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Paralleling of modules or paralleling of inverters becomes necessary, if a desired inverter rating or output
current can not be achieved with a single IGBT module
as switch.
From an economic point of view paralleling of modules
is in many cases the solution of choice. On the other
hand it is a technical challenging task to ensure proper
current sharing between the parallel connected modules.
This application note shades light on the technical
measures which help to ensure a homogenous current
sharing within the parallel connected power modules.
Homogenous current sharing is also the key to maintain
high ruggedness of the whole converter and it allows
an optimal utilisation of the power modules with minimal
de-rating.
Table of Contents
Introduction
4.1 De-rating
Revision history
10
References
10
Application support
10
0.999
Itot
VT01
rCE1
+2s
0.99
median
+1s
0.9
0.5
-1s
Probability
-2s
0.1
0.01
-3s
+3s
0.9999
Introduction
0.001
0.0001
4.9 4.95
5.05 5.1 5.15 5.2 5.25 5.3 5.35 5.4 5.45 5.5 5.55 5.6 5.65 5.7 5.75 5.8 5.85
VCEsat @ 600A, 125 C
Figure 3 shows the probability plot of the VCEsat difference of the paralleled IGBT modules. The random grouping of the modules out of the population
shown in Figure 2, yields in a median VCEsat difference of 65 mV and a maximum difference of 265
mV.
0.999
0.99
0.9
DC
IC1
connection
resistance, module 1
Probability
0.5
0.1
0.01
VT02
rCE2
IC2
connection
resistance, module 2
0.001
0
0.05
0.1
0.15
delta_VCEsat
0.2
0.25
Von
Figure 1: on-state model
2.1
0.3
Probability
0.9
0.5
0.1
0.01
0.001
0
0.005
0.01
0.015
0.02
0.025
(Ic,max-Ic,av)/Ic,av
0.03
0.035
0.04
0.045
(Ic,max-Ic,av)/Ic,av
0.05
0.04
0.03
0.02
0.01
0
0
0.05
0.1
0.15
0.2
0.25
delta_VCEsat
Figure 5: Current imbalance vs. VCEsat (6500 V / 600 A module)
2.2
0.3
The influence of the connection resistance can be calculated straight forward based on the model shown in
Figure 1. Especially for semiconductors with low onstate voltage and thus low on-resistance the connection resistance can have a significant influence on current sharing which is at least in the same range as the
module characteristic influence.
Beside the connection resistance also the cooling
has an influence on current sharing. Since the semiconductor on-state characteristics are more or less
temperature dependent.
Application Note I Paralleling of IGBT modules
Dynamic current sharing depends largely on the external power circuit design. Especially during the turnon process different emitter impedance values to the
common point of the commutation loop have a strong
influence since the gate-voltages of the paralleled IGBTs are directly affected if a common gate-driver for
all modules is used. If individual gate drivers are used,
proper matching and narrow parameter spread between the drivers is crucial.
Common Gate-Driver
2400
3.1
IC(2)
2000
IC(1)
1600
1200
800
400
Gate Unit
0
8.9E-05
VGU
9.1E-05
9.3E-05
9.5E-05
9.7E-05
9.9E-05
t [s]
40
30
ZG
ZE
VGE(1)
20
ZG
VGE(2)
10
V [V]
ZE
VLE(1)
VLE(2)
-10
IRE
-20
-30
-40
8.9E-05
9.1E-05
9.3E-05
9.5E-05
9.7E-05
9.9E-05
t [s]
VGE(1)
VGE(2)
LsE1
6nH
diC/dt
LsE2
10nH
diC/dt
V GE = VGU - V ZE - VZG
2400
VCE
VCE [V] / IC [A]
2000
IC(2)
IC(1)
1600
1200
800
400
0
6.9E-05
7.1E-05
7.3E-05
7.5E-05
7.7E-05
t [s]
20
15
10
V [V]
VGE(1)
5
0
-5
-10
-15
VGE(2)
VLE(1)
VLE(2)
-20
-25
-30
6.9E-05
7.1E-05
7.3E-05
7.5E-05
7.7E-05
t [s]
3.2
A patented method from ABB to rectify unequal connection impedance values is the use of so called
common mode chokes. The common mode chokes
nearly dont influence the gate-emitter impedance, but
damp common mode voltage jumps caused by the
voltage drop across LsE.
2400
VCE
Gate Unit
RG
RG
Common mode
chokes
2000
VCE [V] / IC [A]
VGU
IC(2)
IC(1)
1600
1200
800
400
0
8.9E-05
9.1E-05
9.3E-05
9.5E-05
9.7E-05
9.9E-05
t [s]
Vcm
RE
20
V [V]
15
10
VGE(2)
VGE(1)
Vcm
-5
-10
-15
-20
8.9E-05
LsE1
6nH
LsE2
10nH
In Figure 10 a simplified schematics of a parallel connection with common mode chokes in the gate is
shown. Since the common mode chokes decouple the
gate-unit from the IGBT emitter it is important to tap
one emitter with a resistance (RE ~ 100 m) to the
gate-unit in order to facilitate a proper VCEsat measurement for the de-saturation detection.
