2T
GATE ARRAY D65622GF-TSP
IC SOCKET DICF-40C-JAE
EPROM M27C4002-10F1
EPROM M27C4002-10F1
IC-LIN HA17339F*EL
CMOS
74HC08AF*TP1
TTL IC 74LS374FP*TL
TTL IC HD74LS374FP*EL
CMOS
74HC32FP*EL
CMOS
74HC123AFP*EL
IC-MOTOR TA8428K
SLIDE SWITCH SSSS223200
CONNECTOR 5483-02A
CONNECTOR 5273-04A
CONNECTOR 5483-06A
CONNECTOR 5045-05A
CONNECTOR 5332-26SG1
CONNECTOR PHEC40R-R111
3
2
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
CERA. OSCILLATOR EFO-EX1605X4
JUMPER WIRE 1/6W-L3.2
1
1
1
4

BUZZER QMX-05
4
1
REMARKS
NOT USED
T4V2.**
T4Z.**
NOT MOUNTED
NOT USED
NOT MOUNTED
83
RANK
F-GND
MOUNT-HOLE
GND
GND
TXD
RXD
CTS
DTR
RCH
MP-DTR
MP-TXD
RTS
FAULT
84
V-
TR4
A1179
PSW
PEXT 1
PEXT 2
VEXT
VEXT
F-GND
MOUNT-HOLE
52065-6645
CN2
V+
TR2
C3875
DBLD-J255AF-21L91
CN3
6
2
5
3
4
1
0
R5
33K
L9
1
0
L1
R2
3.3K
L4
L8
L5
7
13
B-01R 9
2
3
5
20
11
16
15
4
14
VCC
R3
1K
L2
L6
L7
L3
R4
3.3K
R1
10K
TR3
FN1A4P
VCC
DCB010
2
D1
D2
C6
1U
50V
VR1
EVN-D2A-10K
TR5
FA1A4P
TR1
FA1A4P
C4
0.1U
JP6
V+
C2
1U
50V
VCC
VCC
16
3
2
14
13
8
7
1
C3
220U
6.3V
VCC
GND
C2V-
D1I
R1O
R2O
D2I
C2+
HD151232FP
VCC
C1V+
D1O
R1I
R2I
D2O
C1+
IC1
JP4
JP3
JP2
JP1
15
5
6
11
12
9
10
4
C5
1U
50V
C1
1U
50V
/DIEN
GND
RXD
ID0
ID2
GND
PEXT 1
VEXT
VVR
DIN1
DIN3
DIN5
DIN7
GND
VCC
+
V-
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
/FAULT
DTR
GND
TXD
CTS
ID1
GND
PSWIN
PEXT 2
VEXT
GND
DIN2
DIN4
DIN6
DIN8
GND
VCC
1 1 1 1 1 1 1
9 0 1 2 3 4 5 6
PHEC40P-R111
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
CN1
JP5
8 7 6 5 4 3 2 1
VCC
DSW1
KSS-08
7.
RS-232C Interface Board (Ver. 1)
7-2. Parts List

C1-2
05051057
C3
05002213
C4
05751045
C5-6
05051057
R1
06751031
R2
06753324
R3
06751021
R4
06753324
R5
06753334
VR1
06451033
TR1
07603016
TR2
07238754
TR3
07603017
TR4
07011793
TR5
07603016
D1-2
08000047
IC1
*1
08200155
*3
08200157
#3
08200201
DSW1
*2
09090034
#2
09090068
CN1
09100611
CN2
09100421
CN3
09100483
L1-9
09990705
PARTS NAME
CHEM. CAPA.
1UF 50V
CHEM. CAPA. 220UF 6.3V
CHEM. CAPA.
1UF 50V
RP RESISTOR EVN-D2A-10K
CHIP TRANSISTOR 2SA1179M6-STR
DIODE CHIP DCB010
IC-I/F HD151232FP*TL
IC-I/F ADM232LJR*SOL16
IC-I/F ST232CWR*
DIP SWITCH KSS08-1
DIP SWITCH 210B008MS
CONNECTOR PHEC40P-R111
CONNECTOR DBLD-J25SAF-21L9-1
BEADS INDUCTOR B01-RT
85
QTY
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
9
REMARKS
RANK
8.
86
8-2.
Component Layout
8-3. Parts List

