Contractor

Owner

Main Subcontractor

PROJECT NAME: Khabat Thermal Power Plant Units 1&2

OWNER: Ministry of Electricity of Kurdistan Regional Goverment
CONTRACTOR: POSCO Engineering & Construction Co. Ltd.
MAIN SUBCONTRACTOR: GAMA Power Systems Engineering &
Contracting Inc.
PROJE REFERENCE NO:
Re
v
A

Revision
Date
15.09.201
5

Description
For Review

Revision History
Created by
Checked by
A.E.
AKMAN

Emission
Status

Return
Status

B. GKCE

Vendor doc No.:

Vendor Logo

Approved by

Document Code :

Title, Subtitle

110 V BATTERY CHARGER

TEST REPORT

Format
A4

Rev. A

Date
15.09.2015

Lang.
En

Date
15.09.2015

Project : Khabat Thermal Power Plant Units 1&2

Project No.

ISSUE DATE
15/09/2015

ENG. N

BATTERY CHARGER
TEST REPORT
(110 V)

SH/OF
2 / 11

CLIENT N

REV.

Summary

Name
Signature

Revision

LIST OF REQUIRED TEST EQUIPMENT

DISTRIBUTION BOARD CHARACTERISTICS

PRELIMINARY CHECKS

SINGLE LINE DIAGRAM

ELECTRICAL TESTS

PLACING IN SERVICE

11

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Page

Project No.

Project : Khabat Thermal Power Plant Units 1&2

ISSUE DATE
15/09/2015

ENG. N

BATTERY CHARGER
TEST REPORT
(110 V)

CLIENT N

SH/OF
3 / 11

REV.

1. LIST OF REQUIRED TEST EQUIPMENT

Test equipment
Designation / Manufacturer

Test corresponding to paragraph

Type / Serial Nr

Digital multimeter

5
X

Phase rotation meter

2. BATTERY CHARGER CHARACTERISTICS (SPACES WILL BE FILLED ON SITE)

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Project : Khabat Thermal Power Plant Units 1&2

Project No.

ISSUE DATE
15/09/2015

ENG. N

BATTERY CHARGER
TEST REPORT
(110 V)

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4 / 11

CLIENT N

REV.

Characteristics

Results

Rated operational voltage (Un)

Rated current

Rated frequency

Hz

3. PRELIMINARY CHECKS (THIS WILL BE FILLED ON SITE)

Checking
Equipments conformity with drawings
Presence of marking on distribution board components
Correct rating & type for circuit breakers and fuses
Distribution board components connections tightness
Main busbar continuity
Main busbar connections tightness
Panel grounding to main earth grid
Hinged door connection to the frame with ground braid
Door lock operation
Connection conformity with drawing
Cables connection tightness

4. SINGLE LINE
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Results

Project : Khabat Thermal Power Plant Units 1&2

Project No.

ISSUE DATE
15/09/2015

ENG. N

BATTERY CHARGER
TEST REPORT
(110 V)

CLIENT N
REV.

SINGLE LINE DIAGRAM

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SH/OF
5 / 11
A

Project : Khabat Thermal Power Plant Units 1&2

Project No.

ISSUE DATE
15/09/2015

ENG. N

BATTERY CHARGER
TEST REPORT
(110 V)

SH/OF
6 / 11

CLIENT N

REV.

5. ELECTRICAL TESTS (SPACES WILL BE FILLED ON SITE)

5.1. Electrical continuity of cables :
Checking

Results

RECT-1101 AC Supply1 cable between Q1 and AC panel (R)

RECT-1101 AC Supply1 cable between Q1 and AC panel (S)
RECT-1101 AC Supply1 cable between Q1 and AC panel (T)
RECT-1102 AC Supply2 cable between Q1 and AC panel (R)
RECT-1102 AC Supply2 cable between Q1 and AC panel (S)
RECT-1102 AC Supply2 cable between Q1 and AC panel (T)
RECT-1101 DC cable to FUX1(+)
RECT-1101 DC cable to FUX1(-)
RECT-1103 DC cable to DC panel(+)
RECT-1103 DC cable to DC panel(-)
RECT-1102 DC cable to FUX2(+)
RECT-1102 DC cable to FUX2(-)
RECT-1104 DC cable to DC panel(+)
RECT-1104 DC cable to DC panel(-)
FUX1(+) to battery group1(+)
FUX1(+) to battery group1(-)
FUX2(+) to battery group2(+)
FUX2(+) to battery group2(-)
,

5.2. Phase rotation check for supplies:

Checking
Phase rotation of RECT-1101 AC Supply
Phase rotation of RECT-1102 AC Supply

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Results

Project No.

Project : Khabat Thermal Power Plant Units 1&2

ISSUE DATE
15/09/2015

ENG. N

BATTERY CHARGER
TEST REPORT
(110 V)

SH/OF
7 / 11

CLIENT N

REV.
5.3.

