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INDEX
4.11
4.11.1
PURPOSE ................................................................................................................2
4.11.2
GENERAL ................................................................................................................2
4.11.3
4.11.4
TAG REGISTERS...................................................................................................22
4.11.6
4.11.7
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Section: C
SCOPE OF WORK
Part II 4.11 ENGINEERING DATA MANAGEMENT
4.11
4.11.1
PURPOSE
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This Chapter outlines the requirements for engineering design tools and data
management for the whole duration of the PROJECT.
Should conflicts or inconsistencies be discovered by CONTRACTOR between
this Chapter and other specifications and requirements of the SCOPE OF WORK
or the PROJECT DOCUMENTATION, CONTRACTOR shall advise OWNER in a
timely manner, in writing. OWNER shall promptly, and formally instruct
CONTRACTOR how to proceed, and CONTRACTOR shall comply with
OWNERs instruction (refer to Section C Part II Chapter 23.0
ADMINISTRATION INSTRUCTIONS).
4.11.2
GENERAL
CONTRACTOR shall nominate a Project Information Manager (or equivalent
position) to coordinate CONTRACTORs information systems set-up, data
collection and HANDOVER tasks.
The required data shall be formatted, prepared and delivered in accordance with
OWNERs requirements as detailed in the overall architecture and P-EDMS
Books 2 & 3 provided in the attachments 4.11-C, 4.11-D and 4.11-E of this
Chapter. In case of any deviation, CONTRACTOR shall comply with concession
request procedure as per Section C - Part II - Chapter 23.0 ADMINISTRATION
INSTRUCTIONS.
CONTRACTOR is responsible for the receipt, review and integration of the data
produced by the SUB-CONTRACTORS and VENDORS into its design systems
and registers.
Data held in CONTRACTORs intelligent design systems shall be provided to
OWNER, as specified in this Chapter.
OWNER reserves its right to update the databases requirements before
COMMENCEMENT DATE. In that case, CONTRACTOR shall not be entitled to
any additional cost or EXTENSION OF TIME.
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Section: C
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Part II 4.11 ENGINEERING DATA MANAGEMENT
4.11.3
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List
of
OWNER
approved
deviations
from
PROJECT
DOCUMENTATION and approved customisations applied to the
database from the delivery of the FEED data to the PROVISIONAL
ACCEPTANCE.
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Part II 4.11 ENGINEERING DATA MANAGEMENT
4.11.4
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CONTRACTOR shall use the latest released versions of such CAD systems with
applicable tested patches if any, at commencement of the WORK.
CONTRACTOR shall seek prior approval from OWNER for actual versions and
patch releases to be used in the PROJECT.
CONTRACTOR shall use the compatible version of Oracle database for all
engineering design tools except for SP3D that will be using MSSQL.
CONTRACTOR shall follow INTERGRAPH recommendations for hardware and
sofware requirements for the SmartPlant tools suite.
CONTRACTOR shall use the SPPID, SPI, SPEL and SP3D seed files provided
by OWNER to standardise the software across the whole RAPID PROJECT.
The system hierarchy, Plant Breakdown Structure (PBS), for Intergraph
SmartPlant tools shall be created in accordance with GOOD ENGINEERING
PRACTICES but must comply with the RAPID PROJECTs overall structure using
3 levels. First level shall be designated for plant, second level is designated for
functional area and third/lowest level is designated for functional unit.
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Project Procedure
Numbering;
Project Specification
Specification;
Equipment
and
Instrument
Material
Identification
Identification
and
and
Numbering
The reference data (rules, formats, symbols & labels, catalogs, libraries);
The properties.
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CONTRACTOR shall fill in all applicable attributes to the fullest extent for all P&ID
components, such as pipe runs, equipment, inline instruments. This is to ensure
that OWNER receives the complete and meaningful P&ID data in SmartPlant
P&ID format. CONTRACTOR is required to submit a complete list of properties
that will be filled in when creating the P&IDs.
CONTRACTOR shall ensure that P&ID instrument tags associate with and
correspond to the appropriate instrument loops. This is a firm requirement of
OWNER and will be strictly enforced.
