Technologie

Drries
Droop + Rein
Scharmann

Boring Turning Milling

Concepts and Performance

Our
Philosophy
Talk to us about your production require-

Complete Machining

ments. Discuss specification, performance, tolerance requirements and

speed. Detail your expectations regarding

output and efficiency.

Boring
Rough Boring

Twin head Boring

Semi Finish boring

Listening is our strength.

Finish boring

We sell proven technological solutions

rather than products from a catalogue.
With our large range of machining
technology, we have your specific

Listening is
o u r s t re n g t h .

Drilling
Solid drilling

production requirements in mind rather

Core drilling

than our own machine range.

Gun drilling
Reaming

Co-engineering means working closely

Tapping

together wih you our customer.

Multi spindle drilling

This starts at the planning phase.

Machine building starts in the mind.
Your success is important for our
future.

Machine
building starts
in the mind.

Only when you have a good

End milling
Circular milling

have a place in tomorrows market.

a step ahead.

Face Milling
Side and face milling

return-on-investment, can we both

Our performance takes you

Milling

Rough milling

Our concepts
t a k e y o u f u r t h e r.

Semi Finish milling

Finish milling

Turning
Internal / External
turning

Our
Competence
For decades DS Technologie products

have been employed on many different

applications world-wide.

Drries
Vertical Machining Centers
VCE, VC, VC-V

We have developed a level of know-how

which is state of the art in many areas.

DS Technologie machine tools are used

to solve the most demanding machining

tasks efficiently and to the highest
standards in terms of accuracy.
This is true for important industry
sectors such as:
Transportation
From automobiles to railways

Droop +Rein
Portal Machining Centers
FOGS, T/TF, MODIMILL

Aerospace
From landing gear to airframe structures
Energy
From turbine generators to valves and
compressors
General Engineering
From printing press side walls to machine
tool structures
and our Service support which will

Scharmann
Horizontal Machining Centers
ECOCUT, SOLON, ALPHA

not leave you wanting in times of need.

We know that down time costs money.

DS Aircraft
Machining Centers
ECOSPEED, Sprint Z3, ECOMILL

D S Te c h n o l o g i e
in
The products of Drries,

Aerospace

Droop + Rein, Scharmann

and Berthiez have a long

tradition in the Aircraft and

Aerospace industries.
The leading manufacturers

in the aerospace industry

are our customers and partners.

Together we are developing solutions for specific production

In applying our know-how,

production methods and

experience, our goal is to provide

our customers with the highest

requirements and co-operating

levels of efficiency, reliability and

in partnership in the quest for

profitability.

increased efficiency.

Drries
Machining a booster section
Drries
VCE 2000 /140 MC, machining
engine cases at the Swedish
engine manufacturer Volvo.

Berthiez
Grinding, turning and milling
for the production and repair of
aircraft high pressure turbine
housings on a RVM 125.
All tools and grinding wheels are
changed automatically.

of the European Ariane rocket.

Droop + Rein
Portal machining center with
7 controlled axes for the machining
of large aircraft landing gear.
Droop + Rein
6 spindle gantry machine for
machining landing gears.
The machine has two work areas
allowing machining and set-up

Aircraft

at the same time.

Machining center ECOSPEED with the

Automatic tool and head change

new innovative patented machining

in addition to 22 CNC controlled

head. Sprint Z3 eliminating the need for

axes are achieved via the Fidia

slip rings and rotary couplings.

M 30 control.

Acceleration rates of 1 G in all axis with

spindle capabilities of 75 / 80 kW and
24,000 / 30,000 rpm provide for high
power, high speed 5axis machining.
The high dynamics of the ECOSPEED
machine more than meets the requirements for the demanding machining
tasks of the aerospace industry.
EADS Augsburg Germany are one of the
successful users of ECOSPEED.

D S Te c h n o l o g i e
in

Power
Production and supply of electrical

power is the fundamental basis of our

industrialised society. In this field, we
supply to the leading manufacturers

throughout the world, high tech solu-

tions to produce a wide range of components including pumps, valves, electric motors, compressors, turbine
generators and many more.
The power generation industry
demands machine tools capable of
heavy metal removal. high accuracy
and first class reliability.
As well as fulfilling this criteria, the
products of Drries, Droop + Rein,

Scharmann and Berthiez have provided

Scharmann

many innovative and efficient con-

Scharmann

5 axis machining of

cepts. This has been achieved in many

Complete machining

turbine components.

cases with close co-operation with our

(including hard turning)

customers.

of drill bits on a

The power generation industry is one

SOLON 2 DBF / DHT.

of our core areas of activity.