RS-232C Interface Board (Ver.2)
BC1
05751045
BC3
05751045
C1-5
05051057
C6-7
05752236
C8-10
C11
05751045
R1-3
R4
06753324
R5
06751021
R6
06753334
R7-8
06751014
R9-11
06751031
R12
06753324
R13
06751031
R14
06751041
R15
06751031
R16-17
06751014
R18-20
06751031
R21
06753324
R22
06751031
R23
06751041
R24-25
06751031
R26
06754721
VR1
06451033
RA1
06581039
Q1-2
Q3
07238754
Q4
07011793
DQ1-2
DQ3
07603017
DQ4
07603016
DQ5
07603017
DQ6-8
07603016
DD1-2
08000059
DD3
08000068
IC1
*3
08200157
#3
08200201
IC3
08201013
CERA.
CERA.
CHEM.
CERA.
PARTS NAME
CAPA. CHIP 0.1UF 50V
CAPA.
1UF 50V
QTY
1
1
5
2
REMARKS
NOT MOUNTED
CERA. CAPA. CHIP
0.1UF 50V
1
NOT MOUNTED

1
1
1
2
3
1
1
1
1
2
3
1
1
1
2
1
1
1

CHIP TRANSISTOR 2SA1179M6-STR
1
1

DIODE CHIP MC2840
DIODE CHIP MC2836
IC-I/F ADM232LJR*SOL16
IC-I/F ST232CWR*
IC-LIN UPC393G2*T1
1
1
1
3
2
1
1
1
1
NOT MOUNTED
NOT MOUNTED
87
RANK
RS-232C Interface Board (Ver.2)

DSW1
*4
09090054
#4
09090072
DSW2
*2
09090033
#2
09090069
CN1
09100611
CN2
09100421
CN3
09100483
L1-8
09990738
L9
09990705
L10-11
09990738
PARTS NAME
DIP SWITCH SD-10ZL
DIP SWITCH 210B010MS-F
DIP SWITCH KSS04-1
88
QTY
1
1
1
1
1
1
1
8
1
2
REMARKS
RANK
9.
9-1.
RS-422A Interface Board

Circuit Diagram
89
9-3. Parts List

RS-422A International Board
C1
05751045
C2
05002213
R1-2
06751014
R3-4
06751031
VR1
06451033
TR1
07603016
IC1
08200127
DSW1
*2
09090034
#2
09090068
DSW2
*2
09090033
#2
09090069
CN1
09100611
CN2
09100421
CN3
09100483
L1-10
09990705
PARTS NAME
IC-I/F MC34051M
DIP SWITCH KSS08-1
DIP SWITCH KSS04-1
90
QTY
1
1
2
2
1
1
1
1
1
1
1
1
1
1
10
REMARKS
RANK
91
F-GND
MOUNT-HOLE
GND
EXT-GND
RETURN-GND
VCC
CPL
SLCT-IN
PE
SLCT
ERROR
ACK
BUSY
STROBE
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
DATA8
INIT
52065-6645
PSW
PEXT 1
PEXT 2
VEXT
VEXT
F-GND
MOUNT-HOLE
57RE-40360-BD29
CN2
CN3
6
2
5
3
4
1
0
17
0
16
33
19
18
34
36
12
13
32
10
11
2
3
4
5
6
7
8
9
31
RA1
4.7K 8
-30
L1
B-01R
C1
0.1U
VCC
2 3 4 5 6 7 8 9
VCC
RA2
1.8K 6
VCC
C4
0.1U
(IC1)
2 3 4 5 6 7
VCC
10
12
C
8
IC1
LS05
A
1
TR1
FA1A4P
R11
100
R2
R3
R4
R5
R6
R7
R8
R9
VR1
EVN-D2A-10K
VCC
VCC
IC1
LS05
11
13
R10
10K
R1
1K
4.7K 8
VCC
C3
1000P
VCC
ID0
ID2
GND
PEXT 1
VEXT
VVR
DIN1
DIN3
DIN5
DIN7
GND
VCC
ERROR
/SLCT
/BUSY
STB
GND
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
VCC
C2
220U
6.3V
PHEC40P-R111
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
CN1
ID1
GND
PSWIN
PEXT 2
VEXT
GND
DIN2
DIN4
DIN6
DIN8
GND
VCC
/INIT
/PE
ACK
GND
VCC
10. Parallel Interface Board (Ver. 1)
10-2. Parts List

