Documente Academic
Documente Profesional
Documente Cultură
Design Guide
www.fairchildsemi.com
Table Of Contents
Product Information
Total Solutions.........................................................................................................................................3
Fairchild Power Switch (FPS) ...............................................................................................................4-5
Pulse Width Modulator (PWM) Controllers .................................................................................................6
Power Factor Correction (PFC) Controllers..................................................................................................7
Optocoupler Solutions .............................................................................................................................8
Voltage References and Shunt Regulators ...................................................................................................9
High Voltage Switching Technologies.......................................................................................................10
Switch Mode Power Supply IGBTs...........................................................................................................10
High-Voltage MOSFETs ..........................................................................................................................11
Additional Discrete Components .............................................................................................................12
Design Examples
Examples of Typical Application Circuits .............................................................................................13-22
1W Power Supply with less than 100mW Standby Power using FSD210 ..........................................13
Dual Negative Output Non-Isolated Flyback using FSD200...............................................................14
10W Single Output Isolated Flyback using FSDM0265RN and Zener Diode .....................................15
10W Multiple Output Isolated Flyback using FSD210 with Primary Side Regulation ...........................16
2.5W Single Output Isolated Flyback using FSD200 with KA431 Reference......................................17
180W-200W Quasi-Resonant Flyback with Input Power Factor Correction using KA5Q1265RF,
FAN7527B, and FQP13N50C ....................................................................................................18-19
16W Multiple Output Isolated Flyback Converter using FSDM0265RN .............................................20
40W Isolated Flyback Power Supply using FSDM07652R ................................................................21
24W Flyback Converter using 1500V IGBT and FAN7554 ..............................................................22
Design Ideas
250W to 450W Desktop PC Forward Switch Mode Power Supply.......................................................23
500W Telecom/Server Double Switch Forward Switch Mode Power Supply..........................................24
500W Telecom/Server ZVS Phase-Shift Full Bridge Switch Mode Power Supply .....................................25
Application Note Highlights
Design Guidelines for Off-Line Flyback Converters using Fairchild Power Switch (FPS) AN-4137 ............26-27
Power Factor Correction (PFC) Basics AN-42047...................................................................................28
Choosing Power Switching Devices for SMPS Designs AN-7010........................................................29-30
Global Power Resources
Design Support .....................................................................................................................................31
www.fairchildsemi.com/acdc
1
Total Solutions
Fairchild is the only semiconductor supplier that provides a complete portfolio for AC/DC switch mode power supplies.
Whether your design is 1W or 1200W, Fairchild's solutions help achieve increased efficiency, reduce stand-by power,
and support the industry's 1W initiatives. These solutions include: SuperFET technology that achieves world-class
RDS(ON) and provides higher power density, reducing heat sink size, Green Fairchild Power Switch (FPS) that offers
state-of-the-art stand-by power supporting the industry's initiatives targeting less than 1W, and Power Factor Correction
ICs that decrease cost and increase system efficiency.
SMPS IGBTs
Increase efficiency
Increase usable PFC bandwidth and
simplifiy compensation
Reduce ripple voltage and output
capacitor size
Reduce EMI and system noise
Low-Voltage MOSFETs
MOSFET and Schottky Combos
Diodes and Rectifiers
Bipolar Transistors and JFETs