Check of DC outputs:
Measured
Voltage (V)

Checking

Results

RECT-1103 Measuring voltage positive(+) to negative(-)

RECT-1103 Measuring voltage positive(+) to ground
RECT-1103 Measuring voltage negative(+) to ground
RECT-1104 Measuring voltage positive(+) to negative(-)
RECT-1104 Measuring voltage positive(+) to ground
RECT-1104 Measuring voltage negative(+) to ground

5.4. DC Transfer Switches :

Manual mode:
Charger Voltage(V)
Conditions

Operations

Actions
RECT-1101

CH1+A1 Q2 CLOSE

CH2+A4 Q2 CLOSE

CH1+A1 Q3 OPEN

CH1+A1 Q2 CLOSE

CH1+A1 Q3 CLOSE

CH2+A4 Q2 OPEN

CH1+A1 Q3 CLOSE

CH2+A4 Q2 CLOSE

CH1+A1 Q2 OPEN

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RECT-1102

Results

Project No.

Project : Khabat Thermal Power Plant Units 1&2

ISSUE DATE
15/09/2015

ENG. N

BATTERY CHARGER
TEST REPORT
(110 V)

SH/OF
8 / 11

CLIENT N

REV.

5.5. Checking of Relay Settings :

Results
Checking
Cell Number
Boost Ref (V)
Equal Ref (V)
Float Ref(V)
Bat Test Ref (V)
Battery Check Ref(V)
Tempo Equal (mn)
Tempo Boost(mn)
Tempo Bat Test(V)
High Voltage Treshold(V)
High Voltage Reset(V)
Charger Low Voltage Treshold(V)
Charger Low Voltage Reset(V)
Begin of Discharge Treshold(V)
Begin of Discharge Reset(V)
Immenint Shutdown Treshold(V)
Immenint Shutdown Reset(V)
End of Discharge Treshold(V)
End of Discharge Reset(V)
Charger I Ref(Amp)
Battery I Ref(Amp)
Battery Boost I Ref(Amp)
Battery I High Treshold(Amp)

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Parameters

RECT-1101

RECT-1102

Project : Khabat Thermal Power Plant Units 1&2

Project No.

ISSUE DATE
15/09/2015

ENG. N

BATTERY CHARGER
TEST REPORT
(110 V)

SH/OF
9 / 11

CLIENT N

REV.

5.6. Functional check :

Checking

Results
RECT-1101

RECT-1102

Electrolyte low level

Battery pro. brown
Charger o/g cb open
Transformer overload
Battery protecton
DC earth fault (postve)
DC earth fault (negatve)
Battery current measure
Battery tempreture
Charger overtemprature
Battery low voltage
Battery protecton open
Equalzng mode
Boost charge mode
Float mode
Charger warnng
Charger fault
Charger ncomng cb open
Battery pro. brown
Charger o/g cb open

Checking(Continue)
DC bus te cb open
Dodes outgong cb open
Battery fuses blown

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Results
RECT-1101

RECT-1102

Project No.

Project : Khabat Thermal Power Plant Units 1&2

ISSUE DATE
15/09/2015

ENG. N

BATTERY CHARGER
TEST REPORT
(110 V)

SH/OF
10 / 11

CLIENT N

REV.

5.7. Check of Charger Functions:

Function

Calculated
Voltage (V)

Measuring
Voltage (V)
RECT-1101

RECT-1102

Results
RECT-1101

RECT-1102

Floating
Equalisation
Boost

5.8. Check of Leds:

Checking

Results
RECT-1101

RECT-1102

Charger Normal Operation (Green)

The load is well supplied (Green Flashing),
there is a problem on the charger/battery
Charger warning (Orange)
Charger Fault (Red)
Can comication fault(Red flashing)

5.9. Auxiliary Equipment Operation Check :

Checking
Hygrostat and heater operation
Lighting and door switch operation
AC Socket

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Results
RECT-1101

RECT-1102

Project : Khabat Thermal Power Plant Units 1&2

Project No.

ISSUE DATE
15/09/2015

ENG. N

BATTERY CHARGER
TEST REPORT
(110 V)

SH/OF
11 / 11

CLIENT N

REV.

6. PLACING IN SERVICE (SPACES WILL BE FILLED ON SITE)

6.1. BATTERY 1:
PLUS DC VOLTAGE

NEGATIVE DC VOLTAGE
V

Voltmeter

- V

6.2. BATTERY 2:

PLUS DC VOLTAGE

NEGATIVE DC VOLTAGE
V

Voltmeter

- V

6.3. CHARGER 1:
PLUS DC VOLTAGE

NEGATIVE DC VOLTAGE
V

Voltmeter

- V

6.4. CHARGER 2:
PLUS DC VOLTAGE

NEGATIVE DC VOLTAGE
V

6.5.

Voltmeter

- V

LOAD 1:
PLUS DC VOLTAGE

NEGATIVE DC VOLTAGE
V

Voltmeter

- V

6.6. LOAD 2:
PLUS DC VOLTAGE

NEGATIVE DC VOLTAGE
V

Voltmeter

- V

Not: 1. For section 6 measurements performed in Boost mode

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