CONTRACTOR shall follow the requirement defined in the PROJECT
SPECIFICATION for tag naming conventions regarding P&ID instrument tags,
instrument loop tags, EQUIPMENT tags, and line tags. Tag numbers must be
entered identically within tag indexes and 3D model to ensure traceability across
all applications.
CONTRACTOR shall follow GOOD ENGINEERING PRACTICES for
implementing P&ID face value information, such as labels, annotations,
descriptions, notes, sizes, as detailed in the standards.
CONTRACTOR shall ensure that, where applicable, all process LICENSOR
PFDs and P&IDs are submitted in SmartPlant P&ID format.
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4.11.4.2
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CONTRACTOR shall use the same service description on the instrument data
sheets as the control system point description. Standard abbreviations shall apply
in accordance with Section C - SCOPE OF WORK and PROJECT
SPECIFICATION.
CONTRACTOR shall use all border file templates, title blocks for the various
instrumentation documents, and reports in accordance with PROJECT
SPECIFICATION. CONTRACTOR shall customise all the instrument specification
sheets to meet OWNERs instrument data sheet standard. CONTRACTOR shall
obtain such instrument data sheets standards from OWNER so as to avoid
reproducing them. If the instrument data sheet standards are not available, the
default templates in SmartPlant Instrumentation are to be used. In case of any
deviation to these standards, CONTRACTOR shall comply with the concession
request procedure described in Section C - Part II - Chapter 23.0
ADMINISTRATION INSTRUCTIONS.
CONTRACTOR shall utilise the SPI seed file as provided by OWNER for the
creation of all instrumentations.
CONTRACTOR shall not make changes to the seed file without documenting the
change and getting approval from OWNER, in compliance with the concession
request procedure described in Section C - Part II - Chapter 23.0
ADMINISTRATION INSTRUCTIONS. Any changes on the seed file shall be
synchronised with OWNER.
CONTRACTOR shall follow the GOOD ENGINEERING PRACTICES for setting
up SmartPlant Instrumentation consistency rules.
CONTRACTOR shall resolve or approve all design inconsistencies including the
CONTRACTORs inter-discipline data inconsistencies used in the SmartPlant
Instrumentation as part of their normal work process. CONTRACTOR shall
conduct periodically database quality checks, during engineering development, to
ensure that CONTRACTORs inter-discipline engineering data is consistent
between each deliverable.
CONTRACTOR will populate the SmartPlant Instrumentation data, and include all
the various available modules such as index, instrument specifications, wiring,
loop drawing, hook-up, as defined in Attachment 4.11-A Deliverables and
authoring tools, and in accordance with PROJECT DOCUMENTATION. All
spare capacity such as free terminals and wires to be registered, not just those
used by the development.
CONTRACTOR shall generate from SPI instrumentation deliverables in
accordance with Attachment 4.11-A Deliverables and authoring tools. Any
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Part II 4.11 ENGINEERING DATA MANAGEMENT
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Document specifying
SPECIFICATION.
all
approved
deviations
from
PROJECT
Such electronic deliverables will be made available on the DVD media including
an index for the content contained on the DVD.
4.11.4.3
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CONTRACTOR shall use the electrical reference database and the reference
data (such as symbols, schematic blocks, report templates) from the seed files
provided by OWNER.
CONTRACTOR shall use SmartPlant Electrical default font (Arial) for
deliverables.
Load schedules;
Load balance;
Switchgear schedules;
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INVITATION TO BID
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Section: C
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Part II 4.11 ENGINEERING DATA MANAGEMENT
4.11.4.4
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SMARTPLANT 3D (SP3D)
CONTRACTOR shall use SmartPlant 3D software for the creation and
management of the 3D model deliverables.
SmartPlant 3D Catalog (Reference Data) name shall be the PROJECT name with
the appendix _Catalog. The SmartPlant 3D Catalog shall be created or checked
and reviewed in compliance with PROJECT SECIFICATION, on process, piping,
civil/structural, electrical & instrumentation. Dimensional tolerances must be
specified, for example main structure +/- 10 mm, piping +/- 50 mm, field
EQUIPMENT +/- 250 mm.