Parallel Interface Board (Ver. 1)
C1
05751045
C2
05002213
C3
05751025
C4
05751045
R1
06751021
R2-9
06754721
R10
06751031
R11
06751014
RA1
06584729
RA2
06581824
VR1
06451033
TR1
07603016
IC1
*3
08210142
#3
08210126
CN1
09100611
CN2
09100421
CN3
09100482
L1
09990705
PARTS NAME
TTL IC 74LS05FP*TL
TTL IC 74LS05FP*EL
CONNECTOR 57RE40360-730BD29
92
QTY
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
REMARKS
RANK
11. Parallel Interface Board (Ver. 2)

93
11-3. Parts List

Parallel Interface Board (Ver.2)
BC1-2
05751045
C1
05751025
C2-3
C4
05051057
C5
05751045
R1-8
06753304
R9
06751021
R10
06751014
R11
06751031
R12
06751021
R13
06751031
R14
06751021
R15
06754721
VR1
06451033
RA1
RA2
06581826
RA3
06581039
DQ1
07603016
IC1-2
08210126
DSW1
*2
09090033
#2
09090069
CN1
09100611
CN2
09100421
CN3
09100482
L1
09990738
L2
09990705
L3-4
09990738
PARTS NAME
QTY
2
1
REMARKS
NOT MOUNTED
CHEM. CAPA.
1UF 50V
1
1
8
1
1
1
1
1
1
1
1

TTL IC 74LS05FP*EL
DIP SWITCH KSS04-1
CONNECTOR 57RE40360-730BD29
1
1
1
2
1
1
1
1
1
1
1
2
NOT MOUNTED
94
RANK
12. Near-End Sensor Board

+5V
+5V
(CN2)
5483-04A
R7
4.7K
NEB 4
NEB
PS6002
C2
0.022
R11
330
GND 3
NEA 2
+5V 1
TR2
C1740
+5V
R13
330
R9
4.7K
+5V
+5V
R6
4.7K
CN1
53014-0910
ER
PO
OL
R10
330
R12
330
R8
4.7K
+5V
R4
HU
C1
0.022
TR1
C1740
NEB 3
NEA 2
+5V 9
NEA
PS6002
LED4
R3
+5V
LED2
R2
LED3
(R5)
(LED5)
(R1) (LED1)
GND 4
LED2~4 : LT-1D11A (GL3HS8)
330 5
SW-FEED 1
SW
SKHHAL
12-2. Parts List

C1-2
05152234
R1
R2-4
06053314
R5
R6-9
06054725
R10-13
06053314
TR1-2
07227853
LED1
LED2-4
08300081
LED5
NEA-B
08300082
SW
09010041
CN1
09100410
PARTS NAME
CERA. CAPA. 0.022UF 50V
QTY
2
RD RESISTOR 4.7 K-OHM 1/6W

TRANSISTOR 2SC1740SE
4
4
2
LED LT-1D11A
PHOTO-INTERRUPTER PS6002A-KS
PUSH SWITCH SKHHAL
2
1
1
REMARKS
NOT MOUNTED
MOT MOUNTED
NOT MOUNTED
NOT MOUNTED
95
RANK
13. Paper-End Sensor Board

CN1
VCC
MARK
PE
GND
4
3
2
1
PS2
PS60002
(PE)
PS1
PS60002
(MARK)
(51015-0400)
R1
220
R2
220
13-2. Parts List

PARTS NAME
R1-2
06052211 RD RESISTOR 220 OHM 1/6W
PS1-2
08300082 PHOTO-INTERRUPTER PS6002A-KS
30721010 CABLE UNIT
TMP4
96
QTY
2
2
1
REMARKS
RANK
14. Transit Board

CN4
CN1
5483-06A
FEED
MOTOR
4
3
CMN
CMN
CN2
5483-02A
HEAD-UP
DETECTOR
SW
GND
CN3
53014-0710
PAPER
SENSOR
R1
4.7K
CN5
VLED
GND
LABEL 5
+5V
MARK
PE
GND
14-2. Parts List

R1
06054725
CN1
09100267
CN2
09100270
CN3
09100370
PARTS NAME
CONNECTOR 5483-06A
CONNECTOR 5483-02A
97
QTY
1
1
1
1
REMARKS
RANK
15. Presenter Sensor Board