PFC Controller
or PFC/PWM
Controller
AC
Input
Input
Filter
MOSFET/
IGBT
Switch
MOSFET
Switch
Bridge
Rectifier
PWM Controller
Transformer
Fairchild
Power Switch
Output
Rectifier
or MOSFET
Optocoupler
Output
Filter
Load
Voltage
Reference
Optically Isolated
Error Amplifier
PWM Controller
Gr een c u r r en t m o d e r ed u c es p o w er
c o n s u m p t i o n w i t h b u r s t m o d e o p er at i o n
In t er n al s t ar t -u p s w i t c h
Pr o g r am m ab l e s o f t s t ar t
Ov er Vo l t ag e Pr o t ec t i o n (OVP)
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3
Optocoupler
MICROCOUPLER offers stable CTR up to 125C
Narrow Current Transfer Ratio (CTR)
Multiple package types for ease of use
FB
Vcc
GND
GND
GND
GND
Drain
Vstr
SenseFET
Drain
Drain
Drain
Vcc
Burst
Operation
Feedback
Waveform
Normal Operation
VBURSTH
VBURSTL
Current
Waveform
Not
Switching
Not
Switching
Peak Waveform
100kHz
100kHz Fixed
FixedFrequency
Frequency
FSDH0165
FSDH0165
134kHz
Modulation
134kHzwith
withFrequency
Frequency
Modulation
FSD210
FSD210
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4
Application
PO(max) (W)
85-265VAC
PO(max) (W)
230VAC 15%
RDS(ON) max ()
Switching
Frequency (V)
Frequency
Mod. (kHz)
Package
TO220-5L
FSCM0565RC
70
85
2.5
650
2.2
66
Yes
FSCM0565RD
50
65
2.5
650
2.2
66
Yes
D2PAK-5L
FSCM0765RC
85
95
650
1.6
66
Yes
TO220-5L
FSCM0765RD
60
70
650
1.6
66
Yes
D2PAK-5L
FSCQ0765RT
85
100
650
1.6
QRC
No
TO220F-5L
FSCQ1265RT
140
170
650
0.9
QRC
No
TO220F-5L
FSCQ1565RP
210
250
11.5
650
0.65
QRC
No
TO3PF-7L
FSCQ1565RT
170
210
650
0.65
QRC
No
TO220F-5L
FSD1000
12
13.6
Adjustable
700
70
No
DIPH-12
FSD200B
0.3
700
32
134
Yes
LSOP-7
FSD200BM
0.3
700
32
134
Yes
DIP-7
FSD210B
0.3
700
32
134
Yes
DIP-7
FSD210BM
0.3
700
32
134
Yes
LSOP-7
FSDH0265RL
20
27
1.5
650
100
Yes
LSOP-8
FSDH0265RN
20
27
1.5
650
100
Yes
DIP-8
12
17
0.7
650
19
100
Yes
DIP-8
12
17
0.7
650
19
100
Yes
LSOP-8
FSDL0165RL
12
23
1.2
650
10
50
Yes
LSOP-8
FSDL0165RN
12
23
1.2
650
10
50
Yes
DIP-8
FSDL0365RL
24
30
2.15
650
4.5
50
Yes
LSOP-8
24
30
2.15
650
4.5
50
Yes
DIP-8
12
17
0.7
650
19
50
Yes
DIP-8
12
17
0.7
650
19
50
Yes
LSOP-8
20
27
1.5
650
67
Yes
DIP-8
FSDM0365RL
24
30
2.15
650
4.5
67
Yes
LSOP-8
24
30
2.15
650
4.5
67
Yes
DIP-8
FSDH321
Adapters
FSDH321L
Scanner, Adapters
FSDL0365RNB
FSDL321
FSDL321L
FSDM0565RB
48
56
2.3
650
2.2
66
No
TO220F-6L
FSDM07652RB
56
64
2.5
650
1.6
66
No
TO220F-6L
FSDM311
12
20
0.55
650
19
70
No
DIP-8
FSDM311L
12
20
0.55
650
19
70
No
LSOP-8
www.fairchildsemi.com/acdc
5
VFH
VBURH
VBURL
Ids
Vds
Time
PWM Controllers
Part
Number
Number of
Outputs
Control
Mode
Switching
Frequency (kHz)
Supply Voltage
Max (V)
Output Current
Max (A)
Duty
Ratio (%)
FAN7554
Current
500
FAN7601*
Current
300
FAN7602*
Current
FAN7610*
Current
KA3524
Voltage
KA3525A
Voltage
Startup
Current (A)
30
98
200
SO-8
20
0.25
98
Internal Switch
65
20
0.25
75
Internal Switch
QRC
20
0.5
Internal Switch
DIP-14, SO-14
350
40
0.1
8000
DIP-16
40
0.5
8000
DIP-16
Package
KA3842A
Current
500
30
100
200
DIP-8, SO-14
KA3842B
Current
500
30
100
450
DIP-8, SO-14
KA3843A
Current
500
30
100
200
DIP-8, SO-14
KA3843B
Current
500
30
100
450
DIP-8, SO-14
KA3844B
Current
500
30
50
450
DIP-8, SO-14
KA3845
Current
500
30
50
450
DIP-16
KA3846
Current
500
40
0.5
100
200
DIP-16
KA3882E
Current
500
30
100
200
SO-8
KA7500C
Voltage
300
42
0.25
1000
DIP-16, SO-16
KA7552A
Voltage
600
30
1.5
74
150
DIP-8
KA7553A
Voltage
600
30
1.5
49
150
DIP-8
KA7577
Voltage
208
31
0.5
53
150
DIP-16
ML4823
Voltage
1000
30
80
1100
DIP-16, SO-16
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6
160
140
120
120
100
100
80
80
60
40
40
20
20
60
VIN
IIN
VIN
IIN
Current
Voltage
140
Current
9
VCAP
160
Voltage
180
AC VIN
AC VIN
DC VOUT
FPS
PFC
PFC/PWM
Combo
PMW
Optocoupler
Reference
Optocoupler
Reference
PFC Control
Operating Current
(mA)
Startup Current
(A)
Package
FAN7527B
Discontinuous Mode
60
DIP-8, SOP-8
FAN7528
Discontinuous Mode
2.5
40
DIP-8, SOP-8
KA7524B
Discontinuous Mode
250
DIP-8, SOP-8
KA7525B
Discontinuous Mode
200
DIP-8, SOP-8
KA7526
Discontinuous Mode
300
DIP-8, SOP-8
ML4821
26
600
DIP-18, SOIC-20
FAN4810
5.5
200
DIP-16, SOIC-16
FAN4822
22
700
DIP-14, SOIC-16
Fpwm Over
Fpfc
Operating Current
(mA)
PFC Control
Startup Current
(A)
Package
5.5
49
200
DIP-16, SOIC-16
FAN4803-1
Input Current
Shaping Mode
2.5
50
200
DIP-8, SOIC-8
FAN4803-2
Input Current
Shaping Mode
2.5
50
200
DIP-8, SOIC-8
ML4824-1
16
50
700
DIP-16, SOIC-16
ML4824-2
16
45
700
DIP-16, SOIC-16
ML4826
22
50
700
DIP-20
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7
Optocoupler Solutions
The MICROCOUPLER package platform of optocouplers reduces board space and offers stable CTR up to 125C,
while offering high input to output isolation voltages.