The traditional grinding

operation is eliminated
by hard turning.

Scharmann
Complete machining of pump
housings for installation in chemical
and oil industries with an FMS
consisting of 2 ECOCUT 1 Z
machining centres.

Scharmann
5-axis machining of turbo-charger
components on ECOCUT 1 Z
with trunion device,
(ABB Baden, Schweiz).

r Industry
Drries
Machining of large turbine
components (Turning of high
pressure casing) on a Drries
turning machine model
Contumat 3
Drries
Complete machining of an
electric motor housing in
2 set-ups including turning,
milling and drilling.

Drries
A machine configured for turning, milling and drilling of valve blocks.

D S Te c h n o l o g i e
in
The twentieth century is the

Automotive I
century of mobility. Railroad, auto-

motive and shipping ensure this

mobility along with aircraft.

In all these sectors, DS Technologie

machine tools and technologies are

applied. The range of application is

enormous and takes in all

DS Technologies product range.

Typical components produced are,

Our products are in operation

throughout the world with leading

manufacturers of transport vehicles
and vehicle components.

railway wheels, landing gear,

large gear boxes and structures for
earth mowing equipment, large
diesels engines and die tools for
automobile body panels.
In all cases, we supply market
leading technology which provides
our customers with the highest
Drries

possible levels of productivity.

Turning a railway wheel

on a machine configured
with two heads.

Scharmann
The complete machining of earth moving equipment
sub-frames on an ECOCUT 2 Z / T 1600 with the
feature of automatic angular milling head change
(Yichun Eng. China)

Scharmann
Machining tractor
gearboxes on an FMS
comprising of 8 SOLON
horizontal machining
centres. Customer
New Holland Tractor
Antwerp, Belgium.

Scharmann
Complete machining of crane beams and
frames with ECOCUT 2 XZ.
Customer, Mannesmann Demag Zweibrcken.

ndustry
Droop + Rein

Superior surface finish

and accuracy results from

the combination

Droop + Rein

of machine, CNC

Finish milling the form in die blocks

and tool.

for automotive body panels.

Gantry type high speed machining
centre with integrated pallet changing
system installed in the toolroom
at BMW, Dingolfing.
Droop + Rein
FMS considering of two
portal machining centers
for high speed machining
of draw dies for customer
Schuler-Werkzeuge GmbH,
Gppingen.

Droop + Rein
The new MODIMILL series complements
the FOGS series for smaller size.
A flexible machining centre, equipped
with a rotary table of 2200 x 1800 mm.
Also designed for pre- and finish
machining. One of the most interesting
features of the machine is the concept
of the exentric position of the spindle in
the head.

Droop + Rein
Pre- and finish machining with the new

The head incorporates a gear driven

FOGS series, equipped with a motor

spindle for high torque applications

spindle of 7500 rpm and 20 kW for

exchangeable with a motor spindle for

pre-machining and a second motor

high speed milling tasks.

spindle of 35000 rpm and 20 kW for

finish machining.

10

D S Te c h n o l o g i e
in
Leading technology in the

General En
general engineering market

requires machines able to pro-

duce the individual components

to the highest quality.

The wide range of machine

tools and technology available

from our products gives
DS Technologie the ability to
provide wide ranging problem

solving solutions for the general

engineering sector.
The widely varying features and
strengths of our product brands,
Drries, Droop + Rein,
Scharmann and Berthiez allows
us to provide the optimum
Scharmann
Complete machining of

technical solution to fill a

specific requirement in the field

bearing housings for wind powered

of boring, turning, milling and

generators on a SOLON 3 horizontal

grinding.

machining centre with

rail guided pallet transport system.

Many problems within the

Customer, Brook Hansen, Belgium.

general engineering sector have

been solved with DS Technologie
products and know-how.

Scharmann
Machining a gear box casings
with an extended spindle,
(W-axis) for access to internal faces.

Scharmann
Heavy duty machining with
ram-type-boring-mill HEAVYSPEED

11

ngineering

Droop + Rein

Complete machining of

stationary platens for plastic

injection molding machines.

Drries
Complete machining
(turning, boring, milling,
grinding) for the
paper mill industry
on a vertical machining
center including a
traversing table (Y-axis).

Drries
Complete machining (turning,
boring,
drilling) of a
planetary gear
carrier.

Berthiez
Turning and boring of
tyre molds on a TVM 125.
All tools and
pallets are
changed
automatically.

