HP1505TECH

Technical Instructions
CORPORATE
LOS ANGELES, USA
US 1 800 394.9900
Intl +1 818 837.8100
FAX 1 800 394.9910
Intl +1 818 838.7047

Printers
HP P1005 15 PPM
HP P1006 17 PPM
HP P1505 24 PPM
HP P1505N 24 PPM
HP M1522N MFP 24 PPM
HP M1522NF MFP 24 PPM

ATLANTA, USA
US 1 877 676.4223
Intl +1 678 919.1189
FAX 1 877 337.7976
Intl +1 770 516.7794

Photo 1

KANSAS CITY, USA

US 1 913 871.1700
FAX 1 913 888.0626

NEW YORK, USA

Cartridge Info
CB435A
CB435A
CB436A
CB436A
CB436A
CB436A

1.5K HP P1005
1.5K HP P1006
2K HP P1505
2K HP P1505N
2K HP M1522N
2K HP M1522NF

Tools

Phillips screwdriver, Small flathead screwdriver,

Utility knife
Supplies:
Dry lint-free cloth, Dry compressed air or
vacuum, Padding powder, Cotton swab,
Alcohol, Conductive grease, Doctor Blade
sealing foams (2), Replacement seal, Fill-plug

Step 1
Place the cartridge on a work bench. Use a
Phillips screwdriver to remove the screw
that holds the drum bearing hub onto the
cartridge (see photo 1).

US 1 800 431.7884
Intl +1 631 588.7300
FAX 1 800 431.8812
Intl +1 631 588.7333

MIAMI, USA
US 1 800 595.4297
Intl +1 305 594.3396
FAX 1 800 522.8640
Intl +1 305 594.3309

TORONTO, CAN
CAN 1 877 848.0818
Intl +1 905 712.9501
FAX 1 877 772.6773
Intl +1 905 712.9502

Photo 2

MELBOURNE, AUS
AUS 1 800 003. 100
Intl +62 03 9561.8102
FAX 1 800 004.302
Intl +62 03 9561-7751

Step 2
Remove the drum bearing hub making sure
not to lose the drum shutter tension spring.
Place the drum shutter spring onto the drum
bearing axle (see photos 2 & 3).

SYDNEY, AUS
AUS 1 800 003.100
Intl +62 02 9648.2630
FAX 1800 004.302
Intl +62 02 9548.2635

BUENOS AIRES, ARG

ARG 0810 444.2656
Intl +011 4583.5900
FAX +011 4584.3100

Photo 3

SO PAULO, BRAZIL
Intl +55 11 5524.8000

BOGOT, COLOMBIA
Int'l +57 1410.8842

CALI, COLOMBIA
Int'l +57 2661.1166

MONTERREY, MEXICO
Int' +52 55 5333.9800

JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593

ZHUHAI, PR CHINA
Intl +86 756 3359608
FAX +86 756 3359681

2008 Future Graphics, LLC. All rights reserved. Future Graphics (FG) is a distributor of compatible replacement parts and products for
imaging equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between
FG and any OEM.

E-mail: info@futuregraphicsllc.com
REV. 03/25/08

Website: www.futuregraphicsllc.com

HP P1005/P1006/P1505 Technical Instructions

Photo 6

Step 3
While holding the cartridge handle
with you left hand, grab the bottom
of the toner hopper with your right.
Pull the toner hopper toward you
while pushing the waste hopper
away from you (see photo 4). This
will remove the toner hopper end
cap arm from the socket on the
waste hopper (see photos 5 & 6). Set
the toner hopper aside.

Photo 7

Photo 4

Photo 8

Photo 5

Photo 9

NOTES

NOTE: Be careful when separating the

toner hopper. The drum can be damaged
in the process.

Step 4
Lift the gear end of the drum up. Rotate the
drum counter-clockwise while pulling the
drum from the contact axle (see photo 7).
Place the drum in a protected area out of
the light.