High Current Transfer Ratio, CTR at low IF
Operating Temperature Range, Topr: -40C to +125C
Ultra small packaging low profile 1.2mm
Applicable to Pb-free IR reflow soldering profile: 260C peak
1.2
1
0.8
0.6
0.4
0
-40
BGA Package
MICROCOUPLER
4-Pin DIP Package
0.2
26
40
56
70
110
90
125
Temperature (C)
Shunt
Reference
FOD27XX
Transistor
Optocoupler
FOD27XX
VCC
+
_
To Primary
Comp
From Secondary
Optical Amplifiers
Part
Number
VREF (V)
Tolerance (%)
Isolation (kV)
Package
Operating
Temperature (C)
CTR* (%)
Bandwidth (kHz)
30
FOD2711
1.24
5.0
DIP-8
-40 to +85
100 200
FOD2741
2.5
0.5 2.0
5.0
DIP-8
-25 to +85
100 200
30
FOD2743
2.5
0.5 2.0
5.0
DIP-8
-25 to +85
50 100
50
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8
Preset Output
Voltage (V)
Adj. Output
Adj. Output
Voltage (Min) (V) Voltage (Max) (V)
Tolerance (V)
Max
Current (mA)
Package
FAN4041CI
Adjustable
1.22
12
0.5
30
SOT-23
FAN4041DI
Adjustable
1.22
12
30
SOT-23
FAN431
2.5 Adjustable
2.5
100
TO-92
KA431S
2.5 Adjustable
2.5
37
100
SOT-23F
LM336Bx5
5 Adjustable
15
TO-92
LM336x25
2.5
2.5
37
15
TO-92
LM336x5
5 Adjustable
15
TO-92
LM431A
2.5 Adjustable
2.5
37
100
SOIC-8, TO-92
LM431B
2.5 Adjustable
2.5
37
100
SOIC-8, TO-92
LM431C
2.5 Adjustable
2.5
37
0.5
100
SOIC-8, TO-92
LM431SA
2.5 Adjustable
2.5
37
100
SOT-23F, SOT-89
LM431SB
2.5 Adjustable
2.5
37
100
SOT-23F, SOT-89
LM431SC
2.5 Adjustable
2.5
37
0.5
100
SOT-23F, SOT-89
RC431A
Adjustable
1.24
12
1.5
20
SOT-23, TO-92
TL431A
2.5 Adjustable
2.5
37
100
SOIC-8, TO-92
TL431CP
2.5 Adjustable
2.5
37
100
DIP-8
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9
IGBT
SMPS IGBT
SuperFET
Higher
Switching Frequency
Lower
Lower
Wattage
Higher
TJ = 125C, IF = 13.5A,
di/dt = 90A/s, VR = 400V
Current
Irrm (Stealth)
0
VCE = 100V/div
Irrm (Competitor)
ICE = 5A/div
Improved device efficiency with the improved lower reverse recovery charge (QRR) and reduced Irrm
Reduces switching transistor turn-on losses in hard switched applications
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10
High-Voltage MOSFETs
SuperFET and QFET technologies are high voltage MOSFETs from Fairchild with outstanding low on-resistance and low
gate charge performance, a result of proprietary technology utilizing advanced charge balance mechanisms.
Ultra-low RDS(ON) (0.32), typical
Packages
TO-3P
50
D2-PAK
45
FQP8N60C
RDS(ON) 0.975
Qg
27.0 nC
40
35
30
25
20
15
10
FQP7N60
R DS(ON) 0.80
Qg
29.0 nC
FQP5N50C
RDS(ON) 1.072
18.0 nC
Qg
FQP19N20C
RDS(ON) 0.135
40.5 nC
Qg
FQP11N40C
RDS(ON) 0.43
28.0 nC
Qg
FQP19N20
R DS(ON) 0.12
Qg
31.0 nC
FQP11N40
RDS(ON) 0.38
Qg
27.0 nC
FQP7N80
RDS(ON) 1.20
Qg
40.0 nC
FQP7N80C
RDS(ON) 1.59
27.0 nC
Qg
FQP5N50
RDS(ON) 1.36
Qg
13.0 nC
D-PAK
TO-126
TO-247
FQP18N20V2
R DS(ON) 0.12
Qg
20.0 nC
QFET
QFET C-series
FCP11N60
R DS(ON) 0.32
40.0 nC
Qg
FQP18N50V2
R DS(ON) 0.23
Qg
42.0 nC
QFET V2-series
SuperFET
TO-92
0
200
400
500
600
800
TO-220
Voltage
MOSFET Selection Table
VDSS
Specification
200V
RDS(ON), typ ()
RDS(ON), max ()
8-SOP
QFET
C-Series
V2-Series
FQP19N20
FQP19N20C
FQP18N20V2
0.12
0.135
0.12
SuperFET
0.15
0.017
0.14
31.00
40.50
20.00
13.50
22.50
10.00
400V
FQP11N20
FQP11N40C
RDS(ON), typ ()
0.38
0.43
RDS(ON), max ()
0.48
0.53
27.00
28.00
12.30
15.00
FQP5N50
FQP5N50C
FQP18N50V2
RDS(ON), typ ()
1.36
1.072
0.23
RDS(ON), max ()
1.80
1.40
0.265
13.00
18.00
42.00
500V
6.40
9.70
14.00
FQP7N60
FQP8N60C
FCP11N60
RDS(ON), typ ()
0.8
0.975
0.32
600V
RDS(ON), max ()
1.00
1.2
0.38
29.00
28.00
40.00
14.50
12.00
21.00
800V
FQP7N80
FQP7N80C
RDS(ON), typ ()
1.2
1.59
RDS(ON), max ()
1.5
1.9
40.00
27.00
20.00
10.60
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11
TO-3PF
I2-PAK
I-PAK
8-DIP
TO-264
TO-92L
TO-220F
SOT-223
Low-voltage MOSFETs
Low-voltage MOSFET and Schottky combos
Diodes and rectifiers
Schottky
Bridge
Discrete FLMP
Packaging
Small signal
Zener
Bipolar transistors and JFETs
Low-voltage MOSFET BGAs combine small footprint, low profile, low RDS(ON), and low thermal resistance to effectively
address the needs of space-sensitive, performance-oriented load management and power conversion applications.