CONTRACTOR shall use GOOD ENGINEERING PRACTICES to determine
additional attribute requirements for components such as EQUIPMENT and pipe
runs.
CONTRACTOR shall follow GOOD ENGINEERING PRACTICES for setting up
SmartPlant 3D consistency rules.
CONTRACTOR shall resolve or approve all design inconsistencies including the
inter-discipline data inconsistencies used in the SmartPlant Instrumentation as
part of their normal work process. CONTRACTOR shall conduct database quality
checks periodically throughout the PROJECT to ensure that inter-discipline
engineering data is consistent between each deliverable.
The SmartPlant 3D reference data shall be customised in accordance PROJECT
SPECIFICATION. This may include components such as piping MATERIAL
classes, piping commodity data, instrument data, specialty data, tap data, piping
assemblies. CONTRACTOR shall follow naming conventions and standards
defined in Section C - SCOPE OF WORK and in PROJECT SPECIFICATION for
piping MATERIALS classes. These piping MATERIAL classes and all associated
files shall be delivered to OWNER in a loadable format.
In addition, any reference data files in relation to components such as electrical
cable trays, ducting, steel structures, civil works, hangers & supports shall be
delivered to OWNER in loadable formats to enable bulk loading to the source
application. Once loaded they shall be void of errors or missing information.
CONTRACTOR shall be responsible to correct such errors or missing information
and must amend and re-submit the files until approved by OWNER.
CONTRACTOR shall maintain an up-to-date record of all modifications made to
the catalog which shall be accessible to OWNER.
CONTRACTOR shall report to OWNER each addition made to the catalog.
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INVITATION TO BID
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SolidEdge files;
Symbol 2D files;
Ortho drawings;
Reports.
Secondary Archive:
ZIP file MSSQL/Oracle server database backup files for site, site schema,
plant model, catalog, and catalog schema;
All MS Excel catalog bulk load files for all disciplines. It is mandatory that
these files reflect hundred (100) percent of the catalog database (such that
the entire catalog contents can be recreated by bulk loading these files).
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General:
Piping:
4.11.4.5
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Part II 4.11 ENGINEERING DATA MANAGEMENT
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location, totally independent of the office network. The software will support a
modular approach to additional functionality.
The SmartPlant Review visualisation environment is for interactively reviewing
designs and identifying problems graphically. Real-time, high-resolution dynamic
navigation enables a variety of 3D motions, including:
Walk-throughs;
Fly-throughs;
Fly-arounds ;
Encircle an object;
Access associated project data by moving the mouse over objects in the view.
Include the following abilities:
Associate tags or markers with objects, and save the view for later recall;
Measure and display the minimum distances between any two objects;
Attach external data file to any object. External data files include but are not
limited to:
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Part II 4.11 ENGINEERING DATA MANAGEMENT
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The software will support a basic viewer and a modular approach to adding
functionality. Add-on modules will include:
Collaboration module that allows multiple users to view and interrogate the
model simultaneously.
Point Cloud Integrator module for the display of existing condition data
captured from laser scanners.
Simulation and visual effects for creating animations and motion studies.
Deliverables
Deliverables will include:
4.11.4.6
Constructability plans;
2D CAD DRAWINGS
CONTRACTOR shall use Smartsketch for the creation and management of any
2D CAD drawing types that are not covered by the other SmartPlant suite of
tools. Such drawings may include, but are not limited to, plot plans, layouts,
EQUIPMENT details, mounting details, cable tray reports.
CONTRACTOR shall follow the GOOD ENGINEERING PRACTICES for setting
up the drawing environment, including directory structures, file naming
conventions, and the location of symbol libraries and other reference data.
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Part II 4.11 ENGINEERING DATA MANAGEMENT
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Border templates and title blocks for the 2D CAD drawings are required to be
customised by CONTRACTOR to match OWNERs border standards, which
CONTRACTOR shall obtain from OWNER, so as to avoid reproducing them
before any WORK begins.
CONTRACTOR shall follow CAD drafting in accordance with PROJECT
SPECIFICATION, including standard such as fonts, line styles, hatching styles
when creating 2D CAD drawings with SmartSketch.