Step 5
Carefully lift out the PCR (see photo 8).
Clean the shaft of the PCR using a dry lintfree cloth to remove any conductive grease.
Clean the PCR using a new dry lint-free
cloth. Distilled water can be used to clean
the PCR if needed.

Step 6
Remove the two screws holding the wiper
blade (see photo 9). Remove the wiper
blade and clean the wiper blade using dry
compressed air.
Step 7
Clean the waste hopper
compressed air or a vacuum.

Photo 10

2008 Future Graphics, LLC. All rights reserved.

Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or
sponsorship is to be implied between FG and any
OEM.

using

dry

Step 8
Apply padding powder to a new or once
used wiper blade. Place the blade onto the
waste hopper and install the two screws
that hold the blade in place (see photo 10).

HP P1005/P1006/P1505 Technical Instructions

Photo 11

Step 9
Using a cotton swab, clean the PCR saddle
using alcohol. Apply new conductive grease
to the black conductive PCR saddle. Install
the PCR (see photo 11).

Step 13
Remove the mag roller drive gear
and the two drive gears from the
toner hopper (see photo 16).

Photo 16
Photo 12

Step 10
Clean the drum axle. Apply new conductive
grease to the drum axle using a cotton swab
(see photo 12).
NOTE: Failure to apply conductive grease
to the drum axle hub can result in
repetitive light print defect.

Photo 13

Photo 14

Step 11
Apply padding powder to a new or once
used drum. Slide the drum onto the contact
axle while rotating the drum counterclockwise. Place the drum bearing end cap
onto the waste hopper. Rotate the drum 4-5
revolutions while cleaning the PCR using a
lint-free cloth. (see photo 13). Remove the
bearing end cap when completed. Set the
waste hopper section aside.

Step 12
Grab the toner hopper, remove the two
screws holding the gear housing end cap to
the toner hopper. Please note the screws
that hold the end caps to the toner hopper
have locking washers, make sure these
screws are used to hold the end caps in
place (see photo 14). Remove the end cap
(see photo 15).

Step 14
Rotate the toner hopper 180 and
remove the screw that holds the
contact end cap to the toner hopper
(see photo 17). Remove the contact
end cap (see photo 18).

Photo 17

Photo 18

Photo 15

2008 Future Graphics, LLC. All rights reserved.

Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or
sponsorship is to be implied between FG and any
OEM.

HP P1005/P1006/P1505 Technical Instructions

Photo 20

Step 15
Carefully lift out the mag roller (see
photo 19). Remove the mag roller
bushings and clean. Clean the mag
roller first using dry compressed air
or a vacuum, then a lint-free cloth.
Note: The mag roller magnet is not
held in place. Holding the gear end
of the mag roller up will cause the
magnet to fall out of the mag
roller.

Photo 21

Photo 19

Photo 22

Step 16
Remove the two screws that hold the doctor
blade in place (see photo 20). Remove the
white scrapers from the ends of the doctor
blade.

Step 17
Insert a small flat blade screwdriver
between the doctor blade and the toner
hopper on the gear end of the hopper (see
photo 21). Pry the doctor blade away from
the toner hopper. Clean the doctor blade
using dry compressed air.

Step 18
Place the toner hopper into the Future
Graphics HP P1005/P1006/P1505 toner
hopper holding fixture and drill guide
(HP1505THHOLD) to safely drill a new fillhole (see photo 22).

NOTES
Photo 23

Photo 24

2008 Future Graphics, LLC. All rights reserved.

Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or
sponsorship is to be implied between FG and any
OEM.

Step 19
Lock the toner hopper into place by pushing
down the red handle (see photo 23).

Step 20
To refill an HP P1005/P1006 (CB435A) or HP
P1505 (CB436A) starter cartridge, use the
left drill guide. To refill an HP P1005/P1006
(CB435A) or HP P1505 (CB436A) standard
cartridge, use the drill guide on the right (see
photo 24).