For additional information on Fairchilds BGA packaging and product selection, visit www.fairchildsemi/products/
discrete/power_bga.html
Fairchilds patented FLMP packaging eliminates conventional wire-bonds and also provides an extremely low thermal
resistance path between the PCB and the MOSFET die (drain connection). This can greatly improve performance
compared to many other MOSFET packages by reducing both the electrical and the thermal constraints. For additional
information on Fairchilds FLMP packaging and product selection, visit www.fairchildsemi/products/discrete/flmp.html
Package Impedance Comparisons
Package
Description
Ldd (nH)
Lss (nH)
Lgg (nH)
Rd (m)
Rs (m)
Rg (m)
2 x 2.5mm BGA
0.056
0.011
0.032
0.05
0.16
0.79
4 x 3.5mm BGA
0.064
0.006
0.034
0.02
0.06
0.95
5 x 5.5mm BGA
0.048
0.006
0.041
0.01
0.04
0.78
0.000
0.744
0.943
0.002
0.245
2.046
0.000
0.194
0.921
0.002
0.137
2.038
SO-8
0.457
0.901
1.849
0.12
2.04
20.15
1.77
SO-8 Wireless
0.601
0.709
0.932
0.16
0.23
IPAK (TO-251)
2.920
3.490
4.630
0.25
0.74
8.18
DPAK (TO-252)
0.026
3.730
4.870
0.00
0.77
8.21
D2PAK (TO-263)
0.000
7.760
9.840
0.00
0.96
12.59
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12
L100
D103
P6KE150A
Pm = 600W
D101
1N4007
FS1
230V/250mA
9V/100mA output
D201
1
2
3
4
5
3
EGP10D
CONN2
B4B-XH-A
D102
UF4007
R105
10R
0.125W
VCC
DRAIN
D105
VSTR
+ C101
10F
400V
+ C100
10F
400V
R100
FDLL4148
D202
BZX84C9
0.35W
+ C201
220F
25V
VFB
R201
100R
0.125W
fsw=134kHz
GND
GND
3
GND
IC1
FSD210M
R101
L101
+ C104
47F
50V
C103
4.7F
63V
Q1
BC847B
R202
470R
0.125W
CONN1
B2P3-VH
85V-265VAC input
This compact non-isolated flyback solution draws less than 100mW standby power over the whole input voltage range. This example
shows a 9V output system. Here the FSD210 is powered from an auxiliary winding rather than directly from the high voltage bus.
For output voltages of 12V and over, the device may be powered directly from the output winding. A low cost Zener diode circuit
provides the regulation reference.
Less than 100mW standby power
Ideal for applications permanently connected to an AC supply
Overload protection circuit distinguishes between temporary and permanent overload
Device does not shut down during load surge conditions
Inherent short circuit protection
Frequency modulation reduces EMI reduction circuitry
Low cost, compact solution possible
Fairchild Devices
FSD210M
P6KE150A
EGP10D
BZX84C9
UF4007
1N4007
FDLL4148
BC847B
Description
Fairchild Power Switch (0.3A/134kHz)
Transient Voltage Suppressor (600W/150V)
Fast Recovery Diode (1A/200V)
Zener Diode (9V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (1A/1000V)
General Purpose Diode (10mA/100V)
General Purpose Transistor
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13
L100
FS1
230V/250mA
D101
D100
1N4007 1N4007
D103
P6KE150A
D211
EGP10D
5
3
D201
EGP10D
VCC
DRAIN
VSTR
D202
BZX84C5V1
0.35W
VFB
fsw = 134kHz
Q1
BC847B
GND
3
GND
2
GND
IC1
FSD200M
D106
FDLL4148
R101
L101
C103
47nF
63V
+ C104
1F
50V
R201
100R
0.125W
+ C101
10F
400V
C201
220F
25V
+ C100
10F
400V
D102
UF4007
R100
CONN2
B3P-VH
C211
220F
25V
R202
470R
0.125W
CONN1
B2P3-VH
A dual non-isolated flyback is used to generate voltages which are negative with respect to the neutral power line. This is used in
applications where triacs are driven, such as in household appliances. A Zener diode, a bipolar transistor and a diode allow the
negative voltage to be regulated by the FPS. The dual input diode helps to protect against line transients.
Generation of two negative outputs referred to the input line
Useful for applications using triacs
High switching frequency reduces the required inductance
More compact, lower cost core
Frequency modulation reduces EMI reduction circuitry
Split 400V input capacitor and input inductor sufficient in most cases
Fairchild Devices
FSD200M
P6KE150A
EGP10D
BZX84C5V1
UF4007
1N4007
FDLL4148
BC847B
Description
Fairchild Power Switch (0.3A/134kHz)
Transient Voltage Suppressor (600W/150V)
Fast Recovery Diode (1A/200V)
Zener Diode (5.1V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (1A/1000V)
General Purpose Diode (10mA/100V)
General Purpose Transistor
www.fairchildsemi.com/acdc
14
FS101
230V/3A
T1
VOGT EF20
L100
D101
1N4007
R102
100k
2W
C103
2.2nF
1000V
L201
2.7H
D102
1N4007
R101
D103
1N4007
85V-265VAC input
6
Drain
8
VStr
GND
Drain
Drain
+ C102
22F
400V
Vcc
Ipk
+ C101
22F
400V
VFB
+ C201
220F
50V
R103
10R
0.6W
IC1
FSDM0265RN
fsw = 70kHz
+ C202
220F
50V
1
2
3
4
5V/2A output
D202
BZX84C3V9
0.5W
D106
1N4148
2
3
C105
1F
50V
CONN101
B2P3-VH
D105
UF4007
CONN201
B4P-VH
D201
SB540
R104
4.7K
0.6W
L101
C104
100nF
50V
IC2
H11A817A.W
4
R201
120R
0.6W
D104
1N4007
The FSDM0265RN contains a PWM controller and a MOSFET on two different chips. The 650V MOSFET is fully avalanche rated
and tested which leads to increased system reliability. This application shows a cost reduced feedback circuit using a Zener diode.