Deliverables
CONTRACTOR shall provide a back-up of all drawing native files, including any
associated reference data (such as symbols, drawing templates, report
templates) and any linked files (such as office documents, images)
The above electronic deliverables must be made available on DVD or CD media
with an index of contents.
4.11.5
TAG REGISTERS
CONTRACTOR shall deliver to OWNER the following listed tag and EQUIPMENT
registers for loading into P-EDMS on rare and unusual cases where the tag is not
registered in the Intergraph SmartPlant design tools, as well as in cases where
the required properties are not provided in the CONTRACTOR Intergraph
SmartPlant design tools:
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Part II 4.11 ENGINEERING DATA MANAGEMENT
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4.11.6
4.11.7
Complete; and,
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CONTRACTOR as part of its QA/QC programs shall ensure that cross application
data validation is carried out and reports extracted and submitted to ensure cross
application data consistency. Exception reports are to be submitted to OWNER
for information, review and/or approval where required. These consistency
reports shall be produced using automated processes without manual
intervention to update the reports. OWNER reserves its right to inspect and
approve the consistency and exception reporting processes.
CONTRACTORs Quality Assurance program requirement shall address specific
practices, resources and sequence of activities relevant to management and
control of the whole documentation of the PROJECT. CONTRACTOR shall refer
to the details stated in Section C - Part II Chapter 14.0 QUALITY
MANAGEMENT REQUIREMENTS.
END OF CHAPTER
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Equipment Datasheet
Process Flow Diagram
P&ID
Line List/Line Designation Table
Master Equipment List
Instrument Index I/O List
Hook-Up Drawings
Instrument Loop Drawings
Wiring Diagrams
Instrument Process Data Sheet
Instrument Data Sheet
Dimensional Data Sheet
Cable Schedule
Excel format
SmartPlant P&ID
SmartPlant P&ID
SmartPlant P&ID
SmartPlant P&ID
SmartPlant Instrumentation
SmartPlant Instrumentation
SmartPlant Instrumentation
SmartPlant Instrumentation
SmartPlant Instrumentation (optional)
SmartPlant Instrumentation
SmartPlant Instrumentation
SmartPlant Instrumentation and SmartPlant
Electrical
Junction Box Schedule
SmartPlant Instrumentation
Calculation Sheet
SmartPlant Instrumentation (optional)
Electrical Consumer List
SmartPlant Electrical
Load Schedules
SmartPlant Electrical
Load Balance
SmartPlant Electrical
Switchgear Schedules
SmartPlant Electrical
Electrical Equipment List
SmartPlant Electrical
ISO Drawings
SmartPlant 3D
Ortho Drawings
SmartPlant 3D
All other 2D CAD drawings (Foundation, SmartSketch or AutoCAD or Microstation
Plot Plants, Mounting details, Cable Tray
reports,
Mechanical
Layouts,
Architectural, Site Layout, etc.)
CONTRACTOR shall submit a concession request to OWNER for approval in
case of documents and drawings which cannot be produced using SmartPlant
tools (refer to Section C Part II Chapter 23.0 ADMINISTRATION
INSTRUCTION for further information on concession request).
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All process and utility piping including all piping components, all welds to be
included. Shop and field welds to be distinguished by separate symbols.
Nozzles to be shown with nozzle number as on P&ID;
Underground piping;
Pipe supports;
Jacketed pipes;
Insulation outline;
Instrumentation:
The following instrumentation components shall be modeled:
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EQUIPMENT:
EQUIPMENt models should be kept as simple as possible, while still showing a
reasonable representation of the EQUIPMENT for presentation and interference
detection. EQUIPMENT parametric shall be used whenever possible.
Equipment envelops.
Site: terrain;
Drainage and sewerage: routing outline and level, drips, manhole, catch
basin, and pits;
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Stanchion: outline;
Underground cable duct: routing, outline, and top and bottom level
trenches;
Electrical:
Outline for electrical motors, lighting fixtures, junction boxes, cable routes
(such as trays and trenches), local control station, local panel, lighting
panel, cable routing nodes and socket outlets, CCTV;
Fire ring main routing, hydrants, block valves, fixed water monitors, and
hose reels;
Miscellaneous:
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