HP P1005/P1006/P1505 Technical Instructions

Photo 25

Step 21
Using a small flat blade screwdriver push
the seal exit port plug from the inside of the
toner hopper. (see photo 25). Pull out the
seal exit port plug.
Step 22
Clean the toner
compressed air.

hopper

using

Step 27
Fill the toner hopper (see photo 30).
Install the fill plug (see photo 31).

dry

Photo 30
Photo 26

Step 23
Remove the doctor blade sealing foams
from both sides of the toner hopper (see
photo 26).

Photo 31
Photo 27

Photo 28

Photo 29

Step 24
Clean the seal area using a cotton swab
(see photo 27).

Step 25
Remove the liner from the back of the new
replacement seal. Place the seal into the
toner hopper (see photo 28). Fold the tail of
the seal over and slide it through the seal
exit port opening.

NOTES

Step 26
Install the seal exit port plug (see photo 29).

2008 Future Graphics, LLC. All rights reserved.

Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or
sponsorship is to be implied between FG and any
OEM.

HP P1005/P1006/P1505 Technical Instructions

Photo 34

Step 28
Install new doctor blade sealing
foams to each end of the toner
hopper (see photo 32).

Step 30
Remove the mag roller contact from the
toner hopper contact end cap (see photo
34).

Photo 32
Photo 35

Step 29
Place a new or cleaned doctor blade
onto the toner hopper. Place the
white scrapers on each end of the
doctor blade and install the two
screws that hold the doctor blade
(see photo 33).

Photo 36

Step 31
If the mag roller magnet was removed,
reinstall it into the mag roller. Place the mag
roller bushings onto the ends of the mag
roller: the black bushing on the contact end
and the white bushing on the drive gear end.
Install the mag roller contact and bushings
(see photo 35).

Step 32
Install the mag roller onto the toner hopper
(see photo 36).

Photo 33

Photo 37

Step 33
Place the contact end cap onto the end of
the toner hopper. Install the screw that holds
the end cap in place (see photo 37).

NOTES

Photo 38

2008 Future Graphics, LLC. All rights reserved.

Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or
sponsorship is to be implied between FG and any
OEM.

Step 34
Install the mag roller drive gear onto the
mag roller. Install the two drive gears to the
end of the toner hopper (see photo 38).

HP P1005/P1006/P1505 Technical Instructions

Photo 39

Step 35
Place the gear housing end cap onto the
toner hopper. Install the two screws that
hold the end cap in place (see photo 39).

Step 39
Using a small flat blade screwdriver,
push the toner hopper compression
spring into the correct position (see
photo 44).

Photo 44
Photo 40

Photo 41

Step 36
Place a bead of toner across the surface of
the mag roller for post-testing (see photo
40). Rotate the mag roller 5-10 revolutions
to ensure the toner is evenly distributed.

Step 37
While holding the waste hopper with your
left hand and the toner hopper with your
right hand, align the two halves (see photos
41 & 42).

Step 40
Place the drum bearing end cap
onto the end of the cartridge. Install
the screw that holds the end cap in
place (see photo 45).

Photo 45

Photo 42

Photo 43

Step 38
Once aligned, pull the waste hopper
towards you while pushing the toner hopper
away (see photo 43).
2008 Future Graphics, LLC. All rights reserved.
Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or
sponsorship is to be implied between FG and any
OEM.

HP P1005/P1006/P1505 Technical Instructions

Photo 46

Step 41
Move the drum shutter tension spring into
place (see photo 46).

NOTES

Photo 47

Photo 48

Step 42
Using a utility knife, carefully cut the top of
the rails that hold the cartridge chip in place
(see photo 47). Remove the cartridge chip.

Step 43
Install a new chip into the waste hopper (see
photo 48).

2008 Future Graphics, LLC. All rights reserved. Future Graphics (FG) is a distributor of compatible replacement parts and products for imaging equipment. None of FG's products are
genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

E-mail: info@futuregraphicsllc.com

Website: www.futuregraphicsllc.com