R104 is used to reduce the current limit. Higher power parts in the green FPS family have a higher current limit and a lower RDS(ON)
than the lower power parts. Using a lower RDS(ON) part increases the efficiency, particularly at low input voltages. So replacing a
low power part with a high power part increases the efficiency but also the current limit. If it were not possible to reduce the current
limit, the flyback transformer would have to be rated at the higher current limit, making it more expensive.
FSDM0265RN has a fully avalanche rated MOSFET
Robust performance under transient conditions
Overload protection circuit distinguishes between temporary and permanent overload
Device does not shut down during load surge conditions
Inherent short circuit protection
Current limit may be lowered using an external resistor
Increased flexibility in choice of range of FPS parts
Fairchild Devices
FSDM0265RN
BZX84C3V9
H11A817A
SB540
UF4007
1N4007
1N4148
Description
Fairchild Power Switch (1.5A/70kHz)
Zener Diode (3.9V)
Transistor Optocoupler
Schottky Diode (5A/40V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (1A/1000V)
General Purpose Diode (10mA/100V)
www.fairchildsemi.com/acdc
15
FS1
230V/1A
TR1
8
12
R1
D2
1N4007
D3
P6KE200
100R
11
D5
BA159
D6
1N4007
D8
1N4148
FL1/VFD
-22V/50mA
4
9
C8
1F
50V
D12
10V
0.5W
C10
33nF
50V
D15
1N4007
C11
22nF
50V
Q4
BC546B
D4
1N4935
-12VA/50mA
R11
560R
Primary 81 turns
Vcc 7 turns
5V 3 turns
3.3V 2 turns
12V 9 turns
22V 11 turns
VFD 2 turns
R10
120R
R101
R2
100R
+ C2
22F
35V
D14
1N4007
L2
2.2mH
0.09A
C5
10F
50V
D17
12V
C14
100nF
50V
C15
10F
16V
D9
1N4148
Vcc
VFB
GND
8
VSTR
DRAIN
GND
C7
4.7F
400V
GND
C6
4.7F
400V
D10
1N4935
0
10
fsw = 134kHz
IC1
FSD210M
FL2/VFD
R3
68R
D1
1N4935
L1
2.2mH
0.09A
C1
2.2nF
Y1
+12VA/50mA
+12V/50mA
C3
100nF
50V
D7
12V
+ C4
10F
16V
0
+3.3V/0.5A
D13
SB140
+ C9
100F
16V
0
L3
FERRITE BEAD
+5V/0.5A
D16
SB140
+ C12
100F
16V
+ C13
100F
16V
10W output
PL3
B2P3-VH
195V-265VAC input
Multiple output flyback converters are used in applications where power is supplied to diverse sub-systems such as drives, tuners,
audio stages and complex processor and logic circuits. Primary side regulation is used in this circuit to reduce the total cost. For this
power level and above it is more cost effective to use four diodes in a full bridge configuration than a single diode with a larger
capacitor. For high current outputs it is recommended to use a Schottky diode on the secondary side.
Primary side regulation reduces system cost
Cross regulation is good, total regulation worse than with an optocoupler solution
Frequency modulation approach minimizes EMI circuitry
Common-mode choke can be replaced by a simple dual capacitor, dual low cost inductor circuit
Overload protection circuit distinguishes between temporary and permanent overload
Device does not shut down during load surge conditions from drive unit
Inherent short circuit protection
Fairchild Devices
FSD210M
BZX84Cxx
P6KE200
SB140
1N4935
1N4937
UF4007
1N4007
1N4148
BC546B
Description
Fairchild Power Switch (0.3A/134kHz)
Zener Diodes (10V, 12V)
Transient Voltage Suppressor (600W/200V)
Schottky Diode (1A/40V)
Fast Recovery Diode (1A/200V)
Fast Recovery Diode (1A/600V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (1A/1000V)
General Purpose Diode (10mA/100V)
General Purpose Transistor
www.fairchildsemi.com/acdc
16
FS101
230V/3A
T1
VOGT EF20
L100
D101
1N4007
R102
100k
2W
C103
2.2nF
1000V
L201
2.7H
D102
1N4007
R101
D103
1N4007
85V-265VAC input
VStr
GND
Drain
8
Drain
Drain
+ C102
22F
400V
Vcc
Ipk
+ C101
22F
400V
VFB
+ C201
220F
50V
R103
10R
0.6W
IC1
FSDM0265RN
fsw = 70kHz
+ C202
220F
50V
1
2
3
4
5V/2A output
D202
BZX84C3V9
0.5W
D106
1N4148
2
3
C105
1F
50V
CONN101
B2P3-VH
D105
UF4007
CONN201
B4P-VH
D201
SB540
R104
4.7K
0.6W
L101
C104
100nF
50V
IC2
H11A817A.W
4
R201
120R
0.6W
D104
1N4007
In this converter, isolation is provided by the transformer and the H11A817A optocoupler. Output accuracy is improved using the
KA431 voltage reference. The values R201, R203, C206, R204 and C104 set the closed loop control parameters and performance.
Using a Schottky diode is a cost-effective method of improving efficiency where needed.