12
Maintenance and Repair
Full-service
Spare part supply
Overhaul and modernisation
Machine installation
Operator and Programming Training

Service
Partial and general overhaul
modernisation
The comprehensive package of services
available from the DS Technologie service
division ensures the highest levels of
availability for your production
machinery. Specialists at our various
service centres ensure that the correct
wear and replacement parts are
readily available for installation
by our service technicians.
Preventive maintenance
packages are readily available
and tailored to meet your
specific requirements. Re-built and
modernisation of large machines is
an area in which we are specialised

Machine
Service

Maintenance

Overhaul

Spare Part
Supply

and many successful projects have

already beeen completed.

Modernisation

Programmer
+ operator
training

Berthiez
Drries
Droop + Rein
Froriep
Jungenthal
Kllmann

MFD Turning Machines

Scharmann
Schiess
Wanderer
Wotan
Machines from other manufacturers

13
General overhaul
of Kllmann rotor-slot milling machine
The general overhaul of this Kllmann
rotor-slot milling machine, built in 1976,

Retrofit
included replacement of the complete
electrics, the integration of a central

operator station, the addition of modern

Berthiez

direct feedback and positioning systems,

Drries

the complete mechanical overhaul of

spindle, drive, milling head,

Droop + Rein

indexing and clamping system etc.

Froriep

Much improved output and

reliability resulted from these

Jungenthal

steps.

Kllmann
MFD Turning machines
User ABB, Wroclaw

Scharmann
Schiess
Wanderer
Wotan
Machines from other
manufacturers

Complex portal milling machine brought

fully up to date
An eleven year old Droop + Rein
FSL portal milling machine received
a general overhaul and at the same
time retrofitted with the latest
generation of Bosch CNC control.
The machine has a 5-axis capability
and the contract also included the
overhaul of 4 milling heads.
AC servo motors were retrofitted to the
feed drives and the complete hydraulic
system was replaced.

User Dasa, Varel

The machine was brought back to its as
new condition.

New control and more

For a Jungenthal vertical turning lathe
before

A Jungenthal vertical turning lathe

The overhaul included the the retrofit-

at a power generation company in Essen,

ting of an automatic toolchanger provi-

Germany before and after modernisati-

ding shorter toolchange times, greater

on and overhaul.

efficiency and naturally an improvement

in the ease of operation.
Safety around the machine was
increased by the introduction of a
working area enclosure. The complete overhaul lead to improved accuracy and productivity of the machine.

after

User EGT, Essen

Technologie
Drries
Droop + Rein
Scharmann
Headquarters:
DS Technologie
Werkzeugmaschinenbau GmbH
Hugo-Junkers-Strae 12-32
D-41236 Mnchengladbach-Rheydt
Tel. +49 /2166 / 454 -0
Fax +49 /2166 / 454 -300
www.ds-technologie.de
information@ds-technologie.de

Products:
Drries
Vertical Turning Machines
Vertical Machining Centers
Droop + Rein
Portal Machining Centers
High Speed Machining Centers
Scharmann
Machining Centers
Boring Mills
DS Aircraft
Machining Centers

Sites, Subsidiaries
and Service Centers:
DS Technologie
Product line Droop + Rein
Hofkamp 2
D-33719 Bielefeld
Tel. +49 /5 21/ 58 04 -0
Fax +49 /5 21/17 80 06
DS Technologie Service Center GmbH
Mittelhuser Str. 76-79
D-99089 Erfurt
Tel. +49 / 3 61 / 74 08 90
Fax +49 /3 61 / 73 2119
DS Technologie
Service Center Sd
Berglesweg 9
D-86420 Diedorf
Tel. +49 / 8238 / 6 0720
Fax +49 / 8238 / 6 0722
DST Beijing Office
Bozhi Dasha 404
Dong San Huan Bei Lu 28
100026 Beijing
PR China
Tel. +86 /10 / 65 9411 88
Fax +86 /10 / 65 85 22 90

Serviceleistungen
Cincinnati DST L.L.C.
4701 Marburg Avenue, Suite 404
Cincinnati, Ohio 45209
USA
Tel. +1/ 513 / 841-7900
Fax +1/ 513 / 841-7999
DS Technology (UK) Ltd.
43/45 Phoenix Park
Avenue Close, Nechells
Birmingham B7 4NU
United Kingdom
Tel. +44 /121 / 359 36 37
Fax +44 /121 / 35918 68

4.2001 - 2500 E

Berthiez SAS
5, rue Barrouin
F-42029 St. Etienne Cdex1
France
Tel. +33 / 4 / 77 92 39 92
Fax +33 / 4 / 77 92 39 93