51004-0500
+5V
PR-sig
S-GND
PS1
PS6002
R3
3.3K
TR1
C1740
C1
223
R2
560
R1
12K
SENSOR BOARD
2
M
PRESENTER
DC MOTOR
15-2. Parts List

C1
05532234
R1
06051235
R2
06055614
R3
06053324
TR1
07227853
PS1
08300082
PARTS NAME
CAPACITOR 0.022UF 25V
RD RESISTOR 12 K-OHM 1/6W
TRANSISTOR 2SC1740SE
PHOTO-INTERRUPTER PS6002A-KS
98
QTY
1
1
1
1
1
1
REMARKS
RANK
ELECTRONIC PRODUCTS DIVISION

STAR MICRONICS CO., LTD.
536 Nanatsushinya,
Shimizu, Shizuoka, 424-0066 Japan
Tel : 0543-47-0112
Fax: 0543-48-5013
OVERSEAS SUBSIDIARY COMPANIES

STAR MICRONICS AMERICA, INC.
1150 King Georges Post Road, Edison,
NJ 08837-3729 U.S.A.
Tel : 732-623-5555
Fax: 732-623-5590
http://www.starmicronics.com
STAR MICRONICS U.K. LTD.

Star House, Peregrine Business
Park, Gomm Road, High Wycombe,
Bucks, HP13 7DL, U.K.
Tel : 01494-471111
Fax: 01494-473333
http://www.starmicronics.co.uk
Please access the following URL

http://www.star-micronics.co.jp/service/frame_sp_spr_e.htm
for the lastest revision of the manual.
Distributed by
2001.09.30
Printed in Japan, 80873069

Tup400tm Imp Recib. Papelaco 2013-1013

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THERMAL PRINTER

Copyright 1997 Star Micronics Co.,Ltd.

Add interface board Ver. 2

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1. General Specifications ....................................................................................... 3

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Line thermal direct

82.5 -1 mm(3.25 inches)

Fig. 1-1-a External Dimensions (TUP452)

Fig. 1-1-b External Dimensions (TUP452)

View A (rear surface)

Fig. 1-1-c External Dimensions (TUP482)

Fig. 1-1-d External Dimensions (TUP482)

Fig. 1-1-e External Dimensions (TUP492)

Fig. 1-1-f External Dimensions (TUP492)

Fig. 1-2-a Internal Configuration (TUP452)

Fig. 1-2-b Internal Configuration (TUP482)

Fig. 1-2-c Internal Configuration (TUP492)

Setting the DIP Switches

Fig. 1-3 DIP-Switch Settings

1. Turn the power supply OFF.

Interface Board (In the case of RS-232C)

Main Logic Board

Fig. 1-4 Main Interface Board

b. Interface board TUP400 Ver.2 and TUP400Z

Automatic Status Back function

(2) RS-422A interface

DIP switch #2 (4 bits):

* DIP-SW #2 overrides the DIP-SW #1 DC1/3 setting (bit 1-7).

Fig. 1-5 Print-Density Adjustment

Fig. 1-6 Sensor Adjustment

Black Mark Sensor

After the LED lights, press the RESUME switch.

HEX Dump Mode/Test Print

Turn ON the power supply while pressing the RESUME switch.

Releasing at a: HEX Dump Mode

Releasing at b: Test Print

Changing the Interface Board

Fig. 1-7 Changing the Interface Board

Turn the power supply OFF.

1. Block Diagram ................................................................................................... 21

RS-232C Interface ........................................................................................ 23

RS-422A Interface ........................................................................................ 24

Parallel Interface .......................................................................................... 25

2-2. Editing and Printing ............................................................................................. 26

Thermal Head ............................................................................................... 26

Head Current Control .................................................................................. 27

2-3. Feed-Motor Drive Circuit ...................................................................................... 28

3. Printer Mechanism ............................................................................................ 31

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The following is the block diagram for this printer.

Main Logic Board

Chinese Char. ROM

Fig. 2-1 Block Diagram

(1) Main Logic Board

(2) Interface board

(3) Near-end sensor board

(4) RESUME Switch

(5) Printer Mechanism

Main Logic Board

RS-232C Interface Board

Main Logic Board

Fig. 2-2 RS-232C Interface

RS-422A Interface Board