Feedback circuit using KA431 reference and H11A817A optocoupler
More accurate regulation over line, load and temperature than with a Zener diode
Schottky diode used in output stage
Cost-effective means of improving efficiency
Integrated soft start function
Prevents power surges during switch-on time
Fairchild Devices
FSD200M
KA431
H11A817A
SB180
UF4007
1N4007
Description
Fairchild Power Switch (0.3A/134kHz)
2.5V Reference (2.5V)
Transistor Optocoupler
Schottky Diode (1A/80V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (1A/1000V)
www.fairchildsemi.com/acdc
17
11
14
3
C114
630V
R302
20K
0.25W
C309
1nF
25V
R110
S10K275
Q301
FQP13N50C
FAN7527B
R306
10R
0.25W
+ C201
1000F
50V
C210
470pF
1000V
+ C101
220F
450V
R309
6K
0.25W
R307
0.3R
0.6W
D211
EGP20D
D304
8V2
0.5W
VR301
10K
18V/1A
+ C212
1000F
50V
+ C211
1000F
50V
CONN2
B9P-VH
L221
10H
5A
D221
FYPF0545
Lp = 530H
Np/Ns = 0.8
45V/0.01A
+ C202
1000F
50V
L211
10H
5A
C220
470pF
1000V
D303
1N4148
LF100
L201
10H
5A
D201
EGP20D
R318
470K
0.25W
C307
1F MLCC
50V
R305
22K
0.6W
4
3
2
1
BD100
R311
1M
0.25W
C113
630V
C200
470pF
1000V
R308
470K
0.25W
5
6
7
8
12V/2A
+ C222
1000F
50V
+ C221
1000F
50V
1
2
3
4
5
6
7
8
9
T1
EF42 VOGT
D103
1N4937
22
21
C110
250V
D108
1N4007
R108
68K
0.5W
R118
68K
0.5W
20
19
18
C230
470pF
1000V
17
R103
10R
0.25W
FS1
230V/3A
16
15
D231
EGP20K
D10
1N49376
Sync
Vcc
C104
47nF
50V
GND
FB
4
Drain
C107
680pF
1600V
+
C103
47F
50V
D241
FYPF0545
D105
1N4937
C105
3.3nF
50V
R105
470R
0.25W
IC2
H11A817A
4
R201
1K
0.25W
C400
R204
IC3
KA431LZ
+ C232
100F
200V
+ C241
1000F
50V
CONN3
B2P-VH
1
2
8.5V/1A
+ C242
1000F
50V
180W-200W Output
R204
250K
0.25W
R202
1K
0.25W
R203
140V/0.9A
L241
10H
5A
R106
600R
0.25W
195V-265VAC input
+ C231
100F
200V
C240
470pF
1000V
IC1
KA5Q1265RFYDTU
CONN1
B2P3-VH
L231
10H
5A
14
13
BEAD101
FERRITE BEAD
2
C112
630V
T301
VOGT EF25 PFC
6
R301
1M2
0.25W
C305
470nF
630V
C111
630V
D302
EGP30J
C206
39K 100nF
0.25W 100V
High/Low
VR201
30K
R206
4K7
0.25W
www.fairchildsemi.com/acdc
18
Description
Fairchild Power Switch (8A/quasi resonant)
Transition mode PFC controller
High Voltage MOSFET (13A/500V)
Fast Recovery Diode (3A/600V)
Fast Recovery Diode (1A/600V)
Bridge Rectifier (4A/1000V)
Zener Diode (8.2V)
Fairchild Devices
KA431
H11A817A
EGP20D
EGP20K
FYPF0545
1N4007
1N4148
www.fairchildsemi.com/acdc
19
Description
2.5V Reference (2.5V)
Transistor Optocoupler
Fast Recovery Diode (1A/200V)
Fast Recovery Diode (1A/600V)
Fast Recovery Diode (5A/45V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (10mA/100V)
T1
1
6
D102
UF4007
5
R103
22R
0.6W
DF10M
BR101
10
R105
2.2k
0.6W
0V
IC2
H11A817A
4
3
+ C103
10F
50V
85V-265VAC input
L4
56H
0V
C104
33F
50V
Primary 80 turns
Vcc 14 turns
5V 6 turns
3.3V 4 turns
6.6V 8 turns
12V 14 turns
C300
250V
C9
100nF
63V
0V
R202
1K
0.6W
2.5V
C5
100nF
63V
0V
0V
VIN
VOUT
0V
0V
R201
220R
0.6W
VOUT
3.3V/1.2A
(incl 1.2V load)
+ C14
220F
16V
IC4 0V
FAN1112D
+ C16
2200F
16V
0V
D13
SB330
CONN1
B2P3-VH
VIN
C2
100nF
63V
C110
275V
FS1
230V/3A
0V
IC5
FAN1616AS25
1
3
5V/1.2A
(incl 2.5V load)
+ C11
220F
16V
+ C12
2200F
16V
D12
SB360
VFB
L3
56H
0V
1.2V
C10
100nF
63V
IC1
FSDM0265RN
Vcc
6.6V/0.7A
+ C7
1000F
16V
D14
SB360
D103
1N4148
Drain
VStr
GND
Drain
Drain
R110
T3
0V
0V
ILim
~ -
+ C101
47F
400V
~ +
12V/100mA
+ C15
47F
25V
D15
SB180
GND
GND
C102
10nF
1000V
R102
10k
2W
R204
1.2K
0.6W
C206
100nF
100V
R203
2.2K
0.6W
0V
16W output
R205
5.6K
0.6W
IC3
KA431LZ
0V
The isolated, multiple output application shown is suited to applications requiring all of the common logic supply voltages: 5V, 3.3V,
2.5V and 1.2V. The flyback architecture is easily expandable: two additional outputs at 12V and 6.6V are shown in this application.
The design is scalable to higher power levels by changing the size of the FPS device and the transformer. The FSDM0265RN uses
current mode control which provides excellent response to line and load transient conditions. The flexible overload protection can
distinguish between a temporary current surge and a longer term overload condition. The over current latch is a current limit which
is active even during the blanking time. This provides additional system robustness against a secondary diode short circuit condition.