Figure 11 shows the turn-on switching with the same
non-ideal conditions for the connection impedance as
shown in Figure 8 but this time with the use of common mode chokes (Lpr = Lsec = 120 H). The current
mismatch and thus as well the turn-on losses mismatch are minimised and no more relevant. The graph
also shows the voltage rejection across the common
mode chocke (Vcm). Consequently nearly no current
flows in the auxiliary emitter.
The common mode chokes should be designed with
minimal differential inductance and resistance and
should be able to handle the gate-current load.
9.3E-05
9.5E-05
9.7E-05
9.9E-05
t [s]
3.3
Figure 10: Parallel connection with common mode chokes
9.1E-05
Individual Gate-Driver
2000
IC(2)
IC(1)
1600
1200
800
400
I G ,rms
0
8.9E-05
Eqn. 4
9.1E-05
9.3E-05
9.5E-05
9.7E-05
9.9E-05
t [s]
20
15
10
VGE(2)
V [V]
VGE(1)
0
-5
-10
-15
-20
8.9E-05
9.1E-05
9.3E-05
9.5E-05
t [s]
9.7E-05
9.9E-05
3.4
2400
VCE
VCE [V] / IC [A]
2000
IC(1)
IC(2)
1600
1200
800
400
0
6.9E-05
7.1E-05
7.3E-05
7.5E-05
7.7E-05
t [s]
20
15
10
VGE(1)
V [V]
VGE(2)
Eqn. 5
-5
-10
-15
-20
6.9E-05
7.1E-05
7.3E-05
7.5E-05
7.7E-05
t [s]
2000
IC(1)
IC(2)
1600
diC / dttot di / dt n
Eqn. 6
Thus in order to keep VCEm of the paralleled modules at a similar level of a single module, the stray
inductance must be significantly reduced, since
diC/dt for the IGBT turn-off can practically not be
influenced by the RGoff. Especially for high-current
modules it is a huge effort to design a power circuit
with the required low stray inductance. In this case
active clamping can be the solution of choice:
1200
800
active clamp
400
0
8.9E-05
9.1E-05
9.3E-05
9.5E-05
9.7E-05
9.9E-05
Suppress
Diode
t [s]
20
Schottky
Diode
15
10
VGE(1)
V [V]
VGE(2)
+15V
Schottky
Diode
-5
-10
-15
-20
8.9E-05
9.1E-05
9.3E-05
9.5E-05
9.7E-05
9.9E-05
t [s]
RG
CGE
2400
VCE
2000
IC(1)
IC(2)
1600
1200
800
-15V
400
0
6.9E-05
7.3E-05
7.5E-05
7.7E-05
t [s]
20
15
10
VGE(1)
V [V]
fast Zener
Diodes
VGE(2)
0
-5
-10
-15
-20
6.9E-05
7.1E-05
7.3E-05
t [s]
7.5E-05
7.7E-05
3.5
Phase connection
Additional current balancing between paralleled modules can be achieved with the introduction of additional impedance in the phase connection, which decouples the single modules (Figure 17).
+DC
Ic1
Eoff2
kA
Gate Unit
RG
Ic2
Eoff1
Ictot
Vc
VGE
kV
3.5
3.0
2.5
2.0
1.5
RE
2
1.0
1
Phase
0.5
J
9
15
10
-5
Gate Unit
RG
-10
-15
RE
9
s
-DC
kA
An even better alternative to the single phase inductors is to magnetic couple the phase currents with
chokes that can be built with ferrite cores (Figure 18).
In this case the inductance has only an effect on the
current difference between the paralleled phase-legs.
Ic2
Eoff1
Ictot
Vc
VGE
kV
3.5
3.0
2.5
2.0
1.5
2
1.0
1
0.5
14
12
10
10
+DC
Gate Unit
RG
-5
-10
-15
Phase
Phase
Gate Unit
RG
RE
-DC
RE
3.6
15
3.7
Static
Influence
VCEsat/VF selected (100 mV)
mismatch %
1.5 .. 2
Parameter
IC / IF
2 .. 5
IC / IF
IC / IF
VCEsat/VF un-selected
Dynamic
Connection Resistance
Connection Impedance (LE)
Gate-driver td ~100 ns
10 .. 50
Eon
5 .. 25
ICon
15 .. 20
Eon / Eoff
10.. 15
ICon
30 ..50
ICoff
5 .. 10
Eon
~5
ICon
5 .. 10
Eon
~5
ICon
4.1
De-rating
Eqn. 7
Eqn. 8
1400
7%
1200
6%
1000
5%
800
4%
600
3%
400
2%
2 x 5SNA 0600G650100 (no derating)
2 x 5SNA 0600G650100 (selected)
2 x 5SNA 0600G650100 (not selected)
2 x 5SNA 0600G650100 (selected)
2 x 5SNA 0600G650100 (not selected)
200
0
0
200
400
600
800
1000
fsw [Hz]
Revision history
Version
00
Change
Initial release
Authors
Raffael Schnell
1%
0%
1200
References
Application support
Semiconductors
Fabrikstrasse 3
CH-5600 Lenzburg
Switzerland
Phone: +41 58 586 1419
Fax: +41 58 586 1310
E-Mail: abbsem@ch.abb.com
www.abb.com/semiconductors
m.abb.com
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