H-503, Titanium City Center,

Near Sachin Tower,

100 Ft. Road, Satellite,
Ahmedabad 380 015
Gujarat, India
E-mail : hemtechnologies@gmail.com
Web site : www.hemtech.co.in
+919726938269, 079-40063785

BRIEF DESCRIPTION OF 100 TPD CEMENT PLANT

Cement manufacture can finally be brought within the financial reach of rural development
authorities and local enterprise by implementing our VSK (Vertical Shaft Kiln) technology.
Traditionally, purchasing cement from large-scale manufacturers can incur substantial premiums,
particularly if the product is transported to rural areas.
A VSK Mini Plant transfers control of the cement industry from major producers and places it
firmly in the hands of local enterprise.
We provide detailed engineering and project management. Supervision of installation, training
and management assistance

Significant Advantages :

Cement industry brought within the reach of small enterprise and local communities.
Quick return on capital investment.
Regeneration and development of rural areas and uplift of local economy.
Low capital investment costs and minimum infrastructure facilities.
Making full use of small scattered limestone deposits.
Indigenous self-sufficient profitable enterprise without continued reliance on imported
technology and equipment.
Portland cement produced is comparable with large manufacturing plants and is to
international standards.

Significant Advantages :
The general outlook for the cement industry is fulfilled the situation in a large body of Indian
Industry, with a market rise in production failing to generate adequate profitability. In some
quarters, the mini-cement plant has been following, since it opens up possibilities of exploiting
small deposits of limestone in difficult and thereby contributes to the socialist pattern on the
other hand. There has been a bright scope in setting up mini-cement plant. Indian Government is
providing a scheme of soft loans to current units wishing to convert from wet to dry. With the
combination of all these new development the industry may with luck play its full role in the
national programme

COMPLETESOLUTIONFORCEMENTPLANT

&BULKMATERIALHANDLINGEQUIPMENTS

ANISO:90012008CERTIFIED
COMPANY

H-503, Titanium City Center,

Near Sachin Tower,
100 Ft. Road, Satellite,
Ahmedabad 380 015
Gujarat, India
E-mail : hemtechnologies@gmail.com
Web site : www.hemtech.co.in
+919726938269, 079-40063785

Manufacturing Process :
1. Crushing & Proportioning:
The main raw material is limestone, which is crushed and transported to the pre-blending
stockpile by means of a belt conveyor. After reclaiming it is stored into the respective
hoppers along with other Raw materials. These raw materials then extracted in desired
proportion with the help of electronic weigh feeder & transported to the raw mill for fine
grinding.
2. Raw milling & Blending:
The raw mill is a closed circuit ball mill equipped with high efficiency separator. After
grinding to 90 microns size the raw meal is send to the continuous blending silos (CFC) for
homogenization & extracted by means of load cell hopper for feeding to the kiln pre
heaters.
3. Pyro processing :
It consists of series of low-pressure drop, pre heater cyclones generally with fluidized bed
calciner, where the calcinations begin and material goes into the Rotary Kiln and after
clinkerization the hot material is sent to the cooler for its cooling. The cooler is efficiently
designed to recover maximize heat while cooling the hot clinker which is then crushed &
sent to the stock pile for intermediate storage.
4. Burning :
The required temperature for the clinkerisation is about 1500oC, which can be attained
either by Coal, Gas or Oil. The burner is fuel-efficient specially designed Multi channel type
for uniform burning.
5. Cement milling, Storage & Packing:
The clinker mixed with app. 5% of gypsum is sent to the cement mill (Ball Mill) for fine
grinding to produce cement. It is then transported to CFC silo for blending & storage and
is packed in the bags with helps of auto packers & transported to the market for sale.
6. Cost of the Project :
Approx 25.0 crore without the Land.
7. Payback Period :
Within a 4 Years.

COMPLETESOLUTIONFORCEMENTPLANT

&BULKMATERIALHANDLINGEQUIPMENTS

ANISO:90012008CERTIFIED
COMPANY

H-503, Titanium City Center,

Near Sachin Tower,
100 Ft. Road, Satellite,
Ahmedabad 380 015
Gujarat, India
E-mail : hemtechnologies@gmail.com
Web site : www.hemtech.co.in
+919726938269, 079-40063785

Process Flow Chart :

Project at Glance :
Plant Capacity
100 TPD
Man Power (for 3 shift)
Land (Sq. Mtr.)
26,000
Administrative
3
Power (kW)
1150
Technical
9
Commissioning Time
6 to 8 months Skilled Worker
9
Raw Material Requirement (MT)
Unskilled Worker
21
Lime Stone
150
Utility
Clay
15
Power (KWH/T)
100 100
Coal (4000 kcal/kg)
20
Fuel (kcal/Kg)
850 - 900
Gypsum
5
Require Raw Material Characteristic
1. Lime Stone : T. C. 90%, Cao 50% min. (MgCO3<5%).
2. Clay : Al2O3 14 to 18%, (SiO2 60% Max.)
3. Coke : Calorific Value 4000 Kcal / Kg. (Min.)
4. Gypsum : CaSo4.2H2O 75% Min.

COMPLETESOLUTIONFORCEMENTPLANT

&BULKMATERIALHANDLINGEQUIPMENTS

ANISO:90012008CERTIFIED
COMPANY