FSDM0265RN has a fully avalanche rated MOSFET with overcurrent latch
Robust performance under transient conditions
Device switches off if there is a secondary diode short
Overload protection circuit distinguishes between temporary and permanent overload
Device does not shut down during load surge conditions
Inherent short circuit protection
Current limit may be lowered using an external resistor
Increased flexibility in choice of range of FPS parts
Fairchild Devices
FSDM0265RN
FAN1112D
FAN1616AS25
H11A817A
KA431
DF10M
Description
Fairchild Power Switch (1.5A/70kHz)
Voltage Regulator (1.2V/1A)
Voltage Regulator (2.5A/0.5A)
Transistor Optocoupler
2.5V Reference (2.5V)
Bridge Rectifier
Fairchild Devices
SB180
SB330
SB360
UF4007
1N4148
Description
Schottky Diode (1A/80V)
Schottky Diode (3A/30V)
Schottky Diode (3A/60V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (10mA/100V)
www.fairchildsemi.com/acdc
20
Lp = 520H EER3016
T1:EER 3016
DB101
2KBP06
+ 2
+ C103
100F
400V
R102
40K
1W
C104
100F
400V
D201
MBRF10100
12V
C201
1000F
25V
R206
56K
2W
L201
10
+ C202
1000F
25V
4-
R105
40K
1W
D101
UF4007
40W output
3
C102
R104
5R
220nF
275VAC
6
5
4
LF101:23mH
R101
C101
ZD101
22V
220nF
275VAC
Vstr
Drain
NC
GND
1
5
+ C105
22F
50V
F101
FUSE
L202
5V
C203
1000F
10V
C204
1000F
10V
Vfb
C301
Vcc
IC101
FSDM07652R
560K/1W
RT101
D202
MBRF1045
D102
1N4148
4.7nF
YCAP
C106
47nF
50V
R201
1K
IC301
H11A817A
Primary 36 turns
Vcc 8 turns
5V 3 turns
12V 7 turns
R204
5.6K
R202
1.2K
R203
10K
C205
47nF
50V
IC201
KA431
R205
5.6K
85V-265VAC Input
CONN1
B2P3-VH
This shows a higher power isolated flyback application, sharing the same features as many of the lower power applications. A
lower inductance value is used to ensure that the associated leakage inductance is also kept low in this application, remembering
that snubber losses are proportional to the leakage inductance and to the square of the current.
FPS containing PWM IC with co-packaged MOSFET solution is very robust and improves system reliability
Fully avalanche rated switch
Over current protection for secondary diode short circuit
Over voltage protection
Current mode control gives excellent line and load regulation
Better regulation
Overload protection distinguishes between temporary and permanent overload
Internal soft start reduces inrush current and output overshoot on turn on
Fairchild Devices
FSDM07652R
H11A817A
KA431
1N4007
1N4148
KBP06M
Description
Fairchild Power Switch (2.5A/70kHz)
Optocoupler
2.5V Reference (2.5V)
General Purpose Diode (1A/1000V)
General Purpose Diode (10mA/100V)
Bridge Rectifier Diode (1.5A/600V)
www.fairchildsemi.com/acdc
21
D1
D2
D3
1N4007
1N4007
1N4007
R102
33k
1W
R121
150k
1W
C102
10nF
1000V
UF4007
R122
150k
1W
C203
1000F
50V
D202
EGP20D
2
3
R126
4.7K
0.25W
R105
110k
0.6W
C202
220F
50V
CONN2
B2P-VH
1
2
R103
10R
0.6W
Q1
SGF5N150UFTU
EF35
R206
0R
0.6W
CONN3
B2P-VH
R207
N.C.
0.6W
1
2
D103
R201
1K8
0.6W
GND
R123
10K
0.25W
OUT
VREF
C206
100nF
25V
RT/CT
R203
39K
0.6W
R107
110k
0.6W
R205
1K5
0.6W
IC2
H11A817A.W
C122
1F
50V
C123
1nF
25V
R127
330
0.25W
R128
0.8R
2W
C104
47nF
63V
IC3
C21
5.6nF
25V
R204
13K
0.6W
R202
1K8
0.6W
IC1
FAN7554
IS
+ C103
22F
50V
1N4148
FB
C106
47F
400V
C201
1000F
50V
10
9
8
R106
110k
0.6W
R125
22
0.25W
C105
47F
400V
R104
110k
0.6W
1N4007
VCC
D6
1N4007
SS
D5
1N4007
24V/1A output
L201 22H
14
13
12
D4
D201
EGP20D
T1
1
D102
KA431LZ
1
2
3
4
3 phase input
CONN1
B4P-VH
This inventive flyback solution uses a cost-effective 1500V IGBT as the main switching element, offering a more robust design. The
alternative option for the switch would be a MOSFET with a rated voltage exceeding 1000V, which is a more expensive solution. The
FAN7554 PWM controller provides the PWM regulation. Frequency compensation comes from the standard KA431
reference circuit.
Flyback converter with cost-effective 1500V IGBT
Ensures high robustness against external voltage transients at a reasonable cost
Complete, tested sub-system solution from Fairchild's Global Power Resource with test circuit data
Fairchild Semiconductor offers all semiconductor components in the circuit
Efficiency exceeds 78% for 24W output, 600V input, 20kHz switching frequency
Efficiency exceeds 74% for 24W output, 600V input 40kHz switching frequency
IGBT temperature rises less than 40C in test circuit
Fairchild Devices
SGF5N150UFTU
FAN7554
EGP20D
H11A817A.W
KA431LZ
1N4007
UF4007
1N4148
Description
1500V, 5A IGBT
PWM Controller
Fast Recovery Diode (1A/200V)
Transistor Optocoupler
2.5V Reference (2.5V)
Diode (1A/1000V)
Fast Recovery Diode (1A/1000V)
General Purpose Diode (10mA/100V
www.fairchildsemi.com/acdc
22
Design Ideas
250W to 450W Desktop PC Forward Switch Mode Power Supply
Boost Diode
Rectifier
PFC
(Power
Factor
Correction)
Transformer
PWM
(Pulse Width
Modulator)
Optocoupler
Suggested Products
Bridge Rectifier
2KBP10M
PFC IC
ML4821
PFC MOSFET
FCP20N60
Boost Diode
PWM IC
FFP05U60DN
KA384X
KA3525
PWM MOSFET
FQP8N80C
Rectifier
H11A817
MOC819
GBU4M
FAN4810
FQP18N50V2
RHRP860
FQP9N90C
12V FFPF10U20DN
GBU6M
FAN4822
FDH27N50
FFP10U60DN
FQA10N80C
12V FFAF10U20DN
FCP11N60
IRL9R860
FQA11N90
KBL10
5V FYAF3004DN
3.3V FYP1504DN
3.3V FYP2004DN
3.3V FYAF3004DN
www.fairchildsemi.com/acdc
23
Optocoupler
12V FPF06U20DN
Design Ideas
500W Telecom/Server Double Switch Forward Switch Mode Power Supply
Boost Diode
PWM MOSFET
Synch. Rectifier
PFC
(Power
Factor
Correction)
PFC MOSFET
Synch. Rectifier
PWM MOSFET
Optocoupler
Suggested Products
Bridge Rectifier
2KBP10M
PFC IC
ML4821
PFC MOSFET
FQA24N50
Boost Diode
ISL9R860
PWM MOSFET
Synch. Rectifier
FQH18NH50V2
FDP060AN08A0
H11A817
MOC819
GBU4M
FAN4810
FCP11N60
IRL9R1560
FQA24N50
FDP047AN08A0
GBU6M
FAN4822
FDH44N50
RHRP860
FQH27N50
FDP3652
FQH44N50
FDP3632
KBL10
RHRP1560
FCP11N60
Optocoupler
FQP90N10V2
FCP20N60
www.fairchildsemi.com/acdc
24
Design Ideas
500W Telecom/Server ZVS Phase-Shift Full Bridge Switch Mode Power Supply
Boost Diode
PWM MOSFET
Synch. Rectifier
PFC
(Power
Factor
Correction)
PFC MOSFET
Synch. Rectifier
PWM MOSFET
Optocoupler
Suggested Products
Bridge Rectifier
2KBP10M
PFC IC
ML4821
PFC MOSFET
FQA24N50
Boost Diode
PWM MOSFET
ISL9R860
FQH18N50V2
Synch. Rectifier
H11A817
MOC819
GBU4M
FAN4810
FCP11N60
IRL9R1560
FQA24N50
FDP047AN08A0
GBU6M
FAN4822
FCP20N60
RHRP860
FDH27N50
FDP3652
FDH44N50
RHRP1560
FDH44N50
FDP3632
FCP11N60
FQP90N10V2
KBL10
FCP20N60
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25
Optocoupler
FDP060AN08A0
System Specifications
Once the initial parameters of the power supply are known,
the design can begin. These parameters include the min and
max input voltage, input frequency, maximum output power,
and estimated efficiency. From this, the initial system
specifications can be calculated. The maximum input power
can be determined by PIN = PO/Eff.
The bulk capacitor can be estimated as 2-3F per watt of
input power for universal input range (85-265VRMS) and
1F per watt of input power from European input range
(195V-265VRMS).
using the cross sectional area of the core (Ae) and the
saturation flux density (Bsat) which can be extracted from the
B-H curves on the manufacturers datasheet. The turns ratio
and resultant number of secondary turns for the transformer
can then be found. Once the number of turn on the primary
side is determined, the gap length of the core is calculated
followed by the calculation of the wire diameter for each
winding to make the transformer design is complete.
Output
In its most basic form, the output structure of a flyback
converter typically consists of a series rectifier diode and
output capacitor placed in parallel with the output. There
may be additional LC networks following this configuration
for filtering purposes in the event that the ripple current
specifications of the output capacitor cannot be met.
To determine the output rectifier diode, the maximum
reverse recovery voltage (VRRM) and the RMS current of the
diode must be calculated. With that, a diode can be chosen
from Fairchilds diode selection guide.
Snubber
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26
REV. 0.0.5/05
When the power factor is not equal to 1, the current waveform does not follow the voltage waveform. This results not
only in power losses, but may also cause harmonics that
travel down the neutral line and disrupt other devices connected to the line. The closer the power factor is to 1, the
closer the current harmonics will be to zero since all the
power is contained in the fundamental frequency.
Total Power
Apparent Power
(S) = Volt Amperes = I2Z
Reactive Power
(Q) = vars = (XL XC) | 2
Real Power
(P) = Watts = (I2R)
Irms(1)
cos = Kd K
Irms
5/05
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L = 500H
RG = 25
Turn-On Losses
FGH20N6S2D
PNP
Collector
Modulation
NPN
Gate
IGBT
Gate
Rshorting
Body Region
Emitter
Emitter
VDD = 390V
5/05
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29
1
101
150C
25C
100
-55C
NOTE
1. VDS = 40V
2. 250s Pulse Test
10-1
4
6
8
VGS, Gate-Source Voltage (V)
10
GFS
(di/dt) Ciss
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30
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31
Notes
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32
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